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ECL760

The document outlines the structure, operation, and maintenance of a cleaning and testing system for sampling probes, detailing components such as the cleaning system, constant temperature control, measurement methods, and mechanical arm modules. It specifies various testing methods including coagulation, chromogenic, and immunologic, along with their respective optical and hydraulic systems. Additionally, it provides guidelines for installation and maintenance to ensure optimal performance of the equipment.

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rosi.pattricio
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0% found this document useful (0 votes)
5 views

ECL760

The document outlines the structure, operation, and maintenance of a cleaning and testing system for sampling probes, detailing components such as the cleaning system, constant temperature control, measurement methods, and mechanical arm modules. It specifies various testing methods including coagulation, chromogenic, and immunologic, along with their respective optical and hydraulic systems. Additionally, it provides guidelines for installation and maintenance to ensure optimal performance of the equipment.

Uploaded by

rosi.pattricio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTRODUCTION

• STRUCTURE AND PARAMETERS

• TEST PRINCIPLE

• INSTALLATION

• SOFTWARE

• SERVICE
STRUCTURE
WORK STATION
INTERFACE AND EXTERNAL TUBING

Wash
sensor

Waste
sensor
Cleaning System:

Purpose: Clean the inside and outside of sampling


probe

Cleaning trough: It’s left side is used for cleaning the


inside of sampling probe, and its right side is used for
cleaning the outside of sampling probe.

Wash bottle: it is used for holding distilled or


de-ionized water.

Waste bottle: it is used for holding waste liquid.


Constant Temperature System:
It includes the reagent refrigeration and preheating, incubation of
reaction solution and its constant temperature control during the
testing.

• Reagent refrigeration: to ensure the temperature of all the


reagent positions among 13℃~15℃.

• Reagent preheating: to warm up the reagent quickly within 5


seconds.

• Incubation Function: 8 incubation holes in the detection zone


with 37℃ temperature control.

• Constant temperature control of testing positions: There are


seven testing positions in the detection zone with 37℃ constant
temperature control.
Measurement System:
• There are 8 incubation positions, marked as 1-8.

• Measuring methods :

Coagulation Method: there are five testing positions including


9, 10, 11, 12 and 13,use the red light (LED) as the illuminator.
Chromogenic Method: there is one testing position with test
wavelength of 405nm, marked as 14.
Immunology Method: there is one testing position with test
wavelength of 575nm, marked as 15.

• Disposable cup position is marked as 16 in the following figure.


Mechanic Arm Module:

It has two arm units, which apply for XYZ 3D movement

Sampling arm unit :


To make the sample probe move so as to add sample and reagent into
cuvette , and have exploration for automatic liquid level and longitudinal anti-
collision performance and heating for sample reagent.

Catcher arm unit :

To grab cuvette from make-up place, incubation place and test place to
specified place to add up sample or reagent or make test or discard cuvette into
waste box after test; it also has even agitation performance with reaction liquid
and exploration for cuvette.
Specification
Test:

Clotting Method: PT, APTT, TT, FIB, TT0,


internal source factor etc.

Chromogenic Method: AT-iii, PLG, α2-AP, PC,


Heparin etc.

Immunologic Method: D-Dimer, FDP etc.;


Optics
• Coagulation Method:
Optical dispersion + percentage; 90 ° dispersion (scatter), red
wavelength (630nm); There is no filter.
Scattered Light

Coagulation reaction
Fibrinogen Stabilized Fibrin
E D D E D D E D D E D D E D D E D D
D D E D D E D D E D D E D D E D D E

100%

50%
dH
bH
0%
Clotting time Time
Reaction curve : Prothrombin Time with derived Fibrinogen
• Chromogenic Method:
Light transmission, Light resource is
purple light (405nm LED). It needs
405nm interference filter.

• Immunologic Method:
Light transmission, Light resource is
yellow light (575nm LED). It needs
575nm interference filter.
Hydraulics Wash Liquid path
Wash the sample probe’s
inner wall and outer wall.
at a constant pressure of
280mmHg±30mmHg

Drain liquid path

Vacuum pump sucks waste liquid bottle


and creates negative pressure gap and
drain waste liquid from washing slot into
waste liquid bottle.
Touch Optical
LCD screen
screen Assy
Analog
signal
Driving board

Code
Main control
Main board
board

Temp-control
board
Thermal Interface
printer board

Hydraulic assy.
Main control board
Multi-Channel Photo-
electric signal receiving Signal pre-amplifier board
and amplifying

