Foci am Techik-IMD-I Metal Detector Using Guide Before using the product,be sure to read this guide, Do keep the guide together with the product,Chapter 1 Overview 1.1, the introduction of metal detector Metal detector is the devicewhich detects products in the conveyor belt on transmission lines via electromagnetic fields. When the deweted value over the metal signal, the output alarms if mixed with metal or makes order signal to remove it’by selector . 1.2, Standard composition metal detector 1 drive belt 1 using guide 1 ‘Test cards are purchasing things. 1.3, Various parts of the name and function"The key parts of metal detectors Make metal detection signal. _| ‘For operation setting and work ‘Deal with the signal from detect head control of the equipment. ‘Judge wether product pass or notand start accouiit ‘Be used to pass detected products ‘Camry the belt moving Supply power for control box aid Conveyor belt motor “To reduce the effeetion of vibration and shock ‘Switch the power supply. ‘Loud alarm. For machinemoving t6 other place Support the machine steady away the ground Note:When parameter loading, please do not cut off the power to avoid the program Toad error : 1.3.1 Operation Control Box ag Aitention:in orider to prevent the protective-film from damages, please do not use sharp things (such 2s ballpoint pen) to press the button,Istrustion Si ‘From the left beginning,the first light ‘8 fot running. normal detection, itis green. The second light is for NG. when detecting: metal , the Tight is red, The. rest are display LED lights, showing metal element and detection level. LCD display sereen Product number and its name,determining auteome, action, ets, ‘Start button, ress this button, conveyor belt light is on, the conveyor belt starts ranning. ‘Stop button Press this button, the conveyor belt Jightis off, the conveyor belt stop running: ‘Product button Press this button in the basis sereen you can change another products. Menu button: Press this button in the basie soveen and it appears a menu sereen ,then you cat select. the menu, Caneel button ‘End the current soreen and returtr to the previous page. 7 Arrow button Bei ‘Forthe selection screen and the page auinber switch, oY Enter button _ ‘Using Ih determining the project or setting 1.3.2, detect head detect head the sensors used to detect metal Phototube to\convinee the detected products passing through Reflection board photétube usesit Phototube aitd reflection board are uppet the conveyor.Chapter 2 installation 2.1, Installation conditions Please install the equiment to meet following occasions: 1,Temperature'is not less than "°C and no more than 40 "0. 2.Humidity is from the 30 to 85 pereent without dew. 3.No direct sunlight, no heat:equiment near the equiment, 4 Supply voltage range must be less than-15% and, 10% of the biggest value. 5.Far away ftom the vibration source , no vibration at the-best, 6.Fewer dust ‘non-volatile flammable,no corrosive gases and no salt Shot and ood air wind does not blow directly in front of the device, 2.2, installation notes ‘The power owns its system..it must be separate.ftom the equipment with noise anid other devices(large-scale motors, packaging machines, etc.) And it connects with the close socket, Please do not keep multi-directional wire. If heavy: things press. on the power cables, it may happen a fire or wause-a.aecident, Power cables should be away from the heat apparatus: Before cutting off the power switch, choose and take out the plug. ‘When the equipment and other equipment (before and after the paragraph corveyors, efe,) connect , it may make a error aetion, 1h as oer ere de ant connect with other devices.Do give ita separate ground. * 23, conveyor belt height between front and back the device adjustment The conveyor belt height between ftont and. back the device must adjust: to the same level:There'is'no room between the pin bolts and the:eround , so as:not to shake. After the adjustment, the nut wrench must be tighted. 