Sensors 1 2 3 4 Notes
Sensors 1 2 3 4 Notes
Sensors 1 2 3 4 - Notes
Introduction
In This Lesson
1. Definition of Sensors
2. Principle of transduction
2.1. Mechanical input signal
2.2. Thermal input signal
2.3. Electrical input signal
2.4. Magnetic input signal
2.5. Radiant input signal
2.6. Chemical input signal
3. Further Reading
Definition of Sensorsteachics.org
A sensor or transducer is a device that gives a usable output (preferably, an electrical
quantity) in response to a specified measurand (physical quantity such as light, sound,
temperature…etc)
A transducer converts one form of energy to another form. The process of conversion
of energy from one form to another is called transduction.
Not all sensors are transducers, but all transducers contain sensors. Sensing is the first
stage of transduction.
Principle of transduction
The input/output signals (in the form of energy) in a sensor can be divided into six.
They are,
1. Mechanical
2. Thermal
3. Electrical
4. Magnetic
5. Radiant
6. Chemical
Some of the physical and chemical transduction principles can be grouped according
to the form of energy in which signals are received and generated.
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May cause change in temperature (Friction effect, cooling effects)
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May cause change in electricity (Photoelectric effect)
Some of the measurands corresponding to each energy type are given in the table.
ENERGY MEASURANDS
ENERGY MEASURANDS
Further Reading
CHAPTER 1: INTRODUCTION TO SENSORS
Intro to Sensors
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Classification of Sensors
Several criteria are adopted for the classification of sensors. Some of these include
Application-based classification
Property-based classification
Active/Passive Transducers
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Based on the energy requirements of a transducer, they are classified as active
transducers and passive transducers.
Active transducers do not need any external power supply to operate and hence it is
also called self-generating transducers.
Eg: Thermocouple
Transducers that require an external power source to operate is called Passive
transducers.
Eg: LVDT
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Property based classification
A much more elaborate classification is based on the properties like pressure,
displacement, temperature …etc. It is subdivided in technology scale. Pressure property
is used in technologies such as manometer and piezoelectricity. Semiconductors and
thermal conductance use gas and chemical properties.
Further Reading
LESSON 14: INTRODUCTION TO SENSORS AND TRANSDUCERS
Characteristics of Sensors
In This Lesson
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2.2. Frequency response
2.3. Impulse response
3. Further Reading
1. Static characteristics
2. Dynamic Characteristics
Error
Accuracy of a sensor is usually specified by error. it tells you how closely the measured
value matches the true value.
Error is given by
Where t stands for true value, m for measured value and x stands for the measurand.
For multi error systems, the overall error can be assessed either through finding the
linear sum of all errors (E1 + E2 +…+En) or through the root mean square approach
where total performance error can be assessed as,
Precision
Precision describes how close a measured value is to the true value and how far it is
reproducible.
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Repeatability is the defined as the capability of a sensor to provide the same output
repeatedly when used each time to measure the same input.
Resolution
Resolution is the smallest change in the input that is needed to produce a detectable
change in output. For a detectable output Δy, if the minimum change in x is Δxmin, then
the maximum resolution is
Threshold
The threshold is the smallest input change that is needed to produce a detectable
output at the zero value condition of the measurand.
Sensitivity
It is the ratio of incremental output to incremental input, that is,
If the sensitivity of a sensor varies with ambient conditions like time, temperature,
humidity..etc without any change in input level, drift is said to occur in the system.
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other interfering quantities.
Nonlinearity
Non-linearity is the deviation of a sensor output value (real value) from its ideal output
value. The maximum nonlinearity is shown in the figure.
Nonlinearity can be specified either by finding deviation from best fit straight line
obtained or by finding the deviation from a straight line joining the endpoints of the
scale.
Hysteresis
Hysteresis is the difference in the output of the sensor for a given input x when x
reaches this value in upscale direction and downscale direction.
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It is caused by the normal hesitance of a material to come back to its original state
after having a physical change. It depends on the hysteresis property of the sensor.
Output Impedance
Impedance is a measure of the overall opposition of a circuit to the current. The output
impedance of a transducer specifies the impedance across its output terminals.
Transfer function
The transfer function is a measure of the magnitude of the input signal and the
magnitude of the output signal.
Frequency response
It is the relationship between the frequency of the input signal and the magnitude of
the output signal.
