HVAC Notes
HVAC Notes
HEAT
Heat is a form of energy that transfers from one body to another due to temperature
difference.
Unit → BTU (British Thermal Unit) – FPS system
→ Calorie – Metric system
Sensible Heat: It raises the temperature of the substance and can be measured
by an ordinary thermometer.
Latent Heat: It is absorbed or released whenever there is a change of phase. It is
a hidden heat and cannot be measured by an ordinary thermometer.
HEAT TRANSMISSION
▰ Heat flows from hot area to cold area.
▰ 3 types of transmission:
Conduction: Heat transfer through a body due to molecular action. Eg. Heat
transfer through a metal rod.
Convection: Heat transfer resulting from movement of fluids. Eg. Heat transfer
between wall and surrounding air.
Radiation: Heat transfer that occurs between 2 separate bodies by means of
electromagnetic radiation (wave motion). Eg. Heat transfer from sun to earth’s
surface.
REFRIGERATION
Refrigeration is the process of maintaining the space at a temperature lower than that
of surrounding temperature.
Unit → Ton of refrigeration (TR)
1TR is the amount of refrigeration effect produced by the uniform melting of 1 ton of ice
at 0°C in 24 hours.
Refrigeration Effect: Amount of heat which has to be removed from the surface to
maintain a temperature lower than that of the surrounding with 1kg of refrigerant.
Unit → kJ/kg
Refrigeration Capacity: Product of refrigeration effect and mass flow rate of refrigerant.
Unit → kJ/sec, kW
TEMPERATURE
Temperature is the degree of hotness or coldness measured by an ordinary
thermometer.
K °C °F
REFRIGERATION CYCLE
VAPOUR COMPRESSION CYCLE
▰ The modern air conditioning system cools an indoor space by using the
refrigeration cycle.
▰ Four core components: compressor, condenser, expansion valve, and
evaporator.
▰ The Carnot cycle, which is completely reversible, is a perfect model for a vapour
compression refrigeration cycle operating between two fixed temperatures.
ENERGY INPUT
The energy input to VCRS is given as a mechanical function from an electric
motor. Energy input in a VARS is given as heat.
VARS is best for locations where heat energy is readily available at a low cost.
Steam power plants can easily run this refrigeration system using the waste heat
produced in the power plant.
HVAC COMPONENTS
COMPRESSOR
It takes low-pressure gas refrigerant coming into it, and turns it into high-pressure gas
by the time the refrigerant leaves, increasing the refrigerant’s temperature as well.
COMPRESSOR TYPES
Reciprocating Compressor
A piston compresses the air by moving up and down inside a cylinder.
The vacuum effect created by this motion sucks in the refrigerant gas.
Screw Compressor
Screw compressors are typically restricted to large commercial buildings with
lots of air to circulate and cool.
The unit contains a pair of mated helical rotors that push air from one side to the
other.
Reliable and efficient but not cost-effective for smaller applications.
Suitable for refrigerants like R-12 and R-22.
Rotary Compressor
Rotary compressor produces compressed refrigerant by the rotary movement of
blades or the movement of eccentric roller connected to the motor shaft.
A bladed shaft rotates within a graduated cylinder to push and compress
refrigerant at the same time.
Rotary compressors are quiet and do not suffer from vibration as much as other
compressors.
Centrifugal Compressor
It pulls the refrigerant in using centrifugal force and is then compressed using an
impeller.
Largest and most expensive.
Centrifugal compressors are used in large HVAC systems.
Suitable for refrigerants like R-11 and R-113.
Scroll Compressor
Consists of a fixed coil, the scroll, that makes up the unit’s center. A second coil
rotates around the central scroll, compressing the refrigerant and driving it
toward the center.
Fewer moving parts - more reliable.
CONDENSER
Upon leaving the compressor, the high-pressure gas refrigerant enters the condenser.
The condenser is a network of pipes that a hot, gas refrigerant passes through. When it
leaves the condenser, the refrigerant will lose its heat and transforms to liquid form. In
an air conditioner, the condenser expels hot air.
CONDENSER TYPES
1. Air-cooled Condenser
Condensers consist of a finned continuous tube coil.
A fan mounted on the compressor-motor pulleys blows air across the condenser
coil.
The unit should be located in a well-ventilated and preferably cool place.
Simple design and low installation cost.
a) Natural Convection
Air comes into contact with the hot coil, absorbing the heat of the refrigerant
inside the coil, resulting in an increase in the air temperature.
As the warm air is lighter, it moves up and replaces the cold air, and again the
cold air comes to touch the hot coils.
Airflow rate and the radiative heat transfer is low.
As large condensing surfaces are required to reject a certain amount of heat, this
type of condenser is used for small capacity refrigeration systems like home
refrigerators & freezers.
b) Forced Convection
In forced convection, the fan is used to force the air over the condenser coils to
increase the heat transfer capacity.
Commonly used in window air conditioners and packaged air conditioning plants.
2. Water-cooled Condenser
This type of condenser uses water to cool the hot refrigerant and convert it into a liquid.
