B5020/32 MODEL

SLOTTING MACHINE

MANUAL
1. Brief description of the machine tool

1、 Use and characteristics of the machine tools

This machine tool is used to process all kinds of workpiece, can also be used for the
processing of various punching mold.

This machine tool is used for batch production plants, single small production plants
and suitable repair plants, as applicable

For the capital construction site processing of small parts.

The machining accuracy of this machine tool can reach three levels.
2、 Composition of machine tools

The machine tool is composed of bed body, sliding pillow, bench, feeding box,
gearbox, electrical, lubrication and other main components.

（1）Bed body part: by the main parts of the bed body and the bed body, the front of
the bed body is equipped with a sliding pillow, sliding frame,

In the internal loading shake handle mechanism, the bottom of which is equipped with
a partition, as a lubricating oil ground, through the plunger oil pump, divided

Oil device and oil pipeline to lubricate the sliding pillow guide rail, etc. The gearbox
is installed on the left side of the bed body, and open behind the bed

Cover can be injected with oil, oil level height refer to the eighth page and in the
front of the body of the bed, under the bed body has a dovetail guide rail,

For the longitudinal movement of the work table, the rear interior is equipped with a
motor and a delivery box on the right side of the rear.

（2）Slide pillow part: it is the rocker mechanism, that is, the rotary movement of the
rocker gear is the structure of the sliding pillow,
Depending on the height of the working object, the pillow can be 230 mm
(B5020) or 315 mm (B5032D)

Adjustment within the range, the adjustment can first loosen the nut in front of the
sliding pillow, and then twist the umbrella teeth with six square holes

wheel. The vertical displacement of the sliding pillow can be obtained, and after
reaching the requirements, the screw cap is still tightened.
 When the sliding pillow is in the back trip, the plug with the knife clamint can turn
around the lower right, so that the knife, to protect

The ade opening of the protective tool. In the large hand wheel on the gearbox, it can
be rotated to get the vertical movement of the sliding pillow.

After loosening the nuts on both sides (22), twist the nut (21) to get the slip at
0°~8° according to the scale

Any tilt position within the range, the two sides of the nut must be tightened after
adjustment, the force can start.

（3）Transmission part: with variable gear inside the transmission, dial the two
handles on the transmission (7)

Four different numbers of reciprocating movements are obtained, twisting into the
hexagonal head of the drum wheel (13). According to the scale

The desired travel length can be obtained.

（4） Electrical part: the electrical part of the machine tool has motor, magnetic
starter, switch and button lighting

Composition of the transformer and the working lamp.

The start and stop of the machine are achieved by the button (14) on the front
end of the lower bed and the handle (20) on the left side of the gearbox.

（5）Lubrication part: the lubrication part of the machine tool is composed of

plunger oil pump separator body and oil pipe, the oil pump is installed on

The contact of the upper part of the oil set under the bed and the eccentric clutch to
achieve oil supply, in addition to motorized lubrication

Parts with the steel bead oil cup shall be manually lubricated.

The machine tool from the date of delivery, within one year when the machine
tool can not work normally due to manufacturing reasons, will

The factory is responsible for repairing and replacing the parts or machine tools.
 technical specifications
orde Specification name unit B5032 B5020
r
num
ber
1 The maximum trip for sliding pillow milli 340 220
metre
2 Maximum insertion length of sliding milli 320 200
pillow metre
3 The number of occipital exercises Multi 20、32、50、80 200
ple
times
/
score
4 Sliding pillow tilt Angle linear 0~8° 0~8°
measu
re
5 Workbench diameter milli 630 500
metre
6 The sliding pillow vertically adjusts the milli 315 230
distance metre
7 The distance between the blade bearing milli 600 485
surface and the front wall of the bed metre
body
8 Distance between table and lower end of milli 490 320
slide metre
9 Maximum longitudinal movement milli 630 500
distance of the work surface metre
10 Maximum lateral movement distance of milli 560 500
the worktop metre
11 Maximum rotation angle of the working linear 360 360
table measu
re
12 Milli 0.08~1.21 0.08~1.21
meter
/ slide
Table horizontal and horizontal motor pillow
feed range Again
and
again
13 Degre
e /
The workbench turns into the feed slip 0.052~0.783 0.052~0.783
volume range pillow
Again
and
again
14 motor power kilow 4 3
att
15 Motor revolution number (calculated Turn / 960 1430
value) points
16 Net machine weight (about) kilogr 3000 2200
am
17 milli 2261 × 1495 × 1916 × 1305 ×
Machine contour size (length, width and metre 2245 1995
height)
 Three, the operating system of the machine tool

