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CS-3200 Inverter l

The document provides a comprehensive guide for the installation, operation, and maintenance of the CS3200 series inverter, including safety precautions, wiring instructions, and troubleshooting procedures. It outlines the necessary checks before installation, detailed wiring diagrams, and operational modes, along with failure recovery measures. Additionally, it includes technical specifications, quality guarantees, and options for peripheral devices.

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0% found this document useful (0 votes)
11 views102 pages

CS-3200 Inverter l

The document provides a comprehensive guide for the installation, operation, and maintenance of the CS3200 series inverter, including safety precautions, wiring instructions, and troubleshooting procedures. It outlines the necessary checks before installation, detailed wiring diagrams, and operational modes, along with failure recovery measures. Additionally, it includes technical specifications, quality guarantees, and options for peripheral devices.

Uploaded by

NhậtBùi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Contents

Precautions of the safe operation………………………………………………………………3

1、Check and accept………………………………………………………………………………………4


1-1、check ………………………………………………………………………………………………4

2、Installation……………………………………………………………………………………………5
2-1、demount and remount front cover………………………………………………………………5
2-2、Take down and reinstall numeric keypad………………………………………………………6
2-3、Select the place to install the inverter……………………………………………………6
2-4、The installation space to choose………………………………………………………………7

3、Wiring…………………………………………………………………………………………………8
3-1、Perphearl device and wiring the arbitrary option………………………………………9
3-2、wiring diagram…………………………………………………………………………………10
3-3、Wiring of main loop……………………………………………………………………………12
3-4、Grounding ………………………………………………………………………………………16
3-5、Wiring of control circuit……………………………………………………………………17
3-6、wire check………………………………………………………………………………………19

4、Operation ……………………………………………………………………………………………19
4-1、Select the operation mode ……………………………………………………………………19
4-2、The check before test operation………………………………………………………………20
4-3、trial operation…………………………………………………………………………………20
4-4、Operating check…………………………………………………………………………………21

5、front panel operation……………………………………………………………………………21


5-1、front panel function……………………………………………………………………………21
5-2、The display mode of inverter…………………………………………………………………23
5-3、The step of setting data………………………………………………………………………25
5-4、The supervision step of data operation……………………………………………………25

6、The function description…………………………………………………………………………27


6-1、Prepare for setting parameter………………………………………………………………27
6-2、The basic parameter setting………………………………………………………………… 28
6-3、Operating order………………………………………………………………………………… 33
6-4、Output function………………………………………………………………………………… 34
6-5、Input function…………………………………………………………………………………39
6-6、Multiple speed & process operation………………………………………………………… 44
6-7、PI controlling parameter………………………………………………………………………50
6-8、Pretection parameter…………………………………………………………………………51
6-9、Other function…………………………………………………………………………………57
6-10、RS-485 control…………………………………………………………………………………59

7、Failure recovery……………………………………………………………………………………61
7-1 Faulty diagnose and correction measure…………………………………………………………62
7-2 Warning display and explain…………………………………………………………………………63
7-3 The motor faulty and correction measure…………………………………………………………64

8、Quality Guarantees…………………………………………………………………………………66
Appendix1 technical norm………………………………………………………………………………68
Appendix2 function parameter catalog………………………………………………………………70
Appendix3 shape dimension………………………………………………………………………… …84
Appendix4 kinds of rating output amperemeter type…………………………………………… 85
Appendix5 routine maintenance and check……………………………………………………………88
Appendix6 RS-485 communication agreement…………………………………………………………91
Appendix7 auxiliary instrction for CS3200 series inverter in use to
Injection machine reforming ………………………………………………………………94

9、Option…………………………………………………………………………………………………97

1
Notice transaction for safe operating

Before installation, operation , maintenance or checking should read the instruction

The notice transation about safe operation can be classified to “warning”or “attention”

Warning While in potential dangerous state,if not to abstain ,might result


in personal injury or loss of life.

While in potential dangerous state,if not to abstain ,might lead


Caution to gently or moderate body hurt and device breakage.It can be
used to guard for unsafty operation.
In some case, even in the “Caution”content will lead to heavy accident.so,in any case you
should observe the important transation.

Attention : the adopting step for insure the accurate operation.

Warning
z While installing or operating, should observe the guidance of instruction
z Verify the inverter rating voltage should be consistented with the AC power supply
voltage
Not to observe the waring, might lead to injury or catch fire
z Do not made AC loop supply power and output terminal U,V and W connected.
While in connecting, the inverter will be mangled, and maintenance bond will
invalidation
z Only after install the panel can connect the input power supply,while electrify ,don’t
remove the outside cover.
If not observe might lead to electric shock
z Do not touch the high pressure terminal inside the inverter
If not observe might lead to electric shock
z After break the main loop power supply, only finish affirmed can maintenancce and check
Capacitor inside machine with charge, is very dangerous, should waiting at least
5mintues,till finished discharge of the DC bus bar capacitor.
z While electricity do not connect or break the guide line and the connection
If not observe will lead to body injured.
z Controlling PCB panel should use CMOS ICS, do not touch CMOS element
CMSO element is easy to disturbed with static
z The inverter can mot be in pressurization test.
It could cause the damage of the inverter inners semicon component

2
1、Check and accept

Caution
z Do not install and operate the inverter which has been damaged or has the blunder
component otherwise it will hurt person or destroy the facility.

This chapter introduces the check method of the inverter used by the user.

1-1、check

1-1-1、
This table is check item
Check item Explain
Does the inverter type agree with the Check the type in flank data plate of the
indent inverter.
Does this have the damage of the Check the appearance by eyeballing and assure
component? no damage while transiting
Take off the front cover of the inverter.use the
Is the component screw up safely or not suitable tool to check the entire eyeable
component.
Receive the instruction or not?
Instruction certificate of qualification and
Receive the certificate of qualification
maintenance of inverter
and maintenance card
If do not satisfied with any check item above.please contact with our company.

1-1-2、Check the dataplate data

Dataplate data

Take the CS3200-G1R5T4 for example

Specification MODEL:CS3200-G1R5 T4
Input specification INPUT:AC 3PH 380V ±15% 50/60Hz

Output specification OUTPUT:AC 3PH 0-380V 0-300HZ 3.7A

Lot identification mark SER NO: 76543210A21R5G

3
Data dataplate
type instruction

CS3200 G 1R5 T4

inverter series

G:general use type


P:fan and pump type
ZS:injection moulding machine type
Qualified electromotor power
1R5=1.5KW
011=11KW
160=160KW
voltage degree (rating voltage)
T2=200V-230V
T4=380-415V
T6=660-690V
T11=1140V

2、Installation

Caution
●Stock bed lift the machine,do not take front cover lift when move the inverter
Otherwise.main body may drop out cause damage.

●Please install the inverter in the uninflammable material.(like metal)


If do not abide the warning may cause fire alarm.

● when put the setting into the ark,can install a fan or other cooling facility,at
the same time assure the air entrance temperature under 45℃.
Overheat will burn or setting damage.

This charper introduce the formation and setting environment and space while

install the CS3200 series inverter.

2-1、demount and remount the front cover

4
Ecumenic install,it’s no need to take off the front cover and numeric keypad.The keypad
contact with the inner circuit with the electric cable.When loading and unloading must
be careful.Pull out the electric cable first then take down the keypad and front plat,or
may make the plug damaged.

2-2、Take down and reinstall numeric keypad


Take down and reinstall the numeric keypad use the methods blew:

z Take down the numeric keypad.


Press the locked clasp of the pressing numeric keypad, can take out the numeric keypad
from the front cover.

z Reinstall the numeric keypad.


Press the numeric keypad on the frame of the panel front panel frame.The locked clasp will
lock the numeric keypad itself.

2-3、choose the environment to install the inverter


Assure the complete performance and the life for using,when choose install the CS3200
series inverter environment may obey the suggestions below.

★ Avoid meet the sunlight directly.Do not use in the openair directly.

★ Do not use in the corrosive gas and liquid environment.

★ Do not use in the oil fog and splash environment .

★ Do not use in the salt-fog environment.

★ Do not use in the aquosity and rain environment.

★ Install the filter unit when there are some metal powder and silk fribe in the air.

★ Cannot use in the machine strike and librate situation.

★ Must take reduce tempreture measure,when the using environment is over 45℃.

★ Too cool and hot will make the setting fault.the suggestion tempreture range is-10

℃~40℃

★ Far from the power supply yawp. Such as the electric welder and the large power

facility.

★ Radioactivety material can effect the use of the facility.

★ Tinderbox,thinner and solvent may be far away from the facil

5
2-4、The installation space to chose

CS3200 series inverter should have enough radiating space for cooling when install
vertically.

Air outlet Air outlet


出风口 出风口

大于150mm
>150mm
Air outlet出风口

> >

100mm
大于 FWD REV JOG LCL RUN FLT
大于
mm MON NEG Hz S % A
mm
MODE
△ ENTER

FWD
△ >>
REV JOG

STOP
RUN RESET

CAUTION
-Read the instruction manual
-Do not open the terminal cover
while power is applied or for 10
minutes after power has been removed.

进风口 Air inlet进风口 大于150mm


>150mm
Air inlet

CS3200 series inverter installation space

★ notice

1、 The space needed by the top/button and the both sides are the same for the open
framework type(IP00) and the close hang type (IP55).

2、The admission entering air temperature for the inverter are:


open framework type:-10℃ - +45℃
close hang type:-10℃ - +40℃

2、 The top and underpart area should leave enough heat dissipation space; in order to
pass in and out the frequency inverter air can be unobstructed.

6
3、Wiring

Warning
● Only after affirming the power supply be turned off can be connected.
If not abide the warning will lead to electric attack or catch fire.

● Specialty personnel can only make the connection.


If not abide the warning will lead to electric attack or catch fire.
● While the loop linking stopped urgency ,after connected needs to check the action.
If not abide the warning will lead to body injured

● All the down-lead pressurization shoud as same grade as the converser voltage.
If not abide the warning will lead to body injured

Caution
● Verify the inverter rating voltage should be consistented with the AC power supply
voltage
If not abide the warning will lead to body injured or catch fire.

● The inverter can mot be in pressurization test.


Otherwise, will lead to the damage of the semiconductor element.

● To screw down the terminal bolt with the appointed torque.


Do not obey this may cause the damage of the facility.

This charper introduce CS3200 series inverter’s wiring of main loop and control
circuit.

Main loop terminal.

Power supply Single-phase 220v Three-phase 380v 50/60Hz

Input Admission voltage:+10~-15% (brevity fluctuate±15%)

fluctuate frequency:±5%

7
Less than 18.5KW standard:
R S T P+ N- B E U V W

18.5KW-75KW standard:

R S T P+ N- E U V W

93KW-132KW standard:

R S T P1 P+ N- E U V W

above 160KW standard:

P+ R S T U V W N-

sign function
R AC Power supply input
S Single-phase or three-phase200 - 230V AC(220V unit),three-phase
T 380-460V AC(400V unit)
U
V Three-phase output terminal connecting the machine
W
P+ Positive DC generatrix terminal
P1 DC generatrix reactor connecting terminal (between P+)
B dynamic brake resistance connecting terminal(between P+)
N- Negative DC generatrix terminal
Chassis grounding (according to different types,the grounding
E
terminal can be on the radiator not always on the terminal line.

3-1、Periphery device and wiring the arbitrary option


Here is the standard connecting method for CS3200 arounding mac hine.

