FR-A5NR Instruction Manual
FR-A5NR Instruction Manual
TRANSISTORIZED INVERTER
TRANSISTORIZED INVERTER
-INSTRUCTION MANUAL-
RELAY OUTPUT/
COMPUTER LINK (RS-485)
FR-A5NR
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310
IB(NA)-66835-B (0201) MEE Printed in Japan Specifications subject to change without notice.
A5NR.book 1 ページ 2002年2月15日 金曜日 午前8時19分
Thank you for choosing the Mitsubishi transistorized inverter option unit.
This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling
might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment
to its optimum.
Please forward this manual to the end user.
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
WARNING
! While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
! Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage termi-
nals and charging part and get an electric shock.
! Ifpower is off, do not remove the front cover except for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.
! Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual
voltage with a tester or the like.
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WARNING
! Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
! Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
! Handle this option unit with dry hands to prevent an electric shock.
! Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.
2. Injury Prevention
CAUTION
! Apply only the voltage specified in the instruction manual to each terminal to prevent burst, damage, etc.
! Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur.
! Always make sure that polarity is correct to prevent burst, damage, etc.
! While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
3. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and mounting
CAUTION
! Do not install or operate the option unit if it is damaged or has parts missing.
! Do not stand or rest heavy objects on the product.
! Check that the mounting orientation is correct.
! Prevent screws, metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter.
(2) Test operation and adjustment
CAUTION
! Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to
make unexpected motions.
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(3) Usage
WARNING
! Do not modify the equipment.
CAUTION
! When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set
the required parameters before starting operation.
! For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate
static electricity from your body.
(4) Maintenance, inspection and parts replacement
CAUTION
! Do not test the equipment with a megger (measure insulation resistance).
(5) Disposal
CAUTION
! Treat as industrial waste.
(6) General instruction
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-
depth description. Before starting operation of the product, always return the covers and guards into original posi-
tions as specified and operate the equipment in accordance with the manual.
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CONTENTS
1.PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation ..................................................................................................1
1.2 Packing Confirmation...........................................................................................................................1
1.3 Structure ..............................................................................................................................................2
2.INSTALLATION 3
2.1 Pre-Installation Instructions..................................................................................................................3
2.2 Installation Procedure ..........................................................................................................................3
2.3 Wiring...................................................................................................................................................5
3.RELAY OUTPUT 6
3.1 Internal Block Diagram.........................................................................................................................6
3.2 Terminals .............................................................................................................................................6
4.COMPUTER LINK FUNCTION 7
4.1 Configuration........................................................................................................................................7
4.2 Connection with a Computer................................................................................................................9
4.3 Operation Mode .................................................................................................................................10
4.3.1 Operation mode indication .........................................................................................................10
4.3.2 Operation mode switching ..........................................................................................................11
4.4 Input from computer to inverter..........................................................................................................16
4.5 Input from inverter to computer..........................................................................................................17
4.6 Operation mode-based functions.......................................................................................................20
4.7 Operation ...........................................................................................................................................21
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1.PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the option unit out of the package, check the unit name, and confirm that the product is as you
ordered and intact.
Functions arailable differ between FR-A500(L)/F500(L) series and FR-V500 series, always check before
using.
" SERIAL number check
This product may be used with the FR-A520-0.4K to 55K and FR-A540-0.4K to 22K manufactured in and
after November 1997. Any of the models may be used with this unit if its SERIAL number indicated on the
rating plate and package has the following version or later.
SERIAL is made up of 1 version symbol and 8 numeric characters indicating year, month, and control
number as shown below.
R 7 Y $$$$$$
Symbol Year Month Control number
SERIAL number
Inverter Model SERIAL Number Date Manufactured
FR-A520-0.4, 0.75K, 11K to 22K R7Y$$$$$$
FR-A520-1.5 to 7.5K Q7Y$$$$$$ in and after
FREQROL-A500 series
FR-A520-30 to 55K G7Y$$$$$$ November 1997
FR-A540-0.4 to 22K G7Y$$$$$$
PRE-OPERATION INSTRUCTIONS
1.3 Structure
Terminal
block
screw
SDA SDB RDA RDB RDR SG A B C
size M3
Terminal
symbol FR-A5NR
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2.INSTALLATION
2.1 Pre-Installation Instructions
Make sure that the input power of the inverter is off.
CAUTION
With input power on, do not install or remove the option unit. Otherwise, the inverter and
option unit may be damaged.
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INSTALLATION
Inverter
(without cover)
Option unit
Accessory screw
(2 pcs.)
