User Manual

AC Variable Speed Drive

Troubleshooting
IP20 & IP66 (NEMA 4X)

0.37kW – 22kW / 0.5HP – 30HP

110 – 480V 3 Phase Input

Quick Start Up 1
General Information
and Ratings 2

Mechanical Installation 3

Power & Control Wiring 4

0

Operation 5

Parameters 6
Analog and Digital Input
Macro Configurations 7
Modbus RTU
Communications 8

Technical Data 9

Troubleshooting 10
1. Quick Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6. Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.1. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.1. Standard Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.2. Quick Start Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6.2. Extended Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.3. Installation Following a Period of Storage. . . . . . . . . . . . . . . . . 5 6.3. Advanced Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.4. P-00 Read Only Status Parameters. . . . . . . . . . . . . . . . . . . . 30
2. General Information and Ratings. . . . . . . . . . . . . . . . . 7
2.1. Identifying the Drive by Model Number. . . . . . . . . . . . . . . . . . . 7 7. Analog and Digital Input Macro Configurations. . . 31
2.2. Drive Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2. Macro Functions Guide Key . . . . . . . . . . . . . . . . . . . . . . . . . 31
3. Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3. Macro Functions – Terminal Mode (P-12 = 0). . . . . . . . . . . 32
3.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4. Macro Functions - Keypad Mode (P-12 = 1 or 2) . . . . . . . 33
3.2. UL Compliant Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
 7.5. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7, 8
3.3. Mechanical Dimensions and Mounting – IP20 Open Units. . . 9
or 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.4. Guidelines for Enclosure Mounting – IP20 Units . . . . . . . . . . 10
7.6. Macro Functions - User PI Control Mode (P-12 = 5 or 6) . . . 34
3.5. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units. . . 11
7.7. Fire Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6. Guidelines for mounting (IP66 Units). . . . . . . . . . . . . . . . . . . . 12
7.8. Example Connection Diagrams. . . . . . . . . . . . . . . . . . . . . . . 35
3.7. Gland Plate and Lock Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8. Removing the Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 13 8. Modbus RTU Communications. . . . . . . . . . . . . . . . . 36
3.9. Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 8.1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2. Modbus RTU Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 36
4. Power & Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . 14
8.3. RJ45 Connector Configuration. . . . . . . . . . . . . . . . . . . . . . . 36
4.1. Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.4. Modbus Register Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2. Protective Earth (PE) Connection. . . . . . . . . . . . . . . . . . . . . . . . 15
4.3. Incoming Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . 15 9. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4. Motor Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9.1. Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5. Motor Terminal Box Connections. . . . . . . . . . . . . . . . . . . . . . . 16 9.2. Rating Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.6. Control Terminal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9.3. Single Phase Operation of Three Phase Drives. . . . . . . . . . 37
4.7. Using the REV/0/FWD Selector Switch (Switched Version 9.4. Additional Information for UL Compliance. . . . . . . . . . . . . . 38
Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 9.5. EMC Filter Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.8. Control Terminal Connections. . . . . . . . . . . . . . . . . . . . . . . . . . 17
10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.9. Motor Thermal Overload Protection. . . . . . . . . . . . . . . . . . . . . 18
10.1. Fault Code Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.10. EMC Compliant Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.11. Optional Brake Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1. Managing the Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2. Operating Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3. Changing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4. Read Only Parameter Access. . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5. Resetting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.6. Resetting a Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2 | Optidrive ODE-3 User Guide | Version 2.00 www.invertekdrives.com

Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive ODE-3 product range conforms to the relevant safety provisions of the following
council directives:
2014/30/EU (EMC) and 2014/35/EU (LVD)
Designed and manufacture is in accordance with the following harmonised European standards:

EN 61800-5-1: 2007 Adjustable speed electrical power drive systems. Safety

requirements. Electrical, thermal and energy.
EN 61800-3: 2004 /A1 2012 Adjustable speed electrical power drive systems. EMC
requirements and specific test methods
EN 55011: 2007 Limits and Methods of measurement of radio disturbance
characteristics of industrial, scientific and medical (ISM) radio-
frequency equipment (EMC)
EN60529: 1992 Specifications for degrees of protection provided by enclosures

Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and
Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter
is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above
harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is
incorporated must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable
standards may be achieved.

Copyright Invertek Drives Ltd © 2016

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

2 Year Warranty
All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 3.05 Firmware
User Guide Revision 2.00
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.

