Voltage regulator TAPCON® 230 basic

www.reinhausen.com

Operating Instructions
© 2009 All rights reserved, Maschinenfabrik Reinhausen

Unauthorised copying and distribution of this document and the utilisation and com-
munication of its contents are strictly prohibited unless expressly authorised.
Offenders will be held liable for the payment of damages. All rights reserved in the
event of the grant of a patent, utility model or ornamental design registration.
The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or
the scope of delivery.
In general, the information provided and the arrangements agreed during processing
of the relevant offers and orders are binding.
The original operating instructions were drawn up in German.
Table of contents

Table of contents

1 Introduction..................................................................................11

1.1 Manufacturer........................................................................................... 11

1.2 Subject to change without notice ............................................................ 11

1.3 Completeness ......................................................................................... 11

1.4 Safekeeping ............................................................................................ 12

1.5 Supporting documents ............................................................................ 12

1.6 Notation conventions .............................................................................. 12

1.6.1 Abbreviations used ............................................................................................. 13
1.6.2 Hazard communication system .......................................................................... 14
1.6.3 Information system ............................................................................................. 14
1.6.4 Instruction system............................................................................................... 15
1.6.5 Typographic conventions.................................................................................... 15

2 Safety ........................................................................................... 17

2.1 General safety information...................................................................... 17

2.2 Appropriate use....................................................................................... 17

2.3 Inappropriate use .................................................................................... 18

2.4 Personnel qualification............................................................................ 18

2.5 Operator duty of care .............................................................................. 18

3 Product description.................................................................... 21

3.1 Description of functions........................................................................... 21

3.2 Features.................................................................................................. 23

3.3 Scope of delivery .................................................................................... 24

3.4 Hardware description .............................................................................. 24

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 3

 Table of contents

3.5 Description of the front panel.................................................................. 27

3.6 Description of the display ....................................................................... 28

3.7 Description of key functions.................................................................... 29

3.8 TAPCON® 230 basic operating safety .................................................... 30

4 Packaging, transport and storage............................................. 33

4.1 Packaging............................................................................................... 33
4.1.1 Purpose .............................................................................................................. 33
4.1.2 Suitability, structure and material........................................................................ 33
4.1.3 Labelling ............................................................................................................. 33

4.2 Transport, reception and handling of shipments..................................... 34

4.3 Storage of shipments.............................................................................. 35

5 Functions and Settings .............................................................. 37

5.1 NORMset................................................................................................ 38
5.1.1 Activating NORMset ........................................................................................... 39
5.1.2 Deactivating NORMset....................................................................................... 40

5.2 Regulation parameters ........................................................................... 43

5.2.1 Voltage regulation............................................................................................... 43
5.2.2 Limit values ........................................................................................................ 54
5.2.3 Compensation .................................................................................................... 61

5.3 Configuration .......................................................................................... 68

5.3.1 Transformer data ................................................................................................ 68
5.3.2 General............................................................................................................... 77
5.3.3 Assigning freely configurable inputs/outputs ...................................................... 88
5.3.4 LED selection ..................................................................................................... 94

5.4 Info.......................................................................................................... 99
5.4.1 Displaying the Info Screen ................................................................................. 99
5.4.2 Displaying measurement values ...................................................................... 100
5.4.3 Display calculated values ................................................................................. 101
5.4.4 Carry out LED test............................................................................................ 102

4 TAPCON® 230 basic 2117246/01 EN © Maschinenfabrik Reinhausen 2009

Table of contents

5.4.5 Displaying MIO inputs....................................................................................... 102

5.4.6 Displaying MIO outputs .................................................................................... 103
5.4.7 Resetting default parameters ........................................................................... 103
5.4.8 Displaying Memory Overview ........................................................................... 104
5.4.9 Event Overview ................................................................................................ 104

5.5 Summary of setting ranges ................................................................... 106

6 Fault elimination ....................................................................... 107

7 Technical data ............................................................................111

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 5

Table of figures

Table of figures

Figure 1 Overview of voltage regulation using the TAPCON® 230 basic

22

Figure 2 ............................................................................................. 25

Figure 3 Front panel of the TAPCON® 230 basic with control panel .. 27

Figure 4 Status line ............................................................................ 28

Figure 5 Dispatch symbols ................................................................. 33

Figure 6 Menu .................................................................................... 37

Figure 7 Deviations above and below the bandwidth......................... 48

Figure 8 ΔV/B voltage change............................................................ 52

Figure 9 Line drop equivalent circuit .................................................. 63

Figure 10 Line-Drop Compensation ..................................................... 63

Figure 11 Circuit a - phase angle to be set 0;1PH ............................... 73

Figure 12 Circuit a - phase angle to be set 0;3PH ............................... 73

Figure 13 Circuit b - phase angle to be set 0;3PH ............................... 74

Figure 14 Circuit c - phase angle to be set 90;3PH.............................. 74

Figure 15 Circuit d - phase angle to be set 30;3PH ............................. 75

Figure 16 Circuit e - phase angle to be set -30;3PH ............................ 75

Figure 17 Switching pulse in standard operating mode ....................... 81

Figure 18 Switching pulse in Quick Tap mode ..................................... 82

Figure 19 Motor runtime set to 10 seconds.......................................... 86

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 7

Index of tables

Index of tables

Table 1 Abbreviations used............................................................... 13

Table 2 Signal words in safety instructions ....................................... 14

Table 3 Typographic conventions ..................................................... 15

Table 4 Scope of delivery.................................................................. 24

Table 5 Information on the Hardware................................................ 26

Table 6 Setting range for voltage level 1 in V in the NORMset......... 40

Table 7 Setting range for voltage level 1 in kV in the NORMset ....... 40

Table 8 Example of values displayed................................................ 41

Table 9 Setting range for primary voltage in kV in the NORMset ..... 41

Table 10 Setting range for secondary voltage in V in the NORMset... 42

Table 11 Setting range for voltage level 1 in V - voltage regulation.... 44

Table 12 Setting range for voltage level 1 in kV - voltage regulation .. 44

Table 13 Setting range for voltage level 2 in V - voltage regulation.... 45

Table 14 Setting range for voltage level 2 in kV - voltage regulation .. 45

Table 15 Setting range for voltage level 3 in V - voltage regulation.... 46

Table 16 Setting range for voltage level 3 in kV - voltage regulation .. 46

Table 17 Setting range for bandwidth ................................................. 49

Table 18 Setting range for delay time T1 ............................................ 51

Table 19 Setting range for delay time T2 ............................................ 53

Table 20 Setting range for V< undervoltage blocking ......................... 55

Table 21 Setting range for V< undervoltage delay.............................. 55

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 Index of tables

Table 22 Setting range for V> overvoltage blocking............................ 57

Table 23 Setting range for I> overcurrent blocking ............................. 58

Table 24 Setting range for I< undercurrent blocking ........................... 59

Table 25 Setting range for ohmic voltage drop Ur............................... 64

Table 26 Setting range for inductive voltage drop Ux ......................... 65

Table 27 Setting range for Z compensation ........................................ 67

Table 28 Setting range for Z compensation limit value ΔV ................. 67

Table 29 Example of displayed values kV / V ..................................... 69

Table 30 Setting range for primary transformer voltage...................... 69

Table 31 Setting range for secondary transformer voltage ................. 70

Table 32 Example of unit displayed: % / A.......................................... 71

Table 33 Setting range for primary transformer current ...................... 71

Table 34 Setting options for the measuring circuits ............................ 73

Table 35 Setting range for R/L switching pulse time ........................... 82

Table 36 Setting range for motor runtime............................................ 87

Table 37 Function options for GPIs..................................................... 89

Table 38 Function options for GPOs ................................................... 92

Table 39 Function options for LEDs .................................................... 95

Table 40 Selecting the LEDs for testing ............................................ 102

Table 41 Summary of setting ranges ................................................ 106

Table 42 Fault elimination ................................................................. 110

Table 43 Technical data .................................................................... 111

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1 Introduction

1 Introduction

These Operating Instructions contain detailed information for the safe mount-
ing, transport, commissioning, maintenance, disassembly and simple fault elim-
ination for the voltage regulator.
They also include safety instructions and general information about the device.
This documentation is intended solely for specially trained and authorised per-
sonnel.

1.1 Manufacturer

The TAPCON® 230 basic voltage regulator is manufactured by:

Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg, Germany
Tel.: +49 (0)941 4090 0
Fax: +49 (0)941 4090 7001
E-mail: [email protected]
Further information on the product and copies of this Bedienanleitung are
available from this address or on our website at www.tapcon230.com if required.

1.2 Subject to change without notice

The information contained in these Operating Instructions comprise the techni-

cal specifications released at the time of printing. Significant modifications will
be included in a new edition of the user manual. The document and version
numbers for these instructions are shown in the footer.

1.3 Completeness

These Operating Instructions are incomplete without the supporting documen-

tation.

© Maschinenfabrik Reinhausen 2009 2117246//01 EN TAPCON® 230 basic 11

 1 Introduction

1.4 Safekeeping

This Operating Instructions and all supporting documents must be kept ready
to hand and be accessible at all times for future use.

1.5 Supporting documents

The installation and commissioning instructions and the accompanying connec-

tion diagrams also apply in addition to this Bedienanleitung. All documents are
part of the scope of delivery.
In addition, generally applicable statutory and other binding regulations in Euro-
pean and national legislation and the regulations for accident prevention and
environmental protection in force in the country of use must be complied with.

1.6 Notation conventions

This section contains an overview of the abbreviations, symbols and textual

emphasis used.

12 TAPCON® 230 basic 2117246//01 EN © Maschinenfabrik Reinhausen 2009

1 Introduction

1.6.1 Abbreviations used

Abbreviation Meaning
A Ampere
AC Alternating Current
B Bandwidth
C Celsius
CAN Controller-Area-Network
CE Conformité Européenne
COM Computer Object Model
CPU Central Processing Unit
DC Direct Current
DIN German Institute for Standardization
e.g. Exempli gratia
EMC Electromagnetic compatibility
ESC Escape
GPI General Purpose Input
GPO General Purpose Output
Hz Hertz
I Current
i.e. id est
IEC International Electrotechnical Commission
kg Kilogram
kV Kilovolt
LDC Line-Drop Compensation
LED Light Emitting Diode
MB Megabyte
MHz Mega Hertz
MIO Measurement Input/Output
mm Millimeter
ms Millisecond
resp. respectively
s Second
V Voltage
Table 1 Abbreviations used

© Maschinenfabrik Reinhausen 2009 2117246//01 EN TAPCON® 230 basic 13

 1 Introduction

1.6.2 Hazard communication system

Safety instructions are structured as follows:

SIGNAL WORD
Danger

Consequences

 Action
 Action

The following signal words are used:

Signal Hazard level Consequence of failure to

word comply
Danger immediate threat of danger Death or serious injury will occur
Warning possible threat of danger Death or serious injury could occur
Caution possible dangerous situation minor or moderate injury may occur
Note possible dangerous situation material damage
Table 2 Signal words in safety instructions

1.6.3 Information system

Information is designed to simplify and improve understanding of particular

operational procedures. In this document they are laid out as follows:

Important information.

14 TAPCON® 230 basic 2117246//01 EN © Maschinenfabrik Reinhausen 2009

1 Introduction

1.6.4 Instruction system

The instructions in this document are structured as follows:

Aim of action
 Requirement (optional)
1. Step 1
 Result of step (optional)
 Step 2
...
Result of action (optional)

1.6.5 Typographic conventions

The typographic conventions in this document are structured as follows:

Typographic Meaning
conventions
Italics Emphasis for units; e.g. "B" (= bandwidth)

...>...>... Select subsequent software menu

UPPERCASE Key labels e.g. "MENU key"
Table 3 Typographic conventions

© Maschinenfabrik Reinhausen 2009 2117246//01 EN TAPCON® 230 basic 15

2 Safety

2 Safety

2.1 General safety information

These Operating Instructions contain important information for the safe and
correct installation, operation, transport, storage and maintenance of the
TAPCON® 230 basic voltage regulator.
• Read these Operating Instructions through carefully to familiarise yourself
with the device.
• Particular attention should be paid to the information given in this chapter.