Impulse response
The output of a sensor for a brief input signal, called an impulse, is called impulse
response.
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Further Reading
LESSON 14: INTRODUCTION TO SENSORS
LECTURE 2:SENSORS
Requirements of a Sensor
The basic requirements of a sensor are
1. Accuracy: It is the level of exactness between the measured value and the true
value.
2. Hysteresis: It is the difference in the output of the sensor for a given input x when x
reaches this value in upscale direction and downscale direction.
4. Range: It shows the minimum and maximum limits in which the input can vary.
6. Response Time: It shows how fast the output changes on a stepwise change in
input.
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8. Sensitivity: It is the ratio of incremental output to incremental input
Resistance Transducers
Resistance transducer is one of the simplest and important groups of transducers.
These are transducers whose electrical resistance is varied in accordance with the
input quantity (measurand). Quantities like displacement, acceleration, force, pressure,
temperature etc. can be transduced using this type of transducers.
Where s is the resistivity of the material of the wire, l is the length of the wire and A is
the area of cross-section.
Any measurand which varies any of these quantities like s,l or a, will result in a change
in resistance of the wire. These change in resistance can be converted to a change in
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voltage by an electrical circuitry and thus a transducer is obtained.
Advantages
Quick response
Low cost
Easy operation
Disadvantages
Sliding contact can exhaust and may create noise in the output
Examples
Potentiometer: The resistance is varied with the variation in their length and hence is
used for measurement of displacement
Strain gauge: Resistance is changed when applying strain and this property is used
for measuring pressure, force etc.
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Potentiometer
A potentiometer is a device where a resistive wire is wound on an insulating core
provided with a sliding contact. It can be excited with a DC or AC voltage source. The
slider movement can be translational (straight) rotational or a combination of both.
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Here, Xt is the total length between two endpoints and the resistance between these
two endpoints are always constant. The resistance between sliding point and endpoint
will change with respect to the input displacement X0.
If the total resistance is Rt and the resistance between sliding point and the endpoint is
R0 then by voltage dividing rule V0 can be expressed as
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If the input resistance of the connected meter is Rm, and the resistance between sliding
point and the endpoint is R0 then the total effective resistance is given by
Strain Guage
In This Lesson
1. Basic Principle
2. Gauge factor
3. Types of Strain gauges
3.1. Unbonded type Strain gauge
3.2. Bonded type Strain gauge
3.3. Fine wire strain gauge
3.4. Metal foil strain gauge
3.4.1. Advantages
3.5. Semiconductor strain gauge
3.5.1. Advantages
3.5.2. Disadvantages
3.6. Photo electric strain gauge
4. Further reading
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A Strain gauge(resistance strain gauge) is an important type of resistance transducer
whose resistance varies with applied force. It can be used to convert force, pressure,
tension into a change in electrical resistance. The applied strain can be measured by
this change in resistance.
Basic Principle
We know that the resistance of a conductor is given by
Where ρ is the specific resistivity, L is the length and a is the area of cross-section of the
resistance material.
When this material is under a strain, the resistance R will change because of the
change in L, a or ρ.
Gauge factor
The gauge factor of a strain gauge is defined as the unit resistance change per unit
strain. The resistance change is due to the change in length, the change in the area of
cross-section and the change in resistivity(piezoelectric change). The sensitivity of a
strain gauge is expressed in the gauge factor.
The strain that is applied to the gauge can be determined by the gauge factor and by
the measure of the resistance change.
Isoelastic 36% Ni, 8% Cr, 0.5% Mo, remaining Mn,Fe and Si +3.5
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Types of Strain gauges
Based on the construction method used strain gauges are classified as
1. Unbonded type
2. Bonded type
Based on the type of resistance material strain gauges can be classified into
A strain gauge which is not directly bonded on the surface under study is called an
unbonded type strain gauge. It has two frames P and Q with fixed insulated pins as
shown in the figure. These two frames are held together by a string loaded mechanism
and they can move relatively with respect to each other. A fine wire is stretched around
the insulated pins. To measure the strain, the gauge is connected to a Wheatstone
bridge.
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When a force is applied on the frames, frame P moves relative to frame Q, and the
length and area of cross-section of gauge will change, due to this strain. This strain
changes the resistance of strain gauge and this change in resistance is measured
using a Wheatstone bridge. It can be analysed to measure the applied force and
change in dimension of the structure under study.