8
Three-phase Outside setting Explain
and options
power supply To cut off the faulty
current celerity and
No-fuse breaker prevent the power
MCCB fault which is lead
by inverter and the
line fault.
While happened
inverter fault, to cut
Magnetic
off the main power
contactor
and to prevent the
MC
power –fail and
re-start after fault
* To use in
AC Reactor betterment
ACL inputting power
factor, reduce
higher harmonic
and to restrain
power surge.
CS3200 *Wireless noise
Use in reducing the
filter
radio jamming
Coursed by inverter
NF
*Resuscitate While the braking
braking moment can’t
resister RB satisfied requiring,
suits in big inertia
Resuscitate loading and
braking unit frequent braking or
UB quick-close state.
* To betterment
DC reactor power factor,
DCL restrain top of
current
* Wireless noise
To reduce the radio
filter
jamming of inverter
NF

Note : the “*”marks means the options.

3-2、Wiring diagram
The wiring diagram of main loop and controlling loop is shown in the below.while to use
numieric keypad, the motor will run as long as connect the main loop.

9
Dynamic brake

DC BUS reactor unit DB Unit(selectable)


4

(selectable) 3
DB resistance
P N B1 B2
DC Bus reactor DB resistance

air switch circuir


t brake P1 P+ N-
3-phase AC R U
230/460 V S V motor
50/60 Hz T W
E
+
forward run/stop FM FM Analog output meter
FWD (0~10V voltage output )
Reverse run /stop
REV Factory setting : GND
Multi-function input 1
D1 Speed -1’
Multi-function input 2
D2 ‘speed -2’
Multi-function input 3 ‘speed -3’ Digital signal power supply
D3 +24V
Multi-function input 4 ‘secondly time of Ac DC24V,200mA
D4 c/Dec ‘ COM
Multi-function input 5
D5 free stop’
Multi-function input 6
D6 ‘fault reset ’ Multi-function output relay 2
TA2 (factory setting :fault out
Public terminal put)
COM TC2
lless than AC250V, 1A
TB2 less than DC30V, 1A

Potentiometer screen
power supply of sp Multi-function output relay 1
(1 KΩ, 1/2W) TA1
eed signal: lless than AC250V, 1A
V10 + 10V, 10mA less than DC30V, 1A
TC1 factory setting: ‘Run’

V2 Analog voltage intput Multi-function output 1



less tthan 48mA,50V
0 10V SP1 factory setting : ‘OL’
I2 Analog voltage input
ti:
4 ~20mA (250Ω) Multi-function output 2
less than 48mA,50V
GND Common point SP2
factory setting: ‘LV’
V2, I2,VF,IF
Speed signal itput 2

VF Analog voltage intput:0 ~ 10V COM Public terminal


IF Analog current intput:4 ~20mA(250Ω)

(note ) ● display main loop terminal 〇display controlling signal terminal


1. According to the diffence of the mode’sname ,the terminal structure is different .please refer to read “power terminal”
2. Analog speed order can be set by voltage,or by current.
3. While install DC reactor ,the public conductor which between P1and P+ should be conceled (short-circuit Cu-line)
4. 0.75KW ~15 kW inverter will brake the circuit on the circuit board.and the braking resistance should be within the 0.75KW ~7.5 k
W inverter.The inverter which is above 11kW can dynamic braking with braking unit and the resistance.

10
* V2,I2 can not input at the same time , VF,IF can not input at the same time ,

★ Attention
1.Control connector, frequency setting and scout instrument request to use screening
line or twin screening lines.
2.The input voltage or current which is afforded to the basic frequency can be choosed
by constant 01-01.
3.The most output current of control circuit connector VIO is 50mA
4.The output muiti-function analogy quantity is used to scout screening (For example
the output frequency meter, ammeter),but it can not be used to feedback control system.

3-3、Wiring of the main loop

Warning
The safty grouding connector has been put to earth.
The 200V rank grouding connection resistance:100 ohm or less
The 400V rank grouding connection resistance:10ohm or less
The 660V rank grouding connection resistance:5ohm or less
If not obey to the warning,it causes electric shock or fire

Caution
Do not made AC loop supply power and output terminal

U,V and W connected.

The main circuit input side connection matters need attention

(a)The installation of breaker (MCCB)


In order to protect the line,it must connect the MCCB or the protector to the AC main
Circuit current and CS3200 input connector R, S, T.

(b)The installation of creepage breaker


When a creepage breaker is connected to the input connector R, S, T, in order to
Avoid error action, must choose the one which is not influent by the high frequency
For example: the NV series of Sanling electric machine company(product in 1984 or later),
the EG, SG series of Fushi electric machine company(product in 1984 or later)

11
(c)The installation of electromagnetism contactor
Inverter mains side has not installed electromagnetism (MC) , it also can be used.
The electromagnetism (MC) can substitute breaker(MCCB) be cut for the main circuit
Current order,but when the electromagnetism be cut by one side once,and can’t be trigged
any more , and the electromotor slide stop.
When one side close /cut, the electromagnetism contactor can made load run /stop. But
open/close frequently will cause inverter accident , please pay more attention.
When use trig resistor unit, it can across the release junction of over loading
Relay,do the order control.

(d)The sequential connection of connector


The posture line of input power supply can be connected to the terminal board R, S, And
T, everyone is ok, and leave alone the order.

(e)AC reactor
When a inverter is connected to a large capacity power supply transformer(600KVA or
more),or when across/cut a posture and location advanced capacitor(power factor
Compensator),it makes a large peak value current when input current circuit,and
Break the part of the commute convertor .In this case, install a DC (direct current)
Reactor (option) to the inverter,or add a DC (direct current) reactor to the
Input channel. To install a reactor can improve the frequency factor of the mains side
effectly.

(f)Surge absorber
If geist load (electromagnetism, relay, magnetic valve, electromagnetic brake)
Is connected to the adjacent inverter,and use a surge suppresser at the same time.

(g)The setting of the mains side yawp filter


To install yawp filter can reduce the high frequency noise wave when inverter flow to
the current.

wiring example 1:please use the special yawp filter of the inverter.

Yawp filter Transducer motor


Power supply

Other equipment

The setting of the power supply side yawp filter

12
The main loop output connection matters need attention

(a) Connect output connector with load


To connect output connector with electromotor elicitation line U, V, W, use forward
Circulate dictate to validate the forward circumrotation of the electromotor(CCW:
To observe the electromotor load side is the counterclockwise circumrotation.)If
electromotor’s direction of circumrotation isn’t corret, exchange any two between
output connector U, V, W.

(b) Forbidden absolutely (connect the input power supply with output connector U V W)
Don’t connect input power supply to the output connector U, V and W

(c)forbid to output circuit short or grounding


Don’t touch output circuit directly or make the output line touch inverter’s
Crust,otherwise it cause electric shock or grounding fault,it is very dangerous.
Besides,don’t short circuit the output line.

(d)forbid to connect the posture and location advanced capacitor or LC/RC yawp filter
Don’t connect the posture and location advanced capacitor or LC/RC yawp filter
To output circuit.

(e)Avoid installing magnetic starter


If connect a magnetic starter or electromagnetism contactor to the output circuit,
And if the inverter connect with load during working , because the current inburst,
the inverter protect the circuit action. electromagnetism contactor act only when
inverter stop outputting.

(f)The installation of thermal overload relay


Inverter contains one electron overload protection function,of course ,drive several
electric motors in one inverter,or when use one multipolar electric motor,must connect
one thermal overload relay.Besides,thermal overload relay must set the rated current
to be the same nominal rating of the electric motor data plate.

(g)The installation of output side yawp filter


To set special yawp filter in the output side of inverter,it can reduce wireless
noise and disturb the effect of noise.

Disturbing noise :
Because the electromagnetism disturbs,and noise modulate in the signal wire,it cause
the control to produce error action.

Wireless noise : If the inverter reality or cable emit high frequency,and made

wireless transmitter-receiver set produce noise.

13
(h)The countermeasure to the interfere niose
In order to control the interfere noise of the output end,besides use the yawp filter,make
the connection line whole penetrate the grounding metallic conduit.Devide with signal
wire to 30cm or more,the effect of interfere noise reduce.

(i)The countermeasure to the wireless noise

(j)The distance of wiring between inverter and motor


If the total distance of wiring between inverter and motor is too long or the inverter
signal carrier frequency (main IGBT switch frequency ) is relatively high, The wave in
harmony from cable leaks the electric current and will have a unfavorable impact on
frequency inverter and outside equipment .

The frequency of the signal carrier can be established by the constant 01-26.
The table of wiring distance between frequency inverter and motor
wiring distance between The longest The longest
More than 100m
frequency inverter and motor Is 50m Is 100m
Carrrier frequency(the 8Khz or the 5KHz or the 3KHz or the
parameter01-26 of set value) lower lower lower

380V grade main loop mix line and need related ancillary equipment consult the form

Applicat the main No –fuse Electromagne Maximum


Wire
ion loopt air breaker tic relay RT
specification size
motor connector MCCB contactor MC adjusted
mm2
kW screw A A valure A
CS3200-GR75T4 0.75
2.5
CS3200-G1R5T4 1.5 10 10 4
CS3200-G2R2T4 2.2 6
4
CS3200-G3R7T4 3.7 M3.5 15 9.5
CS3200-G5R5T4 5.5 20 12.5
6 30
CS3200-G7R5T4 7.5 17
CS3200-G011T4 11 50 24
10 35
CS3200-G015T4 15 60 32
M5
CS3200-G018T4 18.5 75 38
16 50
CS3200-G022T4 22 100 45
M6
CS3200-G030T4 30 60
25 125 80
CS3200-G037T4 37 75
CS3200-G045T4 45 150 100 89
35 M8
CS3200-G055T4 55 175 108
180
CS3200-G075T4 75 60 225 144

14
CS3200-G093T4 93 172
350 250
CS3200-G110T4 110 M10 202
90
CS3200-G132T4 132 400 240
400
CS3200-G160T4 160 120 500 290
CS3200-G185T4 185 150 600 600 340
M12
CS3200-G200T4 200 180 362
600
CS3200-G220T4 220 240 415
600
CS3200-G250T4 250 470
270 800
CS3200-G280T4 280 530
CS3200-G315T4 315 1000 1000 600
350
CS3200-G400T4 400 M16 1500 1500 780
CS3200-G450T4 450
CS3200-G500T4 500 500 2000 2000 1000
CS3200-G630T4 630

3-4、Grounding
Grounding resistance:
200V gradation:100Ω or the less
400V gradation:10Ω or the less
660V gradation: 5Ω or the less

Don’t make CS3200 series inverter and electric welder or other large current eletric
equipment communal grounding.Ensure the whole grounding wire of canal and large current
electric equipment lead to pave apart.
z Use the regulation standard grounding wire, and make the length as shorter as possible.
z When use several CS3200 series inverter side by side,ground the equipment following the
picture (a),don’t follow the (c) to make grounding wire to form loop.
z Please follow the picture (d) to conect the CS3200 series inverter and electric motor
grounding.

