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Dr. Babasaheb Ambedkar Technological University, Lonere

The document outlines the curriculum for Manufacturing Processes-I and Theory of Machines-I courses at Dr. Babasaheb Ambedkar Technological University. It details the teaching and examination schemes, course outcomes, and mapping of these outcomes with program outcomes. Additionally, it includes course contents covering various manufacturing and machining processes, as well as kinematics of mechanisms.

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23 views3 pages

Dr. Babasaheb Ambedkar Technological University, Lonere

The document outlines the curriculum for Manufacturing Processes-I and Theory of Machines-I courses at Dr. Babasaheb Ambedkar Technological University. It details the teaching and examination schemes, course outcomes, and mapping of these outcomes with program outcomes. Additionally, it includes course contents covering various manufacturing and machining processes, as well as kinematics of mechanisms.

Uploaded by

kapane
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Dr.

Babasaheb Ambedkar Technological University, Lonere

IT – 1 Evaluation

BTES209P Internship – 1 Evaluation PROJ-2 0L-0T-0P 1 Credits


(Internship – 1)

Teaching Scheme: Examination Scheme:


Lecture: -- Continuous Assessment: --
Mid Semester Exam: --
End Semester Exam: 100 Marks

Semester IV
Manufacturing Processes-I
BTMC401 PCC 5 Manufacturing Processes-I 3-1-0 4 Credits

Pre-Requisites: None
Teaching Scheme: Examination Scheme:
Lecture: 3 hrs/week Continuous Assessment: 20 Marks
Tutorial: 1 hr/week Mid Semester Exam: 20 Marks
End Semester Exam: 60 Marks(Duration 03 hrs)

Pre-Requisites: None
Course Outcomes: At the end of the course, students will be able to:

Identify castings processes, working principles and applications and list various
CO1
defects in metal casting
Understand the various metal forming processes, working principles and
CO2
applications
Classify the basic joining processes and demonstrate principles of welding, brazing
CO3
and soldering.
Study center lathe and its operations including plain, taper turning, work holding
CO4
devices and cutting tool.
CO5 Understand milling machines and operations, cutters and indexing for gear cutting.
CO6 Study shaping, planning and drilling, their types and related tooling's

Mapping of course outcomes with program outcomes

Course Program Outcomes


Dr. Babasaheb Ambedkar Technological University, Lonere

Outcomes PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
CO1 1 1 1 1 1 1 1
CO2 2 2 1 1 1 1 1
CO3 2 1 1 1 1 1 1
CO4 1 1 1 1 1 1
CO5 2 1 1 1 1 1
CO6 1 1 1 1 1

Course Contents:
Unit 1: Introduction and Casting Processes [07 Hours]
What is manufacturing? Selection of manufacturing processes, Introduction to casting;
solidification of metals: Pure metals, Alloys; fluid flow; fluidity of molten metal; heat transfer:
Solidification time, Shrinkage; defects: Porosity; Metal casting processes: Introduction; sand
casting, shell molding, investment casting; Permanent-mold casting, vacuum casting, die casting,
centrifugal casting.

Unit 2: Metal Forming


a) Rolling and Forging Processes [07Hours]
Introduction to Rolling; Flat-rolling Process: Roll Force, Torque, and Power Requirements,
Geometric Considerations; Flat-rolling Practice: Defects in Rolled Plates and Sheets; Rolling
Mills; Various Rolling Processes and Mills.
Introduction to forging, Open-die forging; Impression-die and Closed-die forging; various
forging Operations; Forging Defects; Forging Machines.

b) Extrusion and Drawing


Introduction; Extrusion Process; Hot Extrusion; Cold Extrusion: Impact extrusion, Hydrostatic
Extrusion; Extrusion Defects; Extrusion Equipment; Drawing Process; Drawing Practice;
Drawing Defects and Residual Stresses; Drawing Equipment.

Unit 3: Joining Processes [07Hours]


Oxy-fuel-gas Welding; Arc-Welding Processes: Non consumable Electrode; Arc-welding
Processes: Consumable Electrode, Shielded Metal-arc Welding, Submerged-arc Welding, Gas
Metal-arc Welding; Electrodes for Arc Welding; The Weld joint, Quality, and Testing: Weld
Quality, Weldability, Testing of Welds.
Introduction to solid state welding, Friction Welding, Resistance Welding: Spot, Seam,
Projection Welding. Introduction to brazing and soldering.

Unit 4: Machining Processes: Turning and Hole Making [07 Hours]


Introduction; The Turning Process; Lathes and Lathe Operations: Lathe Components, Work
holding Devices and Accessories, Lathe Operations, Types of Lathes. Types of chips, Boring
andBoring Machines; Drilling Machines: Drills, Drill Materials and Sizes, Drilling Practice,
DrillingMachines, Reaming operation and Reamers; Tapping and Taps.

Unit 5: Machining Processes: Milling, Broaching and Gear Manufacturing [07 Hours]
Introduction, Milling and Milling Machines: Peripheral Milling, Face Milling, End Milling,
Other Milling Operations and Milling Cutters, Tool holders, Milling Process Capabilities,
Dr. Babasaheb Ambedkar Technological University, Lonere

Milling Machines; Planning and Shaping; Broaching and Broaching Machines; Gear
Manufacturing by Machining: Form Cutting, Gear Generating, Cutting Bevel Gears, Gear-
finishing Processes.

Text:
1. Serope Kalpak Jain and Steven R. Schmid, “Manufacturing Engineering and Technology”,
Addison Wesley Longman (Singapore) Pte. India Ltd., 6thedition, 2009.

References:
1. Milkell P. Groover, “ Fundamentals of Modern Manufacturing: Materials, Processes, and
Systems”, John Wiley and Sons, New Jersey, 4th edition, 2010.
2. Paul DeGarmo, J.T. Black, Ronald A. Kohser, “Materials and Processes in
Manufacturing”, Wiley, 10th edition, 2007.

Theory of Machines- I

BTMC402 PCC 6 Theory of Machines-I 3-1-0 4 Credits

Teaching Scheme: Examination Scheme:


Lecture: 3 hrs/week Continuous Assessment: 20 Marks
Tutorial: 1 hr/week Mid Semester Exam: 20 Marks
End Semester Exam: 60 Marks(Duration 03 hrs)

Pre-Requisites: None

Course Outcomes: At the end of the course, students will be able to:

CO1 Define basic terminology of kinematics of mechanisms


CO2 Classify planar mechanisms and calculate its degree of freedom
CO3 Perform kinematic analysis of a given mechanism using ICR and RV methods
CO4 Introduction of different types of lubrication system.
Perform kinematic analysis of slider crank mechanism using Klein‟s construction and
CO5
analytical approach
Perform balancing of unbalance forces in rotating masses, different types of single/multi
CO6
cylinder reciprocating engines in different positions.

Mapping of course outcomes with program outcomes

Course Program Outcomes


Outcomes PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
CO1 1 3
CO2 1 3
CO3 1 1 2 3

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