2.2 Appropriate use

The product and associated equipment and special tools supplied with it comply
with the relevant legislation, regulations and standards, particularly health and
safety requirements, applicable at the time of delivery.
If used as intended in compliance with the specified requirements and condi-
tions in this document as well as the warning notices in this document and
attached to the product, then the product does not present any hazards for per-
sons, property or the environment. This applies during the entire lifespan, from
delivery through installation and operation to disassembly and disposal.
The operational quality assurance system ensures a consistently high quality
standard, particularly when it comes to observance of the health and safety
requirements.

Use is considered to be appropriate if

• the product is operated according to the agreed delivery conditions and
technical data, and
• associated equipment and special tools supplied with it are used solely for
the intended purpose and in accordance with the specifications of these
Operating Instructions.
• the product is used only for the application specified in the order.

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 17

 2 Safety

2.3 Inappropriate use

Use is considered to be inappropriate if the voltage transformer is used other

than described in Chapter 2.2.
Maschinenfabrik Reinhausen does not accept liability for damage from unau-
thorised or inappropriate changes to the device. Unauthorised changes to the
device without consultation with Maschinenfabrik Reinhausen can lead to per-
sonal injury, material damage and operational faults.

2.4 Personnel qualification

The is designed solely for application in electrical or energy systems and faci-
lities operated by appropriately trained staff, i.e. staff who are familiar with the
installation, assembly, commissioning and operation of such products.

2.5 Operator duty of care

To prevent accidents, faults and damage as well as unacceptable adverse

effects on the environment, those responsible for transport, installation, opera-
tion, maintenance and disposal of the product or parts of the product must
ensure that:
• All warning and hazard notices are complied with.
• Personnel are instructed regularly in all relevant aspects of operational
safety, the Operating Instructions and particularly the safety instructions
contained therein.
• Regulations and operating instructions for safe working as well as the rele-
vant instructions for staff procedures in the case of accidents and fires are
kept to hand at all times and displayed in the workplace where applicable.
• The device is only used in a sound operational condition and safety equip-
ment in particular is checked regularly for operational reliability.
• Only replacement parts approved by the manufacturer are used.
• The specified operating conditions and requirements of the installation loca-
tion are complied with.
• All necessary equipment and personal protective equipment for each activity
is available.

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2 Safety

• The prescribed maintenance intervals and the relevant regulations are com-
plied with.
• Fitting, electrical connection and commissioning of the product is only car-
ried out by qualified and trained personnel in accordance with these Opera-
ting Instructions.
• The operator must ensure appropriate use of the product.

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 19

3 Product description

3 Product description

3.1 Description of functions

The voltage regulation of transformers with on-load tap-changers is an impor-

tant subject for energy utility companies.
The completely redesigned voltage regulator handles both simple control tasks
and the complex requirements of a modern monitoring and control device.
The voltage regulator constantly checks the actual value VActual (transformer
output voltage) against a specified or load-dependent set value VTarget, which
can be determined by the user.
The provides the control pulse for the transformer on-load tap-changer, depen-
ding on the deviation of the actual from the set value.
The on-load tap-changer switches if the voltage level falls below or exceeds the
specified tolerance band B (VTarget +/- B%).
The voltage at the transformer is thus kept constant. Fluctuations within the per-
missible bandwidth have no influence on the control response or the tap change
operation.
The voltage regulator parameters can be optimally adjusted to the line voltage
behaviour, so that a balanced control response with minimum number of on-
load tap changer operations is achieved.
Figure 1 shows an overview of voltage regulation using the .

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 21

 3 Product description

Figure 1 Overview of voltage regulation using the TAPCON® 230 basic

22 TAPCON® 230 basic 2117246/01 EN © Maschinenfabrik Reinhausen 2009

3 Product description

3.2 Features

The TAPCON® 230 basic handles the control of step transformers with proven
reliability.
Apart from control tasks, the TAPCON® 230 basic provides additional functions
such as:
• integrated protection functions:
– undervoltage and overcurrent blocking
– high-speed return in the case of overvoltage
• Line drop compensation
• Z compensation for compensating voltage fluctuations in the meshed grid
• digital inputs and outputs can be individually programmed on-site by the user
• additional indicators using LEDs external to the display for freely selectable
functions
• display of all measured values such as voltage, current, active power, appa-
rent power or reactive power, cos 
• cable connection using modern plug terminals
• Selection of 3 different set values

Further information on the TAPCON® 230 basic is available on our website at

www.tapcon230.com

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 23

 3 Product description

3.3 Scope of delivery

The following items are included in the delivery:

Scope of delivery
TAPCON® 230 voltage regulator
Control panel bracket pre-mounted on housing
2 x mounting bracket for wall mounting.
Covering strip for door
Allen key, wrench 3
Key for door
Folder with all device documentation
Quick reference guide DIN A6 in pocket in the regulator
door
Optional
DIN rail clip
Table 4 Scope of delivery

Check the delivery for completeness against the dispatch documents. The func-
tional range of the device is dependent on the equipment ordered or the version
and not the content of this document.
Insulation materials are protected against humidity. Store components in a dry
place before installation.

3.4 Hardware description

The TAPCON® 230 basic is presented in a flat housing only 95 mm deep and
can be secured to any wall without taking up space.
There is also the option for flush panel or DIN rail mounting.
An LCD graphic display, LEDs and function keys are integrated in the front
panel of the .

24 TAPCON® 230 basic 2117246/01 EN © Maschinenfabrik Reinhausen 2009

3 Product description

The device is controlled by a microcontroller and includes isolated optocoupler

inputs and floating output relay contacts in addition to the voltage and current
transformers (Figure 2).

Figure 2

The can be parameterised with a PC using a COM 1 (RS232) serial interface

integrated in the regulator and located on the front panel. The required Software
can be obtained from Maschinenfabrik Reinhausen.
The voltage regulator is functionally compatible with earlier regulator genera-
tions to a large extent.

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 25

 3 Product description

Function keys Manual / Auto

Raise / Lower
Local Remote
Menu keys
Display Monochromatic display with graphics
capabilities, 128 x 128 pixels
6 green LEDs for operating status display
3 red LEDs for limit values V>, V<, I>
1 green LED indicating parallel mode on
1 green LED indicating NORMset on
2 yellow LEDs to be assigned as required
1 yellow/green LED to be assigned as
required
1 yellow/red LED to be assigned as required
Power supply 88 – 265 V AC/DC
Power consumption approx. 3.8 - 5.0 VA
Protective housing Steel plate housing with inspection window
(lockable)
Dimensions (W x H) 198 x 310 mm
Depth 95.5 mm
Door (W x H) 242 x 343 mm
Weight 6.0 kg
Protection degree IP 54 according to IEC
60529
Operating temperature -25 °C - +70 °C
Storage temperature -40 °C - +85 °C
Table 5 Information on the Hardware

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3 Product description

3.5 Description of the front panel

Figure 3shows the front panel of the TAPCON® 230 basic with a description
of the keys. Further information on the function keys is given in Chapter 3.7:

Figure 3 Front panel of the TAPCON® 230 basic with control panel

1 LEDs 1 - 10
2 Setting options for display contrast
3 Labelling strip for LEDs
4 F1 - F5: Function and menu selection keys
5 Display 128x128 LCD module negative blue, LED background white
6 Menu selection
7 Escape
8 Accept entry
9 Switching windows inside a menu level

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 27

 3 Product description

10 Parametering interface COM 1 (RS232)

11 Automatic voltage regulation (with auto mode LED green)
12 Manual mode (with manual control LED green)
13 Remote control (with Local/Remote LED green)
14 Control for RAISE/LOWER
15 Status LED

3.6 Description of the display

3
6 4

1 Status line
2 Actual value display in V/kV
3 Target value display in V/kV
4 Control deviation
5 Time bar
6 Target value deviation trend

Figure 4 Status line

In the case of a particular event or a setting, the comments on this are displayed
in the status line (display text "Events").

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3 Product description

3.7 Description of key functions

Key Symbol Function

RAISE In manual mode the motor drive unit can be operated directly
using the RAISE key.
Using RAISE, the motor drive unit changes the on-load tap-
changer and therefore the step voltage.

LOWER In manual mode the motor drive unit can be operated directly
using the LOWER key.
By switching lower, the motor drive unit changes the on-load
tap-changer and therefore the step voltage.

REMOTE In the "Remote" operating mode, commands from an exter-

nal control interface are executed. In this case, manual ope-
ration of the RAISE/LOWER, MANUAL and AUTO keys is
disabled.

MANUAL Manual mode. For manual control of the motor drive unit and
parameterisation of the TAPCON® 230 basic.

AUTO Automatic mode. Voltage is controlled automatically.

Arrow keys In auto and manual mode the measured value display can be
NEXT / PREV set using the arrow keys:
they can also be used to switch between windows in the sub-
menus.
After switching on the device, the control deviation dV is
always displayed in the measured value display.
The arrow keys can be used to switch between the following
readings:
• Control deviation (dV:)
• Current (I:)
• Apparent power (Powr.:)
• Active power (P:)
• Reactive power (Q:)
• Phase angle (Phase:)
• Cosine (Cos.:)
ENTER Confirms or saves a changed parameter in the parameter
menu.

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 3 Product description

ESC Pressing the ESC key transfers you to the menu level above,
in other words, always back one menu level.

MENU Pressing this key displays the menu selection window.

F1 - F5 The function keys are menu selection keys. They are also
used to scroll through the menu subgroups and to mark deci-
mal points which can be set by the user.

COM 1 Interface TAPCON® 230 basic connection to a computer.

The parameterisation software is not included in the scope of
delivery.

The parameters can only be changed in manual mode, see MANUAL key in the
table above and Figure 3.

3.8 TAPCON® 230 basic operating safety

The voltage regulator is equipped with a key lock as the default factory setting
for protection against unintentional operation. To activate or deactivate, press
the ESC and F5 keys (Figure 3) simultaneously. The key lock can be switched
off using the menu.
The operating panel on the TAPCON® 230 basic is divided into two different lev-
les.
These are the operation control level and the level for parameterisation and
configuration.
The operation control keys are clearly separated from those for parameterisa-
tion. On the operation control level, activating the keys is signalled visually by
means of the LEDs.

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3 Product description

The LEDs integrated in the RAISE/LOWER keys are illuminated during the
entire tap change operation of the on-load tap-changer if "motor running" is sig-
nalled at the status input.
This visual monitoring option makes operation of the TAPCON® 230 basic
easier.
Parameters can only be changed in manual mode on the TAPCON® 230 basic.

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 31

4 Packaging, transport and storage

4 Packaging, transport and storage

4.1 Packaging

4.1.1 Purpose

The packaging is designed to protect the packaged goods both during transport
and for loading and unloading as well as during periods of storage in such a way
that no (detrimental) changes occur. The packaging must protect the goods
against permissible transport stresses such as vibration, knocks and moisture
(rain, snow, condensation). The packaging also prevents unacceptable chan-
ges in the position of the content within the packaging. Before the actual
packaging the products must be prepared for shipping in order to ensure that
they can be transported safely, properly, and economically.