This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

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 1. Quick Start Up
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock, which, Danger: Indicates a potentially hazardous situation
if not avoided, could result in damage to the other than electrical, which if not avoided, could
equipment and possible injury or death. result in damage to property.
This variable speed drive product (Optidrive) is intended for Within the European Union, all machinery in which this product
professional incorporation into complete equipment or systems is used must comply with Directive 2006/42/EC, Safety of
as part of a fixed installation. If installed incorrectly it may present Machinery. In particular, the machine manufacturer is responsible
a safety hazard. The Optidrive uses high voltages and currents, for providing a main switch and ensuring the electrical equipment
carries a high level of stored electrical energy, and is used to complies with EN60204-1.
control mechanical plant that may cause injury. Close attention The level of integrity offered by the Optidrive control input
is required to system design and electrical installation to avoid functions – for example stop/start, forward/reverse and
hazards in either normal operation or in the event of equipment maximum speed is not sufficient for use in safety-critical
malfunction. Only qualified electricians are allowed to install applications without independent channels of protection. All
and maintain this product. applications where malfunction could cause injury or loss of
System design, installation, commissioning and maintenance life must be subject to a risk assessment and further protection
must be carried out only by personnel who have the necessary provided where needed.
Quick Start Up

training and experience. They must carefully read this safety The driven motor can start at power up if the enable input signal
information and the instructions in this Guide and follow all is present.
information regarding transport, storage, installation and use of
The STOP function does not remove potentially lethal high
the Optidrive, including the specified environmental limitations.
voltages. ISOLATE the drive and wait 10 minutes before starting
Do not perform any flash test or voltage withstand test on the any work on it. Never carry out any work on the Drive, Motor or
Optidrive. Any electrical measurements required should be Motor cable whilst the input power is still applied.
carried out with the Optidrive disconnected.
The Optidrive can be programmed to operate the driven motor
Electric shock hazard! Disconnect and ISOLATE the Optidrive at speeds above or below the speed achieved when connecting
before attempting any work on it. High voltages are present the motor directly to the mains supply. Obtain confirmation from
at the terminals and within the drive for up to 10 minutes after the manufacturers of the motor and the driven machine about
disconnection of the electrical supply. Always ensure by using a suitability for operation over the intended speed range prior to
1 suitable multimeter that no voltage is present on any drive power
terminals prior to commencing any work.
machine start up.
Do not activate the automatic fault reset function on any systems
Where supply to the drive is through a plug and socket whereby this may cause a potentially dangerous situation.
connector, do not disconnect until 10 minutes have elapsed after
IP20 drives must be installed in a pollution degree 2
turning off the supply.
environment, mounted in a cabinet with IP54 or better.
Ensure correct earthing connections. The earth cable must
Optidrives are intended for indoor use only.
be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated When mounting the drive, ensure that sufficient cooling is provided.
fuses or MCB should be fitted in the mains supply to the drive, Do not carry out drilling operations with the drive in place, dust
according to any local legislation or codes. and swarf from drilling may lead to damage.
Ensure correct earthing connections and cable selection as per The entry of conductive or flammable foreign bodies should be
defined by local legislation or codes. The drive may have a prevented. Flammable material should not be placed close to
leakage current of greater than 3.5mA; furthermore the earth the drive
cable must be sufficient to carry the maximum supply fault current Relative humidity must be less than 95% (non-condensing).
which normally will be limited by the fuses or MCB. Suitably Ensure that the supply voltage, frequency and no. of phases (1 or
rated fuses or MCB should be fitted in the mains supply to the 3 phase) correspond to the rating of the Optidrive as delivered.
drive, according to any local legislation or codes.
Never connect the mains power supply to the Output terminals
Do not carry out any work on the drive control cables whilst U, V, W.
power is applied to the drive or to the external control circuits.
Do not install any type of automatic switchgear between the
drive and the motor.
Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings
at 90 degrees. Ensure that all terminals are tightened to the
appropriate torque setting.
Do not attempt to carry out any repair of the Optidrive. In
the case of suspected fault or malfunction, contact your local
Invertek Drives Sales Partner for further assistance.

