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Relief Valve

The document provides detailed information on various types of relief valves, including their basic operation, characteristics, and application recommendations. It describes different designs such as direct acting poppet, spool types, differential area, and pilot-operated valves, highlighting their specific uses and advantages. Additionally, a comparison table outlines their performance characteristics and a quick reference section lists model numbers, flow rates, and pressure ratings for various relief valves.

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0% found this document useful (0 votes)
15 views

Relief Valve

The document provides detailed information on various types of relief valves, including their basic operation, characteristics, and application recommendations. It describes different designs such as direct acting poppet, spool types, differential area, and pilot-operated valves, highlighting their specific uses and advantages. Additionally, a comparison table outlines their performance characteristics and a quick reference section lists model numbers, flow rates, and pressure ratings for various relief valves.

Uploaded by

bachir acila
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RV

Relief Valves
Table of Contents Quick Reference Index

Relief Valves
Application Notes
Basic Operation: Relief Valves
Relief valves are pressure limiting devices. They open when the inlet pressure exceeds the pressure setting of the valve, which is derived by pressure
acting against a spring force. The point at which the valve begins to open is known as the crack pressure. The force created by the spring can be
adjusted to achieve the required pressure setting. There are various types of relief valves available as shown below.

Direct Acting Poppet Type


A direct acting, poppet type relief valve blocks flow from port 1 to 2 until there is sufficient pressure to overcome the spring force and move the
poppet off its seat, opening the valve. As the pressure increases, the poppet will be forced further back against the spring allowing more flow to
tank. The valve will re-seat when the pressure falls below the pressure setting. Depending on the design, this re-seat pressure could be between 70%
and 80% of the pressure setting, commonly referred to as hysteresis. These valves are ideal as system relief valves where the flow across the valve
is intermittent and then constant. They provide a cost-effective solution giving low leakage, fast response, and are contamination tolerant. Some
models are available with an integrated reverse free flow check or with dampening for smooth and stable response.

1 2 1

Direct Acting Spool Type


Similar in operation to the poppet type, a spool type design helps to remove instability and offers good control over varying flows at low pressure.
These are ideal for use as a purge relief in a closed loop circuit.

1 2 1

Differential Area Poppet Type


A differential area, poppet type relief valve blocks flow from port 2 to 1 until there is sufficient pressure to open the valve. The pressure acts on the
differential area between the seal on the outside diameter on the poppet and the seat diameter, overcoming the spring force to move the poppet
off its seat and open the valve. The spring force required to establish high pressure settings is lower, given that it is applied to a smaller area than the
direct acting, poppet type valve. These valves are very fast acting, making them ideal for use in clipping pressure spikes.

1
1 2

BC332375370104en-000203 2
Table of Contents Index
Quick Reference Index

Relief Valves
Application Notes
Bi-Directional Poppet Type
A bi-directional, poppet type valve is a dual cross over relief valve in one cartridge. When the pressure exceeds the setting, the valve will open from
port 1 to 2 or port 2 to 1 depending on where the pressure is applied. The pressure setting will be the same in both directions. These are ideal for use
as cross over relief valves in motor applications.

1
1 2

Pilot Operated Spool Type


A pilot operated, spool type relief valve blocks flow from port 1 to 2 until there is sufficient pressure to overcome the spring force and move the
poppet off the pilot seat. This creates a pressure differential across the spool, causing the spool to overcome a lighter spring and open the valve. This
two-stage design allows for smooth operation at varying flows while maintaining a consistent setting. The re-seat pressure on these valves is between
80% and 90% of the pressure setting. They are capable of higher flows than the direct acting alternative in the same cavity size. They are suited to be
main system relief valves where precise pressure control is required. Some models are available with an integrated reverse free flow check.

1
1 2

Ventable Pilot Operated Spool Type


A ventable, pilot operated, spool type relief valve blocks flow from port 1 to 2 until there is sufficient pressure to overcome the spring force and move
the poppet off the pilot seat. This creates a pressure differential across the spool, causing the spool to overcome a lighter spring and open the valve.
This two-stage design allows for smooth operation at varying flows while maintaining a consistent setting. The vent port allows the valve setting to
be controlled remotely using a pilot relief valve or a pilot proportional valve. The valve can also be opened at low pressure if the vent port is directed
to tank through an external pilot valve. Refer to ‘Two pressure system’ in Typical Applications below.

3
1

1 2
2 3

BC332375370104en-000203 3
Table of Contents Quick Reference Index

Relief Valves
Application Notes
Relief Valve Comparison

Characteristic \ Type Direct Acting Spool Direct Acting Poppet Direct Acting Damped Poppet Differential Area Poppet Pilot Operated Spool

Leakage - + + + -
Pressure Rise - - - + +
Hysteresis + + + - -
Dirt Tolerant - + - + -
Fast Acting - + - + -
Stable - - + + +
Relative Price [1 lowest] 4 2 3 1 5
Rule of Thumb Charge relief Limiting Pressure Regulating, low flow, quiet Limiting and Regulating pressure Regulating pressure

Application Recommendations
• All relief valves are designed to limit the pressure in a system.
• Poppet valves limit leakage to <10 drops per min [0.6 ml/min]. The valve will limit leakage up to 80% of the setting with increasing pressure and
once open, below the re-seat value as the pressure decreases.
• Pilot operated spool valves will leak as the pressure increases because of the clearance between the spool and the sleeve [typically <100 ml/min].
• Direct acting valves feature a quick response and are good for reducing pressure spikes, while pilot operated valves have a slower response and are
good for regulating pressure.
• Pressure setting is defined when a pre-determined flow is passing across the valve. Refer to the specific product for this value.
• When specifying the pressure setting, be aware the the pressure will increase as flow increases across the valve, which is known as pressure rise.
• Pressure in the tank line will increase the Pressure setting made at a 1 to 1 ratio.

Typical Applications

Two Pressure System Motor Control

BC332375370104en-000203 4
Table of Contents Index

Relief Valves
Quick Reference
Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief valve, Direct Acting, 1.2 l/min 400 bar


1DR2 SDC08-2 7
Poppet Type [0.3 US gpm] [5800 psi]
Relief valve, Direct Acting, 30 l/min 400 bar
1DR30 SDC08-2 8
Poppet Type [8 US gpm] [5800 psi]
Relief Valve, Direct Acting, 30 l/min 250 bar
RV08-DR SDC08-2 9
Poppet Type with Dampening [8 US gpm] [3600 psi]
Relief valve, Direct Acting, 30 l/min 250 bar
RV1-10 SDC10-2 10
Poppet Type [8 US gpm] [3600 psi]

1 2 Relief Valve, Direct Acting, 40 l/min 315 bar


VEN 06 NCS06/2 11
Poppet Type with Dampening [11 US gpm] [4600 psi]
Relief Valve, Direct Acting, 80 l/min 315 bar
VME 08 VME 08 12
Poppet Type with Dampening [21 US gpm] [4600 psi]
Relief valve, Direct Acting, 114 l/min 350 bar
RV1-12 C-12-2 / C-12-2U 13
Poppet Type [30 US gpm] [5000 psi]
Relief Valve, Direct Acting, 45 l/min 210 bar
CP210-1 SDC10-2 14
Spool Type [12 US gpm] [3000 psi]
Relief Valve, Direct Acting, 76 l/min 210 bar
CP211-1 CP12-2 15
Spool Type [20 US gpm] [3000 psi]
Relief Valve, Direct Acting, 150 l/min 350 bar
1GR100 A881 16
Spool Type [40 US gpm] [5000 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief Valve, Differential Area, 30 l/min 350 bar


RV8-8 SDC08-2 17
Poppet Type [8 US gpm] [5000 psi]
Relief Valve, Differential Area, 40 l/min 250 bar
CP208-1 SDC08-2 18
Poppet Type [11 US gpm] [3600 psi]
Relief Valve, Differential Area, 76 l/min 350 bar
RV8-10 SDC10-2 19
Poppet Type [20 US gpm] [5000 psi]
Relief Valve, Differential Area, 76 l/min 250 bar
1 2 CP200-1 SDC10-2 20
Poppet Type [20 US gpm] [3600 psi]
Relief Valve, Differential Area, 132 l/min 350 bar
RV3-12 C-12-2/C-12-2U 21
Poppet Type [35 US gpm] [5000 psi]
Relief Valve, Differential Area, 150 l/min 250 bar
CP201-1 CP12-2 22
Poppet Type [40 US gpm] [3600 psi]
Relief Valve, Differential Area, 300 l/min 350 bar
RV3-16 SDC16-2 23
Poppet Type [80 US gpm] [5000psi]
Relief Valve, Differential Area, 380 l/min 350 bar
1LR300 A1126 24
Poppet Type [100 US gpm] [5000 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief valve, Pilot operated, 114 l/min 350 bar


RV5-10 SDC10-2 25
Spool Type [30 US gpm] [5000 psi]
Relief valve, Pilot operated, 190 l/min 350 bar
RV11-12 C-12-2 / C-12-2U 26
1 2 Spool Type [50 US gpm] [5000 psi]
Relief valve, Pilot operated, 150 l/min 400 bar
1AR100 A881 27
Spool Type [40 US gpm] [5800 psi]
Relief valve, Pilot operated, 300 l/min 350 bar
RV5-16 SDC16-2 28
Spool Type [80 US gpm] [5000 psi]

*Flow ratings are for reference only. Refer to individual product page for performance information.

BC332375370104en-000203 5
Table of Contents Index

Relief Valves
Quick Reference

Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief Valve, Pilot operated, 100 l/min 210 bar


1 2 1ARD100 A881 29
Spool Type, Anti-Shock [26 US gpm] [3000 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief valve, Pilot Operated, 114 l/min 350 bar


RV2-10 SDC10-2 30
Spool Type with Reverse Free Flow [30 US gpm] [5000 psi]

Relief valve, Pilot Operated, 120 l/min 250 bar


1 2 RV10-POP SDC10-2 31
Spool Type with Reverse Free Flow [32 US gpm] [3600 psi]

Relief valve, Pilot Operated, 150 l/min 400 bar


1ARC100 A881 32
Spool Type with Reverse Free Flow [40 US gpm] [5800 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

3
Relief Valve, Pilot Operated, 100 l/min 350 bar
1VR100 A3146 33
Spool Type, Ventable [26 US gpm] [5000 psi]
1 2
Relief Valve, Pilot Operated, 200 l/min 350 bar
1VR200 A16102 34
Spool Type, Ventable [52 US gpm] [5000 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

Relief Valve, Differential Area, 40 l/min 250 bar


CP200-7 SDC10-2 35
Poppet Type, Bi-directional [11 US gpm] [3600 psi]

1 2

Relief Valve, Differential Area, 150 l/min 350 bar


1CLLR100 A878 36
Poppet Type, Bi-directional [40 US gpm] [5000 psi]

Relief Valve Model No. Cavity Description Flow* Pressure Page

C1 V1 Cross-Over Relief Valve, 76 l/min 250 bar


CP220-1 Catalog HIC 37
Line Mounted [20 US gpm] [3600 psi]

Cross-Over Relief Valve, 150 l/min 250 bar


C2 V2 CP221-1 Catalog HIC 38
Line Mounted [40 US gpm] [3600 psi]

*Flow ratings are for reference only. Refer to individual product page for performance information.