4.1.2 Suitability, structure and material

The goods are packaged in a strong cardboard box. This ensures that the con-
signment is secured in the intended transport position and that none of its com-
ponents touches the load platform during transport or the floor after it is unloa-
ded.
The box is designed for a maximum load of 10 kg.
Inlays inside the box stabilise the goods against undue changes of position and
protect them from vibration.

4.1.3 Labelling

The packaging bears symbols with instructions for safe transport and correct
storage. The following symbols apply to the dispatch of (non-hazardous goods)
(see Figure 5). These labels must be complied with.

Keep dry This Fragile

way up
Figure 5 Dispatch symbols

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 33

 4 Packaging, transport and storage

4.2 Transport, reception and handling of shipments

During transport the product may be subjected to stress from swinging, shock
and impact. In order to prevent possible damage the product must be protected
from dropping, toppling, tipping, and bouncing.
If a box is subject to a fall above a certain height or an unbroken fall, then
damage will occur, depending on the weight involved.

Before acceptance, all deliveries must be checked by the recipient (acknow-

ledgement of receipt) for
• completeness based on the delivery note
• external damage of any type.

If external transport damage is detected on receipt of the shipment, proceed as

follows:
• Immediately record the transport damage in the shipping documents and
have this countersigned by the carrier.
• In the event of severe damage, total loss and high damage costs immedia-
tely notify the distribution division of Maschinenfabrik Reinhausen and the
relevant insurance company.
• After identifying the damage do not modify the condition of the shipment
further and retain the packaging material for inspection by the transport com-
pany or the insurance company.
• Record the details of the damage immediately together with the carrier invol-
ved. This is essential for any claim for damages.
• Take photographs of any damage to the packaging and product if possible.
This also applies to signs of corrosion on the product due to moisture inside
the packaging (rain, snow, condensation).
• List the damaged parts.

For concealed damage, i.e. damage that only becomes apparent after receipt
of the shipment and during unpacking, proceed as follows:
• Make the party responsible for the damage liable asap by telephone and in
writing, and prepare a damage report.
• Check and observe the relevant deadlines applicable in the respective coun-
try.
In the case of concealed damage, recourse to the transport company (or other
parties that may be responsible for the damage) may be difficult. Any claims for
such damages can only be successful if associated provisions are specified in
the insurance terms and conditions.

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4 Packaging, transport and storage

4.3 Storage of shipments

Selection and arrangement of the storage location should meet the following
requirements:
• Stored items must be protected against moisture (flooding, melt water from
snow and ice), contaminants, pests such as rats, mice, termites etc. and
against unauthorised access.
• Store the box on timber beams and planks as a protection against rising
damp and for better ventilation.
• The surface must have adequate load carrying capability.
• Unobstructed access must be available.
Check stored items at regular intervals, and additionally after gales, heavy rain,
significant snowfall etc., and take appropriate action.

© Maschinenfabrik Reinhausen 2009 2117246/01 EN TAPCON® 230 basic 35

5 Functions and Settings

5 Functions and Settings

This chapter describes all the functions and setting options for the
TAPCON® 230 basic. The setting values appear in the relevant sections or in
summary in the table on page 106.
The chapters are laid out following the menu structure of the device; see
Figure 6.

Figure 6 Menu

The TAPCON® 230 basic functions are set using the keys on the device. Set-
tings can only be carried out in manual mode with deactivated key lock. The key
lock is activated and deactivated by pressing ESC + F5.

When the key lock has been switched on (Section 5.3.2 “General” on
page 77), it is automatically activated by the device if no key is pressed within
a period of 15 minutes.

The submenus are arranged in a continuous loop. For modifying functions or

values, press either the F1 or F5 keys or the NEXT or PREV keys, depending
on what is required.

Before carrying out the parameterisation, proceed as follows:

1. Deactivate the key lock if necessary. Press the ESC + F5 keys.
2. Activate manual mode: Press the MANUAL key.
3. Select main menu: Press the MENU key.
 The TAPCON® 230 basic main menu is displayed.
The required function can now be set.

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 5 Functions and Settings

5.1 NORMset

Instead of parameterising the TAPCON® 230 basic manually, the NORMset

mode enables easy and user-friendly commissioning of the voltage regulator
with a limited set of parameters. When this mode is selected, the factory set-
tings for voltage regulation are transferred.

F2

When commissioning the TAPCON® 230 basic in NORMset mode, the following
parameters must also be set:
• Desired voltage level 1
• Primary voltage
• Secondary voltage

When these 3 parameters have been set the regulator is ready to operate, but
without compensation. Depending on the unit kV or V, the voltage level will be
compared with the primary voltage or secondary voltage of the voltage regula-
tor. If additional information on current and phase angle are required, connect
the current transformer and adjust the current connection data (see
Section 5.3.1 “Transformer data” on page 68).
After the desired voltage level and voltage transformer data have been entered,
and NORMset is activated the voltage regulator checks the grid conditions and
automatically adapts additional settings, composed partly of predefined para-
meters and default values.
All other parameters required for simple voltage regulation are predefined in the
factory.
The procedure for activating or deactivating the NORMset mode is described in
the following sections.

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5 Functions and Settings

5.1.1 Activating NORMset

When the NORMset mode is activated, the NORMset LED on the

TAPCON® 230 basic control panel is illuminated.

If NORMset is activated, the bandwidth and delay times which you wish to set
will be ignored by the voltage regulator.
The following functions are still available in NORMset mode:
• Desired voltage level 1
• Primary voltage
• Secondary voltage

The following parameters cannot be set using the NORMset mode:

• Undervoltage limit
• Overvoltage limit
• Undercurrent limit
• Overcurrent limit
• If required, these parameters must be entered manually during commissio-
ning (see Section 5.2.2 “Limit values” on page 54).

To activate the NORMset mode, proceed as follows:

1. MENU key > Normset

 Normset Activation

2. To activate Normset, press the F1 or F5 key to

select "On".

3. Press ENTER.
The Normset mode is now activated.

The unit V or kV has already been specified during commissioning. Depending

on selction, the voltage level is compared with the primary or secondary voltage
of the voltage transformer. Always pay careful attention to entering the setting
values correctly.

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 5 Functions and Settings

5.1.2 Deactivating NORMset

The TAPCON® 230 basic NORMset mode can be deactivated and any desired
additional settings made directly.
To deactivate the NORMset mode, proceed as follows:

After NORMset has been deactivated, all control parameters must be checked
and set manually if necessary.

1. MENU key > Normset

 Normset Activation

2. To deactivate Normset, press the F1 or F5 key to

select "Off".

3. Press ENTER.
The NORMset mode is now deactivated.

5.1.2.1 Set voltage level 1

Voltage levels set in kV apply to the primary voltage. Voltage levels set in V ap-
ply to the secondary voltage of the voltage transformer. The correct transformer
data must be entered. Settings in kV can only be made after the primary and
secondary voltages have been entered.

Setting range Step size Factory settings

49 V - 140 V 0.1 V 100 V
Table 6 Setting range for voltage level 1 in V in the NORMset

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 1 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 7 Setting range for voltage level 1 in kV in the NORMset

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5 Functions and Settings

To set voltage level 1, proceed as follows:

1. MENU key > Normset > 1x NEXT

 Desired Voltage Level 1

2. Press F4 in order to highlight the position which

needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase voltage level or F5 to

decrease it.

4. Press ENTER.
Voltage level 1 is now set.

5.1.2.2 Setting the primary voltage

In general, the regulator only indicates the secondary voltage in V if the primary
voltage has not been set. The primary voltage is only displayed if the "Display
V / kV" parameter has been set (see page 76) (see example in the table below).

Primary voltage Secondary voltage kV / V Display

no parameterisation 100 V V 100 V
110 kV 100 V kV 110 kV
Table 8 Example of values displayed

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 0 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 9 Setting range for primary voltage in kV in the NORMset

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 5 Functions and Settings

To set the primary voltage, proceed as follows:

1. MENU key > Normset > 2x NEXT

 Primary Voltage

2. Press the F3 key to specify the decimal places.

3. Press F4 in order to highlight the position which

needs to be changed.
 The required position is now highlighted and
the value can be changed.

4. Press F1 to increase voltage level or F5 to

decrease it.

5. Press ENTER.
The primary voltage is now set.

5.1.2.3 Setting the secondary voltage

The secondary voltage is displayed and entered in V.

Setting range Step size Factory settings

57 V - 123 V 0.1 V 100 V
Table 10 Setting range for secondary voltage in V in the NORMset

To set the secondary voltage, proceed as follows:

1. MENU key > Normset > 3x NEXT

 Secondary Voltage

2. Press F4 in order to highlight the position which

needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase voltage level or F5 to

decrease it.

4. Press ENTER.
The secondary voltage is now set.

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5 Functions and Settings

5.2 Regulation parameters

This section describes all functions, parameters and recommended setting ran-
ges for voltage regulation using the TAPCON® 230 basic. To make it easier to
find specific parameters, the description refers to subgroups of functionally rela-
ted individual parameters.

5.2.1 Voltage regulation

This submenu contains all the parameters required for the control function.
MENU key > Regulation Param. > Voltage Regulation

F2
F3

5.2.1.1 Setting voltage levels

The desired voltage level, Vset is specified as a fixed value. The voltage level
can be entered using the TAPCON® 230 basic user interface, both in the
NORMset mode subgroup and in the parameter mode subgroup (see
Chapter 5.2).
In addition, the TAPCON® 230 basic provides the option of changing the voltage
level during operation if this is necessary.
The desired voltage levels are activated by using binary inputs. Up to 3 voltage
levels can be entered in the parameter mode:
• Desired voltage level 1
• Desired voltage level 2
• Desired voltage level 3

Voltage level 1 is the default voltage level. Voltage levels 2 or 3 are activated if
there is a continuous signal on the predefined GPIs 5 and 6. If there is a signal
on both inputs simultaneously, then voltage level 2 is activated.
The following sections describe how to set the voltage levels.

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 5 Functions and Settings

5.2.1.1.1 Setting voltage level 1

Voltage levels set in kV apply to the primary voltage. Voltage levels set in V
apply to the secondary voltage of the voltage transformer. This display requires
the correct input of the transformer data.

Setting range Step size Factory settings

49 V - 140 V 0.1 V 100 V
Table 11 Setting range for voltage level 1 in V - voltage regulation

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 1 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 12 Setting range for voltage level 1 in kV - voltage regulation

To set voltage level 1, proceed as follows:

1. MENU key > Regulation Param. > Voltage

Regulation
 Desired Voltage Level 1

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase voltage level or F5 to

decrease it.

4. Press ENTER.
Voltage level 1 is now set.

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5 Functions and Settings

5.2.1.1.2 Setting voltage level 2

The voltage level 2 is activated if there is a continuous signal at GPI 6, as long
as the GPI 6 was previously programmed for this.

Setting range Step size Factory settings

49 V - 140 V 0.1 V 100 V
Table 13 Setting range for voltage level 2 in V - voltage regulation

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 1 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 14 Setting range for voltage level 2 in kV - voltage regulation

To set voltage level 2, proceed as follows:

1. MENU key > Regulation Param. >

Voltage Regulation> 1x NEXT
 Desired Voltage Level 2

2. Press F4 in order mark any decimal point which

needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase voltage level or F5 to

decrease it.

4. Press ENTER.
Voltage level 2 is now set.

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 5 Functions and Settings

5.2.1.1.3 Setting voltage level 3

The voltage level 3 is activated if there is a continuous signal at GPI 6, as long
as the GPI 6 was previously programmed for this.

Setting range Step size Factory settings

49 V - 140 V 0.1 V 100 V
Table 15 Setting range for voltage level 3 in V - voltage regulation

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 1 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 16 Setting range for voltage level 3 in kV - voltage regulation

To set voltage level 3, proceed as follows:

1. MENU key > Regulation Param. >

Voltage Regulation > 2x NEXT
 Desired Voltage Level 3

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase voltage level or F5 to

decrease it.