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1.2. Quick Start Process

Step Action Page

1 Identify the Enclosure Type, Model Type and ratings of 2.1. Identifying the Drive by Model Number 7
your drive from the model code on the label. In particular
- Check the voltage rating suits the incoming supply
- Check the output current capacity meets or exceeds the
full load current for the intended motor
2 Unpack and check the drive. Notify the supplier and
shipper immediately of any damage.
3 Ensure correct ambient and environmental conditions for 9.1. Environmental 37
the drive are met by the proposed mounting location.
4 Install the drive in a suitable cabinet (IP20 Units) ensuring 3.1. General 9
suitable cooling air is available. Mount the drive to the 3.3. Mechanical Dimensions and Mounting – IP20 9
wall or machine (IP66). Open Units
3.4. Guidelines for Enclosure Mounting – IP20 Units 10
3.5. Mechanical Dimensions – IP66 (Nema 4X) 11
Enclosed Units

Quick Start Up
3.6. Guidelines for mounting (IP66 Units) 12
5 Select the correct power and motor cables according 9.2. Rating Tables 37
to local wiring regulations or code, noting the maximum
permissible sizes
6 If the supply type is IT or corner grounded, disconnect the 9.5. EMC Filter Disconnect 38
EMC filter before connecting the supply.
7 Check the supply cable and motor cable for faults or short
circuits.
8 Route the cables
9 Check that the intended motor is suitable for use, noting 4.10. EMC Compliant Installation 19
any precautions recommended by the supplier or 1
manufacturer.
10 Check the motor terminal box for correct Star or Delta 4.5. Motor Terminal Box Connections 16
configuration where applicable
11 Ensure wiring protection is providing, by installing a 4.3.2. Fuse / Circuit Breaker Selection 15
suitable circuit breaker or fuses in the incoming supply line
9.2. Rating Tables 37
12 Connect the power cables, especially ensuring the 4.1. Connection Diagram 14
protective earth connection is made 4.2. Protective Earth (PE) Connection 15
4.3. Incoming Power Connection 15
4.4. Motor Connection 16
13 Connect the control cables as required for the application 4.6. Control Terminal Wiring 16
4.10. EMC Compliant Installation 19
7. Analog and Digital Input Macro Configurations 31
7.8. Example Connection Diagrams 35
14 Thoroughly check the installation and wiring
15 Commission the drive parameters 5.1. Managing the Keypad 20
6. Parameters 22

1.3. Installation Following a Period of Storage

If the drive has not been powered, either unused or in storage, the DC Link Capacitors require reforming before power may be
connected to the drive. Refer to your local sales partner for information regarding the correct procedure.

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 1.4. Quick Start Overview

Quick Start – IP20 & IP66 Non Switched

Connect a Start / Stop switch between control

 
terminals 1 & 2
o Close the Switch to Start
o Open to Stop
Connect a potentiometer (5k – 10kΩ) between terminals 5,
 
6 and 7 as shown
o Adjust the potentiometer to vary the speed from P-02

(0Hz default) to P-01 (50 / 60 Hz default)

Quick Start – IP66 Switched

Quick Start Up

Switch the mains power on to the unit using the built in isolator
switch on the front panel.

The OFF/REV/FWD will enable the output and control the

direction of rotation of the motor.

The potentiometer will control the motor shaft rotational speed.

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2. General Information and Ratings
This chapter contains information about the Optidrive E3 including how to identify the drive.

2.1. Identifying the Drive by Model Number

Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the
drive nameplate. The model number includes the drive and any options.

ODE - 3 - 1 2 0021 - 1 F 1 2

Product Family IP Rating 2 = IP20

General Information and Ratings

X = IP66 Non Switched
Y = IP66 Switched
Generation Dynamic Brake 1 = Not Fitted
Transistor 4 = Internal Transistor
Frame Size Filter Type 0 = No Filter
F = Internal EMC Filter
Input Voltage 1 = 110 – 115 No. Of Input Phases
2 = 200 – 240 Output Current x 10
4 = 380 – 480

2.2. Drive Model Numbers

110 – 115V ± 10% - 1 Phase Input – 3 Phase 230V Output (Voltage Doubler)
Model Number Output Current
kW HP Frame Size
With Filter Without Filter (A)

