Z-WP-1000

Windsor® Probe System

Operator’s Manual

Original Instructions: Revision July 2018

Notice

The James® Instruments Windsor® Probe System has been tested in

accordance with the EU regulations governing Electro-Magnetic
compliance and it meets required directives.

Windsor® Probe System is a registered trademark of James® Instruments

Inc. and is property of its respective owner.

© 2018 James® Instruments Inc. All rights reserved.

No part of this publication may be reproduced, stored in a retrieval system,

or transmitted, in any form, or by any means, mechanical, electronic,
photocopying, recording, or otherwise, without prior written permission of
James® Instruments.

No patent liability is assumed with respect to the use of the information

contained herein. Moreover, because James ® Instruments is constantly
striving to improve its high-quality products, the information contained in
this manual is subject to change without notice. Every precaution has been
taken in the preparation of this manual. Nevertheless, James ® Instruments
assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained
in this publication.
We: James Instruments Inc.
Of: Chicago, IL
In accordance with the following Directive(s):
2006/42/EC The Machinery Directive
2006/95/EC Low Voltage Directive

hereby declare that:

Equipment Windsor® Probe System
Model Number Z-WP-1000

is in conformity with the applicable requirements of the following

documents.

Ref. No. Title Edition/date

ASTM C803-03 Standard Test Method for Penetration 2016
Resistance of Hardened Concrete.

EN 61000-6-3 Electromagnetic compatibility (EMC). Generic 2007

standards. Emission standard for residential,
commercial and light-industrial environments

EN 61000-6-2 Electromagnetic Compatibility (EMC) 1999

Part 6-2: Generic Standards—Immunity
for Industrial Environments

ANSI A10-3 Powder Actuated Fastening Systems. 1995

BS 1881-207 Testing concrete. Recommendations for the 1992

assessment of concrete strength by
near-to-surface tests.

ACI 347 Recommended Practice for Concrete Formwork. 1978

I hereby declare that the equipment named above has been designed to
comply with the relevant sections of the above referenced specifications.
The unit complies with all applicable Essential Requirements of the
Directives.
Signed:

Name: Michael Hoag

Position: President, James Instruments Inc.
Location: Chicago, IL
On: 7/6/2018
 Contents

Table of Contents

Introduction....................................................................................... 1
Applications (Intended Use) .................................................... 2
Features .................................................................................. 2
Instrument Contents List .................................................................. 3
Contents List ............................................................................ 4
Probes ..................................................................................... 7
Mohs’ Test Kit .......................................................................... 8
Scratch Testing ................................................................... 8
Power Driver Overview .................................................................... 9
Instrument Functions ............................................................. 10
Loading the Driver ................................................................. 10
Selecting Power Level ........................................................... 16
Driving Probes ....................................................................... 17
Flat Surfaces ..................................................................... 17
Vertical Surfaces ............................................................... 18
Curved Surfaces ............................................................... 18
Electronic Measuring Unit Overview .............................................. 19
Instrument Functions ............................................................. 20
Determining Results .............................................................. 20
Recording Results ................................................................. 22
Probe Removal ...................................................................... 23
Electronic Measuring Unit .............................................................. 25
Control Panel Buttons ............................................................ 25
Title Screen ........................................................................... 26
Enter Setup ............................................................................ 27
Show Settings ........................................................................ 28
Calibrate ................................................................................ 29
Set Clock ............................................................................... 31
Set Settings ........................................................................... 32
Download Tests ..................................................................... 34
Show Tests ............................................................................ 35
Run Test ................................................................................ 36
Measure ................................................................................. 38
Standard Power Table ................................................................... 39
Low Power Table............................................................................ 42
Software Installation ....................................................................... 45
Where to Probe .............................................................................. 52
Troubleshooting ............................................................................. 54
Contents

Unit Will Not Power On .......................................................... 54

Maintenance ................................................................................... 56
Sample Test Form .......................................................................... 58
Safety ............................................................................................. 60
Specifications ................................................................................. 65
Warranty Information ...................................................................... 66
Repair Policy .................................................................................. 71
Introduction

Introduction

The Windsor® Probe System is designed to evaluate the

compressive strength of concrete. The system rapidly and
accurately determines the concrete compressive strength of a
structure by driving a probe into the concrete with a known amount
of force; the shallower the depth of probe penetration, the stronger
the concrete.
Improved and enhanced over 30 years, the system measures
concrete in a simple and effective manner. It has rugged assembly
for use in the construction environment and is designed to provide
the end user with a simple, straightforward answer.
This system has widespread uses in testing concrete in-situ, on
conventionally placed, sprayed or pre-cast concrete; on horizontal
or vertical slabs; on floors or overhead; or on fresh or mature
concrete. It is equally accurate at obtained results on horizontal or
vertical surfaces provided that the probe is perpendicular or at right
angles to the test surface.
The system is safe to use. The driver cannot be discharged unless
it is fully depressed with some force against the actuating template
that rests against the surface being tested.
The Windsor® Probe test has been approved by federal, state, and
municipal agencies as well as several foreign countries.

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 Introduction

Applications (Intended Use)

• Measures the compressive strength of concrete
accurately and effectively
• Monitors the strength for rehabilitation as concrete ages
• Determines the developing strength of concrete
• Measure Compressive Strength of concrete above
525 psi (3.62 MPa)

Features
• New electronic measuring system enhances accuracy
and efficiency
• Non-destructive and can be used with equal
effectiveness on fresh and mature concrete
• Measurement to 17,000 psi (110 MPa)
• Memory for data storage and uploading to PC
• Safe and reliable
• Does not allow for accidental discharge (even when
dropped) and does not have recoil
• Approved by municipalities in the United States, Asia,
and Europe, this system conforms to ASTM C-803, BS
1881 Part 207, ANSI A.10-3 ACI 347-78 and other
testing standards.

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Instrument Contents List

Instrument Contents List

Each James® Instruments Windsor® Probe System comes with the

following items included in the carrying case.

Figure 1a: Windsor® Probe System Contents

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 Instrument Contents List

Contents List

Item # Definition
1 Barrel Brush/Rod – Used to clean contaminants out of
the barrel after firing and to position test probes to Low
Power position.
2 Power Driver – Used to drive the steel probe into the
surface of the concrete.
3 Withdrawal Kit – Used to withdraw the probe from the
concrete surface.
4 (3) Single Probe Measuring Plates – Used to place
over the probe and against the concrete to take an
electronic depth reading.
5 Electronic Measuring Unit – Used to electronically
measure exposed probe length, correlate this reading
with an appropriate compressive strength value and
store the values for later use.
6 (2) Single Probe Firing Templates – Used to place
the power driver on to fire probe into concrete.
7 (2) Driver Heads – Used to screw onto the threaded
end of the probe prior to firing.
8 (3) Single Probe Measuring Caps – Replaces driver
head on fired probes and used to take measurements
of depth penetration.
9 ®
Checklist – Checklist of items completed by a James
Instruments Inc. technician prior to packaging the unit.
10 Calibration Certificate – Certificate to confirm that the
instrument has been calibrated to meet or exceed
published specifications.
11 (2) AA Batteries – Used to power the Electronic
Measuring Unit.
12 Case – Used to carry Windsor® Probe equipment and
accessories.

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Instrument Contents List

Figure 1b: Windsor® Probe System Contents

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 Instrument Contents List

Item # Definition
13 USB Cord – Serial cord used to connect the Windsor®
Probe to a PC to upload data.
14 Mohs’ Test Kit – Used to determine the Mohs’ value of
any aggregate (Scale of Hardness).
15 Wrench – Used with the withdrawal kit to extract the
steel probe from the concrete after firing.
16 CD Disk – Contains system upload program.
17 Whisk Broom – Used to clean the surface after driving
probes.
18 Three-Probe Template – Used to place or hang over
the first probe to determine the location of the
placement of additional probes. This ensures that any
subsequent probes are far enough apart from the initial
probe; so that if a weakness is created due to the initial
probe it won’t affect the reading of the subsequent fired
probes.