A fine resistance wire is made into a form of a grid and is cemented between the
carrier. Resistance wire with a high gauge factor is chosen. The wire is spread so that
the stress is uniformly distributed over the grid.
The carrier material should have high mechanical strength and good adherence to
cement used. For this purpose, a thin sheet of paper, Bakelite, Teflon sheet are
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commonly used. it is covered on top with a thin sheet of material and this prevents the
wire from any mechanical damage.
The carrier is bonded with an adhesive material and due to this, a good transfer of
strain from carrier to a grid of wires is achieved.
Fine wire gauges have high accuracy and high reliability but it is costly.
Advantages
Long life.
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insulating surface. They are very sensitive to temperature changes. But increasing
doping decreases sensitivity towards temperature as well. For electrical contact, Gold
leads are usually used.
When the strain is applied, the filament undergoes a large change in resistance and
this change in resistance can be analysed to measure the strain applied.
Advantages
Disadvantages
Costly.
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A photoelectric strain gauge generates an electric current which is proportional to the
applied strain by using a photocell detector, two fine gratings and a light beam. This
type of strain gauges is not commonly used. They are delicate and expensive.
Further reading
Wikipedia
Inductive Transducers
An inductive transducer works on the basic principle of change in inductance due to
any change in the measurand. A change in measurand changes the flux and this
change in flux changes the inductance. This change in inductance can be calibrated in
terms of measurand.
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Where N is the number of turns and R is the reluctance of the magnetic circuit.
Then,
Where μ is the effective permeability of the medium, l is the length of the coil and A is
the cross-sectional area of the coil.
Mutually coupled multiple coils are used in this principle. The mutual inductance can
be then changed by varying the self-inductance of the coils.
Let9s take two coils and suppose their self-inductance are L1 and L2. Then mutual
inductance between these two coils is given by,
It is clear that the mutual inductance can be changed if the self-inductance of the
coils or the coefficient of coupling is varied. The coefficient of coupling depends on
distance, separation and orientation between these two coils.
To measure displacement, one coil is fixed and the other coil is connected to the
moving object. The coefficient of coupling changes with varying distance and hence
the mutual inductance also changes. This change in mutual inductance can be
calibrated in terms of displacement.
When the coils are nearer, the eddy current produced is higher and the reduction in
inductance also increases. So inductance can be varied by a variation of distance
between two coils.
LVDT
In This Lesson
1. Construction of LVDT
2. Operation of LVDT
3. Advantages of LVDT
Construction of LVDT
LVDT consists of one primary coil and two secondary coils wounded on a cylindrical
core. The core is made up of a ferromagnetic material such as iron core and is freely
movable inside the coil and this movement measures the physical quantity.
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The primary winding is connected to an AC source. The two secondary winding S1 and
S2 have an equal number of turns and are set up in series opposition. So the e.m.f
induced in these winding are 180° out of phase with each other and thus the net effect
is cancelled.
Operation of LVDT
When an alternating voltage input is given in the primary winding, an alternating emf is
induced in the secondary winding(S1 and S2).
Suppose V1 is the voltage induced across S1 and V2 is the voltage induced across S2.
The overall output voltage across the secondary winding(V0) is the difference between
V1 and V2.
The value of V0 depends on the position of the core. Three possible cases are illustrated
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in the following figure.
When the core is positioned at the centre (Case 1), voltages induced across winding S1
and S2 are equal(but in reverse-phase). Then, the resultant voltage V0=0. In this case,
we say there is no displacement.
If the core is displaced from the central position to more in S1(Case 2), then more emf
generated in coil S1. That is V1>V2.
Similarly, if the core is displaced from the central position to more in S2(Case 3), then
more emf generated in coil S2. That is V2>V1.
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Advantages of LVDT
No physical contact between the core and the coils.
Easy to modify.
High accuracy.
Fast response.
RVDT
In This Lesson
1. Construction of RVDT
2. Operation of RVDT
3. Advantages of RVDT
4. Application of RVDT
Construction of RVDT
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RVDT consists of one primary coil and two secondary coils wounded on a cylindrical
core. RVDT uses a cam-type core made up of a ferromagnetic material and it can be
twisted among the two windings using the shaft.