(a)correct (b)not commend (c)not correct

15
(d)correct (e)not commend

3-5、Wiring of the controll circuit


The connector of control circuit as following

CS3200 series inverter control board


SG+ SG-

V10 V2 I2 VF IF GND FM D6 D5 D4 D3 D2 D1 REV COM FWD SP1 SP2 +24 TC1 TA1 TC2 TB2 TA2

The function of control circuit connector


The following table summarize the function of control circuit connector , according to
every connector function to connect lead.
Signal Siganl electrical
sort connector instruction
function level
When close Multi-function
Multi-function Photoelectricity
forward run, connection
input Forward run coupler isolation
FWD open reverse point input
signal /stop input:ON/OFF
run 03-00~03-05
inside 24VDC/8mA
set
When close
Reverse run
REV reverse run,
/stop
Open stop
Multi-speed When close
D1
statement 1 effective
Mutiple speed When close
D2
statement 2 effective

Mutiple speed When close


D3 effective
statement 3

Second Acc/Dec When close


D4
time choise effective

16
When close
D5 Free parking
effective
When close
D6 Fault reset
reset
Multi-function
COM Input common
connector
+10V
+10V output the largest
V10 Ananolg statement +10V current
current permission
Analogue current20mA
quantity input Analog input 0~ +10V/100% 0~ +10V(20KΩ)
V2
signal voltage
03-19 set
Analog input 0/4 ~ 0/4~20mA(250Ω)
I2
current 20mA/100% *
Analog input 0~ +10V/100% 03-23 set
VF 0~ +10V(20KΩ)
voltage
Analog input 0/4 ~
IF 0/4~20mA(250Ω)
current 20mA/100%
Analog signal 0V
GND
common ground
Multifunction When overload
Open set
output signal SP1 prewarning (03-06=15)
electric pole 1 The largest output
conduction
48V
When under
Open set 50mA
SP2 voltage (03-07=18)
electric pole 2
conduction
Open set
electric pole
COM
output common
ground
Between com can
Digit signal
24V input DC24V,the
current
largest 200mA
TA1 Operating Connection point
Multifunction
signal(normal content
When operating connection
open 250VAC,1An or
TC1 stop point output
connection smaller
(03-08=1)
point) 30VDC , 2A or
TA2 Fault When fault ,the Multifunction smaller
connection Connector TA2 connection
TB2

17
point output And TC2 close , point output
(normal Connector TB2 (03-09=2)
open/normal And TC cut
TC2
close
connection
point)
The frequency Multifunction
FM
Analog output meter output 0~ Analog Output 0~+10V
signal +10V/frequency quantity Load 2mA or
Analog signal
GND Fmax monitor smaller
common ground
(03-30)
RS-485 When it is in the
Communication communication terminal ,connect
signal positive JP485 linker to
signal the TER side.
SG+,SG-
RS-485
communication
negative
signal

3-5-1、The connection of control circuit connector


Insert the lead to the underside part of connector row , and screw down by the
screwdriver ,stripping length of lead scarfskin must be 7mm.

3-5-2、The connection control circuit matters need attention


Apart the lead of control circuit and main circuit lead and other current cable,prevent the
error action of interfere noise.Control circuit connector use wring screening line or
twinwring screening line,and connect the screen scarfskin to inverter connector E,the
connection distance must be less than 50 meter.

3-6、wireing check

After finishing the installation and connection check the following items.

z Whether the connection is correct.

z Whether the fault line nob or screw stay in the equipment.

z Whether the screw is firm and tight

z Whether the nakedness lead of connector contact other connectors

18
4、Operate

Warning
●Only after fixing the front cover connect the input current.when electrifying ,don’t
unload the outside cover.
If not obey the warning , it causes the electric shock.

●When choose retry function (02-07) ,don’t close to the inverter or load,because it
will suddenly restart as soon as stop.(Even the inverter restart,the other machine
system must ensure the person safety.)
If not obey the warning ,it causes the person injury.

●The setting function cause the stop button inert,so must install a single instant stop
button.
If not obey the warning ,it causes the person injury.

Caution
●Mustn’t touch the radiator or resistor,because of the high temperature.
If not obey the caution, it will burn out the body.

●Because it easily made the low speed to be high speed runned,so check the safetywork
area of electromotor and machine equipment before operate.
。If not obey the caution ,it causes person injury and equipment break down.

●If needed ,install a single band-type brake.


If not obey the caution , it causes person injury.

●Don’t change the connection when operating.


Otherwise it will damage the equipment or inverter

This chapter narrate the basic operation step of CS3200 series


inverter,the particular
operation explaination illumint in the following chapter.

4-1、The choice of operation mode


Method of operation Function code 01-00
Numeric front panel operation 0
Exterior connector operation 1
RS-485 operation 2

The frequency setting method is set by frequency set choices 01-03, the frequency set method

19
1 and frequency set method 2 form all kinds of combination.When the chioce 01-03 is frequency
set method 1, follow the table.
Frequency set Function code 01-01
Front panel set 0
Exterior set V2(I2) 1
Exterior set VF(IF) 2
Front panel potential device(with 3
the potential device type)
Ascending and descending control 4
RS-485 set 5

4-2、The examination before test running.


In order to ensure safety,before running first time must relieve the machine linker,so that
apart the electromotor and machine equipment.If before running first time link the
electromotor and machine equipment,pay more attention,avoid the possible dangeous
cases.Check every content before test running.

z Whether the lead and connector connect correct.


z Whether the lead nob cause short circuit
z Whether the connector is firm and tight
z Whether the electromotor is tightly installation

4-3、Trial operation
When the system is ready,put though the current,and check the inverter whether it is normal.
When it put though the current ,the numeric keypad display the light
If discover the problem.must cut off the power supply.

4-4、Operation examination

check the following step during operating

z Whether the electromotor run calmly

z Whether the running direction of electromotor is correct

z Whether the libration or noise of electromotor is normal

z Whether the acceleration and deceleration is calm

z Whether the current fit the load value

z Whether the state LED indicated light and the show of digit exerciser is correc

20
5、Front panel operation

5-1、Front panel function

Instruction of running state and data unit of inveter


变频器运行状态及数据单位指示

Display setting value or output


显示每一功能设定值
monitor value of each function
或输出监视值
Front panel timing placement

Display the running data when run on


Display way switching monitor style and read and store setted
运行监视方式时滚动显示运行数据
canceln data切换显示方式
modification data when run on parameter setting style
参数设定方式时读出和存贮设定数据
取消数据修改
Move data and modify bit when select and
选择和设定参数时移动数据修改位
Running way 运行方向选择
selection set parameter and select adjusting
停止状态时选择寸动运行方式
running style when stop
运行键
Running key 停止运行
Stop running and reset from failure
故障复位键

功能码选择
Function code selection and data add-substract
数据加减设定
setting and frequency add-substract setting when
键盘频率给定时,频率加减设定
the front panel frequency was given.

Indicated lamp
RUN: The inverter is working,the indicated lamp light
JOG: To indicate nonce to be adjusting microinching method of operation,switch by the JOG
button.
LCL: To indicate nonce to be front panel method of operation and front panel frequency set
method,decide by PO100 and PO101.
FWD: Forward indicate.Indicate the current operation statement to be forward direction.
When operating,it light.When stopping, it flash.
REV: Reverse indicate.Indicate the current operation statement to be negnative direction.
When operating,it light.When stopping, it flash.
FLT: Fault indicate.When the inverter fault,the lamp light.
MON: Indicate nonce to be method of operation monitor.
NEG: Indicate nonce to show data to be negative value,only when run the method of operation
monitor.
Hz: Hertz S: Sec %: Percentage A: Ampere

21
5-2、The display modes of inverter
Operate method of monitor
(When operate method of monitor,if press △,the ▽ button enter the frequency set mode
.)
( When operate method of monitor,if appear the fault and alarm, it display the fault
protection method E or alarm method.)
Parameter set mode P
Parameter set mode U ENTER Frequency set mode
 △,▽,button change the mode
Or delay 8 seconds
△,▽button

ENTER

ENTER ENTER ENTER ENTER

       

MODE MODE MODE MODE


MODE

MODE
MODE
Parameter set mode P
 

△,▽,button chooce parameter


MODE

Parameter set mode U  

△,▽,button chooce parameter


MODE

22
MODE

Operation monitor mode MODE Parameter set mode P MODE

Parameter set mode U

Operateion monitor mode

Operation data monitor


When it’s operation monitor mode,per press ENTER button,the programmer change.
Use front panel directly to set frequency
When operate monitor mode,can press△,▽ button to enter frequency set mode,now

display example. 

Press△,▽ and 》button again to adjust to the needed frequency set,

such as 48.88Hz,now display. 

Press ENTER button,

Exit the frequency set mode, return to the operation monitor mode,

now display. 

When operate the frequency set mode, can not press ENTER button,only to wait 8 seconds

to return to the original operation monitor mode .

When operate and stop ,it can change the set value of frequency.

Fault monitor

z When operation monitoe mode,and appear fault and alarm,it will display fault and alarm

message.

z If the inverter FLT indicated lamp light, it show the coming fault.

z If the fault disappear,press the reset button RESET/STOP to reset the fault.

z If it show the serious fault, only to cut off the electricity and reset.

z If the fault has not reset or the screem has not cleaned,the front panel will display

the fault code all the time(refer to the fault diagnosis).The consumer can press ENTER

button to clean the screem,but the fault has not reset.If have not pressed any buttons

in 10 seconds,the fault code will show on the front panel.

23
Parameter set mode

Set the inverter parameter and check the operating situation of inverter,then
set and check P and U parameter at the same time.In order to make the system operate
the best state,it must adjust some parameter value.

5-3、The step of set data(LED front panel)

1. Press the MODE button to choose parameter set mode P or parameter set mode

U.

2. Press >> 、 ▲ or ▼buttons to shift to the needed revised parameter code.

3. Press ENTER button to read the data,then the cursor flashes.

4. Press >> button to shift the cursor to the expected location.Press ▲ or

▼ button to change the data.

5. Press ENTER button to keyboard the data,and display the parameter code,such

as after press ENTER button ,AL1 indicates the set is wrong,the data have not

despoisted.

6. If press ENTER button before MODE button,the revised data is uneffective,and

the data is the same before renewing.

„ Watch out: When it is in the following cases,it can not change the data.

z When the inverter is operating,it can not change the parameter.(refer to

the function table)

z Start the lock function of inverter in the 10-01[parameter lock]

5-4、The monitor step of operating data(LED front panel)

1. Press MODE button to choose parameter set mode P or parameter set mode U.

2. Press >> 、 ▲ or ▼ button to shift to the wanted parameter code.

3. Press ENTER button to display the data,now the cursor do not fla

4. Press ENTER or MODE button again,quit the data show ,display the parameter

code.

24
The following example is the acceleration time 01-05 change from 015.0 to 016.1.

-.Display the output frequency 50.00Hz, Press


1 H 5 0.0 0
(MODE) button to parameter set mode P.
-. P0100 appear.And the cursor point to the
last number 0.
2 P 0 1 0 0
-. Press >>,△,▽ button to choose the needed
set function code.
-. P0105 appear。
2 P 0 1 0 5
-. Press (ENTER) button 。
-. If the expectaion value is 015.0, And the
cursor point to the number 0.
3 0 1 5.0
-.Press ( >> ) button three times, move the
cursor to 5

-.Number 5 in the 015.0 is effective.,then


4 0 1 5.0
press (△)button.

-.The value add to 016.0。


0 1 6.0
-. Press ( >> )button,move the index to 0.

-. 016.0 display, the“0”of 016.0 is effect.


6 0 1 6.0
-. Press (△)button.

-. Press ENTER button .


-. Write 016.1.
7 0 1 6.1
-. P0105 display.The acceleration time have
been changed from 015.0 to 016.0 second.
If have not pressed ENTER button.
-. Press MODE button.
7 P 0 1 0 5
-. P0105 display.The acceleration time remain
015.0.
-. Press MODE button.
8 U 0 0 0 2
-. U0002 display.
-. Press MODE button.
9 H 5 0.0 0 -. H50.00 display , return to the operation
monitor mode.

25
6、Function introdution

6-1、Prepare the parameter set


6-1-1、Parameter set

The following table narrate the function of parameter set:

P1001=1 Except 01-04 , the other


(parameter lock) parameters can not set.
P0704=1 07-01,07-02,07-03 change to
(clean the fault message) ----
P0705=1or 2 00-10 , 00-11or 00-26,00-27
(clean the accumulated running clean to 0
time or KWH energy meter)
P1000=22 The all function parameter
(renew the factory value set) renew to the factory set value.

10-00、 Renew the factory set value


When the paramete set to 22,it is effective ,all function parameter renew to
factory set value.

10-01、 Parameter lock


When the parameter set to 1,it is effective,all parameters(except front panel
frequency set) can not revise.

