140H MOTOR GRADER

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 



Product: MOTOR GRADER

Model: 140H MOTOR GRADER 5HM
Configuration: 140H Motor Grader 5HM00001-UP (MACHINE) POWERED BY 3306B Engine

Disassembly and Assembly

26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001

i01167078

Alternator - Assemble
SMCS - 1405-016

Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.

Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press the diodes in the mountings.

Illustration 1 g00628072

1. Install 3 diodes (11) in heat sink (12) .

 Illustration 2 g00628068

Note: Do not strike the bushing. Shocks from striking the housing can cause damage.

2. Press bushing (43) in housing (14) .

3. Install 3 diodes (13) in housing (14) .

Illustration 3 g00628067

4. Press collar (42) on rotor (39) .

5. Slide retainer (41) on rotor (39) .

6. Press bearing (40) on rotor (39) .

 Illustration 4 g00628063

7. Press housing (31) on rotor (39) and bearing (40) .

8. Install 4 screws (38) in housing (31) .

Illustration 5 g00628057

Note: Do not strike the bearing. Shocks from striking the housing can cause damage.

9. Install the inner race. Press bearing (37) into the housing.
 Illustration 6 g00628043

10. Press cap (36) in housing (14) .

Illustration 7 g00628041

11. Install the coil and support (34) in housing (14). Guide the field leads and the grommet
through the hole as the coil is installed in housing (14). Install 3 screws (33) .

Illustration 8 g00628037

12. Press the stator (32) and housing (14) together. Guide the stator leads and the grommet
through the hole as the stator is installed in housing (14) .
 Illustration 9 g00628035

Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.

13. Join housing (31) and housing (14). Install 4 bolts (30) .

Illustration 10 g00627853

Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.
 Illustration 11 g00627855

14. Install Insulator (29). Install the heat sink and diode assembly (12) in housing (14) .

Illustration 12 g00627840

15. Install separator (28) .

16. Install alternator output terminal (27). Install insulator (26). Install the nut and washer (25) .

17. Install diode trio (24) and install screw (23) .

 Illustration 13 g00627832

18. Install the 3 screws and insulators (18). Connect wire (19) .

19. If the "R" terminal is used, install the following components: nut (20), lead (21), the washer
and terminal (21) .

Illustration 14 g00627820

20. Install the screw and insulator (16). Connect capacitor lead (17) .

Illustration 15 g00627810

Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.

21. Connect 6 diode leads. Connect 3 phase leads. Connect 3 stator phase leads. Install 3 nuts
(15).

Table 1
 Alternator Current Flow of the Output Current Flow of the Ground
Ground Diodes Diodes
Lead to the Heat Sink Housing to the Lead
Negative
Red Wire Black Wire

Illustration 16 g00627808

22. Install mounting plate (10).

Illustration 17 g00627804

23. Install regulator (9) .

24. Install grounded mounting screw (8) .

 Illustration 18 g00627796

25. Install 2 insulated screws (6). Connect the 3 leads.

Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.

26. Install nut (7) and connect the wire.

Illustration 19 g00627794

27. Install gasket (5) .

 Illustration 20 g00627792

28. Position cover (4). Install 7 screws (3) .

Illustration 21 g00627790

29. Position plate (2). Install 4 screws (1) .

30. Install the fan, the pulley, the washer, and the pulley nut.

Copyright 1993 - 2025 Caterpillar Inc. Sat Apr 26 23:46:48 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: MOTOR GRADER

Model: 140H MOTOR GRADER 5HM
Configuration: 140H Motor Grader 5HM00001-UP (MACHINE) POWERED BY 3306B Engine

Disassembly and Assembly

26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001

i01167081

Alternator - Disassemble
SMCS - 1405-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7070 Digital Multimeter 1
B Variable Power Supply 1

Start By:

A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove" for the
machine that is being serviced.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.

1. Remove the pulley nut, the washer, the pulley, and the fan.
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 Illustration 1 g00627790

2. Remove 4 screws (1). Remove plate (2) .

Illustration 2 g00627792

3. Remove 7 screws (3). Remove cover (4) .

Illustration 3 g00627794

4. Remove gasket (5) .

 Illustration 4 g00627796

5. Remove 2 insulated screws (6). Remove the 3 leads.

Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.

6. Remove nut (7) .

Illustration 5 g00627804

7. Remove grounded mounting screw (8) .

8. Remove regulator (9) .

 Illustration 6 g00627808

9. Remove mounting plate (10). The mounting plate may be stuck to the regulator.

Illustration 7 g00627810

Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.