1. Operating system description of the machine tool

See the operating system of the machine tool. Before driving, first pull the hand
wheel (9) to move the pillow, or adjust to the desired journey, without the possibility
of failure, hang the speed handle (7) to reach the required number of strokes. First
twist the electrical master switch (11) when driving. Then touch the start button (14)
with your finger, when the motor of the machine begins to work, and the large and
small belts begin to rotate. When moving the starting handle (20), the whole machine
tool begins to work, the sliding pillow constantly reciprocating movement (i. e.,
cutting) when the machine tool to automatically feed, pull the handle on the feed box
(10), to get longitudinal backward or forward, must pull out of the workbench
automatically transverse feed handle (5). To get reverse or forward rotation, the bench
must automatically rotate into the handle (6). In order to get longitudinal, transverse
and rotary, single direction or two directions, the longitudinal, transverse, rotary lent
handle (4) (4) (6), one or two of the advance, can be obtained. If the work table is to
be rotated, the bench press plate screw must be released first, otherwise it cannot be
performed. Without any rotation, the screw on the press plate must be tightened to
press the work table.

If conducting manual feeding, transfer the handle of the worktable (10) to the
middle position, then rotate the workwheel to move the handwheel (1) longitudinal
backward and forward, such as rotating the handwheel (2), lateral right or left forward,
rotate the workbench to move the handle (3), get reverse rotation and forward
rotation.

The handle (7). You can get four different times of reciprocation of sliding
pillow. When changing the number of sliding pillow, first pull the brake handle (20),
park the car below and then pull the handle of the number of sliding pillow to get the
required number of reciprocation.
The above is the control system of the machine tool, in the manipulation process
should refer to the sign of each handle.
Four, the machine tool lubrication system

1. Brief description of the lubrication system of the machine tool

The lubrication of the machine tool is divided into two parts: one is automatic
lubrication, through the plunger oil pump to smooth the guide surface, spindle bearing,
bearing, slide gear and gearbox, the other is the oil gun is lubricating out of oil gun.

(1) It is appropriate to smooth the tubing on the guide surface of the sliding pillow and
slide frame and adjust the oil quantity through the transparent oil quantity controller
without exceeding 120 drops / minute.
At the lower end of the sliding pillow is an oil receiving box, and the bottom surface
of the oil box is equipped with an oil plug for regular oil discharge. When the machine
tool is at work, the oil is discharged 2-3 times per shift. When the machine tool is at
high speed (125 reciprocating times / minute), first release the oil in the oil box first to
avoid splashing out.

(2) Lubricate the tubing of the gearbox, and adjust the oil amount to the maximum
through the transparent oil quantity controller.

(3) Lubricate the bearing of the gearbox spindle, the slider in the handle groove and
the two oil pipes of the size inclined gear to adjust the oil amount to the maximum is
appropriate.

(4) Each steel bead oil ring lubrication point, with oil gun oil lubrication.

(5) Pour oil on the guide surface of the upper rail surface and the lower rail surface of
the upper slide, and the lower rail surface of the lower rail surface of the sliding block
and the guide surface of the upper bed body with lubricating oil gun, and move the
sliding block to distribute the lubricating oil evenly.

(6) the lubrication of the gear and worm under the table, loosen the screw above the
table, lubricate with oil with the oil gun, observe the oil amount of each oil pipe,
whether there is increase or decrease and oil break phenomenon. Adjust in time if
found.

