DC

Method Statement for CMU Block

DG-PIN-456-0000-AWJ-MTS-CE-000012_ R0
8 - August - 2024

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 TABLE OF CONTENT
1 Purpose & Objective..........................................................................................................................3
2 Scope of Work................................................................................................................................... 3
3 Procedure (sequence of works) - Block work................................................................................... 9
4 Resources and Logistics...................................................................................................................13
5 Occupational Health & Safety Requirements................................................................................. 15
6 Emergency Preparedness................................................................................................................15
7 Environmental and Sustainability Requirements............................................................................16
8 Security Arrangements....................................................................................................................17
9 Document Records..........................................................................................................................17
10 Required Vehicle Registration & Insurance (If applicable)........................................................... 17
11 Document Record......................................................................................................................... 17
APPENDICES....................................................................................................................................... 18

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 1 Purpose & Objective
 The purpose of this Method Statement is to provide a detailed description of the
sequential procedure for conducting block operations and plastering in accordance with
the specified requirements stated in the relevant specifications, procedures, and drawings,
as well as the applicable KSA/International standards, with a focus on ensuring the safety
and quality of the block activities.
 The main objective of a Block Work and plastering Method Statement is to ensure the
effective and safe execution of the construction process, while adhering to the project's
specifications and requirements.
 It is crucial to ensure that the block and plastering work is executed with efficiency,
effectiveness, and safety, while complying to industry standards and best practices.

2 Scope of Work
The scope of this method statement is for concrete work but is not limited to:

 This method statement outlines a systematic approach to ensure that block masonry and
plastering work is carried out in accordance with the contract, project specification and
drawings.
 The contractor must continuously monitor and supervise the work activities to verify they
are conducted in line with the method statement.
 This method statement outlines the working procedures for block and plastering work
associated activities. This will cover the storage of materials, the layout of block work, the
laying of blocks, and the curing process.
2.1 References to be used

 Project Quality Plan DG-PIN-456-0000-AWJ-PLN-QL-000001

 Occupational Health & Safety Plan (DG-PIN-456-0000-AWJ-PLN-HS-000001)
 Emergency Response Management Plan (DG-PIN-456-0000-AWJ-PLN-HS-000004)
 Fire Prevention Plan (DG-PIN-456-0000-AWJ-PLN-HS-000005)
 Flood Mitigation Plan (DG-PIN-456-0000-AWJ-PLN-HS-000006)
 Risk Management Plan (DG-PIN-456-0000-AWJ-PLN-RK-000001)
 Survey Works Method Statement - DG-PIN-456-0000-AWJ-MTS-CE-000004
 Project Specification- DG-PIN-456-0000-AWJ-SPC-CE-000002
 ITP documents - DG-PIN-456-0000-AWJ-ITP-CE-000012_R00
 ASTM C90 - Load-bearing Masonry Units
 ASTM C129 - Non-load bearing Concrete Masonry Units.
 ASTM C 270 - Mortar for unit masonry
 ASTM C 404 - Aggregate for masonry grout
 ASTM C 144 - Aggregate for masonry mortar

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 2.2 Abbreviations used in method statement

 MS - Method Statement
 ITP – Inspection and test plan.
 HSE – Health Safety and Environment.
 RA – Risk Assessment
 COSHH - Control of Substances Hazardous to Health Regulations
 MSDS – Material safety data sheet
 PMC - Project Management Consultant (Saudi Arabian Parsons)
 CSC - Construction Supervision Consultant (Dorsch Holding Gmbh)
 DC - Diriyah Company
 Contractor - ABCC & WETICO Joint Venture
 IFC – Issued for Construction
 MIR – Material Inspection Request
 WIR – Work Inspection Request
 MAR – Material Approval Request
 CEMP - Construction Environmental Management Plans
 CM - Construction manager
 PM - Project manager
 EPA - Environmental Protection Agency
 CMU - Concrete Masonry Unit
2.3 Responsibility
2.3.1 Project Manager

 The Project manager Shall be responsible for overall project execution, he will coordinate
with the client and head office, progress monitoring, attending review meetings, and
resource management, overall, he will be responsible for the timely completion of the
project by all contractual requirements.
 He is responsible for ensuring the work is executed on time and by contract specifications
and production drawings. Ensures that the content of this method statement is
understood and implemented at all times.
 Coordinate with the Construction Manager to ensure that the necessary resources to
implement the approved Method Statement have been allocated to the task.
 Determine all the requirements needed to comply with quality and safety standards and
regulations as required.
2.3.2 Construction Manager

 Oversee and direct construction activities from conception to completion. Review the
activities in-depth to schedule deliverables and estimate time. Oversee all onsite and
offsite constructions to monitor compliance with building and safety regulations.

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 Coordinate and direct Site engineers and subcontractors
 Select tools, materials, and equipment and track inventory. Review the work progress daily
 Prepare internal and external reports about job status. Plan to prevent problems and
resolve any emerging ones
 Analyze, manage, and mitigate risks. Ensure quality construction standards and the use of
proper construction techniques.
2.3.3 HSE Manager

 The HSE Manager is responsible for establishing an effective HSE management plan.
Ensures the HSE management system requirements are established, implemented, and
maintained.
 Coordinates with the Site HSE team and the Construction Management team to ensure
effective implementation of the Procedures. Assist the risk assessment team in formulating
Method Statements and Risk Assessments for specific construction activities
 To lead the entire team, maintaining HSE awareness and creating a safe culture and
working environment through innovative ideas. Planning and coordinating the HSE
Training for the project.
 Issue necessary directives to the Safety Officer / Supervisor and render advice to the
Project Manager, as required. Prepare and submit reports on HSE issues to, Safety
Executives whenever required.
 Carry out HSE inspections at construction sites concerning all HSE issues. Liaise with
Client’s and Consultants’ HSE Departments. Take part in incident investigation and
reporting of all Incidents. Monitor and assess HSE measures on visits to sites.
2.3.4 HSE Engineer/Officer

 Will ensure that all relevant notifications and signs have been posted before the
commencement of the work.
 Will ensure that all the activities related to the specified task are being followed safely and
all workers are wearing PPE.
 Identify and take control measures for the risks associated with the hazard. Will identify
and predict hazards in the surroundings or working conditions and take prompt corrective
measures to eliminate or correct them.
 Has the authority to stop work immediately if an unacceptable impact on the environment
is occurring or is likely to occur. Responsible for ensuring the preparation of site-specific
environmental and regulatory documentation and for regular review and improvement of
such documentation, as appropriate.
 Where a control measure used to limit environmental harm is found to be inadequate, or a
potential incident is likely, he may request remedial works to be carried out. Ensure that
the material and information for environmental induction, training, and toolbox talks are
timely prepared and delivered.
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  Ensure materials being used on the site are environmentally friendly and safe. Responsible
for ensuring that appropriate levels of environmental resources are available to conduct
environmental management functions.
2.3.5 QA/QC Manager

 Will ensure that the concrete activities are conducted according to the approved Method
Statement and project contract documents. Will be responsible for the implementation of
this procedure.
 Will ensure that the materials being delivered and used are to the project specifications.
 Will be responsible for the inspection, preparation of all documents, and compiling them
for inclusion in the final documentation package.
2.3.6 QA-QC Engineer

 To execute the tasks following the specified requirements and the corresponding quality
protocols. Reviewing the finished project and seeking approval from the Engineer.
 Will be accountable for overseeing the progress and attending inspections at different
stages of the project as well as accurately documenting and reporting the findings.
 Implementing a quality control plan to ensure precise and sufficient inspection compliance
with contract documents and promptly taking corrective action in case of any
noncompliance with contract documents.
 Document all Quality Control activities, including inspections, and take necessary actions
to rectify any faulty work.
 When tests are necessary, the engineer will choose samples at random and send them to
the approved laboratory for testing, as specified in the contract documents.
2.3.7 QC Inspector

