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IDEA FORGE QMS QC REPORT BATCH 17

The QC report submitted by 4D Simulations for client Ideaforge includes detailed inspections of various parts, including dimensions, aesthetic finish, and surface quality. Each part is evaluated against nominal data, with measurements showing deviations and results indicating compliance or non-compliance. Additionally, weight calculations based on volume and density are provided for each part before and after painting.

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Akshay jha
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0% found this document useful (0 votes)
0 views

IDEA FORGE QMS QC REPORT BATCH 17

The QC report submitted by 4D Simulations for client Ideaforge includes detailed inspections of various parts, including dimensions, aesthetic finish, and surface quality. Each part is evaluated against nominal data, with measurements showing deviations and results indicating compliance or non-compliance. Additionally, weight calculations based on volume and density are provided for each part before and after painting.

Uploaded by

Akshay jha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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QC REPORT

Submitted by,
4D Simulations
A Unit of Adroitec Information Systems Pvt.
Ltd. D-68, Sector -2, Noida – 201307, U.P.
Phone: 0120-4864300
Fax: 0120-4864333
Email: [email protected] | [email protected]
www.4dsindia.com |
Client : Ideaforge
PO No.: 29361
Doc no.:
ADR_629_QMS_QC

Date : 20.08.2024 Material


16 - 4
PH
 PA 12 Stainless
Kevlar ABS/PLA
Steel

Resin Tolerance Specification


(Dental , bio-resin , Carbon →Tolerance in the mating parts- 0.15 to
Inconel
etc.) fibre 0.2 mm
→Dimensional Accuracy 200 Microns
up to dimension of 100 mm or 0.02% for
Inspected by : Akshay jha Tool Glass dimension over 100 mm of the printed
steel part.

Issued on : Inspected on :
Copper Onyx
20.08.2024 20.08.2024

Aesthetic

finish

Surface
quality (No
dents, porosity, ✓
line marks ,
paint run, crack
etc.)
Dimensions
check (CTQs)
{Note : All the
CTQ dimensions ✓
are taken into
account which
are mensurable}
1. IF4773_REV 0 SWT-Thrust Motor

Shroud Front view

Section Y-Y view


Part Name :
IF4773_REV 0
SWT-Thrust
Motor
Shroud
CAD
3D Data Avg. 3D
S.No. Particulars Data(nomina (actual deviation Deviation Result
l data) size)

I II

1 I.D 3 2.96 2.99 2.98 -0.02

2 I.D 6 5.97 6.02 6.02 0.02

3 Inner length 26.4 26.43 26.47 26.45 0.05

4 Length 16 16.02 16.04 16.03 0.03

5 O.D 6 5.94 5.97 5.96 -0.04

6 I.D 4.4 4.36 4.42 4.39 -0.01

7 Depth 8 8.06 8.09 8.08 0.08


O
8 I.D 14.3 14.31 14.34 14.33 0.03
K
9 Slot width 7.32 7.31 7.33 7.32 0

10 Depth 1 0.98 0.99 0.99 -0.01


2. IDN1015_Rev C

Front view

Top view

RH SIDE VIEW

Part Name :
IDN1015_Rev C

CAD
3D Data Avg. 3D
S.No. Particulars Data(nominal Deviation Result
(actual size) deviation
data)
I II

1 Length 37.5 37.60 37.54 37.57 0.07

2 Centre-to-centre 25 25.11 25.07 25.09 0.09

3 Width 31.5 31.59 31.52 31.55 0.05


OK
4 Height 18 18.06 18.12 18.09 0.09

5 Width 23 23.07 23.05 23.06 0.06

6 Centre-to-centre 18 18.0 18.03 18.01 0.01


3. IF11085_Rev 0_LS10 ARM COVER

Top view

Side view

Front view
Part
Name :IF11085_Rev
0_LS10 ARM
COVER
CAD
Avg. 3D
Data 3D Data deviatio Deviation Result
S.No. Particulars (nominal n
(actual
data) size)
I II