4. Press ENTER.
Voltage level 3 is now set.

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5 Functions and Settings

5.2.1.2 Setting the bandwidth

The bandwidth is the permissible deviation of the measured voltage from the
selected set value. If the measured voltage is inside the bandwidth, then no con-
trol commands are issued to the on-load tap-changer.
If the measured voltage deviates from the specified bandwidth (control devia-
tion ΔV), then an output pulse occurs after the set delay time T1. The on-load
tap-changer carries out a switching operation in direction raise or lower. Initia-
tion of the switching operation is shown visually by means of 2 triangles in the
display. These indicate whether the measured voltage lies above, inside or
below the set bandwidth. The time bar fills up gradually as soon as the voltage
lies outside the bandwidth. The time remaining before an output pulse is emitted
is also displayed.

The bandwidth - i.e. the positive and negative percentage deviations from the
set value (Vset +/- %) - must be selected in such a way that the output voltage
of the transformer (Vactual) returns within the specified bandwidth range after the
tap change operation.
If the specified bandwidth is too small then, if the upper limit of the bandwidth
B+ % is exceeded, a switch operation downwards occurs. However, it will be
switched so low that the lower limit B- % of the bandwidth will be exceeded.
This would result in constant switching up and down and also undesirable fluc-
tuations in the on-load tap-changer. The set value must on no account fall
below 60% of the calculated value.

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 5 Functions and Settings

Figure 7 Deviations above and below the bandwidth

1 VActual: Measured voltage

2 VSet: Voltage Level in kV/V

3 Bandwidth in %

4 T1: Set delay time (no tap change operation)

5 Exceeding the bandwidth

6 ΔV: Control deviation

It the measured voltage does not return in the bandwidth within 15 minutes,
then the message alert "Function monitoring" which activates the relevant relay
is triggered. The message alert is only reset when the deviation returns within
the set limits.
In order to set the value correctly, the permissible bandwidth "B %" and the
transformer step voltage must be known.
The following value is recommended for the bandwidth "B %":
[
B
%
]
0
.
6
U
S
t
e
p

  

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5 Functions and Settings

To determine the recommended bandwidth, proceed as follows:

Nominal voltage: Vnominal = 100 kV
Number of tap 30
positions:
Control range ± 15% (= 30%)
Step size: Control range = 30% = 1% per step
Number per step size 30 steps

Setting number per B± must always be in [%]

Calculation: ± B [%] = 0.6 • step voltage [%]

± B [%] = 0.6 • 1% step voltage = 0.6 %

Setting range Step size Factory settings

0.5% - 9% 0.1% 2%
Table 17 Setting range for bandwidth

The calculated bandwidth is entered as follows:

1. MENU key > Regulation Param. > Voltage

Regulation > 3x NEXT
 Bandwidth

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase the value or F5 to decrease

it.

4. Press ENTER.
The bandwidth is now set.

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 5 Functions and Settings

5.2.1.3 Setting delay time T1

The delay time is the specified time during which no switching operation takes
even place when a measured value lies outside the bandwidth. It begins as
soon as the measured voltage leaves from the set bandwidth range. This func-
tion prevents unnecessary tap change operations if the bandwidth range is
exceeded for a short time.
If the current measured value departs from the bandwidth, the time bar on the
display is filled up from the bottom. The time remaining up to release of the con-
trol pulse is displayed. If the control deviation - which is shown by trend triangles
in the display - is still present after the delay time has elapsed, then an output
pulse occurs. The Delay Time T1 is used to specify the duration of the delay.
If the measured voltage returns back to the bandwidth range during the delay
time, then the current delay time is incremented down in seconds from the
amount of time which has passed, thus removing the absolute time from the dis-
play. The time bargraph appears as a broken line and gets steadily smaller.
If the measured voltage exceeds the set bandwidth once more whilst the time
is not displayed, then the time delay is restarted from the remaining time.
The advantage of counting the time back down is that, if the bandwidth is excee-
ded frequently, the regulator does not start counting again at 0 seconds, but
uses the time already elapsed as the starting point for the beginning of the next
delay time.

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5 Functions and Settings

Setting range Step size Factory settings

0 s - 600 s 1s 40 s
Table 18 Setting range for delay time T1

To set the delay time T1, proceed as follows:

1. MENU key > Regulation Param. > Voltage

Regulation > 4x NEXT
 Delay Time T1

2. Press F4 in order to highlight the position which

needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase the time or F5 to decrease

it.

4. Press ENTER.
The delay time T1 is now set.

5.2.1.4 Setting the control response T1 (linear/integral)

The delay time T1 may be set to linear or integral characteristic. With "Linear
Time" the regulator responds with a constant delay time which is independent
of the control deviation.
If "Integral Time" is set, the delay time decreases depending on the relationship
of the current control deviation to the set bandwidth B, to a minimum of 1
second. The bigger the control deviation (Vactual from Vset B+/- %) the shorter the
delay time. This means that the voltage regulator reacts faster to unexpectedly
large voltage changes in the grid. The regulation accuracy therefore increases.
The regulation accuracy therefore increases at the expense of switching fre-
quency (see Figure 8 on page 52).

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 5 Functions and Settings

Figure 8 ΔV/B voltage change

1 Control deviation

2 Parameter "T1 integral"

ΔV/B - voltage change "ΔV" in % of the set value is related to the set bandwidth
"B" in % of the set value.
To set the control response T1, proceed as follows:

1. MENU key > Regulation Param. >

Voltage Regulation > 5x NEXT
 Characteristics T1

2. Press F5 to select "linear" or F1 to select

"integral".

3. Press ENTER.
The control response T1 is now set.

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5 Functions and Settings

5.2.1.5 Activating/deactivating delay time T2

The delay time T2 only takes effect if more than one tap change operation is
required for returning the transformer output voltage back to the specified band-
width. With integral control response in particular, the time until an output pulse
is released would increase after each tap change process.
The first output pulse occurs after the set delay time T1. After the set delay time
T2 has elapsed, additional pulses occur which are necessary to eliminate the
existing control deviation.
To activate/deactivate the delay time T2, proceed as follows:

1. MENU key > Regulation Param. > Voltage

Regulation > 6x NEXT
 Activation T2

2. Press F1 or F5 to activate/deactivate T2.

3. Press ENTER.
The delay time T2 is now activated/deactivated.

5.2.1.6 Setting delay time T2

Setting range Step size Factory settings

1 s - 10 s 0.1 s 10 s
Table 19 Setting range for delay time T2

In general, the value of delay time T2 should be bigger than the pulse duration
and the maximum operating time of the motor drive unit. This applies to conti-
nuous settings in particular.

To set the delay time T2, proceed as described on the following page:

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 5 Functions and Settings

1. MENU key > Regulation Param. > Voltage

Regulation > 7x NEXT
 Delay time T2

2. Press F1 to increase the time or F5 to decrease

it.

3. Press ENTER.
The delay time T2 is now set.

5.2.2 Limit values

This subgroup contains all the parameters required for monitoring the limit
values. The limit values are set as percentage values.
MENU key > Regulation Param. > Limit Values

F3 F3

For the undervoltage, overvoltage and undercurrent parameters, the inputs are
basically determined by the specified set values. For overcurrent, the values are
defined by the set value of the current transformer i.e. the selected current
transformer connection.

5.2.2.1 Setting the limit value V< Undervoltage (%)

Undervoltage blocking prevents tap change operations if there is for example a
power outage. The voltage regulator output pulses are blocked and the red "V<"
LED lights up as soon as the measured voltage falls below the set blocking
value.
If the measured voltage falls below the set limit value. The signalling relay
comes into operation with reference to the set V< undervoltage delay (MIO-X4-
1/3 terminals).

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5 Functions and Settings

Setting range Step size Factory settings

60% - 100% 1% 90%
from voltage level
Table 20 Setting range for V< undervoltage blocking

To set the undervoltage blocking, proceed as follows:

1.MENU key > Regulation Param. > Limit Values

 U< Undervoltage (%)

2. Press F1 to increase value or F5 to decrease it.

3. Press ENTER.
The undervoltage blocking V< is now set.

5.2.2.2 Setting the V< undervoltage delay

To prevent the undervoltage relay activating immediately a short-lived voltage
dip occurs, a delay time can be set for this signal. The undervoltage LED will
light up immediately in any case.

Setting range Step size Factory settings

0 s - 20 s 0.1 s 10 s
Table 21 Setting range for V< undervoltage delay

To set this signal delay, proceed as follows:

1. MENU key > Regulation Param. > Limit Values >

1x NEXT
 Delay Time U<

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase the time or F5 to decrease

it.

4. Press ENTER.
The undervoltage delay time V< is now set.

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 5 Functions and Settings

5.2.2.3 Activating/deactivating V< undervoltage blocking

The undervoltage blocking can be activated or deactivated. If blocking is deac-
tivated and the value falls below that specified, only a signal appears via the
relay and LED. However, the control is not blocked.
To activate/deactivate the undervoltage blocking, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 2x NEXT
 Blocking Undervolt. U<

2. Press the F1 or F5 keys to activate/deactivate

blocking.

3. Press ENTER.
V< undervoltage blocking is now activated/
deactivated.

5.2.2.4 Disabling V< undervoltage signal <30 V

Disabling the "V< undervoltage" signal can be necessary in order to avoid error
signals when the transformer is switched off (Measured voltage V< 30 V at the
regulator unit).
To disable the V< undervoltage signal, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 3x NEXT
 U< Below 30 V

2. Press the F1 key to disable the undervoltage

signal.

3. Press ENTER.
The V< undervoltage signal is now disabled.

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5 Functions and Settings

5.2.2.5 Setting the V> overvoltage limit value

If the overvoltage detection triggers, then the on-load tap-changer is actuated
pulses to the motor drive until the measured value falls below the overvoltage
limit value. Control is carried out by the output relay for the tapping direction
"Lower" at intervals corresponding to the set switching pulse duration, without
the set delay time being activated. Simultaneously, the "V>" LED and a signal-
ling relay are activated (MIO-X4-1/3 terminals) while overvoltage occurs. Set-
ting the interval for switching lower is given in the section "Setting the R/L swit-
ching pulse time" on page 81.
Instead of the high-speed return control function, the control can also be blo-
cked if the overvoltage value is exceeded.
V> overvoltage blocking is given as a percentage of the set voltage level.

Setting range Step size Factory settings

100% - 140% 1% 110%
from voltage level
Table 22 Setting range for V> overvoltage blocking

To set overvoltage blocking, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 4x NEXT
 U> Overvoltage (%)

2. Press F1 to increase the V> value or F5 to

decrease it.

3. Press ENTER.
The V> overvoltage blocking is now set.

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 5 Functions and Settings

5.2.2.6 Activating/deactivating the V> overvoltage blocking

If overvoltage blocking is deactivated, then the high-speed return mode is used
if overvoltage occurs.
To activate the V> overvoltage blocking, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 5x NEXT
 Blocking Overvolt. U>

2. Press the F1 or F5 keys to activate/deactivate

overvoltage blocking.

3. Press ENTER.
V> overvoltage blocking is now activated/
deactivated.

5.2.2.7 Setting the limit value I> overcurrent

The I> overcurrent blocking prevents tap change operations during load cur-
rents which are higher than the selected limit value (e.g. overload).
As soon as the measured current exceeds the set blocking value, control is blo-
cked. The "I>" LED lights up and the relevant signalling relay is activated (MIO-
X4-1/3 terminals).