Slot 1
Inverter side connector
Slot 2
Option fixing hook
Option side Slot 3
connector
The slots 1, 2, and 3 are provided
with an option fixing hook.
CAUTION
1. Only one type of option per inverter may be used. When two or more options are mounted, pri-
ority is in order of slots 1, 2 and 3, the options having lower priority are inoperative.
2. When the inverter cannot recognize that the option is
mounted, it displays the option error. The errors shown Mounting Position Error Display
differ according to the mounting slots 1, 2, 3. Slot 1 E.OP1
3. When one FR- A5NR is used with the other communica- Slot 2 E.OP2
tion option than the FR- A5NR, no error is displayed and Slot 3 E.OP3
the relay output of the FR- A5NR and the communication
function of the other communication option are made valid.
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INSTALLATION
2.3 Wiring
Route the wires so that they do not take up a lot of space in the control circuit terminal block of the option unit.
During wiring, do not leave wire off-cuts in the inverter. They may cause a fault, failure or malfunction.
Use the space on the left side of the control circuit terminal unit to route the wires.
Cable routing
REMARKS
The wires with large gaze may not be connected to the terminal block. When connected in parallel, all wires may not
fit in the wiring space due to the increased number of wires. In such cases, perform wiring by using a junction termi-
nal block.
CAUTION
Do not use empty terminals as junction terminals because they are used in the option unit. If
they are used as the junction terminals, the option unit may be damaged.
When installing the inverter front cover, the cables to the inverter's control circuit terminals
and option terminals should be routed properly in the wiring space to prevent them from
being caught between the inverter and its cover.
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3. RELAY OUTPUT
You can select any of the standard output signals of the inverter and output it as a relay contact signal.
Connector
Set a positive logic value.
B
CAUTION RA
C
No output signal is given when the Pr. 330 value is
"9999" (factory setting).
3.2 Terminals
Terminal Symbol Description
A Normally open contact terminal of the relay (RA)
B Normally closed contact terminal of the relay (RA)
C Contact common terminal of the relay (RA)
* The operation of the relay depends on the output signal selected.
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4.1 Configuration
(1) Basic configuration
Computer Inverter
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CAUTION
*Commercially available converter is required.
Commercially available converter examples
Model: FA-T-RS40
Converter
Industrial System Division Mitsubishi Electric Engineering Co., Ltd.
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(2) Connection of one computer and "n" inverters (two or more inverters)
Computer
RDA
RDB
SDA
SDB
RSA
Terminal
RSB
RDR
RDB
RDA
RDB
RDA
RDB
RDA
SDB
SDA
SDB
SDA
SDB
SDA
*2 resistor
CSA
jumper
CSB
(*1)
SG SG SG SG
FG Station 1 Station 2 Station 3
FR-A5NR FR-A5NR FR-A5NR
*1. The terminal resistor jumper should only be connected to the remotest FR-A5NR from the computer.
(Terminal resistor: 100Ω)
*2. Connect in accordance with the manual of the computer used.
Note that the computer terminal numbers depend on the model used.
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F (Switching disallowed)
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CAUTION
Computer programming, which has stopped due to an instantaneous power failure or like during
computer link operation, remains stopped even if power is recovered.
CAUTION
If an instantaneous power failure occurs with "2" set in Pr. 340 "link startup mode selection",
the inverter continues operation in the status prior to the instantaneous power failure. (When
Pr. 57≠≠"9999")
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CAUTION
When the inverter is reset in the computer link operation mode, it is put in the external operation
mode. Accordingly, to resume computer link operation, switch the operation mode to computer
link operation again.
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4.7 Operation
(1) General operation
1) The computer CPU decodes and executes the user program.
2) Communication data in accordance with the user program is converted into serial signals in the com-
puter and is then converted at the interface level conforming to the RS-422 or RS-485 standard, then
transmitted to the inverter by the driver.
3) The communication data is received by the receiver in the FR-A5NR unit, converted into parallel signals
by the communication LSI, and transmitted to the inverter CPU.
4) The inverter CPU checks the data for errors, processes the data in accordance with the check result,
and creates reply data.
5) The reply data is converted into serial signals by the communication LSI in the FR-A5NR unit and is
then converted at the interface level conforming to the RS-422 or RS-485 standard, then returned to
the computer.
6) The reply data is received by the receiver in the computer, read and checked in accordance with the
user program.