10. Remove 3 nuts (15). Disconnect 3 stator phase leads. Disconnect 3 phase leads. Disconnect
6 diode leads.

Table 2
Alternator Current Flow of the Output Current Flow of the Ground
Ground Diodes Diodes
Lead to the Heat Sink Housing to the Lead
Negative
Red Wire Black Wire
 Illustration 8 g00627820

11. Remove the screw and insulator (16). Disconnect capacitor lead (17) .

Illustration 9 g00627832

12. Remove the 3 screws and insulators (18). Disconnect wire (19) .

13. If the "R" terminal is used, remove the following components: nut (20), lead (21), the
washer and terminal (21) .
 Illustration 10 g00627840

14. Remove screw (23) and remove diode trio (24) .

15. Remove the nut and washer (25). Remove insulator (26). Remove alternator output terminal
(27) .

16. Remove separator (28) .

Illustration 11 g00627853

Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.

Illustration 12 g00627855

17. Remove the heat sink and diode assembly (12) from housing (14). Insulator (29) may be
stuck to heat sink (12) .
 Illustration 13 g00628035

Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.

18. Remove 4 bolts (30). Carefully separate housing (31) from housing (14) .

Illustration 14 g00628037

19. Pull apart stator (32) and housing (14). Guide the stator leads and the grommet through the
hole as the stator is removed from housing (14) .
 Illustration 15 g00628041

20. Remove 3 screws (33). Remove the coil and support (34) from housing (14). Guide the field
leads and the grommet through the hole as the coil is removed from housing (14) .

Illustration 16 g00628043

21. Position a small screwdriver in slot (35). Pry cap (36) from housing (14) .

Illustration 17 g00628057
 Note: Do not strike the bearing. Shocks from striking the housing can cause damage.

22. Wipe the excess grease from the bearing well. Press bearing (37) into the housing. Remove
the inner race.

Illustration 18 g00628063

23. Remove 4 screws (38) from housing (31) .

24. Lift rotor (39) and bearing (40) from housing (31) .

Illustration 19 g00628067

25. Pull bearing (40) from rotor (39) .

26. Pull retainer (41) from rotor (39) .

27. Pull collar (42) from rotor (39) .

 Illustration 20 g00628068

Note: Do not strike the bushing. Shocks from striking the housing can cause damage.

28. Press bushing (43) from housing (14) .

Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press or pull the diodes from the mountings. As much as 890 N (200
lb) of force may be needed to remove a diode.

29. Remove 3 diodes (13) from housing (14) .

Illustration 21 g00628072

30. Remove diode (11) from heat sink (12) .

Copyright 1993 - 2025 Caterpillar Inc. Sat Apr 26 23:46:33 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.

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

Product: MOTOR GRADER

Model: 140H MOTOR GRADER 5HM
Configuration: 140H Motor Grader 5HM00001-UP (MACHINE) POWERED BY 3306B Engine

Disassembly and Assembly

Comfort Series Seat For Caterpillar Machines
Media Number -RENR2165-12 Publication Date -01/10/2013 Date Updated -31/10/2013

i01723170

Air Suspension With Air Valve Knob Height Adjustment -

Assemble
SMCS - 7324-016-AJ

Assembly Procedure

Illustration 1 g00891451

1. Install compressor assembly (25) to mount (26). Make sure that compressor assembly (25)
is seated firmly in mount (26).
 Illustration 2 g00872046

2. Install bolts (24) in order to attach compressor assembly (25) to scissor assembly (11).

Illustration 3 g00872043

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure

and wear protective equipment.

3. Install bolt (23) in order to attach spring assembly (18) to scissor assembly (11). Attach hose
assembly (22) to spring assembly (18).
 Illustration 4 g00872037

4. Install shaft (20) in order to attach toggle assembly (21) to scissor assembly (11). Tighten
the two nuts for shaft (20) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).

Illustration 5 g00872031

5. Install shaft assemblies (19) in order to attach tether straps (11A) and scissor assembly (11)
to housing assembly (14). Tighten the nuts on shaft assemblies (19) to a torque of
20 ± 5 N·m (15 ± 4 lb ft). Install blocking in order to prevent scissor assembly (11) from
falling.

Illustration 6 g00872029
 Illustration 7 g00872020

6. Install screw (17) in order to attach housing assembly (14) to spring assembly (18).

7. Install shaft (15) in order to attach toggle assembly (16) to scissor assembly (11). Tighten
the two nuts for shaft (15) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).

Illustration 8 g00897454
 Illustration 9 g00872007

8. Install bearings (12B) to shock absorber (13).

9. Install bolts (12) in order to attach shock absorber (13) to scissor assembly (11) and housing
assembly (14). Remove the blocking.

Note: Illustration 8 shows the location of lockwasher (12A), bearings (12B), washers (12C),
nut (12D), and locknut (12E).

10. Repeat Steps 8 and 9 if the seat is equipped with a shock absorber on the opposite side.

Illustration 10 g00871994

11. Connect harness assemblies (9) and hose assembly (10) to air valve (8).