Setting range Step size Factory settings

50% - 210% 1% 110%
Table 23 Setting range for I> overcurrent blocking

To set the I> overcurrent blocking, proceed as described on the following page:

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5 Functions and Settings

1. MENU key > Regulation Param. > Limit Values

> 6x NEXT
 I> Overcurrent (%)

2. Press F1 to increase the value or F5 to decrease

it.

3. Press ENTER.
The I> overcurrent blocking is now set.

5.2.2.8 Setting the limit value I< undercurrent

As soon as the measured current falls below the set blocking value, control is
blocked.

Setting range Step size Factory settings

0% - 210% 1% 0%
Table 24 Setting range for I< undercurrent blocking

To set the I< undercurrent blocking, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 7x NEXT
 I< Undercurrent

2. Press F1 to increase the value or F5 to decrease

it.

3. Press ENTER.
The I< undercurrent blocking is now set.

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 5 Functions and Settings

5.2.2.9 Activating/deactivating the regulator blocking with negative active

power
When the regulator blocking is activated, the control is blocked if a negative
active power flow is detected. When the regulator blocking is deactivated, the
sign of the active power does not affect the regulation. This is only possible if
the current transformer connection has been correctly connected and set.
To activate/deactivate the regulator blocking, proceed as follows:

1. MENU key > Regulation Param. > Limit Values

> 8x NEXT
 Neg. Active Power Block.

2. Press the F1 or F5 keys to activate (ON) /

deactivate (OFF) the blocking.

3. Press ENTER.
Blocking the regulator in the presence of negative
active power is now activated/deactivated.

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5.2.3 Compensation

MENU key > Regulation Param. > Compensation

F3
F4

The quality of the energy supply depends not only on the voltage at the busbar
of the supply transformer (measurement value V), but also the voltage directly
at the equipment.
In some cases the line impedance of cables or overhead lines needs to be taken
into account for voltage regulation. A significant (load-dependent) voltage drop
can occur on these lines. This voltage drop is dependent on the following factors
at the consumer:
• Impedance (apparent resistance)
• Cable
• Current intensity
• Phase angle φ

The TAPCON® 230 basic has two options for compensating a load-related vol-
tage drop between the transformer and the consumer:
• Line-Drop Compensation (LCD)
• Z Compensation

Comparison between LDC and Z Compensation

Z compensation:
• can be used with minor changes in the phase angle cos φ
• is not dependent on phase angle cos φ
• simple to set
• can also be used in meshed networks

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Line-Drop Compensation (vectorial compensation):

• provides more precise compensation of line voltage drops
• requires several parameters
• requires full knowledge of the line data
Both options are described in more detail in the following sections.

5.2.3.1 Line-Drop Compensation (LDC)

Line drop compensation requires exact line data. Line voltage drops can be
compensated very accurately by using LDC.
To set the LDC correctly requires calculation of the ohmic and inductive voltage
drops, related to the secondary side of the voltage transformer in V. Correct set-
ting of the existing measuring circuit is also necessary.
The setting values must first be calculated in order to enter the correct values
for the ohmic and inductive voltage drops. The following apply:
Vr LDC setting for ohmic line voltage drop in V
Vx LDC setting for inductive line voltage drop in V
IN Nominal current in A of selected current transformer connection on
the voltage regulator, i.e. 1 A or 5 A

RCT Current transformer ratio, e.g. 1 A or 5 A

RVT Voltage transformer ratio, e.g.:
3
0
0
0
0
V
3
1
0
0
V

r Ohmic line resistance in Ω/km per phase

x Inductive line resistance in Ω/km per phase
L Length of line in km

Formula for calculating the ohmic voltage drop:

V CT
Vr = I N  ---------  r  LV 
V VT

Formula for calculating the inductive voltage drop:

V CT
Vx = I N  ---------  x  LV 
V VT

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5 Functions and Settings

If the active and reactive voltage drops "Ur" and "Ux" are set correctly, then the
voltage at the line end remains constant irrespective of the load.

Figure 9 Line drop equivalent circuit

Figure 10 Line-Drop Compensation

The settings for the compensation methods are described in more detail below:

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 5 Functions and Settings

5.2.3.1.1 Selecting the compensation method

Before setting a compensation, the "LDC" or "Z" compensation method must

be selected.

To select the required compensation method, proceed as follows:

1. MENU key > Regulation Param. >

Compensation
 Compensation Method

2. Press the F1 or F5 keys to select the desired

compensation method, "LDC" or "Z".
 The desired compensation method is
highlighted.

3. Press ENTER.
The compensation method is now selected.

5.2.3.1.2 Setting the ohmic voltage drop Ur

The calculated ohmic voltage drop (page 62) must be entered in the "Ur" dis-
play.
The compensation effect can be rotated by 180° using the sign (-).

If compensation shall not be used, then enter "0".

Setting range Step size Factory settings

-25 V - 25 V 0.1 V 0V
Table 25 Setting range for ohmic voltage drop Ur

To set the ohmic voltage drop Ur, proceed as described on the next page:

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5 Functions and Settings

1. Select compensation method "LDC"

(see page 64).

2. Press 1x NEXT.
 Ur-Line Drop Compensation

3. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

4. Press F1 to increase the value or F5 to decrease

it.

5. Press ENTER.
The Ur voltage drop is now set.

5.2.3.1.3 Setting the inductive voltage drop Ux

The calculated inductive voltage drop (page 62) must be entered in the "Ux" dis-
play. The compensation effect can be rotated by 180° using the sign (-).

If compensation shall not be used, then enter "0".

Setting range Step size Factory settings

-25 V - 25 V 0.1 V 0V
Table 26 Setting range for inductive voltage drop Ux

To set the inductive voltage drop Ux, proceed as described on the following
page:

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 5 Functions and Settings

1. Select compensation method "LDC"

(see page 64)

2. Press 2x NEXT
 Ux-Line Drop Compensation

3. Press F4 to select desired position.

 The required position is now highlighted and
the value can be changed.

4. Press F1 to increase the value or F5 to decrease

it.

5. Press ENTER.
The inductive voltage drop Ux is now set.

5.2.3.1.4 Setting Z compensation voltage increase

The Z compensation can be used for example where there is a minor change
of the phase angle cos φ and also for meshed networks. Z compensation is not
dependent on phase angle cos φ.
To set the parameter correctly it is necessary to calculate the voltage rise (ΔV)
taking the current into account.
Calculation of the required setting values:
ΔV Setting the Z compensation in %
VTr Transformer voltage with current I
VLoad Voltage at end of line with current I and the same operating position
of the on-load tap-changer
I Load current in A
IN Nominal current in A of selected current transformer connection on
the voltage regulator; 1 A or 5 A
VCT Current transformer ratio, e.g. 200 A 5 A

Formula for determining the voltage rise ΔV:

V Tr – V La I N  V CT
V% =100 ----------------------
-  --------------------
V La I

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5 Functions and Settings

The voltage increase percentage is calculated in relation to the desired voltage

level.

If compensation shall not be used, then enter "0".

Setting range Step size Factory settings

0% - 15% 0% 0%
from voltage level
Table 27 Setting range for Z compensation

To set the Z compensation, proceed as follows:

1. Select the compensation method "Z" (see

page 64).

2. Press 1x NEXT.
 Z - Comp. Volt Rise

3. Press F1 to increase the value or F5 to decrease

it.

4. Press ENTER.
The Z compensation is now set.

5.2.3.1.5 Setting the Z compensation limit value ΔV

To set a particular compensation value, but nevertheless avoid the voltage in
the transformer becoming too high (e.g. at exceptionally high loading), then a
limit can be set on the maximum permitted voltage increase in relation to the
high load set value.

Setting range Step size Factory settings

0% - 15% 0% 0%
from voltage level
Table 28 Setting range for Z compensation limit value ΔV

To set the limit value ΔV, proceed as described on the following page:

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 5 Functions and Settings

1. Select the compensation method "Z" (see

page 64)

2. Press 2x NEXT.
 Z - Comp. Limit

3. Press F1 to increase the value or F5 to decrease

it.

4. Press ENTER.
The Z-Comp. Limit ΔV is now set.

5.3 Configuration

This section describes how to carry out all the settings for configuring system-
specific data. To make it easier to find specific parameters, the description
refers to subgroups of functionally related individual parameters.

5.3.1 Transformer data

The transformation ratios and measuring set-up for the voltage and current
transformers used can be set in the relevant display windows using the function
keys F1 to F5.
MENU key > Configuration > Data Of Meas. Trf.

F2

F4

The relevant settings are described in the following sections.

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5.3.1.1 Setting the primary transformer voltage

In general, the regulator only displays the secondary transformer voltage in V if
the primary transformer voltage has not been set. The primary voltage is only
displayed if the "Display V /kV" parameter has been set (see example in the
table below).

Primary voltage Secondary voltage kV / V Display

no parameterisation 100 V V 100 V
110 kV 100 V kV 110 kV
Table 29 Example of displayed values kV / V

Setting range Step size Factory settings

0 kV - 9999 kV 1 kV 0 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Table 30 Setting range for primary transformer voltage

To set the primary transformer voltage, proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

 Primary Voltage

2. Press the F3 key to specify the decimal places.

3. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

4. Press F1 to increase the value or F5 to decrease

it.

5. Press ENTER.
The primary transformer voltage is now set.

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 5 Functions and Settings

5.3.1.2 Setting the secondary transformer voltage

The secondary transformer voltage is displayed and entered in V.

Setting range Step size Factory settings

57 V - 123 V 0.1 V 100 V
Table 31 Setting range for secondary transformer voltage

To set the secondary transformer voltage, proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

> 1x NEXT
 Secondary Voltage

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase the value or F5 to decrease

it.

4. Press ENTER.
The secondary transformer voltage is now set.

5.3.1.3 Setting the primary transformer current

In general the regulator indicates the current of the chosen measurement input
of the regulator (1 A and 5 A) in percent. If the primary rated current (e.g. 50 A)
has been entered in the regulator, the display in the Info menu switches over to
"A" (amperes). The primary current is always displayed in "A" on the main
screen or with "0" if no primary current is specified.
The exact display for each setting is shown in the table on page 71:

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Setting parameter Current feed Display

Primary Secondary Power Info screen Main screen
current current supply Primary/secondary
current
no Unknown 1A 100% 0A
parameterisation
no 1A 1A 1A 0A
parameterisation
50 A Unknown 1A 100 % 50 A
(of primary current) (of primary current)
50 A 1A 1A 1A 50 A

Table 32 Example of unit displayed: % / A

Setting range Step size Factory settings

0 A - 9.999 A 1A 0A
Table 33 Setting range for primary transformer current

To set the primary transformer current, proceed as described below:

1. MENU key > Configuration > Data Of Meas. Trf.

> 2x NEXT
 Primary Current

2. Press F1 to increase the value or F5 to decrease

it.

3. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

4. Press F1 to increase the value or F5 to decrease

it.

5. Press ENTER.
The primary transformer current is now set.

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 5 Functions and Settings

5.3.1.4 Setting the current transformer connection

The current transformer terminal must be selected in order to obtain the correct
value on the display. If the "CT Terminal" is set to "Unknown", the percentage
value is shown. However, if a terminal (1 A or 5 A) is selected, the absolute
value in "A" (amps) is displayed.
To set the current transformer connection, proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

> 3x NEXT
 CT Terminal

2. Press the F1 key or F5 key to select the required

terminal.