 QC personnel will ensure that all activities about the concrete works are conducted in strict
adherence to the project specification and approved drawings.
 The necessary inspections and testing will be coordinated with the consultant as per the
ITP. The QC personnel is responsible for maintaining and keeping records of all quality
control documents.
 The kickoff meeting should be scheduled on-site before or during the construction phase.
This meeting should include all personnel involved in the concrete work, including the
construction management staff.
 Ensure the effective implementation of a Quality System and consistently monitor the
overall quality of the work. Perform inspections and oversee testing procedures. Identify
and document any instances of non-conformance, along with suggested corrective
measures.
 It is important to inform all staff members about the quality standards that need to be met.
 Perform surveillance and inspection tasks at different stages to verify adherence to the

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 Quality Assurance/Quality Control Plan.
2.3.8 Site Engineer

 It will be ensured at all times that the earthworks will be carried out under the control of a
competent works supervisor and the assigned supervisor will have extensive experience in
construction works undertaken.
 Pre-task briefing to be provided by the relevant site Engineer/Supervisor before the start
of the work activity and to be recorded.
 Will explain the Method Statement to his subordinates and be responsible for executing
the works by the method statement.
 To ascertain that the work is being carried out as per the instructions of the site engineer
and in conformance with the approved drawings & specs.
 Creating a report outlining daily activities or site status. Work necessitates the use of
various machinery and human labor. Ensure levels, and lines, are checked. Supervising
every individual activity.
2.3.9 Material engineer

 Inspect arriving materials to ensure they meet the required requirements and perform on-
site testing if needed.
 Supervise the storage and management of materials to prevent any harm or deterioration.
 Conduct an investigation and resolve any material-related issues or nonconformance
raised during the construction process.
 Provide technical assistance and guidance to other construction personnel, contractors,
and engineers in the selection and usage of materials. Ensure precise documentation of
material testing outcomes and inspections.
 Engage in concluding inspections and verify that all materials adhere to contractual
specifications. Review of the concrete mix design calculation and participation in batch
plant trials.
 Address concrete-related challenges. Review of the material and submission to the client.
 Advice for the quality team if the material fails to satisfy the specifications. Choosing the
most suitable materials for specific applications by considering their properties.
2.3.10 Environmental Engineer

 Has the authority to stop work immediately if an unacceptable impact on the environment
is occurring or is likely to occur.
 Responsible for ensuring the preparation of site-specific environmental and regulatory
documentation and for regular review and improvement of such documentation, as
appropriate.
 Where a control measure used to limit environmental harm is found to be inadequate, or a
potential incident is likely, he may request remedial works to be carried out. Ensure that

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 the material and information for environmental induction, training, and toolbox talks are
timely prepared and delivered.
 Ensure materials being used on the site are environmentally friendly and safe. Responsible
for ensuring that appropriate levels of environmental resources are available to conduct
environmental management functions.
2.3.11 Civil Supervisor

 An excavation Supervisor provides safeguards against dangers that are particular to

excavation work. The Supervisor should be familiar with the type of soil on the site.
 An excavation Supervisor also might give specific instructions on how to excavate,
including at what angle and to what depth the crew should dig.
 An excavation Supervisor resolves disputes between workers. Also to instruct workers to
eliminate hazards and encourage safety actions or initiatives.
 Obtaining necessary permits, ensuring the project's compliance with codes and regulations,
and overseeing team hiring.
2.3.12 Flag-Man

 Directing the movement of vehicles on a work site. Recommending and laying out safe, on-
site traffic systems. Providing clear, correct, and safe directions to equipment operators.
 Communicating with drivers and equipment operators verbally or by radio and/or industry-
standard hand signals.
 Understanding risks (e.g. blind spots) and how to manage these effectively. Managing
traffic to avoid excessive queuing. Minimizing possible risks to personnel and equipment.
2.3.13 Safety Officer

 Safety officer will ensure that all workers and workplaces are safe. All personnel must
adhere to the safety rules and regulations at the site.
 A works permit has been issued before commencing the Excavation and Backfilling works.
 A hazard identification and control measure has been implemented.
 Safety officer will be available in the work area until the work is completed. PPE shall be
worn at all times.
 Method statements for all activities shall be in place and discussed with workers. Suitable
access roads for equipment shall be provided by ABCC-Wetico JV.
 Before the commencement of any activity, the workforce will receive a safety induction
and toolbox talk on the project site safety requirements.
 Suitable access roads for equipment shall be defined and marked with caution boards and
warning signs.
 Safety officer and direct supervisor will ensure that PPE (Safety Shoe, Hard Hat, Hand
Gloves, Reflective Waist, Safety Goggles, and Mask) are worn by site personnel at all times
during this activity.

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 2.4 Supervision Arrangements
The site engineers are responsible for supervising the concrete activities of the subcontractor full-
time to ensure the execution of activities is carried out as per the method statement and
conforms to the project specification requirements where applicable.
The Construction Manager has the overarching responsibility and accountability for the site works
related to the concrete work operations. The CM will ensure the well-being of the operators,
workers, and other members of his team. Also, the full functionality and maintenance of the
machinery should be ensured.
The CM should make sure that all technical and supervisory staff working under him shall be
working with only the approved IFC drawings. The Construction team members are responsible
and should be undertaking the responsibility to follow this method statement's written
regulations and requirements.
All the contractor's project site team including the quality control inspectors/engineers are all
together to be responsible for providing full compliance to the work/output and the expected
results should be provided to the client/client representative through MIRs and WIRs for their
review and approval.
All required test results and inspection checklists (where required) are to be attached to the
relevant MIR/WIR for the Consultant’s review and approval.

3 Procedure (sequence of works) - Block work

3.1 Preparation
 The contractor is responsible for obtaining the necessary block work permits to begin the
work. Permits must be kept on-site at all times in the designated "PERMIT BOX" during the
duration of the work.
 The designated location for blockwork must adhere to the parameters stated in the
contract and the approved specification, drawing, and finishing schedule. Verify that the
preceding activities have been inspected and approved.
 Make sure to obtain approved blocks and accessories from the manufacturer(s). Unless
otherwise specified in writing, all materials must be sourced from a single approved
supplier.
 It is necessary to obtain source certificates for all raw materials, such as sand, cement,
aggregates, and blocks, to demonstrate compliance with the project specification or
international standard.
 Organize the necessary scaffolding materials for block construction at elevated levels.
Arrange for additional personnel to assist in the lifting of blocks from elevated positions.
 Ensure that the positions of openings and other elements in the work are clearly defined to
prevent the need for excessive cutting and adjustment of masonry units, which can result
in incorrect or uneven bonding.
 The recommended frequency for block testing is every 5000-10000 blocks, or one sample
per 10 block delivery vehicles.
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 3.2 Preparation of Mortar Mixes

 For ready-mix applications (Factory-made products, follow the approved material and the
manufacturer's recommendations for detailed application instructions. The ready-mix
materials must be stored appropriately to safeguard them against moisture.
 Mortar will be produced at the construction site using either a portable batch mixer with
weigh batching or a manual mix with volume batching. For greater amounts, it can be
blended in batch facilities.
 Utilize mortars, excluding retarded mortars, within a time frame of 2 hours after mixing or
as indicated.
 The mortar mix ratio for CMU solid blocks is 1:4 OPC to sand, while for thermal/hollow
blocks it is 1:3 OPC to sand, or as otherwise specified in spec.
 Incorporate and mix the mortar in an amount of water that is sufficient to form a tightly
ball in the palm of a man and to allow it to lightly ooze through the fingertips as the hand is
closed demonstrate the consistency of mortar. The testing frequency shall be 1500m² for
block mortar.
3.2.1 Grout

 For ready-mix applications, it is important to follow the approved material and the
manufacturer's recommendations for detailed application instructions. This will ensure
that the factory-made product is used correctly and effectively. It is important to store the
ready-mix materials properly to protect them from moisture.
 Grout can be produced on-site using either a portable batch mixer with weigh batching or
a manual mix with volume batching. For larger quantities, it can be mixed in batch facilities.
 Follow the ASTM C 404 guidelines for the grout aggregate, ensuring that the maximum size
is 5mm and that it passes through sieve #4 with 100%.
 The testing frequency for block grout shall be 1500m². The recommended grout mix ratio
for CMU blocks is either 1 part OPC to 1 part sand or 2 parts OPC to sand.
3.3 Handling and storage of material

 Material must be stored and utilized according to the manufacturer's instructions. Blocks
and accessories will be transported to the construction site in a stacked manner on a pallet
and unloaded as close as possible to the intended location.
 The unloading area should be a clean and solid surface, without any mud or water. Cement
must be stored above ground level, in a dry place, and used in the order it was delivered.
 Ensure that metal ties and straps are stored in a covered area to safeguard them from
harm and deformation.
 The QA/QC Engineer will be responsible for supervising the receipt of CMU blocks and
conducting the sampling and testing of CMU blocks to ensure they meet project
specifications.