10-05、 Machine speed modulus


Use to adjust the show of machine rotate speed.

Output frequency
Machine rotate speed = × machine speed modulus
The largest output frequency

01-04、 Front panel set frequency


The front panel set value and frequency set mode ××.×× the set values are
the same when display

6-1-2、Starting-up show the picture choice(10-02)

0:output frequency(H) such as:

1:set frequency (F) such as:

2:output current(A) such as: 

3:selfset function display c   (set by 10-03)

4:selfset function display y   (set by 10-04)

26
6-1-3、Selfset display function choice 1(10-03)

When set operation monitor mode c ,it displays the parameter serial number.

For example : The set value of 10-03 is 0001 ,and the parameter 00-01 represent
output frequency.So when selfset function display c, it represent output
frequency.

Such as 0005:The voltage of direct current main lead(U) 


540V direct current voltage

Such as 0006:output voltage (E) 


The voltage of outlet line 379V

6-1-3、Selfset display function choice 2 (10-04)

When set operation monitor mode y,it displays the parameter serial number.

Such as 0005:The voltage of direct current main lead (U)  


540V direct current voltage

Such as 0006:output voltage (E)  


The voltage of outlet line 379V

Such as 0403:The process circulate that the remaining time display.


  Remaining time 13.5 second

6-1-4、The state of input connector display(00-12)


If the D1 connector transmit , other connectors cut off.

Other OFF state D1 ON state

FWD REV D6 D5 D4 D3 D2 D1

6-1-5、The state of output connector display(00-13)


exp. the SP1 connector transmit,other connectors cut off.

Other OFF state ON state

RL1 represents TA1,TC1


RL2 represents TA2,TB2,TC2 XX XX XX XX RL2 RL1 SP2 SP1

27
6-2、The set of basic parameter

6-2-1、The set of V/F speciality


Any V/F speciality, that is to say set basic frequency,the largest output
voltage,angular force compensation and so on.The set value must accord famous
brand data of electromotor.

Output voltage
The largest output voltage

angular force compensation Output frequency

Basic frequency The largest output frequency


01-11、 The basic frequency:
It is the lowest frequency that the inverter output the rated current,and the
output voltage from basic frequency keep steadiness.It can set in the range of
the largest output frequency.

01-10、 The largestoutput frequency


It is the largest frequency that the inverter output.

01-12、 The percentage of output voltage


The ratio of output voltage and electromotor rated voltage.
Use this function to adjust the output voltage to accord different need of V/F
speciality.
Output voltage =electromotor rated voltage×the persentage of output voltage
If the voltage of electric network is lower than set value,and the output voltage
only direct ratio to the input voltage.
Because automatic voltage adjusts the function (AVR ) systematically, CPU
measures the voltage of bus bar of direct current of the frequency inverter to
regulate in real time automatically, so the settlement state when when the
voltage of the electric wire netting fluctuates , enable outputting the voltage
to change very small , its V/F characteristic is close to the voltage of inputting
of amount all the time.

01-13、 The torque is compensated


Can carry on the voltage to promote according to the load characteristic and
torque demand within the range of low frequency
z Notices: Torque take place excitation phenomenon carefully when being
person who compensate too big, magnetism saturation will produce heavy electric
current make electrical machinery generate heat.
28
01-09、The lowest output frequency
It is that the frequency inverter begins the minimum frequency while outputting
the voltage to output frequency minimumly.
While starting , when the frequency order is greater than the minimum frequency
of outputting , begin to run
When the frequency order is smaller than the minimum frequency of outputting ,
stop exporting.
Factory set :0.50Hz

6-2-1、V/F mode (01-15)

Output voltage
Output voltage
100%
100%

Output
frequency Output
Basic frequency
requency Basic frequency
V/F mode: linearity
V/F mode: square

0: Linear V/F mode, relatively suitable for pulling the voltage of outputting
to keep invariable permanent torque load compared with ones that output
frequency. Such as the conveyor belt, bicycle parking equipment,etc..
1: The square V/F mode, the ones that are relatively suitable for pulling the
voltage of outputting with frequency of outputting, than for the turning into
torque load of shape of the parabola. Such as the fan, pump equipment,etc..
2: It is self-defining V/F mode,occasion not special use user can the wanton to
last voltage of outputting with outputting frequency than.

As the increase of the voltage of V/f mode will make the motor torque increase ,
but too much increase will cause the following situations :
z Make the work of the frequency inverter abnormal because the motor passes
the excitation
z The motor is overheated or vibration is too big.
z While increasing the voltage, increase the voltage step by step while
examining the electronic electromechanics and flowing.

29
6-2-2、Frequency limit(01-07,01-08)

The largest output frequency

The upper limit frequency

The lower limit frequency


Time

(a)The upper limit frequency (01-07), set the upper limit value of frequency
order.

(b)The lower limit frequency (01-08), set the lower limit value of frequency
order.

(c)This function is used for limiting operation frequency , confine operation


frequency to on frequency , lower limit range.

6-2-3、Use 2 kinds to add and moderate time(01-05,01-06,01-31,


01-32)

output
frequency Moderate time 1(01-06)
Accelerate time 1 Accelerate time 2(01-31) Moderate
time 2(01-32)
(01-05)

Moderate time
1(01-06)

Time

Operation order ON OFF ON

ON
Add and moderate time to switch over
(sub D1-D6 of end is chosen)
When stop mode to choose “moderate time”(02-16=0).

Use multifunction connection point input to choose


(03-00,03-01,03-02,03-03,03-04 or 03-05)set “9(add and moderate time
to switch over)”,and accord add and moderate time to switch the ON/OFF
of connector to choose add and moderate time.
30
OFF:01-05(Accelerate time 1),01-06(Descelerate time 1)
ON: 01-31(Accelerate time 2),01-32(Descelerate time 2)

The number name unit Set range Factory set


of parameter
01-05 Accelerate 0.1s(more than 1000s 0.0~6000s 10.0s
time 1 is to be 1s)
01-06 Descelerate 0.1s(more than 1000s 0.0~6000s 10.0s
time 1 is to be 1s)
01-31 Accelerate 0.1s(more than 1000s 0.0~6000s 10.0s
time 2 is to be 1s)
01-32 Descelerate 0.1s(more than 1000s 0.0~6000s 10.0s
time 2 is to be 1s)
z Accelerate time
Set output frequency to depend the needed time which forbid to accelerate to the
largest frequency.
z Descelerate time
Set output frequency to depend the needed time which the largest frequency
descelerate to stop.

The largest frequency

Time

Accelerate time Descelerate time


6-2-4、The speciality of soft sartup(01-37)
In order to prevent the mechanical equipment from impact while starting/stopping,
may choose S curve to go on with moderating controlling .

Use S curve can lengthen setting time of accelerate and descelerate


The S curve characteristic time is 0 from acceleration to the normal acceleration
confirmed of setting for value.
Output frequency
Output frequency

Time
Time
Accelera Desceler
Accelera Desceler

S type =linearity S type = 3

31
Output frequency
Output frequency

Time Tim e

Accelerate mdeo Desceler mode Accelerate mdeo Desceler mode

S type = 1 S type = 2

6-3、Running statement

6-3-1 Anolog frequency set mode

(a) Set 01-01=1,V2 input voltage signal(0~10V), input resistance is 20K Ohm。
I2 input current signal,input resistance is 250 Ohm。
(b) Set 01-01=2,VF input voltage signal(0~10V),input resistance is 20K Ohm
IF input current signal,input resistance is 250 Ohm。
(c) Anolog frequency set value is limited by the maximum of frequency(01-10)、
the upper limit frequency(01-07) 、the lower limit frequency(01-08)。
(d) 0~100.0% anolog frequency set value correspond to 0~ the upper limit
frequency(01-10)。
(e)Set 01-01=3, input front panel potentiometer (with potentiometer)。

6-3-2、Carrier wave frequency(01-26)


The frequency of the signal carrier increases, the electromagnetic noise of
the electrical machinery reduces,and disturbing noise or leaking electric
current to increase。Generally speaking, the frequency inverter signal carrier
frequency of the small power produces factory value is higher ,and contribute
to reducing the electromagnetic noise。The frequency inverter signal carrier
frequency of the large power produces factory value is lower, can cotribute
to reducing the power device noise, and reducing the motor’s leaking electric
current.

6-3-3、Reversal forbidden (02-21)


It isn’t accept control circuit end son or figure reverse operation order that
send of operating etc. to operate backward to forbid
This set is used in the application occasion not allowing the equipment to operate
backward

32
02-21 set explaination
0 Can reverse running
1 Can’t reverse running

6-3-4、Time of applying the brake of direct current while starting


(01-19)
Restart after the motor making freedom slide while operating stops, set the
starting DC drakeing time in constant 01-19 by unit on 0.1 second.
While constant 01-19 set as “0.0”,do not in DC brake while starting,and the
min output frequency speed up to start.
01-18 DC brake choose: 0:no 1:yes

01-19

DC Brake time while starting

6-3-5、Choose the stopping mode (02-16)


Choose the suitable stop method
0:stop with speed down
1:free stop

(a)stop with speed down(02-16=0)

Positive /nagetive running order OFF,the motor will speed-down and stop by
setting.If the speed-down time is short or loading inertance is great,it will
have the overvoltage(ou)faulty.And in this case,can add spped-down time ,
installate brake risistance ,or break unit (choose device )

brake torque size:


No braking resistance:braking torque is the 20% of machine rating torque.
have brake resistance:the brake torque can be 100% of machine rating torque.

(b) free stop(02-16=1)


Recall positive(negative)running order ,the mOTOR will stop at once with free
slipping.

01-20、 DC brake voltage


The parameter set for the DC brake voltage value input to machine while is DC
braking.the value is based on inverter rating voltage.so while setting it,should
make it by little and crescent.

01-22、 DC brake time while stopped


Dc brake voltage lasted time while stopped.and will not in DC brake in setting
to o.oseconds.
33
01-21、 DC brake starting frequency while stopped
Inverter speed down to the frequency,will output the DC brake voltage.

DC brake frequency (01-21)should not be too high,or will infact the DC brake.
Output frequency

frequency while stopped(01-21)


01-22
DC brake time while stopped

6-3-6、slippage compensate plus (01-23)


This is the function keeping the electrical machinery steady in speed。Because
load makes the speed of the electrical machinery drop, The electrical machinery
increases its output frequency (higher than the frequency of establishing ) by
increasing the speed of the electrical machinery。The frequency inverter increases
the frequency of outputting through delta frequency。In order to obtain good
control performance The parameter of the electrical machinery must be established
correctly.

Slippery difference compensation when establishing as 0

Output electric current –no load current Amount


Delta = × Slippery
frequency Specified electric current–no load
differenc

Output frequence=setting frequence+Delta frequence

6-4、output fuction
6-4-1、output simalation

(a)analog quantity monitoring and choosing(03-30)


Set Output project that analog quantity monitors
0 No output analog
1 Output frequency(the largest frequency with 10V)
Output current(200% The specified electric current of electrical
2
machinery is corresponding 10V)
3 Output the voltage of bus bar of direct current(1000V to 10V)
Output the voltage (The specified voltage of the electrical
4
machinery is corresponding 10V)
*overvoltage valua :200Vgrade is 410V,400Vgrade is 820V。

34
(b) simalation set up (03-31)
、(03-32)

Used for adjusting analog quantity to export and gain and setover。
FM
Simulation
FM +
03-31 exporting
FM
and
gaining
GND
Simulation
exporting
the largest output frequency
Press for the direct current of 10V when and
200% Specified electric
100% is exported electric current ,etc.
current ,etc.

