7.

4 Faults

7.4 Faults
This section gives information about the causes and possible solutions of faults. You must use the Fault Reset
operation to remove the fault before you can operate the drive. Use the information in this table to remove the
cause of the fault.
Code Name Causes Possible Solutions

bAT Keypad Battery Low Voltage The keypad battery voltage is low. Replace the keypad battery.
Note:
Use o4-24 [bAT Detection Selection] to enable/disable bAT detection.
Code Name Causes Possible Solutions

m
bCE Bluetooth Communication Fault The smartphone or tablet with DriveWizard Mobile Use the smartphone or tablet 10 m (32.8 ft) or nearer to the
installed is too far from the keypad. keypad.
Note:
bCE can occur when the smartphone or tablet is 10 m (32.8 ft)
or nearer to the keypad depending on the specifications of the
smartphone or tablet.

Radio waves from a different device are causing Make sure that no device around the keypad uses the same radio
interference with communications between the bandwidth (2400 MHz to 2480 MHz), and prevent radio
smartphone or tablet and keypad. interference.

o
Note:
• The drive detects this error when you use the Bluetooth LCD keypad and operate the drive with a smartphone or tablet.
• Do a Fault Reset to clear the fault.
• Set the stopping method for this fault in o2-27 [bCE Detection Selection].
Code Name Causes Possible Solutions

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boL BrakingTransistor Overload Fault The duty cycle of the braking transistor is high (the • Install a regenerative converter.
regeneration power or repetition frequency is high). • Increase the deceleration time.

You enabled the protective function for the braking Set L8-55 = 0 [Internal DB TransistorProtection Selection =
transistor when you have a regenerative converter. Disable].

The braking transistor in the drive is broken. Replace the drive.

Note: n
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

bUS Option Communication Error The drive did not receive a signal from the Correct wiring errors.
controller.
ta
The communications cable wiring is incorrect.

There is a short-circuit in the communications cable • Repair short circuits and connect cables.
or the communications cable is not connected. • Replace the defective communications cable.

Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and
error. ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
n

necessary.
• Use only the recommended cables or other shielded line.
Ground the shield on the controller side or the drive input
power side.
• Separate the communication wiring from drive power lines,
and install a noise filter to the input side of the power supply
for communication.
ie

• Decrease the effects of electrical interference from the

controller.

The option is incorrectly installed to the drive. Correctly install the option to the drive.

The option is damaged. If the fault continues and the wiring is correct, replace the option.
Note:
• The drive detects this error if the Run command or frequency reference is assigned to the option card.
• Do a Fault Reset to clear the fault.
b

• If the drive detects this error, the drive will operate the motor as specified by the stopping method set in F6-01 [Communication Error Selection].
Code Name Causes Possible Solutions

CE Modbus Communication Error The communications cable wiring is incorrect. Correct wiring errors.

There is a short circuit in the communications cable • Repair short circuits and connect cables.
a

or the communications cable is not connected. • Replace the defective communications cable.

244 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and
error. ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
• Use only the recommended cables or other shielded line.
Ground the shield on the controller side or the drive input
power side.
• Separate the communication wiring from drive power lines,
and install a noise filter to the input side of the power supply
for communication.
• Decrease the effects of electrical interference from the
controller.

m
Note:
• The drive detects this error if it does not correctly receive control data for the CE detection time set to H5-09 [CE Detection Time].
• Do a Fault Reset to clear the fault.
• If the drive detects this error, the drive will operate the motor as specified by the stopping method set in H5-04 [Communication Error Stop Method].
Code Name Causes Possible Solutions

CF Control Fault Motor parameters are set incorrectly Correctly set the motor parameters and do Auto-Tuning again.

The torque limit setting is too low. Adjust L7-01 to L7-04 [Torque Limit].

o
The load inertia is too large. • Adjust C1-02, C1-04, C1-06, and C1-08 [Deceleration Times].
• Set the frequency reference to the minimum output frequency,
and stop the Run command when the drive stops deceleration.

The drive is trying to ramp to stop a machine that Correctly set b1-03 [Stopping Method Selection].
cannot do ramp to stop or on a machine for which

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deceleration is not necessary.

The motor and drive are connected incorrectly. Correct wiring errors.

Line-to-line Resistance Tuning is not done. Do Stationary Auto-Tuning for Line-to-Line Resistance.

The drive received a Run command while the motor • Examine the sequence and input the Run command after the
was coasting. motor fully stops.
n • Set b3-01 = 1 [Speed Search at Start Selection = Enabled].
Note:
• The drive detects this error if the torque reference is more than the torque limit for 3 seconds or longer while the drive ramps to stop.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

CoF Current Offset Fault The drive starts operation while the induced voltage • Make a sequence that does not restart operation when induced
ta
stays in the motor (during coasting to a stop or after voltage stays in the motor.
fast deceleration). • Set b3-01 = 1 [Speed Search at Start Selection = Enabled].
• Use Speed Search from Fmax or Fref [H1-xx = 61, 62] to do a
speed search through one of the external terminals.
Note:
When controlling the PM motor, External Speed Search
commands 1 and 2 operate the same.

A drive hardware problem occurred. Replace the drive.

n

Note:
• The drive detects this error if the current offset value is more than the permitted setting range while the drive automatically adjusts the current offset.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions
ie

CP1 Comparator 1 Limit Error The monitor value set in H2-20 [Comparator 1 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was in the range of H2-21

Troubleshooting
[Comparator 1 Lower Limit] and H2-22
[Comparator 1 Upper Limit].
Note:
• The drive detects this error when H2-01 to H2-03 = 66 [MFDO Function Selection = Comparator1].
• Do a Fault Reset to clear the fault.
• Set the stopping method for this fault in H2-33 [Comparator1 Protection Selection].
Code Name Causes Possible Solutions 7
b

CP2 Comparator 2 Limit Error The monitor value set in H2-26 [Comparator 2 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was outside the range of H2-27
[Comparator 2 Lower Limit] and H2-28
[Comparator 2 Upper Limit].
Note:
• The drive detects this error when H2-01 to H2-03 = 67 [MFDO Function Selection = Comparator2].
a

• Do a Fault Reset to clear the fault.

• Set the stopping method for this fault in H2-35 [Comparator2 Protection Selection].

YASKAWA SIEPC71061753A GA500 Technical Manual 245

 7.4 Faults

Code Name Causes Possible Solutions

CPF00, CPF01, Control Circuit Error A drive hardware problem occurred. • Re-energize the drive.
CPF02, CPF03, • If the fault stays, replace the control board or the drive. For
CPF06, CPF08, information about replacing the control board, contact
CPF11 to Yaskawa or your nearest sales representative.
CPF14, CPF16
to CPF24,
CPF38
Note:
• Do a Fault Reset to clear the fault.
• Fault trace is not available for these faults.
Code Name Causes Possible Solutions

CPF06 EEPROM Memory Data Error The drive power supply was de-energized while a Set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire

m
communication option card entered a parameter Initialization, 3-Wire Initialization] and initialize the drive.
Write command.

An EEPROM peripheral circuit error occurred. • Re-energize the drive.

• If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact
Yaskawa or your nearest sales representative.
Note:
• The drive detects this error if there is an error in the data written to the EEPROM of the drive.
• Do a Fault Reset to clear the fault.

o
• Fault trace is not available for this fault.
Code Name Causes Possible Solutions

CPF25 Terminal Board not Connected The terminal board is not correctly connected to the 1. De-energize the drive.
drive. 2. Correctly connect the terminal board to the drive.
3. Re-energize the drive.

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Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

dCE1 Communication Error1 A drive hardware problem occurred temporarily due • Remove the cause of the noise.
to noise. • If the fault stays, replace the control board or the drive.
Note: n
• Do a Fault Reset to clear the fault.
• Fault trace is not available for these faults.
Code Name Causes Possible Solutions

dCE2 Communication Error2 A drive hardware problem occurred temporarily due • Remove the cause of the noise.
to noise. • If the fault stays, replace the control board or the drive.
ta
Note:
• Do a Fault Reset to clear the fault.
• Fault trace is not available for these faults.
Code Name Causes Possible Solutions

dEv Speed Deviation The load is too heavy. Decrease the load.

Acceleration and deceleration times are set too Increase the values set in C1-01 to C1-08 [Acceleration/
n

short. Deceleration Time].

The dEv detection level settings are incorrect. Adjust F1-10 [Speed Deviation Detection Level] and F1-11
[Speed Deviation Detect DelayTime].

The load is locked up. Examine the machine.

The holding brake is stopping the motor. Release the holding brake.
ie

Note:
• The drive detects this error if the difference between the detected speed and the speed reference is more than the setting of F1-10 for longer than F1-11.
• Do a Fault Reset to clear the fault.
• If the drive detects this error, the drive will operate the motor as specified by the stopping method set in F1-04 [Speed Deviation Detection Select].
Code Name Causes Possible Solutions

dv7 Polarity Judge Timeout There is a disconnection in the motor coil winding. Measure the motor line-to-line resistance and replace the motor if
a coil is disconnected.
b

The screws on the drive output terminals are loose. Tighten the terminal screws to the correct tightening torque.
Note:
• The drive detects this error if it cannot detect polarity in a pre-set length of time.
• Do a Fault Reset to clear the fault.
a

246 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

dWF1 EEPROM Memory DWEZ Data There is an error in the EEPROM peripheral circuit. • Re-energize the drive.
Error • If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact
Yaskawa or your nearest sales representative.

There is a problem with the EEPROM data. Set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire
Initialization, 3-Wire Initialization] to initialize the drive, then
upload the DriveWorksEZ project to the drive again.
Note:
• The drive detects this error if there is an error in the DriveWorksEZ program that was saved to EEPROM.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

m
dWF2 DriveWorksEZ Fault 2 There was a fault in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

dWF3 DriveWorksEZ Fault 3 There was a fault in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
Note:

o
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

dWFL DriveWorksEZ Fault There was a fault in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.

.c
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

E5 MECHATROLINK Watchdog The drive detected a watchdog circuit exception Examine the MECHATROLINK cable connection. If this error
Timer Err while it received data from the controller. occurs frequently, examine the wiring and decrease the effects of
electrical interference as specified by these manuals:
• MECHATROLINK-II Installation Guide (MECHATROLINK
n Members Association, manual number MMATDEP011)
• MECHATROLINK-III Installation Manual
(MECHATROLINK Members Association, publication
number MMATDEP018)
Note:
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the stop method set in F6-25 [MECHATROLINK Watchdog Error Sel].
ta
Code Name Causes Possible Solutions

EF0 Option Card External Fault The communication option received an external 1. Find the device that caused the external fault and remove the
fault from the controller. cause.
2. Clear the external fault input from the controller.

A programming error occurred on the controller Examine the operation of the controller program.
side.
Note:
n

• The drive detects this fault if the alarm function on the external device side is operating.
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the stop method set in F6-03 [Comm External Fault (EF0) Select].
Code Name Causes Possible Solutions
ie

EF1 External Fault (Terminal S1) MFDI terminal S1 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.

Troubleshooting
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S1.

External Fault [H1-01 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S1, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault. 7
b

Code Name Causes Possible Solutions

EF2 External Fault (Terminal S2) MFDI terminal S2 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.
a

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S2.

External Fault [H1-02 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S2, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault.

YASKAWA SIEPC71061753A GA500 Technical Manual 247

 7.4 Faults

Code Name Causes Possible Solutions

EF3 External Fault (Terminal S3) MFDI terminal S3 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S3.

External Fault [H1-03 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S3, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

m
EF4 External Fault (Terminal S4) MFDI terminal S4 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S4.

External Fault [H1-04 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S4, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault.

o
Code Name Causes Possible Solutions

EF5 External Fault (Terminal S5) MFDI terminal S5 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S5.

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External Fault [H1-05 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S5, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

EF6
n External Fault (Terminal S6) MFDI terminal S6 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S6.

External Fault [H1-06 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S6, but the terminal is not in use.
ta
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

EF7 External Fault (Terminal S7) MFDI terminal S7 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. cause.
2. Clear the external fault input in the MFDI.
n

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S7.

External Fault [H1-07 = 20 to 2B] is set to MFDI Correctly set the MFDI.
terminal S7, but the terminal is not in use.
Note:
Do a Fault Reset to clear the fault.
ie

Code Name Causes Possible Solutions

Err EEPROM Write Error There was a problem with the EEPROM hardware. • Re-energize the drive.
• If the fault stays, replace the control board or the drive.
Contact Yaskawa or your nearest sales representative to
replace the board.

Electrical interference corrupted the data while it • Push ENTER Key.

was writing to the EEPROM of the drive. • Set the parameters again.
b

Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

FbH Excessive PID Feedback The FbH detection level is set incorrectly. Adjust b5-36 [PID High Feedback Detection Lvl] and b5-37 [PID
High Feedback Detection Time].
a

There is a problem with the PID feedback wiring. Correct errors with the PID control wiring.

The feedback sensor is not operating correctly. Examine the sensors on the control device side.