N/A ODE-3-110023-101# 0.5 2.3 1

N/A ODE-3-110043-101# 1 4.3 1
N/A ODE-3-210058-104# 1.5 5.8 2
200 – 240V ± 10% - 1 Phase Input – 3 Phase Output
Model Number Output Current
With Filter Without Filter
kW HP (A) Frame Size 2
ODE-3-120023-1F1# ODE-3-120023-101# 0.37 0.5 2.3 1
ODE-3-120043-1F1# ODE-3-120043-101# 0.75 1 4.3 1
ODE-3-120070-1F1# ODE-3-120070-101# 1.5 2 7 1
ODE-3-220070-1F4# ODE-3-220070-104# 1.5 2 7 2
ODE-3-220105-1F4# ODE-3-220105-104# 2.2 3 10.5 2
N/A ODE-3-320153-104# 4.0 5 15.3 3
200 – 240V ± 10% - 3 Phase Input – 3 Phase Output
Model Number Output Current
kW HP Frame Size
With Filter Without Filter (A)
N/A ODE-3-120023-301# 0.37 0.5 2.3 1
N/A ODE-3-120043-301# 0.75 1 4.3 1
N/A ODE-3-120070-301# 1.5 2 7 1
ODE-3-220070-3F4# ODE-3-220070-304# 1.5 2 7 2
ODE-3-220105-3F4# ODE-3-220105-304# 2.2 3 10.5 2
ODE-3-320180-3F4# ODE-3-320180-304# 4.0 5 18 3
ODE-3-320240-3F4# ODE-3-320240-304# 5.5 7.5 24 3
ODE-3-420300-3F4# ODE-3-420300-304# 7.5 10 30 4
ODE-3-420460-3F4# ODE-3-420460-304# 11 15 46 4

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 380 – 480V ± 10% - 3 Phase Input – 3 Phase Output
Model Number Output Current
kW HP Frame Size
With Filter Without Filter (A)
ODE-3-140022-3F1# ODE-3-140022-301# 0.75 1 2.2 1
ODE-3-140041-3F1# ODE-3-140041-301# 1.5 2 4.1 1
ODE-3-240041-3F4# ODE-3-240041-304# 1.5 2 4.1 2
ODE-3-240058-3F4# ODE-3-240058-304# 2.2 3 5.8 2
ODE-3-240095-3F4# ODE-3-240095-304# 4 5 9.5 2
ODE-3-340140-3F4# ODE-3-340140-304# 5.5 7.5 14 3
General Information and Ratings

ODE-3-340180-3F4# ODE-3-340180-304# 7.5 10 18 3

ODE-3-340240-3F42 ODE-3-340240-3042 11 15 24 3
ODE-3-440300-3F42 ODE-3-440300-3042 15 20 30 4
ODE-3-440390-3F42 ODE-3-440390-3042 18.5 25 39 4
ODE-3-440460-3F42 ODE-3-440460-3042 22 30 46 4
For IP20 units, replace ‘#’ with ‘2’
NOTE For IP66 Non Switched Units, replace ‘#’ with ‘X’
For IP66 Switched Units, replace ‘#’ with ‘Y’

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3. Mechanical Installation
3.1. General
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
 
mounting holes or DIN Rail clip (Frame Sizes 1 and 2 only).
IP20 Optidrives must be installed in a pollution degree 1 or 2 environment only.
 
Do not mount flammable material close to the Optidrive.
 
Ensure that the minimum cooling air gaps, as detailed in section 3.5. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units
 
and 3.7. Gland Plate and Lock Off are left clear.
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9.1.
 
Environmental.
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive.
 

3.2. UL Compliant Installation

Refer to section 9.4. Additional Information for UL Compliance on page 38 for Additional Information for UL Compliance.

3.3. Mechanical Dimensions and Mounting – IP20 Open Units

Mechanical Installation
L1/L L2/N L3

Drive A B C D E F Weight
Size mm in mm in mm in mm in mm in mm in Kg Ib
1 173 6.81 83 3.27 123 4.84 162 6.38 50 1.97 50 1.97 1.0 1.0
2 221 8.70 110 4.33 150 5.91 209 8.23 63 2.48 63 2.48 1.7 1.7
3 261 10.28 131 5.16 175 6.89 247 9.72 80 3.15 80 3.15 3.2 3.2
4 420 16.54 171 6.73 212 8.35 400 15.75 125 4.92 125 4.92 9.1 9.1

Mounting Bolts Tightening Torques

Frame Size Frame Size Control Terminals Power Terminals
1-3 4 x M5 (#8) 1-3 0.5 Nm (4.5 lb-in) 1 Nm (9 lb-in)
4 4 x M8 4 0.5 Nm (4.5 lb-in) 2 Nm (18 lb-in)

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 3.4. Guidelines for Enclosure Mounting – IP20 Units
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
 
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
Enclosures should be made from a thermally conductive material.
 