BC332375370104en-000203 6
Table of Contents Quick Reference Index

Relief Valves
1DR2
Relief valve, Direct Acting, Poppet Type
400 bar [5800 psi] • 1.2 l/min [0.3 US gpm]
Hex socket adjust
4.0A/F
DESCRIPTION AND OPERATION DIMENSIONS
17.0 A/F
This is a direct acting, pilot, poppet type relief valve that relieves from port mm [in]
1 to 2. It can be used as a thermal relief or in conjunction with other valves
as a pilot relief.

SCHEMATIC 52.0
(2.05)
max
25.4 A/F

1 2

3/4-16 UNF

27.0
(1.06)

Installation torque
A - 47-54 Nm [35-40 ft. lbs] Tank (2)
S - 68-75 Nm [50-55 ft. lbs]

Pressure (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 400 bar [5800 psi] Flow - L/min
Rated flow 1.2 l/min [0.3 US gpm] 0 1 2 3 4 5
Leakage 0.3 ml/min nominal [5 drops/min] 5800 400
5075 350
Weight 0.14 kg [0.30 lb]
4350 300
Cavity SDC08-2
3625 250

Pressure - bar
Pressure - psi

2900 200
2175 150
1450 100
725 50
0 0
0 0.260.52 0.78 1.04 1.3
Flow - US gpm

MODEL CODE

1DR2 - P - 3W - 40 - S - 377 - 60
Pressure Setting
Basic Code Code-Pressure setting in bar
1DR2 - No Housing Housing Material (5 bar increments within specified
1DR22 - Cartridge and housing Omit - Aluminum/No housing Pressure Range)
XXX-Standard setting
377 - Steel (see Pressure Range for value)
Adjustment Option Example:
P - External Seal Option Code Bar Psi
R - Knob Code Seal Kit
G - Tamper resistant 60 60 [870]
S-Nitrile SK187-02
Housing SV-Viton® SK187-02V
Code Ports Housing Model Code
Pressure Range
Aluminum Steel
Code Bar Psi
Omit No Housing
10 7-100 [100-1450]
2W 1/4” BSP A1485 Standard Setting 70 [1015]
3W 3/8” BSP A1043 A14175 20 35-210 [500-3000]
Standard Setting 100 [1450]
6T 3/8” SAE A15676 A14843
40 50-400 [725-5800]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 280 [4060]
* Additional housings available
Pressure setting made at 0.5 l/min

BC332375370104en-000203 7
Table of Contents Quick Reference Index

Relief Valves
1DR30
Relief valve, Direct Acting, Poppet Type
400 bar [5800 psi] • 30 l/min [8 US gpm]
Hex socket adjust
DESCRIPTION AND OPERATION DIMENSIONS 4.0 A/F

This is a direct acting, poppet type relief valve that relieves from port 1 to mm [in] 17.0 A/F

2. It can be used as a cost-effective main relief or to protect an actuator


from over-pressurization.

SCHEMATIC
70.0
(2.76)
max
(40S) 52.0
(2.05)

1 2 max
(10S/20S)
25.4 A/F

3/4-16 UNF

26.2
Installation torque (1.03)
A - 47-54 Nm [35-40 ft. lbs] Tank (2)
S - 68-75 Nm [50-55 ft. lbs]

Pressure (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 400 bar [5800 psi]
Flow - L/min
Rated flow 30 l/min [8 US gpm]
0 10 20 30 40 50
Leakage 0.3 ml/min nominal [5 drops/min] 5800 400
Weight 0.17 kg [0.37 lb]
5075 350
Cavity SDC08-2
4350 300
3625 250

Pressure - bar
Pressure - psi

2900 200
2175 150
1450 100
725 50
0 0
0 2.6 5.2 7.8 10.4 13
Same as 1DR2 Flow - US gpm
MODEL CODE

1DR30 - P - 3W - 40 - S - 377 - 60
Pressure Setting
Basic Code
Code- Pressure setting in bar
1DR30 - No Housing (5 bar increments within specified
1DR35 - Cartridge and housing Pressure Range)
Housing Material XXX-Standard setting
Omit - Aluminum/No housing (see Pressure Range for value)
Adjustment Option Example:
377 - Steel
P - External
R - Knob Seal Option Code Bar Psi
G - Tamper resistant Code Seal Kit 60 60 [870]
S-Nitrile SK243
Housing SV-Viton® SK243V
Code Ports Housing Model Code Pressure Range
Aluminum Steel Code Bar Psi
Omit No Housing 10 7-100 [100-1450]
Standard Setting 70 [1015]
2W 1/4” BSP A1485
20 35-210 [500-3000]
3W 3/8” BSP A1043 A14175 Standard Setting 100 [1450]
6T 3/8” SAE A15676 A14843 40 50-400 [725-5800]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 280 [4060]
* Additional housings available Pressure setting made at 4.8 l/min

BC332375370104en-000203 8
Table of Contents Quick Reference Index

Relief Valves
RV08-DR
Relief Valve, Direct Acting, Poppet Type with Dampening
250 bar [3600 psi] • 30 l/min [8 US gpm]

DESCRIPTION AND OPERATION


This is a direct acting, poppet type relief valve that relieves from port 1 to 2. It features a highly damped poppet for smooth and stable response. It can
be used as a cost-effective main relief or to protect an actuator from over-pressurization.

DIMENSIONS
SCHEMATIC mm [in]

1 2
22mm 13mm
35-40 Nm [26-30 lbf*ft] 3/4-16 UNF 2A 7-9 Nm [5-6 lbf*ft]
Type K
Type F Adjustment
Adjustment 2
2

1 1

Ø30.0 [1.18]
Type E
Adjustment
4mm 6 [0.24] 47.5 [1.87] MAX.
6mm
54.3 [2.14] 30 [1.18] 58.5 [2.30] MAX.

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
psi bar 26 cSt [121 SUS] hyd.oil@50°C [122°F]
Rated flow 30 l/min [8 US gpm]
3500 250
Leakage 10 drops/min @ 80% of Pressure Setting
3000
Weight 0.10 kg [0.22 lb] 200
Cavity SDC08-2 2500
2000 150

1500 100
1000
50
500

0 0
0 5 10 15 20 25 30 l/min

0 1.5 3 4.5 6 7.5 US gal/min

MODEL CODE

RV08 - DR - 1 - E - 60 - B - 4S
Pressure Range
Housing
Code Bar Psi
Code Ports & Material Housing Model Code
1 20-80 [290-1150]
00 No Housing No Housing
Standard Setting Not set
DG2B AI, 1/4 BSP SDC08-2-DG-2B
2 35-160 [510-2300]
DG3B AI, 3/8 BSP SDC08-2-DG-3B
Standard Setting Not set
4S AI, #4 SAE CP08-2-4S
3 60-250 [870-3600]
6S AI, #6 SAE CP08-2-6S
Standard Setting Not set
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available
Adjustment Option
E - External
F - Tamper resistant
K - Knob Seal Option
Code Seal kit
Pressure Setting Example:
B-Buna - N 354000119
Code-Pressure setting in bar (5 bar increments Code Bar Psi
within specified Pressure Range) V-Viton 354000219
XXX-Standard setting (see Pressure Range 60 60 [870]
for value)

BC332375370104en-000203 9
Table of Contents Quick Reference Index

Relief Valves
RV1-10
Relief valve, Direct Acting, Poppet Type
250 bar [3600 psi] • 30 l/min [8 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


mm [in] “C” Adjustment 19,1 (0.75) hex
This is a direct acting, poppet type relief valve that relieves from port 1 to
2. It can be used as a cost-effective main relief or to protect an actuator “I” Adjustment “S” Adjustment “K” Adjustment
from over-pressurization. Ø 38,1 (1.50)
“F” Adjustment 80,0
(3.13)

SCHEMATIC

53,0
(2.08)

1 2
0.875"-14 Thd.
25,4 (1.00) hex
31,8
(1.25)
2
Installation torque
A - 47-54 Nm [35-40 ft. lbs]
S - 68-75 Nm [50-55 ft. lbs]
1
Ø 15,82 (0.623)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi] Flow - L/min (21/8 cSt oil @ 49°C)
Rated flow 30 l/min [8 US gpm] 0 10 20 30
Leakage 0.3 ml/min [5 drops/min] @ 85% of Pressure Setting 3000 200
Weight 0.22 kg [0.48 lb] A
Cavity SDC10-2 150

Inlet pressure - bar


Inlet pressure - psi

2000
B
100

1000
C 50

0 0
0 2 4 6 8 10
Flow - USgpm (105 SUS oil @ 120°F)
A - 36 spring • B - 18 spring • C - 9 spring
MODEL CODE

RV1 - 10 - V - C - S - 2G - 3 - 10
Pressure Setting
Seal Option Code x100 - Pressure setting in psi (50 psi increments
Code Seal Kit within specified Pressure Range)
XXX-Standard setting (see Pressure Range for value)
B-Buna - N 565803 Adjustment Option Examples:
V-Viton 566086 C - Tamper Resistant Code Bar Psi
F - Fixed
I - Internal Housing Material 10 69 [1000]
K - Knob
S - External Omit - Aluminum/No Housing 10.5 72.4 [1050]
S - Steel
Housing Pressure Range
Code Ports Housing Model Code Code Bar Psi
3 3.5-20 [50-300]
Aluminum Aluminum Steel
Standard Duty Heavy Duty Heavy Duty Standard Setting 10.3 [150]
9 7-62 [100-900]
0 No Housing Standard Setting 31 [450]
3B 3/8” BSP 02–175462 – – 18 17-124 [250-1800]
2G 1/4” BSP – 876702 02–175102 Standard Setting 62 [900]
30 34-210 [600-3000]
3G 3/8” BSP – 876703 02–175103
Standard Setting 103 [1500]
6H #6 SAE – 876700 –
36 124-250 [1800-3600]
8H #8 SAE – 876701 – Standard Setting 124 [1800]
6T #6 SAE 566151 – 02–175100
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
8T #8 SAE – – 02–175101 * Additional housings available

BC332375370104en-000203 10
Table of Contents Quick Reference Index

Relief Valves
VEN 06
Relief Valve, Direct Acting, Poppet Type with Dampening
315 bar [4600 psi] • 40 l/min [11 US gpm]

DESCRIPTION AND OPERATION


This is a direct acting, poppet type relief valve that relieves from port 1 to 2. It features a highly damped poppet for smooth and stable response It can be
used as a cost-effective main relief or to protect an actuator from over-pressurization.

DIMENSIONS
SCHEMATIC mm [in]
27 mm
44-50 N•m M 22 x 1.5

1 2 [32-37 lbf•ft]

2
61.8 33.2
[2.43] [1.31]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 315 bar [4600 psi]
psi bar 26 mm²/sec (cSt) [124 SUS] @ 50°C [122° F]
Rated flow 40 l/min [11 US gpm] 400
Weight 0.20 kg [0.44 lb] 5000
Cavity NCS06/2 300
4000

P103 393E
3000 200

2000
100
1000

0 0 Minimum setting value


0 10 20 30 40
l/min
US gal/min
0 2 4 6 8 10
MODEL CODE

VEN 06 - M - 1 - DG3/8 - V - 60
Pressure Setting
Code-Pressure setting in bar (5 bar
increments within specified Pressure
Range)
Adjustement Option XXX-Standard setting (see Pressure
EN- External Range for value)
M- Calibrated Knob Example:
Seal Option Code Bar Psi
Code Seal kit 60 60 [870]
Omit-Buna-N 230000060
Pressure Range V-Viton 230000380
Code Bar Psi Housing
1 20-80 [290-1150]
Code Ports & Material Housing Model Code
Standard Setting Not set
00 No Housing No Housing
2 35-160 [510-2300]
DG3/8 AL, 3/8 BSP NCS06/2-DG-3/8
Standard Setting Not set
DG1/2 AL, 1/2 BSP NCS06/2-DG-1/2
3 70-315 [1015-4600]
DG6S AL, #6 SAE NCS06/2-DG-6S
Standard Setting Not set
DG8S AL, #8 SAE NCS06/2-DG-8S
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
*Additional housings available

BC332375370104en-000203 11
Table of Contents Quick Reference Index

Relief Valves
VME 08
Relief Valve, Direct Acting, Poppet Type with Dampening
315 bar [4600 psi] • 80 l/min [21 US gpm]

DESCRIPTION AND OPERATION


This is a direct acting, poppet type relief valve that relieves from port 1 to 2. It features a highly damped poppet for smooth and stable response It can be
used as a cost-effective main relief or to protect an actuator from over-pressurization.