248 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about
drive. replacing the control board, contact Yaskawa or your nearest sales
representative.
Note:
• The drive detects this fault if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the stop method set in b5-12 [Feedback Loss Detection Select].
Code Name Causes Possible Solutions

FbL PID Feedback Loss The FbL detection level is set incorrectly. Adjust b5-13 [PID Feedback Loss Detection Lvl] and b5-14 [PID
Feedback Loss Detection Time].

There is a problem with the PID feedback wiring. Correct errors with the PID control wiring.

m
The feedback sensor is not operating correctly. Examine the sensors on the control device side.

A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about
drive. replacing the control board, contact Yaskawa or your nearest sales
representative.
Note:
• The drive detects this fault if the PID feedback input is more than the level set in b5-13 for longer than b5-14.
• Do a Fault Reset to clear the fault.

o
• If the drive detects this fault, it will operate the motor as specified by the stop method set in b5-12 [Feedback Loss Detection Select].
Code Name Causes Possible Solutions

GF Ground Fault Overheating caused damage to the motor or the Measure the motor insulation resistance, and replace the motor if
motor insulation is not satisfactory. there is electrical conduction or unserviceable insulation.

The motor main circuit cable is contacting ground • Examine the motor main circuit cable for damage, and repair

.c
to make a short circuit. short circuits.
• Measure the resistance between the motor main circuit cable
and the ground terminal. If there is electrical conduction,
replace the cable.

An increase in the stray capacitance of the cable and • If the wiring length of the cable is more than 100 m, decrease
the ground terminal caused an increase in the the carrier frequency.
leakage current. • Decrease the stray capacitance.

There was a problem with the drive hardware. Replace the control board or the drive. For information about

Note:
n replacing the control board, contact Yaskawa or your nearest sales
representative.

• The drive detects this fault if a current short to ground was more than 50% of rated current on the output side of the drive.
• Do a Fault Reset to clear the fault.
• L5-08 [Fault Reset Enable Select Grp2] disables the Auto Restart function.
ta
Code Name Causes Possible Solutions

LF Output Phase Loss The motor main circuit cable is disconnected. Connect motor main circuit cable wiring. Correct wiring errors in
the main circuit drive input power.

There is a disconnection in the motor coil winding. If a coil is disconnected, measure the motor Line-to-Line
Resistance and replace the motor.

The screws on the drive output terminals are loose. Tighten the terminal screws to the correct tightening torque.
n

The rated output current of the motor is less than Examine the drive capacity or the motor output to be applied.
5% of the drive rated current.

You are trying to use a single-phase motor. The drive cannot operate a single-phase motor.

The output transistor in the drive is damaged. • Re-energize the drive.

ie

• If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact

Troubleshooting
Yaskawa or your nearest sales representative.
Note:
• The drive detects this fault if phase loss occurs on the output side of the drive.
• Do a Fault Reset to clear the fault.
• Set L8-07 [Output Phase Loss Protection Sel] to enable and disable LF detection.
Code Name Causes Possible Solutions
7
b

LF2 Output Current Imbalance Phase loss occurred in the wiring on the output side Examine for wiring errors or disconnected wires on the output
of the drive. side of the drive, and repair problems.

The output terminal screws of the drive are loose. Tighten the terminal screws to the correct tightening torque.

There is not balance between the three phases of the • Measure the Line-to-Line Resistance for each motor phase and
PM motor impedance. make sure that resistance is equal in the three phases, and that
a

all wires are connected correctly.

• Replace the motor.

YASKAWA SIEPC71061753A GA500 Technical Manual 249

 7.4 Faults

Code Name Causes Possible Solutions

The drive output circuit is broken. • Re-energize the drive.

• If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact
Yaskawa or your nearest sales representative.
Note:
• The drive detects this fault if there is not balance between the three phases of the output current from the PM motor.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

LSo Low Speed Motor Step-Out The motor code set incorrectly. • Set E5-01 [PM Motor Code Selection] correctly as specified
by the motor.
• For specialized motors, refer to the motor test report and set

m
E5-xx correctly.

The load is too large. • Decrease the load.

• Replace the drive and motor with larger capacity models.

An external force on the load side caused the motor Find and repair problems on the load side that cause the motor to
to move at start. rotate from the load side.

The drive incorrectly detected the motor magnetic • Set b3-01 = 1 [Speed Search at Start Selection = Enabled].
pole position. • If the value for U6-57 [PolePolarityDeterVal] is lower than
819, increase the value set in n8-84 [Polarity Detection

o
Current]. Consult the motor manufacturer for information
about maximum setting values.

The setting of n8-84 [Polarity Detection Current] is Increase the n8-84 setting from the default. Consult the motor
too low. manufacturer for information about maximum setting values.

Incorrect values set in L8-93 [Low Speed Pull-out Increase the values set in L8-93 to L8-95.
DetectionTime], L8-94 [Low Speed Pull-out Detect

.c
Level], and L8-95 [Low Speed Pull-out Amount].

The drive incorrectly detected the motor magnetic If you are using an IPM motor, do High Frequency Injection
pole position. Auto-Tuning.
Note:
• The drive detects this fault if it detects step-out while running at low speed.
• Do a Fault Reset to clear the fault.
• LSo is a protective function that stops the motor and stops the reverse run if a motor without a motor code incorrectly detects the initial polarity. To quickly detect motor
reversal, decrease the values set in L8-93 to L8-95 to a range in which the drive does not malfunction.
Code

nSE
n Name

Node Setup Error

Causes

The H1-xx = 47 [Node Setup (CANopen)] terminal

Possible Solutions

Stop the drive when the Node Setup function is in use.

was activated during run.

The drive received a Run command while the Node

ta
Setup function was active.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oC Overcurrent The load is too heavy. • Measure the current flowing into the motor.
• Replace the drive with a larger capacity model if the current
value is more than the drive rated current.
n

• Decrease the load or replace with a larger drive to prevent

sudden changes in the current level.

Overheating caused damage to the motor or the Measure the motor insulation resistance, and replace the motor if
motor insulation is not satisfactory. there is electrical conduction or unserviceable insulation.

The motor main circuit cable is contacting ground • Examine the motor main circuit cable for damage, and repair
to make a short circuit. short circuits.
ie

• Measure the resistance between the motor main circuit cable

and the ground terminal. If there is electrical conduction,
replace the cable.

A short circuit or ground fault on the drive output • Make sure that there is not a short circuit in terminal B1 and
side caused damage to the output transistor of the terminals U/T1, V/T2, and W/T3. Make sure that there is not a
drive. short circuit in terminals - and terminals U/T1, V/T2, and W/
T3.
• If there is a short circuit, contact Yaskawa or your nearest sales
representative.
b

The acceleration time is too short. • Calculate the torque necessary during acceleration related to
the load inertia and the specified acceleration time.
• Increase the values set in C1-01, C1-03, C1-05, or C1-07
[Acceleration Times] to get the necessary torque.
• Increase the values set in C2-01 to C2-04 [S-Curve
Characteristics] to get the necessary torque.
a

• Replace the drive with a larger capacity model.

The drive is trying to operate a specialized motor or • Examine the motor nameplate, the motor, and the drive to
a motor that is larger than the maximum applicable make sure that the drive rated current is larger than the motor
motor output of the drive. rated current.
• Replace the drive with a larger capacity model.

A magnetic contactor was switched at the output. Set the operation sequence to not turn ON or OFF the magnetic
contactor while the drive is outputting voltage.

250 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

The V/f pattern settings are incorrect. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10.

The torque compensation gain is too large. Decrease the value set in C4-01 [Torque Compensation Gain] to
make sure that the motor does not stall.

Electrical interference caused a problem. Examine the control circuit lines, main circuit lines, and ground
wiring, and decrease the effects of electrical interference.

The gain during overexcitation operation is too • Find the time when the fault occurs.
large. • If the fault occurs at the same time as an overexcitation

m
operation, decrease n3-13 [OverexcitationBraking (OEB)
Gain] and consider the motor flux saturation.

The drive received a Run command while the motor • Examine the sequence and input the Run command after the
was coasting. motor fully stops.
• Set b3-01 = 1 [Speed Search at Start Selection = Enabled] or
set H1-xx = 61, 62 [Speed Search from Fmax or Fref] to input
speed search commands from the MFDI terminals.

In PM Control Methods, the setting of the motor • Enter the correct motor code to E5-01 [PM Motor Code
code is incorrect. Selection] as specified by the PM motor.

o
• For specialized motors, refer to the motor test report and set
E5-xx [PM Motor Settings] correctly.

If the drive detects the fault at start or in the low • Set E5-xx [PM Motor Parameters] correctly or do Rotational
speed range (10% or less) and n8-57 = 1 [HFI Auto-Tuning.
Overlap Selection = Enabled] for PM Control • Decrease the value of n8-41 [HFI P Gain] in 0.5-unit
methods, the high frequency injection gain is too increments.
high.

.c
Note:
Set n8-41 > 0.0 for an ordinary IPM motor.

The control method is set incorrectly for the motor. Set A1-02 [Control Method Selection] correctly.

The motor main circuit cable is too long. • Replace the drive with a larger capacity model.
• Decrease C6-02 [Carrier Frequency]. Or set C6-02 = B.

n Speed search does not complete at start when you When E9-01 = 0 [Motor Type Selection = Induction (IM)], set b3-
set A1-02 = 8 [EZ Vector Control] and use an 24 = 2 [Speed Search Method Selection = Current Detection
induction motor. Speed Search].

An overcurrent occurred during overexcitation • Decrease n3-13 [OverexcitationBraking (OEB) Gain].

deceleration. • Decrease n3-21 [HSB Current Suppression Level].
Note:
• This fault occurs if the drive sensors detect a drive output current more than the specified overcurrent detection level.
ta
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oC2 Overcurrent2 When A1-02 = 5, 6, 8 [Control Method Selection = Correct the value set in L8-27.
OLV/PM, AOLV/PM, or EZOLV], the output current
is more than the value set in L8-27 [Overcurrent
Detection Gain].
Note:
• This fault occurs if the drive sensors detect a drive output current more than the specified overcurrent detection level.
n

• Do a Fault Reset to clear the fault.

Code Name Causes Possible Solutions

oFA00 Option Not Compatible with Port The option connected to connector CN5 is not Connect a correct option.
compatible.
ie

Note:

Troubleshooting
• Do a Fault Reset to clear the fault.
• Fault trace is not available for these faults.
Code Name Causes Possible Solutions

oFA01 Option Fault/Connection Error You changed the option card connected to 1. De-energize the drive.
connector CN5 during operation. 2. Refer to the option card manual and correctly connect the
option card to the connector on the drive.
Note: 7
b

Do a Fault Reset to clear the fault.

Code Name Causes Possible Solutions

oFA03 to Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
oFA06 Option Port (CN5) 2. Make sure that the option card is correctly connected to the
a

connector.
3. If the problem continues, replace the option card.
Note:
Do a Fault Reset to clear the fault.

YASKAWA SIEPC71061753A GA500 Technical Manual 251

 7.4 Faults

Code Name Causes Possible Solutions

oFA10, oFA11 Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
Option Port (CN5) 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oFA12 to Option Card Connection Error A fault occurred in the option card. 1. De-energize the drive.
oFA17 (CN5) 2. Make sure that the option card is correctly connected to the
connector.

m
3. If the problem continues, replace the option card.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oFA30 to Communication Option Card A fault occurred in the option card. 1. De-energize the drive.
oFA43 Connection Error (CN5) 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.

o
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oH Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature of the drive is more than the value set

.c
• Increase the airflow in the control panel.
in L8-02 [Overheat Alarm Level].
• Install a cooling device (cooling fan or air conditioner) to
lower the ambient temperature.
• Remove objects near the drive that are producing too much
heat.

The load is too heavy. • Measure the output current.

• Decrease the load.
n • Decrease the value set in C6-02 [Carrier Frequency
Selection].

The internal cooling fan of the drive stopped. 1. Use the procedures in this manual to replace the cooling fan.
2. Set o4-03 = 0 [Fan Operation Time Setting = 0 h].
Note:
• The drive detects this fault if the heatsink temperature of the drive is more than the value set in L8-02.
ta
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L8-03 [Overheat Pre-Alarm Selection].
Code Name Causes Possible Solutions

oH1 Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature of the drive is more than the oH1 • Increase the airflow in the control panel.
detection level.
• Install a cooling device (cooling fan or air conditioner) to
lower the ambient temperature.
• Remove objects near the drive that are producing too much
n

heat.

The load is too heavy. • Measure the output current.