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Instrument Contents List

Probes
Used with a precise charge, probes are fired into a concrete surface
to measure the amount of penetration. This penetration amount is
then used to determine the compressive strength of the concrete.
Two probe styles are available: one for lightweight, low density
concrete with air filled aggregate and the other probe for more
standard mix designs. Also, two standard power settings facilitate
testing fresh concrete as well as mature mixes.
Two power settings are available: low and standard power. The low
power is used where concrete strength is less than 3,000 psi (19.4
MPa). The newly designed Silver probes can be used for high
performance concrete with strength up to 17,000 psi (110 MPa).
The probes are made of a high strength steel alloy, heat treated
and annealed to achieve a hardness of Rockwell C 48. Special
machining of each probe eliminates stress concentrations.
The Gold probe has a 56% greater cross-sectional area than the
Silver probe. The Gold probe is recommended for lightweight
concrete - less than 125 lbs/cu. ft. (2,003 Kg/M3) in density. The
Silver probe is used with concrete having a density greater than
125 lbs/cu. ft. (2,003 Kg/M3).
Probes are consumable items and can be used one time only. For
additional probes, please contact NDT James® Instruments.

Figure 2: Probe Types

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 Instrument Contents List

Mohs’ Test Kit

In order to obtain accurate results with this test system, it is
necessary to know the hardness of the coarse aggregate, as
expressed in “Mohs.” The Mohs’ system is a universally accepted
system for classifying minerals by hardness with numbers from
1 to 10.
On most jobs where you will be testing new concrete, the ready-mix
supplier should be able to give you this information in advance
because the aggregate is usually specified in the mix design. In
situations where the Mohs' value is not known, it can be determined
by following the procedure.
Scratch Testing
When planning to test newly placed concrete, it is best to obtain
aggregate samples directly from the mix when it is delivered to the
job site. If this is not possible, and when evaluating old concrete, it
is necessary to locate a piece of exposed aggregate, or to expose
one if none is showing. Then, use the kit with nine numbered
minerals to determine the Mohs’ value of any aggregate.

 To perform a Mohs’ test:

1. Start with #9 and scratch the aggregate.
2. If the scratch will not rub off, scratch the aggregate with #8.
3. Continue this way until the scratch rubs off.
The number on the stone that will not scratch the aggregate
is the Mohs’ value of the aggregate.

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Power Driver Overview

Power Driver Overview

The power driver is a .32 caliber Smith and Wesson blank cartridge.
Upon the firing pin striking the cartridge, the resulting temperature
and pressure increase forces the probe out at a high velocity.
The following is an overview of all of the external features of the
Windsor® Probe Power Driver.

Figure 3: Windsor® Probe System Overview

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 Power Driver Overview

Instrument Functions

Item # Definition
1 Barrel – Used to hold the probe, driver head, breech
plug and power load.
2 Breech Plug – Used to hold the power load in the
breech.
3 Handle – Used to hold and driver while firing and
houses the trigger to fire the probe.
4 Charge Extraction Tool – Used to remove the charge
from the breech.

Loading the Driver

For all concrete made with natural aggregate, load the driver with a
silver probe. With lightweight concrete made with synthetic
aggregate, use the gold probes. Probes and loads are provided in
groups of three. Each probe package has a serial number, which
allows traceability of components to manufacturer’s testing of every
batch. This serial number is a verification of test component
accuracy.

 To open and load the driver

1. Grasp the handle with one hand and the barrel with the
other. Twist the barrel clockwise to unlock the barrel.

Figure 4: Unlocking the Barrel

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Power Driver Overview

2. Pull the barrel away from the handle and fold the barrel
down.

Figure 5: Removing the Barrel

3. Remove the breech plug and set it aside.

Figure 6: Removing the Breech Plug

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 Power Driver Overview

4. Prepare the test probe by screwing the driver head onto the
threaded end of the probe. Continue until it bottoms out and
cannot thread on anymore.

Figure 7: Prepare the Test Probe

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Power Driver Overview

5. Load the probe into the barrel by grasping the driver head and
with a twisting motion, insert the probe into the breech-end of
the driver barrel until it sits flush with the breech.

NOTE: Do not remove the rubber flange on the probe. This

prevents the probe from falling out of the breech.

Figure 8: Loading the Probe into the Barrel

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 Power Driver Overview

6. Reinsert the breech plug so that it sits flush with the breech
surface.

Figure 9: Reinserting the Breech Plug

7. Determine which power level is required for the test—

Standard or Low Power (see p. 16).
8. Insert the .32 S&W power load into the breech plug.

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Power Driver Overview

9. Fold the barrel up toward the handle and pull the two
together. Twist counterclockwise to close the barrel.

Figure 10: Closing and Locking the Barrel

At this point do not touch the trigger. The driver is

prepared to fire. Always keep the driver pointed in a safe
direction.
As an added safety, the driver can only be fired when
pressed firmly against the single probe firing template (item
6 on p. 3). When firing, make sure everyone but the
operator is clear of the danger zone. The danger zone is
defined as any zone within and/or around the test area in
which a person is subject to a risk to his health or safety.

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 Power Driver Overview

Selecting Power Level

Always use low power for the first test. If the probe is not firmly
embedded in the concrete, change to Standard Power. To obtain
Low Power, push the driver head and probe 2.5 inches into the
barrel (breech plug in place), using the barrel brush handle. The
brush handle is specifically tapered to allow the user to push the
driver head exactly 2.5 inches into the barrel through the breech
plug. (Add the power load into the breech plug before firing.)
For Standard Power the driver head and probe is pushed into the
barrel, and followed by the breech plug and power load.

Figure 11: Selecting the Power Level

Always use the low power range for testing concrete less than 28
days after placement or until the concrete has cured sufficiently to
cause loose probes (approximately 3800 to 4500 psi). If the probes
are not firmly embedded, change to Standard Power.

Warning! If the driver ever fails to fire, hold firmly against template
for 30 seconds, then remove the driver from the template, keep
pointed in a safe direction, open driver and remove the power load.

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Power Driver Overview

Driving Probes
Individual probes, or the averages of only two probes, may not yield
results that accurately reflect the true strength of the concrete. One
is an indication, two a comparison, and three a statistically
significant result. This is also true of cores, cylinders, or any quality
control system.
Flat Surfaces
Place the single probe-locating template on concrete and drive
probe. Place the three-probe template over the first probe. Position
single probe-locating template in cut-away for the next two probes.

Warning! It is critical
that you fire with the
power driver
perpendicular to the
surface in order to
get a good reading.
Firing at an angle
can damage the
actuating template.
Also, be sure to wait
at least 3 minutes
between shots, to
allow the driver to
cool down.

Figure 12: Preparing to Fire the Probe

Item # Definition
1 Power Driver
2 Single Probe Locating Template
3 Three Probe Template

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 Power Driver Overview

Vertical Surfaces
Once the first probe has been placed, the template will hang from
embedded probe while the driver assembly is reloaded.

Figure 13: Preparing to Fire the Probe on Vertical Surfaces

Curved Surfaces
Use the single probe-locating template; place on concrete and drive
three probes individually. Probes must be set in groups of three. No
probe shall be located less than 7 inches (175 mm) from any other
probe, nor less than 4 inches (100 mm) from the edge of a concrete
surface. (ASTM C-803/C803M-03, Sect.8.1.1) (2010)

Figure 14: Firing the Probe on Curved Surfaces

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Electronic Measuring Unit Overview

Electronic Measuring Unit Overview

The following is an overview of all of the external features of the

Windsor® Probe Electronic Measuring Units.

Figure 15: Windsor® Probe System Overview

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 Electronic Measuring Unit Overview

Instrument Functions

Item # Definition
1 Sensor bushing.
2 Connects to the USB port location to upload data onto
your PC.
3 2 AA battery location; unscrew open to replace.
4 Windsor® Probe display screen.
5 Windsor® Probe control panel.
6 Displays meter name, model number, and serial
number.