1 Length 28.1 28.11 28.13 28.12 -0.02

2 Width 8 8.07 8.10 8.09 0.09

3 Height 10.1 10.09 10.10 10.1 0

4 I.D 1.8 1.74 1.76 1.75 -0.05

5 Centre to centre 13 13.02 13.05 13.04 0.04

6 I.D 1.6 1.59 1.61 1.6 0

7 Centre to centre 11 11.02 11.04 11.03 0.03

8 Width 12 12.05 12.09 12.07 0.07 OK

9 Thickness 1 1.01 1.03 1.02 0.02


4. IDN4041_Rev 0

Bottom view

Front view

SECTION X-X

Part Name :
IDN4041_Rev
0
CAD Avg. 3D
3D Data
S.No. Data(nominal deviatio Deviation Result
(actual size) n
data)
I II

1 Length 102 102.08 102.04 102.06 0.06

2 Center to center 30 30.02 30.05 30.03 0.03

3 Center to center 90 90.02 90.15 90.08 0.08

4 Inner Dia 100.40 100.46 100.50 100.48 0.08


OK
5 Inner width 27 26.87 26.95 26.91 -0.09

6 Inner Dia 96.4 96.46 96.50 96.48 0.08

7 Center to center 94.9 94.96 94.92 94.94 0.04

8 Thickness 20.3 20.36 20.32 20.34 0.04


5. IF8411_Rev 0 SC_Charger_&_Relay_Mount
Top view

Front view

Side view
Bottom view

Back view
Part Name :
IF8411_Rev 0
SC_Charger_&_
Relay_Mount

CAD
3D Data Avg. 3D
S.No. Particulars Data(nominal (actual size) deviation Deviation Result
data)
I II

1 Slot length 22 22.14 22.15 22.15 0.15

2 Inner length 25.7 25.83 25.84 25.84 0.14

3 Centre-to-centre 35.1 35.12 35.14 35.13 0.03


4 Inner width 97 97.15 97.21 97.18 0.18

5 Centre-to-centre 88.1 88.11 88.17 88.14 0.04


6 I.D 3.2 3.21 3.23 3.22 0.02

7 Length 156.8 156.87 156.93 156.90 0.10


OK
8 Centre-to-centre 150.8 150.85 150.88 150.87 0.07
9 Inner length 143.4 143.37 143.4 143.39 -0.02

10 Centre-to-centre 49.6 49.59 49.62 49.61 0.01


11 Width 12 11.99 12 12.00 0.00

12 Centre-to-centre 88.8 88.76 88.82 88.79 -0.01

13 I.D 4 3.99 4.01 4.00 0.00


14 Depth 22.4 22.47 22.58 22.53 0.13

15 Width 101.8 101.85 101.89 101.87 0.07

16 Projection width 10 9.97 10.01 9.99 -0.01


Weight report :

Min.
Density = 0.85 Kg/mm3

Max. Density = 1.05 Kg/mm3

Weight = Density*Volume

1. IF4773_REV 0 SWT-Thrust Motor Shroud

Volume of the Part(cc) Calculated Min. Calculated Max.


Weight(vol.*0.85) Weight(vol.*1.05)
2.844

2.844*0.85 = 2.42 2.844*1.05 = 2.99


Measured Weight(g) 2.55 2.75
(Before paint)

Measured Weight(g) 3.20


(After paint)

2. IDN1015_Rev C

Volume of the Part(cc) Calculated Min. Calculated Max.


Weight(vol.*0.85) Weight(vol.*1.05)

4.300 4.300*0.85 =3.65 4.300*1.05 = 4.51


Measured Weight(g) 4.20
(Before paint) 3.84

Measured Weight(g) 4.39


(After paint)

3. IF11085_Rev 0_LS10 ARM COVER

Volume of the Part(cc) Calculated Min. Calculated Max.


Weight(vol.*0.85) Weight(vol.*1.05)

0.643*0.85 = 0.55 0.643*1.05 =0.68


0.643
Measured Weight(g) 0.57 0.66
(Before paint)

Measured Weight(g) 0.65 0.70


(After paint)

4. IDN4041_Rev 0
Volume of the Part(cc) Calculated Min. Weight(vol.*0.85)Calculated Max.
Weight(vol.*1.05)
10.718*0.85 =9.11
10.718 10.718*1.05 =11.25
Measured Weight(g) 10.26 11.0
(Before paint)

Measured Weight(g) (After 12.23


paint)

5. IF8411_Rev 0 SC_Charger_&_Relay_Mount

Volume of the Part(cc) Calculated Min. Weight(vol.*0.85)Calculated Max.


Weight(vol.*1.05)
32.632*0.85 =27.73
32.632*1.05 =34.26
32.632
Measured Weight(g) 29.55 32.78
(Before paint)

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