DIMENSIONS
SCHEMATIC mm [in]
Hex 32
M 30 X 1.5
54-60 N•m
[40-44 lbf•ft]
1 2 2

46.5 64.0
[1.83] [2.52]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 315 bar [4600 psi] psi bar 26 mm²/sec (cSt) [124 SUS] @ 50°C [122° F]
Rated flow 80 l/min [21 US gpm] 400
Weight 0.35 kg [0.77 lb] 5000
Cavity VME08 300
4000

3000 200
2000
100
1000
0 minimum setting value
0
0 20 40 60 80
l/min

0 4 8 12 16 20
Flow US gal/min

MODEL CODE

VME08 - E - 2 - DG3/4 - V - 60
Pressure Setting
Code-Pressure setting in bar (5 bar increments within
Adjustment Option specified Pressure Range)
XXX-Standard setting (see Pressure Range for value)
EN-External Example:
M- Calibrated Knob
Code Bar Psi
Pressure Range 60 60 [870]

Code Bar Psi


Seal Option
1 25-80 [360-1150]
Code Seal kit
Standard Setting Not set
Omit-Buna-N 230000140
2 35-160 [510-2300]
V-Viton Consult factory
Standard Setting Not set
Housing
3 70-315 [1015-4600]
Standard Setting Not set Code Ports & Material Housing Model Code
00 No Housing No Housing
DG3/4 AL, 3/4 BSP VME08-DG-3/4
DG12S AL, #12 SAE VME08-DG-12S
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
*Additional housings available

BC332375370104en-000203 12
Table of Contents Quick Reference Index

Relief Valves
RV1-12
Relief valve, Direct Acting, Poppet Type
350 bar [5000 psi] • 114 l/min [30 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a direct acting, poppet type relief valve that relieves from port 1 to mm [in]
2. It can be used as a cost-effective main relief or to protect an actuator
from over-pressurization. 95,4
(3.75) 11/4 hex

SCHEMATIC

1 2 11/16 - 12UN - 2A

44,7
(1.76)
2”

Installation torque
Ø 23,73 - 23,77
A - 81-95 Nm [60-70 ft. lbs] (.934 - .936)
S - 102-115 Nm [75-85 ft. lbs] 1”

ADJUSTMENT CODE C

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min
Rated flow 114 l/min [30 US gpm] 0 19 38 60 76 95 114 132
5000
Leakage 5 drops/min @ 80% of pressure setting 4500 A
350
315
Weight 0.49 kg [1.08 lb] 4000 280

Cavity C-12-2 or C-12-2U 3500 245

Pressure drop - bar


Pressure Drop - psi

3000 210
2500 B
175
2000 140
1500 105
1000 C 70
500 D 35
0
0 5 10 15 20 25 30 35
GPM

A - 40 spring • B - 22 spring • C - 8.5 spring • D - 2.5 spring


MODEL CODE

RV1 - 12 - V - C - A - 4G - U - 2.5 - 10

Seal Option
Pressure Setting
Code Seal Kit
Code x100 - Pressure setting in psi
Omit-Buna - N 02-165881 (50 psi increments within specified Pressure
V-Viton 02-165888 Range)
XXX-Standard setting (see Pressure Range for
value)
Adjustment Option Examples:
C - Tamper Resistant Code Bar Psi
F - Fixed
K - Knob 10 69 [1000]
S - External
10.5 72.4 [1050]

Housing Material
Omit - No Housing
A - Aluminum Pressure Range
S - Steel
Code Bar Psi
Housing 2.5 3.4-17 [50-250]
Code Ports Housing Model Code Standard Setting 8.6 [125]
8.5 13-55 [200-850]
C-12-2 C-12-2U C-12-2 C-12-2U
Aluminum Aluminum Steel Steel Standard Setting 29 [425]
Heavy Duty Heavy Duty Heavy Duty Heavy Duty 22 20-150 [300-2200]
Omit No Housing Standard Setting 76 [1100]
4G 1/2” BSP 02-161118 02-161116 02-172062 02-172512 40 40-275 [600-4000]
6G 1/4” BSP 02-161117 02-161115 02-169665 02-162922 Standard Setting 138 [2000]
10T #10 SAE 02-160640 02-160641 02-169744 02-169817 Cavity
12T #12 SAE 02-160644 02-160645 02-169782 02-169790 Omit - Cavity without undercut/No housing
U - Cavity with undercut
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available

BC332375370104en-000203 13
Table of Contents Quick Reference Index

Relief Valves
CP210-1
Relief Valve, Direct Acting, Spool Type
210 bar [3000 psi] • 45 l/min [12 US gpm]

DESCRIPTION AND OPERATION


This is a direct acting spool, type relief valve that relieves from port 1 to 2. It has been designed to give stable performance at lower pressure and can be
used as a purge relief, bypass filter elements or in applications that require better control.

DIMENSIONS
SCHEMATIC mm [in]

1 2 7/8-14 UNF
h 1.00 in
t 41-47 N.m
[30-35 lbf.ft]
Type A Type E
adjustment adjustment
1
Type F
2 adjustment Type K
adjustment
31.8 55.9 80.0 max.
[1.25] [2.20] [3.15]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 210 bar [3000 psi]
Rated flow 45 l/min [12 US gpm] psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Leakage 82 ml/min [5 in³/min] @ 80% of Pressure Setting 2,031 140

Weight 0.22 kg [0.48 lb] 1,740 120


Cavity SDC10-2
1,450 100
Pressure drop

1,160 80

870 60

580 40

290 20

0
L/min 10 20 30 40 50 60
Flow
US gal/min 2.6 5.3 7.9 10.6 13.2 15.9

MODEL CODE

CP210 - 1 - B - 6S - A - C - 075

Seal Option Pressure Setting Example:


Code Seal kit Code x10 - Pressure setting in Code Bar Psi
psi (50 psi increments within
B-Buna - N 120015 specified Pressure Range) 075 52 [750]
V-Viton 120016 XXX-Standard setting (see
Pressure Range for value)
Housing
Code Ports & Material Housing Model Code
0 No Housing No Housing
Pressure Range
DG3B AL, 3/8 BSP SDC10-2-DG-3B
DG4B AL, 1/2 BSP SDC10-2-DG-4B Code Bar Psi

6S AL, #6 SAE CP10-2-6S A 3.4-28 [50-400]


Standard Setting 17 [250]
8S AL, #8 SAE CP10-2-8S
B 5.5-55 [80-800]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 28 [400]
*Additional housings available C 6.9-97 [100-1400]
Adjustment Option Standard Setting 52 [750]
A - Internal D 34-166 [500-2400]
E - External Standard Setting 103 [1500]
F - Tamper resistant
K - Knob

BC332375370104en-000203 14
Table of Contents Quick Reference Index

Relief Valves
CP211-1
Relief Valve, Direct Acting, Spool Type
210 bar [3000 psi] • 76 l/min [20 US gpm]

DESCRIPTION AND OPERATION


This is a direct acting spool, type relief valve that relieves from port 1 to 2. It has been designed to give stable performance at lower pressure and can be
used as a purge relief, bypass filter elements or in applications that require better control.

DIMENSIONS
SCHEMATIC mm [in]

h 1.25 in
1 2 1 1/16-12UN t 68-75 N•m
[50-55 lbf•ft]

Type A Type E
1 adjustment adjustment
Type F Type K
adjustment adjustment
2

44.5 62.2 44.5 81.3


[1.75] [2.45] [1.75] [3.20] max

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 210 bar [3000 psi]
psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Rated flow 76 l/min [20 US gpm] 1000 69
Max Pressure Setting 41 bar [600 psi]
Leakage 82 ml/min [5 in³/min] @ 80% of Pressure Setting 800 56
Weight 0.41 kg [0.90 lb]
Cavity CP12-2
Pressure drop

600 42

400 28

200 14

0
L/min 19 38 57 76 95 114 133
Flow
US gal/min 5 10 15 20 25 30 35

MODEL CODE

CP211 - 1 - B - 10S - A - C - 040

Pressure Setting Example:


Seal Option Code x10 - Pressure setting Code Bar Psi
Code Seal kit in psi (50 psi increments
within specified Pressure 040 28 [400]
B-Buna - N 120017 Range)
V-Viton 120018 XXX-Standard setting (see
Pressure Range for value)
Pressure Range
Housing Code Bar Psi
Code Ports & Material Housing Model Code A 0-10.3 [0-150]
Standard Setting 7 [100]
0 No Housing No Housing
B 3.4-34 [50-400]
4B AL, 1/2 BSP CP12-2-4B Standard Setting 21 [300]
6B AL, 3/4 BSP CP12-2-6B C 5.2-41 [80-600]
10S AL, #10 SAE CP12-2-10S Standard Setting 28 [400]

12S AL, #12 SAE CP12-2-12S Adjustment Option


* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. A - Internal
*Additional housings available E - External
F- Tamper resistant
K - Knob

BC332375370104en-000203 15
Table of Contents Quick Reference Index

Relief Valves
1GR100
Relief Valve, Direct Acting, Spool Type
350 bar [5000 psi] • 150 l/min [40 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


Hex socket adjust
4.0A/F
This is a direct acting spool, type relief valve that relieves from port 1 to mm [in]
2. It has been designed to give stable performance at lower pressure and
can be used as a purge relief, bypass filter elements or in applications that
17.0 A/F
require better control.
54.0
(2.13)
max 28.5 A/F
SCHEMATIC

1 2 1-14 UNS-2A

56.7
(2.23)

Installation torque Tank (2)

60 Nm [44 ft. lbs]


Pressure (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min
Rated flow 150 l/min [40 US gpm] 0 30 60 90 120 150
Max Pressure Setting 40 bar [580 psi] 725 50
Leakage 15 ml/min nominal 1GR100
580 40
Weight 0.31 kg [0.7 lb]
Cavity A881 435 30

Pressure - bar
Pressure - psi

290 20

145 10

0 0
0 8 16 24 32 40
Flow - US gpm
MODEL CODE

1GR100 - P - 3W - 0.6 - S - 377 - 60


Basic Code Pressure Setting
1GR100 - No housing Code-Pressure setting in bar
1GR145 - Cartridge and housing Adjustment Option (5 bar increments within
1GR150 - Cartridge and housing specified Pressure Range)
P - External Housing Material XXX-Standard setting
Through Ported R - Knob
1GR155 - Cartridge and housing Omit - Aluminum/No housing (see Pressure Range for value)
G - Tamper resistant Example:
Through Ported 377 - Steel
Code Bar Psi
Housing Seal Option
60 60 [870]
Code Ports Housing Model Code Code Seal Kit
S-Nitrile SK190
Aluminum Aluminum Steel Aluminum Steel
1GR145 1GR150 1GR150 1GR155 1GR155 SV-Viton SK190V