Determining Results
Determining results can be done manually with the optional depth
gauge or automatically with the WP-725 electronic measuring unit.

 To determine penetration depth:

1. Remove any probe locating template and brush the surface
clean with the provided whisk broom.
2. Lightly tap the probes with a hammer to make sure they are
seated in their holes.
3. Remove the driver head.

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Electronic Measuring Unit Overview

4. Place a single probe measuring plate over the probe and

flat against the concrete surface.

Figure 16: Leveling the Measuring Plate with the Concrete Surface

5. Thread a measuring cap on top of the probe.

Figure 17: Threading the Measure Cap

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 Electronic Measuring Unit Overview

6. Push the WP-725 over the end of the cap until the bushing
touches the bottom gauge plate.

Figure 18: Placing the Measuring Micrometer on the Gauge Plate

Recording Results
See p. 54 of this manual for a sample form for recording test
results. It is recommended that you keep this as a master copy and
photocopy it as needed. Every time the probe is used, one of these
forms should be completed.

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Electronic Measuring Unit Overview

Probe Removal
Once the tests are completed and the measurements have been
taken, the probes can be removed.

 To remove the probe:

1. Unscrew the measuring cap from the probe and remove the
single probe measuring plate.

Figure 19: Removing the Measuring Cap

2. Place the round withdrawal barrel over the probe with the flat
face down. The withdrawal barrel serves as a washer so that
the hexagonal nut can rotate freely.

Figure 20: Placing the Withdrawal Barrel over the Probe

3. Screw the hexagonal nut on to the probe.

Figure 21: Screwing the Hexagonal Nut onto the Probe

Notice that the hexagonal nut has two different thread lengths
inside. This is designed to accommodate different levels of
probe penetration.

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 Electronic Measuring Unit Overview

4. With the provided wrench, turn the wrench clockwise to pull the
probe out of the concrete surface.

Figure 22: Pulling the Probe out of the Concrete Using a Wrench

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Electronic Measuring Unit

Electronic Measuring Unit

The WP-725 is a uniquely designed instrument to simplify the

collecting, interpreting, and storage of the data in the Windsor®
Probe System. Its simple operator interface and menu is created to
give the user maximum benefit with the least amount of
interference. Functions are provided to allow the user to accurately
measure exposed probe length, correlate this reading with an
appropriate compressive strength value, and, finally, store these
values for later inclusion in a standardized report.

Control Panel Buttons

The following describes the function of the buttons on the Windsor®
Probe.

Figure 23: Leveling the Measuring Plate with the Concrete Surface

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Key Definition
The Power button. Pressing the power button on the
WP-725 should bring up the Title Screen on the
display. Depressing it again should turn-off the unit.
The Esc key. Pressing this at any time returns user to
the Title Screen and cancels any action.

The Enter key. Use this key to enter data into the unit.

The Up Arrow. Used to scroll through the menus and

increase a displayed value.

The Down Arrow. Used to scroll through the menus

and decrease a displayed value.

Title Screen
When turned on, the title screen should display the following:

Figure 24: Windsor® Probe Electronic Measuring Unit Instrument Display

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Electronic Measuring Unit

Item # Definition
1 Displays the current date in a day/month/year format.
2 Displays the current time in a 24-hour format.
3 Displays the number of stored tests.

Enter Setup
This function sets the parameters used by the measuring unit,
allowing the user to view and modify the settings, set the clock, and
calibrate the measuring device. The Setup function is displayed
when you press the Down Arrow key once from the main screen.
Pressing Enter when Enter Setup is displayed takes the user to the
Setup menu. By using the arrow keys the user can display the other
options of this menu.

Figure 25: Entering the Setup Menu

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 Electronic Measuring Unit

Show Settings
Pressing Enter when Show Settings is displayed takes you to the
screen below.

Figure 26: Navigating the Settings Menu

Item # Definition
1 Power – Corresponds to the driver power that was
used. Low should be set for probes pushed two and
one half inches down the barrel. Standard should be
set if the probe was used in the standard manner. High
Perf should be set if this system is used on high
performance concrete.
2 Agg – This corresponds to aggregate size. The setting
for this will be either Mortar- M, 1 in.- S and 2 in.- L.
This should exceed the largest size aggregate in the
mix design.
3 Density – This corresponds to the density of the
concrete, either standard weight (Std Wght) or light
weight (Lgt Wght).
4 Hard – This corresponds to the Mohs’ number scale for
hardness of the aggregate in the mix design. NOTE:
This is not applicable to high performance and light
weight concrete mix designs. If you selected Lgt Wght,
you do not see a Mohs’ number but a measure of the
concrete density in lbs/cu. in. See “Set Settings” on p.
32.

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Electronic Measuring Unit

Calibrate

Figure 27: Entering the Calibrate Menu

This selection is used only upon assembly and disassembly of the

unit. It is used to specify the one inch and two and one-half (2_1/2)
inch points.
(Note: This operation can be performed while in any Mohs’ setting,
but verification is done while in Mohs’ 3 setting only.)

 To calibrate the unit:

1. Press the Enter button when “Calibrate” is displayed on the
screen.
2. Press Enter again to say YES to calibrate the unit.

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Figure 28: Choose “Yes” to Calibrate the WP-725

3. The unit displays Zero Press Enter.

4. With nothing in the measurement chamber, press Enter.
5. The unit should display Max Press Enter.
6. Push the plunger “in” 2½ inches, and press Enter.

This returns the user back to the main screen, and the unit is now
ready for use in the measure mode.

To verify the calibration of the WP-725, the display should read:

in:1.00 and psi:0.333 (in Mohs’ 3 setting - OLD version)

in:1.00 and psi:00000 (in Mohs’ 3 setting - NEW version)

If you still experience problems performing this operation, please

contact James® Instruments Inc., and ask for technical assistance.

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Electronic Measuring Unit

Set Clock
Pressing Enter when Set Clock is displayed will take you to a
screen where you can set the instrument clock.

Figure 29: Enter the Set Clock Menu

Use this item to set the time and date. Use the arrow keys to adjust
the value under each cursor and the Enter key to validate.

Figure 30: Select the Correct Date and Time

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 Electronic Measuring Unit

Set Settings

Figure 31: Enter the Set Settings menu

Pressing Enter with this displayed brings the user through the
procedure to modify the settings used in correlating exposed probe
length to compressive strength. Use the arrow keys to change
selections, and use the Enter key to validate selections.

Setting Description
Set Power Use the arrow keys to select between low, standard
and high performance. Press “Enter” to select.
Set Density Use the arrow keys to select between standard
weight (Std Wght) and light weight (Lgt Wght)
concrete. Press “Enter” to choose. See the screen
on the next page for more details.
Set Mohs This is the hardness value of the aggregate.
Perform a scratch test to determine the Mohs
number, as on p. 8. The value is adjusted using the
arrow keys. Press “Enter” to accept the selection.
Set Units Use the arrow keys to select either PSI or MPa.
Press “Enter” to accept the selection. (Note: Older
versions may not have this adjustable option.)
Set Aggr Size The aggregate size needs to be specified. Adjust
the range using the arrow keys and use “Enter” to
validate. The setting for this will be either: Mortar -
M, 1 in.- S and 2 in.- L. (This setting should exceed
the largest size aggregate in the mix design.)