2.4, Power; grounding connections Inorder fo avoid danger the power Should install circuit breakers half-way, iF used inthe humidity environment, leakage-circuit breakers have to-he installed. In order (o avoid electric shock and ensure the stability of the operation, the power most be grounded. (Grounding line with a diameter of L6mm or soft copper wire with the same intensity and difficult to: corrosion of the metal lines. Grounding: resistance amustbe less:tham 1000.)Chapter 3 the use of Metal detector 3.1 Basic use3.1, Open the power Open ihe distribution box in the lower right comer, press the power switch, tet power on, First LED lights are on one by one from left to right; then tum to [basic] sereen. OLAM stop [basic] screen, 3.1.2, Registrate new product Regisirating mew products iielndes product number, product name, phase selection, run mode, gains, phase, threshold seiting. 3.1.2.1 product number From the [basic] sereen, press the [produet] button, it shows [prodiet} sereen, ‘IF choose: (01}, press [enter] button, registrate serial. number, and return to: the [basic} screen. ¢ 3.1.2.2 Funetion option In order to registrate new products, show{Fune option] misma screen, then go to products basie setting. . 1 Product name 2 Phase 3_Run mode Inthe [product name] enter nanesstum to next seems product-01: stop 1 raegye Hef‘Press [arrow] button. put the curso into the entering text (English numbers , a false name, mark). Press [enter] button, you cai put in the [name-tegion] « Move to the left oor to thesright by moving [arrow] button, It oan arrive at the [left], of [moving:to the right] position, according 10 the (enter) button.Use [name region] to choose the location of the text to the left or right Bhler names, press [arrow] button, put the curso into [enter] , name egistrate product name and retum to the [product parameters] screen. 3.1.2.3 phase Froin [Fuse option] soreen, press [up] /\, [down] V button, select the yer) po [enter] button Phase Enable Press [left] < [right)> button, select [enable], press[enter] button, phase is allowed; choose[Disable], press[enter] button, phase is forbided, then retum to the [Fune option] screen, 3.1.2.4 motor ‘From the [Fune option] sereen, press eee Teh Ao Tern] a mode], press[enter] button, then. enter | in Disable__* Pres{efil [ht button, select fenable], press (enor baton the belt sons ‘inning; please choose [disable], press [enter] key, the belt continues running, but the alarm will xing. 3.1.2.Sphase selection From the [manu sef] sereen, préss [up] A, [down] 'Y button, select (phase setting}, ‘pies [enter] button, then enter [phase] Phaseseiting 109. 5 Pressfup] A, [down] V button, increase and reduce-the phase value, press|left] <, [right)> button, inerease: and reduce the phase doubly. press [enter] button, the curtent phase has been preserved,press[eancel} button, give up the operation,then refum.to-the [product parattictets] sereert,3.1.2.6 gains setting From the [manual setting] screen, préss (up) A, [down] V button, select [gains setting], press [enter] button, then enter [gain]. Gains setting 19.0 19.0 Because the equipment uses 2 bands to detect produces, the gain is) as followingl9.Press [left] < [right]> button, choose the left side (T Road), of the right side (PRoad) gain.Press(up] “\, [down] button, increase and reduce-the gain value. Press [enter] bution, the current gain value: has been preserved.Press' [cancel] button to give up the operation,then return to the [produot parameters] sereen: 3.1.2.7 threshold setting, From the {manual setting] screen, press [up] A, [down] VY button, select [Thres: setting], press [enter] button, then enter the [Thres setting]. Thres setting 109. 5, i Press [up] A, [down] V button, increase-and.reduce the threshold, press[left] <, {ftight)> ‘bution, increase and reduce the threshold doubly. Press,{enter] button, the ‘current thteshold has been preserved, Press[Cancel] button to, give up the ‘operation, then.return to the [product parameters] sereen. Note:Wheii quit the manual setting, the screen will display the parameter Toading, and at this time please do not cut off the power to avoid program load error 3.1.3 auto set Be ready to deteete products ( we call if the standard work), the detected products senting on belt should be able to appear average characteristics (size, weight, ingredients and packaging in the:formi) .we can autoset it depending on programme. Tn [basic} sereen, press [meni] button, it shows [memu] screen; if you. choose: [autoset], press [enter] button, it shows [autoset] screen.1 Wait, “After a few seconds, showing [ flow products], produet-01 | flow produat. ‘The: detected products are sent by the operator, Hlowing products, ifthe failure of autosetting, press{cancel] button, return to the [menu] screen, repeat the steps until the ‘rst 1 autosetting, success,After finishing autosetting ,we should confirm its detection stilts Auiosenting Notes | Siandaré-workpice shouldbe sosordance withthe normal arkission ofthe 2: When the standard workpiece is under Sm thick and has ngl-blog at the view of'the phototube, the standard workpiece should’be'blocked by hand, ‘3.Smull things should be pat into pocket when autoseting. 