Manual No.

SCV-OM1-4

Wafer and Globe Style

Silent Check Valve

Operation, Maintenance and

Installation Manual
INTRODUCTION ....................................... 1
RECEIVING AND STORAGE.................... 1
DESCRIPTION OF OPERATION .............. 1
INSTALLATION ......................................... 2
DRAWING SS-974F .................................. 4
VALVE CONSTRUCTION ......................... 5
MAINTENANCE ........................................ 5
TROUBLESHOOTING .............................. 6
DISASSEMBLY ......................................... 6
REASSEMBLY .......................................... 6
PARTS AND SERVICE ............................. 7
WARRANTY .............................................. 7

VAL-MATIC® VALVE AND MANUFACTURING CORP.

9 05 R i ver s id e D r . ● Elmhurs t, IL 60126

Phone (630) 941-7600 ● Fax (630) 941-8042
www.valmatic.com
 WAFER AND GLOBE-STYLE SILENT CHECK VALVE
OPERATION, MAINTENANCE AND INSTALLATION

INTRODUCTION
This manual will provide you with the information to
properly install and maintain the valve to ensure a
long service life. The Silent Check Valve is ruggedly
constructed with bronze or stainless steel trim to
give years of trouble free operation. The valve
should be installed in horizontal or vertical pipes
carrying clean water. 14” and larger valves should
be equipped with special springs for operation in
vertical flow down applications.

The Silent Check Valve is designed to open fully to

provide flow in the forward direction and close
rapidly upon flow reversal. The valves are used to
prevent reverse flow through pumps or in piping FIGURE 1. WAFER STYLE
systems. The size, cold working pressure, and
model number are stamped on the nameplate for
reference.

This valve is not intended for fluids containing

suspended solids such as wastewater. For
wastewater and other high turbidity applications, use
Val-Matic Series 500 Swing-Flex® Check Valves.

CAUTION
This valve is not intended for fluids
containing suspended solids or hazardous
fluids.

Globe Style 2-1/2” to 12”

RECEIVING AND STORAGE
Inspect valves upon receipt for damage in shipment.
Unload all valves carefully to the ground without
dropping. When lifting, the valve should be secured
by the body and never lifted by the bronze or
stainless steel trim.

The valves should remain crated, clean and dry until

installed to prevent weather related damage. For
long term storage greater than six months, the
rubber surfaces of the seat (when provided) should
be coated with a thin film of FDA approved grease.
Do not expose rubber seat to sunlight or ozone for
any extended period. Globe Style 14” and larger

DESCRIPTION OF OPERATION
The silent check valve is designed to prevent FIGURE 2. GLOBE STYLE
reverse flow automatically. On pump start-up, the
flow of water enters the valve from the seat end (left
side in Figure 1) and forces the disc open, allowing
the passage of fluid through the valve.

1
On pump shut-down, the spring closes the disc WARNING
before a flow reversal takes place. This type of On globe style check valves 14” and larger,
closure, which prevents flow reversal, is the factor flanges having an expanded inside diameter
which allows “silent” operation and prevents water such as mortar-lined pipe cannot be used on
hammer associated with check valve slam. the inlet side of the valve or damage may
occur. Seat support rings are needed.
The valve body is supplied with either compact
wafer ends as shown in Figure 1 for installation
between mating flanges or in a flanged GASKETS AND BOLTING: The ring-type flange
configuration, Figure 2. gasket can be rubber or compressed fiber but
should be a maximum of 1/16" thick with the
The only moving parts in the valve are the disc and diameters shown in Drawing SS-974F for 14” and
spring. The body bushing controls the movement of larger valves. The gasket must overlap the bronze
the disc and assures that the plug contacts the seat or stainless steel seat to provide a seal between the
evenly. The valve may have an optional resilient seat and the body on globe style check valves 14”
seal for drop tight service. and larger. Flanged valves with ring gaskets should
use ASTM A307 Grade B or SAE Grade 2 Carbon
INSTALLATION Steel bolts. Higher strength bolts should only be
The installation of the valve is important for its used with full-face gaskets.
proper operation. The flow arrow on the valve body
or nameplate must point in the direction of flow when ADJACENT VALVES: When mating the check valve
the system is in operation. The valve can be with butterfly isolation valves, the clearance between
installed in horizontal or vertical lines with the flow the butterfly disc and the fully open check valve
up or down. 14 inch and larger valves may require stem must be checked. The location of the stem is
extra heavy springs for flow down applications; also shown on the check valve submittal drawings.
consult the factory. 10 inch and smaller flanged end check valves have
sufficient clearance for most butterfly valves.
Three diameters of straight pipe upstream of the However, on 12 inch and larger valves, the plug
valve are recommended to prevent turbulent flow shaft extends beyond the flange face and may
streams through the valve, which can cause interfere with the operation of adjacent valves. A
vibration and wear. short run of pipe or spacer may be needed between
the check valve and the isolation valve.
When installed in horizontal lines, the check valve
does not have a specific upward orientation. The INSTALLATION: Lower valve over mating flange
valve is usually installed so that the nameplate is using slings or chains around the valve body.
visible on the side of the valve for future reference. Lubricate the flange bolts or studs and insert them
around the flange. Lightly turn bolts until gaps are
MATING FLANGES: The valve should be installed eliminated. The tightening of the bolts should then
between standard flat-face flanges per ANSI B16.5 be done in graduated steps using the crossover
or AWWA C207. For globe style silent check valves tightening method. Recommended lubricated
14” and larger, the installation requirements are torques for use with resilient gaskets (75 durometer)
illustrated in Drawing SS-974F on page 4. The is given in Table 1.
mating flange inside diameter must overlap the valve
seat to provide proper seat retention. Flanges or If leakage occurs, allow gaskets to absorb fluid and
pipes having an expanded inside diameter (ductile check torque and leakage after 24 hours. Do not
iron or mortar-lined pipe) cannot be used on the inlet exceed bolt rating or crush gasket more than 50 per
side of the valve. A ring flange having the maximum cent of its thickness.
inside diameter shown on the drawing must be
inserted between the valve and mortar-lined pipe.
The threaded seat wafer style silent check valves do
not require the mating flange to overlap the seat.