• Decrease the load.
• Decrease the value set in C6-02 [Carrier Frequency
Selection].
ie

Note:
• The drive detects this fault if the heatsink temperature of the drive is more than the oH1 detection level. o2-04 [Drive Model (KVA) Selection] determines the oH1 detection
level.
• Do a Fault Reset to clear the fault.
• L5-08 [Fault Reset Enable Select Grp2] disables the Auto Restart function.
Code Name Causes Possible Solutions

oH3 Motor Overheat (PTC Input) The thermistor wiring that detects motor Correct wiring errors.
temperature is defective.
b

A fault occurred on the machine. Examine the machine and remove the cause of the fault
Example: The machine is locked.
a

252 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

The motor has overheated. • Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
• Decrease the load.
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
• Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
• Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:

m
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
Note:
• When H3-02 or H3-10 = E [MFAI Function Select = Motor Temperature (PTC Input)], the drive detects this fault if the motor overheat signal input from analog input
terminal A1 or A2 is more than the alarm detection level.
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L1-03 [Motor Thermistor oH Alarm Select].
Code Name Causes Possible Solutions

o
oH4 Motor Overheat Fault (PTC Input) The motor has overheated. • Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
• Decrease the load.
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
• Set E2-01 [Motor Rated Current (FLA)] correctly to the value

.c
specified by the motor nameplate.
• Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:
If the values set in E1-08 and E1-10 are too low, the overload
n tolerance will decrease at low speeds.
Note:
• The drive detects this fault if the motor overheat signal in analog input terminals A1, or A2 is more than the Fault detection level. (If H3-02, H3-10= E [Terminal A1/A2
Function Select = Motor Temperature (PTC Input)].)
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions
ta
oL1 Motor Overload The load is too large. Decrease the load.
Note:
Reset oL1 when U4-16 [Motor oL1 Level] < 100.

The acceleration/deceleration times or cycle times • Examine the acceleration/deceleration times and the motor
are too short. start/stop frequencies (cycle times).
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
n

Overload occurred while running at low speed. • Decrease the load when running at low speed.
• Increase the motor speed.
• If the motor is run frequently at low speeds, replace the motor
with a larger motor or use a drive-dedicated motor.
Note:
For general-purpose motors, overload can occur while
ie

running at low speed when operating at below the rated

Troubleshooting
current.

L1-01 [Motor Overload (oL1) Protection] is set Set L1-01 in as specified by the motor qualities for a drive-
incorrectly. dedicated motor.

The V/f pattern does not fit the motor qualities. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid 7
b

Point A Voltage] and E1-10 [Minimum Output Voltage].

Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.

E1-06 [Base Frequency] is set incorrectly. Set E1-06 to the rated frequency shown on the motor nameplate.
a

One drive is operating more than one motor. Set L1-01 = 0 [Motor Overload (oL1) Protection = Disabled],
connect thermal overload relay to each motor to prevent damage
to the motor.

The electronic thermal protector qualities and the • Examine the motor qualities and set L1-01 [Motor Overload
motor overload properties do not match. (oL1) Protection] correctly.
• Connect a thermal overload relay to the motor.

The electronic thermal protector is operating at an Set E2-01 [Motor Rated Current (FLA)] correctly to the value
incorrect level. specified by the motor nameplate.

YASKAWA SIEPC71061753A GA500 Technical Manual 253

 7.4 Faults

Code Name Causes Possible Solutions

There is increased motor loss from overexcitation • Lower the value set in n3-13 [OverexcitationBraking (OEB)
operation. Gain].
• Set L3-04 ≠ 4 [Stall Prevention during Decel ≠ Overexcitation/
High Flux].
• Set n3-23 = 0 [Overexcitation Braking Operation = Disabled].

The speed search-related parameters are set • Examine the settings for all speed search related parameters.
incorrectly. • Adjust b3-03 [Speed Search Deceleration Time].
• Set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation] after Auto-Tuning.

Phase loss in the input power supply is causing the Make sure that there is no phase loss, and repair problems.
output current to change.

m
The motor main circuit cable is too long. • Replace the drive with a larger capacity model.
• Decrease C6-02 [Carrier Frequency]. Or set C6-02 = B.
Note:
• The drive detects this fault if the electronic thermal protector of the drive started the motor overload protection.
• Do a Fault Reset to clear the fault.
• L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function.
Code Name Causes Possible Solutions

o
oL2 Drive Overload The load is too large. Decrease the load.

The acceleration/deceleration times or cycle times • Examine the acceleration/deceleration times and the motor
are too short. start/stop frequencies (cycle times).
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].

.c
The V/f pattern does not fit the motor qualities. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. Decrease the
values set in E1-08 [Mid Point A Voltage] and E1-10
[Minimum Output Voltage]. For motor 2, adjust E3-04 to E3-
10.
Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
n The drive capacity is too small.

Overload occurred while running at low speed.

Replace the drive with a larger capacity model.

• Decrease the load when running at low speed.

• Replace the drive with a larger capacity model.
• Decrease the value set in C6-02 [Carrier Frequency
ta
Selection].

The torque compensation gain is too large. Decrease the value set in C4-01 [Torque Compensation Gain] to
make sure that the motor does not stall.

The speed search-related parameters are set • Examine the settings for all speed search-related parameters.
incorrectly. • Adjust b3-03 [Speed Search Deceleration Time].
• Set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation] after Auto-Tuning.
n

Phase loss in the input power supply is causing the • Correct errors with the wiring for main circuit drive input
output current to change. power.
• Make sure that there is no phase loss, and repair problems.

Overload occurred during overexcitation • Decrease the value set in n3-13 [OverexcitationBraking (OEB)
deceleration. Gain].
• Decrease the value set in n3-21 [HSB Current Suppression
ie

Level].
Note:
• The drive detects this fault if the electronic thermal protector of the drive started the drive overload protection.
• Do a Fault Reset to clear the fault.
• L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function.
Code Name Causes Possible Solutions

oL3 Overtorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
b

Example: The machine is locked.

The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1] settings.
Note:
• The drive detects this fault if the drive output current is more than the level set in L6-02 for longer than L6-03.
a

• Do a Fault Reset to clear the fault.

• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L6-01 [Torque Detection Selection 1].
• L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function.

254 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

oL4 Overtorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: The machine is locked.

The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2] settings.
Note:
• The drive detects this fault if the drive output current is more than the level set in L6-05 for longer than L6-06.
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L6-04 [Torque Detection Selection 2].
• L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function.
Code Name Causes Possible Solutions

m
oL5 Mechanical Weakening Detection 1 The drive detected overtorque as specified by the Do a deterioration diagnostic test on the machine side.
conditions for mechanical weakening detection set
in L6-08 [Mechanical Fatigue Detect Select].
Note:
• Do a Fault Reset to clear the fault.
• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in L6-08.
Code Name Causes Possible Solutions

oL7 High Slip Braking Overload The load inertia is too large. • Decrease deceleration times in C1-02, C1-04, C1-06, and C1-

o
08 [Deceleration Times] for applications that do not use High
An external force on the load side rotated the motor. Slip Braking.
• Use a braking resistor to decrease the deceleration time.
Something is preventing deceleration on the load
side.

The value set in n3-04 [HSB Overload Time] is too • Increase the value set in n3-04.
small.

.c
• Connect a thermal overload relay to the motor, and set n3-04 =
1200 s (maximum value).
Note:
• The drive detects this fault if the output frequency is constant for longer than n3-04.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oPr Keypad Connection Fault The keypad is not securely connected to the Examine the connection between the keypad and the drive.
connector on the drive.
n The connection cable between the drive and the
keypad is disconnected.
• Remove the keypad and then reconnect it.
• Replace the cable if damaged.
Note:
• The drive detects this fault if these conditions are correct:
–o2-06 = 1 [Keypad Disconnect Detection = Enabled].
ta
–b1-02 = 0 [Run Command Selection 1 = Keypad], or the drive is operating in LOCAL Mode with the keypad.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

oS Overspeed There is overshoot. • Decrease C5-01 [ASR Proportional Gain 1] and increase C5-
02 [ASR Integral Time 1].
• Use H6-02 to H6-05 [Pulse Train Input Setting Parameters]to
adjust the pulse train gain.
n

There is an incorrect number of PG pulses set in the Set H6-02 [Terminal RP Frequency Scaling] to the pulse train
drive. frequency during 100% reference (maximum motor rotation
speed).

The oS detection level is set incorrectly. Adjust F1-08 [Overspeed Detection Level] and F1-09 [Overspeed
Detection Delay Time].
ie

If the drive detects the fault at start or in the low • Set E5-xx [PM Motor Parameters] correctly or do Rotational

Troubleshooting
speed range (10% or less) and n8-57 = 1 [HFI Auto-Tuning.
Overlap Selection = Enabled] for PM Control • Decrease the value of n8-41 [HFI P Gain] in 0.5 unit
methods, the high frequency injection gain is too increments.
high.
Note:
Set n8-41 > 0.0 for IPM motors.
Note:
• The drive detects this fault if the motor speed is more than the value set in F1-08 for longer than F1-09.
• Do a Fault Reset to clear the fault. 7
b

• If the drive detects this fault, it will operate the motor as specified by the Stopping Method set in F1-03 [Overspeed Detection Selection].
Code Name Causes Possible Solutions

ov Overvoltage The deceleration time is too short and too much • Increase the values set in C1-02, C1-04, C1-06, or C1-08
regenerative energy is flowing back into the drive. [Deceleration Times].
• Connect a dynamic braking option to the drive.
a

• Perform Deceleration Rate Tuning.

The acceleration time is too short. • Make sure that sudden drive acceleration does not cause the
fault.
• Increase the values set in C1-01, C1-03, C1-05, or C1-07
[Acceleration Times].
• Increase the value set in C2-02 [S-Curve Time @ End of
Accel].
• Set L3-11 = 1 [Overvoltage Suppression Select = Enabled].

YASKAWA SIEPC71061753A GA500 Technical Manual 255

 7.4 Faults

Code Name Causes Possible Solutions

The braking load is too large. Connect a dynamic braking option to the drive.

There are surge voltages in the input power supply Connect a DC reactor to the drive.
Note:
If you turn the phase advancing capacitors ON and OFF and
use thyristor converters in the same power supply system,
there can be surge voltages that irregularly increase the input
voltage.

The drive output cable or motor is shorted to ground 1. Examine the motor main circuit cable, terminals, and motor
(the current short to ground is charging the main terminal box, and then remove ground faults.
circuit capacitor of the drive through the power 2. Re-energize the drive.
supply).

m
If the drive detects ov in these conditions, the speed • Examine the settings for all speed search related parameters.
search-related parameters are incorrect. • Set b3-19 ≠ 0 [Speed Search Restart Attempts ≠ 0 times].
• During speed search • Adjust b3-03 [Speed Search Deceleration Time].
• During momentary power loss recovery • Do Stationary Auto-Tuning for Line-to-Line Resistance and
• When the drive starts again automatically then set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation].

The power supply voltage is too high. Decrease the power supply voltage to match the drive rated
voltage.

The braking resistor or braking resistor unit wiring Correct wiring errors in the connection to the braking resistor or

o
is incorrect. braking resistor unit.

Electrical interference caused a drive malfunction. • Examine the control circuit lines, main circuit lines, and
ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if

.c
necessary.

The load inertia is set incorrectly. • Examine the load inertia settings with KEB, overvoltage
suppression, or stall prevention during deceleration.
• Adjust L3-25 [Load Inertia Ratio] to match the qualities of the
machine.

The Short Circuit Braking function used in OLV/ Connect a braking resistor to the drive.
PM control method.
n There is motor hunting. • Set n1-01 = 1 [Hunting Prevention Selection = Enabled] and
adjust n1-02 [Hunting Prevention Gain Setting].
• Adjust n2-02 [Automatic Freq Regulator Time 1] and n2-03
[Automatic Freq Regulator Time 2].
• Adjust n8-45 [Speed Feedback Detection Gain] and n8-47
[Pull-in Current Comp Filter Time].
ta
Speed search does not complete at start when you When E9-01 = 0 [Motor Type Selection = Induction (IM)], set b3-
set A1-02 = 8 [EZ Vector Control] and use an 24 = 2 [Speed Search Method Selection = Current Detection
induction motor. Speed Search].
Note:
• The drive detects this error if the DC bus voltage is more than the ov detection level while the drive is running.
• The ov detection level is approximately 410 V with 200 V class drives. The detection level is approximately 820 V for 400 V class drives.
• Do a Fault Reset to clear the fault.
• L5-08 [Fault Reset Enable Select Grp2] disables the Auto Restart function.
n

Code Name Causes Possible Solutions

PE1, PE2 PLC Faults The communication option detected a fault. Refer to the manual for the communication option card.
Note:
Do a Fault Reset to clear the fault.
ie

Code Name Causes Possible Solutions

PF Input Phase Loss There is a phase loss in the drive input power. Correct errors with the wiring for main circuit drive input power.

There is loose wiring in the drive input power Tighten the terminal screws to the correct tightening torque.
terminals.

The drive input power voltage is changing too • Examine the input power for problems.
much. • Make the drive input power stable.
• If the input power supply is good, examine the magnetic
b

contactor on the main circuit side for problems.

There is unsatisfactory balance between voltage • Examine the input power for problems.
phases. • Make the drive input power stable.
• Set L8-05 = 0 [Input Phase Loss Protection Sel = Disabled].
a

256 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

The main circuit capacitors have become • Examine the capacitor maintenance time in monitor U4-05
unserviceable. [CapacitorMaintenance]. If U4-05 is more than 90%, replace
the control board or the drive. For information about replacing
the control board, contact Yaskawa or your nearest sales
representative.
• If drive input power is correct and the fault stays, replace the
control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales
representative.
Note:
• The drive detects this error if the DC bus voltage changes irregularly without regeneration.
• Do a Fault Reset to clear the fault.
• Use L8-05 to enable and disable PF detection.

m
Code Name Causes Possible Solutions

PGo Encoder (PG) Feedback Loss The holding brake is stopping the motor. Release the holding brake.
Note:
• Do a Fault Reset to clear the fault.
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in F1-02 [PG Open Circuit Detection Select].
Code Name Causes Possible Solutions

rF Braking Resistor Fault The resistance of the dynamic braking option Use a dynamic braking option that fits the model and duty rating

o
connected to the drive is too low. of the drive.