4. With autosetting flnction, we can set the most appropriate: detection conditions, however, due to extemal noise and other interference factors, testing conditions may ‘change Saf the standard workpiece on the transmission line in the actual product. are different characteristies ,the actual products would be occurt error detection. 3.1.4 seleet product . From the [basic] screen, press [product] button , it shows [product] soreen. ‘01 HAM 500g 02 COOKIE 03 JAM 04 HAMBURGUR,Press [up] Ax [down] V button, select the products, press[enter] button, 3.4.5 start rumning and stop running 3.1-5.1start running In orler to move the metal detection machine: stability, open the power supply and wait for 10-minutes them start running, Before the operation beginning to detect metal on the conveyor belt in the preceding paragraph ,the goods. are removed after the start-up. inspection. conveyor Prese[Star!] button, as the conveyor helt just stattitig about 1 second, the aetion is to ‘wait for stability, metal defection machines do not move. Ih addition, the conveyor belt of change in-the operation of any species, the metal detector does not move about 10 sevonds,. 3.1.5.2stop running i a Press [stop] bationconveyer belt stops then enter stopping sae. 3.1.6 new function instruction — Ifthe belt speed is 25m/min 3.1.6.1 Added the option to the product parameter( Fune option) Record Produ Enable/Disable( it will need to use'the photonibe) 3.1.6.2 Added the option of runmode’ = 1 Motor Enable Nollie= (suitable for )product in bulk (do not need the phototube detection). 2 Motor Enible+Pushbar= (suitable for penta in package(‘need the assistance of the phototube) 3.1.6.3 Motor disable+Pushbar 1 magvalve-open=Value*4em= Distance( from the phototube to the pushbar) 2 magvalve close-Value*4em= Distance( ftom the magvelve open to the magvalve close)3 product length=Value™4em, 3.1.6.4 Motor disabletnollie 1 magyalye open=Value"4em=Distance( frori the phototube to the pushbar) 2 magyalve close=Value*4om™Distance( fromthe magvalve open to the magvalve close) 3.1.6.5 Added the option of Phototube Switch" in-the ‘auto set! 1 auto sett phototube enable—use the phototuberto auto setting (1) Forward Rotate: Value"4em=the forward distance from the:prodnet pass through the phototube (2) Reverse Rotate: Value*4em= gyration ength 2 auto sett phototibe disabile-dlo notuse the phototubeta auto setting (1) Delay’6 Value*4ei~the distance of the product artive’in the detecting bead (2) Forward Rotate’ Value*4em=the distance of the product pass through the detecting, head @)Reverse Rotate Value*4em= gyration length 3.1.6.6 Added the new function oP event query” and time-setting “Yo"inguiry the alarm times and the alarm date and time. siChapter 4 the daily maintenance 4.1.the daily maintenance Daily inspection items G) Before the operation please: chek as following: confirm. whether to touch. and Sensitivity determine fo bo [OK], or else be not [OK] (2) After the ending,the conveyor belt must be cleaned and swept both sides of ‘conveyor belt. Camy out the following examinations every week and remove conveyor belt 10 check whether the crack face, Conveyor belt running state, the: same sound, no wiggle phenomenon. 4.2-clean-up notes L-Tuke off the power when cleaning 2.Do notuse metal brushes and sa on, 3.Do notuse thinner and benzene-and other organic solvents. 4.3 the method of loading and unloading conveyor belt ‘The conveyor belt can be loaded and unloaded. In order to clean the back of the coaveyor belt and pallets, please remove it by the orders: 1. Release four hasps outside. 2.Liftup the conveyor belt device fiom one side-and relax motor-driven belt tom off conveyor belt. . 5 .Belt-transmission device:to detect from the side-of the head out. 4.Do:not touch the attention of bad holes detected in the-resin layer . 8