Omit No Housing Pressure Range


3W 3/8” BSP C1084 Code Bar Psi
4W 1/2” BSP B4851 C1044 C593 0.6 0.3-6 [4.3-90]
Standard Setting 6 [90]
6W 3/4” BSP B3954 C1086 C4917 2 5-25 [75-360]
8W 1” BSP B1617 B4596 Standard Setting 20 [290]
6T 3/8” SAE B10784 4 5-40 [75-580]
Standard Setting 28 [400]
8T 1/2” SAE B19403 C7140
Pressure setting made at 4.8 l/min
12T 3/4” SAE B19404 B10506 B10742
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
16T 1” SAE B1037 B24040 * Additional housings available

BC332375370104en-000203 16
Table of Contents Quick Reference Index

Relief Valves
RV8-8
Relief Valve, Differential Area, Poppet Type
350 bar [5000 psi] • 30 l/min [8 US gpm]
4,0 hex (0.15)
DESCRIPTION AND OPERATION DIMENSIONS “C”Adjustment
Torque to 3-6 Nm “S” Adjustment
This is a fast acting, differential area, poppet type relief valve that mm [in] (4-8 ft. lbs)
relieves from port 2 to 1. It can be used to protect an actuator from over
pressurization or to remove pressure spikes.
12,7 (0.50) hex
Torque to 3-6 Nm
72,6
SCHEMATIC (4-8 ft. lbs)
67,8 (2.85)
(2.67) Full
22,2 (0.87) hex 53,8 out
(2.13) 76,5
(3.02)
1 2
0.750"-16 Thd.

27,8
(1.09) 2

Installation torque
34-41 Nm [25-30 ft lbs] 1
Ø 12,62 (0.497)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min (21,8 cSt oil @ 49°C)
Rated flow 30 l/min [8 US gpm] 0 4 8 12 1 62 0 2 42 8
Leakage 5 drops/min @ 80% of cracking pressure 6000 400

Weight 0.20 kg [0.43 lb] A


5000 345
Cavity SDC08-2
4000 270
Inlet Pressure - psi

Inlet Pressure - bar


B
3000 210

2000 140

C
1000 70

0 0
0 1 2 3 4 5 6 7 8

Flow - USgpm (105 SUS oil @ 120°F)


A - 50 spring • B - 30 spring • C - 15 spring
MODEL CODE

RV8 - 8 - V - C - A - 2G - 15 - 15

Seal Option Pressure Setting


Code Seal Kit Code x100 - Pressure setting in psi
Omit-Buna - N 02-165874 Adjustment Option (100 psi increments within specified Pressure Range)
XXX-Standard setting (see Pressure Range for value)
V-Viton 02-165877 C - Tamper Resistant Example:
K - Knob Housing Material
S - External Code Bar Psi
Omit - No Housing
S - Steel 15 103 [1500]
A - Aluminum
Housing
Code Ports Housing Model Code

Aluminum Steel Pressure Range


Heavy Duty Heavy Duty Code Bar Psi
0 No Housing 15 3.4-100 [50-1500]
Standard Setting 52 [750]
4T #4 SAE 02-160730 02-160736
30 70-210 [1000-3000]
6T #6 SAE 02-160731 02-160737 Standard Setting 103 [1500]
8T #8 SAE 02-160732 02-160738 50 70-350 [1000-5000]
2G 1/4” BSP 02-160727 02-160733 Standard Setting 175 [2500]
3G 3/8” BSP 02-160728 02-160734
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available

BC332375370104en-000203 17
Table of Contents Quick Reference Index

Relief Valves
CP208-1
Relief Valve, Differential Area, Poppet Type
250 bar [3600 psi] • 40 l/min [11 US gpm]

DESCRIPTION AND OPERATION


This is a fast acting, differential area, poppet type relief valve that relieves from port 2 to 1. It can be used to protect an actuator from over-pressurization
or to remove pressure spikes.

DIMENSIONS
SCHEMATIC mm [in]
0.875 in
3/4-16 UNF 27-34 N.m
[20-25 lbf.ft]
1 2 type A type E
adjustment adjustment
1 type F
adjustment type K
adjustment
2
43.4
[1.71] 68.3 max.
[2.69]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
Rated flow 40 l/min [11 US gpm] psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Leakage 10 drops/min @ 80% of pressure setting 3,626 250
Weight 0.15 kg [0.32 lb]
Cavity SDC08-2 2,901 200
Pressure drop

2,176 150

1,450 100

725 50

0 L/min 20 40 60
Flow
US gal/min 5.3 10.6 15.9

MODEL CODE

CP208 - 1 - B - 6S - A - C - 150
Seal Option
Code Seal kit
Pressure Setting
B-Buna-N 120227
Code x10 - Pressure setting in psi (50 psi
V-Viton 120228 increments within specified Pressure Range)
XXX-Standard setting (see Pressure Range for
Housing value)
Example:
Code Ports & Material Housing Model Code
Code Bar Psi
0 No Housing No Housing
150 103 [1500]
DG2B AL, 1/4 BSP SDC08-2-DG-2B
DG2B AL, 3/8 BSP SDC08-2-DG-3B
4S AL, #4 SAE CP08-2-4S Pressure Range
6S AL, #6 SAE CP08-2-6S Code Bar Psi
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. * Additional housings available A 7-69 [100-1000]
Standard Setting 28 [400]
Adjustment Option B 14-138 [200-2000]
A - Internal Standard Setting 69 [1000]
E - External C 35-250 [500-3600]
F - Tamper resistant Standard Setting 103 [1500]
K - Knob

BC332375370104en-000203 18
Table of Contents Quick Reference Index

Relief Valves
RV8-10
Relief Valve, Differential Area, Poppet Type
350 bar [5000 psi] • 76 l/min [20 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a fast acting, differential area, poppet type relief valve that mm [in] “C” Adjustment 19,1 (0.75) hex

relieves from port 2 to 1. It can be used to protect an actuator from over


pressurization or to remove pressure spikes. “S” Adjustment “K” Adjustment
“I” Adjustment
Ø 38,1 (1.50)
“F” Adjustment
80,0
SCHEMATIC (3.13)

53,0
1 2 (2.08)

25,4 (1.0) hex

0.875"-14 Thd.
31,8
(1.25)
2
Installation Torque
A - 47-54 Nm [35-40 ft. lbs]
1 S - 68-75 Nm [50-55 ft. lbs]
Ø 15,82 (0.623)

PERFORMANCE DATA PERFORMANCE CURVES


Flow - L/min (21,8 cSt oil @ 49°C)
0 20 40 60
Rated pressure 350 bar [5000 psi]
Rated flow 76 l/min [20 US gpm] 4000 A 280
Leakage 0.3 ml/min [5 drops/min] @ 85% of Pressure Setting
Weight 0.22 kg [0.48 lb] 3000 210

Inlet pressure - bar


Inlet pressure - psi

Cavity SDC10-2 B
2000 140

1000 70
C
0 0
0 5 10 15 20
Flow - USgpm (105 SUS oil @ 120°F)

A - 50 spring • B - 25 spring • C - 12 spring


MODEL CODE

RV8 - A - 10 - V - C - S - 2G - 4 - 10
Seal Configuration Pressure Setting
Omit - Single back-up ring Code x100 - Pressure setting in psi (50 psi
as shown Seal Option increments within specified Pressure Range)
A - 1/2 thickness back-up Code Seal Kit XXX-Standard setting (see Pressure Range for
ring on each side of o-ring Adjustment Option value)
(for cross port relief Omit-Buna - N 565803
C - Tamper Resistant Example:
applications) V-Viton 566086 F - Fixed Code Bar Psi
K - Knob Housing Material
S - External Omit - Aluminum/No housing 10 69 [1000]
I - Internal S - Steel 10.5 72.4 [1050]
Housing
Code Ports Housing Model Code Pressure Range
Aluminum Aluminum Steel Code Bar Psi
Standard Duty Heavy Duty Heavy Duty 4 3.45-30 [50-450]
Standard Setting 15.5 [225]
0 No Housing
12 7-86 [100-1250]
3B 3/8” BSP 02–175462 – – Standard Setting 43 [625]
2G 1/4” BSP – 876702 02–175102 25 17-175 [250-2500]
3G 3/8” BSP – 876703 02–175103 Standard Setting 86 [1250]
6H #6 SAE – 876700 – 50 38-350 [550-5000]
8H #8 SAE – 876701 – Standard Setting 172 [2500]

6T #6 SAE 566151 – 02–175100 * Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
8T #8 SAE – – 02–175101 * Additional housings available

BC332375370104en-000203 19
Table of Contents Quick Reference Index

Relief Valves
CP200-1
Relief Valve, Differential Area, Poppet Type
250 bar [3600 psi] • 76 l/min [20 US gpm]

DESCRIPTION AND OPERATION


This is a fast acting, differential area, poppet type relief valve that relieves from port 2 to 1. It can be used to protect an actuator from over-pressurization
or to remove pressure spikes.

DIMENSIONS
SCHEMATIC mm [in]

h 1.00 in
1 2 7/8-14 UNF
t 41-47 N.m
[30-35 lbf.ft]
Type E
Type A adjustment
adjustment
1
Type F
adjustment Type K
2 adjustment
31.8 55.9
[1.25] [2.20] 80.0 max.
[3.15]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi] 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
psi bar
Rated flow 76 l/min [20 US gpm] 3,626 250
Leakage 10 drops/min @ 80% of pressure setting
Weight 0.21 kg [0.46 lb] 2,901 200
Cavity SDC10-2
Pressure drop

2,176 150

1,450 100

725 50

0 L/min 20 40 60 80 100
Flow
US gal/min 5.3 10.6 15.9 21.1 26.4

MODEL CODE

CP200 - 1 - B - 8S - A - C - 150
Seal Option
Code Seal kit
Pressure Setting Example:
B-Buna-N 120015
Code x10 - Pressure Code Bar Psi
V-Viton 120016 setting in psi
(50 psi increments within 150 103 [1500]
Housing specified Pressure Range)
XXX-Standard setting (see
Code Ports & Material Housing Model Code Pressure Range for value)
0 No Housing No Housing
DG3B AL, 3/8 BSP SDC10-2-DG-3B
Pressure Range
DG4B AL, 1/2 BSP SDC10-2-DG-4B
Code Bar Psi
6S AL, #6 SAE SDC10-2-6S A 7-55 [100-800]
8S AL, #8 SAE SDC10-2-8S Standard Setting 28 [400]
B 17-138 [200-2000]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 69 [1000]
* Additional housings available C 41-250 [600-3600]
Adjustment Option Standard Setting 103 [1500]
A - Internal
E - External
F - Tamper resistant
K - Knob

BC332375370104en-000203 20
Table of Contents Quick Reference Index

Relief Valves
RV3-12
Relief Valve, Differential Area, Poppet Type
350 bar [5000 psi] • 132 l/min [35 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a fast acting, differential area, poppet type relief valve that mm [in]
relieves from port 2 to 1. It can be used to protect an actuator from over 95.4
(3.75)
pressurization or to remove pressure spikes.
1-1/4 HEX