Main board、Motor driving


Communication interface board
Main control board

Syringe、Pump、Vacuum pump、
Liquid path control Syringe valve、Cleaning valve

Sample detecting board、


shielding cover detecting
Other detecting board board And Liquid detecting
alarm board

Read photoelectric signal transmitted from optical system component, and transmit
well-handled signal to main board and calculate test result;
Transfer drive voltage for injector, and control liquid filling and drainage from injector;
Create control signal and drive voltage for liquid path or gas path;
Inspect and test signal of sample rack, shielding cover or washing bottle and waste bottle.
Motor driving Module
Closed-loop control:
XYZ Motor Control Motor and photo-
coupler
Sample arm
interface board
Liquid level
detecting board Needle capacitor value
Liquid level
change convert to
detecting Electrical signal

Motor driving
Closed-loop control:
Module XYZ Motor Control Motor and photo-
coupler
Catcher arm big
interface board
Catcher arm small Cuvette detection Reflecting Photo-
interface board signal coupler

Mixer motor
switcher

Motor driving module mainly includes: 1. motor driving board 2. sampling arm
interface board 3. Liquid level detection board 4. Catcher arm big interface board 5.
Catcher arm small interface board
Function:Execute the command from the main control board, and make the sampling arm
and catcher arm move, Detect the liquid level by the sample needle, detect the cuvette by the
catcher, control the mixer motor.
Temperature control module
Reagent position (Closed-loop) Heating
Temp-control (Cold wire, thermistor
store)

Incubation position (Closed-loop) Heating


Temp-control wire, thermostor
(Heating)
Temperature control
module

Sampling probe (Closed-loop) Heating


Temp-control wire, thermistor
(Heating)

Environment Temperature Temperature


control sensor

Main Function: Control and stabilize the temperature of reagent position,


incubation position and sample needle.
Wires Connections Schematic
1,Power Input

110AC Toroidal Switch


Filter Fuse Transformer power supply
/220AC

2,Power output

Switch
power Power supply transition board
supply

Temp
Main board Main control board Motor driving board Fans
control
board

3,Main board Main board

Touch Main
LCD LCD
screen Printer control
Interface
driving board board
board
Wires Connections Schematic
Main control board

Cleaning valve Motor


drive
board

Injector valve

Main control board


Pressure pump Signal pre-
amplify board

Vacuum
pump
sample rack detection board

liquid level Emergency


injector assembly
detecting alarm board button
Motor driving board

Sampling arm Z motor,


sensor
Sampling arm Xmotor,
sensor
impact signal sensor
for needle

Catcher arm Xmotor, liquid level


sensor test board liquid level
test wire

Motor Sampling arm


conversion board Sampling armY motor,
sampling heating wire
sensor
drive
board

Sampling Y arm,
Catcher arm sensor
big conversion board

Sampling Z arm,
Catcher arm sensor
small conversion board

Cuvette test sensor

Temperature Control
Board
Mix motor
5 Temperature Control Board

Reagent agitation
motor
Incubation Position
Temperature sensor
Reagent Position
Temperature sensor
Temperature Control
peltier Board Heating membrane1

fan
Heating membrane2

6,Signal pre-amplify board

Three-way signal
Four-way signal pre-amplify board Pre-amplify board

Light source plate for 575nm light source plate


405nm light source plate 660nm light source plate Light source plate for
two-channel signal for one-channel signal for one-channel signal for one-channel signal two-channel signal
Instrument installation

1, Instrument shielding
cover is plastic part, so it
can't bear outer force.

2. when installing, after


open the shielding cover,
please use the diagnonal
plier to cut the string
ribbon on the sampling
probe carrier, and catcher
carrier. There are five
string ribbons in total.
Instrument Maintenance
• Users should periodically clean and maintain the sampling needle and mechanical rail.

• Daily Maintenance
– The used cuvettes should be discarded.
– Disposal of waste fluid
– Wipe away the residual liquid on the reagent holder.
– Clean the sample/reagent needle.

• Weekly Maintenance
– Pipe cleaning
– Equipment cleaning
• Monthly Maintenance
– LED calibration
– Clean the powder or debris on the test hole and incubation hole.
• Quarterly Maintenance (three to six months)
– To maintain the machinery rail, clean the stain/dust, and then spray/coat with
special grease.
– Clean the interior of lotion bottle, and clean the filter on the outlet pipe of lotion
bottle for one time.
– Calibrate the mechanical position

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