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
 
Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.
 
Air should be drawn in below the drive and expelled above the drive.
In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
 
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
 
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate
 
through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic
enclosures:
Mechanical Installation

X Y Z Recommended
Drive Size Above & Below Either Side Between airflow
mm in mm in mm in CFM (ft3/min)
1 50 1.97 50 1.97 33 1.30 11
2 75 2.95 50 1.97 46 1.81 22
3 100 3.94 50 1.97 52 2.05 60
4 100 3.94 50 1.97 52 2.05 120
Dimension Z assumes that the drives are mounted side-by-side with no clearance.
Typical drive heat losses are 3% of operating load conditions.
NOTE
Above are guidelines only and the operating ambient temperature of the drive MUST be
maintained at all times.

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3.5. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units

Mechanical Installation
Drive A B D E F G H I J Weight
Size mm in mm in mm in mm in mm in mm in mm in mm in mm in kg Ib
1 232.0 9.13 207.0 8.15 189.0 7.44 25.0 0.98 179.0 7.05 161.0 6.34 148.5 5.85 4.0 0.16 8.0 0.31 3.1 6.8
2 257.0 10.12 220.0 8.67 200.0 7.87 28.5 1.12 187.0 7.36 188.0 7.40 176.0 6.93 4.2 0.17 8.5 0.33 4.1 9.0
3 310.0 12.20 276.5 10.89 251.5 9.90 33.4 1.31 252 9.92 211.0 8.30 197.5 7.78 4.2 0.17 8.5 0.33 7.6 16.7

Mounting Bolts Tightening Torques

3
Frame Size Frame Size Control Terminals Power Terminals
All Frame Sizes 4 x M4 (#8) All Frame Sizes 0.5 Nm (4.5 lb-in) 1 Nm (9 lb-in)

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 3.6. Guidelines for mounting (IP66 Units)
Before mounting the drive, ensure that the
 
chosen location meets the environmental
condition requirements for the drive shown
in section 9.1. Environmental.
The drive must be mounted vertically,
 
on a suitable flat surface.
The minimum mounting clearances
  0 0

as shown in the table below must be

observed.
The mounting site and chosen mountings
 
should be sufficient to support the weight
of the drives.
Using the drive as a template, or the
 
dimensions shown above, mark the
locations required for drilling.
Suitable cable glands to maintain the
 
ingress protection of the drive are required.
Gland holes for power and motor cables
Mechanical Installation

are pre-moulded into the drive enclosure,

recommended gland sizes are shown
above. Gland holes for control cables
may be cut as required.

Drive X Above & Below Y Either Side Drive Cable Gland Sizes
Size mm in mm in Size Power Cable Motor Cable Control Cables
1 200 7.87 10 0.39 1 M20 (PG13.5) M20 (PG13.5) M20 (PG13.5)
2 200 7.87 10 0.39 2 M25 (PG21) M25 (PG21) M20 (PG13.5)
3 200 7.87 10 0.39 3 M25 (PG21) M25 (PG21) M20 (PG13.5)
Typical drive heat losses are approximately 3% of operating load conditions.
NOTE Above are guidelines only and the operating ambient temperature of the drive MUST be
maintained at all times.

3.7. Gland Plate and Lock Off

3 The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. The gland plate has pre moulded cable
entry holes for power and motor connections suitable for use with glands as shown in the following table. Where additional holes are
required, these can be drilled to suitable size. Please take care when drilling to avoid leaving any particles within the product.

Cable Gland recommended Hole Sizes & types:

Power & Motor Cables Control & Signal Cables

Drive Size Power Cable Motor Cable Control Cables Power Cable Motor Cable Control Cables
Size 1 22mm PG13.5 M20 22mm PG13.5 M20
Size 2 & 3 27mm PG21 M25 22mm PG13.5 M20

Flexible Conduit Hole Sizes:

Drive Size Drill Size Trade Size Metric

Size 1 28mm ¾ in 21
Size 2 & 3 35mm 1 in 27

UL rated ingress protection ("Type" ) is only met when cables are installed using a UL recognized bushing or fitting for a flexible-
 
conduit system which meets the required level of protection ("Type").
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC.
 