SCHEMATIC
1-1/16 - 12UN - 2A

44.7

1 2 (1.76)

“2”
Installation Torque
A - 81-95 Nm [60-70 ft. lbs] “1”
Ø 23.73 - 23.77
S - 102-115 Nm [75-85 ft. lbs] (.934 - .936)
Adjustment Code C

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min (21,8 cSt oil @ 49˚F)
Rated flow 132 l/min [35 US gpm] 0 19 38 60 76 95 114 132
Leakage 5 drops/min @ 80% of Pressure Setting 5000 350
Weight 0.49 kg [1.08 lb] 4500 A 315
4000
Cavity C-12-2/C-12-2U 280

Inlet pressure - bar


Pressure Drop - psi

3500 245
3000 210
2500 B 175
2000 140
1500 105
1000 C 70
500 D 35
0
0 5 10 15 20 25 30 35
Flow - USgpm (105 SUS oil @120˚F)
A - 40 spring • B - 22 spring • C - 8.5 spring • D - 2.5 spring
MODEL CODE

RV3 - 12 - V - C - A - 4G - U - 2.5 - 10
Pressure Range
Seal Option Code x100 - Pressure setting in psi (50 psi
increments within specified Pressure Range)
Code Seal Kit XXX-Standard setting (see Pressure Range
Omit-Buna - N 02-165889 for value).
Examples:
V-Viton 02-165888
Code Bar Psi
Adjustment Option 10 69 [1000]
C - Tamper Resistant 10.5 72.4 [1050]
F - Fixed
K - Knob
S - External Pressure Range
Code Bar Psi
Housing Material
2.5 3.4-17 [50-250]
Omit - No Housing
A -Aluminum Standard Setting 8.6 [125]
S - Steel 8.5 13-55 [200-850]
Housing Standard Setting 29 [425]
Code Ports Housing Model Code 22 20-150 [300-2200]
Standard Setting 76 [1100]
C-12-2 C-12-2U C-12-2 C-12-2U
Aluminum Aluminum Steel Steel 40 40-275 [600-4000]
Heavy Duty Heavy Duty Heavy Duty Heavy Duty Standard Setting 138 [2000]
Omit No Housing
Cavity
4G 1/2” BSP 02-161118 02-161116 02-172062 02-172512
Omit -Cavity without undercut/No housing
6G 3/4” BSP 02-161117 02-161115 02-169665 02-162922 U - Cavity with undercut
10T #10 SAE 02-160640 02-160641 02-169744 02-169817
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
12T #12 SAE 02-160644 02-160645 02-169782 02-169790 * Additional housings available

BC332375370104en-000203 21
Table of Contents Quick Reference Index

Relief Valves
CP201-1
Relief Valve, Differential Area, Poppet Type
250 bar [3600 psi] • 150 l/min [40 US gpm]

DESCRIPTION AND OPERATION


This is a fast acting, differential area, poppet type relief valve that relieves from port 2 to 1. It can be used to protect an actuator from over-pressurization
or to remove pressure spikes.

SCHEMATIC DIMENSIONS
mm [in]

h 1.25 in
1 2 1-1/16-12 UN t 68-75 N.m
[50-55 lbf.ft]

Type A Type E
adjustment adjustment
1
Type K
Type F adjustment
2 adjustment
81.3
44.5 61.2 max
[3.20]
[1.75] [2.41]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
Rated flow 150 l/min [40 US gpm] psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Leakage 10 drops/min @ 80% of pressure setting 2,031 140

Weight 0.42 kg [0.92 lb] 1,740 120


Cavity CP12-2
1,450 100
Pressure drop

1,160 80

870 60

580 40

290 20

0
L/min 25 50 75 100 125 150 175
Flow
US gal/min 6.6 13.2 19.8 26.4 33 39.6 46.2

MODEL CODE

CP201 - 1 - B - 12S - A - C - 150


Seal Option Pressure Setting
Code Seal kit Code x10 - Pressure setting in psi (50 psi increments
within specified Pressure Range)
B-Buna-N 120017 XXX-Standard setting (see Pressure Range for value)
V-Viton 120018 Example:
Code Bar Psi
Housing
150 103 [1500]
Code Ports & Material Housing Model Code
0 No Housing No Housing
Pressure Range
4B AL, 1/2 BSP CP12-2-4B
Code Bar Psi
6B AL, 3/4 BSP CP12-2-6B A 7-69 [100-1000]
10S AL, #10 SAE CP12-2-10S Standard Setting 28 [400]
12S AL, #12 SAE CP12-2-12S B 17-172 [250-2500]
Standard Setting 69 [1000]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. * Additional housings available C 35-250 [500-3600]
Standard Setting 103 [1500]
Adjustment Option
A - Internal
E - External
F - Tamper resistant
K - Knob

BC332375370104en-000203 22
Table of Contents Quick Reference Index

Relief Valves
RV3-16
Relief Valve, Differential Area, Poppet Type
350 bar [5000 psi] • 300 l/min [80 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a fast acting, differential area, poppet type relief valve that relieves mm [in]
from port 2 to 1. It can be used to protect an actuator from over- “K”Adjustment
pressurization or to remove pressure spikes. “S”Adjustment
9,5 (0.37) hex

19.1 (0.75) hex


SCHEMATIC 104,0
(4.09)

1 2 38,1 (1.5) hex

1.312"-12 Thd.
44,4
(1.75) Installation torque
2
A - 108-122 Nm [80-90 ft. lbs]
S -136-149 Nm [100-110 ft. lbs]

1
Ø 28,55 (1.124)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min (21,8 cSt oil @ 49°C)
Rated flow 300 l/min [80 US gpm] 50 100 150 200 250
6000 415
Weight 0,71 kg [1.57 lbs]
Cavity SDC16-2 5000 350
A

Inlet pressure - bar


Inlet pressure - psi

4000 280

3000 210
B
2000 140

1000 70

0
0 20 40 60 80
Flow - USgpm (105 SUS oil @ 120°F)

MODEL CODE A - 50 spring • B - 35 spring

RV3 - 16 - V - C - S - 6B - 5 - 10
Seal Option
Code Seal kit Adjustment Option
Pressure Setting
Omit-Buna-N 565810 C - Tamper Resistant
K - Knob Code x10 - Pressure setting in psi (50 psi increments
V-Viton 889609 within specified Pressure Range)
S - External
Housing Material XXX-Standard setting (see Pressure Range for value)
Example:
Omit - Aluminum/No housing
S - Steel Code Bar Psi
10 70 [1000]
Housing
10.5 72.4 [1050]
Aluminum Aluminum Steel
Code Ports Standard duty Heavy duty Heavy duty
0 No Housing
Pressure Range
6B 3/4” BSP 02–175463
Code Bar Psi
4G 1/2” BSP 876716 02–175106 5 3,5-35 [50-500]
Standard Setting 15.5 [225]
6G 3/4” BSP 876718 02–175107
13 35-90 [300-1300]
10H #10 SAE 876717 Standard Setting 34.5 [500]
12H #12 SAE 866113 35 83-240 [1200-3500]
Standard Setting 79 [1150]
10T #10 SAE 566113 02–175104 50 140-350 [2000-5000]
12T #12 SAE 566149 02–175105 Standard Setting 103 [1500]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available

BC332375370104en-000203 23
Table of Contents Quick Reference Index

Relief Valves
1LR300
Relief Valve, Differential Area, Poppet Type
350 bar [5000 psi] • 380 l/min [100 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a fast acting, differential area, poppet type relief valve that relieves mm [in]
from port 2 to 1. It can be used to protect an actuator from over-
pressurization or to remove pressure spikes.
104
(4.09)
SCHEMATIC approx

56.4 A/F

1 2
1-5/8-12 UN-2A

70.0
(2.76)

Pressure (2)
Installation Torque
150 Nm [110 ft. lbs]

Tank (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi]
Flow - L/min
Rated flow 380 l/min [100 US gpm]
Leakage 1 ml/min nominal [15 drops/min] 0 50 100 150 200 250 300 350 400
Weight 1.04 kg [2.3 lb] 5800 400
Cavity A1126 5075 350
4350 300
3625 250
2900 200

Pressure - bar
Pressure - psi

2175 150
1450 100
725 50
0 0
0 25 50 75 100
Flow - US gpm
MODEL CODE

1LR300 - F - 10W - 20 - S - 377 - 60


Basic Code
Pressure Setting
1LR300 - No Housing
1LR350 - Cartridge and housing Code-Pressure setting in bar
(5 bar increments within specified
Pressure Range)
Housing Material XXX-Standard setting
Adjustment Option Omit - Aluminum/No housing (see Pressure Range for value)
F - External 377 - Steel Example:
Code Bar Psi
Seal Option 60 60 [870]
Housing Code Seal Kit
Code Ports Housing Model Code S-Nitrile SK207
Aluminum Steel SV-Viton SK207V
Omit No Housing Pressure Range
10W 1 1/4” BSP B5134 B882 Code Bar Psi
20T 1 1/4” SAE B7783 B11553 20 35-210 [508-3000]
Standard Setting 100 [1015]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. 35 70-350 [102-5000]
Standard Setting 280 [4060]
* Additional housings available
Pressure setting made at 30 l/min

BC332375370104en-000203 24
Table of Contents Quick Reference Index

Relief Valves
RV5-10
Relief valve, Pilot operated, Spool Type
350 bar [5000 psi] • 114 l/min [30 US gpm]
“C”Adjustment
19,1 (0.75) hex
DESCRIPTION AND OPERATION DIMENSIONS
This is a pilot operated, spool type relief valve that relieves from port 1 mm [in] “I” Adjustment
“S”Adjustment “K”Adjustment,
to port 2. It can be used to limit pressure in a system while maintaining Ø 38,1 (1.50)
“F”Adjustment
accurate pressure control with constant or varying flows. 80,0
(3.13)

SCHEMATIC
53,0
(2.08)
25,4 (1.00) hex

1 2
0.875"-14 Thd.
31,8
(1.25)
2 Installation Torque
A - 47-54 Nm [35-40 ft. lbs]
1 S - 68-75 Nm [50-55 ft. lbs]
Ø 15,82 (0.623)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi]
Rated flow 114 l/min [30 US gpm] Flow - L/min (21,8 cSt oil @ 49°C)
Leakage 114 ml/min [7 In3/min] @ 350 bar [5000 psi] 0 20 40 60 80 100
4000 280
Weight 0.22 kg [0.48 lb]
A
Cavity SDC10-2
3000 210

Inlet pressure - bar


Inlet pressure - psi

B
2000 140

1000 70

0 0
0 5 10 15 20 25 30
Flow - USgpm (105 SUS oil @ 120°F)
A - 50 spring • B - 20 spring
MODEL CODE