The primary winding is connected to an AC source. The two secondary windings S1 and
S2 have an equal number of turns and are set up in series opposition.
Operation of RVDT
The working of RVDT is same as LVDT. When an alternating voltage is applied in the
primary windings of an RVDT, an emf is induced in the secondary windings.
Suppose V1 is the voltage induced across coil S1 and V2 is the voltage induced across
S2. The overall output voltage across the secondary winding(V0) is the difference
between V1 and V2.
Based on the movement of the shaft, following three conditions will be occured.
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When the core rotates in a clockwise direction.
When the core is placed at the centre position, voltages induced across secondary
windings are equal although reversed in phase. That is V1=V2. Then, the resultant
voltage V0=0.
When the shaft is rotated in the clockwise direction, then more emf is generated in coil
S1. That is V1>V2. Here V0 will have a positive value.
Similarly, anti-clockwise rotation of shaft leads to increase in voltage V1. That is V2>V1.
Here V0 will have a negative value.
Advantages of RVDT
Durable.
Low cost.
Easy to handle.
High accuracy.
Long life.
Excellent linearity.
Application of RVDT
Robotics.
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Capacitive Transducers
In This Lesson
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A capacitive transducer contains two conducting parallel metal plates separated by a
dielectric medium.
Where ϵ is the permittivity of the medium, A is the area of the plates and d is the
distance between two plates.
The capacitance of the transducer is measured using the bridge circuit. The output
impedance of the transducer is given by
The capacitance between two plates can be varied by any of the following methods.
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The capacitance can be varied by changing the distance between two plates. From
the equation for C, we can observe that C and d are inversely proportional to each
other. That is, the capacitance value will decrease with increasing distance and vice-
versa. This principle can be used in a transducer by making the left plate fixed and the
right plate movable by the displacement that is to be measured as shown in the figure.
The change in distance between two plates will vary the capacitance of the
transducer. Change in capacitance can be calibrated in terms of the measurand.
These types of transducers are used to measure extremely small displacements.
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By changing the permittivity of the dielectric medium
Another method to change the capacitance value is by changing the permittivity of
the dielectric material (ϵ). The permittivity and capacitance value are directly
proportional to each other.
In this arrangement, a dielectric material is filled into the space between the two fixed
plates. It can be moved using the arm. This causes a variation in dielectric constant in
the region. The change in dielectric constant will vary the capacitance of the
transducer.
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By changing the area of overlapping of plates
The capacitance can also be changed by varying the area of overlapping of plates.
As shown in the figure, one plate is kept fixed and the other movable. When the plate is
moved, the area of overlapping of plates changes, and the capacitance also changes.
The capacitance value and area are directly proportional to each other. These types of
transducers are used to measure relatively large displacements.
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Advantages of capacitive transducer
Sensitivity is high.
Further Reading
Lesson 17. ELECTRICAL TRANSDUCERS: CAPACITIVE TRANSDUCERS
Temperature Sensors
Temperature sensors are devices used to measure temperature that is generated by a
system. It allows us to detect any physical change to that temperature by producing
some output.
These two basic types can also be subdivided into following three groups
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Resistive Temperature Sensors.
1. Construction of RTD
2. Working Principle of RTD
3. Advantages
4. Dis-advantages
Construction of RTD
The resistance temperature detector is constructed by wounding the resistance wire
on a mica base. The wire is wound like a helical coil on the support to reduce the
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inductance effect. The terminals(Leads) are brought out of the pipe. The coil is
protected by a stainless steel case. The structural view of a wire wound RTD is shown in
the figure.
Copper, Nickel and Platinum are the most used RTD materials. These metals have
positive temperature co-efficient and possess poor thermal sensitivity. Also, the
resistance-temperature characteristics of these materials are approximately linear.
Another type of RTD is thin-film RTD that is constructed by depositing a thin layer of
resistive material onto a ceramic substance.
Advantages
Can be operated in a wide temperature range.
High accuracy.
Dis-advantages
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Low sensitivity.
More Expensive.
Thermistor
In This Lesson
1. Construction of Thermistor
2. Working Principle of Thermistors
3. Types of Thermistors
3.1. NTC Thermistor
3.2. PTC Thermistor
4. Advantages of thermistors
5. Dis-advantages of thermistors
6. Applications of thermistors
6.1. NTC Thermistor Application
6.2. PTC Thermistor Application
7. Further Reading
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semiconducting materials. The circuit symbol of the thermistor is shown in the figure.