These are used where there is sufficient supply of water.
a) Double Tube
Double tube condensers have a tube of water inside a larger refrigerant tube.
Water absorbs most of the refrigerant’s heat, but since the refrigerant tube is
exposed to the natural circulations of air, part of the cooling process is over
natural convection.
Evaporative Condenser
Combine the functions of condensers & cooling towers.
Refrigerant enters the top of the coil & flows down.
Air is blown through an opening near the bottom, flows upward into the
refrigerant coil, through the spray and eliminator, and into the fan, and is
discharged at the top of the unit.
EXPANSION VALVE
The refrigerant has left the condenser as a high-pressure liquid. But for the evaporator
to do its job, the refrigerant has to be at a lower pressure. Expansion valve changes the
high pressure refrigerant from the condensing unit to low pressure refrigerant.
EVAPORATOR TYPES
Bare Tube Evaporator
It comprises of copper tubing or steel pipes.
The bare tube evaporator is made up of multiple rounds of tubing.
The ambient air passes over the bare tube evaporator and the chilled air leaves it
to be used for cooling.
Used in domestic refrigerators.
Finned Evaporator
Finned evaporators are bare tube evaporators that have been coated with fins.
The fins are made up of thin sheets of metal having good thermal conductivity.
These fins enhance the contact surface of the metallic tubing with the fluid and
improves the heat transfer rate.
More effective than bare tube evaporators.
b) Flooded Evaporator
Water or brine solution flows through the tube and refrigerant circulates
through shell.
Refrigeration capacity upto 5000TR.
Used in chillers.
REFRIGERANTS
A refrigerant is a working fluid used in the refrigeration cycle of air conditioning
systems and heat pumps.
It produces cooling effect by absorbing heat in the evaporator and rejecting heat
to surroundings in the condenser side.
In most cases, they undergo a repeated phase transition from a liquid to a gas
and back again.
Primary Refrigerants: Directly flows into the refrigerating machine and produce
cooling effect. Eg. R-11, R-12, R-22, R-134
Secondary Refrigerants: Used to transfer heat from the substance being cooled
to a heat exchanger where the heat is absorbed by a primary refrigerant. Eg.
Water, brine solution
INORGANIC REFRIGERANTS
R717 - Ammonia - NH3
R718 - Water - H2O
R744 - Carbon Dioxide - CO2
ORGANIC REFRIGERANTS
Chlorofluorocarbons (CFCs)
R170 - Ethane - CH3CH3
R290 - Propane - CH3CH2CH3
R600a - Isobutane - CH(CH2)2CH3
Hydrochlorofluorocarbons (HCFCs)
R22 - Chlorodifluoromethane - CHClF2
Hydrofluorocarbons (HFCs)
R32 - difluoromethane - CH2F2
R134a - 1,1,1,2-tetrafluoroethane - CH2FCF3
R143a - 1,1,1-trifluoroethane - CH3CF3
AZEOTROPES
R502 - R22 + R115 (48.8:51.2)
R507 - R125 + R143a (1:1)
Physical Properties
▰ Cost: Low cost
▰ Viscosity: Low viscosity
▰ Leakage Detection
Freon Leaks: Detected by halide torch test. Colour of light changes from blue to
bluish green.
Ammonia Leaks: Detected by sulphur stick method. Reacts with sulphur and
produce white fumes of ammonium sulphide.
SO2 Leaks: Detected by ammonia swab test.
Chemical Properties
▰ Toxicity: Non-toxic
▰ Flammability: Non-flammable
▰ Reactivity: Non-reactive or less reactive
▰ Solubility in water: Should not be soluble in water
AIR CONDITIONER
▰ Air-conditioner is an electrical device used to create and maintain certain
temperature, relative humidity and air purity conditions in indoor spaces.
▰ It is used to maintain a level of personal comfort.
▰ It cools down a space by removing heat from the space and moving it to some
outside area.
Window AC
A window AC is a single unit with all of its components enclosed inside.
It ejects heat out of its outdoor side and blows cool air into the room on the
indoor side.
It is installed in a window or by making a hole in the wall.
It has a filter that slides out so that it can be cleaned regularly.
Portable AC
It is a single unit with all its components enclosed inside.
It is a free-standing unit and is portable.
It requires is a power outlet to power it up & access to a window where the unit’s
air can be exhausted by using its funnel.
Portable ACs can be single-hose that takes in air from inside of a room and expel
it outdoors. Or, dual-hose which pulls air from outdoor using one hose to cool the
condenser and is then exhausted outdoors from the other hose.
Cassette AC
A cassette air conditioner is a type of split system and its indoor unit is installed
in the ceiling.
The conduit connecting the indoor and outdoor units is hidden in the ceiling
space.
The outdoor unit can power more than one indoor unit.
Along with square models with air flow in 2, 3 and 4 directions, circular models
with 360° coverage are also available.