A regenerative converter or regenerative unit is Set L8-55 = 0 [Internal DB TransistorProtection = Disable].

connected to the drive.
Note:
Do a Fault Reset to clear the fault.

.c
Code Name Causes Possible Solutions

rH Braking Resistor Overheat The deceleration time is too short and excessive • Check the load level, deceleration time, and speed.
regenerative energy is flowing back into the drive. • Decrease the load.
• Increase the values set in C1-02, C1-04, C1-06, or C1-08
[Deceleration Times].
• Use a dynamic braking option that lets you use more power.

The duty cycle is too high. Examine the duty cycle.

n Note:
When L8-01 = 1 [3% ERF DB Resistor Protection =
Enabled], the maximum braking duty cycle is 3%.

The braking load is too heavy. • Calculate the braking load and braking power again, and
decrease the braking load.
ta
• Use a braking resistor that improves braking power.

The braking resistor is not sufficient. Use the braking resistor specifications to select a sufficient
braking resistor.
Note:
• The drive detects this error if the braking resistor overheat protective function is active.
• The magnitude of the braking load causes the braking resistor overheat alarm, NOT the surface temperature. If the duty cycle is higher than the braking resistor rating, the
drive will show the alarm.
• Do a Fault Reset to clear the fault.
n

• Parameter L8-01 enables and disables rH detection.

Code Name Causes Possible Solutions

rr Dynamic Braking Transistor Fault The drive control circuit is damaged. • Re-energize the drive.
• If the fault stays, replace the control board or the drive. For
There is a malfunction in the internal braking information about replacing the control board, contact
ie

transistor of the drive. Yaskawa or your nearest sales representative.

Troubleshooting
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

SC Short Circuit/IGBT Failure Overheating caused damage to the motor or the Measure the motor insulation resistance, and replace the motor if
motor insulation is not satisfactory. there is electrical conduction or unserviceable insulation.

The motor main circuit cable is contacting ground • Examine the motor main circuit cable for damage, and repair 7
b

to make a short circuit. short circuits.

• Measure the resistance between the motor main circuit cable
and the ground terminal. If there is electrical conduction,
replace the cable.

A short circuit or ground fault on the drive output • Make sure that there is not a short circuit in terminal B1 and
side caused damage to the output transistor of the terminals U/T1, V/T2, and W/T3. Make sure that there is not a
a

drive. short circuit in terminals - and terminals U/T1, V/T2, and W/

T3.
• If there is a short circuit, contact Yaskawa or your nearest sales
representative.

YASKAWA SIEPC71061753A GA500 Technical Manual 257

 7.4 Faults

Code Name Causes Possible Solutions

When A1-02 = 5, 6 [Control Method Selection = Set L8-27 correctly.

OLV/PM or AOLV/PM], the output current is more
than the value set in L8-27 [Overcurrent Detection
Gain].
Note:
• The drive detects this error if there is a short circuit or ground fault on the drive output side, or an IGBT failure.
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

SCF Safety Circuit Fault The safety circuit is broken. Replace the control board or the drive. For information about
replacing the control board, contact Yaskawa or your nearest sales
representative.

m
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

SEr Speed Search Retries Exceeded The speed search-related parameters are set • Decrease the value set in b3-10 [Speed Estimation Detection
incorrectly. Gain].
• Increase the value set in b3-17 [Speed Est Retry Current
Level].
• Increase the value set in b3-18 [Speed Est Retry Detection
Time].

o
• Do Auto-Tuning again.

The motor is coasting in the opposite direction of Set b3-14 = 1 [Bi-directional Speed Search = Enabled].
the Run command.
Note:
• The drive detects this error if the number of speed search restarts is more than the value set in b3-19 [Speed Search Restart Attempts].

.c
• Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions

STPo Motor Step-Out Detected The motor code is set incorrectly for PM Control • Set E5-01 [PM Motor Code Selection] correctly as specified
Methods. by the motor.
• For specialized motors, refer to the motor test report and set
E5-xx correctly.
n The load is too large. • Increase the value set in n8-55 [Motor to Load Inertia Ratio].
• Increase the value set in n8-51 [Pull-in Current @
Acceleration]. If the drive detects STPo during deceleration
when increasing the value set in n8-51, set the value of n8-79
[Pull-in Current @ Deceleration] lower than n8-51.
• Decrease the load.
• Replace the drive and motor with larger capacity models.
ta
The load inertia is too large. Increase the value set in n8-55.

The acceleration/deceleration times are too short. • Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
• Increase the value set in C2-01 [S-Curve Time @ Start of
Accel].

Speed response is too slow. Increase the value set in n8-55.

Note:
n

Do a Fault Reset to clear the fault.

Code Name Causes Possible Solutions

TiM Keypad Time Not Set There is a battery in the keypad, but the date and Use the keypad to set the date and time.
time are not set.
ie

Note:
• Do a Fault Reset to clear the fault.
• Parameter o4-24 [bAT Detection Selection] enables and disables TiM detection.
Code Name Causes Possible Solutions

UL3 Undertorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.

The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1] settings.
b

Note:
• The drive detects this error if the drive output current is less than the level set in L6-02 for longer than L6-03.
• Do a Fault Reset to clear the fault.
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-01 [Torque Detection Selection 1].
a

258 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.4 Faults

Code Name Causes Possible Solutions

UL4 Undertorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.

The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2] settings.
Note:
• The drive detects this error if the drive output current is less than the level set in L6-05 for longer than L6-06.
• Do a Fault Reset to clear the fault.
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-04 [Torque Detection Selection 2].
Code Name Causes Possible Solutions

UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by the Examine the machine for deterioration.

m
conditions for mechanical weakening detection set
in L6-08 [Mechanical Fatigue Detect Select].
Note:
• Do a Fault Reset to clear the fault.
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-08.
Code Name Causes Possible Solutions

Uv1 DC Bus Undervoltage There is a phase loss in the drive input power. Correct errors with the wiring for main circuit drive input power.

There is loose wiring in the drive input power Tighten the terminal screws to the correct tightening torque.

o
terminals.

The drive input power voltage is changing too • Examine the input power for problems.
much. • Make the drive input power stable.
• If the input power supply is good, examine the magnetic
contactor on the main circuit side for problems.

.c
There was a loss of power. Use a better power supply.

The main circuit capacitors have become Examine the capacitor maintenance time in monitor U4-05
unserviceable. [CapacitorMaintenance]. If U4-05 is more than 90%, replace the
control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales
representative.

The relay or contactor on the soft-charge bypass U4-06 [PreChargeRelayMainte] shows the performance life of
relay is damaged. the soft-charge bypass relay. If U4-06 is more than 90%, replace

Note:
n the board or the drive. For information about replacing the board,
contact Yaskawa or your nearest sales representative.

• The drive detects this error if the DC bus voltage decreases below the level set in L2-05 [Undervoltage Detection Lvl (Uv1)] while the drive is running.
• The Uv1 detection level is approximately 190 V for a 200 V class drives. The detection level is approximately 380 V for 400 V class drives. The detection level is
approximately 350 V when E1-01 [Input AC Supply Voltage] < 400.
ta
• Do a Fault Reset to clear the fault.
• Fault trace is not available for this fault.
• L5-08 [Fault Reset Enable Select Grp2] disables the Auto Restart function.
Code Name Causes Possible Solutions

Uv2 Control Power Undervoltage The value set in L2-02 [Power Loss Ride Through Connect the momentary power loss recovery unit to the drive.
Time] increased and the momentary power loss
recovery unit is not connected to the drive.
n

There was a problem with the drive hardware. • Re-energize the drive.
• If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact
Yaskawa or your nearest sales representative.
Note:
• The drive detects this error if the control power supply voltage decreases.
ie

• Do a Fault Reset to clear the fault.

Troubleshooting
• Fault trace is not available for this fault.
Code Name Causes Possible Solutions

Uv3 Soft Charge Answerback Fault The relay or contactor on the soft-charge bypass • Re-energize the drive.
relay is damaged. • If the fault stays, replace the control board or the drive.
• Check monitor U4-06 [PreChargeRelayMainte] shows the
performance life of the soft-charge bypass relay. If U4-06 is
more than 90%, replace the board or the drive. For information 7
b

about replacing the control board, contact Yaskawa or your

nearest sales representative.
Note:
• Do a Fault Reset to clear the fault.
• Fault trace is not available for these faults.
a

YASKAWA SIEPC71061753A GA500 Technical Manual 259

 7.5 Minor Faults/Alarms

7.5 Minor Faults/Alarms

This section gives information about the causes and possible solutions when a minor fault or alarm occurs. Use
the information in this table to remove the cause of the minor fault or alarm.
Code Name Causes Possible Solutions

AEr Station Address Setting Error The node address for the communication option is • For CC-Link communication, set F6-10 [CC-Link Node
not in the permitted setting range. Address] correctly.
• For MECHATROLINK communication, set F6-20
[MECHATROLINK Station Address] correctly.
• For CANopen communication, set F6-35 [CANopen Node ID
Selection] correctly.

m
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

bAT Keypad Battery Low Voltage The keypad battery voltage is low. Replace the keypad battery.
Note:
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Parameter o4-24 [bAT Detection Selection] enables and disables bAT detection.

o
Code Name Causes Possible Solutions

bb Baseblock An external baseblock command was entered Examine the external sequence and timing of the baseblock
through MFDI terminal S1 to S7, and the drive command input.
output stopped as shown by an external baseblock
command.
Note:

.c
The drive will not output a minor fault signal for this alarm.
Code Name Causes Possible Solutions

bCE Bluetooth Communication Error The smartphone or tablet with DriveWizard Mobile Use the smartphone or tablet 10 m (32.8 ft) or nearer to the
installed is too far from the keypad. keypad.
Note:
bCE can occur when the smartphone or tablet is 10 m or
nearer to the keypad depending on the specifications of the
smartphone or tablet.
n Radio waves from a different device are causing
interference with the communication between the
smartphone or tablet and keypad.
Make sure that no device around the keypad uses the same radio
bandwidth (2400 MHz to 2480 MHz), and prevent radio
interference.
Note:
• The drive detects this error when you operate the drive with a smartphone or tablet with a Bluetooth LCD Keypad.
ta
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate.
• Parameter o2-27 [bCE Detection selection] enables and disables bCE detection.
Code Name Causes Possible Solutions

boL Braking Transistor Overload The duty cycle of the braking transistor is high (the • Install a regenerative converter.
regeneration power or repetition frequency is high). • Increase the deceleration time.

You enabled the protective function for the braking Set L8-55 = 0 [Internal DB TransistorProtection Selection =
transistor when you have a regenerative converter. Disable].
n

The braking transistor in the drive is broken. Replace the drive.

Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
ie

bUS Option Communication Error The communications cable wiring is incorrect. Correct wiring errors.

There is a short-circuit in the communications cable • Repair short circuits and connect cables.
or the communications cable is not connected. • Replace the defective communications cable.

Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and
error. ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
b

electrical interference, then use a Surge Protective Device if

necessary.
• Use only the recommended cables or other shielded line.
Ground the shield on the controller side or the drive input
power side.
• Separate the communication wiring from drive power lines,
and install a noise filter to the input side of the power supply
a

for communication.
• Decrease the effects of electrical interference from the
controller.

The option card is incorrectly installed to the drive. Correctly install the option card to the drive.

260 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

The option card is damaged. If the alarm continues and the wiring is correct, replace the option
card.
Note:
• The drive detects this error if the Run command or frequency reference is assigned to the option card.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F6-01 [Communication Error Selection].
Code Name Causes Possible Solutions

CALL Serial Comm Transmission Error The communications cable wiring is incorrect. Correct wiring errors.

There is a short-circuit in the communications cable • Repair the short-circuited or disconnected portion of the cable.
or the communications cable is not connected. • Replace the defective communications cable.

m
A programming error occurred on the controller Examine communications at start-up and correct programming
side. errors.

The communications circuitry is damaged. • Do a self-diagnostics check.

• If the problem continues, replace the control board or the
drive. For information about replacing the control board,
contact Yaskawa or your nearest sales representative.

The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP
Modbus communications is incorrect. switch S2 to the ON position to enable the termination resistor.

o
Note:
• The drive detects this error if it does not correctly receive control data from the controller when energizing the drive.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

CE Modbus Communication Error The communications cable wiring is incorrect. Correct wiring errors.

.c
There is a short-circuit in the communications cable • Repair short circuits and connect cables.
or the communications cable is not connected. • Replace the defective communications cable.

Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and
error. ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
n electrical interference, then use a Surge Protective Device if
necessary.
• Use only the recommended cables or other shielded line.
Ground the shield on the controller side or the drive input
power side.
• Separate the communication wiring from drive power lines,
and install a noise filter to the input side of the power supply
for communication.
ta
• Decrease the effects of electrical interference from the
controller.