CAUTION
Mating flanges must be flat faced or damage to
the valve may result.

2
 Table 1. Flange Bolt Torques
125# Flange Data 250# Flange Data
Valve Bolt Bolt Valve Bolt Bolt
Size Dia. Torque Size Dia. Torque
(in) (in) (ft-lbs) (in) (in) (ft-lbs)
2.5 5/8 25-75 2.5 3/4 25-75
3 5/8 25-75 3 3/4 35-75
4 5/8 30-90 4 3/4 50-150
5 3/4 30-90 5 3/4 70-150
6 3/4 30-90 6 3/4 70-150
8 3/4 40-120 8 7/8 90-200
10 7/8 45-150 10 1 110-300
12 7/8 65-200 12 1 1/8 160-450
14 1 80-250 14 1 1/8 140-450
16 1 90-300 16 1 1/4 180-600
18 1 1/8 100-350 18 1 1/4 190-600
20 1 1/8 120-450 20 1 1/4 220-600
24 1 1/4 150-500 24 1 1/2 350-900
30 1 1/4 180-600 30 1 3/4 500-1500
36 1 1/2 250-750 36 2 700-2000
42 1 1/2 300-900 42 2 800-2500

CAUTION
The use of raised-face flanges or excessive bolt
torque may damage valve flanges.

3
4
 WARNING
Removal of mating flanges without draining the
pipeline may cause injury or damage to the
valve.

Globe Style 2-1/2” to 12”

FIGURE 4. WAFER STYLE CHECK VALVE

Table 2. Check Valve Parts List

Item Description Material
Globe Style 14” and larger 1 Body Cast Iron
2 Seat1 Bronze or SS
FIGURE 3. GLOBE STYLE CHECK VALVE 1 Bronze or SS
3 Disc
(Optional Resilient)
VALVE CONSTRUCTION 4 Spring1 Stainless Steel
The standard check valve body (1) is constructed of 5 Bushing1 Bronze
iron. See the specific Materials List submitted for 62 Screw1 Stainless Steel
the order if other than standard iron construction. 63 O-Ring1 EPDM
The internal metal components are bronze or 1. Recommended Spare Part
stainless steel. The disc (3) and spring (4) are the 2. Globe style valve 14” and larger
only moving parts and require no maintenance or 3. Wafer style valve and Globe style 2-1/2” to 12”
lubrication. The general details of construction are
illustrated in Figures 2 and 3.

The body (1) is either compact wafer style to fit

MAINTENANCE
Silent Check Valves require no scheduled lubrication
between two pipe flanges or flanged style for
or maintenance.
connection to two pipe flanges. The 14” and larger
globe style valve seat (2) is retained in the body (1)
INSPECTION: Periodic inspection for leakage can
with screws (6) to allow assembly in the pipeline.
be performed by listening for leakage noise from the
The seat screws will not retain the seat against full
valve while the pump is shut down. If leakage is
pressure. The mating flange must properly retain
heard, drain the pipeline, remove the valve, and
the seat. Do not remove the upstream flange while
inspect the seating surfaces for wear or mineral
the pipeline is full of water or the seat (2) may
deposits. Clean, lap, or repair trim as needed.
become dislodged from the body. The wafer style
valve seat and the 2-1/2” to 12” globe style seat are
threaded seats where no seat screws (6) are used.