The filling height of the oil pipe in the linoleum on the bed should be about
20~40 mm from the friction plate, and the decrease of the oil volume in the bed oil
should be observed regularly from the suction tip surface to the oil layer surface. The
oil label can be observed at the front of the bed to determine the oil level.

2、Lubrication assembly drawing of machine tool (back page 11)

5. Machine tool electrical control system

1. Brief description of the machine tool electrical operation system

The electrical operating system of the machine is made of JO 232-4D2 (B5020)

JO 242-6D2 (B5032D) motor,

Magnetic starter switch lighting transformer, button, working lights and other parts,
the motor is installed in the bed

After the inside. The magnetic starter is installed on the right side of the bed, the
transfer switch is installed on the right side of the bed, lighting transformer

The work light is on the left side of the bed, and the button is on the front end of the
bed.

When starting the machine, first install the wire, twist the switch, and then
touch the button with your finger

vehicle.

2. Electrical schematic diagram of the machine tool.(Last page 13)

3. Electrical operation system diagram of the machine tool.(Last page 13)

Six, the machine tool handling, installation, cleaning, adjustment and

test run

1, machine tool handling

When loading and unloading wooden boxes with machine tools, under any
circumstances,

Do not make the bottom or side of the wooden box impact and violent vibration,
unloading the packed machine box

When, if you need to tilt the wooden box, so as to push on the rolling animal tilt
Angle should not exceed 10°, then should not be in

A diameter of more than 60~70 mm on the wooden box should not be placed on the
tape, or upside down

Excessive tilt the wooden box, after removing the packaging of the machine tool,
check the external situation of the machine tool and pack according to the machine
tool

Single, check whether the machine tool accessories are complete.

A fairly strong hemp rope or steel must be used in the factory with a crane
transporting an unpacked body

Take careful not to damage the protrusion of the machine tool, do not make the tight
hemp rope or wire rope touch the machine tool
 Of the hand handle or the smooth part. In the use of wire rope must be padded cloth,
the bed is accurate or not, with

It depends extremely well whether it is installed correctly.

2. Installation of the machine tools

After the machine tool to the factory, ready to install the foundation, and then start the
installation, first of all, the anti-rust oil on the working table

Clean off the installation, lift the machine tool, and correct the machine tool, the
machine tool installed on the foundation and feet

The screws are fixed, the base base is consistent with the foundation drawing of the
machine tool installation, and the level meter should be used when installing the
machine tool

Straning iron (200 long, 150 wide, slope 5) find the level, horizontal instrument in the
vertical and horizontal reading is not allowed

Over 0.04 / 1000, after the machine tool is adjusted, fill the anchor screw hole with
cement slurry, until the cement is hardened

Tighten the nut of the foot screw, check the position of the machine with a level
instrument, the screw should be evenly and balanced rotation, such as

The fruit screw rotation is not good, it will affect the working accuracy of the machine
tool, the screw is tightened, and then find the installation level,

The horizontal level reading is not allowed to exceed 0.04 / 1000 (follow the 4
machine adjustment instructions below

Line), pour cement slurry into the foot of the bed, and correct the foundation surface
around the foot of the bed.

Installation in the process of the machine tool, must pay attention to safety, lifting
the machine tool must be lifted by pressing the lifting hole,

Otherwise, it will cause accidents or affect the accuracy of the machine tool.

3, the machine tool cleaning

After the machine tool is installed on the basis, then it is necessary to clean the
machine tool, cleaning work is very important. If the cleaning is not good, it will
affect the life of the machine tool.

（1） Cleaning of the outer surface of the machine tool: the anti-rust oil coated on
the processing surface and screws of the exposed parts must be fine
Cleaning, rust oil can not be scraped with sharp scraper, and must be used with
gasoline or clean kerosene wet clean cotton yarn carefully wipe rust oil, in the
cleaning machine, must not use steel wire ball, otherwise there will be undue scraping,
this is not allowed.

(2) the inside of the machine cleaning, machine internal cleaning is more important
than external cleaning, in the inside of the size of inclined gear, handle, slider, pillow
inner screw, the inside of the gearbox, into the box inside the gear are coated with
anti-rust oil, clean it with solvent, and then all the grease outside the machine tool,
before the adjustment of the machine tool.