Not intended for installation using rigid conduit system.
 

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Power Isolator Lock Off
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock
(not supplied).

IP66 / Nema 4X Gland Plate IP66 / Nema 4X Unit Lock Off

Mechanical Installation
3.8. Removing the Terminal Cover
To access the connection terminals, the drive front cover needs to be removed as shown.

IP66 / Nema 4X Units

Removing the 2 screws on the front of the product allows access to the connection terminals, as shown below.

3.9. Routine Maintenance

The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
 Ambient temperature is at or below that set out in section 9.1. Environmental.
 Heat sink fans freely rotating and dust free.
 The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables
have no signs of heat damage.

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 4. Power & Control Wiring
4.1. Connection Diagram
4.1.1. IP20 & IP66 (Nema 4X) Non-Switched Units

M
Power & Control Wiring

4.1.2. IP66 (Nema 4X) Switched Units

Key Sec. Page

A Protective Earth (PE) Connection 4.2 11
B Incoming Power Connection 4.3 12
C Fuse / Circuit Breaker Selection 4.3.2 12
D Optional Input Choke 4.3.3 12
E Optional External EMC Filter 4.10 14
F Internal Disconnect / Isolator 4.3 12
G Optional Brake Resistor 4.11 14
H Motor Connection
I Analog Output 4.8.1 14
J Relay Output 4.8.2 14
K Using the REV/0/FWD Selector Switch (Switched Version Only) 4.7 13
L Analog Inputs 4.8.3 14
M Digital Inputs 4.8.4 14

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4.2. Protective Earth (PE) Connection
Grounding Guidelines
The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if
installed). Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop
impedance must confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be
used for all ground wiring connections.
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.

Protective Earth Conductor

The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.

Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel
(girder, joist), a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/
or electrical codes.

Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.

Ground Fault Monitoring

As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching

Power & Control Wiring

frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the
following conditions apply:
  A Type B Device must be used.
  The device must be suitable for protecting equipment with a DC component in the leakage current.
  Individual ELCBs should be used for each Optidrive.

Shield Termination (Cable Screen)

The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal.

4.3. Incoming Power Connection

4.3.1. Cable Selection
For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.
 
For 3 phase supplies, the mains power cables should be connected to L1, L2, and L3. Phase sequence is not important.
 
For compliance with CE and C Tick EMC requirements, refer to section 4.10 EMC Compliant Installation on page 14.
  4
A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive
 
and the AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe,
EN60204-1, Safety of machinery).
The cables should be dimensioned according to any local codes or regulations. Maximum dimensions are given in section 9.2.
 
Rating Tables.

4.3.2. Fuse / Circuit Breaker Selection

Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to
 
the data in section 9.2. Rating Tables. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC
60269) or UL type J fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses must
be below 0.5 seconds.
Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in
 
place of fuses, providing that the clearing capacity is sufficient for the installation.
The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.
 

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 4.3.3. Optional Input Choke
An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:
 
o The incoming supply impedance is low or the fault level / short circuit current is high.
o The supply is prone to dips or brown outs.
o An imbalance exists on the supply (3 phase drives).
o The power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults. Part numbers
 
are shown in the table.
Supply Frame Size AC Input Inductor
1 OPT-2-L1016-20
230 Volt 2 OPT-2-L1025-20
1 Phase
3 N/A
2 OPT-2-L3006-20
400 Volt 2 OPT-2-L3010-20
3 Phase 3 OPT-2-L3036-20
4 OPT-2-L3050-20

4.4. Motor Connection

The drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply, for motors
 
which have been wound for operation with a variable speed drive then there is no preventative measures required, however if the
quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required.
Power & Control Wiring

The motor should be connected to the Optidrive U, V, and W terminals using a suitable 3 or 4 core cable. Where a 3 core cable
 
is utilised, with the shield operating as an earth conductor, the shield must have a cross sectional area at least equal to the phase
conductors when they are made from the same material. Where a 4 core cable is utilised, the earth conductor must be of at least
equal cross sectional area and manufactured from the same material as the phase conductors.
The motor earth must be connected to one of the Optidrive earth terminals.
 