6-4-2、Export and choose multi-functionally (03-06,03-07,03-08,03-09)

Output end son in the multi-functional contact (TA1、TC1 和 TA2,TB2,TC2 function


can press not needing it change through establishing parameter 03-08 and 03-09)。
The sub end sub SP1 of the multi-functional output end and function of SP2 (COM
is the public end ):set for 03-06and 03-07。
Following
setting Action name Explanation
page
0 no No poutput
1 At funning Is it input to act as to is it close
when exporting to have
2 The trouble signal Frequency conversion is closed
while producing the trouble
3 Zero speed The frequency inverter has not been
closed while outputting the voltage
4 Operation frequency reaches
Operation frequency>establish
the frequency of
frequency-frequency check range
establishing
5 Reach the frequency level Output frequency in frequency
measuring value measures the basic range 38
6 More than the frequency Output frequency ≥ the basic of
level measuring value frequency measures
7 Less than the frequency Output frequency ≤ the basic of
level measuring value frequency measures
8 Operation frequency as down
frequency value
9 Operation frequency as up
frequency value
10 In back running Input the signal of back running
11 Counting device arriving and The multi-functional input end
45
establishing value defines and touches off

35
12 Counting device reaches the introduction for the counter
largest value
13 Timer function Timer device output 43
When the feedbacking value is
VF(IF)losing the feedback reduced to and is smaller than the
14
signal voltage of measuring , output a
contact signal。
15 The overload of the
The overload of the electrical
electrical machinery is
machinery is predicted alertly
predicted alertly
16 OL the electron is predicted The overload percentage of the
alertly in hot year electrical machinery exceeds 50%
50%
17 The trouble reports to the The trouble reports to the police
police while resetting while resetting automatically and
automatically exports
18 Owe the voltage

19 Outside error Outputting of outside error while


been braked
20 Prepare of inverter After get electric, all of inverters
are normal.
21 V2 ( I2 ) Frequency order
Frequency order less than min value
losing
22 oL electron over heat
Step running of program finished
warning
49
23 PLC circulate cyclic Circulate cyclic of program running
finished finished
other Retain

6-4-3、frequency check(03-10,03-11)
While multifunction terminal outputting select is setting to “frequency
check”(set as 5,6,or 7),it is in effect.
(a) Reach to frequency check (set as”5”)
frequency checking base(03-12)–frequency checking range(03-11)≤outputting
frequency≤frequency checking base
(03-10)+ frequency checking range (03-11)]

frequency checking base(03-10) frequency checking range (03-11)

ON ON

36
(b)bigger than frequency check (outputting frequency≥frequency checking base)
(set as“6”)

Release width
frequency checking base ( 03-10 ) frequency checking
range(03-11)

outputting frequency
ON
Frequency checking signal

(c)less than frequency check(outputting frequency≤frequency checking base)


(set as“7”)

release width frequency checking


frequency checking range (03-11) base(03-10)

ON ON

(d))reach the setting frequency (Set as“4”)

Setting frequency
Frequency checking
range

6-5、Input function
6-5-1、Analogue input
03-17 ~ 03-20 is to difine the analogue signal and the setting value for
thecontrolling terminal V2-GND(0~10V)and I2-GND(0~20mA)inputting.

★Note: While I2-GND input the current signal, 20mA corresponded 100% input
value, V2-GND input voltage signal,10V corresponded 100% input value.

37
Output frequency Output frequency Hz
fp2 fp1
50.0
fp1 fp2

Imin Imax I Imin Imax I 50.0 100


%
Vmin Vmax V Vmin Vmax V
-50.0
(1)Acting on the characteristic (2)Reaction characteristic (3)

Min analogue input value refer to the minimal value of the input voltage or
current, as picture of having shows Vmin or Imin。
Analogue input setting bias refers to the min anglogue value input the corrospond
setting data rate. as picture of having shows fp1。(03-18)
The max input value refers to the biggest value of inputting voltage or the
current,as the picture shows Vmax or Imax。
Analogue input setting gain refers to the correspond setting rate of the max
analogue value,as the picture shows fp2。(03-17)

★notice:
1、cording to 03-17 ~03-18,Can define two kinds of typical introduction and
output the characteristic,as picture shows the action and reaction, these two
characteristic can be used flexibly in control system with different feedback
characteristic.
2 、 In the closed loop control system that consist with the inverter and
controller,must assure the systems action and reaction first then choose the
output frequency characteristic of the inverter correctly.
3、When analog signals use ing the frequency set. 100% correspond to the max
output frequency.when analog signals use in given PI or feedback,100%
corresponds to the max feedback value.

Analog input type V2(I2) choose (03-19)


Choose the input signal type.

Simulate input the filtering characteristic time (03-20)


Setting range: 0.1~10.0s
If the filter time is too long ,will infect th e adjustment.Deal the analog voltage
or current signal that input with V2-GND and I2-GND with the filtering disposal
to avoid the effects to system that cause by the disturbing signals change often.
However,if the filtering characteristic time is too long may affect the
sensitivity

Analog input reverse select(03-29):set analog input ~ output frequency


beeline,the running mode of negative frequency as the picture (3)shows,real line
38
means negative frequency outputting is Ohz,broken line means the frequency is
the reverse frequency order.

Example:While the signle inputing is V2 with 0~10V outside ,the adjust frequency
range is 0.00Hz-60.00Hz,the max frequency input can be (01-10)=60.0Hz,the upper
limit frequency (01-07)=60.0Hz,and the analog inputting type (03-19)=0,

Analog input bais (03-18)=0.0%,analog input signal plus (03-17)=100.0%。


Controlling terminal VF-GND(0~10V)and IF-GND(0~20mA)are the same as idem.

6-5-2、cortrolling mode of the terminal operating (02-17)

FWD/STOP FWD“open”
:stop,
“close”:Running
0:two-wire(1)
rotation REV“open”
:stop,
“close”:Reversal forward/stop
REV/STOP reverse/stop
COM

RUN/STOP
FWD“open” :stop,“close”:Running
1:two-wire(2)
FWD/REV REV “ open ”: positive rotation ,
running/stop
“close”:Negative rotation
reverse/forwa
COM

Three-wire type running ratain


(“open”:stop)
FWD
FWD (“close”:Positive rotation
running) 2:Three-wire (1)
REV REV(“close”:Nagetive rotation
running)
STOP COM

STOP RUN

FWD (“close”:running)
Three-wire type running ratain
3: three-wire(2)
FWD/REV (“open”:stop)
REV ( positive/negative rotation
select)
COM “open”:positive running,
“close”nagetive running

39
6-5-3、eletrify disposal terminal running select (02-19)

Factory data is 0,while connects power supply, dealing terminal input


signal.example: while positive running order FWD input is effect,and while
Terminal running ,connected the power supply,stat ppsitive ratation. ★while
using ,take care!
Setting for 1 hour ,while connected,do not deal with the input singal.as the
example mentioned ,not running ,only be connected after the FWD input break then
can operate.

6-5-4、reset start mode select(02-20)


Set the function as 0, faulty happened, connect COM state in FWD(running
state)press the reset button. The frequency inverter will be started and run
automatically. At this moment, the contingency may happen, ask users to notice.
If users start and run automatically immediately after not hoping to reduce,
should set this function.
If users start and run automatically immediately after not hoping to reduce ,
should set this function as 1 . thus ,after reset give the OFF – ON to FWD,can
the inverter start running.

6-5-5、crawl frequency(01-50)
Terminal crawl running select:
Establish the multi-functional input end son (D1-D6 ) in order to click and move
and operate choosing.crawl running could accord the crawl frequency and second
speed –down time . while more speed given and the crawl running choose input
in the same time ,the crawl mode have the priopity.if adopt the terminal running
mode ,while FWD terminal connected are for the positive crawl running .

Front panel running mode can chose the adjusting direction with the buttonFWD/REV
And press RUN adjusting running ,speed-down and stop while off the button.

Name Parameter mark set


Second speed-up
01-31 0.1~6000seconds
time
Second speed-down
01-32 0.1~6000seconds
time
Crawl frequency 01-50 (factory set: 5.0HZ)
multifunction any parameter can set to
03-00, 03-01, 03-02,
connect input “11”crawl choose
03-03, 03-04, 03-05
select(D1-D6) order.

Key board crawl running select:press JOG button can turn the running
mode to crawl running,at the same time ,the JOG indication light on.

40
JOG Button is efficency in running inspect mode only while the
inverter stopped ,other wise will be inefficiency

6-5-6、multifunction input signal(03-00 ~ 03-05)


Multifunction connected input terminal D1 ~D6 can change with setting
constant 03-00 ~ 03-05 while needed.
Terminal function D1: Set with 03-00
Terminal functionD2: set with 03-01
Terminal functionD3: set with 03-02
Terminal functionD4: set with 03-03
Terminal functionD5: set with 03-04
Terminal function D6: set with 03-05

Reference
set Name explain
page
0 no Inefficacy input
1 Casade speed terminal one Casade speed input order
2 Casade speed terminal two Casade speed input order
46
3 Casade speed terminal Casade speed input order
three
4 Upper frequency order Increase output frequency while closing
44
5 Down frequency order Reduce output frequency while closing
6 Faulty reset frequency Inverter fault while closing
Abnormity outside, Inverter stop for fault while outside
7 ordinary open terminal fault signal input close. If the output
input N.O break, numeric operate show “EF”.
8 Abnormity outside, Inverter stop for fault while outside
ordinary open terminal fault signal input close. If the output
input N.C break, numeric operate show “EF”
9 Secondly select time for Speed-up time choose 31
speed-up and speed -down
Free stopping order Inverter stop output while closing, the
10
machine stop itself.
11 Crawl running sekect Choose adjusting running mode while 42
closing.
12 Three-wire running Three-wire running keep input 41
control
13 Rigister input terminal Exterior counter output teminal 45
14 Eliminate rigister Counter count value reset
15 Timer input Exterior timer input 43
16 Program run pause Program operate pause operating input
17 Forbid speed-up or Inverter output frequency donot change 44
speed-down order
18 REF1/REF2 frequency Choose REF2 frequency setting while
41
change closing
19 Front panel run order choose front panel operating mode while
closing
20 PI control cancel Cancel PIcontrolling mode while closing
Other Reserve

6-5-7、 Timer function (03-15,03-16), multifunction input terminal,


output terminal setting for timer function.
While the connecting time of timer function is longer than ON-delay timer
(03-15),the timer function output is connected.
While input “open”time is longer than OFF-delay timer, the timer function
output will brake off.

Time input
close close close close close close close close

time output
closed closed

03-15 03-16 03-15 03-16

6-5-8、Forbid the speed-up and speed-down order(Multifunction input


terminal setting :17)
If input and forbid adding it while moderating the order, output frequency and
keep intact, after inputting the order of shutting down, enter the state of
shutting down.

Output frequence

Time

Forbid speed-up-down

FWD

6-5-9. UP/DOWNorder(setting:03-00,03-01,03-02,03-03,03-04,03-05=4,5)
While input the positive (negative) running order, the terminal input UP/DOWN
42
can change the frequent order.make it running in expecting speed.

Set D5 as UP(03-04=4)
,D6 as DOWN(03-05=5)

Curcuit controlling Close Open open close
terminal D5 (UP order)
Curcuit controlling Open Close Open Close
terminal D6 (DOWN order)
Running state Speed-up Speed-down Retain Retain

Time picture of inputting UP/DOWN order as following:

Positive running
Up order D5
DOWN order D6

Upper limit frequency

Lower limit frequency


Outputting frequency
D H U H D H U H D D1 H U U1H D D1 H
Arrive setting frequency
Ralay signal
U=UP(speed-up state) D=DOWN(speed-down state H=HOLD(retain)
U1=UP state (on upper-limit value steadily) D1=DOWN state (on down-limit value
steadily)

★ notice:
To choose orderUP/DOWN,the outputting of inverter are limited by upper-limit
frequency .