3. Press ENTER.
The current transformer connection is now set.

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5 Functions and Settings

5.3.1.5 Setting the phase angle for the current/voltage transformer

The normal measuring circuit values can be set as follows:

System Setting Display

Single-phase 0 0 1PH
Three-phase 0 0 3PH
Three-phase 90 90 3PH
Three-phase 30 30 3PH
Three-phase -30 -30 3PH
Table 34 Setting options for the measuring circuits

Circuit a:

Figure 11 Circuit a - phase angle to be set 0;1PH

Voltage transformer VT connected to phase and neutral. Current transformer

CT looped in phase. Voltage VU current IU are in phase. The line phase voltage
drop is determined by current IU.

Circuit a:

Figure 12 Circuit a - phase angle to be set 0;3PH

Voltage transformer VT connected to U and N. Current transformer CT looped

in U. Current IU and voltage VU are in phase. The line phase voltage drop is
determined by current IU.

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 5 Functions and Settings

Circuit b:

Figure 13 Circuit b - phase angle to be set 0;3PH

Voltage transformer VT connected to U and V. Current transformer CT1 looped

in U and CT2 in V. Current transformer CT1and CT2 are connected crosswise in
parallel (current summation IU + IV). Current IU+ IV and voltage VU V are in phase.
The line phase voltage drop is determined by current (IU + IV)/v3.

Circuit c:

Figure 14 Circuit c - phase angle to be set 90;3PH

Voltage transformer VT connected to U and V. Current transformer CT looped

in W. Current IW leads voltage VU V by 90°. The line phase voltage drop is deter-
mined by current IW.

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5 Functions and Settings

Circuit d:

Figure 15 Circuit d - phase angle to be set 30;3PH

Voltage transformer VT connected to U and V. Current transformer CT looped

in V. Current IV lags behind voltage VU V by 30°. The voltage drop of one line
phase is determined by current IV.

Circuit e:

Figure 16 Circuit e - phase angle to be set -30;3PH

Voltage transformer VT connected to U and V. Current transformer CT looped

in U. Current IU leads voltage VU V by -30°. The voltage drop of one line phase
is determined by current IU.
To set the phase angle for the measured transformer circuit, proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

> 4x NEXT
 Meas. Transformer Circuit

2. Press the F1 key or F5 key to select the required

phase.

3. Press ENTER.
The phase is now set.

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 5 Functions and Settings

5.3.1.6 Setting the voltage display kV / V

If the display is switched to kV, the measurement and setting values in the
device are converted to the primary side of the voltage transformer and dis-
played accordingly. The voltage display has already been set during commissi-
oning. However, the primary side is always displayed in kV and the secondary
side always in V.

It is only possible to change from V to kV if all the transformer data have been
entered.

To change the desired voltage display, proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

> 5x NEXT
 Display kV / V

2. Press the F1 or F5 keys to select the units kV or

V.

3. Press ENTER.
The voltage display is now set.

5.3.1.7 Setting the current display unit % / A

The limit values for overcurrent and undercurrent can be displayed in percenta-
ges or in amperes as required.
To set the unit to % / A , proceed as follows:

1. MENU key > Configuration > Data Of Meas. Trf.

> 6x NEXT
 Display % / A

2. To select the unit, press the F1 key for "A"

amperes or the F5 key "%" for percentages.

3. Press ENTER.
The required unit is now set.

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5 Functions and Settings

5.3.2 General

This submenu enables general settings to be made on the device. Some set-
ting, such as e.g. language, have already been specified during commissioning.
The following settings can be changed:
• Language
• Regulator ID
• Baud rate
• Pulse duration
• Operation counter
• Device LED
• Keyboard lock
• Monitoring
• Motor runtime
• Manual and automatic mode
• Local and Remote

MENU key > Configuration > General

F3
F4

Each of the settings is described in more detail in the following sections.

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 5 Functions and Settings

5.3.2.1 Setting the language

The required display language can be set or changed. The following languages
are available:
• English
• German
• French
• Spanish
• Italian
• Portuguese

To set the required language, proceed as follows:

1. MENU key > Configuration > General

 Language

2. Press the F1 key or F5 key to select the required

language.

3. Press ENTER.
The required display language is now set.

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5 Functions and Settings

5.3.2.2 Setting the regulator ID

The regulator ID consists of a 4 digit sequence which serves as an additional
identification feature for the TAPCON® voltage regulator. The ID applies only to
the visualisation (TAPCON-trol Software). If you do not set the regulator ID, then
the serial number and firmware version are the only identification features.
The regulator ID ensures that the connection between the visualistion software
on a PC and a specific voltage regulator is established.
During online communication the software running on the PC queries this ID
and compares it with the regulator data available. This enables accurate alloca-
tion of data or parameters in the database.
To set the regulator ID, proceed as follows:

1. MENU key > Configuration > General >

1x NEXT
 AVR ID

2. Press F1 to change the first digit.

If you wish to enter a multidigit sequence, continue

to step 3. If you do not wish to enter additional
digits, proceed to step 7:

3. Press the F1 key repeatedly (> 9) until a further

digit position appears.

4. Press F4 in order to mark any decimal point

which needs to be changed.
 The required digit is highlighted and can be
changed.

5. Press F1 or F5 to change the digit.

6. Repeat steps 3 to 5 until all required digits have

been entered.

7. Press ENTER.
The regulator ID is now set.

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 5 Functions and Settings

5.3.2.3 Setting the baud rate

This submenu can be used to specify the baud rate for the COM1 interface
(communication to TAPCON-trol Software). The following values can be set:
• 9600 baud
• 19200 baud
• 38400 baud
• 57600 baud

To set the baud rate, proceed as follows:

1. MENU key > Configuration > General >

2x NEXT
 Baud Rate

2. Press the F1 key or F5 key to select the required

baud rate.

3. Press ENTER.
The baud rate is now set.

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5 Functions and Settings

5.3.2.4 Setting the Raise/Lower switching pulse time

This submenu can be used to set the duration of the switching pulse for the
motor drive unit
For standard operation, the minimal time T1 or T2 always occurs between the
switching pulses. If the R/L switching pulse time is set to e.g. 1.5 seconds, then
a 1.5 second long switching pulse takes place (see Figure 17) after the set
delay time T1 or T2 has passed.
In the Quick Tap mode the next earliest switching pulse takes place after
1.5 seconds (see Figure 18 on page 82).
If the R/L switching pulse time is set to 0, then a continuous pulse is issued.

If the motor drive unit does not start using the default setting (1.5 seconds),
then increase the pulse time.

TI TI

T1 T1 T1
0
t [s]

1 2 3 4
Figure 17 Switching pulse in standard operating mode

1 T1 = Set delay time for switching pulse (40 seconds)

2 First R/L switching pulse
3 TI = Switching pulse duration (1.5 seconds)
4 Earliest subsequent switching pulse (after 40 seconds)

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 5 Functions and Settings

TI TI TI

0
t [s]

1 2 3

Figure 18 Switching pulse in Quick Tap mode

1 First R/L switching pulse

2 T1 = Set time for switching pulse

3 Earliest time for the next R/L switching pulse

Setting range Step size Factory settings

0 s - 10 s 0.1 s 1.5 s
Table 35 Setting range for R/L switching pulse time

To set the pulse time, proceed as follows:

1. MENU key > Configuration > General

> 3x NEXT
 Pulse time

2. Press the F1 key or F5 key to set the required

pulse time.

3. Press ENTER.
The R/L pulse time is now set.

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5 Functions and Settings

5.3.2.5 Operation counter

As soon as a switching operation is initiated by the TAPCON® 230 basic, the
TAPCON® 230 basic receives feedback via the " Motor running" signal. This
detects whether the motor is active. The tap-change operation counter counts
the number of pulses of the motor drive unit if a GPI has been parameterised to
"Motor running".
To activate this display, proceed as follows:

 MENU key > Configuration > General

> 4x NEXT
 Operation Counter

5.3.2.6 Switching the background illumination for the display on/off

If this function is activated, the display is automatically dimmed if no key is
pressed within a period of 15 minutes. However, the display can still be read.
Activating this function increases the lifespan of the display. The display returns
to full brightness by pressing any key.

1. MENU key > Configuration > General

> 5x NEXT
 Display Dimming

2. Press the F1 key or F5 key to switch on (ON) /

switch off (OFF) the light intensity.

3. Press ENTER.
The background illumination on the display is now
activated/deactivated.

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 5 Functions and Settings

5.3.2.7 Activating/deactivating the automatic key lock

If the automatic key lock is activated, then the device locks automatically after
15 minutes if no key has been pressed. This function can be activated or deac-
tivated as required.
To activated/deactivate the key lock, proceed as follows:

1. MENU key > Configuration > General

> 6x NEXT
 Key Lock

2. Press the F1 or F5 keys to activate (ON)/

deactivate (OFF) the automatic key lock.

3. Press ENTER.
The key lock is now activated/deactivated.

5.3.2.8 Disabling function monitoring

If the measured value leaves the set bandwidth (set value +/- bandwidth) for
more than 15 minutes, the function monitoring relay is activated after 15 minu-
tes. This results in a message alert on the display which is only reset when the
measured value returns within the current bandwidth.
If there is no measured voltage (i.e. < 30 V), then the measured value is outside
the bandwidth and the relevant relay is also activated. This function can be
deactivated if required, in case the measured voltage falls below 30 V:

1. MENU key > Configuration > General

> 7x NEXT
 Function Monitoring

2. Press the F1 key or F5 key to switch on (ON) /

switch off (OFF) the function monitoring.

3. Press ENTER.
The function monitoring for voltages < 30 V is now
activated/deactivated.

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5.3.2.9 Setting the motor runtime

The motor drive runtime is monitored by the voltage regulator via the "Motor
running" input. This input is not parameterised at the factory and must first be
assigned by the user. The function of the runtime monitoring is described in
more detail using an example in the following section and in Figure 19 on
page 86:

To obtain the correct function, the relevant GPIs and GPOs (see position num-
bers 1 to 4 in in Figure 19) must first be correctly parameterised and connec-
ted. The procedure for parameterising the GPIs and GPOs is given in
Section 5.3.3.

As soon as the motor is running, the "motor running" feedback signal is received
(1; 6) The motor then runs for approx. 5 seconds. If the motor runs for longer
than the specified motor runtime (runtime monitoring), the regulator conti-
nuously activates the relay "motor runtime exceeded" (3). At the same time, the
"trip motor protection switch" relay (2) is activated for approx. 1.5 seconds and
therefore emits a pulse (7; 8). The "trip motor protection switch" pulse emitted
by the relay should give a signal at the "trip motor protection switch" GPI. In
other words, the motor protection switch should be triggered (4).
As soon as the motor protection switch is switched on, the "Motor protection
switch triggered" signal should disappear and the "motor runtime exceeded"
relay should therefore be opened again.

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 5 Functions and Settings

If the pulse from the "Trigger motor protection switch" relay does not trigger the
motor protection switch, then the "pulse" will be issued as often as required until
the "Trigger motor protection switch" relay is activated or the motor protection
switch is switched on.

5 6 7 8 9

Figure 19 Motor runtime set to 10 seconds

1 GPI feedback signal: "Motor running"

2 GPO signal: "Trigger motor protection switch"

3 GPO signal: "Motor runtime exceeded"

4 GPI feedback signal: "Motor protection switch in motor drive unit

triggered"

5 Motor drive unit stationary

6 Feedback signal: Motor running

7 Feedback signal: Motor runtime exceeded

8 Message: Motor protection switch triggered

9 Feedback signal: Motor protection switch in motor drive unit triggered

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5 Functions and Settings

Setting range Step size Factory settings

0 s - 30 s 0.1 s 0s
Table 36 Setting range for motor runtime

To set the motor runtime, proceed as follows

If the runtime monitoring is set to "0.0s" this equates to it being switched off.

1. MENU key > Configuration > General >

8x NEXT
 Motor Runtime

2. Press F4 in order to mark any decimal point

which needs to be changed.
 The required position is now highlighted and
the value can be changed.