Maximum permitted motor cable length for all models: 100 metres shielded, 150 metres unshielded.
 
Where multiple motors are connected to a single drive using parallel cables, an output choke must be installed.
 

4.5. Motor Terminal Box Connections

Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This
operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives
the higher of the two voltage ratings.

Incoming Supply Voltage Motor Nameplate Voltages Connection

230 230 / 400

4 Delta
400 400 / 690

400 230 / 400 Star

4.6. Control Terminal Wiring

 All analog signal cables should be suitably shielded. Twisted pair cables are recommended.

 Power and Control Signal cables should be routed separately where possible, and must not be routed parallel to each other.

 Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be routed in the same cable.

 Maximum control terminal tightening torque is 0.5Nm.

 Control Cable entry conductor size: 0.05 – 2.5mm2 / 30 – 12 AWG.


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4.7. Using the REV/0/FWD Selector Switch (Switched Version Only)
By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse.
This could typically be for Hand/Off/Auto applications (also known and Local/Remote) for HVAC and pumping industries.

Parameters
Switch Position to Set Notes
P-12 P-15
Factory Default Configuration
Run Reverse STOP Run Forward 0 0
Run Forward or Reverse with speed controlled from the Local POT
Run forward with speed controlled form the local POT
STOP STOP Run Forward 0 5,7
Run Reverse - disabled
Run Forward with speed controlled from the Local POT
Preset Speed 1 STOP Run Forward 0 1
Preset Speed 1 provides a ‘Jog’ Speed set in P-20
Run Reverse STOP Run Forward 0 6, 8 Run Forward or Reverse with speed controlled from the Local POT
Run in Hand – Speed controlled from the Local POT
Run in Auto STOP Run in Hand 0 4 Run in Auto 0 Speed controlled using Analog input 2 e.g. from
PLC with 4-20mA signal.
Run in Speed In Speed Control the speed is controlled from the Local POT
STOP Run in PI Control 5 1

Power & Control Wiring

Control In PI Control, Local POT controls PI set point
0, 2, In Preset Speed Control, P-20 sets the Preset Speed
Run in Preset
STOP Run in PI Control 5 4,5, In PI Control, POT can control the PI set point
Speed Control
8..12 (P-44=1)
Hand – speed controlled from the Local POT
Run in Hand STOP Run in Auto 3 6
Auto – Speed Reference from Modbus
Hand – Speed reference from Preset Speed 1 (P-20)
Run in Hand STOP Run in Auto 3 3
Auto – Speed Reference from Modbus
NOTE To be able to adjust parameter P-15, extended menu access must be set in P-14 (default value is 101)

4.8. Control Terminal Connections

Default Connections Control Terminal Signal Description
+24Vdc user output, 100mA.
1 +24Vdc User Output
Do not connect an external voltage source to
this terminal.
2 Digital Input 1 Positive logic
“Logic 1” input voltage range: 8V … 30V DC 4
3 Digital Input 2
“Logic 0” input voltage range: 0V … 4V DC
Digital Input 3 /Analog Digital: 8 to 30V
4
Input 2 Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
5 +10V User Output +10V, 10mA, 1kΩ minimum
Analog Input 1 / Analog: 0 to 10V, 0 to 20mA or 4 to 20mA
6
Digital Input 4 Digital: 8 to 30V
7 0V 0 Volt Common, internally connected to terminal 9
Analog Output / Analog: 0 to 10V,
8 20mA maximum
Digital Output Digital: 0 to 24V
9 0V 0 Volt Common, internally connected to terminal 7
10 Relay Common
11 Relay NO Contact Contact 250Vac, 6A / 30Vdc, 5A

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 4.8.1. Analog Output
The analog output function may be configured using parameter P-25, which is described in section 6.2. Extended Parameters on
page 24.
The output has two operating modes, dependent on the parameter selection:
 Analog Mode
o The output is a 0 – 10 volt DC signal, 20mA max load current.
 Digital Mode
o The output is 24 volt DC, 20mA max load current.

4.8.2. Relay Output

The relay output function may be configured using parameter P-18, which is described in section 6.2. Extended Parameters on page 24.