5
TROUBLESHOOTING diameters should be checked to verify that they
Several problems and solutions are presented below are greater than “A” on drawing SS-974.
to assist you in trouble shooting the valve assembly
in an efficient manner. 3. Flip the seat (2) over and inspect the seating
surface. Some minor dents and discoloration
 Valve Chatters or Vibrates: Verify that velocity is are normal. Grooves or wear areas will cause
at least 4 feet per second. Noise sounding like leakage and requires seat replacement. Note:
rocks in the line can be cavitation due to high Replace seat if the optional resilient seat o-ring
velocities, low downstream pressure, or an is worn or damaged.
upstream expanded. Verify that there are three
diameters of straight pipe upstream. 4. Lift disc (3) from body. Inspect shafts and
seating surfaces for wear. The shaft diameter is
 Valve Leakage: Check upstream gasket and normally about 1/32” smaller in diameter than
flange to verify that inside diameter meets the the hole in the seat (2) and bushing (5). Some
maximum “A” dimension given in Drawing SS-974. minor dents and discoloration are normal. Wear
Drain line, remove valve, and inspect seating areas will cause leakage and require seat
surfaces. If seat (2) is lifted above flange face, replacement. Heavy mineral deposits should be
then mating flange and gasket are not securing removed with lapping compound or fine sand
the seat properly. paper.

 Valve Does Not Pass Flow: Check flow arrow 5. Remove spring (4) and check for wear or cracks.
direction on valve body. Verify that downstream
isolation valve is open and there is no line 6. Remove bushing (5) and inspect for wear. The
blockage downstream. inside diameter of the bushing should be about
1/32” larger in diameter than the shaft.
 Valve Slams: Remove valve and inspect spring.
Heavier springs can be furnished for severe high- REASSEMBLY
head applications. Consult factory if the valve is All parts must be clean and gasket surfaces should
installed in a vertical pipe with the flow downward. be cleaned with a stiff wire brush in the direction of
the serrations or machine marks. Worn parts,
DISASSEMBLY gaskets, and seals should be replaced during
reassembly.
The valve should be removed from the pipeline for
disassembly. A skilled mechanic with proper tools
1. Insert bushing (5) into body (1). The bushing is
should perform all work on the valve. Refer to
retained by the spring.
Figure 2 or 3.

WARNING 2. Lay spring (4) and disc (3) over bushing (5).
The line must be drained before removing the
valve or pressure may be released causing 3. Install seat (2). On sizes 14” and larger secure
injury. with retaining screws (6). 12” and larger valves
may require a 2x4 board and C-clamps to
compress the spring into the body. For the
thread seat valves, tighten the seats to the
1. Lay valve on flat surface or bench with the flow
following values:
arrow facing down. 12” and larger valves
require support for the spring during
disassembly. Place a 2x4 board across the seat Threaded Seat Torque
(2) and secure with C-clamps to the valve Valve Size Torque
flange. For the globe style 14” and larger valve,
remove the seat retaining screws (6) and seat 2”-3” 25 ft-lbs
(2). For the wafer style valve and 2-1/2” to 12”
globe style valve, unthread the seat (2) from the 4”-12” 50 ft-lbs
body (1) in a counterclockwise direction.
4. Install new gaskets and valve. Tighten flange
2. For the globe style valves 14” and larger, bolts evenly using the crossover tightening
examine narrow flange on the outside diameter method and the torque values given in Table 1
of the seat (2). The retaining screws should on page 2.
have left a shallow dimple. If a deep depression
is present, the gasket and flange internal

6
PARTS AND SERVICE
Parts and service are available from your local
representative or the factory. Make note of the
Valve Size and Model Number located on the valve
nameplate and contact:

Val-Matic Valve and Manufacturing Corp.

905 Riverside Drive
Elmhurst, IL 60126
Phone: (630) 941-7600
Fax: (630) 941-8042
www.valmatic.com

A sales representative will quote prices for parts or

arrange for service as needed.

LIMITED WARRANTY

All products are warranted to be free of defects in material and workmanship for a period of one year from the date of shipment,
subject to the limitations below.

If the purchaser believes a product is defective, the purchaser shall: (a) Notify the manufacturer, state the alleged defect and
request permission to return the product; (b) if permission is given, return the product with transportation prepaid. If the product
is accepted for return and found to be defective, the manufacturer will, at his discretion, either repair or replace the product,
f.o.b. factory, within 60 days of receipt, or refund the purchase price. Other than to repair, replace or refund as described
above, purchaser agrees that manufacturer shall not be liable for any loss, costs, expenses or damages of any kind arising out
of the product, its use, installation or replacement, labeling, instructions, information or technical data of any kind, description of
product use, sample or model, warnings or lack of any of the foregoing. NO OTHER WARRANTIES, WRITTEN OR ORAL,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND
MERCHANTABILITY, ARE MADE OR AUTHORIZED. NO AFFIRMATION OF FACT, PROMISE, DESCRIPTION OF
PRODUCT OF USE OR SAMPLE OR MODEL SHALL CREATE ANY WARRANTY FROM MANUFACTURER, UNLESS
SIGNED BY THE PRESIDENT OF THE MANUFACTURER. These products are not manufactured, sold or intended for
personal, family or household purposes.

VAL-MATIC® VALVE AND MANUFACTURING CORP.

9 05 R i ver s id e D r . ● Elmhurs t, IL 60126

Phone (630) 941-7600 ● Fax (630) 941-8042
www.valmatic.com