RV5 - A - 10 - V - C - S - 2G - 20 - 10

Seal Configuration Pressure Setting


Omit - Single back-up ring as shown Code x100 - Pressure setting in psi
A - 1/2 thickness back-up ring on each side of (50 psi increments within specified
o-ring (for cross port relief applications) Pressure Range)
XXX-Standard setting (see Pressure Range
Seal Option for value)
Code Seal kit Examples:
Omit-Buna - N 565803 Adjustment Option Code Bar Psi
C - Tamper Resistant
V-Viton 565806 F - Fixed Housing Material 10 69 [1000]
I - Internal Omit - Aluminum/No housing 10.5 72.4 [1050]
K - Knob S - Steel
S - External
Housing Pressure Range
Code Ports Housing Model Code Code Bar Psi
3 3.4-20 [50-300]
Aluminum Standard Duty Aluminum Heavy Duty Steel Heavy Duty
Standard Setting 10.3 [150]
0 No Housing 20 7-140 [100-2000]
3B 3/8” BSP 02–175462 – – Standard Setting 69 [1000]
2G 1/4” BSP – 876702 02–175102 35 17-240 [250-3500]
3G 3/8” BSP – 876703 02–175103 Standard Setting 121 [1750]
50 35-350 [500-5000]
6H #6 SAE – 876700 –
Standard Setting 172 [2500]
8H #8 SAE – 876701 –
6T #6 SAE 566151 – 02–175100
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
8T #8 SAE – – 02–175101 * Additional housings available

BC332375370104en-000203 25
Table of Contents Quick Reference Index

Relief Valves
RV11-12
Relief valve, Pilot operated, Spool Type
350 bar [5000 psi] • 190 l/min [50 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a pilot operated, spool type relief valve that relieves from port 1 mm [in]
to port 2. It can be used to limit pressure in a system while maintaining
“C”Adjustment
accurate pressure control with constant or varying flows. “K” “S” Adjustment
Adjustment 4,8 (0.18) hex

19.1 (0.75) hex 76,2


SCHEMATIC (3.00) 73,0
Nominal (2.88)
Nominal

31,7 (1.25) hex

1 2
1.062"-12 Thd.
44,7
(1.76)
2

1
Installation Torque
A - 81-95 Nm [60-70 ft. lbs]
Ø 23,75 (0.935) S - 102-115 Nm [75-85 ft. lbs]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi]
Flow - L/min (21,8 cSt oil @ 49C)
Rated flow 190 l/min [50 US gpm]
20 40 60 80 100 120 140 160 180 190
Leakage 131 ml/min [8 in3/min] @ 350 bar [5000 psi] 6000 415
Weight 0.3 kg [0.68 lb]
5000 350
Cavity C-12-2 / C-12-2U

Inlet pressure - bar


Inlet pressure - psi

4000 280

3000 210

2000 140

1000 70

0
0 5 10 15 20 25 30 35 40 45 50
Cartridge Flow - USgpm (105 SUS oil @ 120F)
w/C-12-2 Cavity
Cartridge
w/C-12-2U Cavity
MODEL CODE

RV11 - 12 - V - S - A - 4G - U - 15 - 10
Pressure Setting
Seal Option Code x100 - Pressure setting in psi (50 psi increments
within specified Pressure Range)
Code Seal Kit XXX-Standard setting (see Pressure Range for value)
Omit-Buna - N 02–165889 Adjustment Option Examples:
V-Viton 02–165888 S - External Code Bar Psi
C - Tamper Resistant Housing Material
K - Knob Omit - No Housing 10 69 [1000]
A - Aluminum 10.5 72.4 [1050]
S - Steel
Housing
Pressure Range
Code Ports Housing Model Code Code Bar Psi
C-12-2 C-12-2U C-12-2 C-12-2U 15 10.3-103 [150-1500]
Aluminum Aluminum Steel Steel Standard Setting 52 [750]
Heavy Duty Heavy Duty Heavy Duty Heavy Duty
30 17-210 [250-3000]
0 No Housing
Standard Setting 103 [1500]
10T #10 SAE 02-160640 02-160641 02-169744 02-169817 50 24-350 [350-5000]
12T #12 SAE 02-160644 02-160645 02-169782 02-169790 Standard Setting 172 [2500]
4G 1/2” BSP 02-161118 02-161116 02-172062 02-172512
6G 3/4” BSP 02-161117 02-161115 02-169665 02-169922 Cavity
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Omit - Cavity without undercut/No housing
U - Cavity with undercut
* Additional housings available

BC332375370104en-000203 26
Table of Contents Quick Reference Index

Relief Valves
1AR100
Relief valve, Pilot operated, Spool Type
400 bar [5800 psi] • 150 l/min [40 US gpm]
Hex socket adjust
DESCRIPTION AND OPERATION DIMENSIONS 4.0 A/F

This is a pilot operated, spool type relief valve that relieves from port 1 mm [in]
to port 2. It can be used to limit pressure in a system while maintaining
accurate pressure control with constant or varying flows. 17.0 A/F

54.0 (2.13) 28.5 A/F


SCHEMATIC max

1-14 UNS-2A
1 2

56.7 (2.23)

TANK (2)
Installation Torque:
60 Nm [44 ft. lbs]

Pressure (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 400 bar [5800 psi]
Flow - L/min
Rated flow 150 l/min [40 US gpm]
0 38 76 114 152
Leakage 20 to 65 ml/min nominal 5800 400
Weight 0.14 kg [0.3 lb] 5075 350
Cavity A881 4350 300
3625 250

Pressure - bar
Pressurep - psi

2900 200
2175 150
1450 100
725 50
0 0
0 10 20 30 40
Flow - US gpm
MODEL CODE

1AR100 - P - 3W - 7 - S - 377 - 60
Pressure Setting
Basic Code
Code-Pressure setting in bar
1AR100 - No Housing (5 bar increments within
1AR145 - Cartridge and housing Adjustment Option
Housing Material specified Pressure Range)
1AR150/1AR155 - Cartridge and housing P - External XXX-Standard setting
Through ported R - Knob Omit - Aluminum/No housing
(see Pressure Range for value)
G - Tamper resistant 377 - Steel Example:
Housing
Seal Option Code Bar Psi
Code Ports Housing Model Code
Code Seal Kit 60 60 [870]
Aluminum Aluminum Steel Aluminum Steel S-Nitrile SK164
1AR145 1AR150 1AR150 1AR155 1AR155
SV-Viton SK164V
Omit No Housing
3W 3/8” BSP C1084 Pressure Range
4W 1/2” BSP B4851 C1044 C593 Code Bar Psi
7 10-70 [145-1015]
6W 3/4” BSP B3954 C1086 C4917 Standard Setting 35 [510]
8W 1” BSP B1617 B4596 20 10-210 [145-3000]
6T 3/8” SAE B10784 Standard Setting 100 [1450]
40 50-400 [725-5800]
8T 1/2” SAE B19403 C7140 Standard Setting 280 [4060]
12T 3/4” SAE B19404 B10506 B10742
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
16T 1” SAE B1037 B24040 * Additional housings available

BC332375370104en-000203 27
Table of Contents Quick Reference Index

Relief Valves
RV5-16
Relief valve, Pilot operated, Spool Type
350 bar [5000 psi] • 300 l/min [80 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a pilot operated, spool type relief valve that relieves from port 1 mm [in]
to port 2. It can be used to limit pressure in a system while maintaining “C”Adjustment
accurate pressure control with constant or varying flows.
“K”Adjustment
“S”Adjustment
SCHEMATIC 6,3 (0.25) hex
60,3 57,1
(2.37) (2.25)

1 2 38,1 (1.5) hex

44,4 1.312"-12 Thd.


(1.75)
2
Installation torque
A - 108-122 Nm [80-90 ft. lbs]
S -136-149 Nm [100-110 ft. lbs]
1
Ø 28,55 (1.124)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi] Flow - L/min (21,8 cSt oil @ 49°C)
Rated flow 300 l/min [80 US gpm] 50 100 150 200 250 300
6000 415
Leakage 164 ml/min [10 In3/min] @ 350 bar [5000 psi]
Weight 0.71 kg [1.57 lb] 5000
A
350
Cavity SDC16-2

Inlet pressure - bar


Inlet pressure - psi

4000 280

3000 210
B
2000 140

1000 70

0 0
0 20 40 60 80
Flow - USgpm (105 SUS oil @ 120°F)
A - 60 spring • B - 30 spring
MODEL CODE

RV5 - 16 - V - S - S - 4G - 30 - 10
Pressure Setting
Seal Option Code x100 - Pressure setting in psi (50 psi increments within
Code Seal Kit specified Pressure Range)
XXX-Standard setting (see Pressure Range for value)
Omit-Buna - N 889631 Adjustment Option Examples:
V-Viton 889635 S - External Code Bar Psi
C - Tamper Resistant Housing Material
K - Knob Omit - Aluminum/No housing 10 69 [1000]
S - Steel 10.5 72.4 [1050]
Housing
Code Ports Housing Model Code

Aluminum Aluminum Steel


Standard Duty Heavy Duty Heavy Duty

0 No Housing Pressure Range


6B 3/4” BSP 02–175463 – – Code Bar Psi
4G 1/2” BSP – 876716 02–175106 30 34-210 [500-3000]
6G 3/4” BSP – 876718 02–175107 Standard Setting 103 [1500]
60 69-415 [1000-6000]
10H #10 SAE – 876717 –
Standard Setting 210 [3000]
12H #12 SAE – 566113 –
10T #10 SAE – – 02–175104
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
12T #12 SAE 566149 – 02–175105 * Additional housings available

BC332375370104en-000203 28
Table of Contents Quick Reference Index

Relief Valves
1ARD100
Relief Valve, Pilot operated, Spool Type, Anti-Shock
210 bar [3000 psi] • 100 l/min [26 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a pilot operated relief valve designed to remove pressure spikes mm [in]
in a system by providing dampening on initial opening. System pressure
acts on the pilot section of the valve, and when the setting is reached pilot
28.5 mm
flow passes through the center of the dampening piston and through an 1-14-UNS-2A 60 Nm [44 ft. lbs]
17.0 mm
orifice to tank. The flow through the orifice causes the dampening 20-25 Nm [15-18 ft. lbs]
piston to compress the main spring to increase the setting. The level of
4.0 mm
dampening is determined by the distance moved by the dampening 1 HEX SOCKET ADJUST

Ø 29,5
[1,16]
piston. The amount of dampening can be adjusted clockwise to reduce
the amount of dampening.