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  Plaster stopper, coil lath, and other plaster accessories must be stored in pallets to avoid
any harm or damage to the material. Work must not utilize material that is bent or
distorted.
 Plaster, cementitious materials, must be supplied and stored in a dry space inside the
building. If they are kept outside, they should be covered with a polythene sheet.
3.4 CMU Blocks Wall (Hollow and solid block)

 A mock-up of a typical block masonry (3m long and 2m high) will be constructed for each
type of external and internal location to demonstrate the proper fixing of accessories, the
quality of materials, and the execution of work.
 Written approval will be obtained through the WIR before proceeding with any further
actual work at the site. The mock-up may become a permanent fixture at the site.
Construct block work within specified tolerances as per specification and approved
drawing.
 The surveyor will mark out the arrangement for the block work based on the approved
layout drawings.
 When working in a dry and hot climate, it is advisable to moisten masonry units before
laying them down. This helps to prevent the rapid drying and shrinking of cement-based
mortars.
 Ensure that the first layer of the block is composed of solid blocks if using hollow blocks
and that it is completely laid out with perfect alignment.
 The blocks should be positioned appropriately on a bed of mortar that is filled. Joints are
properly filled and the mortar's joint thickness will vary between 8 and 12 millimeters.
 All necessary masonry cutting must be performed using power tools that will provide
precise edges without any chipping or damage to the surfaces.
 Concrete slab surfaces must be clean and tidy before beginning block work activities. Make
sure to roughen the concrete surface that will be in direct contact with the block wall.
 All block work (Hollow and solid) will be set out and constructed according to the
dimensions, thicknesses, and heights indicated in the approved drawings.
 Ensure that the courses are kept level and that the perpendicular lines are aligned
vertically. Ensure that all faces are plumb and corners are properly aligned as the work
progresses.
 It is recommended to vertically align every fifth or sixth perpendicular and ensure that the
size of intermediate joints is evenly distributed. It is important to maintain consistent
thickness for the horizontal joints.
 Ensure that each course does not exceed the height specified in the contract specifications.
Make sure to carefully rake out the joints on all surfaces that will be plastered or rendered
as the work progresses. This will offer a reliable solution for the coating.

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  All block walls should be connected to nearby reinforced concrete structures using
approved galvanized steel ties. It is recommended to install these ties at every third course
and secure them using a nail gun.
 The uppermost course of block walls and partitions, which end at the underside of beams
or slabs, should be constructed using whole blocks. It is not recommended to use cut
pieces for this purpose.
 All blocks surrounding openings must be structurally sound, according to the approved
design. Toilet walls require multiple layers of solid blocks.
 The fire-resistant product used for fire stops must be of the proper kind that is acceptable
for the specific application mentioned in the specification or approved drawing.
 As the block work is being done, make sure to install control joint materials, also known as
filler boards. Ensure that materials do not pass through control joints without providing a
means for accommodating movement between partitions.
 Install vertical and horizontal control joints according to the specified locations shown in
the approved drawing.
 All loose, chipped, broken, stained, or otherwise damaged blocks will be removed and
replaced. This will be installed in fresh mortar grout and carefully pointed to ensure a
seamless integration.
 Ensure that the floor or roof load is not disturbed for a minimum of 12 hours, and the
concentrated load is avoided for at least 3 days after constructing the block wall or column.
 Ensure that waterproof sheeting is used to cover the top of walls, projections, or sills at the
end of each day's work, as necessary during construction.
3.4.1 Block wall reinforcement

A. Masonry Reinforcement Ladder

 Most masonry building necessitates reinforcing due to the considerable height of the walls
and the probable long-term effects of variables such as wind.
 Block reinforcement ladders are highly recommended for enhancing the structural
integrity of block work around vulnerable areas, such as above and below windows and
doors, where weaknesses can occur. Reinforcement ladders are used to mitigate cracks in
the masonry.
 This process requires the installation of steel reinforcements within the concrete block wall.
Horizontal joint reinforcement is made up of reinforcing steel bars or ladder-type
reinforcement that is placed in the bed joints between blocks. It provides excellent tensile
strength and ensures even distribution of lateral loads.
 Vertical reinforcement involves the use of steel reinforcing bars (rebar) that are carefully
inserted into the hollow cores of the blocks and securely grouted in place. This improves
the wall's capacity to withstand vertical and lateral forces, enhancing its overall strength.
 Reinforcement ladders are positioned above the block, becoming an integral part of the

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 course once the mortar is applied.
 It is recommended to use ladders at no more than 300mm intervals. Typically, this involves
every second course for standard walls or as per approved drawing and specification.
 Reinforcement ladders have the flexibility to be cut and bent on-site, allowing them to
easily adapt to corners.
3.4.2 MEP cut out in Block wall

 Maintain openings by the drawing and cut units to allow frames, conduit, fixtures, recesses,
and other pieces of mechanical, electrical, and plumbing work within the wall block work.
3.4.3 Blockwork cleaning

 As the job progresses, it is advised to clean mortar droplets from masonry surfaces and
surfaces that are adjacent to them with great care. Following the completion of every
portion of the wall block work, surfaces should be cleaned and remedial measures should
be taken where necessary.
3.4.4 Curing

 Curing shall be started 24 hours after finishing the blockwork. Ensure that the blockwork
remains adequately moist by regularly spraying water, at least twice a day for at least
three days

4 Resources and Logistics

4.1 Materials

 Potable Water
 Curing compound
 Burlap/ cotton mats, rugs
 Concrete Masonry unit
 Dry Mix Mortar for Masonry
 Block Work Accessories like Masonry Reinforcement Ladder/Mesh, Steel lintel, and block
angle
 Cement
 Dry sand
4.2 Logistics

 Refer to Appendix D for the access route layout

4.3 Plant and Equipment

 Nail Gun
 Scaffolding Platforms
 Line dory

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  Hand tools
 Mixer machine
 Mason square
 Water level
 Wheelbarrow
 Masonry saw
 Electric drills
 Spirit level
 Measuring tape
 Plumb bob
 Calibrated survey instruments.
 Mortar Mixer Masonry Tools for Block Work as required (Cement Trowel, Masonry
Hammer, etc.)
 Block Cutting Machine (Electric/Manual).
 Drilling Machine+ Bit.
 Bucket/pan and trowel to pour/place Mortar
 Wooden Float
 Total Station
 Generator set
 Miscellaneous/Conventional Hand Tools
 Light Vehicles
 Lighting towers in case of night work
 Water tanker
 Crane/boom truck
 Block Trolley as required
 Demolition Hammer
 Trowel
4.4 Manpower for activity

 Site Engineer
 QC Engineers
 Surveyor
 Civil foreman
 Carpenters
 Steel fixers
 Mason
 Scaffolders
 Safety officers
 Flagmen
 First Aider
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  Laborers
 Block Work Mason
 Equipment Operator

5 Occupational Health & Safety Requirements

We have to ensure compliance with the following emergency protocols and guidelines:

 Familiarize yourself with the Site Emergency contact list, which is posted in various
locations throughout the site.
 An Emergency Vehicle must be present on-site at all times during work activities.
 There should be a designated First Aider available at the location of work to provide
immediate assistance in case of any medical emergencies.
 Trained personnel should be present on-site to handle and manage emergencies
effectively.
 Conduct task-oriented toolbox talks for each shift, covering various activities, to ensure
that workers are aware of potential hazards and safety measures.
 Strictly enforce the policy of not allowing unauthorized individuals or visitors to enter the
work site without proper induction and personal protective equipment (PPE).
 All personnel must receive training on working at heights, handling chemicals, using
respirators, and utilizing special PPE in addition to general safety training.
 The work supervisor, area safety personnel, and permit receiver should continually
monitor the health condition of the workforce.
 Ensure that access and exit points are never blocked, allowing for safe and efficient
movement throughout the site.
 Encourage regular breaks and implement a heat stress program to prevent heat-related
illnesses.
 Continuously monitor temperature and humidity levels to assess potential risks and take
appropriate measures to mitigate them.
 By adhering to these protocols and guidelines, we can maintain a safe working
environment and effectively respond to any emergencies that may arise.