(2) Function block diagram
Computer Inverter
User program FR-A5NR
Driver Receiver
10 OPEN 2) RDA
Communication
20 ONCOMS
1) RDB 3) Data bus
30 GOSUB
Inverter
LSI
······················
Receiver 5) SG Power
supply
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Line number
10
I/O file initial setting
40
50 Transmission data
1000
processing Receive data processing
Data setting Interrupt Data import
Sum code calculation Screen display
140 Data transmission 1040
Programming instructions
1) The inverter does not accept data from the computer if it has an error. For this reason, a retry program for
data error must be included in the user program.
2) A request of any data communication, e.g. operation command, monitoring, is always given by the com-
puter and the inverter will return data to the computer. Hence, the program should be written to give a
data read request as required from the computer at the time of monitoring, etc.
CAUTION
When the inverter's communication check time interval is not set, switching to computer link
operation causes any of "E.OP1 to E.OP3" to occur. Always set the communication check time
interval before starting operation.
Data communication is not started automatically but is made only once when the computer
provides a communication request. If communication is disabled during operation due to sig-
nal cable breakage etc., the inverter cannot be stopped. When the communication check time
≠9999)
interval has elapsed, the inverter will come to an alarm stop (E.OP1 to E.OP3). (Pr. 336≠
The inverter can be coasted to a stop by switching on its RES signal or by switching power
off.
If communication is broken due to signal cable breakage, computer fault etc., the inverter
does not detect such a fault. This should be fully noted.
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3) Station numbers do not have to be sequential and may be skipped, e.g. as shown below:
Station 3 Station 0 Station 1 Station 21 Station 6
Computer
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CAUTION
If communication is broken due to signal cable breakage, computer fault etc., the inverter
does not detect such a fault. This should be fully noted.
(5) Waiting time setting
Determines the waiting time till the reply data is transmitted.
Parameter Instruction
Name Data Setting Definition
Number Code
H25: Read Set the waiting time between data transmission to
Waiting time 0 to 150
337 HA5: Write the inverter and response.
setting
(When HFF=3) 9999 Set with communication data.
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(RM)
(Caution 2)
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!FR-A500(L)/F500(L) series
Control Operation command write
0: Computer 0: Computer 1: External 1: External
location (Pr. 338) Remarks
selection Speed command write (Pr. 339) 0: Computer 1: External 0: Computer 1: External
7 External thermal relay input (OH) External External External External
8 15-speed selection (REX) Computer External Computer External Pr. 59 = 0
9 Third function (X9) Computer Computer External External
FR-HC connection, inverter operation
10 External External External External
enable (X10)
FR-HC connection, instantaneous
11 External External External External
Pr. 180 to Pr. 186 settings (Caution 2)
power failure detection (X11)
12 PU operation external interlock (X12) External External External External
External DC dynamic braking start
13 Computer Computer External External
Selective functions
(X13)
14 PID control valid terminal (X14) Computer External Computer External
Brake opening completion signal
15 Computer Computer External External
(BRI)
PU operation-external operation
16 External External External External
switching (X16)
Load pattern selection-forward/reverse
17 Computer Computer External External
rotation boost switching (X17)
18 Magnetic flux-V/F switching (X18) Computer Computer External External
Load torque high-speed frequency
19 Computer Computer External External
(X19)
S-pattern acceleration/deceleration C
20 Computer Computer External External
switching terminal (X20)
22 Orientation command(X22) Computer Computer External External (Caution 3)
23 Pre-excitation (LX) Computer Computer External External
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!FR-A500(L)/F500(L) series
Control Operation command write
0: Computer 0: Computer 1: External 1: External
location (Pr. 338) Remarks
selection Speed command write (Pr. 339) 0: Computer 1: External 0: Computer 1: External
Pr. 59
Remote setting (RH, RM, RL) Computer External Computer External
= "1, 2"
RH, RM, Pr. 79 = "5"
RL, RT Computer
Programmed operation group
— — — — link
selection selection (RH, RM, RL)
operation
functions disallowed
Stop-on-contact selection 0 (RL) Computer External Computer External Pr. 270 =
Stop-on-contact selection 1 (RT) Computer Computer External External "1, 3"
[Explanation of table]
External : Only control by signal from external terminal is valid.
Computer : Only control from sequence program is valid.
Both : Only control from both external terminal and computer is valid.
— : Control from both external terminal and computer is invalid.
Compensation : Control by signal from external terminal is valid if Pr. 28(multi-speed input compensa-
tion) setting is "1".
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CAUTION
1. If the FR-HC is connected, if the inverter operation enable signal (X10) is not assigned when
the FR-HC is used (Pr. 30 = "2") or if the PU operation interlock signal (X12) is not assigned
when the PU operation interlock function is set (Pr. 79 = "7"), this function is also used by the
MRS signal and therefore the MRS signal is only valid for the external terminals, independently
of the Pr. 338 and Pr.339 settings.