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Electronic Measuring Unit

Figure 32: Navigating the Settings Menu

1 Power – This corresponds to the power setting you

selected on the Set Power screen.
2 Agg – This corresponds to aggregate size. The setting
for this will be either mortar-M, 1 in.- S, and 2 in.- L.
(This setting should exceed the largest size aggregate
in the mix design.)
3 Density – This corresponds to the density of the
concrete you selected on the Set Density screen. The
settings for this are Standard Weight (Std Wght) or
Light Weight (Lgt Wght). The value should be readily
available from the ready mix supplier.
If you select Lgt Wght, you see the Set Weight screen.
Select a value. The choices are <115-l or 115/20m or
>120-h. This corresponds to the density of the concrete
in lbs/cu. in. and should be readily available from the
ready mix supplier.
4 Hard – If you select Standard Weight, you see the
Mohs’ number you selected from the Set Mohs screen.
This corresponds to the Mohs’ number scale for
hardness of the aggregate in the mix design. This is not
applicable to high performance and light weight
concrete mix designs.
If you selected Light Weight, as in the screen above,
you see the values you selected in the Set Weight
screen (described under 3, above).

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Download Tests
This function downloads data out of the USB port on backside of
unit next to the measuring cap bushing. It will also erase data saved
in the unit.

Figure 33: Enter the Download Tests Menu

Pressing Enter when Download Test is displayed shows the

message Download Tests connect PC. Attaching the supplied serial
cable to the PC and running the supplied software will provide the
user with the data stored in the unit on the PC.
(Note: To avoid losing saved test results, perform a data Upload to
a PC after approximately 15 Average tests.)

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Electronic Measuring Unit

Figure 34: Connect the WP-725 to a PC Using a Serial Cable

Show Tests
This function displays the data stored in the WP-725 on the display.
Press Enter to cycle through the tests.

Figure 35: Enter the Show Tests Menu

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Run Test
This function allows the user to quickly average three
measurements according to ASTM standards C-803. This will also
store all data involved in the test as well as the time and date of the
test. For storing single probe readings, simply store a single probe
as all three readings.

Figure 36: Enter the Run Test Menu

Press Enter during each reading to save the data, and move to the
next test. The average value of three tests will be calculated.
After each test, you will see a screen like the one on the next page.

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Electronic Measuring Unit

Figure 37: Navigate the Run Test Menu

Item # Definition
1 Displays the exposed probe length in inches.
2 Displays the test number. This number increments from
1 to 3 as you run/store each test result.
3 Displays the compressive strength in psi (or MPa).
4 Displays the power of the driver. Corresponds to the
driver power that is used. Low (L) should be set for
probes pushed two and one half inches down the
barrel. Standard (S) should be set if the probe was
used in the standard manner. High Perf (H) should be
set if this system is used on high performance
concrete.
After storing three test results, you will see another screen like the
screen above. In place of the test number (position # 2), you will
see “Ave” to indicate that the final result is the average of the three
tests. The strength value (psi or MPa), will be the average value of
the three test results.

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 Standard Power Table

Measure
This function is used simply for a quick reading of exposed probe
length and compressive strength. Data cannot be stored from this
function.

Figure 38: Enter the Measure Menu

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Standard Power Table

Standard Power Table

The compressive strength of the concrete is empirically related to

the penetration that varies with the hardness of the aggregate. This
relationship is recognized by determining the Mohs’ scale of
hardness of the aggregate and applying a correction factor to the
penetration.
The table represents the results of calibrating the system to the
velocity of the probe at the standard power position. Standard
power is used for testing concrete in existing structures cured
longer than 28 days.
Always change to low power if the probe system, used at standard
power, indicates less than 3,000 psi (20.68 MPa). The standard
power table has no fixed relationship to the low power table. Each
table has been calibrated independent to the respective probe
velocity. A point of convergence will occur in the range of 3,600 psi
(24.82 MPa), and vary slightly, depending on the design mix.
If the speed (velocity) of a crushing press was changed for breaking
standard cylinders, a separate calibration formula for computing psi
would also be required.
Always confirm the Mohs’ Number of coarse aggregate with a
Mineral Scratch Test or calibrate the System to standard cylinders.
For standard weight concrete (>125 lbs./cu ft or 2002 kg/cu m), use
Silver color PRS-01 probes (1/4 inch or 6.35 mm diameter) and
read results in appropriate Mohs’ column from the standard table.
For lightweight concrete (<125 lbs./cu ft. or 2002 kg/cu m) use Gold
color PRS-03 probes (5/16 inch or 7.94 mm diameter) and read
results in No. 3, column from the standard table or apply the
appropriate correction factor shown in the L.W. Table below

Lbs/cu ft, kg/cu m Correction Factor

130 to 121, 2082 to 1938 100% of Mohs’ 3 Column

120 to 115, 1922 to 1842 84% of Mohs’ 3 Column

114 to less, 1826 to less 66% of Mohs’ 3 Column
For mortar (no coarse aggregate concrete), use appropriate probe
for concrete weight and read results in Mohs’ No. 3 column.

39 www.ndtjames.com
Standard Power Table

Windsor Probe Standard Powe r Str ength Table (No.1)

TEST WELL
BUILD WELL

This Tabl,a, ls uHd only for the STANDARD

POWER sysl.em, operated In aeeordlanee
with the mar,ufa c:l u re l n strucllon M11nu111.

The lable re-p r&:!.enl .!i ihe r&sults ol

c1lllbr11tlng the :syst11m lo the uloctty of the
probe al the STANDARO POWER posltlon .

STANDARD POWER la uH d for lHlln,g

eoncr11t1 l.n exl sUngstructures cureel longer
than 23 day!I.

ALWAYS change- l o L OW POWER If lhe

fl'robe Sy!ilem, used 111 511md1nd power ,
lndlc111.e.s Ins than 3000 pg.I.

Th i s Ta ble-, No . 1 , has no fb;i&i:I relaliom 1hl p

to Tab le No . 2, EICtl Tablll hH Deen
calltm!lled lndependenl lo ti'!& rupe-ctlve
p,-obe vel ocity. A paint or convergence Will
occur In the ran • of3600 psi, and Yary
!illghtly, depsndlng on the design mb:.

Always r;;onflnn the Mohs.' Number of co11rH

ll!iJSiJreg;ate with a Mineral Sr;;n 1tc h T H t or
Clllbrllil tne systemto sta.ndUCI C)lll.nCIMS .

Fo r s t l!llndl!llr d w&lghl conerete (>125 Jb sJ cu

ft.}, u!le Sliver color U-PRS.01 (11• Inch
dll!lm eler probe) 11nd r el!ld re :su lt!i In
11p p roprl ate Mohs' column from Table No. 1.

For ll9 htw • l 9ht con r;;n 1 ht j<125 lbsJcu ft) UH

GiOl4j color U•PRS-03 (5/Ui Inch diameter
p,obel and rl!lil!ld r• !lu l ts tn No. 3, column
rrom T111bl e No. 1 or appl'.t lhe appropr1111te
corTectlan fl!lld a r s hawn In the L.W. Table
below.

LbaJcu/1' Correction Factor

130 lo 121 100¾ of Mons · 3 Column

120 lo 115 U % or Ma h:!" 3 Co lumn
114 orle:!s 66 % or Ma h:!' 3 Column

For mo rtar jno coarse aggregl!ltB concrete) ,

ua.e ap prop ri ate probe for concrete w• lght
and rHd r4!'sulb In Mohs' No, 3 column fro m
the Tab l • .

It lhe mobs Is gre111ter lh111n 7 , us& lhe 111111111

moh.stor7.

C opylighl 20 1S Jl!lm es lnslrument!i Inc..

40 www.ndtjames.com
Standard Power Table

W indsor Probe Standa rd Power St rength Table (No .1)

JAMES INSTRUMENTS
Non Destructive Test Eq u ip men t
TEST WELL
BUILD WELL

This Table is used only for the STANDARD

POWER System, operated in accordance
with the manufa tur@o l n !'it ruc ti on Manual.

The table represents the results of

cal i brat i ng the system lo the "Velocity of the
probe at the STANDARD POWERpo!iiit ion.

ST AN OARD POW ER is used for testing

concrete in exist in g struc tu res cur ed longe r
"'" 1 "" than 28 days.

ALWAYS change to LOW POWER if the

Probe Sys tem, used at standard power,

"' indicates less than 3000 psi.