The communication protocol is not compatible. • Examine the values set in H5-xx.
• Examine the settings on the controller side and correct the
difference in communication conditions.

The value set in H5-09 [CE Detection Time] is too • Change the controller software settings.
small for the communications cycle. • Increase the value set in H5-09.
n

The controller software or hardware is causing a Examine the controller and remove the cause of the problem.
communication problem.
Note:
• The drive detects this error if it does not correctly receive control data for the CE detection time set to H5-09.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in H5-04 [Communication Error Stop Method].
ie

Troubleshooting
Code Name Causes Possible Solutions

CP1 Comparator 1 Limit Error The monitor value set in H2-20 [Comparator 1 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was in the range of H2-21
[Comparator 1 Lower Limit] and H2-22
[Comparator 1 Upper Limit].
Note:
• The drive detects this error when the terminal is assigned to H2-01 to H2-03 = 66 [MFDO Function Select = Comparator1].
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate. 7
b

• Parameter H2-33 [Comparator1 Protection Selection] enables and disables CP1 detection.
Code Name Causes Possible Solutions

CP2 Comparator 2 Limit Error The monitor value set in H2-26 [Comparator 2 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was outside the range of H2-27
[Comparator 2 Lower Limit] and H2-28
a

[Comparator 2 Upper Limit].

Note:
• The drive detects this error when the terminal is assigned to H2-01 to H2-03 = 67 [MFDO Function Select = Comparator2].
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Parameter H2-35 [Comparator2 Protection Selection] enables and disables CP2 detection.

YASKAWA SIEPC71061753A GA500 Technical Manual 261

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

CrST Cannot Reset The drive received a fault reset command when a Turn off the Run command then de-energize and re-energize the
Run command was active. drive.

Code Name Causes Possible Solutions

CyC MECHATROLINK The communications cycle setting of the controller Set the communications cycle of the controller in the permitted
CommCycleSettingErr is not in the permitted range of the range of the MECHATROLINK interface option.
MECHATROLINK interface option.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

CyPo Cycle Power to Accept Changes Although F6-15 = 1 [Comm. Option Parameters Re-energize the drive to update the communication option

m
Reload = Reload Now], the drive does not update parameters.
the communication option parameters.

Code Name Causes Possible Solutions

dEv Speed Deviation The load is too large. Decrease the load.

The acceleration/deceleration times are too short. Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].

The dEv detection level settings are incorrect. Adjust F1-10 [Speed Deviation Detection Level] and F1-11

o
[Speed Deviation Detect DelayTime].

The load is locked up. Examine the machine.

The holding brake is stopping the motor. Release the holding brake.
Note:
• The drive detects this error if the difference between the detected speed and the speed reference is more than the setting of F1-10 for longer than F1-11.

.c
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-04 [Speed Deviation Detection Select].
Code Name Causes Possible Solutions

dnE Drive Disabled A terminal set for H1-xx = 6A [Drive Enable] Examine the operation sequence.
turned OFF.
Note: n
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

dWA2 DriveWorksEZ Alarm 2 There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
Note:
ta
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

dWA3 DriveWorksEZ Alarm 3 There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
n

dWAL DriveWorksEZ Alarm There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
ie

Code Name Causes Possible Solutions

E5 MECHATROLINK Watchdog The drive detected a watchdog circuit exception Examine the MECHATROLINK cable connection. If this error
Timer Err while it received data from the controller. occurs frequently, examine the wiring and decrease the effects of
electrical interference as specified by these manuals:
• MECHATROLINK-II Installation Guide (MECHATROLINK
Members Association, manual number MMATDEP011)
• MECHATROLINK-III Installation Manual
(MECHATROLINK Members Association, publication
number MMATDEP018)
b

Note:
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F6-25 [MECHATROLINK Watchdog Error Sel].
Code Name Causes Possible Solutions

EF FWD/REV Run Command Input A forward command and a reverse command were Examine the forward and reverse command sequence and correct
a

Error input at the same time for longer than 0.5 s. the problem.
Note:
• If the drive detects EF, the motor will ramp to stop.
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.

262 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

EF0 Option Card External Fault The communication option card received an 1. Find the device that caused the external fault and remove the
external fault from the controller. caus.
2. Clear the external fault input from the controller.

A programming error occurred on the controller Examine the operation of the controller program.
side.
Note:
• The drive detects this error if the alarm function on the external device side is operating.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F6-03 [Comm External Fault (EF0) Select].
Code Name Causes Possible Solutions

m
EF1 External Fault (Terminal S1) MFDI terminal S1 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. caus.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S1.

External Fault [H1-01 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S1, but the terminal is not in use.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.

o
Code Name Causes Possible Solutions

EF2 External Fault (Terminal S2) MFDI terminal S2 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. caus.
2. Clear the external fault input in the MFDI.

.c
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S2.

External Fault [H1-02 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S2, but the terminal is not in use.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

EF3 External Fault (Terminal S3) MFDI terminal S3 caused an external fault through 1. Find the device that caused the external fault and remove the
n an external device.

The wiring is incorrect.

2.
caus.
Clear the external fault input in the MFDI.

Correctly connect the signal line to MFDI terminal S3.

External Fault [H1-03 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S3, but the terminal is not in use.
ta
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

EF4 External Fault (Terminal S4) MFDI terminal S4 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. caus.
2. Clear the external fault input in the MFDI.
n

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S4.

External Fault [H1-04 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S4, but the terminal is not in use.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
ie

Troubleshooting
Code Name Causes Possible Solutions

EF5 External Fault (Terminal S5) MFDI terminal S5 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. caus.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S5.

External Fault [H1-05 = 2C to 2F] is set to MFDI

terminal S5, but the terminal is not in use.
Correctly set the MFDI.
7
b

Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

EF6 External Fault (Terminal S6) MFDI terminal S6 caused an external fault through 1. Find the device that caused the external fault and remove the
a

an external device. caus.

2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S6.

External Fault [H1-06 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S6, but the terminal is not in use.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.

YASKAWA SIEPC71061753A GA500 Technical Manual 263

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

EF7 External Fault (Terminal S7) MFDI terminal S7 caused an external fault through 1. Find the device that caused the external fault and remove the
an external device. caus.
2. Clear the external fault input in the MFDI.

The wiring is incorrect. Correctly connect the signal line to MFDI terminal S7.

External Fault [H1-07 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S7, but the terminal is not in use.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

m
EP24v External Power 24V Supply The voltage of the main circuit power supply • Examine the main circuit power supply.
decreased, and the 24 V power supply is supplying • Turn ON the main circuit power supply to run the drive.
power to the drive.
Note:
• Set o2-26 [Ext. Power 24V Supply Display] to enable or disable EP24v detection.
• The drive will not output an alarm signal for this alarm.
Code Name Causes Possible Solutions

FbH Excessive PID Feedback The FbH detection level is set incorrectly. Adjust b5-36 [PID High Feedback Detection Lvl] and b5-37 [PID
High Feedback Detection Time].

o
There is a problem with the PID feedback wiring. Correct errors with the PID control wiring.

The feedback sensor is not operating correctly. Examine the sensors on the control device side.

A fault occurred in the feedback input circuit of the Replace the board or the drive. For information about replacing
drive. the control board, contact Yaskawa or your nearest sales

.c
representative.
Note:
• The drive detects this error if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in b5-12 [Feedback Loss Detection Select].
Code Name Causes Possible Solutions

FbL n PID Feedback Loss The FbL detection level is set incorrectly. Adjust b5-13 [PID Feedback Loss Detection Lvl] and b5-14 [PID
Feedback Loss Detection Time].

There is a problem with the PID feedback wiring. Correct errors with the PID control wiring.

The feedback sensor is not operating correctly. Examine the sensors on the control device side.

A fault occurred in the feedback input circuit of the Replace the board or the drive. For information about replacing
ta
drive. the control board, contact Yaskawa or your nearest sales
representative.
Note:
• The drive detects this error if the PID feedback input is lower than the level set in b5-13 for longer than b5-14.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in b5-12 [Feedback Loss Detection Select].
Code Name Causes Possible Solutions

HCA High Current Alarm The load is too heavy. • Decrease the load for applications with repetitive starts and
n

stops.
• Replace the drive with a larger capacity model.

The acceleration time is too short. • Calculate the torque necessary during acceleration related to
the load inertia and the specified acceleration time.
• Increase the values set in C1-01, C1-03, C1-05, or C1-07
[Acceleration Times] until you get the necessary torque.
ie

• Increase the values set in C2-01 to C2-04 [S-Curve

Characteristics] until you get the necessary torque.
• Replace the drive with a larger capacity model.

The drive is trying to operate a specialized motor or • Examine the motor nameplate, the motor, and the drive to
a motor that is larger than the maximum applicable make sure that the drive rated current is larger than the motor
motor output of the drive. rated current.
• Replace the drive with a larger capacity model.
b

The current level temporarily increased because of If speed search or Auto Restart cause an increase in current, the
speed search after a momentary power loss or while drive can temporarily show this alarm. The time that the drive
trying to Auto Restart. shows the alarm is short. No more steps are necessary to clear the
alarm.
Note:
• The drive detects this error if the drive output current is more than the overcurrent alarm level (150% of the rated current).
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
a

Code Name Causes Possible Solutions

L24v Loss of External Power 24 Supply The voltage of the backup 24 V power supply has • Examine the external 24 V power supply for disconnected
decreased. The main circuit power supply is wires and wiring errors and repair the problems.
operating correctly. • Examine the external 24 V power supply for problems.
Note:
• Set o2-23 [External 24V Powerloss Detection] to enable or disable L24v detection.
• The drive will not output an alarm signal for this alarm.

264 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

LoG Log Com Error There is not a micro SD in the keypad. Put a micro SD card in the keypad.

• The drive is connected to USB. Set o5-01 = 0 [Log Start/Stop Selection = OFF].
• The number of log communication files is more
than 1000.
• The micro SD card does not have available
memory space.
• The line number data in a log communication
file was changed.
• A communication error between the keypad and
drive occurred during a log communication.
Note:

m
If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 6A [MFDO Function Select = Data Logger Error] will be ON.
Code Name Causes Possible Solutions

LT-1 Cooling Fan Maintenance Time The cooling fan is at 90% of its expected 1. Use the procedures in this manual to replace the cooling fan.
performance life. 2. Set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset
the cooling fan operation time.
Note:
When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.
Code Name Causes Possible Solutions

o
LT-2 Capacitor Maintenance Time The capacitors for the main circuit and control Replace the board or the drive. For information about replacing
circuit are at 90% of expected performance life. the control board, contact Yaskawa or your nearest sales
representative.
Note:
When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.

.c
Code Name Causes Possible Solutions

LT-3 SoftChargeBypassRelay The soft charge bypass relay is at 90% of its Replace the board or the drive. For information about replacing
MainteTime expected performance life. the control board, contact Yaskawa or your nearest sales
representative.
Note:
When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.
Code Name Causes Possible Solutions

LT-4
n IGBT Maintenance Time (50%) The IGBT is at 50% of its expected performance
life.
Check the load, carrier frequency, and output frequency.

Note:
When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.
ta
Code Name Causes Possible Solutions

oH Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature is more than the L8-02 [Overheat • Increase the airflow around the drive.
Alarm Level].
• Install a cooling device (cooling fan or air conditioner) to
lower the ambient temperature.
• Remove objects near the drive that are producing too much
heat.

There is not sufficient airflow around the drive. • Give the drive the correct installation space as shown in the
n

manual.
• Make sure that there is sufficient circulation around the control
panel.
• Examine the drive for dust or other unwanted materials that
could clog the cooling fan.
• Remove unwanted materials that prevent air circulation.
ie

Troubleshooting
The internal cooling fan or fans have stopped. 1. Use the procedures in this manual to replace the cooling fan.
2. Set o4-03 = 0 [Fan Operation Time Setting = 0 h].
Note:
• The drive detects this error if the heatsink temperature of the drive is more than L8-02.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in L8-03 [Overheat Pre-Alarm Selection].
Code Name Causes Possible Solutions 7
b

oH2 External Overheat (H1-XX=B) An external device sent an oH2. 1. Find the external device that output the overheat alarm.
2. Remove the cause of the problem.
3. Clear the Overheat Alarm (oH2) [H1-xx = B] set to MFDI
terminals S1 to S7.
Note:
a

If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

oH3 Motor Overheat (PTC Input) The thermistor wiring that detects motor Correct wiring errors.
temperature is defective.

A fault occurred on the machine. Examine the machine and remove the cause of the fault
Example: The machine is locked.

YASKAWA SIEPC71061753A GA500 Technical Manual 265

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

The motor has overheated. • Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
• Decrease the load.
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
• Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
• Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:

m
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
Note:
• The drive detects this fault if the motor overheat signal input from analog input terminal A1 or A2 is more than the fault detection level.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in L1-03 [Motor Thermistor oH Alarm Select].
Code Name Causes Possible Solutions

oL3 Overtorque 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault

o
Example: The machine is locked.

The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1].
Note:
• The drive detects this fault if the drive output current is more than the level set in L6-02 for longer than L6-03.