6 Emergency Preparedness
We have to ensure compliance with the following emergency protocols and guidelines.

 Familiarize yourself with the Site Emergency contact list, which is posted in various
locations throughout the site.
 An Emergency Vehicle must be present on-site at all times during work activities.
 There should be a designated First Aider available at the location of work to provide
immediate assistance in case of any medical emergencies.

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  Trained personnel should be present on-site to handle and manage emergencies
effectively.
 Conduct task-oriented toolbox talks for each shift, covering various activities, to ensure
that workers are aware of potential hazards and safety measures.
 Strictly enforce the policy of not allowing unauthorized individuals or visitors to enter the
work site without proper induction and personal protective equipment (PPE).
 All personnel must receive training on working at heights, handling chemicals, using
respirators, and utilizing special PPE in addition to general safety training.
 The work supervisor, area safety personnel, and permit receiver should continually
monitor the health condition of the workforce.
 Ensure that access and exit points are never blocked, allowing for safe and efficient
movement throughout the site.
 Encourage regular breaks and implement a heat stress program to prevent heat-related
illnesses.
 Continuously monitor temperature and humidity levels to assess potential risks and take
appropriate measures to mitigate them.
 By adhering to these protocols and guidelines, we can maintain a safe working
environment and effectively respond to any emergencies that may arise.

7 Environmental and Sustainability Requirements

7.1 Waste Management

 The disposal options for CMU block and inert debris are the following.
 Propose the material to NCEC/MWAN for reuse in Riyadh regional environmental projects
 Propose the material to the Royal Commission for Riyadh City (RCRC) for reuse in Riyadh
regional road projects
 Sell the material to the excavation contractor for reuse in local projects (e.g. fill, road base,
aggregates)
 Dispose in municipal dumping areas
 Sites that will accept material from the Diriyah Gate project are the following
 RCRC Projects
 NCEC will confirm the preferred site disposal areas
 The authorized disposal sites by Amana are the following.
 Al Mahdi Dumping area; south Riyadh.
 Wadi Laban Dumping area; South Riyadh
 CDW – Dugham
 Al Sulai Landfill
 Al Nadhim Landfill
 Wadi Laban Landfill

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 16 of 25

  An additional option is the airport dumping area in North Riyadh currently under
investigation.
7.2 Hazardous Substance Management
The concrete wash water will be contained and evaporated in these pits/ containers and the
remaining hardened solids can be removed and sent for recycling/ disposal, according to the
Construction Waste Management Plan. (refer to section 8.3 of CEMP).

8 Security Arrangements
Gate permits will be obtained by the prequalified subcontractor for the necessary staff. The
people working on the STP project will be able to acquire vehicle registration and gate pass
services.

9 Document Records
9.1 Risk Assessment
Refer to Appendix A

9.2 Inspection Test Plan (ITP)

Refer to Appendix B

9.3 3rd Party Certificates (If applicable)

Not applicable.

10 Required Vehicle Registration & Insurance (If applicable)

Not applicable

11 Document Record

REVISION DRAFTED BY INITIAL DRAFT OR LIST AMENDMENTS APPROVED BY DATE

R00 Muhammad Initial draft Michael Xanthakis 8- Aug -2024
Farooq

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 17 of 25

 APPENDICES
11.1 Appendix A - Risk Assessment (RA)
11.2 Appendix B - Inspection and Test Plan (ITP)
11.3 Appendix C - Method Statement Review Template (MSRT)
11.4 Appendix D - Access route layout
11.5 Appendix E - The Location of the Waste Management Facilities in Riyadh
11.6 Appendix F - Block work checklist

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 18 of 25

 Appendix A - Risk Assessment (RA)

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 19 of 25

 Risk Assessment for Block Works

Project: DESIGN, BUILD, OPERATION & MAINTAINENCE OF SEWAGE Risk Assessment Ref:
TREATMENT PLANT
Company Name: ABCC-WETICO - JV Date: 06/08/2024
Activity Name: Block works Site Location DIRIYAH STP PROJECT- RIYADH
Risk Rating without
Residual Risk
Sr. No Task Hazards Identified Harm control measures Control Measures Controlled by whom
LXS L M H LXS L M H
Initial Planning Unauthorized work All  Permit to Work shall be obtained Engineer/
and to be performed persons as a pre-requisite to perform Supervisor/
Arrangements 4x5 20 Safety Officer
1 within a defined work
location and in work 1x4 4
boundary  Work shall not be started until
area. duly approved Permit to Work is
Uncontrolled available at site and that Safety
personnel entering Toolbox meeting was conducted
a restricted
location  All workers attending the toolbox
meeting shall sign on the
Unidentified attendance sheet attached to the
hazards with specific Permit to Work
unplanned safety
mitigating  A safe work practice shall be
measures implemented to reduce the
possibilities of accident / incident
Inadequate
coordination and  Permit Receiver and Permit
area control Issuer shall visit together at the
protocol site to ensure that workplace
hazards are adequately identified
and mitigating measure shall be
established

 Permit to Work shall be

displayed at the work site

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 Risk Assessment for Block Works
 Permit Receiver shall not leave
the area for the whole duration of
work

 Work shall not proceed without

the presence of approved Permit
to Work with the Permit Receiver
overseeing the activity

 Permit Receiver shall account all

workers under his Permit to
Work before the start of work

 Site Manager, Supervising

Engineer, Foreman shall
designate a Permit Receiver
competent enough to take
responsibility in securing the
Permit to Work

 Permit Receiver shall be trained

and authorized by the Manager to
receive a Permit to Work

 Permit Receiver shall be

responsible to oversee for the
safety of all workers under his
Permit to Work

 Manager, Supervisor, Foreman

and all workers shall adhere to all
requirements set forth in the
Permit to Work, Risk
Assessment, Method Statement
and other relevant safety
practices and standards.

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 Risk Assessment for Block Works
Mobilization of Lack of safety All  Obtain a valid wok permit Construction Manager
2 materials, hauling awareness and persons 4x5 20 Engineer/ 1x4 4
equipment and knowledge for the  There must be a designated and Supervisor/
in work well defined pedestrian walkway. Safety Officer
tools to site job

Working without area.  Ensure pedestrian walkway

wearing segregated from heavy equipment
appropriate access and egress.
Personal Protective
 Ensure that all workers undergo
Equipment (PPE)
safety induction that discuss
Improper manual safety policies and standards of
handling as per DGCL requirements

Construction  Conduct Tool box talk and

equipment discuss safe work procedure, RA,
malfunctioning, and STAART card prior to the
Fuel/oil start of work.
leaks/ground
 Ensure that all workers are
contamination
provided with required
Establish mandatory PPEs such as:
equipment access Helmet , Safety Glass, Safety
and shall be free Shoes, Safety Gloves and Dust
from any Mask if case of dust.
obstruction
 Use hand gloves for hand
Designate parking protection
area
 Only up to 20 kg is allowable for
Designate location each worker to lift.
for unloading of
 Ensure that access has no
materials
obstruction
Designate spotter
 If the load is heavier, buddy
and flagman to
guide all

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 Risk Assessment for Block Works
equipment and system is advised
personnel
movement  Heavy Equipment to be used at
the site must have a valid third
Struck by other party inspection certification such
moving equipment as TUV
and vehicle
 All equipment Operators Heavy
Reversing heavy Equipment Operators shall be
equipments TUV Certified.
without spotter.
 Ensure that all personnel are
trained in proper manual
handling

 Ensure close supervision by

supervisor / foreman

 Monthly equipment inspection

and colour coding.