4, the machine tool adjustment

Machine tool after installation and cleaning, then in all the refueling site to carefully
and fully with the specified oil to lubrication (with reference to the lubrication system
diagram and instructions to the lubrication parts) pump oil supply, such as pillow and
frame, spindle bearing, size inclined gear, gearbox oil flow, the size of the oil, etc. To
do a careful inspection, at this time with the hand to pull the gearbox in front of the
large hand wheel, so that the sliding pillow for reciprocating movement, at this time to
understand whether there is resistance parts. If there is, the cause must be found
immediately, and in this case it cannot be forced by violence.

If you turn well, first check the machine tool item by item in accordance with
the order of the precision inspection standard. On the inspection, first adjust the
installation level, but take care of the accuracy of the eighth item, and move the
workbench to the middle of the guide rail, and put a horizontal instrument along the
longitudinal and horizontal, and the horizontal reading is not allowed to exceed 0.04 /
1000.
 In addition, the feed amount of the machine tool, vertical position, tilt angle and
travel length of the pillow are adjusted as follows.

(1) When adjusting the feed, first adjust the feed with the nut, push the feed bar to the
scale required by the scale rocker lock, and then adjust the feed with the nut.

(2) When adjusting the vertical position of the slip pillow, first loosen the nut (8) cap,
and then adjust the slip pillow by rotating the conical umbrella gear of the six square
head hole with the wrench. After the high and low position of the stroke is adjusted to
the required position, restrict the slip nut (8).

(3) The pillow can be 0 ° ~8 ° tilt with the nut, adjust to the required position,
tighten the nut (22) finally twist the screw behind the frame (not shown in the control
system diagram) until it touches the small round cord in front of the bed.

(4) Adjust the travel length of the slip, and rotate the screw with a wrench (13). See
the travel scale on the dial and rotate to the desired travel position.

5. Test run of the machine tools

Arrange and prepare before the test run, and prepare the machine tool before the test
run. First of all, should check the fastening of each part of the screw, whether there is
good, whether good, whether there is loose place, need to be tightened, in addition to
the machine tool test need to use things, all on the machine tool and do not belong to
the machine tool of various objects are removed, in order to prevent accidents. Start
the motor to observe the oil supply situation of the plunger oil pump, whether it is
good, whether the lubrication part has oil, the size of the oil quantity should be
adjusted to the appropriate, with the hand oil place, must be fully refueling. In the test
run, we should be familiar with the contents indicated by the signs, and master the
operation of the hand wheel and handle skillfully. During the test run, the vertical
position of the sliding pillow must be adjusted, otherwise, it will lengthen the stroke
and make the knife rack head touch the work table and the accident occurs.

In the test of air transfer and load, each lubrication system should fully give oil to
prevent wear.
 (1) Specification for machine machine transfer

Slim back and haul distance duration of runs Sliding pillow by remarks
forth (millimetre) (minute) air
Number of Power
times / minute consumption (kW)
B5020 B5032 B5020 B5032 B5020 B5032 B5020 B5032D
D D D
32 20 220 320 20 20 0.8 0.8
50 32 220 320 20 20 0.8 0.8
80 50 175 250 20 20 0.8 0.8

125 80 125 150 30 30 0.8 0.8

(2)Machine Tool Load Test Specification:

proj Number route or penetrati Cuttin specimen
ect of distance on of a g revolv
reciproc of travel cutting volum cutter mater hardn specifi e
ating length tool e mater ial ess cations time
trips of (millime degree (mm) ial HB
the tre) of depth
sliding (millime
pillow / tre)
min
Mac B B B B B B B B B B B B B B B B B B B B
hine 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
tool 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
mod 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3
el 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2
D D D D D
full H 1 Lo Lo

load 50 32 17 22 5 7 0. 0. T 7 ng ng

5 0 97 9 1 0 16 21

7 5 ~ 0 0

~ 1 cr cro Le L
3 9 os ss 5 5 ss e
2 0 s sec th s
se tio an s
cti n " 3 t
on 15 h
" 0 a
10 n
0 4
Sup H 1 Lo Lo

er 32 32 17 22 65 8.5 0. 0. T 7 ng ng 5 5
torq 5 0 97 9 1 0 16 21

ue 7 5 ~ 0 0

25% ~ 1 ho cro

3 9 riz ss

2 0 on sec

tal tio

scr n "

ee 15

ns 0

ho

t "