.c
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Set the conditions that trigger the minor fault using L6-01 [Torque Detection Selection 1].
Code Name Causes Possible Solutions

oL4 Overtorque 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault
Example: The machine is locked.

n The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2].
Note:
• The drive detects this error if the drive output current is more than the level set in L6-05 for longer than L6-06.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Set the conditions that trigger the minor fault using L6-04 [Torque Detection Selection 2].
Code Name Causes Possible Solutions
ta

oL5 Mechanical Weakening Detection 1 The drive detected overtorque as specified by the Do a deterioration diagnostic test on the machine side.
conditions for mechanical weakening detection set
in L6-08 [Mechanical Fatigue Detect Select].
Note:
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-08.
Code Name Causes Possible Solutions
n

oS Overspeed There is overshoot. • Decrease C5-01 [ASR Proportional Gain 1] and increase C5-
02 [ASR Integral Time 1].
• Adjust the pulse train gain with H6-02 to H6-05 [Pulse Train
Input Setting Parameters].

There is an incorrect number of PG pulses set in the Set H6-02 [Terminal RP Frequency Scaling] to the pulse train
ie

drive. frequency during 100% reference (maximum motor rotation

speed).

The oS detection level is set incorrectly. Adjust F1-08 [Overspeed Detection Level] and F1-09 [Overspeed
Detection Delay Time].
Note:
• The drive detects this error if the motor speed is more than the value set in F1-08 for longer than F1-09.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-03 [Overspeed Detection Selection].
b

Code Name Causes Possible Solutions

ov Overvoltage There are surge voltages in the input power supply. Connect a DC reactor to the drive.
Note:
If you turn the phase advancing capacitors ON and OFF and
use thyristor converters in the same power supply system,
there can be surge voltages that irregularly increase the input
a

voltage.

The drive output cable or motor is shorted to ground 1. Examine the motor main circuit cable, terminals, and motor
(the current short to ground is charging the main terminal box, and then remove ground faults.
circuit capacitor of the drive through the power 2. Re-energize the drive.
supply).

The power supply voltage is too high. Decrease the power supply voltage to match the drive rated
voltage.

266 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

Electrical interference caused a drive malfunction. • Examine the control circuit lines, main circuit lines, and
ground wiring, and decrease the effects of electrical
interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
• Set L5-01 ≠ 0 [Number of Auto-Restart Attempts ≠ 0 times].
Note:
• The drive detects this error if the DC bus voltage is more than the ov detection level when the Run command has not been input (while the drive is stopped).
• The ov detection level is approximately 410 V with 200 V class drives. The detection level is approximately 820 V for 400 V class drives.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

m
PASS Modbus Communication Test The MEMOBUS/Modbus communications test is The PASS display will turn off after communications test mode is
complete. cleared.

Code Name Causes Possible Solutions

PF Input Phase Loss There is a phase loss in the drive input power. Correct all wiring errors with the main circuit power supply.

Loose wiring in the input power terminals. Tighten the screws to the correct tightening torque.

The drive input power voltage is changing too • Examine the supply voltage for problems.

o
much. • Make the drive input power stable.

Unsatisfactory balance between voltage phases. • Examine the supply voltage for problems.
• Make the drive input power stable.
• If the supply voltage is good, examine the magnetic contactor
on the main circuit side for problems.

.c
The main circuit capacitors have become • Examine the capacitor maintenance time in monitor U4-05
unserviceable. [CapacitorMaintenance].
• If U4-05 is more than 90%, replace the capacitor. Contact
Yaskawa or your nearest sales representative for more
information.

• Examine the supply voltage for problems.

• Re-energize the drive.
• If the alarm stays, replace the circuit board or the drive. For

Note:
n information about replacing the control board, contact
Yaskawa or your nearest sales representative.

• The drive detects this error if the DC bus voltage changes irregularly without regeneration.
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
• Use L8-05 [Input Phase Loss Protection Sel] to enable and disable PF detection.
ta
Code Name Causes Possible Solutions

PGo Encoder (PG) Feedback Loss The encoder cable is disconnected or wired Examine for wiring errors or disconnected wires in the encoder
incorrectly. cable, and repair problems.

The encoder is not receiving power. Examine the encoder power supply.

The holding brake is stopping the motor. Release the holding brake.
Note:
n

• The drive detects this error if it does not receive the speed detection pulse signal from the encoder in the detection time set in F1-14 [Encoder Open-Circuit Detect Time].
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-02 [PG Open Circuit Detection Select].
Code Name Causes Possible Solutions
ie

rUn Motor Switch during Run The drive received a Motor 2 Selection [H1-xx = Make sure that the drive receives the Motor 2 Selection while the

Troubleshooting
16] during run. drive is stopped.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

SE Modbus Test Mode Error MEMOBUS/Modbus communications self- Stop the drive and do MEMOBUS/Modbus communications self-
diagnostics [H1-xx = 67] was done while the drive diagnostics.
was running. 7
b

Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

SToF Safe Torque OFF Failure One of the two terminals H1-HC and H2-HC • Make sure that the Safe Disable signal is input from an
received the Safe Disable input signal. external source to terminals H1-HC or H2-HC.
a

• When the Safe Disable function is not in use, connect

The Safe Disable input signal is wired incorrectly. terminals H1-HC and H2-HC.

There is internal damage to one Safe Disable Replace the board or the drive. For information about replacing
channel. the control board, contact Yaskawa or your nearest sales
representative.
Note:
If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.

YASKAWA SIEPC71061753A GA500 Technical Manual 267

 7.5 Minor Faults/Alarms

Code Name Causes Possible Solutions

TiM Keypad Time Not Set There is a battery in the keypad, but the date and Set the date and time with the keypad.
time are not set.
Note:
• Parameter o4-24 [bAT Detection Selection] enables and disables TiM detection.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions

TrPC IGBT Maintenance Time (90%) The IGBT is at 90% of its expected performance Replace the IGBT or the drive. For information about replacing
life. the control board, contact Yaskawa or your nearest sales
representative.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.

m
Code Name Causes Possible Solutions

UL3 Undertorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault
Example: There is a broken pulley belt.

The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1].
Note:
• The drive detects this error if the drive output current is less than the level set in L6-02 for longer than L6-03.

o
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Set the conditions that trigger the minor fault using L6-01 [Torque Detection Selection 1].
Code Name Causes Possible Solutions

UL4 Undertorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault
Example: There is a broken pulley belt.

.c
The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2].
Note:
• The drive detects this error if the drive output current is less than the level set in L6-05 for longer than L6-06.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
• Set the conditions that trigger the minor fault using L6-04 [Torque Detection Selection 2].
Coden Name Causes Possible Solutions

UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by the Examine the machine for deterioration.
conditions for mechanical weakening detection set
in L6-08 [Mechanical Fatigue Detect Select].
Note:
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
ta
• If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-08.
Code Name Causes Possible Solutions

Uv DC Bus Undervoltage The drive input power voltage is changing too • Use a better power supply voltage to align with the drive rated
much. voltage.
• Make the drive input power stable.
• If there is not a fault with the input power supply, examine the
magnetic contactor on the main circuit side for faults.

A phase loss occurred in the drive input power. Correct errors with the wiring for main circuit drive input power.
n

There is loose wiring in the drive input power Examine for loose screws and tighten them as specified by the
terminals. tightening torque values in the manual.

There was a loss of power. Use a better power supply.

The main circuit capacitors have deteriorated. Examine the capacitor maintenance time in monitor U4-05
ie

[CapacitorMaintenance]. If U4-05 is more than 90%, replace the

control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales
representative.

The drive input power transformer is too small and • Check for an alarm when a molded-case circuit breaker,
voltage drops when the power is switched on. Leakage Breaker (ELCB, GFCI, or RCM/RCD) (with
overcurrent protective function), or magnetic contactor is ON.
• Check the capacity of the drive power supply transformer.
b

Air inside the drive is too hot. Measure the ambient temperature of the drive.

The Charge LED is broken. Replace the board or the drive. For information about replacing
the control board, contact Yaskawa or your nearest sales
representative.
Note:
• The drive detects this error if one of these conditions is correct when the Run command has not been input (while the drive is stopped).
a

–The DC bus voltage < L2-05 [Undervoltage Detection Lvl (Uv1)].

–The Contactor that prevents inrush current in the drive was opened.
–There is low voltage in the control drive input power.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.

268 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.6 Parameter Setting Errors

7.6 Parameter Setting Errors

Parameter setting errors occur when multiple parameter settings do not agree, or when parameter setting values
are not correct. Refer to the table in this section, examine the parameter setting that caused the error, and remove
the cause of the error. You must first correct the parameter setting errors before you can operate the drive. The
drive will not send notification signals for the faults and alarms when these parameter setting errors occur.
Code Name Causes Possible Solutions

oPE01 Drive Capacity Setting Error The value set in o2-04 [Drive Model (KVA) Set o2-04 to the correct value.
Selection] does not agree with the drive model.

Code Name Causes Possible Solutions

m
oPE02 Parameter Range Setting Error Parameters settings are not in the applicable setting
range. 1. Push to show U1-18 [oPE Fault Parameter], and find
parameters that are not in the applicable setting range.
2. Correct the parameter settings.
Note:
If more than one error occurs at the same time, other oPExx
errors have priority over oPE02.

Set E2-01 ≤ E2-03 [Motor Rated Current (FLA) ≤ Make sure that E2-01 > E2-03.

o
Motor No-Load Current]. Note:
If it is necessary to set E2-01 < E2-03, first lower the value
set in E2-03, and then set E2-01.

Code Name Causes Possible Solutions

oPE03 Multi-Function Input Setting Err The settings for these parameters do not agree: Correct the parameter settings.

.c
• H1-01 to H1-07 [Terminals S1 to S8 Function
Selection]
• H7-01 to H7-04 [Virtual Multi-Function Inputs 1
to 4]

The settings for MFDIs overlap. Set the parameters correctly to prevent MFDI function overlap.
Note:
This does not include H1-xx = 20 to 2F [MFDI
Function Select = External Fault] and
n [Reserved].

These pairs of MFDI functions are not set to Digital

Inputs (H1-xx and H7-01 to H7-04) at the same
Set the MFDI pairs.
time:
• Setting values 10 [Up Command] and 11 [Down
Command]
ta
• Setting values 75 [Up 2 Command] and 76
[Down 2 Command]
• Setting values 42 [Run Command (2-Wire
Sequence 2)] and 43 [FWD/REV (2-Wire
Sequence 2)]

A minimum of two of these MFDI combinations are Remove the function settings that are not in use.
set to Digital Inputs (H1-xx and H7-01 to H7-04) at
the same time:
• Setting values 10 [Up Command] and 11 [Down
n

Command]
• Setting values 75 [Up 2 Command] and 76
[Down 2 Command]
• Setting value A [Accel/Decel Ramp Hold]
• Setting value 1E [Reference Sample Hold]
• Setting values 44 to 46 [Add Offset Frequency 1
ie

to 3 (d7-01 to d7-03)]

Troubleshooting
These commands are set in Digital Inputs (H1-xx Remove the function settings that are not in use.
and H7-01 to H7-04) at the same time:
• Setting values 61 [Speed Search from Fmax] and
62 [Speed Search from Fref]
• Setting values 65, 66, 7A, 7B [KEB Ride-Thru 1
or 2 Activate] and 68 [High Slip Braking (HSB)
Activate]
7
b

• Setting values 16 [Motor 2 Selection] and 1A

[Accel/Decel Time Selection 2]
• Setting values 65, 66 [KEB Ride-Thru 1
Activate] and 7A, 7B [KEB Ride-Thru 2
Activate]
• Setting values 40, 41 [Forward RUN (2-Wire),
Reverse RUN (2-Wire)] and 42, 43 [Run
a

Command (2-Wire Sequence 2), FWD/REV (2-

Wire Sequence 2)]
• Setting values 60 [DC Injection Braking
Command] and 6A [Drive Enable]
• Setting values 16 [Motor 2 Selection] and 75, 76
[Up 2 Command, Down 2 Command]

YASKAWA SIEPC71061753A GA500 Technical Manual 269

 7.6 Parameter Setting Errors

Code Name Causes Possible Solutions

Settings for N.C. and N.O. input [H1-xx] for these Remove one of the function settings.
functions were selected at the same time:
• Setting value 15 [Fast Stop (N.O.)]
• Setting value 17 [Fast Stop (N.C.)]

These settings were entered while H1-xx = 2 Set H6-01 = 0.

[External Reference 1/2 Selection]:
• b1-15 = 4 [Frequency Reference Selection 2 =
Pulse Train Input]
• H6-01 ≠ 0 [Terminal RP Pulse Train Function ≠
Frequency Reference]

These settings were entered while H1-xx = 2 Connect an input option to the drive.

m
[External Reference 1/2 Selection]:
• b1-15 = 3 [Option PCB] or b1-16 = 3 [Run
Command Selection 2 = Option PCB]
• No option is connected to the drive.

These settings were entered while H1-xx = 2 Set H3-02 = 0 or H3-10 = 0.