 Daily inspection of equipment by

operator/driver using check-list
specific to their equipment shall
be strictly implemented.

 Fire extinguisher required on the

unit (20 lbs. capacity).

 Isolate the area and provide

signboards.

 Conduct a spot inspection to all

tools and equipment prior to
commence the work.

 Provide equipment spotter in

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 Risk Assessment for Block Works
orange high reflective vest.

 Use mobile equipment for work

if available

3 Loading and Persons getting All 4x5 20  Conduct TBT Before Engineer/ 1x3 3
unloading of struck by persons commencing the work. Supervisor/
Concrete blocks suspended load. Safety Officer
in work  Lifting equipments should not be
Fall hazard. old than 10 years of age as per
area. DC requirements.
Not complying
with safe lifting.  All lifting equipments should be
third party certified along with
Crane collapse/ operators.
Equipment issues .
 All lifting equipments should
Miscommunication have valid three months SASO
between the approved inspection record as
operator and the per DC procedures.
worker
 Insure proper illumination
Falling of loads installed on the site area if work
in night shift.
Incompetent
operator/rigger  Wear suitable PPE.

Mechanical Failure  Use minimum two tag lines to

control the balance if unloading
Overloading
through boom truck or crane..
Inadequate
 Check the ground condition
inspection and
before positioning the
maintenance
crane/boom truck.
Unstable ground
 Fill the daily check-list before
conditions
start of work.

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 Risk Assessment for Block Works
Bypassing safety  Require proper supervisor.
devices
 To be barricaded all swing area
Incorrect rigging and lifting signs must be
of loads installed.

Incorrect hand  No Body can pass, cross, stand,

signals and work under the suspended
load.
Load sharp edges
 Only rigger permitted to give
Tipping or hand signal.
overturning
 Flagmen on site to control traffic
Defective safety and guide plant or equipment to
latches site.

Poor site controls  Follow wind speed and load

chart.

 Only certified and competent

personnel will do their work.

 All lifting gears& rigging

Equipment should have valid
third party certificates of three
months as per DC procedures.

 Close supervision required,

rigging supervisor and foreman
must be present all throughout
the duration of the activity.

 Ensure that pre-lift safety

briefing shall be conducted and
the hazards and controls are
being communicated to all

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 Risk Assessment for Block Works
workforce.

 Ensure operators, riggers, and

drivers are suitably trained and
competent in the operation of the
type of equipment or plant used.

 Ensure crane capacity is having

adequate capacity to safely
perform the lift. Lifting plan shall
be established prior to start lifting
operations.

 Ensure the crane and lifting gears

are having a valid load test
certificate by an accredited third
party.

 Ensure stability of the ground

condition and must be leveled
and compacted.

 Ensure outriggers are fully

extended with adequate
stabilizing pads in place.

 Use taglines to prevent loads

from turning or swaying while
the crane is in motion of lifting a
load.

 Keep personnel clear under

suspended loads.

 Restrict work area entry to

authorized personnel only during
lifting activity and barricade shall

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 Risk Assessment for Block Works
be installed around the crane
swing radius.

 Ensure that the slings type and

configuration is suitable for the
load.

 Ensure the slings are in good in

condition and marked with their
working load limit in different
rigging configuration.

 Ensure that synthetic slings is

protected around corners of sharp
edges

 Bypassing safety devices during

lifting operations shall be strictly
prohibited.

 Ensure that all lifting hooks are

equipped with safety latches

Fuel leaks and fire All 3x4 12  Engine to be turned off before Engineer/ 1x3 3
hazards persons refueling Supervisor/
Safety Officer
in work  Keep suitable fire extinguisher on
machine and must be regularly
area. checked and provided with
inspection tagged and color code.

 Train the workers and operators

for use of fire extinguishers and
procedures to be followed in case
offire emergency.

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 Risk Assessment for Block Works
Adverse weather All 3x4 12  Always stay alert for any sudden Engineer/ 1x2 2
conditions persons change in weather conditions. Supervisor/
Safety Officer
High/Low in work  Work shall be stopped during
Ambient extreme heavy wind conditions.
Temperature area.
 Windsock may also be used to
help easily determine the wind
directions.

 Ensure availability of wind speed

monitoring device and data shall
be recorded.

 Heat and humidity monitoring

shall be conducted in frequent
time intervals and results shall be
communicated to workers (heat
stress monitoring board or flag
system).

 Heat stress procedure shall be

developed and implemented

 Provide re-hydration fluids to

prevent worker dehydration

 Keep supplies of clean cool water

within work area taking time to
drink at frequent time intervals.

 Take frequent rest breaks in

shade or Air conditioning.

4 Work at height. Slip, trip & fall All 4x5 20  Only competent scaffolder can Engineer/ 1x3 3
persons erect the scaffolding. Supervisor/
Fall from height Safety Officer

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 Risk Assessment for Block Works
Falling objects in work  Wear suitable PPE.
from height.
area.  Proper supervisor.
Personnel injury
those involving to  Inspect the scaffolding every day
working with before start of work visually.
scaffolding.
 Check the capacity of working
Accident/property platform and working platforms
damage. should be free from abstractor
materials.

 Provide more support like tie box

and out rigger to prevent the
collapse of scaffolding

 Barricade the scaffold when

erecting or dismantling of the
scaffolding.

 Use lifting basket or pulley for

the hoist materials.

 Need training for “work at

height” those workers working
on the scaffolding.

 Scaffolder should be third party

certified and should have valid
certifications.

5 Use of Chemical Chemical Site  Ensure MSRA explained to work

Agents/ Mortar Exposure Employe force.
es
(COSHH)  Ensure COSHH assessment at
site.
May cause Gastro
irritation if  Safety data sheet must be

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 Risk Assessment for Block Works
swallowed available.

May cause  Follow good personal hygiene

irritation as a result practise.
of contact with
eyes  Ensure goggles are using to avoid
splashes to eyes.
May cause
irritation.as a result  Ensure gloves/ coverall to avoid
of contact with contact with skin.
skin
 Prepare risk assessment before
Respiratory work commences.
problems
 Technicians must be trained in
Cement splashes in the handling and use of the
face/ body/hands treatment chemicals.
etc.
 Use proper PPE at all times.
Environment
 Ensure mask provided to all
contamination
workers to avid inhalation of
dust.

5 Installation of Slip, trip and fall All 4x4 16  Provide approved rams & signed Engineer/ 1x3 3
concrete blocks persons PTW. Supervisor/
Falling from height Safety Officer
in work  Insure proper illumination
Collapse of installed on the site if working in
scaffolding area. night shift.

Falling objects  All workers wear safety boots –

hitting head or ‘no boots, no job’ policy.
body, including fee
 Good housekeeping, eg debris
Dust from cutting such as plaster bags put in skip,
brick (concrete brush available to use to keep

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 Risk Assessment for Block Works
block). work area clear.

Noise from use of  All trailing cables in work area

equipment, eg hung up or otherwise kept out of
angle grinder harm’s way.

Electricity  Safe route to job agreed with site

manager based on site health and
Pinch point safety plan.

Hand injury  Provide working plate form and

use personal fall protection.
Back injury due to
incorrect materials  Sufficient Step-Ups available, all
manual lifting. in good condition

 Platform trellis, with guardrail,

used for stairwells and workers
are trained in how to put it up,
use and dismantle it.

 Stairs and landings have

handrails.

 Agree scaffolding requirements

at contract stage, including
appropriate load rating and
provision of loading bays.

 Concrete Block’ supervisor to

check with the site manager that
the correct scaffold is provided
and inspected.

 Concrete blocks kept in position

on scaffold lifts.

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 Risk Assessment for Block Works
 Waste materials removed from
scaffolding and placed in skip.

 Safety helmets and protective

footwear (with steel toecaps and
mid-soles) supplied and worn at
all times.

 Angle grinders replaced with

block splitter, removing the risk
of significant dust exposure.