10
Foundation drawing of type B5032 bed
7. Operation procedures of the machine tools

1. Work to be carried out before the machine tool operation

According to the size of the processed parts, to adjust the stroke selection cutting
speed, determine the cutting amount, and then

Adjust to the required knife amount, check the lubrication before driving, and
prepare for all the preparations

drive.

2. Operation procedures of the transmission system

First, connect the power cord, twist the transfer switch, and then touch the start
button by hand, and the motor will drive the size

The pulley starts to rotate, and finally after pulling the handle of the clutch, the
sliding pillow reciprocates, that is, cutting

Process, must be added lubricating oil (hand oil part) specific reference to the control
system.

3, the machine tool in the operation of the attention to matters

(1) Observe it in the process of operationOil supply situation of the oil pump, there is
no blockage phenomenon, the hand oil injection part

Position, oil on time.

(2) Pay attention to safety during operation, check whether the screws are loose, and
whether the pulley hood is fixed

Solid, in the operation, the position of the operator should not hinder the vertical and
horizontal advance to the hand wheel forward and backward direction.

(3) Observe the mutual position between the processed parts and the tool at all times,
and do not make the longitudinal and transverse movement beyond the provisions

Within the range of the machine.

(4) In the process of no operator, it is best to use the insurance touch block, so as to
protect the machine tool.
(5) In the process of operation, the operator shall not leave the machine tool at will.
8, machine tool maintenance and safety technology

The protective operation of a machine tool is composed of a series of operation skills,

often pay attention to close

The use of reason will have results, must be considered by the workers, a set of
reasonable system, and to pass

After self exercise to do very familiar, but in the process of operation, to often pay
attention to.

1, whether in the static or moving objects, to prevent minor and external reasons, and
reduce the damage to the machine

The possibility of bed.

2, avoid machine tool parts and other parts to do unnecessary movement.

3. Control the machine tool to operate under the allowable load.

In addition, when loading and unloading the working machine. May cause
small matters to the tool and other parts of the machine itself

Damage, also should always pay attention to.

All the screws installed on the machine tool, when loosening and tightening, we
can only use with the cap

Tools, such as screw wrench, sleeve wrench, etc., should be correct, so as not to
damage the screw cap active wrench,

Is totally inapplicable. We must be careful to put the wrench up, steady spinning, and
son ah at the end

Carefully outside, the pin must be hit in with a nail clip and use one to match it when
knocked out

Close the punch, otherwise bend or produce hair.

The less operation of the machine tool will cause excess wear, unnecessary
tighten or loosen the screws on the parts

Is so. If necessary, consider the order of work and its necessity in advance.

We should make the machine always steady movement, and carefully pay
attention to the normal working sound, if heard

Abnormal sound to stop immediately, and look for the reason for treatment, protect
the maximum prerequisite of the machine tool,

Is a regular and sufficient lubrication and keep clean.

The machine tool safety technology in the process of operation, the operation of
the line practice, such as electrical, operation,

Lubrication and other systems, specific reference to the above in the item talked about
about this aspect of the problem.

Machine tool maintenance work is very important, and in advance to repair the
work preparation, because the machine tool due to in

The operation is not careful, causing damage and wear, and because of the machine
tool after a long time of operation, will send

Now and some minor accidents, so we must do a planned maintenance work,

roughly divided into three categories.

(1) Frequent minor repairs.

(2) Medium repair (planned repair).

(3) The overhaul.

The above three types of repair, according to the accuracy of the machine tool,
arrange self-maintenance

Plan, execute to maintain the life of the machine.