[External Reference 1/2 Selection]:
• b1-15 = 1 [Analog Input]
• H3-02 ≠ 0 [Terminal A1 Function Selection ≠
Frequency Reference] or H3-10 ≠ 0 [Terminal
A2 Function Selection ≠ Frequency Reference]

o
These parameters are set at the same time: Correct the parameter settings.
• H1-xx ≠ 6A [Drive Enable]
• H2-xx = 38 [Drive Enabled]

These parameters are set at the same time: Correct the parameter settings.

.c
• H6-01 ≠ 3 [PG Speed Feedback (V/F Control)]
• H1-xx = 7E [Reverse Rotation Identifier]

These parameters are set at the same time: Remove one of the function settings.
• H1-xx = 75/76 [Up 2 /Down 2 Command]
• H3-01, H3-09 = 1 [Terminal A1, A2 Signal
Level Select = 0 to +10V(Without Limit)]

Coden Name Causes Possible Solutions

oPE05 Run Cmd/Freq Ref Source Sel Err The setting to assign the Run command or Correct the parameter settings.
frequency reference to an option card or the pulse
train input is incorrect.

b1-01 = 3 [Frequency Reference Selection 1 = Connect an option card to the drive.

Option PCB] is set, but there is no option card
connected to the drive.
ta
b1-02 = 3 [Run Command Selection 1 = Option
PCB] is set, but there is no option card connected to
the drive.

These parameters are set at the same time: Set H6-01 = 0.

• b1-01 = 4 [Pulse Train Input]
• H6-01 ≠ 0 [Terminal RP Pulse Train Function ≠
Frequency Reference]
n

Code Name Causes Possible Solutions

oPE07 Analog Input Selection Error The settings for H3-02 and H3-10 [MFAI Function Set H3-02, H3-10, and H7-30 correctly to prevent overlap.
Select] and H7-30 [Virtual Analog Input Selection] Note:
overlap.
It is possible to set these functions to multiple analog input
terminals at the same time:
ie

• Setting value 0 [Frequency Reference]

• Setting values F and 1F [Not Used]

These parameters are set at the same time: Remove the function settings that are not in use.
• H3-02, H3-10, H7-30 = B [PID Feedback]
• H6-01 = 1 [Terminal RP Pulse Train Function =
PID Feedback Value]

These parameters are set at the same time:

b

• H3-02, H3-10, H7-30 = C [PID Setpoint]

• H6-01 = 2 [PID Setpoint Value]

These parameters are set at the same time:

• H3-02, H3-10, H7-30 = C
• b5-18 = 1 [PID Setpoint Selection = Enabled]
a

These parameters are set at the same time:

• H6-01 = 2
• b5-18 = 1

270 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.6 Parameter Setting Errors

Code Name Causes Possible Solutions

oPE08 Parameter Selection Error A function was set that is not compatible with the 1. Push ENTER Key to show U1-18 [oPE Fault Parameter],
control method selected in A1-02 [Control Method and find parameters that are not in the applicable setting
Selection]. range.
2. Correct the parameter settings.
Note:
If more than one error occurs at the same time, other oPExx
errors have priority over oPE02.

When A1-02 = 2 [OLV], you used these parameter • Set n2-02 < n2-03.
settings: • Set C4-02 < C4-06.
• n2-02 > n2-03 [Automatic Freq Regulator Time
1 > Automatic Freq Regulator Time 2]
• C4-02 > C4-06 [Torque Compensation Delay

m
Time > Motor 2 Torque Comp Delay Time]

When A1-02 = 0 [V/f], you used these parameter Correct the parameter settings.
settings: Note:
• H6-01 = 3 [Terminal RP Pulse Train Function = You cannot use Speed Feedback (V/F Control) with the Motor
Speed Feedback (V/F Control)] Switch function.
• H1-xx = 16 [MFDI Function Select = Motor 2
Selection]

When A1-02 = 5 [OLV/PM], you set E5-02 to E5- • Set E5-01 [PM Motor Code Selection] correctly as specified
07 [PM Motor Parameters] = 0. by the motor.

o
• For specialized motors, refer to the motor test report and set
E5-xx correctly.

When A1-02 = 5, 6 [OLV/PM, AOLV/PM], you Set E5-09 or E5-24 to the correct value.
used these parameter settings:
• E5-09 = 0.0 [PM Back-EMF Vpeak (mV/(rad/s))
= 0.0 mV/(rad/s)]

.c
• E5-24 = 0.0 [PM Back-EMF L-L Vrms (mV/rpm)
= 0.0 mV/min-1]

When A1-02 = 5, 6, you set E5-09 ≠ 0 and E5-24 ≠ Set E5-09 = 0 or E5-24 = 0.
0.

When A1-02 = 6, you set these parameters: Correct the parameter settings.
• n8-57 = 0 [HFI Overlap Selection = Disabled]
n • You set E1-09 [Minimum Output Frequency] <
the 5% value of E1-06.

When A1-02 = 6, you set these parameters: Correct the parameter settings.
• n8-35 = 0 [Initial Pole Detection Method =
Pull-in]
• n8-57 = 1 [Enabled]
ta
When A1-02 = 8 [EZOLV], you used these When E9-01 = 1 or 2, set b3-24 = 1 [Speed Estimation].
parameter settings:
• E9-01 = 1, 2 [Motor Type Selection =
Permanent Magnet (PM), Synchronous
Reluctance (SynRM)]
• b3-24 = 2 [Speed Search Method Selection =
Current Detection 2]

Code Name Causes Possible Solutions

n

oPE09 PID Control Selection Fault These parameters are set at the same time: • Set b5-15 ≠ 0.0.
• b5-15 ≠ 0.0 [PID Sleep Function Start Level ≠ • Set b1-03 = 0, 1 [Ramp to Stop, Coast to Stop].
0.0 Hz]
• b1-03 = 2, 3 [Stopping Method Selection = DC
Injection Braking to Stop, Coast to Stop with
Timer]
ie

Troubleshooting
These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 1, 2 [Enabled (Standard), Enabled (D =
Feedforward)]
• d2-02 ≠ 0.0 [Frequency Reference Lower Limit
≠ 0.0%]

These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 1, 2 [Enabled (Standard), Enabled (D =
Feedforward)] 7
b

• b5-11 = 1 [PID Output Reverse Selection =

Negative Output Accepted]

These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 3, 4 [Trim (Fref+PID Out, D = Fdbk),
Trim (Fref+PID Out, D = FeedFwd)]
a

• d2-02 ≠ 0.0 has been set.

Note:
The drive detects this error if the PID control function selection is incorrect.
(When b5-01 = 1 to 4 [PID Mode Setting = PID Control Enabled])

YASKAWA SIEPC71061753A GA500 Technical Manual 271

 7.6 Parameter Setting Errors

Code Name Causes Possible Solutions

oPE10 V/f Data Setting Error The parameters that set the V/f pattern do not Set the parameters correctly to satisfy the conditions.
satisfy these conditions:
• For motor 1: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤
E1-04 [Minimum Output Frequency ≤ Mid Point
A Frequency < Base Frequency ≤ Mid Point B
Frequency ≤ Maximum Output Frequency]
• For motor 2: E3-09 ≤ E3-07 < E3-06 ≤ E3-11 ≤
E3-04 [Minimum Output Frequency ≤ Mid Point
A Frequency < Base Frequency ≤ Mid Point B
Frequency ≤ Maximum Output Frequency]

Code Name Causes Possible Solutions

oPE11 Carrier Frequency Setting Error These parameters are set at the same time: Set C6-02 to C6-05 correctly.

m
• C6-05 > 6 [Carrier Freq Proportional Gain >
6]
• C6-04 > C6-03 [Carrier Frequency Lower Limit
> Carrier Frequency Upper Limit]
Note:
When C6-05 < 7, C6-04 becomes disabled. The
drive sets the carrier frequency to the value set
to C6-03.
C6-02 to C6-05 settings are not in the applicable
setting range.

o
Code Name Causes Possible Solutions

oPE13 Pulse Monitor Selection Error H6-06 = 101, 102, 105, or 116 [Terminal MP Set H6-06 correctly.
Monitor Selection = Frequency Reference, Output
Frequency, Motor Speed, Output Frequency after
Soft Starter] has not been set when H6-07 = 0

.c
[Terminal MP Frequency Scaling = 0 Hz].

Code Name Causes Possible Solutions

oPE16 Energy Saving Constants Error The Energy Saving parameters are not set in the Make sure that E5-xx is set correctly as specified by the motor
applicable setting range. nameplate data.

Code Name Causes Possible Solutions

oPE33
n Digital Output Selection Error These two parameters are set at the same time: Clear the H2-01 to H2-03 = 1xx [Inverse output of xx] settings.
• H2-60 ≠ F [Term MA,MB,MC Secondary Note:
Function ≠ Not Used] If you use the function to output logical calculation results
• H2-01 = 1xx [Term MA,MB,MC Function (H2-60, H2-63, H2-66 ≠ F), you cannot set H2-01 to H2-03 =
Selection = Inverse output of xx] 1xx.

These two parameters are set at the same time:

• H2-63 ≠ F [Terminal P1 Secondary Function ≠
ta
Not Used]
• H2-02 = 1xx [Term P1 Function Selection =
Inverse output of xx]

These two parameters are set at the same time:

• H2-66 ≠ F [Terminal P2 Secondary Function ≠
Not Used]
• H2-03 = 1xx [Term P2 Function Selection =
Inverse output of xx]
n

These parameter pairs are set incorrectly: • Set parameters H2-21 ≤ H2-22.
• H2-21 [Comparator 1 Lower Limit] > H2-22 • Set parameters H2-27 ≤ H2-28.
[Comparator 1 Upper Limit]
• H2-27 [Comparator 2 Lower Limit] > H2-28
[Comparator 2 Upper Limit]
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b
a

272 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.7 Auto-Tuning Errors

7.7 Auto-Tuning Errors

This table gives information about errors detected during Auto-Tuning. If the drive detects an Auto-Tuning error,
the keypad will show the error and the motor will coast to stop. The drive will not send notification signals for
faults and alarms when Auto-Tuning errors occur.
Two types of Auto-Tuning errors are: Endx and Erx. Endx identifies that Auto-Tuning has successfully completed
with calculation errors. Find and repair the cause of the error and do Auto-Tuning again, or set the motor
parameters manually. You can use the drive in the application if you cannot find the cause of the Endx error.
Erx identifies that Auto-Tuning was not successful. Find and repair the cause of the error and do Auto-Tuning
again.

m
Code Name Causes Possible Solutions

End1 Excessive Rated Voltage Setting The torque reference was more than 20% during • Make sure that the input motor nameplate data is correct.
Auto-Tuning or the no-load current that was • Do Auto-Tuning again and correctly set the motor nameplate
measured after Auto-Tuning is more than 80%. data.
• If you can uncouple the motor and load, remove the motor
from the machine and do Rotational Auto-Tuning again.
• If you cannot uncouple the motor and load, use the results
from Auto-Tuning.

o
Code Name Causes Possible Solutions

End2 Iron Core Saturation Coefficient The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.

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Auto-Tuning results were not in the applicable • Examine and repair damaged motor wiring.
parameter setting range, and E2-07 or E2-08 [Motor • If you can uncouple the motor and load, remove the motor
Saturation Coefficient 2] have temporary values. from the machine and do Rotational Auto-Tuning again.

Code Name Causes Possible Solutions

End3 Rated Current Setting Alarm The rated current value is incorrect. Do Auto-Tuning again and set the correct rated current shown on
the motor nameplate.

Code n Name Causes Possible Solutions

End4 Adjusted Slip Calculation Error The Auto-Tuning results were not in the applicable • Make sure the input motor nameplate data is correct.
parameter setting range. • Do Rotational Auto-Tuning again and correctly set the motor
nameplate data.
The motor rated slip that was measured after
Stationary Auto-Tuning was 0.2 Hz or lower. • If you cannot uncouple the motor and load, do Stationary
Auto-Tuning 2.
ta
The motor rated slip that was measured after
compensation with E2-08 [Motor Saturation
Coefficient 2] is not in the applicable range.

The secondary resistor measurement results were

not in the applicable range.

Code Name Causes Possible Solutions

End5 Resistance Tuning Error The Auto-Tuning results of the Line-to-Line • Make sure that the input motor nameplate data is correct.
Resistance were not in the applicable range. • Examine and repair damaged motor wiring.
n

Code Name Causes Possible Solutions

End6 Leakage Inductance Alarm The Auto-Tuning results were not in the applicable Make sure that the input motor nameplate data is correct, and do
parameter setting range. Auto-Tuning again.

A1-02 [Control Method Selection] setting is not • Examine the value set in A1-02.
ie

applicable. • Make sure that the input motor nameplate data is correct, and

Troubleshooting
do Auto-Tuning again.

Code Name Causes Possible Solutions

End7 No-Load Current Alarm The Auto-Tuning results of the motor no-load Examine and repair damaged motor wiring.
current value were not in the applicable range.