CENTRAL AIR CONDITIONING
DUCTABLE SPLIT AC
▰ Indoor unit which contains evaporator coil, fan and filter is mounted on the
ceiling.
▰ Duct is used to supply air to the spaces.
▰ Outdoor unit is connected to the Indoor unit with copper pipes.
VARIABLE REFRIGERANT FLOW/VOLUME (VRF/VRV)
▰ VRV is an HVAC technology invented by Daikin Industries Ltd. in 1982.
▰ Several indoor units can be connected to single outdoor unit.
▰ Each indoor unit can be controlled separately.
▰ VRV alternates the refrigerant volume in a system to match a building’s
requirements.
▰ The total demand of all indoor units will determine how the outdoor unit adjusts
the refrigerant volume and temperature.
▰ Lower power consumption, initial and maintenance cost compared to chiller
system.
TYPES OF CHILLERS
1. AIR-COOLED CHILLERS
These chillers are typically located on the roof.
Air cooled chillers will blow air across their condenser to disperse the unwanted
heat into the atmosphere.
2. WATER-COOLED CHILLERS
These chillers are typically located in the basement.
Water cooled chillers use cooling towers to disperse the unwanted heat into the
atmosphere.
COOLING TOWER
▰ Cooling towers are used to remove heat from water used in water-cooled
applications.
▰ It is a specialized heat exchanger in which air and water are brought into direct
contact with each other in order to reduce the water’s temperature.
TYPES OF COOLING TOWERS
1. Crossflow Cooling Towers
Water flows vertically through the fill while the air flows horizontally, across the
flow of the falling water.
Gravity flow hot water distribution basins are mounted at the top of the unit
above the fill.
2. Counterflow Cooling Towers
Air flows vertically upward, counter to the flow of falling water in the fill.
Counterflow towers use pressurized, pipe-type spray systems to spray water
onto the top of the fill.
CROSSFLOW COUNTERFLOW
Air flows horizontal in the fill Air flows vertical in the fill
Treats outside air Recycle or re-circulates the air inside the room
Heat Pipe
▰ The heat pipes are sealed tubes that are filled with a working fluid.
▰ One side of the heat pipe is exposed to the waste heat, which heats up the fluid
inside the pipe. The latent heat of vaporization is then used to transfer heat over
a long distance.
Run around Coil
Plate type Heat Exchanger
DUCTS
Ducts are fabricated passages or paths used in HVAC to deliver and remove air.
DUCT MATERIALS
Galvanised Iron (GI)
Stainless Steel
Aluminium
Galvanised Steel
Mild Steel
INSULATION MATERIALS
Thermal Insulation – Outside duct
Acoustic Insulation (Acoustic Lining) – Inside duct
Inorganic
Fibrous materials - Glass wool, Rock wool
Cellular materials - Calcium silicate, Cellular glass
Organic
Poly Urethane Foam (PUF)
Nitrile Rubber
Expanded Polystyrene (EPS) - Thermocol
DUCT TYPES
Square Duct
Less friction compared to rectangular duct.
Less materials required for fabrication compared to rectangular duct.
Height required to install square duct is more as compared to rectangular duct.
Rectangular Duct
Height required to install is less.
Easy to fabricate at work site.
More friction compared to square and round duct.
Round Duct
Low friction.
Less materials required for fabrication.
Require more height for installation.
Fabrication time is more.
DUCT FITTINGS
Reducer
Offset
Elbow
R-fitting
Tee
Split bend
Transition
Dampers
AIR TERMINALS
▰ Used to deliver both conditioning and ventilating air.
▰ A diffuser evenly distributes air in the desired direction by using profiled blades.
▰ An air register is the same as a grille, but with adjustable dampers in it.
DUCT DESIGN METHODS
Velocity Reduction Method
Air velocity reduced arbitrarily as we proceed down from the duct run.
PSYCHROMETRY
Psychrometry is a branch of engineering science which deals with the study of moist air.
1. Dry Air: Mixture of gases such as N2, O2, CO2, H2, inert gases, etc. N2 and O2 are
major constituents.
2. Moist Air: Dry air mixed with water vapour.
3. Saturated Air: Mixture of dry air and water vapor in which the air has diffused
maximum amount of water vapor in it.
4. Specific Humidity/Humidity Ratio (w):
Actual mass of water vapour present in 1kg of dry air.
Generally expressed in g/kg of dry air.
𝒎
w = 𝒎𝒗
𝒂
𝐦𝒗
Φ=
𝒎𝒗𝒔
mv → mass of water vapour in actual condition
mvs → mass of water vapour in saturated condition
𝐰
μ=
𝐰𝐬
Toilets, kitchens, car parking areas, tunnels, etc. should be kept at negative pressure,
i.e., pressure inside the room should be lower than atmospheric pressure.
Toilet Ventilation
ACH values for:
Private toilet = 8 to 10
Public toilet = 15 to 20
Supply air CFM = 75 - 85% of exhaust air CFM
Kitchen Ventilation
ACH range: 15 to 60
Supply air CFM = 80 - 85% of exhaust air CFM