Construction of Thermistor
A thermistor is made of oxides of metals such as Nickel, Manganese, Cobalt, Copper,
Uranium etc. It is available in a variety of shapes and sizes. Commonly used for
configurations are Disk type, Bead type and Rod type.
The disc type thermistor and rod type thermistor is used when greater power
dissipation is required. The rod type thermistor has high power handling capacity.
The smallest thermistor in these configurations is the bead type thermistor. its
diameter is low as 0.15 mm. The measurement element is typically encapsulated in a
glass probe. It is commonly used for measuring the temperature of liquids.
Types of Thermistors
The two basic types of thermistors available are the NTC and PTC types.
NTC Thermistor
NTC stands for Negative Temperature coefficient. They are ceramic semiconductors
that have a high Negative Temperature Coefficient of resistance. The resistance of an
NTC will decrease with increasing temperature in a non-linear manner.
Circuit symbols of NTC and PTC thermistors are shown in the following figure.
PTC Thermistor
PTC thermistors are Positive Temperature Coefficient resistors and are made of
polycrystalline ceramic materials. The resistance of a PTC will increase with increasing
temperature in a non-linear manner. The PTC thermistor shows only a small change of
resistance with temperature until the switching point(TR) is reached.
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Advantages of thermistors
Less expensive.
Fast response.
Small in size.
Dis-advantages of thermistors
Limited Temperature range.
Fragile.
Applications of thermistors
NTC Thermistor Application
Digital Thermostats.
Thermometers.
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In-rush-current limiting devices
In-rush-current protection
Further Reading
Thermistor – Wikipedia
Thermocouple
A thermocouple is an active transducer that measures temperature. It works on the
principle of see back effect. They are extensively used for temperature measurement in
industrial applications.
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Theoretically, any pair of dissimilar materials can be used for the construction of a
thermocouple. But practically, only a few materials have found useful for measuring
temperature. The following table shows common types of thermocouple materials with
their temperature range.
E Chromel (90%Ni, 10% Cr) Constantan (57% Cu, 43% Ni) -200 – 1000 oC
junctions. teachics.org
used and is proportional to the temperature difference between hot and cold
Advantages of Thermocouple
Cheaper than resistance thermometers.
Dis-advantages of Thermocouple
Lower accuracy.
Further Reading
Thermocuple – Wikipedia
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Radiation Pyrometer
When the temperatures being measured are very high, it is impossible to have physical
contact with the medium to be measured. Temperature sensors that work on
radiation methods and hence require no physical contact with the radiating system
are called Radiation Pyrometers.
The detector.
Majority of thermometers of this type use a lens or mirror optics for the optical system.
Fibre optics are also being used in certain special systems.
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The lens acts as an aperture of the system while the temperature detector acts as a
field stop determining the field of view.
The temperature detector converts the radiant energy into a suitable form for an
indication of temperature. Two principles are used for the construction of these
devices.
Total Radiation Pyrometry: The total radiant energy from a heated body is
measured in this case (widest range of possible wavelengths).
Selective Radiation Pyrometry: The radiant intensity of the radiated energy from the
heated body at a given wavelength is only measured.
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Thermal radiation sensors are guided by the basic laws of black body radiation. The
radiation pyrometers operate on the principle that the energy radiated from a hot
body is a function of its temperature. It measures the radiant heat emitted or reflected
by a hot object.
The heat radiated by the hot body is focused on the temperature detector as shown in
the figure above.
That is the heat received by the detector is proportional to the fourth power of the
absolute temperature of the hot body.
The total radiation pyrometer receives all the radiation (both visible light and infrared)
from a particular area of a hot body and focuses it on temperature detectors. It
consists of a radiation detection element and a measuring device to indicate the
temperature.
Infrared Pyrometers
Infrared pyrometers are selective radiation pyrometers. As the temperature of the
surface of the radiating body increased, the infrared energy is also increased. This
proportional increase in infrared energy with surface energy is the basic principle
behind the working of an infrared pyrometer. The photovoltaic cell is a commonly used
infrared transducer.