2
SCHEMATIC
56,7 72,9
[2,23] [2,87] MAX

Installation torque
60 Nm [44 ft. lbs]
1 2

PERFORMANCE DATA PERFORMANCE CURVES


Typical Dampening Pressure Override
Rated pressure 210 bar [3000 psi] 160 bar pressure setting
Rated flow 100 l/min [26 US gpm]
Leakage 100 ml/min nominal
Weight 0.41 kg [0.9 lb]
Cavity A881

MODEL CODE

1ARD100 - N - 4W - 20 - S - 377 - 60
Basic Code
1ARD100 - No housing Pressure Setting
1ARD145 - Cartridge and housing Code-Pressure setting in bar
1ARD150/1ARD155 - Cartridge and housing through ported (10 bar increments within specified
Pressure Range)
Example:

Adjustment Option Code Bar Psi


N - Non-adjustable 60 60 [870]
*Valve is pre-set at the factory to a specific pressure setting. Only the level of dampening
can be adjusted.
Housing Material
Housing
Omit - Aluminum/No housing
Code Ports Housing Model Code 377 - Steel

Aluminum Aluminum Steel Aluminum Steel


1ARD145 1ARD150 1ARD150 1ARD155 1ARD155 Seal Option
Omit No Housing Code Seal Kit
3W 3/8” BSP C1084 S-Buna-N SK1412
4W 1/2” BSP B4851 C1044 C593 SV-Viton SK1412V
6W 3/4” BSP B3954 C1086 C4917
Pressure Range
8W 1” BSP B1617 B4596
6T 3/8” SAE B10784 Code Bar Psi

8T 1/2” SAE B19403 C7140 7 10-70 [145-1015]

12T 3/4” SAE B19404 B10506 B10742 20 10-210 [145-3000]

16T 1” SAE B1037 B24040 Setting fixed with +/- 10 bar tolerance at 10 l/min

BC332375370104en-000203 29
Table of Contents Quick Reference Index

Relief Valves
RV2-10
Relief valve, Pilot Operated, Spool Type with Reverse Free Flow
350 bar [5000 psi] • 114 l/min [30 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a pilot operated, spool type relief valve that relieves from port 1 to mm [in] “C”Adjustment
19,1 (0.75) hex
port 2 with an integrated reverse flow check valve from port 2 to 1. It can
be used to limit pressure in a system or on the work port of a directional “K”Adjustment
valve. It maintains accurate pressure control with constant or varying “I”Adjustment “S”Adjustment Ø 38,1 (1.50)
flows, while also allowing make up flow through in the reverse direction. “F”Adjustment
80,0
(3.13)

SCHEMATIC

53,0
(2.08)
25,4 (1.0) hex

1 2
0.875"-14 Thd.
31,8
(1.25)
2 Installation torque
A - 47-54 Nm [35-40 ft. lbs]
S -68-75 Nm [50-55 ft. lbs]
1
Ø 15,82 (0.623)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override Pressure Drop for reverse
Rated pressure 350 bar [5000 psi] flow cartrige only
Flow - L/min (21,8 cSt oil @ 49°C) PRESSURE DROP FOR REVERSE FLOW CARTRIDGE ONLY
Rated flow 114 l/min [30 US gpm] 20 40 60 80 100 Flow - L/min (21,8 cSt oil @ 49°C)

Leakage 0.3 ml/min [5 drops/min] @ 85% of Pressure Setting 4000


A
280 20 40 60 80 100
200 14
Weight 0.22 kg [0.48 lb] 3000 210

Pressure drop - bar


Pressure drop - psi
Cavity SDC10-2 150 10

Inlet pressure - bar


Inlet pressure - psi

2000 140 100 7


B
50 3,5
1000 70

0 0
0 0 0 5 10 15 20 25 30
0 5 10 15 20 25 30 Flow - USgpm (105 SUS oil @ 120°F)
Flow - USgpm (105 SUS oil @ 120°F)

A - 50 spring • B - 20 spring
MODEL CODE

RV2 - 10 - V - C - S - 2G - 20 - 10

Seal Option Pressure Setting


Code Seal Kit Code x100 - Pressure setting in psi (50 psi increments
Adjustment Option within specified Pressure Range)
Omit-Buna - N 565803 XXX-Standard setting (see Pressure Range for value)
C - Tamper Resistant
V-Viton 566086 F - Fixed Examples:
Housing Material
I - Internal
K - Knob Omit - Aluminum/No housing Code Bar Psi
S - External S - Steel 10 69 [1000]
Housing 10.5 72.4 [1050]
Code Ports Housing Model Code

Aluminum Aluminum Steel


Standard Duty Heavy Duty Heavy Duty

0 No Housing
3B 3/8” BSP 02–175462 – – Pressure Range
2G 1/4” BSP – 876702 02–175102 Code Bar Psi
3 3.5-20 [50-300]
3G 3/8” BSP – 876703 02–175103
Standard Setting 10.3 [150]
6H #6 SAE – 876700 –
20 7-140 [100-2000]
8H #8 SAE – 876701 – Standard Setting 69 [1000]
6T #6 SAE 566151 – 02–175100 35 17-240 [250-3500]
8T #8 SAE – – 02–175101 Standard Setting 121 [1750]
50 35-350 [500-5000]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 172 [2500]
* Additional housings available

BC332375370104en-000203 30
Table of Contents Quick Reference Index

Relief Valves
RV10-POP
Relief valve, Pilot Operated, Spool Type with Reverse Free Flow
250 bar [3600 psi] • 120 l/min [32 US gpm]

DESCRIPTION AND OPERATION


This is a pilot operated, poppet type relief valve that relieves from port 1 to port 2 with an integrated reverse flow check valve from port 2 to 1. Due to
its unique poppet design, this valve offers faster response than a typical pilot operated valve. It can be used to limit pressure in a system or on a service
line of a directional valve. It maintains accurate pressure control with constant or varying flows, while also allowing make up flow through in the reverse
direction.

SCHEMATIC DIMENSIONS
mm [in]

24mm
35-40 Nm [26-30 lbf*ft] 7/8 UNF 2A 13mm
Type K
7-9 Nm [5-6 lbf*ft]
adjustment 2
Type F
adjustment
1 2

. 4]
26.5
[1.18]

[10
Ø30
1

Type E
adjustment
4.54 60.3 max
[0.18] 6mm
4mm [2.37 max]
65.6 32.9 71.3 max
[2.58] [12.95] [2.81 max]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
psi bar
Rated flow 120 l/min [32 US gpm] 300
26 cSt [121 SUS] hyd.oil@50°C [122°F]
3200
Leakage 6 drops/min @ 80% of pressure setting 2800
Weight 0.22 kg [0.49 lb] 2400
240

Cavity SDC10-2 2000 180


1600
1200 120
800
60
400
0 0
0 20 40 60 80 100 120 l/min
P104 901
0 8 16 24 32 US gal/min

MODEL CODE

RV10 - POP - 3 - E - 100 - B - 00

Pressure Range
Housing
Code Bar Psi
3 25-250 [360-3600] Code Ports & Material Housing Model Code

Standard Setting Not set Omit No Housing No Housing


6S AI, #6 SAE CP10-2-6S
Adjustment Option 8S AI, #8 SAE CP10-2-8S
E- External DG3B AI, 3/8 BSP DC10-2-DG3B
F - Tamper Resistant DG4B AI, 1/2 BSP DC10-2-DG4B
K - Knob
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available

Pressure Setting Example: Seal Option


Code-Pressure setting in bar (5 bar increments Code Bar Psi Code Seal kit
within specified Pressure Range)
XXX-Standard setting (see Pressure Range 100 100 [1450] B-Buna - N 354004019
for value) V-Viton 354003419

BC332375370104en-000203 31
Table of Contents Quick Reference Index

Relief Valves
1ARC100
Relief valve, Pilot Operated, Spool Type with Reverse Free Flow
400 bar [5800 psi] • 150 l/min [40 US gpm]
Hex socket adjust
DESCRIPTION AND OPERATION DIMENSIONS 4.0 A/F

This is a pilot operated, spool type relief valve that relieves from port 1 to mm [in]
port 2 with an integrated reverse flow check valve from port 2 to 1. It can
17.0 A/F
be used to limit pressure in a system or on a service line of a directional
valve. It maintains accurate pressure control with constant or varying
flows, while also allowing make up flow through in the reverse direction.
28.5 A/F
54.0 (2.13)
max

SCHEMATIC

1-14 UNS-2A

1 2 56.7 (2.23)

Tank (2)
Installation torque
60 Nm [44 ft. lbs]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Drop Pressure Override
Rated pressure 400 bar [5800 psi]
Rated flow 150 l/min [40 US gpm] Flow - L/min Flow - L/min
0 30 60 90 120 150
Leakage 125 ml/min @ 280 bar [4060 psi] 725
0 30 60 90 120 150
50
5800 400
Free flow
Weight 0.14 kg [0.3 lb] 580 40
4640 320

Cavity A881 3480 240


435 30

Pressure - bar
Pressure - psi

Pressure - bar
2320 160
290 20

1160 80
145 10
0 0
0 0
0 8 16 24 32 40 0 8 16 24 32 40
Flow - US gpm
Flow - US gpm

MODEL CODE

1ARC100 - P - 3W - 40 - S - 377 - 60
Basic Code
Pressure Setting
1ARC100 - No Housing
1ARC145 - Cartridge and housing Code-Pressure setting in bar
1ARC150/1ARC155 - Cartridge and housing through ported (5 bar increments within
specified Pressure Range)
Adjustment Option XXX-Standard setting
Housing Material (see Pressure Range for value)
P - External Example:
R - Knob Omit - Aluminum/No housing
G - Tamper resistant 377 - Steel Code Bar Psi
60 60 [870]
Housing
Seal Option
Code Ports Housing Model Code
Code Seal Kit
Aluminum Aluminum Steel Aluminum Steel S-Nitrile SK164
1ARC145 1ARC150 1ARC150 1ARC155 1ARC155
SV-Viton SK164V
Omit No Housing Pressure Range
3W 3/8” BSP C1084 Code Bar Psi
4W 1/2” BSP B4851 C1044 C593 7 10-70 [145-1015]
6W 3/4” BSP B3954 C1086 C4917 Standard Setting 35 [510]
20 10-210 [145-3000]
8W 1” BSP B1617 B4596 Standard Setting 100 [1450]
6T 3/8” SAE B10784 40 50-400 [725-5800]
Standard Setting 280 [4060]
8T 1/2” SAE B19403 C7140
Pressure setting made at 14 l/min
12T 3/4” SAE B19404 B10506 B10742
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
16T 1” SAE B1037 B24040 * Additional housings available

BC332375370104en-000203 32
Table of Contents Quick Reference Index

Relief Valves
1VR100
Relief Valve, Pilot Operated, Spool Type, Ventable
350 bar [5000 psi] • 100 l/min [26 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS


This is a pilot operated, spool type relief valve that relieves from port 1 to mm [in]
port 2 with a vent port 3. Using pilot control valves on the vent line, it can Hex socket adjust 4.0 A/F
be used as a dump valve, in two pressure systems or as the main section
of a proportional control valve while maintaining a maximum relief
17.0 A/F
pressure.

55.0
SCHEMATIC (2.17) 33.0 A/F
max

1 2 1-1/8-12 UNF-2A

Vent (3)
60.0
(2.36)

Tank (2)

Installation torque
75 Nm [55 ft. lbs]
Pressure (1)

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override Pressure Drop
Rated pressure 350 bar [5000 psi]
Rated flow 100 l/min [26 US gpm] Flow - L/min Flow - L/min

Leakage 35 ml/min @ 280 bar [4060 psi] 5800


0 30 60 90 120 150
400 432
0 30 60 90 120 150
30
Weight 0.46 kg [1.0 lb] 5075 350
360
Vented pressure drop
25
Cavity A3146 4350 300
288 20
3625 250
200 216 15
Pressure - psi
Pressure - bar
Pressure - psi

2900

Pressure - bar
2175 150 144 10
1450 100
72 5
0725 50
0 0 0 0
0 8 16 24 32 40 0 8 16 24 32 40
Flow - US gpm Flow - US gpm

MODEL CODE

1VR100 - P - 8W - 35 - S - 377 - 60
Basic Code
1VR100 - No housing Pressure Setting
1VR150 - Cartridge and housing Code - Pressure setting in bar
(5 bar increments within
pecified Pressure Range)
Adjustment Option XXX-Standard setting
Housing Material (see Pressure Range for value)
P - External
G - Tamper resistant Omit - Aluminum/No housing Example:
377 - Steel
Code Bar Psi
Seal Option 60 60 [870]
Code Seal Kit
Housing S-Nitrile SK275
Code Ports Housing Model Code SV-Viton SK275V
Aluminum Steel
Pressure Range
Omit No Housing
Code Bar Psi
6W 3/4” BSP B4377 B4378 20 10-210 [145-3000]
12T 3/4” SAE B10785 B11554 Standard Setting 100 [1450]
35 30-350 [435-5000]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 210 [3000]
* Additional housings available
Pressure setting made at 14 l/min