4.8.3. Analog Inputs

Two analog inputs are available, which may also be used as Digital Inputs if required. The signal formats are selected by parameters
as follows:
 Analog Input 1 Format Selection Parameter P-16.
 Analog Input 2 Format Selection Parameter P-47.
These parameters are described more fully in section 6.2. Extended Parameters on page 24.
The function of the analog input, e.g. for speed reference or PID feedback for example is defined by parameters P-15. The function of
these parameters and available options is described in section 7. Analog and Digital Input Macro Configurations on page 31.

4.8.4. Digital Inputs

Power & Control Wiring

Up to four digital inputs are available. The function of the inputs is defined by parameters P-12 and P-15, which are explained in
section 7. Analog and Digital Input Macro Configurations on page 31.

4.9. Motor Thermal Overload Protection

4.9.1. Internal Thermal Overload Protection
The drive has an in-built motor thermal overload function; this is in the form of an “I.t-trP” trip after delivering >100% of the value set in
P-08 for a sustained period of time (e.g. 150% for 60 seconds).

4.9.2. Motor Thermistor Connection

Where a motor thermistor is to be used, it should be connected as follows:
Control Terminal Strip Additional Information
Compatible Thermistor: PTC Type, 2.5kΩ trip level.
 
Use a setting of P-15 that has Input 3 function as External Trip,
e.g. P-15 = 3. Refer to section 7. Analog and Digital Input Macro
Configurations on page 31 for further details.
4  Set P-47 = “"

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4.10. EMC Compliant Installation
Maximum Permissible
Category Supply Cable Type Motor Cable Type Control Cables Motor Cable Length
C16 Shielded1 Shielded1,5 1M / 5M7
C2 Shielded2 Shielded1, 5 Shielded4
5M / 25M7
C3 Unshielded3 Shielded2 25M / 100M7
1
A screened (shielded) cable suitable for fixed installation with the relevant mains voltage in use. Braided or twisted type screened
cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of
a standard cable within a suitable steel or copper tube is also acceptable.
2
A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable
within a suitable steel or copper tube is also acceptable.
3
A cable suitable for fixed installation with relevant mains voltage. A shielded type cable is not necessary.
4
A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.
5
The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body
through the largest possible surface area. Where drives are mounted in a steel control panel enclosure, the cable screen may be
terminated directly to the control panel using a suitable EMC clamp or gland, as close to the drive as possible. For IP66 drives,
connect the motor cable screen to the internal ground clamp.
6
Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions,
additional measures may be required, contact your Sales Partner for further assistance.
7
Permissible cable length with additional external EMC filter.

Power & Control Wiring

4.11. Optional Brake Resistor
Optidrive E3 Frame Size 2 and above units have a built in Brake Transistor. This allows an external resistor to be connected to the
drive to provide improved braking torque in applications that require this.
The brake resistor should be connected to the “+” and “BR” terminals as shown.

The voltage level at these terminals may exceed 800VDC.

Stored charge may be present after disconnecting the mains power.
Allow a minimum of 10 minutes discharge after power off before attempting any connection to these terminals.

Suitable resistors and guidance on selection can be obtained from your Invertek Sales Partner.

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 5. Operation
5.1. Managing the Keypad
The drive is configured and its operation monitored via the keypad and display.

Used to display real-time information, to access and exit

NAVIGATE
parameter edit mode and to store parameter changes.

Used to increase speed in real-time mode or to increase

UP
parameter values in parameter edit mode.

Used to decrease speed in real-time mode or to

DOWN
decrease parameter values in parameter edit mode.

RESET / Used to reset a tripped drive.

STOP When in Keypad mode is used to Stop a running drive.

When in keypad mode, used to Start a stopped drive or

START to reverse the direction of rotation if
bi-directional keypad mode is enabled.

5.2. Operating Displays

       

Drive Stopped / Drive is enabled Press the Navigate Press the Navigate If P-10 > 0, pressing
Disabled / running, display key for < 1 second. key for < 1 second. the Navigate key
shows the output The display will The display will for < 1 second will
frequency (Hz) show the motor show the motor display the motor
Operation

current (Amps) power (kW) speed (RPM)

5.3. Changing Parameters

     

5
Press and hold the Use the up and Press the Navigate Adjust the value Press for < 1 second Press for > 2
Navigate key > 2 down keys to key for < 1 second using the Up and to return to the seconds to return
seconds select the required Down keys parameter menu to the operating
parameter display

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