Optical Pyrometers
When the temperature of the heated body is high, the radiations from it fall within the
visible region of the electromagnetic spectrum. Within the visible region, the radiations
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have fixed colour and the energy of the radiations are interpreted as brightness. That is
to get the indication of temperature we have to measure the brightness of the light of
a given colour emitted by the hot object. It is how an optical pyrometer works.
Advantages of Pyrometers
High accuracy.
Simple assembling.
Dis-advantages of Pyrometers
Only useful for measuring high temperatures.
Higher cost.
Applications of Pyrometers
For measuring temperature from a greater distance.
Steam boilers.
In smelting industries.
In metallurgy industries.
Further Reading
Pyrometer: Principle and Types
Pyrometer- Wikipedia
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Pressure Transducers
A pressure transducer is a device that converts pressure into an analog electrical
signal.
Measuring Pressure
Pressure is measured in three forms.
pressure transducers.
Eg: Strain Gauges.
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Transducer whose resistance varies with pressure applied is called resistance type
Piezoelectric Transducers
Transducers use piezoelectric sensing elements for measuring pressure is called
piezoelectric transducers.
Manometer
There are many devices for measuring pressure. A manometer is an instrument that
uses a column of liquid to measure pressure. The measuring is done by balancing the
fluid in a column against another column of fluid of known specific gravity.
Manometers are used for measuring low pressure, especially in hydraulic laboratories.
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Manometers can be classified as
Simple manometer
U tube manometer
Inclined manometer
Barometer
U Tube Manometer
An unknown pressure P1 is applied in one of the legs of the tube. It causes a movement
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of the manometric fluid in the tube to the other leg which is kept open. The movement
of the fluid is stopped when the height is sufficient to balance the pressure exerted by
the column of liquid. if P2 is the atmospheric pressure then h is a direct measurement
of P1 and is given by,
Then,
Where ρ is the density of manometric fluid and g is the acceleration due to gravity.
That is, the pressure applied can be measured by knowing the height of the column of
the liquid and density of the liquid.
The unknown pressure P is applied to the well. This applied pressure causes the liquid
level in the well to fall and the liquid in the tube to rise. A small change in the height of
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the well causes a large change in the liquid level of the tube. The difference in height
can be measured using a scale that is calibrated in terms of pressure.
Further Reading
Lesson 20: Pressure Transducers
Lesson 5: Manometer
Level Transducers
A level transducer is a device that produces an electric signal with respect to a liquid
level.
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Ultrasonic level transducers
As the liquid level rises in the tank, the float rises. It causes to move the wiper over the
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potential divider. The output terminals of the potential divider are connected to a
voltmeter. The output voltage is increased as the float rises. That is the voltage will be
proportional to the liquid level.
Advantages
Simple in construction.
Easy to operate.
Disadvantages
The ultrasonic transmitter emits an ultrasonic pulse beam towards the liquid. This
pulse is reflected back to the ultrasonic receiver by the liquid surface. The time
difference between the transmission and reception is measured and is calibrated to
distance.
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It can be used for both continuous and discrete level measurements.
Advantages
Reliable.
Disadvantages
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Capacitive Level Transducers
Capacitive transducers can also be used to measure liquid levels.
The two concentric cylinders act as electrodes and the non-conducting liquid act as
the dielectric medium.
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Non contacting Measurement
One plate is kept fixed as other plate moves with the liquid level.
Discrete level transducers are used to detect a single discrete liquid height. It is
normally used for detecting overflow or below the required level conditions.
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Flow Meters
Flow meters are the devices used for measuring the flow rate of liquids or gases. They
work on Bernoulli9s principle and continuity equation.
Consider the fluid flows from end A, having a cross-sectional area A1, to end B with a
cross-sectional area A2 in the pipe. Then we can write,
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In general form, we can say
Bernoulli’s Principle
Bernoulli’s principle states that,
The total mechanical energy of the moving fluid comprising the gravitational
potential energy of elevation, the energy associated with the fluid pressure and the
kinetic energy of the fluid motion, remains constant.
Where,
P – Pressure exerted by the fluid.
v – Velocity of the fluid.
ρ – Density of the fluid.
h – Height of the container.
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Flow meters are the devices used for measuring the flow rate of liquids or gases. Flow
rate can be defined as the volume of fluid flowing through an area in unit time. In a
pipe, the flow rate can be expressed in terms of speed of the fluid and the cross-
sectional area of the pipe.