Thi s Table, No. 1, has no fixed relationship

to Table No. 2. Each Table has been
calibrated independent to the respective
probe velocity. A point of convergence will
occur in the range of 3600 psi, and vary
slightly, depending on the de-sign mix.

Always confirm th Moh!ii' Number of c:oars

"'"" agg regate with a Mineral Scratch Te-st or
calibrate the System to standard cylinders.

For standard W@oight conc:rere (>125 lb!iiJ cu

ft.), use Silver color U-PRS-01 (1'4 inch
diameter probe) and read results in
appropriale Mohs' column from Table No. 1.

For lightweight concrete (<125 lbs Jcu ft) u5e

Gold color U-flRS-OJ (5118 in ch d iameter
probe) and read results in No. J, column
from Tab le No . 1 or appl y the appropr iale
correction far;:tor shown in the L.W. Table
below .

LbsJcuJf Conection Factor

'""" "'"""
130 to 12 1 100 ¾ of Mohs" 3 Co lu mn
120 to 115 84¾ of Mohs' 3 Colum n
114 or less 66% of Mohs' 3 Column

For mortar (no coarse aggregale concrete),

use appropriate probe for concrete weight
and read results in Mohs' No. 3 column fro m
the Tabl@o.

I f the mohs is greater than 7, use the data

mohs fo r 7.

41 www.ndtjames.com
Low Power Table

Low Power Table

The compressive strength of the concrete is empirically related to

the penetration that varies with the hardness of the aggregate. This
relationship is recognized by determining the Mohs’ scale of
hardness of the aggregate and applying a correction factor to the
penetration.
This table has no fixed relationship to the Standard Table. Each
table has been calibrated independently to respective probe
velocity. Always confirm the Mohs’ number of the course aggregate
with a Mineral Scratch Test or calibrate the system to standard
cylinders. For standard weight concrete (<125 lbs./cu ft. or 2002
kg/cu m) use Silver color PRS-01 probes (1/4 inch or 6.35 mm
diameter) and read results in appropriate Mohs’ column from the
Low Power table.
For lightweight concrete (120 to 130 lbs/cu ft or 1922 to 2082 kg/cu
m), use Gold color PRS-03 probes (5/16 inch diameter) and read
results in Mohs’ Number 3 column from Table Number 2 or apply
the appropriate correction factor shown in the L.W. Table below:

Lbs/cu/ft, kg/cu m Correction Factor

130 to 121, 2082 to 1938 100% of Mohs’ 3 Column

120 to 115, 1922 to 1842 84% of Mohs’ 3 Column

114 to less, 1826 to less 66% of Mohs’ 3 Column
For mortar (no course aggregate concrete), use appropriate probe
for concrete weight and read results in Mohs’ Number 3 column
from the Table. The Windsor® Probe Test System apparatus
complies with ASTM C803. The Precision of Probes is set forth in
the Statement prepared by ASTM in accordance with C670.
The table on the following page is used only for the Low Power
range of the Windsor® Probe System, i.e. the probe is positioned 2
½ inches (or 63.5 mm) downstream in the driver barrel. The table
represents the results of calibration for the system to the low
velocity of the probe in the low power position.

42 www.ndtjames.com
Low Power Table

Windso r Probe Low Power Strength Table (No.2)

TEST WELL
BU!LD WELL

Thl .s Tab le l!I U!led only fOI'" lhe LOW

POWER rang!! of the Wlnd!!lor- Probe
Syslem , I.e. the probe Is ttloned
2112 lm:hea down :a.tream In the d river
barre l.

The Table repreHn ts the .-esults of

cal11:i, auon tne system to tn row
velocity of th@ prot,e at nu LOW
POWER position.

ALWAYS u:!.e the low power range ror

concrete le!I:!. than 28 day!I after
placement or unUI the con,crele he:!;
c u r ed sufficient to cause loose pirobes
(ap pa-a ximalely 3800 la 4500 pslj. If the
to Standard Power.

This Table Number 2, has no fixed

relall on shlp to Tatile Numbe,r . Each
Te.ble hH been callbrnlecl ln<lependt'nUy
lo re!lpectll,'e probe veloctty.

AIW'ay!I connrm the Moh:.!;' number of the

cour!le re.gate with a Mineral
Scr.alch TE!!lt or t:alibrate lhe SY!llem to
standard cyllnd .

For s.tand11rd weight concrete (:),12 5 Iba

/cu ft) use Sliver color PRS-01 (114 Inch
dl.amel.er probe) and rend res1.1Us In
appropriate Mohs ' column frOm Tabl@o
Numbil!'rZ.

For Hghtwelght concrele (120 lo 130 lb:!.

ICU n), U:!;t'!l GolL1 co lor PRS-0 3 (5116
In.ch diameter probe) and read rM Ults tn
Moh!I' Number 3, colunv, from Table
Number 2 or apply lhe apprnprlate
correction factor shown In the L W. Tn.ble
below;
LbsJculft Correction Factor
13 0 lo 121 100¾ of Mohs' 3 Column
. 12C to 115 B.f'/. af Mo h s' 3 Column
114to l@SS 66"1.of Mohs"3 Column

For mortar (no coaBe aggregale

concrete), 1.1:!;e appropriate probe for
concrete welghl end read re:!;Ult!I In Moh:!;'
Number 3, column from l he Table.

The Wind&Dt" Probe Test System

nppn.n1tu s complies with ASTM C803,

The Precls.lon of Probes Is s.et for1h in

the Statement prepared by ASTM In
accorelanc@ with C670.

If the moh!I I:!; grealiN then 7, use the data

moh:s f0f 7.

3127 N. K dd e Ave .
Chltcoo, IL 60618-4545
USA
Pho11te USA: l-8(»426-6500
Pho11te 1,u' I: +l -773-463 -6565
FOY: +l - 773-463 -0009
Emo /I: ltJ/ af> l'tdr me .com
htW-IIW'M"DdCEPfflfi rom

Copyright 20 16 Jame!i lns!rument!o Inc.

www.ndtjames.com 44
 Low Power Table

Windsor Probe Low Powerstreneth Table (No.2)

BUILD WELL

1111!!: Table Is und only for the LOW

fl'OWER ra ng111 or the Windsor Probe
S :!lt&m, I.e. lhe probe l!I p,o:!llll o ned
2 112 l nc.1'1&.sdown!llrHm In the t:lrlYer
ba rre l.

The Tabl& repr6 ents tl'la n1:!lu1ts of

eal lbra llon the syslem to the low
velocity or tne probe at lne L.OW
PO W E.R poslll on.

ALW AYS UH the low power rang• for

concrete less tnan 2B days aner
placemen! or unm lhe concrete l"las
cured :suff i<;:le-nt to cau:sie loo :sie probes
{app,oxi mat&ly JSOO to 4500 p111. If tnia
pro bes are not flrmly embedded cnange
ti;i, S ta nd ard Power ,

TIUs Ta.bit Number 2, nas no nxil!ld

re-l atl on -5hlp to T ab l e- Number 1. Each
Tabl• ha:s bnn c a1i b r11ted i n d 111pm den tt y
ti;i, r e:spt1ctl Ye prob111 v 1111loc lty,

™' Alway:s co nfirm the Mo h.s.' num blllr of th1111

c i;i,u rH aggregate with II Mlm11ral
scralch Te.sl or cal ibra te th e sy slem to
!.tlmd11rd cylfnders.

"'" For s tandard wel l"II concreta {"125 lbs

/cu ft) use SIIYer color PRS.01 (114 In ch
d i ameter probe) and rei11d r esu l ts In
approp,1a1e Mol"ls" co l umn fro m Table
Numb er 2.