3. Press F1 to increase the value or F5 to decrease

it.

4. Press ENTER.
The motor runtime is now set.

5.3.2.10 Activating manual/automatic mode

This parameter has the same functions as the MANUAL key for manual mode
and the AUTO key for automatic mode on the front panel of the device. Manual
or automatic mode can be set using the keys or via the display.
To activate manual or automatic mode, proceed as follows:

1. MENU key > Configuration > General

> 9x NEXT
 Manual / Auto

2. Press the F1 key or F5 key to activate the

manual (ON) or automatic (OFF) modes.

3. Press ENTER.
Manual or automatic mode is now set.

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 5 Functions and Settings

5.3.2.11 Activating Local/Remote

This parameter has the same function as the REMOTE key on the front panel
of the device. The "REMOTE" function can be set using the appropriate key or
via the display.
If "Local" is activated, the device can be operated directly using the front panel,
while with "Remote", inputs can only be made via remote control.
To activate "Local" or "Remote", proceed as follows:

1. MENU key > Configuration > General

> 10x NEXT
 Local / Remote

2. Press the F1 key or F5 key to activate "Local"

(ON) or "Remote" (OFF).

3. Press ENTER.
Local or Remote is now set.

5.3.3 Assigning freely configurable inputs/outputs

This section describes the user inputs and outputs. Any function can be assig-
ned to either an input or output if required.
MENU key > Configuration > User I/Os

F4 F4

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5 Functions and Settings

5.3.3.1 Inputs
The following functions are available for the GPIs:

F u n ctio n o p tio n s De scrip tio n o f fu n ctio n s

1 O ff as s ignm ent deac tivated
2 Rem ote/Loc al A s s igns " loc al c ontrol / rem ote c ontrol"
3 B loc k ing A s s igns " bloc k ing"
4 Q uic k Tap T1/T2 deac tivated Tap c hange tak es plac e
im m ediately if value falls below or ex c eeds
bandwidth
5 M P S tripped A s s igns feedbac k s ignal " M P S tripped"
6 M D in progres s A s s igns feedbac k s ignal " m otor running"
7 DV L 2 A s s igns " S et value 2 ac tivation"
8 DV L 3 A s s igns " S et value 3 ac tivation"
9 B lk V rais e B loc k s all rais e operations
10 B lk V lower B loc k s all lower operations
Table 37 Function options for GPIs

The procedure for assigning the functions is described in the following sections.

5.3.3.1.1 Assign/deactivate GPI 1 - X4:13

To assign a function to or deactivate the GPI 1 - X4:13, proceed as follows:

1. MENU key > Configuration >

User I/Os
 GPI 1 - X4:13

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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 5 Functions and Settings

5.3.3.1.2 Assign/deactivate GPI 2 - X4:14

To assign a function to or deactivate the GPI 2 - X4:14, proceed as follows:

1. MENU key > Configuration >

User I/Os > 1x NEXT
 GPI 2 - X4:14

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.3.1.3 Assign/deactivate GPI 3 - X4:15

To assign a function to or deactivate the GPI 3 - X4:15, proceed as follows:

1. MENU key > Configuration >

User I/Os > 2x NEXT
 GPI 3 - X4:15

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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5 Functions and Settings

5.3.3.1.4 Assign/deactivate GPI 4 - X4:16

Quick Tap is a pre-set value for GPI4 - X4:16 which can basically be paramete-
rised on all GPIs in order to deactivate the delay times T1 and T2.
To assign a function to or deactivate the GPI 4 - X4:16, proceed as follows:

1. MENU key > Configuration >

User I/Os > 3x NEXT
 GPI 4 - X4:16

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.3.1.5 Assign/deactivate GPI 5 - X4:17

The voltage level 2 in the GPI 5 - X4:17 is a preset default value.
To assign a function to or deactivate the GPI 5 - X4:17, proceed as follows:

1. MENU key > Configuration >

User I/Os > 4x NEXT
 GPI 5 - X4:17

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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 5 Functions and Settings

5.3.3.1.6 Assign/deactivate GPI 5 - X4:18

To assign a function to or deactivate the GPI 5 - X4:18, proceed as follows:

1. MENU key > Configuration >

User I/Os > 5x NEXT
 GPI 6 - X4:18

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.3.2 Outputs
A relay can be assigned a function using the GPOs. The following functions are
available for the GPOs:

Function options Description of functions

1 Off Assignment deactivated
2 Local/Remote Message: Assign "local control / remote control"
3 Undervolt. Message: Assign "undervoltage blocking"
4 Overvolt. Message: Assign "overvoltage blocking"
5 Undercurr. Message: Assign "undercurrent blocking"
6 Overcurr. Message: Assign "overcurrent blocking"
7 DVL 1 Message: Assign "voltage level 1"
8 DVL 2 Message: Assign "voltage level 2"
9 DVL 3 Message: Assign "voltage level 3"
10 Trip MPS Message: Assign "motor protection switch
tripped"
11 MD runtime> Message: Assign "motor runtime"
12 MD in progr. Message: Assign "motor running"
13 Bandwidth < Message: Assign "lower bandwidth exceeded"
14 Bandwidth > Message: Assign "upper bandwidth exceeded"
15 GPI 1 Message: GPI 1 active
16 GPI 2 Message: GPI 2 active
17 GPI 3 Message: GPI 3 active
18 GPI 4 Message: GPI 4 active
19 GPI 5 Message: GPI 5 active
20 GPI 6 Message: GPI 6 active
Table 38 Function options for GPOs

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5 Functions and Settings

The procedure for assigning the functions is described in the following sections.

5.3.3.2.1 Assign/deactivate GPO 1 - X1:4

To assign a function to or deactivate the GPO 1 - X4:9, proceed as follows:

1. MENU key > Configuration >

User I/Os > 6x NEXT
 GPO 1 - X4:9

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.3.2.2 Assign/deactivate GPO 2 - X1:4

To assign a function to or deactivate the GPO 2 - X4:12, proceed as follows:

1. MENU key > Configuration >

User I/Os > 7x NEXT
 GPO 2 - X4:9

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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 5 Functions and Settings

5.3.4 LED selection

The settings in this subgroup can be used to assign an input or function to the
free LEDs. If an event occurs, the LED is activated, providing that the relevant
function has been set.
To label the LED, the label strip underneath can be removed and labelled indi-
vidually (e.g. using transferrable lettering).
MENU key > Configuration > LED Selection

F4
F5

An overview of the functions which can be assigned is given on the following

page.

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5 Functions and Settings

The following functions are available for the LEDs:

Function options Description of functions

1 Off LED deactivated
2 GPI 1 LED lights up if GPI 1 input is activated

3 GPI 2 LED lights up if GPI 2 input is activated

4 GPI 3 LED lights up if GPI 3 input is activated

5 GPI 4 LED lights up if GPI 4 input is activated

6 GPI 5 LED lights up if GPI 5 input is activated

7 GPI 6 LED lights up if GPI 6 input is activated

8 GPO 1 LED lights up if relay output for GPO 1 is

activated
9 GPO 2 LED lights up if relay output for GPO 2 is
activated
10 Undercurr. LED lights up in case of undercurrent
11 MPS tripped LED lights up as soon as MSS is
triggered
12 Blocking LED lights up in case of blocking
13 Bandwidth < LED lights up as soon as lower
bandwidth exceeded
14 Bandwidth > LED lights up as soon as upper
15 DVL 1 LED lights up as soon as voltage level 1
is activated
16 DVL 2 LED lights up as soon as voltage level 2
is activated
17 DVL 3 LED lights up as soon as voltage level 1
is activated
18 Funct. Monit. LED lights up as soon as "monitoring"
message is present
19 Remote LED lights up as soon as REMOTE is
activated
20 Local LED lights up as soon as LOCAL is
activated
21 Auto LED lights up as soon as automatic
mode is activated
22 Manual LED lights up as soon as manual mode
is activated
Table 39 Function options for LEDs

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 5 Functions and Settings

A description of how to assign each of the functions is given in the sections

which follow.

5.3.4.1 Assigning LED 1

A function can be assigned to "LED 1" if required. As soon as the assigned
event occurs, "LED 1" lights up.
To assign a function to "LED 1", proceed as follows:

1. MENU key > Configuration > LED Selection

 LED 1

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.4.2 Assigning LED 2

A function can be assigned to "LED 2" if required. As soon as the assigned
event occurs, "LED 2" lights up.
To assign a function to "LED 2", proceed as follows:

1. MENU key > Configuration > LED Selection >

1x NEXT
 LED 2

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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5 Functions and Settings

5.3.4.3 Assigning LED 3 yellow

A function can be assigned to "LED 3 yellow" if desired. As soon as the assig-
ned event occurs, "LED 3 yellow" lights up. LED 3 is a dichromatic LED.
To assign a function to "LED 3 yellow", proceed as follows:

1. MENU key > Configuration > LED Selection >

2x NEXT
 LED 3 yellow

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.4.4 Assigning LED 3 green

A function can be assigned to "LED 3 green" if desired. As soon as the assigned
event occurs, "LED 3 green" lights up. LED 3 is a dichromatic LED.
To assign a function to "LED 3 green", proceed as follows:

1. MENU key > Configuration > LED Selection >

3x NEXT
 LED 3 green

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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 5 Functions and Settings

5.3.4.5 Assigning LED 4 red

A function can be assigned to "LED 4 red" if desired. As soon as the assigned
event occurs, "LED 4 red" lights up. LED 4 is a dichromatic LED.
To assign a function to "LED 4 red", proceed as follows:

1. MENU key > Configuration > LED selection >

4x NEXT
 LED 4 red

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

5.3.4.6 Assigning LED 4 yellow

A function can be assigned to "LED 4 yellow" if desired. As soon as the assig-
ned event occurs, "LED 4 yellow" lights up. LED 4 is a dichromatic LED.
To assign a function to "LED 4 yellow", proceed as follows:

1. MENU key > Configuration > LED selection >

5x NEXT
 LED 4 yellow

2. Press the F1 key or F5 key repeatedly until the

required function appears in the display.

3. Press ENTER.
The function is now assigned.

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5 Functions and Settings

5.4 Info

This menu item contains general information on the voltage regulator. In addi-
tion, there is information on:
• Measured values
• Calculated values
• Functional reliability of the LEDs (LED test)
• MIO inputs
• MIO outputs
• Default parameters
• Memory overview
• Event overview
To make things easier to find, subgroups are formed from related information.
MENU key > Info

F5

Each of the information displays is described in the following sections.

5.4.1 Displaying the Info Screen

Information on the device can be viewed here. The following information is dis-
played:
• Device model
• Firmware version number
• Serial number
• RAM - working memory
• Additional cards
To view the information on the device, proceed as described on the following
page:

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 5 Functions and Settings

MENU key > Info

 Info

5.4.2 Displaying measurement values

The current measurement values can be viewed here. The following measure-
ment values can be displayed:
• Voltage U in V and kV
• Current I in % and A
• Phase
• P measured

The values to the right (see figure below) of the voltage, current and power are
only displayed if the transformer data have been entered previously.

For "Phase" measurement, the actual measured phase (in Figure: -0.6°) is
given on the left. The phase converted by the measured transformer circuit
(here in Figure = 359.3°) is shown on the right.
To display the measurement values, proceed as follows:

MENU key > Info > 1x NEXT

 Measurement Values

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5 Functions and Settings

5.4.3 Display calculated values

The calculated values can be viewed here. Values displayed:

• I active power in A
• I reactive power in A
• S in MVA
• Q in Mvar
• CosPhi
• Op. Cnt. (Operation Counter)

The values on the right (see figure below) are only displayed if the transformer
data have been entered previously.