6-5-10、Counter function (03-13,03-14,multifunction input terminal


set for counter)

03-13 Set the timer setting value, 03-14 set the max value of counter.
This parameter set the inside tally value of CS3200, outside rminal
te which on
the controlling loop can be the tigger terminal for counter.while count value
reach to 03-13setting value, the appoint signal “counter reach to setting value
RELAY outoput”connectting action.
While count value from 01 up to the max value of 03-14 counter, the corrspond
“counter to the max RELAY output”multifunction output terminal tipper action.
The parameter can be used afer the counter finishing, and before stop, the output
signal can make inverter in low speed till stopped.
43
Sequence stoped as follows:
Show value

0 1 2 3 4 5 1 2

Counter tigger signal width of tigger shouldn’t


counter setting value (03-13=3) under 20mSec(<25Hz) signal
arrive output (03-06~03-09=11)

counter max value(03-14=5)


arrive output (03-06~03-09=12)

6-6、Cascade speed and process running

6-6-1、 Choosing of Cascade speed


With frequency order and multifunction conneection input conbination,can set 8
step speed at most.
(03-00,03-01,03-02,03-03,03-04,03-05)set for cascade speed order.
[Speed1, Speed2, Speed3]

To set D1, D2, D3 terminal as “speed1” “speed2” “speed3”, the inverter


can be running in perinstall speed.
The D1, D2, D3 terminal conbination decide the cascade speed.

Step frequency Parameter Speed 3 Speed 2 Speed 1


code (P3) (P2) (P1)
Main frequency 01-01 set 0 0 0
Cascade speed 1 01-39 0 0 1
Cascade speed 2 01-40 0 1 0
Cascade speed 3 01-41 0 1 1
Cascade speed 4 01-42 1 0 0
Cascade speed 5 01-43 1 0 1
Cascade speed 6 01-44 1 1 0
Cascade speed 7 01-45 1 1 1

44
01-39
Frequency
01-40 01-43
01-44

01-42
01-41 01-45
main frequency
main frequency main frequency

ON ON ON ON time
Cascade speed terminal one
ON ON ON ON
Cascade speed terminal two
ON ON ON ON
Cascade speed terminal three
Running order ON
OFF

6-6-2、Process running
Process running is running frequency, running time, running direction, speed-up
and speed down time, and the running model can programme cascade speed timing
running.

Process running mode choosing (04-00)



0:Process running mode inefficacy 1:Process running circle

2: Process running sopped after one circle 3:after one circle, running in last
speed.
The application of this parameter can be controlled as general small-scale
machinery , food processing machinery , working procedure washing the
equipment.can replace the conventional relay switch and timer controlling line;
Relevant parameters establish a lot of while using this function, the mistake
that every detail can't , please consult the following explanation carefully.

Running speed of process


01-39: Cascade speed 1
01-40: Cascade speed 2
01-41: Cascade speed 3
01-42: Cascade speed 4
01-43: Cascade speed 5
01-44: Cascade speed 6
01-45: Cascade speed 7
45
★The parameter can set while running ,can set to negative value, The electrical
machinery operates backward
Direction setting of process running:
Directions setting is decide by polarity of cascade speed
Time of process running
04-04: First step running time setting
04-05: Second step running time setting
04-06: Third step running time setting
04-07 Fourth step running time setting
04-08: Fifth step running time setting
04-09 Sixth step running time setting
04-10 Seventh step running time setting

The setting time of seven parametr is to work in process running ,and the max
value of parameter is6000.0 seconds..

★Explain in particular:
If the setting value is 0.0(o second), Representing this stage will operate
and will be omitted and jumped to the next stage and carried out automatically.
Though CS3200 series offer to can is it run to programme seven sections of speed,
user can to use need that pay still, reducing the procedure and operating it for
five stages, three stages, etc., the stage that the choice of movements will not
only want to carry out sets as 0. 0 (0 seconds) can use it freely.

Procedure operation adds and moderates time to choose

04-11~04-17、Add and moderate time to choose 1~7

Whom the above-mentioned seven parameter select is it moderate time to cooperate


with procedure is it run every stages to operate to add.
1: Add and moderate time 1 2: Add and moderate time 2 3: Add and moderate
time 3
4: Add and moderate time 4
Example one: After the procedure operates a cycle, in the last section
of examples that speed operates
Action explain
Left pursueing to show, as the operation order of the procedure is reached, the
frequency inverter runs according to the settlement of every parameter, continue
running in the last section until the seventh section is finished, until operation
order OFF did not stop

46
frequnecy 01-42
60Hz
01-43
50Hz
01-41
40Hz
01-44
30Hz
01-40
20Hz 01-45
15Hz
10Hz
01-39
0Hz time
04-04 04-05 04-06 04-07 04-08 04-09 04-10

Running
indication

Finish
indication
01-39=10Hz 04-04=10
01-40=20Hz 03-08=22 04-05=08
01-41=40Hz 03-06=23 04-06=15
01-42=60Hz* 04-07=15
01-43=50Hz 04-00=3 04-08=18
01-44=30Hz 04-09=20
01-45=15Hz 04-10=10

Example two: process running in circle

Action explain:
Left pursueing to show, as the operation order of the procedure is reached, the
frequency inverter runs according to the settlement of every parameter, get back
to first section of tempo more and continue running in circulation until the
seventh section is finished, until procedure operation order OFF did not stop.

47
Frequency 01-42
60Hz
01-43
50Hz
01-41
40Hz
01-44
30Hz
20Hz 01-40 01-40
01-45
15Hz
10Hz
01-39 01-39
0Hz
04-04 04-05 04-06 04-07 04-08 04-09 04-10 04-04 04-05

Running indication

Finish indication

01-39=10Hz 04-04=10
01-40=20Hz 03-08=22 04-05=10
01-41=40Hz 03-06=23 04-06=15
01-42=60Hz* 04-07=15
01-43=50Hz 04-00=1 04-08=15
01-44=30Hz 04-09=20
01-45=15Hz 04-10=22

Example three: stopped after one cycle


Actions explain: set negative speed, running reverse.
Pursued to show, when choosing the operation way of the procedure, the
frequency inverter runs according to the settlement of every parameter,
stop automatically until the seventh section is finished. Is it start
again to want, order OFF ON and then of operation

48
Frequency 01-42
60Hz
01-43
50Hz
01-41
40Hz

20Hz 01-45
15Hz
10Hz 01-39
Positive rotation

0Hz
time
04-04 04-05 04-06 04-07 04-08 04-09 04-10

Nagetive rotation 01-40

20Hz
01-44

30Hz

running
order

procedure
running indication

phase
running indication

Step indication
Finish indication
01-39=10Hz 04-04=10
01-40= -20Hz 03-08=22 04-05=20
01-41=40Hz 03-06=23 04-06=20
01-42=60Hz 04-07=15
01-43=50Hz 04-08=10
01-44= -30Hz 04-00=2 04-09=17
01-45=15Hz 04-10=17

49
6-6-3 Wobbulate running
Wobbulate running mode is fit for spin printing and dyeing.
wobbulate mode(04-18) 0:Inefficacy 1:efficacy
wobbulate amplitude value f h(04-19)
difference frequency△f(04-20)
risetimeT1(04-21), droptimeT2(04-22)
according to T1,T2 parameter to count the speed-up and down time ,setting
frequency shoule higher than f h .

Output Δf
Frequenc
fh
Setting frequency

T2 T1

Time
RUN

Running picture

6-7、PI controls parameter

6-7-1、Outside V2 given value (03-17,03-18)


While PI given signal choose(05-02)=1,outside V2 perset
If as it is 0 that outside V2 inputs the voltage. 0V hour,the setting value
is -10.0%;when V2 input voltage is 10.0V,the setting value is 50.0,Can
establish like this: 03-18= -10.0, 03-17=50.0。

Given value

Gain
50.0

0.0
-10.0 2.0 10.0 V2 input voltage signal

50
6-7-2、Outside IF feedback value(03-21,03-22)
While PI feedback signal choose(05-04)=2,using feedback IF outside.
If IF oiutside is 4mA,the pressure is -10.0%;if IF is 2omA,the pressure is 50.0%.
Setting 03-22= -10.0, 03-21= 50.0,any two points correspound to one line.

GAIN
50.0

4mA

6-03 20mA
-10.0

6-7-3、 Feed back filter time (03-24).


Deal the VF(IF)input signal with filter.Advoid disturbing signal affect the
system. While the filter time is too long may affect the sensitivity of the system.

6-7-4、PI regulate error polatity (05-01).


Normal polarity,when the feedback value decrease,PI output frequency increase,
05-01=0。
Negative polarity, when the feedback value decreases, PI output frequency
decrease 05-01=1,error value uses oppsite.

6-7-5 PI regulate mode min running frenquency (05-09).


Frequency injunction is 0,through PI regulating. If some systems donot promise
stopping then set the 05-09 larger than lower frequency 01-08.

6-7-6、PI regulate mode max running frenquency (05-10).


SETS PI the max output frequency of the adjuster.

6-8、protect parameter

6-8-1、Over-voltage lose speed protection (01-29).


In inverter speed-down running process,because the effect of the load
inertial,may may cause actual rate of decline of the machine rotational speed
lower than rate of decline of the output frequency.Then the machine will feed
back the power to inverter,cause DC generatrix voltage increase.If donot take
measure,may cause over-voltage trip.
Over-voltage lose speed function choose (01-29 )1,over-voltage lose speed
prevent function is in effect.
Over-voltage loses speed point: 200v degree is 390-410v, 4000v degree is
780v-820v.
51
Over-voltage lose speed protecting function is in inverter speed-down running
process through check the generatrix voltage and compare with lose speed
over-voltage point. If exceed the comparision point,make the inverter output
frequency stop descending.when check generatrix voltage lower than the standard
value then use speed-down running,show as below:

DC generatrix voltage

Lose speed over-voltage point

Time
Output frequency

Over-voltage lose speed function Time

6-8-2、Dynamic braking chose(06-06).


0: None
1:。Safety mode: only in inverter speed-down process,check the AC generatrix
voltage exceed the reserve value complete the dynamic braking.
2:。General mode: inverter at any station.If check the generatrix voltage exceed
the reserve value complete the dynamic braking.

When the inverter running in the irritated reduce the speed station, may happen
over-voltage or over-current. The phenomena may happen easily when the load
inertia is large raletively.when the DC generatrix voltage exceed a certain value
that checked in the inner, the output brake signal achieve the dynamic braking
through the external connection braking resistor. The consumer can choose the
machine type that has the braking function to apply this function.

6-8-3、automatic voltage regulate AVR(01-16)


0:none 1:Yes. factory value is 1,the automatic voltage regulate(AVR) function
is in effective.

When AVR function is effective, input voltage fluctuate to some extent, can is
it output voltage keep for the setting for value basically to make, make
electrical machinery work in the original state.

6-8-4、Current limiting(01-27)
Over-current lose speed set (01d-28),setting range: 20~180%.

When the frequency inverter is carried out and accelerated , because it is too
fast to accelerate or the motor is too big in load, the frequency inverter will
rise rapidly if the frequency inverter exports the electric current, exceed the
establishing value of 01-28 (cross the stall of the electric current and click ),
52
the frequency inverter will stop accelerating (keep regular to output frequency),
when the electric current should lower than the establishing value, the frequency
inverter continues accelerating
If frequency inverter in running constantly, output electric current exceed
01-28 (pass electric current stall a bit) when the person who establish, the
frequency inverter will reduce the frequency of outputting, avoid the stall of
the motor. If it is lower than 01-28 establishing value to export the electric
current, then the frequency inverter accelerates to establishing frequency again.
Percentage is established to establish the unit and output the electric current
(100% ) with the amount of the frequency inverter.
Output current output current

lose speedover voltage


cerrent check out
location (01-28)
Time Time

Output output
Frequency frequency

Time Time
In accelerating, over current Constant speed running, over
current lose speed prevent function. lose speed prevent function.