For 11gniwe 1gnt concrete j12D to 130 lbs

ICU ft ), use GolL1 colo r PRS.03 IS/16
Inch dl ametar probe) an d read resulls In
Mons • NumtHlir J co lu mn from Table
Number 2 or apply tne appropriate
correcuon factor shown In the LW. Table
below;
L.btl cuttt c onecuon Factor
1:30 to 12 1 10 0¾ or Mons·:J Co lumn
. 120 l o 115 84% or M i;i,h s' 3 Column
,.,.
4500
1141o h!IH 66% or Mo hs' 3 Column

For mot1u (no co■rH 11ggnIgate

con c.rete l, u:sie 11pprop ri11le p ro b. for
. conc.rete welg hl 11nd re11d r•s1,llt:s In Moh s'
Nu mber 3 colu mn from lhe Table.

The Wlnd:sor Probe Tn t Sy5l1111m

apparatus comp ll&.s with ASTM CB0:3.

The Pn 1c l :sl on of Probe:s Is H t for1h In

th e St11I 111mtmt prepared by ASTM In
accordance with C:67 0.

If l h llll moh -5 l :s Qrlllater lhan 7, UH lhe data

"' mohsfor7.

3727 N. Ktdl.l Avt-.

Chkar,a, It 606l8-4545
USA
PhOll USA i I--B00-416--6500
Phooe ln t'I: • l -173-463-6565
Fa1G to1•113-4S3-0009
Em al/: ln fo@ndtjamts .com
hrra-1/wn: a4@mts mm

copyngnt 2016 JamK Instruments lnc.

www.ndtjames.com 44
Software Installation

Software Installation

The PC software that has been developed for the Windsor® Probe
is for data upload only. To install the software (known as
Windsorlinx) on your PC follow these instructions.

 To install the software:

1. Insert the Windsor® Probe Software CD into the CD-ROM
drive.
2. If the CD does not load the setup automatically, go to My
Computer, double click on the CD under devices and
double click on setup to start the installation.

Figure 39: Installation File Location

3. The Windsor® Probe Setup dialog appears. Click Next to

proceed.

Figure 40: Windsor® Probe Setup Wizard

45 www.ndtjames.com
 Software Installation

4. End User License Agreement - Select “I accept the

agreement” to continue.

Figure 41: License Agreement

5. Select the Destination Location for Windsorlinx to be

installed. Press Next to continue.

Figure 42: Windsorlinx Destination Location

www.ndtjames.com 46
Software Installation

6. Select the Start Menu Folder to be used for Windsorlinx.

Press Next to continue.

Figure 43: Start Menu Folder Location

7. Select if a desktop icon for Windsorlinx should be created.

Press Next to continue.

Figure 44: Create Desktop Icon Screen

47 www.ndtjames.com
 Software Installation

8. Setup is ready to install Windsorlinx on your computer.

Verify the information and press Install.

Figure 45: Install Windsorlinx screen

9. Completing Windsorlinx Setup Wizard. Press Finish to

continue.

Figure 46: Complete Windsorlinx Setup screen

www.ndtjames.com 48
Software Installation

10. Extract FTDI Drivers to run the installation package. Press

Extract to continue.

Figure 47: FTDI CDM Driver screen

11. Device Driver Installation Wizard – used to help install the

software drivers. Press Next to continue.

Figure 48: Device Driver Installation Wizard screen

49 www.ndtjames.com
 Software Installation

12. Device driver software license agreement. Select “I accept

this agreement” and press Next to continue.

Figure 49: Device Driver License Agreement screen

13. Complete the Device Driver Installation Wizard. Press

Finish to continue.

Figure 50: Completing Device Driver Wizard screen

www.ndtjames.com 50
Software Installation

14. After Installation the Windsorlinx Home Screen will appear.

Press X on the inner screen to begin. To download test
data, go to Download Test on the Unit; while in this screen.

Figure 51: Windsorlinx Home Screen

15. The Windsorlinx icon as it appears on the desktop...

Figure 52: Windsorlinx Icon

51 www.ndtjames.com
 Where to Probe

Where to Probe

Rectangular Suspended Slabs. First typical floor, place three

probes in center of slab topside to establish a norm, plus a single
probe at each corner. The center three may be eliminated on
subsequent floors. Recommendation is one set of probes (3) for
each 5,000 sq. ft. of stripping area.
Architectural Shaped Walls. Place at least one probe test in each
structural element or each 3,000 sq. ft.
Column or Walls. If a three probe test is used, place one at least
shoulder height, one higher and one lower with a minimum spacing
of 7 inches (175 mm). Probes shall be no less than 4 inches (100
mm) from the edge of a concrete surface.
Probing Through Forms (columns or walls). When necessary,
probes may be driven through wood forms or steel (up to 1/16 inch
thick) with no allowance for strength loss. Add the form thickness to
the measured height of probe. In this case, do not use the single
probe measuring base plate or probe cap.
Hardened Surfaces. Probe normally. Surface treatments that are
less than 3/16 inches thickness do not effect probing. Results will
indicate the strength of the base concrete, not the surface plate.
When thicker coatings exist, probe the underside of the slab if
accessible.
Lightweight Concrete. Be sure to use gold color probes and read
results from Mohs' Column 3, Table I, if Standard Power is used:
Table II, if Low Power is used.
Footers or Pier Caps. Probe topside (bearing surface). Be sure
the surface is at least broom finish or grind.
Post-tensioning Cables. Use single probes in center of element
and one at each corner to ensure same or equal batching or
placement. If doubt exists, probe within two feet of the bulk head.
Architectural or Tilt-up Slabs. When cast horizontally, probe at
two corners and center diagonally. Top side is the compression size
when "picking" vertically.

www.ndtjames.com 52
Where to Probe

Pre-stressed Beams. Place single probes topside over web at

each end or fifty foot intervals to ensure that bond to cables has
been achieved prior to de-tensioning.
Fire Damaged Concrete. Set at least three sets of three probes in
an unaffected area and use the combined average as a norm. Then
place in sets of three, a grid pattern of 1,000 square foot areas. If
results in affected areas exceed .160 inches in probe height
average (3), the concrete has been affected, either by increase or
decrease in strength.

53 www.ndtjames.com
 Troubleshooting

Troubleshooting

Unit Will Not Power On

Occasionally, the WP-725 Electronic Measuring unit will not power
ON when the Power switch is pressed. In most cases, the batteries
are dead; either from usage, the unit was left ON or the batteries
were not removed before storage. (Warning: Be sure to remove the
batteries from the unit when not in use.)
Change the batteries as follows:

 To Change the Batteries:

1. Grasp the unit and locate the battery holder cap, on the
end.

Figure 53: Locating the Battery Holder Cap

2. Loosen the knob by turning counterclockwise and pull out

the battery holder.

Figure 54: Pulling Out the Battery Holder

3. Replace the old batteries with two new AA size batteries.

(Positive end of batteries are placed in handle first.)

www.ndtjames.com 54
Troubleshooting

Issues that may occur when using the software

1. No Port Available Screen. Be sure that the USB cable is

properly connected to both the device and the PC.

Figure 55: No Ports Available screen

2. Help screen Overview.

Figure 56: Help screen for Windsorlinx

55 www.ndtjames.com
 Maintenance

Maintenance

Although built for rugged use, the WP-500 does require some care
and precautions. Avoid excessive exposure to water. Although the
unit is splash-proof, full immersion in water should be avoided.
Beware of dirt and grime, both on the front panel and in the probe
measuring cap bushing. Excessive dust and grime can cause
damage to the face plate and care should be taken that dirt and
dust inside the measuring cap bushing does not damage any
mechanical components. Cleaning can be accomplished with a
damp rag.
The Windsor® Power Driver is a precision instrument and requires
reasonable maintenance to ensure long trouble-free service and to
give the best results. The following procedure should be followed:

 To clean the Windsor® Probe:

1. Make sure that the driver is not loaded.
2. Open the driver and clean the bore and as much of the
outside of the barrel as is accessible with an approved
solvent such as WD-40.