 The use of a grinder for chasing

etc is not needed on this job.

 Wear ear plugs and ear muffs

when cutting the concrete blocks.

 Angle grinders replaced with

block splitter, removing high
noise levels from our work.

 Construction phase plan show

other trades using grinders etc
should not be working close
enough to cause problems.

 Site manager will arrange for

permanent electric supply to be
turned off while plastering work
ongoing.

 Site manager to supply 110 v

temporary supplies.

 Staff knows to check all cables,

leads etc of all powered tools/

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 Risk Assessment for Block Works
equipment before use, and to
report all faults to their
supervisor.

 Install barricade @ ground level

where concrete blocks.

6 Hand Inappropriate use All 4x5 20  Use quality tools in accordance Engineer/ 1x3 3
Tools/Power of the tools. person in with the type of work to carry Supervisor/
Tools the area out. Safety Officer
Use of faulty or
inappropriate tools.  Approved MSRA communication
with workers and ensure the
Use of poor- implementations.
quality tools.
 Do not use wet tools
Not using personal
protection  Get a permit before starting the
equipment. work.

Forced postures.  Don’t wear a ring, necklace, or

bracelet, and work with power
Pinch point tools.

Electrical Contacts  Properly instruct personnel in the

use of each type of tool.
Blows and cuts to
the hands or other  Use RCB and GFCI for the
parts of the body. electrical system.

Eye injuries are  Use tools with an insulating

due to the covering (non- conducting) in
projection of work in the vicinity of live parts.
fragments or
particles.  Use protective goggles in all
cases and above all when there is
Sprains due to very a risk of projected particles.
abrupt movements

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 Risk Assessment for Block Works
or strains.  Use gloves to handle sharp tools.

Wrist and hand  Periodically check tools (repair,

injuries due to tool sharpening, cleaning, etc.).
jamming or
binding  Periodically check the state of
handles, insulating coverings, etc.
Electrical Shock
 Store and/or transport tools in
boxes, tool bags, or on suitable
panels, where each tool has its
place.

 Communication through pre-start

activity briefing.

 Do not wear loose clothes, ties,

roll sleeves above the elbow

 Do not wear ornaments.

 Do not adjust the speed, work, or

measures during the equipment is
on

 Ensure proper cable management

to avoid tripping over cables.

 Have CO2 fire extinguishers

readily available where there is
an electrical hazard present.

7 Manual Improper manual All 4x4 16  When handling heavy or oversize Engineer/ Supervisor/ Safety 1x3 3
handling person in loads, mechanical lifting Officer
Handling/ Lone
techniques the area equipment is to be used (trolleys,

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 Risk Assessment for Block Works
Working Uneven ground forklifts, etc.)

Improperly stacked  Personnel shall be trained in

material manual handling techniques

Handling of heavy  Remove sharp edges before

objects handling.

Sharp edges  Use suitable personal protective

equipment.
Personal injury
 All ways consider Task,
Muscular injuries, Individual, Load Environment
knee injuries, prior to any lift ( T.I.L.E)
crush injury
 Lift with your legs, not your
Back strains / back. Keep back straight at all
Sprains times.

 Lone working is prohibited

8 Welfare Facility Poor Hygiene. All 4x4 16  An adequate number of toilets Supervising Engineer, 1x3 3
persons will be provided as required.
Environmental Foreman,
pollution in work  Ensure mess hall at site with
sufficient space for utilize in Site Supervisor,
Poor and area. break time. The facilities will
HSE Supervisor
inadequate welfare provide shelter from the sun wind
facilities and rain. Site offices or huts can
make a suitable rest area.
Increased stress of
employees  An ample Supply of drinking
water will be provided.
Heat stress
Whenever possible it will be
supplied direct from the mains
otherwise bottles or tanks of

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 Risk Assessment for Block Works
water will be provided.

 Provided well maintained

mosque at site.

 Keep the welfare facility area

neat and clean always, provide
housekeeping team to clean the
area on periodically.

 First –Aid station must be

available with the first Aider in
the site premises.

 Sufficient and complete first aid

box should be available in the
site.

 Site must be have a smoking area

and all personnel use the
nominated area for smoking.

9 Housekeeping, Manual handling All 3x4 12  Facilitate training for manual Engineer/ 1x3 3
clearing the area persons handling. Supervisor/
with all used Materials lying on Safety Officer
the ground in work  Observe proper posture during Foremen
materials, tools
and equipment manual lifting, pushing, pulling,
Protruding object / area. etc.
and brought to
materials at the site
the designated
 All materials and equipments
storage and
Uncollected / must be in the designated area
disposal area
scattered rubbish after finishing work.

 Provide storage box for cables

 Remove all unwanted /

protruding materials / object at

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 Risk Assessment for Block Works
the site

 Provision of waste skips in the

strategic location at the site with
marking and safety signages

 Provision of color coded waste

bins at the site

 Provision of standby fire

extinguisher

 Periodical inspection and / or

color coding for fire extinguisher

 Daily toolbox meeting

 Training / awareness regarding

the segregation of waste

 Records / registry for the quantity

of waste disposed

 Records and registry for fire

extinguisher

10 Emergency Poor emergency All 4x4 16  Follow the emergency protocols Supervising Engineer, 1x3 3
response: response persons and Site Emergency contact list
posted on different location. Foreman,
Worsening the in work
incident if not  Emergency Vehicle must be on- Site Supervisor,
dealt on time area. site all the time during the work
HSE Supervisor
activity.
Unforeseeable
situation  First aider is available at the
location of work.

 Trained personal must be on-site

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 Risk Assessment for Block Works
to deal with emergences
situations.

 Task oriented toolbox talks

performed to each shift of various
activity.

 No unauthorized personal or
visitor permitted to enter work-
site without proper induction and
PPEs .

 All personal are trained for work

at height, chemical handling, use
respirator, use of special PPE in
addition to general trainings.

 Continual monitoring by the

work supervisor area safety and
permit receiver about the
workforce health condition.

 Never block the access and exit.

 Maintain adequate breaks and

follow heat stress program.

 Continuously monitor the

temperature and humidity.

Likelihood (L) Severity (S) Risk Level Risk Matrix

Rare - 1 Insignificant - 1 Extreme Risk 15 - 25 5 5 10 15 20 25

Likelihood (L)
Possible - 2 Minor - 2 High Risk 8 - 12 4 4 8 12 16 20
Likely - 3 Moderate - 3 Moderate Risk 4 - 6 3 3 6 9 12 15
Often - 4 Major - 4 Low Risk 1 - 3 2 2 4 6 8 10
Frequent/Almost certain - 5 Catastrophic - 5 1 1 2 3 4 5
1 2 3 4 5

Revision 00 Date of Issue: 15/11/2023 Page No(s) 19 of 20

 Risk Assessment for Block Works
Severity ( S )
Assessed by: BILAL KHAN Approved Michael Xanthakis
By:

Designation: OHS Manager Designation Project Director

:
Signature: Signature:

Date: 06/08/2024 Date: 06/08/2024

Revision 00 Date of Issue: 15/11/2023 Page No(s) 20 of 20

 Appendix B - Inspection and Test Plan (ITP)

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 20 of 25

 n
tr
ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure
1. 0 Pre-Construction

Project specification - Approved shop Once prior to

1.1 Shop Drawing Review of document R Site Engr. & QCI H H R P P N/A Shop drawing Record
R02 and Shop drawing drawing start

Project specification - Approved method Once prior to DG-PIN-456-0000-AWJ-MTS-

1.2 Method Statement Review of document R Site Engr. & QCI H H R P P N/A
R02 statement start CE-000001 _R00

Approved work Once prior to DG-PIN-000-0000-PRS-TEM-

1.3 Block work permit Review of document R Project contract Site Engr. & QCI H H R P P N/A
permit start QL-000023

Notice to start block Once prior to DG-PIN-000-0000-PRS-TEM-

1.4 Review of document R Project contract Approved NTS Site Engr. & QCI H H R P P N/A
work - NTS start QL-000009-03

Subcontractor Approval of
Project specification - Once prior to DG-PIN-000-0000-PRS-TEM-
1.5 prequalification Review of document R Subcontractor Site Engr. & QCI H H R P P N/A
R02 start QL-000010
prequalification
Approval of Third-
Third-party party
Project specification - Once prior to DG-PIN-000-0000-PRS-TEM-
1.6 inspecting/testing agency Review of document R inspecting/testing Site Engr. & QCI H H R P P N/A
R02 start QL-000010
prequalification agency
prequalification