6-8-5、 Over torque checking


If overweight loading adds to machine device, the increase of the output current
can be checked hy outputing the waring signal of the multifunction terminal.
To output the over torque checking signal, the multifunction connection
outputting chooseing as overtorque checking.
Current
06-01

time

Multifunction ON ON
connection output signal
06-02 06-02
Over torque checking signal
53
(a)over torque checking function for choose(06-00)
Set Explaination
0 no checking (factory setting )
1 Checking betwwen constant speed running, and continued running after
checking.
2 Checking between running ,and go on running after checking
3 Checking while in constant speed, inverter output stopped while over torque.
4 Checking while running, inverter output stopped while over torque.
1、Setting to 2 or 4 to check over torque while speed-up or speed –down.
2、To continue running after checking over torque,the exerciser display “oL3”
warning (blink) while set as 1 or 2.
3、To stop inverter outputting while over torque,set as 3 or 4,will the exerciser
display“oL3”(blink).

(b)Over torque checking norm. (06-01)


By 0. 1% of the units have established the electric current datum that the torque
measure . (rating inverter current: 100%).factory setting: 160%
If set the over torque checking as 0.0%,the checking function will be inefficacy.

(c)Over torque checking time (06-02)


If machine current time which go beyond the over torque checking base(06-01)
longer than torque checking time (06-02),the over torque will check the
function action. Factory setting: 0.1s
While inverter output current last exceed the over torque base (the rating
current is the basic value) and the setting time, the inverter will waring and
stop running, to protect the inverter while at the same time monitor the loading
faulty.

6-8-6、Machine protection
Machine overloading checking
Can protect the machine by using the electron inside inverter,exact setting as
follows:
(a)Thermal overloading protecting level can be set by rating current of machine
and inverter.
(b)Machine overloading protection for chooseinfg(01-24)

time
Electron theral
Set 1min
character
0 No protect
Standard machine
1
(factory setting)
2 Convertion machine
0 100 200 current
The electron overloading protecting function is according to the inverter output

54
current 、 frecuency and the analog time to scout the temperature of
elctormotor,protect the elctormotor to be overheat,while be the overloading
relay action,display “ oL ” faulty signal,to cut off the inverter
outputting,prevent elctormotor to be overheat .while inverter connected to run
with a elctormotor, no need with an outside hot relay.while one inverter running
for several elctormotor s,a hot relay should be installed in every
elctormotor,and in this case,set the constant 01-24 as 0.

(c) Standard elctormotor and inverter special electromotor.


Induction motor is divise to standard and converte motor according to their
cooling ability, in other words, the analog character is different of the inverter
overheat loading prection temperature.

Heat overloading
Cooling effection Chracter
electron
In low speed running, While continuous running
Standard at commercial powe
course the motor in 100% loading low speed
electron r 50/60Hz running will
temperture rising should will be the heat
motor be effect in cooling.
limited the load. overloading pretection.
In 100% loading, 50/60HZ
Inverter Even in lower speed To be running in low or the lower speed
special (about 6Hz) running speed,use the inverter running continous,the
motor will be cooling. motor. electron heat over load
protection do not act.

6-8-7 、 reset time for faulty. (02-07)


The inverter reposition and reset time to set, the max can be 10 times.

The inverter can reset automatically after happed the faulty.


.oc (over current)
.ou (over voltage)
.Lu(under voltage)
.Grd (grounding faulty)
Reset time will resume to the setting value in the case followes:
1、If no other faulty happened after tautology which in the time reset and resume.
2、The power supply cut off.
3、Reposition in handle after faulty.

55
6-9、other function

6-9-1、Instant power cut reset choosing(02-11) .


After instant power fail,running freely.after resume the power,can choose
whether to reset.
0:no running
1*:the under voltage time no longer than(02-12)
After the voltage resume, restart.

While in outside controlling, should ratain-running order to resume from instant


power cut and continue to run.
While 02-12 set as 0.0,it will not limited by power cut, and after voltage resumed,
all of it could restart.

6-9-2、persure the starting mode (02-13)


Rev persure the starting choose:
0:After inverter faulty or persue start after free stop.
1: Persue start in any case of inverter
2: Persue start is ineffectiency.
To running over again without stopping the free sliping motor, should start speed
select order to persue start (needs to use DC brake function if the motor reset
after stoppped 02-13)
Speed select order:
Persue to start the motor, which is, haven’t stopped slipping, and the function
will make the motor start steady.

The persue start time pictures are as follows:

Running order ON
min base blank time or the longer time

While input running


order, the max
speed check consistant(condition:inverter
output frequency
outputting current <speed select current)
or given frequency
output frequency

speed selecting

speed selecting (condition:inverter outputting current≥selecting current)

6-9-3 Skip frequency(01-46,01-47,01-48,01-49)

This function would forbid or “skip”crirical frecuency, turn away the resonance
evocabled by machine system in running the motor.the function will have no effect
56
while setting value is 0.0HZ

Output frequency

Skip
frequency
Skip frequency range (01-49)
01-46

Setting signal of frequency

6-9-5、(01-14)automatism torque compensation

The torque requirement of the motor changes according to the load situation, but
according to the voltage of load torque requirement automatic V/f way. The necessary
torque is calculated by the frequency inverter, this has guaranteed that can not trip
to operate
(V)voltage

torque →V add voltage

f frequency

6-9-6、Energy saving control(01-30)

To save energy,set energy –saving control as:


Set Explain
0 Invalid to control
1 Effective to control

★ energy –saving control can be effected in constant rate,suit for


steady loading state. This function may be caused and run unstably when load
changes very big.

6-10、To control with RS-485 message.


While frequency set mode is 01-01=5 or running order choose 01-00=2,epistasy
machine or MPU can be used with the most 31 inverters to serial transmitted.
The main control and been controlled signal transmitted is the main control all

57
along,and the been controlled respond to it,the main controlling and the been
controlled device to transmitted signal.so should should assign the address NO.
( 08-00 ) to every controlled device previously ,and the main controlling
transmitted according the address.the controlled device received the main
control order and perform the function ,and return answer to the main control.

6-10-1、Message parameter setting:


08-00 Message adress

1 … 31
Define the device adress.while on line do not allow two devices to use the same
adress ,and the adress 0 is broadcast adress. 1 … 31

08-02 transfer brakeout check time .

Setting range: 0 - 60 sec


Conmunacation between inverter and cumputer, if one is no answered and displayed
cE error to urgent stop running within setting time .if set as 0,the function
will not be performance.

6-10-2、conmunacation spec

Interface: RS-485

Synchronizing system: asynchronization

Transfers parameter

baud rate:choose from 1200,2400,4800,9600,19200 (parameter 08-01)

Stop position; fixup to 1 position.


The device number that can connected at most;31 devices(while using RS-485)

58
7、Faulty remove.

Maintenance and checking

Warning
● Do not touch high voltage terminal inside inverter
If not obey will lead to electric shock.

● should install all the protect cover over again before the current electrify
If not observe, might lead to electric shock.

● After the loop cut off, can maintenance and check after discharged.
Electricity full in capasity ,will lead to danger.

● allow specialty person to maintenance or to change parts.


(lay down all the metal arecles like watch and bangles)
(Use the pressurerization and prevent insulated tool. )
If not observe, might lead to electric shock.

z In running scout mode, while happed fault and warning ,will display the

signal of fault and warning .

z If the indicator light of the inverter FLT on,means happened fault.

z If disappear the fault,press the RESET to reposition .

z If happened the serious fault, should cut off power and reset.

z If fault haven’t reset or clear up the screen, the keyset will display

the faulty code all along (refer to fault diagnose)

z Users can pressENTER to clean up the screen, and the fault haven’t reset.

z Notice! If the fault sttil in within press in 10 mins, the fault code will

display on front panel.

Press kye-press reset, and can set the multifunction data input terminal to
be the fault reset, and connected the terminal, or to use RS485 communacation,
the fault can be reset after power cut.

59
7-1、Fault diagnose and correct measure
Display
Instruction Detail Put right
fault
Lack of DC main loop voltage
in running period.
Check level:
。Check the power line
lack of voltage in 200V step about 190VDC or

main loop(PUV) Lower.
。 Correct the lead-in
400Vstep about 380VDC or
voltage
lower
660V step about700VDC lower
。 Check motor loop
resistance
。Delay the time speed up

Output current exceed theOC and down
 over current(OC)
Value. 。 Check insulation of
motor
。Check within
universal meter
Main loop DC current exceed
setting value.
Delayed the time speed
Check level
 over voltage(OV) down, and add to brake
200V step: about 400VDC
resistance
400V step: about 800VDC
660V step: about 1300VDC
。 Check having bad of
Output grounding current of insulation or not
 Ground fault(Grd) inverter overrun the 50% 。Check if have broken
rating current connection between
inverter and motor
radiator temperture ≥ oh Check the air blower and
 Over-heat of check value(about 80℃,come environment temperature
radiator (oh) from temperture swtich) radiator and ventilate
radiator Over-heat radiator temperture ≥ oht the state, remove the

(oht) check value(about 90℃) dirt
motor over loading inverter output exceed the Reduce loaging

(oL) motor over loading value
inverter over Inverter output greater Reduce loaging, and

loading (oL2) than overloading valur delay the time speed up
over torque Output current exceed the Reduce the loading,

checking (oL3) checking value of torque delay the speed up time.
loading curreent 。Check the motor loop
Inverter output (loading)
 short circuit resistance
short circuit
(oCP) 。Check motor insulation

60
exterior fault Trouble that the outside 。Check current exterior

(EF) control circuit produces control

Generatrix 。Check lead-in voltage


converges and Have lack-phase inverter 。 Check electricmotor
arranges and has input power supply impedance

the voltage to Have no balance inputting 。 Rescrew the input
fluctuate too big voltage. terminal bolt
(SPi)
。 Check outputting
connection
outputting Have lack-phase of
 。Check motor impedance
lack-phase (SPo) outputting conversion
。 Rescrew outputting
terminal bolt
under loading Electric motor load losing 。Check motor and load

protection(LL) connection
Fault in inverter Resume factory value,
eeprom fault(EEP) controlling unit amend needed function,
 if still have problem
should change the
control board and card
parameter sertting Idem EEP

fault (ErP) Setting value exceed range
communacate interface
RS-485communacate Communacate data make
 circuit or communacate
error (cE) mistake or no answer
signal
V2(I2)signal Signal losing beyond a given Connected the line

losing Lo2 time
VF(IF)signal Signal losing beyond a given Connected the line

losing LoF time
VX options Signal losing beyond a given Connected the line
 Connected the line time
Lo3
Resume to power after
Current error checking current error of cut off, if problem

inside (Er5) inverter still, should change
control board.
While motor capacity
Rating current setting Exceed rating current of
 over size, set the
too big (Er6) inverter
rating current.
Front panel Have mistake in Key board interface
 conmunacate fault communacation of front current or connect line
(1.oPr) panel and inverter.

61
7-2、 Warning display and explain

Waring would not stop runnig, and have no output action, and after clear up the
fault can be the inverter back to the running state again.
The vatious different warning explain as followes

Warning display Content Explain


 oFF blink Undervoltage checking Check out under voltage
raditor temperature ≥ Oh1 to
 oh1 blink Raditor overheat choose oh1 warning and go on running
in checking base (about 80℃)
Electric motor over Load of machine beyond the warning
 oL blink
load warning level
Forecast warning of Load of inverter exceed the warning
 oL2 blink
overloading inverter level
While output current of inverter
>06-01(cross the checking base of
 oL3 blink Check cross torque
torque), corss the torque checking
and go on running.
 blink DC brake indication
DC brake indication
 dchL blink
while start
Set error while lock
 AL1 blink
up the parameter
Do not set parameter
 AL2 blink
while running
Parameter can not set
 AL3 blink
in nonce step
Setting value exceed
 AL4 blink
the range
Lock up the state of Reclosed the outside order after
 Loc blink
terminal running brake.