Figure 57: Lubricating the Barrel

www.ndtjames.com 56
Maintenance

Figure 58: Use brush to clean inside of barrel

3. Pay particular attention to cleaning the bore, especially the

breech plug and chamber. Be sure the breech plug is oiled
before the driver is set aside.
4. Clean the mating threads of the barrel and breech lock.

The Driver unit (WP-500) includes two sealed sections; the handle
assembly and the barrel assembly. These sections should never be
disassembled in the field.
For cleaning, simply immerse in a pail of any cleaning solvent and
then let air-dry. Wipe exterior parts with WD-40 or other similar light
oil products.
In addition to the above steps, it is recommended that the
Windsor® Probe System be serviced and calibrated on an annual
basis.

57 www.ndtjames.com
 Sample Test Form

Sample Test Form

The following two pages contain a sample form for recording

test results. Copy these pages to have forms available for
recording results.

www.ndtjames.com 58
Sample Test Form

59 www.ndtjames.com
 Safety

Safety

In order to utilize this product safely, the operator must be aware of

the safety precautions associated with it. This will help to prevent
the operator from activating a hazard and causing an accident. It is
HIGHLY recommended that every operator read this section
®
thoroughly. James Instruments claims no responsibility for misuse
of this product.

Warning! This product is for professional use only!

1. The person using the tool must be trained in its use by the
manufacturer, be responsible, be over 18 years old and not
color blind.
2. If a misfire occurs, without withdrawing the tool wait 10
seconds then re-cock and fire again. If it still misfires, wait
another 10 seconds then withdraw the tool. In accordance
with the manufacturer’s instructions, remove the cartridge
and seek instructions from the cartridges supplier on how to
return it for destruction. CONTRACTORS MUST NOT
DESTROY OR DISPOSE OF CARTRIDGES
THEMSELVES.
3. Cartridges must be stored under lock and key in a cool, dry
store and only issued under controlled conditions.
4. The operator must wear suitable PPE, e.g. eye, head, and
ear protection. Eye protection shall conform to EN
166:2002 and ear protection shall conform to EN 458:2004.
Both eye and ear protection shall conform to directive
89/686/EEC.
5. The area must be cleared of all unnecessary personnel.
6. The tool must not be used in a situation where there is a
risk of fire or explosion.
7. Always use original spare parts. Modifications to the tool
are prohibited.
8. Never hold the nose of the tool against yourself or other
people.
9. Read the (Material) Safety Data Sheet before handling the
product. See (M)SDS page for more information on the
power loads.

www.ndtjames.com 60
Safety

This product is meant to drive a metal probe into concrete at high

velocity in order to determine the compressive strength of the
concrete sample. However, misuse and bad practice can result in
the increased likelihood of an accident. The following is a list of
examples of how the operator should not use this product.

PRECAUTIONS:
-Do not fire this product without a probe. Firing without a probe will
create a loud noise which can be damaging to hearing.

-Do not fire a probe into anything that is not concrete. It is possible
to activate the driver against a non-concrete object. Firing into
anything other than concrete can result in pinning the template and
probe into the material, or the probe not penetrating the material (if
too hard) and bouncing off. And thus, cause a safety issue for the
user.

-Do not fire this product closer than six inches from the edge of the
concrete slab. Firing too close to the edge can result in a section of
concrete breaking off and causing injury.

-Do not fire into concrete that is less than six inches thick. Firing
into too thin of a concrete slab can result in concrete chips being
ejected out of the other side, potentially causing injury.

-Do not fire into a round column that is less than 36” in diameter.

-Minimum spacing between probe locations should be 7.0 inches.

-The firing template will deform over time. If the inner hole of this
template is deformed it can cause probe breakage, scattering of
concrete chips or even allow the probe to pass through the
template. Therefore, it is advised a new firing template be
purchased every year to replace worn templates.

-Do not load more than one probe into the product at a time. This
could damage the unit.

-Do not point this product at yourself or others.

-Do not load unless you are ready to use the product, and always
unload before work breaks or before storing the product at the end
of the day.

61 www.ndtjames.com
 Safety

-The Power Load is flammable. Do not store in a flammable

atmosphere.

-Do not leave the loaded product unattended.

-Do not use the product if there are any noticeable defects. If the
®
product is not working properly, send it back to James Instruments
for repair. The condition of the driver should be checked by the
operator before every use and after each long work pause by visual
examination.

-Do not fire into spalled concrete. Firing into a surface that isn’t
reasonably flat causes more debris to shoot out from under the
template.

-Do not drill a pilot hole. This will yield invalid test results.

-Use in a well-lit area, or bring a light source if light isn’t available.

-Wait at least three minutes between firing two probes. The inside
of the barrel heats up every time it is fired and should be allowed to
cool.

-Use in a well-ventilated area.

-Do not use this product on a ladder. Use only in an environment

where you can maintain stability.

-Only use product against a stable surface. Keep one hand on the
barrel and the other on the handle when firing.

-Make sure you are properly balanced and not leaning when firing
the unit.

-Only use probes and cartridges provided by James® Instruments

(item numbers U-PRS-01 and U-PRS-03). Using other probes or
cartridges can create a serious safety issue and damage the
equipment catastrophically and even injure the operator.

-Do not fire into reinforcement bars (or rebar). Fire probes into
concrete only. Firing a probe into rebar has a similar effect as firing
into a material that is too hard (as mentioned above). Use a rebar

www.ndtjames.com 62
Safety

®
locator such as the James Instruments Rebarscope to locate
rebar.
(M)SDS for Power Load:

Figure 59a: (M)SDS for Power Load

63 www.ndtjames.com
 Safety

Figure 59b: (M)SDS for Power Load

www.ndtjames.com 64
Specifications

Specifications

Windsor® Probe System Z-WP-534

Weight 26 lbs. (11.8 kg)
Case Dimensions 20” X 15”
Sound Pressure 102.9 dBA
Sound Power 114.5 dBA
Vibration Level 30.7 ±1.6 m/s²
Batteries AA Size (Alkaline, non-rechargeable)

65 www.ndtjames.com
 Warranty Information

Warranty Information
1. Contract
Unless otherwise stated all sales transactions are expressly subject to these
terms and conditions. Modification or additions will be recognized only if
®
accepted in writing by an authorized Officer of James Instruments Inc.
(hereinafter referred to as “James” or the “Company”), or an officially
designated representative. PROVISIONS OF BUYER'S PURCHASE ORDER
OR OTHER DOCUMENTS THAT ADD TO OR DIFFER FROM THESE TERMS
AND CONDITIONS ARE EXPRESSLY REJECTED. NO WAIVER OF THESE
TERMS AND CONDITIONS OR ACCEPTANCE OF OTHERS SHALL BE
CONSTRUED AS FAILURE OF THE COMPANY TO RAISE OBJECTIONS.

2. Warranties
The Company only warrants the equipment manufactured or supplied by the
®
Company as set forth herein. James makes no other warranties, either
expressed or implied (including without limitation, warranties as to
®
merchantability or fitness for a purpose). In no event shall James be liable for
any type of special, consequential, incidental, or penal damages, whether such
damages arise out of or are a result of breach of contract, warranty, negligence,
strict liability or otherwise. Warranty shall not apply where the equipment
manufactured or supplied has been subject to accident, alteration, misuse,
abuse, improper storage, packing, force majeure, improper operation,
installation, or servicing. In addition, the following shall constitute the sole and
®
exclusive remedies of Buyer for any breach by James of its warranty
hereunder.

a. New Products
®
James warrants the equipment manufactured or supplied by
®
James as set forth herein. This limited warranty can only be
®
exercised by the original purchaser of the equipment from James or
®
authorized James Agent and is not transferable to any subsequent
owner or party. This limited warranty gives you specific legal rights,
and you may also have other rights which vary from case to case.