Project specification R2
MAR - CMU Block and Once prior to MAR: SW-SWD-550-0000-
1.7 Review of document R - Section 042000 - Part2 Approved MAR Site Engr. & QCI H H R P P N/A
mortar start MAC-TEM-QL-000005
- Product(2.1)

Project specification R2
Once prior to MAR: SW-SWD-550-0000-
1.8 MAR - Block accessories Review of document R - Section 042000 - Part2 Approved MAR Site Engr. & QCI H H R P P N/A
start MAC-TEM-QL-000005
- 2.3, 2.4, 2.5 and 2.7

method statement and

CMU block, accessories
Project spec Section
and mortar receiving, Once prior to MIR - SW-SWD-550-0000-
1.9 Review of document R 042000 and clause Approved MIR Site Engr. & QCI H H R P P N/A
handling, and start MAC-TEM-QL-000003
3.3(Material handling
preservation inspection
and storage)

2.0 Construction
2.1 Block work ( Hollow, solid )
Approved Work inspection
Request: SW-SWD-550-0000-
Location and level
Survey Inspection and Approved shop drawing Once prior to MAC-TEM-QL-000002,
2.1.1 Survey setting out I as per approved Site surveyor & QCI H H H P P N/A
verification of level and project specification start Approved Survey Report: (DG-
drawing
ABCC-Wetico JV-QMS-FO-
0028)

Approved shop drawing Approval of 3m long Approved Work inspection

Mock up preparation and
2.1.2 Visual Inspection I Method statement. and 2m high mock Once Site Engr. & QCI H H H P P N/A Request: SW-SWD-550-0000-
approval
Section 3.4 up wall MAC-TEM-QL-000002,

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 1 of 6 27 August 2022

 n
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ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure

Each wall shall be

set out with one
layer of blocks and
all the dimensions
Setting out and surface Approved shop drawing shall be set out Checklist - Form No: AWJ-ITP-
2.1.3 Visual Inspection I Once Site Engr. & QCI H H W P P N/A
preparation for block work lay out within acceptable CE-000012-F01
tolerances.Accessori
es shall be installed
in line with approved
shop drawings.

Usage of mortar
should be the
approved mortar
mix. Prepared
mortar
shall be consumed
within initial setting
Method statement, and
time. All the blocks
approved shop drawing.
and substrates Every Approved Work inspection
Block work laying first Project specification R2
2.1.4 Visual Inspection I should be wetted Prepared Site Engr. & QCI H H W P P N/A Request: SW-SWD-550-0000-
layer with mortar mixing - Section 042000 - Part3
prior to installations, Area MAC-TEM-QL-000002,
- Execution(3.1, 3.2 and
walls should be
3.3)
constructed as true
planes and to the
lines and
dimensions as
indicated on the
approved drawings
and tolerances.

Horizontal
Method statement, and alignment: +/-
approved shop drawing. 3mm in 3.0m
Every Approved Work inspection
Block work laying Project specification R2 checked with a
2.1.5 Visual Inspection I Prepared Site Engr. & QCI H H W P P N/A Request: SW-SWD-550-0000-
succeeding rows - Section 042000 - Part3 straight edge
Area MAC-TEM-QL-000002.
- Execution(3.1, 3.2 and Vertical alignment
3.3) +/- 3mm checked
with plumb.

One Ladder/truss in
Method Statement and
Installation of horizontal every 900mm (Four Every Approved Work inspection
Project Spec R02 -
2.1.6 reinforcement, VerticaI Visual Inspection I layers of blockwork). Prepared Site Engr. & QCI H H W P P N/A Request: SW-SWD-550-0000-
Section 042000( 3.3, 3.4
Dowels One Dowel in every Area MAC-TEM-QL-000002,
and 3.5))
600mm

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 2 of 6 27 August 2022

 n
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ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure

One Anchor on
Method Statement and every other Row on
Anchors (L-Shaped ) and Every Approved Work inspection
Project Spec R02 - each
2.1.7 Reinforcing Rod Visual Inspection I Prepared Site Engr. & QCI H H W P P N/A Request: SW-SWD-550-0000-
Section 042000( 3.3, 3.4 side.Reinforcing rod
Reinforcement Area MAC-TEM-QL-000002,
and 3.5)) on openings grater
than 300mm

When ambient
temperature
exceeds 38 deg C,
do not spread mortar
Method Statement and As per
Protection against beds more than Checklist - Form No: AWJ-ITP-
2.1.8 Visual Inspection I Project Spec R02 - inspection Site Engr. & QCI H H W P P N/A
Ambient Conditions 1200 mm ahead of CE-000012-F01
Section 042000(1.5) request
masonry. Set
masonry units within
one minute of
spreading mortar.

Minimum intensity is
to be 1.1 Kg/m2.
Metal lath shall be
prefabricated in coil
form. Width of lath
is to be 50 mm less
than nominal width
of wall with uniform
Method Statement and
25 mm recess from Every
Joint Width and Control Project Spec R02 - Checklist - Form No: AWJ-ITP-
2.1.9 Visual Inspection I wall face at both Prepared Site Engr. & QCI H H W P P N/A
Joints Section 042000( CE-000012-F01
sides. Form control Area
2.7,3.3,)
joints in concrete
masonry as follows:
1. Install
preformed control-
joint gaskets
designed to fit
standard sash block.

Approved Work inspection

Survey check of all
Request: SW-SWD-550-0000-
lines and levels or
Every MAC-TEM-QL-000002,
Installed block work - Method Statement and plumb (Survey sign-
2.1.10 Inspection I prepared Site Engr. & QCI H H H P P N/A Approved Survey Report: (DG-
Survey work Project Spec R02 off). Location and
area ABCC-Wetico JV-QMS-FO-
level as per
0028)
approved drawing.

Every 5000-
Compliance to Block 10000 No. of
method statement and
compressive Blocks or
Project spec Section
strength, Weight one sample DG-PIN-000-0000-PRS-TEM-
2.1.11 QC tests: for CMU block Testing T 042000 and clause 3.2, Site Engr. & QCI H H H P P N/A
classification ,water per 10 of QL-000011
ASTMC90, 129 and
absorption and fire Block
ASTME-119
resisting as per MTC Delivery
trucks

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 3 of 6 27 August 2022

 n
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ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure

With continuous Every

Approved Method Checklist - Form No: AWJ-ITP-
2.1.12 Curing Visual Inspection I water spray for Prepared Site Engr. & QCI H H H P P N/A
statement. Section 3.5.6 CE-000012-F01
min 3 days Area

Clean / Protect all

horizontal surfaces
and cavities from
Method statement. Once Checklist - Form No: AWJ-ITP-
2.1.13 Cleaning and Completion Visual Inspection I mortar. Site Engr. & QCI H H H P P N/A
Section 3.5.7 completely CE-000012-F01
Replace/ Repair all
damaged block
works

The walls should be

constructed for the
dimensions as per
the approved shop
drawing and should
be within
the allowable
tolerances.
1. For Vertical lines.
Plumb shall not vary
by more than 6mm
in 6m height.
2. For vertical
alignment of
Final inspection: Approved Shop
exposed head joints,
Dimensional checks and Drawings of block work
do not vary from Approved Work inspection
Handing layout Once
2.1.14 Visual Inspection I plumb by more than Site Engr. & QCI H H W P P N/A Request: SW-SWD-550-0000-
over (Prior to Plastering completely
6mm by 3m, nor MAC-TEM-QL-000002,
Works) Spec Section 04200 and
12mm max.
clause 3.1(D)
3. For horizontal
line, do not vary
from level by more
than 6mm in 6m, nor
12mm max.
4. For exposed bed
joints, do not vary
from thickness by
more than +/- 3mm
& adjacent course
with a max.
thickness limited to
12mm.