2. Pr. 180 to Pr. 186 (input terminal function selection) differ in function between inverters. For
details, refer to the Inverter Instruction Manual.
3. The orientation command requires the FR-A5AP and FR-A5AX options.
4. When the MRS signal is assigned for both Computer and External, the output halt command is as
indicated in the following table.
Output Halt Command
Computer External
Pr.17="0" Pr.17="2"
ON ON Output stopped Output not stopped
ON OFF Output stopped Output stopped
OFF ON Output stopped Output stopped
OFF OFF Output not stopped Output stopped
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! FR-V500 series
Control Operation command write
0: Computer 0: Computer 1: External 1: External
location (Pr. 338) Remarks
selection Speed command write (Pr. 339) 0: Computer 1: External 0: Computer 1: External
Forward rotation command, (STF) Computer Computer External External
Reverse rotation command (STR) Computer Computer External External
Fixed Reset (RES) Both Both Both Both
functions External thermal relay (OH) External External External External
(Functions Computer link operation speed Computer — Computer —
equivalent 2 — External — External
to Compensati Compensati
terminals) 1 on
External
on
External
3 — External — External
6 — External — External
Low-speed operation command,
0 Computer External Computer External
Remote setting (setting clear) (RL)
Pr. 180 to Pr. 187 (Caution 2) settings
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! FR-V500 series
Control Operation command write
0: Computer 0: Computer 1: External 1: External
location (Pr. 338) Remarks
selection Speed command write (Pr. 339) 0: Computer 1: External 0: Computer 1: External
12 PU operation external interlock (X12) External External External External
14 PID control enable terminal (X14) Computer External Computer External
Brake sequence opening completion
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CAUTION
1. For details of Pr. 180 to Pr. 183, Pr. 187 (input terminal function selection), refer to the Inverter
Instruction Manual.
2. When the MRS signal is assigned for both Computer and External, the output halt command is as
indicated in the following table.
Output Halt Command
Computer External
Pr.17="0" Pr.17="2"
ON ON Output stopped Output not stopped
ON OFF Output stopped Output stopped
OFF ON Output stopped Output stopped
OFF OFF Output not stopped Output stopped
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4.10 Instructions
(1) Programming instructions
1) The inverter does not accept data from the computer if it has an error. For this reason, a retry program
for data error must be included in the user program.
2) A request for any data communication, e.g. operation command, monitoring, is always given by the
computer and the inverter will return data to the computer. Hence, the program should be written to
give a data read request as required from the computer at the time of monitoring, etc.
3) Data for link parameter expansion setting differs as indicated below depending on the parameter num-
ber (For details, refer to the Inverter Instruction Manual.):
Instruction
Data
Code
(Example: F-A500 series)
Link parameter Read H7F H00:Pr.0 to Pr.96
expansion H01:Pr.100 to Pr.158, Pr.900 to Pr.905
setting Write HFF H02:Pr.160 to Pr.287
H09:Pr.990
(2) Operating instructions
CAUTION
To prevent hazard conditions, the inverter is designed to be inoperative when the inverter's per-
missible communication time interval is not set. Therefore, always set the permissible communi-
cation time interval before starting operation.
Data communication is not started automatically but is made only once when the computer
provides a communication request. If communication is disabled during operation due to sig-
nal cable breakage etc., the inverter cannot be stopped. When the permissible communica-
tion time interval has elapsed, the inverter will come to an alarm stop (E.OP1 to E.OP3).
The inverter can be coasted to a stop by shorting the inverter terminals RES-SD or by switch-
ing power off.
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4.11 Troubleshooting
(1) Data from computer is not recognised by the inverter.
1) Does the computer communication protocol conform to the RS-422 or RS-485 standard?
2) Are the FR-A5NR unit and communication cables fitted correctly? (Check for contact fault, open cable,
wrong polarity, etc.)
3) Inverter initialization correct?
4) Is the station number setting (Pr. 331) correct? (Check that inverter station setting and user program
matches and that the same station number is not used for different inverters.)
5) Is the correct communication request program being executed in the computer?
(2) Inverter does not switch to computer link operation
1) Is the inverter in external operation mode? Are signals to external terminals STF or STR off?
2) Is the correct operation mode switching program executed?
(3) Inverter does not start in computer link mode
1) Inverter starting program executed properly?
2) Is the control location selection condition (page 28) set correctly?
3) Inverter output provided?
4) Is the permissible communication time interval set correctly?
(4) The inverter is brought to alarm stop during operation due to a communication fault
1) Are the FR-A5NR unit and communication cables fitted properly? (Check for contact fault, open cable, etc.)