Auto-Tuning results were less than 5% of the motor Make sure that the input motor nameplate data is correct, and do
rated current. Auto-Tuning again. 7
b

Code Name Causes Possible Solutions

End8 HFI Alarm • Inductance saliency ratio (E5-07/E5-06) is too • Set the correct value on the motor nameplate to E5-xx [PM
small. Motor Settings] or do rotational/stationary Auto-Tuning.
• The drive cannot find the n8-36 [HFI Frequency • When it is necessary to set n8-35 = 1 [Initial Pole Detection
Level for L Tuning] value. Method = High Frequency Injection] or n8-57 = 1 [HFI
a

Overlap Selection = Enabled], make sure that there is no

unusual noise in the low speed range (10% or less) and that the
motor does not rotate in reverse at start.
Note:
If the drive detects End8, it will automatically set n8-35 =0
[Pull-in] and n8-57 = 0 [Disabled]. Do not change the
settings unless necessary.

YASKAWA SIEPC71061753A GA500 Technical Manual 273

 7.7 Auto-Tuning Errors

Code Name Causes Possible Solutions

End9 Initial Pole Detection Alarm The drive cannot calculate the correct value for n8- When n8-35 = 1 [Initial Pole Detection Method = High
84 [Polarity Detection Current] during High Frequency Injection] or n8-57 = 1 [HFI Overlap Selection =
Frequency Injection Tuning. Enabled], make sure that the motor does not rotate in reverse at
start.
Note:
If the drive detects End9, it will automatically set n8-35 =0
[Pull-in] and n8-57 = 0 [Disabled]. Do not change the
settings unless necessary.

Code Name Causes Possible Solutions

Er-01 Motor Data Error The motor nameplate data entered during Auto- • Make sure that the motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.

m
The combination of the motor rated power and • Examine the combination of drive capacity and motor output.
motor rated current do not match. • Do Auto-Tuning again, and correctly set the motor rated power
and motor rated current.

The combination of the motor rated current that was • Examine the motor rated current and the no-load current.
entered during Auto-Tuning and E2-03 [Motor No- • Set E2-03 correctly.
Load Current] do not match.
• Do Auto-Tuning again, and correctly set the motor rated
current.

o
The combination of the setting values of Motor Do Auto-Tuning again, and correctly set the Motor Base
Base Frequency and Motor Base Speed do not Frequency and Motor Base Speed.
match.

Code Name Causes Possible Solutions

Er-02 Drive in an Alarm State The motor nameplate data entered during Auto- • Make sure that the motor nameplate data entered in Auto-
Tuning is incorrect. Tuning is correct.

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• Do Auto-Tuning again and correctly set the motor nameplate
data.

You did Auto-Tuning while the drive had a minor Clear the minor fault or alarm and do Auto-Tuning again.
fault or alarm.

There is a defective motor cable or cable Examine and repair motor wiring.
connection.

The load is too large. • Decrease the load.

n The drive detected a minor fault during Auto-
• Examine the machine area to see if, for example, the motor

1.
shaft is locked.

Stop Auto-Tuning.
Tuning. 2. Examine the minor fault code and remove the cause of the
prblem.
ta
3. Do Auto-Tuning again.

Code Name Causes Possible Solutions

Er-03 STOP Button was Pressed Auto-Tuning did not complete correctly. Do Auto-Tuning again.
During Auto-Tuning, was pushed.

Code Name Causes Possible Solutions

Er-04 Line-to-Line Resistance Error The Auto-Tuning results were not in the applicable • Examine and repair motor wiring.
n

parameter setting range. • Disconnect the machine from the motor and do Rotational
Auto-Tuning again.
Auto-Tuning did not complete in a pre-set length of
time.

There is a defective motor cable or cable

connection.
ie

The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.

Code Name Causes Possible Solutions

Er-05 No-Load Current Error The Auto-Tuning results were not in the applicable • Examine and repair motor wiring.
parameter setting range. • Disconnect the machine from the motor and do Rotational
Auto-Tuning again.
Auto-Tuning did not complete in a pre-set length of
b

time.

The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.

Rotational Auto-Tuning was done with a load that • Disconnect the machine from the motor and do Rotational
a

was more than 30% of the rating connected to the Auto-Tuning again.
motor. • If you cannot uncouple the motor and load, make sure that the
load is less than 30% of the motor rating. If a mechanical
brake is installed in the motor, release the brake during
Rotational Auto-Tuning.

274 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.7 Auto-Tuning Errors

Code Name Causes Possible Solutions

Er-08 Rated Slip Error The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.

Auto-Tuning did not complete in a pre-set length of • Examine and repair the motor wiring.
time. • If the motor and machine are connected during Rotational
Auto-Tuning, decouple the motor from the machinery.
The Auto-Tuning results were not in the applicable
parameter setting range.

Rotational Auto-Tuning was done with a load that • Disconnect the machine from the motor and do Rotational
was more than 30% of the rating connected to the Auto-Tuning again.
motor. • If you cannot uncouple the motor and load, make sure that the
load is less than 30% of the motor rating. If a mechanical

m
brake is installed in the motor, release the brake during
Rotational Auto-Tuning.

Code Name Causes Possible Solutions

Er-09 Acceleration Error The motor did not accelerate for the specified 1. Increase the value set in C1-01 [Acceleration Time 1].
acceleration time. 2. Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

The value of L7-01 or L7-02 [Forward/Reverse Increase the value set in L7-01 or L7-02.
Torque Limit] is small.

o
Rotational Auto-Tuning was done with a load that • Disconnect the machine from the motor and do Rotational
was more than 30% of the rating connected to the Auto-Tuning again.
motor. • If you cannot uncouple the motor and load, make sure that the
load is less than 30% of the motor rating. If a mechanical
brake is installed in the motor, release the brake during
Rotational Auto-Tuning.

.c
Code Name Causes Possible Solutions

Er-10 Motor Direction Error There is defective drive and motor wiring. Examine and repair motor wiring.

There is defective drive and encoder wiring. Examine and repair the wiring to the encoder.

The machine pulled the motor to rotate in the Disconnect the machine from the motor and do Rotational Auto-
opposite direction. Tuning again.

Code
n Name
When the torque reference is 100% or higher, the
sign of the speed reference was opposite of the
detected speed.

Causes Possible Solutions

Er-11 Motor Speed Error The torque reference during acceleration is too high • Increase the value set in C1-01 [Acceleration Time 1].
(100%).
ta
• Disconnect the machine from the motor and do Rotational
Auto-Tuning again.

Code Name Causes Possible Solutions

Er-12 Current Detection Error There is a phase loss in the drive input power. (U/ Examine and repair motor wiring.
T1, V/T2, W/T3)

The current exceeded the current rating of the drive. • Check the motor wiring for any short circuits between the
wires.
The output current is too low. • Check and turn ON any magnetic contactors used between
n

motors.
• Replace the control board or the drive. For information about
replacing the control board, contact Yaskawa or your nearest
sales representative.

You tried Auto-Tuning without a motor connected Connect the motor and do Auto-Tuning.
to the drive.
ie

Troubleshooting
There was a current detection signal error. Replace the control board or the drive. For information about
replacing the control board, contact Yaskawa or your nearest sales
representative.

Code Name Causes Possible Solutions

Er-13 Leakage Inductance Alarm The motor rated current value is incorrect. Correctly set the rated current indicated on the motor nameplate
and perform Auto-Tuning again.

The drive could not complete tuning for leakage Examine and repair motor wiring. 7
b

inductance in fewer than 300 seconds.

Code Name Causes Possible Solutions

Er-14 Motor Speed Error 2 The motor speed was more than two times the Decrease the value set in C5-01 [ASR Proportional Gain 1].
amplitude of speed reference during Inertia Tuning.
a

Code Name Causes Possible Solutions

Er-15 Torque Saturation Error During Inertia Tuning, the output torque was more • Increase the value set in L7-01 to L7-04 [Torque Limit] as
than the value set in L7-01 to L7-04 [Torque Limit]. much as possible.
• Decrease the values set for the frequency and amplitude of the
test signals used when doing inertia tuning. First, decrease the
test signal amplitude, and then do Inertia Tuning. If the error
continues, decrease the test signal frequency and do Inertia
Tuning again.

YASKAWA SIEPC71061753A GA500 Technical Manual 275

 7.7 Auto-Tuning Errors

Code Name Causes Possible Solutions

Er-16 Inertia ID Error The inertia found by the drive was too small or too • Decrease the values set for the frequency and amplitude of the
large during Inertia Tuning (10% or less, or test signals used when doing inertia tuning. First, decrease the
50000% or more). test signal amplitude, and then do Inertia Tuning. If the error
continues, decrease the test signal frequency and do Inertia
Tuning again
• Correctly set the motor inertia as specified by the motor, and
do Inertia Tuning again.

Code Name Causes Possible Solutions

Er-17 Reverse Prohibited Error b1-04 = 1 [Reverse Operation Selection = Reverse 1. Enable reverse in the target machine.
Disabled] 2. Set b1-04 = 0 [Reverse Enabled].
Note: 3. Do Inertia Tuning again.
You cannot do Inertia Tuning if the drive cannot

m
rotate the motor in reverse.

Code Name Causes Possible Solutions

Er-18 Back EMF Error The result of the induced voltage tuning was not in 1. Make sure that the input motor nameplate data is correct.
the applicable range. 2. Do Auto-Tuning again and correctly set the motor nameplate
data.

Code Name Causes Possible Solutions

Er-19 PM Inductance Error The Auto-Tuning results of the PM motor 1. Make sure that the input motor nameplate data is correct.

o
inductance were not in the applicable range. 2. Do Auto-Tuning again and correctly set the motor nameplate
data.

Code Name Causes Possible Solutions

Er-20 Stator Resistance Error The Auto-Tuning results of the PM Motor Stator 1. Make sure that the input motor nameplate data is correct.
Resistance were not in the applicable range.

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2. Do Auto-Tuning again and correctly set the motor nameplate
data.

Code Name Causes Possible Solutions

Er-25 HighFreq Inject Param Tuning Err The motor data is incorrect. Do Stationary Auto-Tuning again.
Note:
If the drive detects Er-25 after doing Stationary Auto-Tuning,
the motor may not be able to use high frequency injection
control. Contact Yaskawa or your nearest sales representative
n for more information.
ta
n
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b
a

276 YASKAWA SIEPC71061753A GA500 Technical Manual

 7.8 Backup Function Operating Mode Display and Errors

7.8 Backup Function Operating Mode Display and Errors

◆ Operating Mode Display
When you use the LCD keypad to do the backup function, the keypad shows the running operation on the LCD
display. These indicators do not show that an error has occurred.
Keypad Display Name Display Status

Drive and Keypad mismatch. Detection of inconsistency between the Normally displayed The drive detected the connection of a
Should the parameters be drive and keypad keypad from a different drive. Select [Yes]
to copy parameters backed up in the

m
restored? keypad to the connected drive.

Restore Restore from keypad Restoring parameters Flashing The parameters stored in the keypad have
been restored to the drive.

End Backup/restore/verify operation ended Normally displayed The parameter backup, restore, or verify
normally operation ended normally.

Backup Backup from Drive Backing up parameters Flashing The parameters stored in the drive are
being backed up to the keypad.

o
Verify Keypad & Drive Verifying parameters Flashing The parameter settings stored in the
keypad and the parameter settings in the
drive match or are being compared.

◆ Backup Function Runtime Errors

.c
When an error occurs, the keypad shows a code to identify the error.
The table in this section show the error codes. If there are errors, refer to these tables:
Note:
Push any key on the keypad to clear an error.
n
Code

CPEr
Name

Control Mode Mismatch

Causes

The keypad setting and drive setting for A1-02

[Control Method Selection] do not agree.
1.

2.
keypad.
Possible Solutions

Set A1-02 on the drive to the same value that is on the

Restore the parameters.

Code Name Causes Possible Solutions

ta
CPyE Error Writing Data Parameter restore did not end correctly. Restore the parameters.

Code Name Causes Possible Solutions

CSEr Control Mode Mismatch The keypad is broken. Replace the keypad.

Code Name Causes Possible Solutions

dFPS Drive Model Mismatch You tried to restore parameters to a different drive 1. Examine the drive model that you used to back up the
model than the one that you backed up. parameters.
n

2. Restore the parameters.

Code Name Causes Possible Solutions

iFEr Keypad Communication Error There was a communications error between the Examine the connector or cable connection.
keypad and the drive.
ie

Troubleshooting
Code Name Causes Possible Solutions

ndAT Error Received Data The parameter settings for model and specifications 1. Make sure that drive model and the value set in o2-04 [Drive
(power supply voltage and capacity) are different Model (KVA) Selection] agree.
between the keypad and the drive. 2. Restore the parameters.

The parameters are not stored in the keypad. 1. Connect a keypad that has the correct parameters.
2. Restore the parameters.
7
b

Code Name Causes Possible Solutions

PWEr DWEZ Password Mismatch The password set in the backup operation with qx- Set the DWEZ PC software password supplied by Yaskawa for
xx [DriveWorksEZ Parameters] and rx-xx the DWEZ program user ID downloaded to the drive.
[DriveWorksEZ Connections] is incorrect.
Note:
U8-11 and U8-12 [DWEZ Versions 1 and 2] show the user ID of the DWEZ program.
a

Code Name Causes Possible Solutions

rdEr Error Reading Data You tried to backup the data when o3-02 = 0 [Copy Set o3-02 = 1 [Enabled] and backup again.
Allowed Selection = Disabled].

YASKAWA SIEPC71061753A GA500 Technical Manual 277