To display the calculated values, proceed as follows:

MENU key > Info > 2x NEXT

 Calculated Values

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 5 Functions and Settings

5.4.4 Carry out LED test

An LED function test can be carried out based on the information displayed.
This checks whether all the LEDs are functioning
To carry out the LED test, proceed as follows:

1. MENU key > Info > 3x NEXT

 LED test

2. To carry out the function test, press any F key for

the required LED (see Table 40).

Key LED no. LED

F1 LED 1 AUTO
F2 LED 2 MANUAL
F3 LED 3 LOWER
F4 LED 4 RAISE
F5 LED 5 >I
ENTER All LEDs All LEDs
Table 40 Selecting the LEDs for testing

5.4.5 Displaying MIO inputs

The "MIO Inputs" displays the status of each of the optocoupler inputs. As soon
as a continous signal is at the input, it is shown in the display with a "1". "0" indi-
cates no signal at the input.
To display "MIO Inputs", proceed as follows:

MENU key > Info > 4x NEXT

 MIO inputs

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5 Functions and Settings

5.4.6 Displaying MIO outputs

"MIO Outputs" displays the status of each of the relays. As soon as a relay is
activated, it is shown as a "1" in the display. With "0", the relay is not activated.
To display "MIO Outputs", proceed as follows:

MENU key > Info > 5x NEXT

 MIO outputs

5.4.7 Resetting default parameters

"Default Parameter" resets the settings to the factory settings.

To reset the parameters, proceed as follows:

Resetting the parameters to the factory settings permanently deletes your

parameters. The language is reset to the original (English).

1. MENU key > Info > 6x NEXT

 Default Parameter

2. Press the F3 key and ENTER simultaneously.

 "Default parameter active" is displayed.
All parameter have now been reset to the factory
settings.

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 5 Functions and Settings

5.4.8 Displaying Memory Overview

Memory overview can be used to display various inputs with the relevant num-
ber of records. They are only used for service checks and are not relevant for
operation. The following entries can be displayed:
• Paramater File
• Event Data Bits
• Flash File
• Events

To display the entries, proceed as follows:

1. MENU key > Info > 7x NEXT

 Memory Overview

2. Press the F1 key or F5 key for the required entry.

 The relevant number of records is displayed.

5.4.9 Event Overview

The event overview can be used to display the number of red or yellow events.
The following events can occur:
• Undervoltage
• Overvoltage
• Overcurrent
• Motor protection switch triggered
• Blocking
• Undercurrent
• Function Monitoring
• Motor runtime exceeded
• GPI parameter error (please read the following section)

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5 Functions and Settings

The "GPI parameterisation error" event occurs if multiple inputs have been
parameterised with the same function. If this event occurs, check all GPIs for
correct function assignment and correct if necessary. Make sure that only one
function is parameterised on one GPI.
To view the event overview, proceed as follows:

MENU key > Info > 8x NEXT

 Event Overview

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 5 Functions and Settings

5.5 Summary of setting ranges

This section contains a table summarising all setting values used for paramete-
risation:

Setting range Step size Factory settings

Voltage level 1/2/3 49 V - 140 V 0.1 V 100 V
0 kV - 9999 kV 1 kV 1 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Bandwidth 0.5% - 9% 0,01% 2%
Delay time T1 0 s - 600 s 1s 40 s
Delay time T2 1 s - 10 s 0.1 s 10 s
V< undervoltage blocking 60% - 100% 1% 90%
from voltage level
V< undervoltage delay 0 s - 20 s 0.1 s 10 s
V> overvoltage blocking 100% - 140% 1% 110%
from voltage level
I> overcurrent blocking 50% - 210% 1% 110%
I< undercurrent blocking 0% - 210% 1% 0%
Ohmic voltage drop Ur -25 V - 25 V 0.1 V 0V
Inductive voltage drop Ux -25 V - 25 V 0.1 V 0V
Z compensation (voltage rise) 0% - 15% 0,1% 0%
from voltage level
Z compensation (ΔV limit) 0% - 15% 0,1% 0%
from voltage level
Primary transformer voltage 0 kV - 9999 kV 1 kV 0 kV
999.9 kV 0.1 kV
99.99 kV 0.01 kV
Secondary transformer voltage 57 V - 123 V 0.1 V 100 V
Primary transformer current 0 A - 9.999 A 1A 0A
R/L switching pulse time 0 s - 10 s 0.1 s 1.5 s
Motor runtime 0 s - 30 s 0.1 s 0s
Table 41 Summary of setting ranges

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6 Fault elimination

6 Fault elimination

If faults occur in the TAPCON® 230 basic during operation, these can usually
be remedied by the user. The following table is intended to provide assistance
in recognising and remedying faults.

Fault Characteristics Detail Cause Remedy

description
No control in Local/Remote
AUTO switch in motor
drive switched to
LOCAL

Blocking Internal Undervoltage blocking active

Overcurrent blocking active
Negative power lock active
Negative power flow Reverse polarity of current
transformer
User inputs parameterised Function may only be
twice parameterised to one user input
Undercurrent blocking active
Overvoltage blocking active
External Activated by user
input
NORMSET active Carry out manual tap-change
operation
No AUTO/MANUAL Parameter error Update parameter
display Reset to factory setting

Tolerance band too Calculate tolerance band:

high Step voltage x 100
Nominal voltage
Unexplained Compensation LDC setting
tap change activated Z compensation
Display shows Relays chatter Switch off and on
static or freezes

MMI Keys MANUAL and AUTO do Parameter error

not light up
Parameter update; Reset to
factory setting
Does not switch between REMOTE selected
MANUAL/AUTO
Reacts with delay Dependent on Software
package
Display Blue screen Contrast incorrectly set Set using potentiometer
in front panel
No function No power supply
Display faulty Contact MR
Power supply faulty
Fuse faulty
Converter faulty
Filter faulty

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 6 Fault elimination

Fault Characteristics Detail Cause Remedy

description
MMI Static or frozen display CPU error Restart
Contact MR to replace CPU
Repeated start-up Firmware fault Firmware update
Varying brightness Varying display Deactivate screensaver
amongst several regulators loads

LEDs Freely programmable LED Function selected in menu

is illuminated
LED flashes irregularly Signal discontinuous
Intermittent DC voltage
COM 1 Cannot connect to PC Baud rate in
MENU/Configuration/
General
RS232 interface Use cable supplied
USB interface Use USB/RS232 converter
Hardware features
Terminals Connector cannot be Comply with coding
plugged in
Measurement Measured voltage No measured value Voltage transformer not
values connected
Connection has no contact
to the terminal
Insulation trapped
Wire not inserted
far enough
Automatic fuse triggered
Bus interruption (internal)
MIO card faulty
CPU card faulty
Measured value too high Display set to kV?
Ratio
Harmonic content too high Use filter
MIO card faulty
Adjustment error
Measured value too low Display set to kV
Ratio
MIO card faulty
Adjustment error
Voltage drop on Check voltage on terminal 1/2
measuring lead
Measured value fluctuates Interference
on measuring lead
Leads laid in parallel cause Increase distance
interference
Influenced by Install filter
switching operations
Transformer voltage Secondary voltage <100 - 110>
range
Calculate using rule of three

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6 Fault elimination

Fault Characteristics Detail Cause Remedy

description
Measurement Measured current No measured value Current transformer
values not connected
Front bus interruption
MIO card faulty
CPU card not inserted
next to MIO card
Short-circuit jumper
not removed
No measured current Ratio
Harmonic content too high Use filter
MI card(s) faulty
Adjustment error
Incorrect input
connected
Incorrect input selected
Incorrect input
connected
Incorrect input selected
Measured value too low Is display A set?
Ratio
MI card(s) faulty
Adjustment error
Incorrect input connected
Incorrect input selected
Phase angle V/I Meas. Transformer Circuit
Meas. Transformer Circuit Compare with system connection
incorrectly selected diagram
Comply with operating instructions
Transformer incorrectly Compare measurement values on
connected information screen
Exchange current transformer
connection
General fault No function Fuse blown Fit new fuse

No supply voltage

Blue light illuminated No firmware loaded

CPU faulty
Relays chatter High EMC loading
Supply voltage too low

Controller is Software update

rebooting
No AUTO/MANUAL Parameter error Update parameter
display Reset to factory setting

Digital input not Info screen displays 0 Connector has no contact Plug in firmly
present Info screen switches Intermittent DC voltage
being used
Customised Function hidden Factory setting present See connection diagram
IOs
Double Factory setting overwritten Carry out parameter change
assignment with visualisation

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 6 Fault elimination

Fault Characteristics Detail Cause Remedy

description
Set value Set value 2/3 not Set value 2/3 not
specification selectable parameterised
on GPIs
Set value at 49 V
Set value at ?? Current loops 4 - 20 mA Press F3+F4 on Info screen
interrupted
Parameter error Parameter change by MR
Digital Signal Intermittent DC voltage
inputs discontinuous

Signal not L not connected

recognised

No solution Contact MR. Please have the following data to hand:

• Serial number
• Type label (located on right side when viewed from the front)
• Firmware version
• MENU
• INFO
• Date and time
• Please download additional data from TAPCON-trol (PARAMRAW.CSV using HyperTerminal)

Please provide answers to the following questions:

• Has a firmware update been carried out?
• Has a parameter update been carried out?
• Has there been a Hardware upgrade?
• Has there previously been a problem with this device?
• Has MR already been contacted about this matter?

Table 42 Fault elimination

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7 Technical data

7 Technical data

Electrical safety
EN 61010-1 Safety requirements for electrical measurement and control
equipment and laboratory instruments
IEC 61131-2 Insulation test with operating frequency
350 VAC – 5870 VAC (depending on the operating voltage of the
power circuit)
IEC 60255 Insulation test with impulse voltage 5 kV, 1.2 / 50 μs
VDE 0435 Short-time current and continuous rating of the current transformer
inputs
100 x In/1 s and 2 x In/continuous
EMC tests
IEC 61000-4-2 Electrostatic discharges (ESD) 8 kV /15 kV
IEC 61000-4-3 Electromagnetic fields (HF) 20 V/m 80-3000 MHz
IEC 61000-4-4 Fast transients (burst) 6.5 kV
IEC 61000-4-5 Surge transient immunity 2 kV (line/line)
4 kV (line/earth)
IEC 61000-4-6 HF interference immunity (lines) 10 V, 150 kHz – 80 MHz
IEC 61000-4-8 Power frequency magnetic field immunity 1000 A/m
EN 61000-6-2 Immunity requirements for industrial environments
EN 61000-6-4 Emission standard for industrial environments
Environmental durability tests
DIN EN 60529 Determination of protection class for "protection against contact,
ingress of foreign objects and water for electrical equipment" Level
IP54
IEC 60068-2-1 Dry cold -25 °C / 16 hours
IEC 60068-2-2 Dry heat +70 °C / 16 hours
IEC 60068-2-3 Constant moist heat
+40 °C / 93% / 21 days
IEC 60068-2-30 Cyclical moist heat (12 + 12 hours)
+55 °C / 93% and + 25 °C / 95% / 6 cycles
Mechanical stability
IEC 60068-2-31 Drop and topple, unpacked 100 mm fall height
IEC 60068-2-32 Free fall, unpacked 250 mm fall height
IEC255-21-1 Class1 Bounce test
IEC255-21-2 Class1 Shock and bump test
IEC255-21-3 Class1 Seismic test
Table 43 Technical data

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www.reinhausen.com ©Maschinenfabrik Reinhausen GmbH Tel: +49 (0)941 4090 0
Falkensteinstrasse 8 Fax: +49 (0)941 4090 7001
93059 Regensburg, Germany e-Mail: [email protected]

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