®
i. For James Equipment
®
James warrants that James's equipment will be free from
defects in materials and workmanship for a period of twenty-
four (24) months on the electronic portion and six (6) months
on the mechanical portion from the date of shipment of

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Warranty Information

®
equipment from James to Buyer. Should any defects be
found and reported by the Buyer during the applicable
limited warranty period, the defect will be corrected upon
® ®
return of the item to James . James will, during the
applicable new equipment warranty period, provide the
necessary replacement parts and labor to correct the defect.

Excluded from the new equipment warranty are all

consumable and wear and tear items such as impact bodies,
penetrators, connection cables, etc. These items are subject
to usual wear and tear during usage. Refer to the
Consumable, Wear and Tear Items section of this warranty
document.

Option For Extended Limited Warranty Coverage

®
The original purchaser of any new equipment of James
®
which have been identified or labeled by James from time
to time in James's sole discretion as being eligible for
extended warranty coverage shall have the option to
purchase certain extensions of the applicable limited
warranty provided hereunder to the electronic portion of any
such items for either a twelve (12), twenty-four (24) or thirty-
six (36) month period (up to a possible maximum limited
warranty coverage period for the electronic portions of such
®
new James equipment of sixty (60) months) by purchasing
any such twelve (12), twenty-four (24) or thirty-six (36)
month limited warranty extension period either all the time of
the purchase of any such item(s) or within ninety (90) days
from the date of delivery of the subject item(s) of the original
purchaser of such item(s). The price for each such extended
limited warranty coverage period shall be as determined by
the Company from time to time and all such purchases of
any extended warranty coverage periods shall only be
effective upon a completed purchase order and payment
®
directly between James and the original purchaser of any
such item(s). The extended warranty coverage periods are
only valid with respect to the original purchaser of such
item(s) from the Company and such extended warranty
coverage is not transferable to subsequent owners of the
subject item(s) or any other parties. Upon the purchase of
any extended limited warranty coverage period, the
Company will issue a certificate to Buyer evidencing the
details of the applicable extended warranty coverage period
purchased by the Buyer.

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 Warranty Information

ii. For Other Manufacturer's Products Supplied by

®
James
Products of other manufacturers supplied as such by
® ®
James are warranted by James only to the extent of any
warranty provided by the original manufacturer, if any.

iii. For Parts and Sub-Assemblies

Parts or sub-assemblies purchased by the Buyer to perform
its own repair work etc. are warranted as provided
®
hereunder by James for six (6) months from date of
®
shipment of material from James to Buyer.

iv. For Consumables, Wear and Tear Items

®
James supplies consumable items and items subject to
®
wear and tear during normal usage of James supplied
products. These items are not covered under warranty.
Buyer is to check for proper fit, form and function of such
items upon receipt of such items. In case of a defect
®
condition, Buyer can return the item to James for
evaluation within thirty (30) days of the date of shipment to
®
the Buyer. James reserves the exclusive right to issue full,
partial, or no credit to the Buyer based on the condition of
the returned item and circumstances related to the return.
Examples of items in this category: connection cables, test
blocks, impact bodies, penetrators, probes, extraction
liquids, calibration liquids, pins, recording paper, test plugs,
etc.

b. Calibration and Repair

i. For Calibration Services

®
James does not warrant the calibration of any equipment.
®
James does however warrant the equipment manufactured
by it, in proper working condition, to be capable of being
®
adjusted to meet James printed specifications, if any, for
accuracy and performance as to the model type during the
period of warranty applicable as stated above.

ii. For Repair Services

®
James warrants repair work performed under the direct
®
control and supervision of James personnel for a period of

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Warranty Information

three (3) months from the date repairs are completed either
®
at James or at the customer site. Should the defect for
which the repair work was performed reoccur within this
®
period, James will supply the necessary parts and labor
®
(repair at James facility) or parts (repair at Buyer facility)
required to repair the original equipment defect for which the
repair parts and labor were required. Additional repair
charges that may be incurred in conjunction with any repair
®
service warranty event will be invoiced at the James
customer service rates and policies in effect at the time of
the event.

Excluded are all consumable and wear and tear items such
as impact bodies, probes, connection cables, etc. These
items are subject to usual wear and tear during usage. Refer
to the Consumable Wear and Tear Item section of this
warranty document.

c. Warranty Claims

i. For Warranty Claim Processing

® ®
James has established James organizations in the
®
Americas, and Europe. Please visit the James web site
www.ndtjames.com for latest address and contact
®
information for the James organization nearest you.

3. Regulatory Laws and/or Standards

The performance of the parties hereto is subject to the applicable laws of the
United States. The Company takes reasonable steps to keep its products in
conformity with various nationally recognized standards and such regulations,
which may affect its products. However, the Company recognizes that its
products are utilized in many regulated applications and that from time to time
standards and regulations are in conflict with each other. The Company makes
no promise or representation that its product will conform to any federal,
provincial, state or local laws, ordinances, regulations, codes or standards
except as particularly specified and agreed upon for compliance in writing as a
part of the contract between Buyer and the Company. The Company prices can
not include the cost of any related inspections or permits or inspection fees.

4. Notices
Notice by either the Company or Buyer will be made only by facsimile or similar
electronic transmission, effective on the first business day after confirmed
receipt, or by letter addressed to the) other party at its address as provided in
this Agreement, effective three (3) business days after deposit with the U.S.

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 Warranty Information

Postal Services, postage prepaid, or one (1) business day after deposit with a
recognized overnight express service.

5. Interpretation
Should any term or provision contained in the contract contravene or be invalid
under applicable law, the contract shall not fail by reason thereof but shall be
construed in the same manner as if such term or provision had not appeared
therein.

6. Assignability
Neither this contract nor any claim arising directly or indirectly out of or in
connection herewith shall be assignable by Buyer or by operation of law,
without the prior written consent of Company. This document shall be binding
upon and inure to the benefit of each party hereto and their respective
permitted successors and assigns.

7. Governing Law
This Agreement shall be governed by and construed in accordance with the
internal laws of the State of Illinois, without regard to its conflict of laws
provisions. Buyer and the Company expressly agree to submit to the personal
jurisdiction of the federal and/or stale courts silting in Chicago, Illinois, U.S.A.
and agree that such courts may be utilized if necessary to obtain injunctive or
any other relief. The Hague Convention and the United Nations Convention on
Contracts for the International Sale of Goods shall not apply to the construction
or interpretation of these Standard Terms and Conditions or affect any of its
provisions.

END.

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Notes:
Repair Policy

Repair Policy

United States | Canada | International

Ship the instrument in a box that meets UPS, Fed Ex, and standard
shipping regulations. Enclose a note describing the problem(s) you
are having. Include the name and phone number of the contact
person in your organization.
The instrument will be evaluated within one week of receipt. The
contact person will be notified with an estimate of the cost of the
repair.
Upon receipt of your authorization of repair and payment terms,
delivery time will be 2 weeks from that day.
If you need the repair back sooner than this, you have the option of
paying an express service fee of 10 percent of the purchase price
of said instrument, plus the repair cost. With this service, you can
receive the instrument back within 3 working days in the USA (5
working days for Europe).
International repair shipments must contain a commercial invoice
listing the instrument being returned and must contain the words:
Country of manufacture: USA
Instrument being returned to manufacturer for repair – no value for
customs, value for carriage only.
Ship the complete system to:

Attn: Repair Department Attn: Repair Department

James Instruments, Inc. - USA James Instruments, Inc. – Europe
3727 North Kedzie Avenue Windmolen 22
Chicago, IL 60618-4503 7609 NN Almelo
USA The Netherlands

Home page: www.ndtjames.com

E-mail: [email protected]
[email protected]

71 www.ndtjames.com
James Instruments Inc.
3727 N. Kedzie Ave.
Chicago, IL 60618-4503
USA
Tel: (773) 463-6565
Fax: (773) 463-0009

James Instruments Inc. - Europe

Windmolen 22
7609 NN Almelo
The Netherlands
Tel: +31 (0)548 659032
Fax: +31 (0)548 659010

Purchase Date: _ _

Serial Number: _