Obstruction type.
Inferential.
Electromagnetic.
Anemometer.
In an obstruction type flow meter, an obstruction is created in the flow passage and
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the pressure drop across the obstruction is measured. This change in pressure is
calibrated in terms of flow rate.
Depending upon the type of obstruction, different types of obstruction flow meters
such as Orifice meter, Venturimeter, Flow nozzle, etc. are available.
Orifice meter
In an orifice type flow meter, an orifice plate is placed in the pipe as shown in the figure.
The pressure is dropped suddenly when the fluid passes the orifice and continues to
drop until 8vena contracta8 is reached. It is a result of the increase in velocity of the fluid
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passing through the reduced area.
Vena contracta is the point in a fluid stream where the diameter of the
stream is the least.
After vena contracta, the pressure increases gradually until a maximum pressure point
is reached that will be lower than the pressure P1. The flow rate can be obtained by
measuring the pressure difference (P1-P2).
The major advantages of the orifice plate that it is simple in construction, low-cost
device and easy to install. The main disadvantage of using the orifice plate is the
permanent pressure drop occurred in the orifice plate. This problem can be overcome
by using Venturimeter or Flow nozzles.
Venturimeter
A venturimeter is constructed in such a way that change in the flow path is gradual. As
a result, no permanent pressure drop has occurred in the flow path.
The middle portion of the venturimeter is called the throat. The crossectional area of
this area is too small. Here pressure decreases and velocity increases.
The starting section of venturimeter where the crossectional area starts to decrease is
called converging section. The end of the converging section is attached with the
throat.
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The last part of the venturimeter is called the diverging part. The crossectional area of
this section increases continually.
Flow nozzle
Flow nozzles are a compromise between the orifice plate and venturimeter both in cost
and performance. Typical construction of a flow nozzle is shown in the figure.
The shape of the flow nozzle provides lesser resistance to flow when compared to an
orifice meter. It has no divergent cone for pressure recovery as in a venturimeter.
Flow nozzles are compact, cheaper and easy install as compared to venturimeter.
Since there is no divergent cone pressure recovery is low when compared to
venturimeter.
Rotameter
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The orifice meter, Venturimeter and flow nozzle work on the principle of constant area
variable pressure drop. Here the pressure drop changes with flow rate and the area of
obstruction are always constant. The rotameter works as a constant pressure drop
variable area meter. That is the pressure drop is always constant and the area of
obstruction is changed.
Rotometers are simple to operate, easy to handle and the cost of making is low. It
doesn9t require external power or energy for its operation.
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Anemometer
A hot wire anemometer is a temperature transducer used for measuring flow rate.
When the electrically heated temperature sensor is placed in a flowing fluid, heat is
transferred from the sensor to the fluid. Hence the temperature of the sensor reduces
resulting in a change in resistance of the wire. The amount of cooling of the wire
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depends on the flow velocity and hence the resistance variation can be used to
measure the flow rate of the fluid.
Hot wire anemometer are connected in two methods for measuring flow rate.
In the constant current method, the current of the wire is kept fixed and is exposed to
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flow velocity. Then the change in temperature of the wire becomes a measure of flow
Advantages
Electromagnetic Flowmeter
Electromagnetic flow meters are suitable for measuring the flow of electrically
conducting liquid.
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is to be measured. A pipe with non-conducting and non-magnetic property is used.
The pipe is surrounded by some material to produce a magnetic field.
Where B=Magnetic flux * Density, l=Length of the conductor and v= Velocity of the
conductor.
That is if the magnetic field is kept constant then voltage produced across the pipe will
be proportional to the velocity of the fluid.
Radiation is the emission of energy from matter in the form of rays or high-speed
particles. Broadly, it can be thought of as either electromagnetic radiation (like radio
waves or visible light) or particle radiation (like alpha particles or beta particles).
Radiation Sensors or Radiation Detectors are devices that can sense and measure
radiation. The radiation sensors discussed here are mostly based on the photoelectric
effect. The phenomenon of emission of electrons from a material when
electromagnetic radiation, such as a photon of visible light, falls on them is called the
photoelectric effect.
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LDR
A light dependent resistor(LDR) is used to detect the presence or level of light. They
work on the basic principle of photo-conductivity. It is also called a photoresistor,
photoconductor or photocell. The circuit symbol of an LDR is shown in the figure.