2) Is the computer operating correctly?
3) Has the program been written to give communication request from computer periodically?
4) Is the format of the data transferred correct?
5) Is the terminal resistor jumper connected correctly?
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Instruction
No. Item Description
Code
H00 to HFF: Inverter status monitor
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! FR-V500 series
Instruction
No. Item Description
Code
H0000: Computer link operation
Read H7B H0001: External operation
H0002: PU operation
Operation
1 H0000: Computer link operation
mode
H0001: External operation
Write HFB
H0002: PU operation
(Setting is enabled only during switch over mode (Pr.79="6").)
H00 to HFF: Run command
b15 b7 b0 b0: -
b1: Forward rotation (STF)
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
b2: Reverse rotation (STR)*
(For example 1) b3: Low speed (RL/DI1)*
[Example 1] H02 ...... Forward b4: Middle speed (RM/DI2)*
b5: High speed (RH/DI3)*
3 Run command HFA rotation
b6: Second function selection
[Example 2] H00 ...... Stop (RT/DI4)*
b7: -
*: The input signals marked * change with the settings of Pr. 180 to Pr. 183,
Pr. 187 (input terminal function selection). For details, refer to the Inverter
Instruction Manual.
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Instruction
No. Item Description
Code
H00 to HFF: Inverter status monitor
b7 b0 b0: Inverter running (RUN)
b1: Forward running
0 0 0 0 0 0 1 0
b2: Reverse running
For example 1) b3: Inverter running (RUN/DO1)*
b4: Up to speed (SU/DO2)*
Inverter status [Example 1]H02 ....... Forward running b5: Instantaneous power failure
4 H7A [Example 2]H00 ....... Stop due to
monitor (IPF/DO3)*
alarm occurrence b6: Speed detection
b7: Alarm occurrence*
*: Outputs change with the settings of Pr. 190 to Pr. 192, Pr. 195 (output
terminal function selection). For details, refer to the Inverter Instruction
Manual.
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significant
Most significant 4 bits 0
Least
Least significant 4 bits
7 7
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4.15 Specifications
1) Power supply !Control power: Supplied by the inverter
!Communication power: 5VDC, max. 60mA
2) Conforming standard !Shared between RS-422 and RS-485 [EIA Standard]
3) Transmission form !Multidrop link system
4) Communication cable !Twisted pair cable
5) Transmission distance !Max. 500m overall
6) Number of inverters connected !Up to 10 inverters for RS-422 computer interface
!Up to 32 inverters for RS-485 computer interface
7) Applicable computer !Computer with RS-422 or RS-485 interface function*1
8) Communication specifications
Conforming standard RS-485 Standard
Number of inverters connected 1: N (max. 32 inverters)
Communication speed 19200/9600*2/4800/2400/1200/600/300
Control procedure Asynchronous system
Communication method Half duplex system
Station number setting 0 to 31 (Pr. 331 "station number" setting)
Character system ASCII (7 bits/8 bits) selectable
Communication
specifications
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9) Response time
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!Example: Response time when forward (reverse) rotation command is given by communication
Data transmission time <Calculation example 1>
20ms or more
(Refer to the calculation Inverter data processing time 1)Baudrate = 9600 bps, number of data char-
example 1 on the right) = waiting time + data check time acters = 12, stop bit length = 2 bits, data
(setting × 10ms) (12ms) length = 8 bits, parity check = yes, CR, LF
Computer instructions = yes
↓ 1
Inverter ×12×12 = 0.015s (15.0ms)
Inverter
9600
↓ 10ms or longer required 2)Same conditions as above with the excep-
Computer
Data transmission time tion of baudrate = 19200 bps
(Refer to the calculation
frequency
example 2 on the right) 1
×12×12 = 0.0075s (7.5ms)
19200
Output
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Waiting
Inverter
Instruction Sum length = 8 bits, parity check = yes, CR, LF
time
ENQ station Data CR LF
code check
number instructions = yes
1 2 3 4 5 6 7 8 9 10 11 12 Number of
characters 1
×5×12 = 0.00625s (6.25ms)
<Calculation example 2> 9600
Format G
Inverter
2)Same conditions as above with the excep-
ACK station CR LF tion of baudrate = 19200 bps
number
Number of characters 1
1 2 3 4 5 ×5×12 = 0.003125s (3.125ms)
19200
3)Same conditions as above with the excep-
tion of baudrate = 300 bps
1
×5×12 = 0.2s (200ms)
300
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REVISIONS
*The manual number is given on the bottom left of the back cover.