BC332375370104en-000203 33
Table of Contents Quick Reference Index

Relief Valves
1VR200
Relief Valve, Pilot Operated, Spool Type, Ventable
350 bar [5000 psi] • 200 l/min [52 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS Hex Socket


Adjust 4.0 A/F
This is a pilot operated, spool type relief valve that relieves from port 1 to mm [in]
port 2 with a vent port 3. Using pilot control valves on the vent line, it can 17.0 A/F
be used as a dump valve, in two pressure systems or as the main section
of a proportional control valve while maintaining a maximum relief 40.5
(1.59)
pressure. max 38.0 A/F

SCHEMATIC

3
1-5/16-12 UN-2A

1 2
Vent (3)
81.5
(3.21)

Installation torque Tank (2)


100 Nm [73 ft. lbs]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override Pressure Drop
Rated pressure 350 bar [5000 psi]
Flow - L/min
Rated flow 200 l/min [52 US gpm]
0 50 100 150 200 250 Flow - L/min
Leakage 35 ml/min @ 280 bar [4060 psi] 5800 400 0 50 100 150 200 250
Weight 0.74 kg [1.6 lb] 5075 350 1448 100

Cavity A16102 4350 300 Vented pressure


drop
1086 75
3625 250
2900 200
Pressure - psi

Pressure - bar 724 50

Pressure - psi

Pressure - bar
2175 150
1450 362 25
100
725 50
0 0
0 0
0 13 26 39 52 65 0 13 26 39 52 65
Flow - US gpm Flow - US gpm

MODEL CODE

1VR200 - P - 6W - 35 - S - 377 - 75
Basic Code
1VR200 - No Housing Pressure Setting
1VR250 - Cartridge and housing Code-Pressure setting in bar
(5 bar increments within specified
Housing Material Pressure Range)
Adjustment Option
Omit - Aluminum/No housing XXX-Standard setting (see Pressure
P - External 377 - Steel Range for value)
G - Tamper resistant Example:
Seal Option
Code Bar Psi
Housing Code Seal Kit
75 75 [1190]
S-Nitrile SK173
Code Ports Housing Model Code
SV-Viton SK173V
Aluminum Steel
Omit No Housing
8W 1” BSP B3496 B3497 Pressure Range
16T 1” SAE B6807 B11555 Code Bar Psi
20 10-210 [145-3000]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Standard Setting 100 [1450]
* Additional housings available 35 30-350 [435-5000]
Standard Setting 210 [3000]
Pressure setting made at 14 l/min

BC332375370104en-000203 34
Table of Contents Quick Reference Index

Relief Valves
CP200-7
Relief Valve, Differential Area, Poppet Type, Bi-directional
250 bar [3600 psi] • 40 l/min [11 US gpm]

DESCRIPTION AND OPERATION


This is a bi-directional relief valve that relieves from port 1 to 2 and from port 2 to 1. It is ideal as a cross port relief valve protection for motor applications.

SCHEMATIC DIMENSIONS
mm [in]

h 1.00 in
1 2 7/8-14 UNF t 41-47 N.m
[30-35 lbf.ft]
Type A Type E
adjustment adjustment
1
Type F Type K
adjustment adjustment
2

31.8 55.9 80.0 max.


[1.25] [2.20] [3.15]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Rated flow 40 l/min [11 US gpm] 3,626 250
Leakage 5 ml/min [ 0.3 In3/min] @ 80% of pressure setting
Weight 0.20 kg [0.43 lb] 2,901 200
Cavity SDC10-2
1 2
Pressure drop

2,176 150

1,450 100 2 1

725 50

0 L/min 8 16 24 32 40
Flow
US gal/min 2.1 4.2 6.3 8.5 10.6

MODEL CODE

CP200 - 7 - B - 8S - A - C - 150
Seal Option
Code Seal kit
Pressure Setting
B-Buna-N 120073
Code x10 - Pressure setting in psi
V-Viton 120074 (50 psi increments within specified Pressure Range)
XXX-Standard setting (see Pressure Range for value)
Housing Example:
Code Ports & Material Housing Model Code Code Bar Psi
0 No Housing No Housing 150 103 [1500]
DG3B AL, 3/8 BSP SDC10-2-DG-3B
DG4B AL, 1/2 BSP SDC10-2-DG-4B
6S AL, #6 SAE CP10-2-6S
8S AL, #8 SAE CP10-2-8S Pressure Range
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Code Bar Psi
* Additional housings available A 7-41 [100-600]
Adjustment Option Standard Setting 28 [400]
B 17-97 [250-1400]
A - Internal Standard Setting 69 [1000]
E - External
F - Tamper resistant C 41-250 [600-3600]
K - Knob Standard Setting 103 [1500]

BC332375370104en-000203 35
Table of Contents Quick Reference Index

Relief Valves
1CLLR100
Relief Valve, Differential Area, Poppet Type, Bi-directional
350 bar [5000 psi] • 150 l/min [40 US gpm]

DESCRIPTION AND OPERATION DIMENSIONS Hex socket adjust


5.0 A/F

This is a bi-directional relief valve that relieves from port 1 to 2 and from mm [in]
port 2 to 1. It is ideal as a cross port relief valve protection for motor
applications.

SCHEMATIC 67.0 25.4 A/F


(2.64)
max

1 2 7/8-14 UNF-2A

38.0
(1.50)
2
Installation torque
60 Nm [44 ft. lbs]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 350 bar [5000 psi]
Flow - L/min
Rated flow 150 l/min [40 US gpm]
0 30 60 90 120 150
Leakage 5 ml/min nominal 5800 400
Weight 0.23 kg [0.5 lb] 5075 350
Cavity A878
4350 300
3625 250

Pressure - bar
Pressure - psi

2900 200
2175 150
1450 100
725 50
0 0
0 8 16 24 32 40
Flow - US gpm

MODEL CODE

1CLLR100 - F - 6W - 35 - S - 377 - 210


Pressure Setting
Basic code Code-Pressure setting in bar
1CLLR100 - No Housing (5 bar increments within
1CLLR150 - Cartridge and housing specified Pressure Range)
1CLLR155 - Cartridge and housing (through ported) XXX-Standard setting
Housing Material (see Pressure Range for value)
Omit - Aluminum/No housing Example:
Adjustment Option 377 - Steel
F - External Code Bar Psi
Seal Option 210 210 [3000]
Housing
Code Seal Kit
Code Ports Housing Model Code
S-Nitrile SK614
Aluminum Steel Aluminum Steel SV-Viton SK614V
1CLLR150 1CLLR150 1CLLR155 1CLLR155

Omit No Housing Pressure Range


6W 3/4” BSP B1067 B5614 B2216 B7147 Code Bar Psi
20 50-210 725-3000
8W 1” BSP B1069 B542 Standard Setting 140 [2030]
12T 3/4” SAE B4409 B10623 35 114-350 [1650-5000]
16T 1” SAE B10827 B11801 Standard Setting 280 [4060]

* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi]. Pressure setting made at 14 l/min
* Additional housings available

BC332375370104en-000203 36
Table of Contents Quick Reference Index

Relief Valves
CP220-1
Cross-Over Relief Valve, Line Mounted
250 bar [3600 psi] • 76 l/min [20 US gpm]

DESCRIPTION AND OPERATION


This valve is an inline cross relief. It uses two CP200-1 differential area relief valves.

SCHEMATIC DIMENSIONS
mm [in]
C1 V1 31.8 88.9 [3.50]
[1.25] 82.6 [3.25]
30.2
15.9
[1.19]
[0.63]
6.4
[0.25]
C2 V2 19.1
[0.75]

38.1 V1 C1
V1 [1.50] C1
57.2
[2.25]
76.2 V2 C2 8.6
V2 [3.00] [0.34] C2

186.9
[7.36]
58.7
[2.31]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Rated flow 76 l/min [20 US gpm] 3,626 250
Weight 0.82 kg [1.80 lb]
2,901 200
Pressure drop

2,176 150

1,450 100

725 50

0 L/min 20 40 60 80 100
Flow
US gal/min 5.3 10.6 15.9 21.1 26.4

MODEL CODE

CP220 - 1 - 8S - B - 0 - A - C - 150
Housing
Code Ports & Material Housing Model Code
3B AL, 3/8 BSP 221743 Pressure Setting
Code x10 - Pressure setting in psi
4B AL, 1/2 BSP 221744 (50 psi increments within specified Pressure Range)
6S AL, #6 SAE 220216 XXX-Standard setting (see Pressure Range for value)
Example:
8S AL, #8 SAE 220217
Code Bar Psi
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available 150 103 [1500]

Seal Option
Code Seal kit
B-Buna-N 120072 Pressure Range
V-Viton 120161 Code Bar Psi
A 7-55 [100-800]
Standard Setting 28 [400]
Adjustment Option B 17-138 [250-2000]
A - Internal Standard Setting 69 [1000]
E - External C 41-250 [600-3600]
F - Tamper resistant Standard Setting 103 [1500]
K - Knob

BC332375370104en-000203 37
Table of Contents Quick Reference Index

Relief Valves
CP221-1
Cross-Over Relief Valve, Line Mounted
250 bar [3600 psi] • 150 l/min [40 US gpm]

DESCRIPTION AND OPERATION


This valve is an inline cross relief. It uses two CP201-1 differential area relief valves.

SCHEMATIC DIMENSIONS
mm [in]
C1 V1 63.5 101.6 [4.00]
[2.50] 88.9 [3.50]
44.5 38.9
[1.75] 12.7 [1.53]
[0.50]
C2 V2 25.4
[1.00] 25.4
[1.00]
C1
57.2
[2.25] V1 C1
V1
88.9
[3.50]
114.3 C2
[4.50] 11.9
V2 C2 [0.47]
V2 234.7
[9.24]
62.7
[2.47]

PERFORMANCE DATA PERFORMANCE CURVES


Pressure Override
Rated pressure 250 bar [3600 psi]
psi bar 154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
Rated flow 150 l/min [40 US gpm] 3,626 250
Weight 2.25 kg [4.95 lb]
2,901 200
Pressure drop

2,176 150

1,450 100

725 50

0 L/min 40 80 120 160 200


Flow
US gal/min 10.6 21.1 31.7 42.3 52.8

MODEL CODE

CP221 - 1 - 16S - B - 0 - A - C - 150


Housing Pressure Setting
Code Ports & Material Housing Model Code Code x10 - Pressure setting in psi
(50 psi increments within specified Pressure Range)
6B AL, 3/4 BSP 221742 XXX-Standard setting (see Pressure Range for value)
8B AL, 1 BSP 221690 Example:
12S AL, #12 SAE 220223 Code Bar Psi
16S AL, #16 SAE 220222 150 103 [1500]
* Aluminum bodies are to be used for pressures less than 210 bar [3000 psi].
* Additional housings available Pressure Range
Code Bar Psi
Seal Option
A 7-69 [100-1000]
Code Seal kit Standard Setting 28 [400]
B-Buna-N 120017 B 17-172 [250-2500]
V-Viton 120018 Standard Setting 69 [1000]
C 41-250 [500-3600]
Standard Setting 103 [1500]
Adjustment Option
A - Internal
E - External
F - Tamper resistant
K - Knob

BC332375370104en-000203 38

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