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electrons gain this energy to break the bond and be free. As a more light strike, more
free electrons are emitted that can conduct electricity thereby decreasing the
resistance.
A snake-like track is formed using cadmium sulphide on the surface as shown in the
figure. This structure provides maximum surface and reduces resistance.
Advantages of LDR
Low cost.
Ease of manufacture.
Ease of use.
Disadvantages of LDR
High response time.
Applications
Automatic Street Lighting.
Burglar Circuits.
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Photovoltaic Cell
A photovoltaic cell is a device that generates an electric current when exposed to light.
The basic principle behind its working is the photovoltaic effect.
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Layers – Conducting material on top surface and backside collects produced
electricity. The material on the top doesn9t cover the surface fully to allow penetration
of radiation to the depletion region on the p-n semiconductor. The anti-reflection layer
traps maximum light rays to be occupied by the p-n semiconductor.
When light falls on the depletion region, the energy from photon is transferred to
electrons, creating free electron-hole pairs that can move freely and conduct
electricity.
Advantages
Fast response.
High efficiency.
Disadvantages
Powe generation depends on weather conditions.
Easily damaged.
Applications
Solar farms.
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Telecommunication and Signalling.
Photodiode
The photodiode is a p-n junction diode that converts light energy into electrical energy.
It is also known as a photodetector, photosensor or light detector.
Working
A photodiode always works in reverse biased condition. That is the n region of the
semiconductor is connected to the battery9s positive terminal and the p region of the
semiconductor is connected to the negative terminal of the battery.
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When the photodiode is exposed to light, the electrons from n region moves towards
the positive terminal and holes from the p region move towards the negative terminal.
Thus a photocurrent is produced which is proportional to the intensity of light. It is
called the photoelectric effect.
Types
1. PN Junction Diode
2. PIN Diode
3. Avalanche Photodiode(APD)
High reverse biased voltage is applied to create an avalanche effect, which is the rapid
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increase of current when enough electric force is applied to the material. This happens
because photoexcited electrons have high energy to excite other atoms and free more
electrons.
Modes of Operation
1. Photovoltaic modes
Also known as a zero-bias mode. It is forward biased, i.e., the positive terminal is
connected to the p-region and the negative terminal to the n-region. This
arrangement decreases the width of the depletion region and the voltage produced
when photon hits will have a small dynamic range.
2. Photoconductive mode
It works on reverse biased condition, increases the width of the depletion region and
therefore is fast by having a low response time.
3. Avalanche Mode
Under the high reverse biased condition, the avalanche effect is initiated which
produces internal gain which in turn increases device response by producing a larger
current per photon.
Applications
Optical communication system
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Photoemissive cell
A photoemissive cell is also known as a phototube that operates on the photoelectric
effect. It consists of a photosensitive cathode(negative) from which electrons are
emitted when hit by light. It also contains an anode(positive) that attracts these free
electrons. Both cathode and anode are enclosed in glass or quartz. When the electrons
are drawn from cathode to anode, an electric current is generated proportional to the
fallen light.
Gas-filled cell
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A similar arrangement as the vacuum tube except, inert gas like argon is filled in the
tube and emitted electrons by the light are accelerated by the electric field and cause
ionization thereby increasing the current due to high collision.
Photomultiplier cell
It contains evacuated glass which is occupied by multiple dynodes in addition to
anode and cathode. Each dynode has a higher electrical potential than the previous
one. Electrons emitted from the cathode strike the first dynode that emits multiple
electrons which in turn hits the next higher potential dynode and more electrons are
emitted and is repeated forward. The anode is placed at the end and a large number
of electrons reaching the anode results in a current pulse which is detected easily. It is
highly sensitive and has a high-frequency response.
The magnitude of voltage depends on the strength of the magnetic field, current and
properties of the conductor material used. A voltmeter can be used to measure the
magnitude of the produced voltage.
The voltage developed due to Hall effect or the Hall Effect e.m.f is given as
Where,
KH is a constant of proportionality known as the Hall Effect Coefficient.
B is the magnetic field intensity.
I is the current through the conductor.
T is the thickness of the conductor.
Advantages
Long life.
High-speed operation.
Disadvantages
May be affected by an external magnetic field.
Applications
Position sensing.
Magnetometer.
Encoded Switches.
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