2.2 Block work- Mortar and grout mixes

Compressive
strength shall be 5±1
Method Statement and N/mm2. Bending On request or
Project Spec R02 - strength shall be 1 every 1500m² DG-PIN-000-0000-PRS-TEM-
2.2.1 Mortar for Blockwork Testing T Third party Al jazzar H H H P P N/A
Section 042000(2.2 and N/mm2 minimum. of wall QL-000011
2.6)) Cement-sand mix Erection
shall be 1:3-4, by
volume.

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 4 of 6 27 August 2022

 n
tr
ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure

Aggregate for Grout:

ASTM C 404 , fine
Method Statement and aggregate located in On request or
Project Spec R02 - second grade zone, every 1500m² DG-PIN-000-0000-PRS-TEM-
2.2.2 Grout for Unit Masonry: Testing T Third party Al jazzar H H W P P N/A
Section 042000(2.2 and with maximum size of wall QL-000011
2.6)) of aggregates of 5 Erection
mm passing the
number 19 sieve.

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 5 of 6 27 August 2022

 n
tr
ITP No: DG-PIN-456-0000-AWJ-ITP-CE-000012 a
Revision: 0
ct
o
Date: 8/Aug/2024
r’
ITP Title: CMU Block work s
L
(ITP) Inspection & Test Plan LEGEND - Type of
Control
LEGEND- Inspection & Test Code
(Stakeholders)
LEGEND- Inspection & Test Codeo(Control points)
g
I Inspection SB Subcontractor H Hold Point = Inspection Request(IR) shall be
o
raised. Work shall not proceed without approval
of IR.
T Testing GC General Contractor W Witness Point = Minimum 24 hours witten
Employer : Diriyah Company notification shall be provided by the
Contractor.Contractor may proceed if the
R Review of SC Supervision Consultant P Patrol Point = No notification required but activity
Contractor(s): ABCC-WETICO JV Document /Record may be subjected to surveillance / monitoring.

Construction MC PMC R Review = Review of of relevant records and

Dorsch Holding - Gmbh, KSA
Supervisor: documents and to ensure compliance with
Design, Build, Operation and Maintenance of Sewage CN Client requirements
Project: NOTE:
Treatment Plant
For Factory Acceptance Test(FAT), Off-site Inspections and Tests,
AT Authority Client and Authorities attendance etc., Contractor is responsible to
Work Package: 456-STP (DD-2020-201.2)
coordinate and arrange with stakeholders well in advance.

Applicable Inspection & Test Code

Description of Description of Type of Acceptance Responsible
Act. No. Specification / Freq. Records to be Generated
Activity / Process Inspection / Test Control Criteria Person SB GC SC MC CN AT
Procedure

For Contractor Prepared by: Reviewed by: Approved by:

Name: Muhammad Farooq Alper Sahin Michael Xanthakis

Position: ME Project Director

QA/QC Manager
Signature:

Date: 8/Aug/2024 8/8/2024 8/Aug/2024

DG-PIN-000-0000-PRS-TEM-QL-000006-00 Page 6 of 6 27 August 2022

 Appendix C - Method Statement Review
Template (MSRT)

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 21 of 25

 Method Statement Review Template

Name of Project Date

Design, Build, Operation and Maintenance of Sewage Treatment Plant, Diriyah 08/08/2024
Company ABCC-WETICO JV
Activity Anti termite treatment
MS Requirements Compliance Comments
Yes No Imp N/A
Scope of work
 Start date and working hours mentioned and NO
acceptable.
 Responsibilities of the workforce mentioned and YES
acceptable.
 Are supervision arrangements mentioned and YES
acceptable for the activity?
Step-by-step work sequence and procedure
 Is the activity detailed step by step? YES
 Are hold points mentioned? N/A
 Does the sequence of work contain enough YES
detail for the activity?
Resources and Logistics
 Are materials mentioned? YES
 Are access routes mentioned? YES The access route Layout is attached
 Are the correct plant and equipment YES
mentioned?
 Is correct manpower mentioned and acceptable? YES
OH&S requirements
 Are the additional H&S requirements mentioned YES
acceptable?
Covid 19
 Has the contractor considered Covid 19? N/A
 Are the considerations mentioned acceptable? N/A
Emergency Procedures
 Does the activity require specific emergency YES
protocols?
 Are they mentioned and acceptable? YES
Environmental and Sustainability
 Has the contractor considered and mentioned YES
the required waste management and hazardous
substance/chemicals - handling / storage/use
 Are they acceptable? YES
Security Arrangements
 Has the contractor mentioned the required YES Relevant staff will receive gate
security arrangements (gate passes etc) passes.
Other Documents
 Is there a Risk Assessment that identifies the YES
hazards associated with the activity?
 Is there an inspection test plan (ITP) acceptable? YES
 Are any 3rd party certificates mentioned and N/A
available?
Vehicle Registrations and Insurance
 Are any certificates mentioned and available? NO



Revision 01 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000002 Date of Issue: Jan 2021 Page No(s) 20 of 20

 Method Statement Review Template

General Comments:

Aconex Reference No: Click or tap here to enter text.

Reviewed By: Click or tap here to enter text.
Review No: Click or tap here to enter text.
Date Click or tap to enter a date.
Hold record in H&S File

Revision 01 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000002 Date of Issue: Jan 2021 Page No(s) 20 of 20

 Appendix D - Access route layout

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 22 of 25

 Appendix E - The location of the Waste
Management Facilities in Riyadh

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 23 of 25

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 24 of 25
 Appendix F - Block work checklist

Revision 03 DD-SWD-SW-SWD-000-000-DGD-TEM-HS-000001 Date of Issue: March 24 Page No(s) 25 of 25

 Design, Build, Operation and Maintenance
of Sewage Treatment Plant (STP)

Blockwork Checklist
ITP Reference No. : DG-PIN-456-0000-AWJ-ITP-CE-000012
Form No: AWJ-ITP-CE-000012-F01 Rev.00 Page: 1 of 1

WIR Ref. No.: Date/Time of Inspection:

Drawing No.: Work Location:

BWJV QC - CSC -
Description of Work Inspector/Engineer Inspector/Engineer Remarks
YES / NO / NA YES / NO / NA

Block work Checklist

Related Specifications & Drawings are submitted and
approved.
The approved method statement, ITP, and permit are
available.
All the materials being used are in accordance to the
approved material submittal.
Are the blocks received at the site are as per the
approval.
Handling and storage of material as per manufacturer
recommendation and instruction.
Scaffolding arrangement is made.

Blocks meet the QC test requirements.

On-site mortar/Grout is batched using gauge boxes
and mixed mechanically as per the proportion and the
method statement.
Sand meets the required gradation.
Protection against Ambient Conditions.
Has the mortar been used within a specified time after
mixing.
All perp joints full of mortar.
All bed joints have full mortar.
Is the thickness of joints as agreed.
The surveyor prepared and checked the layout by the
latest approved drawing. The surveyor log sheet is
available at the time of inspection.
Are the setting out details cross-checked?
Is the provision for DPC checked as per the drawing &
specs?
Has the provision for the door, window, a/c openings,
etc. checked thoroughly.
Is the plumb/line and level of each course of blockwork
checked?
Verticality, plane, and joints checked and within
tolerance.
Masonry Reinforcement Ladder/mesh and angle are
installed as per requirements.
Is the height of blockwork in one day as per specs?
All joints were properly filled and pointed/flush-raked
as per the drawing/mock-up.
Are joints in between concrete members checked?
Are blocks cut properly with mechanical discs? (where
needed) to suit the requirements.
Has blockwork been checked after building for the line
of courses etc.?
MEP cut out/door in Block wall made properly.
Lintels provided and checked per the latest approved
drawing.
Has the co-ordination with MEP services checklist
been carried ou.t
Curing of the block work done as per the specifications.
Mortar joints remain intact following cleaning and any
damaged/blown joints are repaired.
Remarks

CSC - Inspector/Engineer
BWJV Construction team
Name

Signature
Date/Time