 NoAc blink Ratain parameter

7-3、Motor accident and corrective measure


If produced any trouble the following in the motor,check its reason and take
the corresponding measure of correcting。
If these can't solve the problem to check and correct the measure,please get
in touch with agent immediately

62
Motor accident and corrective measure :
accident Check signal Corrective measure
Open the power ;
Chose the power and through
Whether the voltage of the
again;
power adds in the end son of
check the voltage of the
R、S、T?
power ;
make sure the end of scree
has firmed 。
Measure sub U of output end
with the rectification type Chose the power and through
voltmeter, V, is the voltage again
of W correct
The motor can’t running Makesure whether the
Reduce load and get rid of
overload, the motor is
locking.
locked?
Whether show on the operating Check the trouble according
device display that cranky? to the fault dictionary
To or reverse operation order
Check wiring
input?
Whether it has introduction
Correct wiring,frequency
that frequency establishes
and establish the voltage
the voltage?
Whether the settlement of the makesure input and
operation way is correct? establish is correctly
The motor changes With motor lead wire U, V,
Sub U of end, V, the wiring of
direction oppositly the looks preface of W is
W is correct?
wired correspondingly
Makesure whether operation
input signal that FWD or REV Check wiring
join is correct?
Frequency is given definitely
is the wiring of the circuit Check wiring
correct?
The motor is rotated but
makesure whether the
can't change speed Using the exerciser to check
settlement of the operation
the choose of running model
way is correct?
Whether load is too big? Reduce load
The rotational speed of Motor specified for value
Check the motor data plate
the motor (rotates / (count very much, voltage)
technical data
divides ) is too high or the correct
too low It is correct that gear Check and change speed in
wheel,etc. are added / the organization (gear
moderated the gear ratio? wheel,etc.)

63
It is correct that the most
Check and output the
greatly to output the
frequency establishing
frequency establishing
value the most greatly
value?
It is too many to be with
rectification voltmeter Check V/f characteristic
check motor end son voltage value
lower?
Is the load is big ? Reduce the load
Reduce the change of load
Is the load change too big? Increase the capacity of the
Motor while operating The
frequency inverter motor
rotational speed (rotates
Use three phases or the Whether the wiring which
/ divides ) is unstable
single-phase power? Whether checks the three-phase
lack the looks in the power lacks the looks。
three-phase power?

8、Quality guarantees

The quality assurance of this product is handled in accordance with the following
regulations:

8-1、Really belong to the concrete content of quality assurance of maker's


responsibility:

8-1-1、While using at home(by calculating from day to produce the goods)

(a) Produce guaranteeing the repair free of charge , guarantee replacement ,


caveat vendor in one month after the goods.
(b)Guarantee the repair free of charge , guarantee replacement in three months
after producing the goods.
(c) Guarantee the repair free of charge in 15 months after producing the goods.

8-2、When the export (does not include domestically abroad), responsible for
guaranteeing the repair free of charge buying in six months after producing the
goods.

8-3、No matter when, where use our company products of brand, is it serve all
the life while being paid to enjoy.

8-4、Our company in all parts of the country is selling, is produced , act for
the unit to offer the after-sale service to this product, its service condition
is:
8-4-1、Check and serve " tertiarily " in this unit site(include the trouble
clearing).
8-4-2 、 Is it relate to sell the contract content that the agent signs the
responsibility standard of the after-sale service in accordance with our company
to need.
8-4-3、Can paid to to is it act for unit ask after-sale service of acting as to
64
sell each our company (no matter whether guarantee to keep it. in good repair).

8-5、This product presents the responsibility of quality or the products accident,


bear 8-1-1 or 8-2 responsibility of clause only at most, if users need more
responsibility compensative suretyship, please insure for property to the
insurance company in advance by oneself.

8-6、 In order to produce 15 months from goods date in guarantee period of this
product.

8-7、 If belong to the trouble that the following reasons cause,even


within guarantee period, belong to and maintain with compensation too:
8-7-1、Incorrect operation (in accordance with operation instructions for being
accurate ) is it repair or transform question that cause by oneself to allow
8-7-2、Go beyond the question that the standard norm demands to use the frequency
inverter to cause.
8-7-3、Drop decreasing or carry the improper damage that cause after buying.
8-7-4、Because the environment bad device wearing out or troubles caused.
8-7-5、Because earthquake , fire , geomantic omen calamity , struck by lightning ,
unusual voltage or other natural calamity or damage that the reason cause
together of the calamity
8-7-6、Because transport the damage in the course. (Note: Transport the way and
appoint by the customer, our company helps to go through the formality
that the goods transfer)
8-7-7、When brand , trade mark , serial number , data plate which the manufacturer
labels ,etc. damages or unable to recognize.
8-7-8、Not in accordance with buying and agreeing on paying off funds.
8-7-9、Or other operating position can objective reality describe to the service
unit of our company for install , mix line , operate , maintain.

8-8、The service for guaranteeing the repair free of charge , guaranteeing


replacement , caveat vendor, must return the goods to our company , after
confirming responsibility is belonged to , can replace or repair .

8-9、The machine if because buyer pay off the payment for goods or the left fund
close paying on time , the ownership of this machine still belongs to the
supply unit, does not also bear above-mentioned responsibility , the buyer
can't have objections

65
Appendix 1:technical regulation

control method Vector control method of the voltage of space


Frequency setting
digit: 0.01 Hz (under100 Hz), 0.1 Hz ( above100 Hz)
of
analogue : 0.05 Hz / 50 Hz
C resolution
Frequency Digit: output frequency the most greatly 0.01 %
o
n
t
precision Analogue: output frequency the most greatly 0.1%
r
o
l
l
i
n V/F rate Linearity, square root, arbitrary V/F
g
Over loading Rating current 150 % -1 minute, Rating current 200% - 0.5second。( The
ability characteristic is in inverse proportion to time)
Torque Hand movement torque compensation (0 - 20 %), automatism torque
compensation compensation
Working
Front panel/ terminal /RS485 message
mode
Analogue: 0 - 10V / 4 - 20 mA /, other terminal of sub board (0 - 10V/4
Frequency
- 20 mA)
setting
digit: keyset/RS485 message
Starting
positive rotation ,reversal
single
Multi-spee
E
n
Can set at most 8 speeds (by multifunction terminal)
t
d
e
r
i
Speed-up
n
g
0-6000sec,the Speed-up &speed-down time can switch
&speed-dow
s
i
Speed-up &speed-down mode: linearity, S type
g
n time
n
a
l
Emergency
Interrupt the output of inverter
O
p
stop
e
r
a
Adjusting Slow-speed operating
t
i
n
Auto-opera
g
To operating by setting parameter automatically (7speed)
ting
Fault When the protecting function in effective state,it can reset the faulting
resetting state automatically 。
Frequency checking grade , overloading warning , over voltage , under
Working
O
voltage ,overheat of inverter, working,stop,constant rate,program
u
t
state
p
run automatically.
u
t
t
Output
i
n
Contact output –AC 250V 1A,DC 30V 1A
g
s
i fault
g
n
a Analogue to chose from outputting frequency, outputting electric current,
l
output outputting voltage, and DC voltage .(outputting voltage :0 – 10V)
Operating DC brake ,frequency restrict,skip the frequency,slip compensation,
function reversal protecting ,PID controlling edc.

66
Overloading voltage,under volt age,overloading electric current,fuse
Inverter break , grounding faulty , over heating of inverter , overheating of
p
r protection machine , Over loading protection, faulty outside1,2,message error,
o
t
e speed order losing hardware faulty, selecting mistake edc.
c
t Stifled and shift defending, overloading warning, temperature sensor
Inverter warning
i
o
n faulty
Instant break the less than 15 milliseconds: Continuous duty
electricity greater than 15 milliseconds: Allow to reset automatically
Workin
outputting frequency , outputting electric current, outputting
g
d voltage ,setting frequency ,working speed,Dcvoltage.
Key single
i
s
p
l
a board Error
y While in faulty protection working state, remain 3 faulty history
inform
information.
ation
Ambient
-10 ℃ ~ 40 ℃
C
i temperature
Storage
r
-20 ℃ ~ 65 ℃
c
u
temperature
m
s
t
Ambient humidity (maximal 90 % RH .(non dew)
a
n
c
Heighet/vibrat less than 1,000 m,5.9m/seconds
e

Apply place Have no corroded the gas , flammable gas , oil fog or dust and other
Cooling way Forcible wind cooling

67
Appendix2:function parameter catalog
Function Least Factory Referen
name Setting range Modification
number unit data ce page
0.00 ~ greatest outputting
Key board frequency
00-00 frequency Hz 10.00 ○
setting
be the same as function 01-04
00-01 outputting frequency Hz
Setting frequency
00-02 Hz
indication
Outputting electric
00-03 A
current
00-04 Outputting current rate %
00-05 DC bus bar voltage V
00-06 Outputting voltage V
Frequency order data
00-07 Hz
indication
00-08 Register &data 1 45
(0.00~99.99)electrify
00-09 hour
cumulative operation time
Cumulative operation time
00-10 Hour
(0.00~99.99)
Cumulative operation time 100
00-11
(0000~9999)* 100hours Hours
Inputting terminal break
00-12
on sate
28
outputting terminal break
00-13
on state
00-14 outputting frequency p(kW) 0.1KW
00-15 Outputting torque (remain) 0.1%
00-16 PI controlling given value 0.1%
PI controlling feedback
00-17 0.1%
value
0.0~100.0%,alike function
00-18 PI digital given value 0.1% 100.0 ○
05-13
00-19 radiator temperature 0.1℃
00-20 V2(I2)inputting value 0.1%
00-21 VF(IF)inputting value 0.1%
00-22 option VX inputting value 0.1%
V2(I2) setting data
00-23 0.1%
(after transfer)
VF(IF)setting data (after
00-24 0.1%
transfer)

68
Function Least Factory Referen
name Setting range Modification
number unit data ce page
options VX setting data
00-25 0.1%
(after transfer)
00-26 cumulating output kW.h 0.1k
00-27 cumulating output kW.h 1000k
00-28 achine speed indication
Machine timing speed of
00-29 1rpm
rotation
Overloading cumulating
00-30 0.1%
rate
inverter rated outputting
00-31 0.1A
current
Inverter rated outputting
00-32 V
voltage
Overloading ability 0:G type 150%overloading
00-33
display 1:P type 120%overloading
00-34 Software edition 1.00
0: key board operating
01-00 Working order for chose 1: Terminal operating 1 0 × 20
2:RS-485operating
0: digital key board
1: erminal V2(I2)
2:terminal VF(IF)
01-01 Frequency setting mode 1 3:front panel potential device 1 0 × 20
( with potential device type

4: raise and drop terminal


5:RS-485
0: Digital key board
1:terminal V2(I2)
2:terminal VF(IF)
01-02 Frequency setting mode 2 3:front panel potential device 1 0 × 21
( with potential device type

4:raise and drop terminal 5:


RS-485

69
Function Least Factory Referen
name Setting range Modification
number unit data ce page
0:Frequency setting 1
1:Frequency setting 2
2:Terminal chose frequency
setting1&frequency
setting 2
3 : frequency setting 1+
frequency setting 2
4 : frequency setting 1-
frequency setting for
01-03 frequency setting 2 1 0 ×
chose
5 : frequency setting 1 ×
frequency setting 2
6 : frequency setting 1/
frequency setting 2
7:min(frequency setting 1,
frequency setting 2)
8:max(frequency setting 1,
frequency setting 2)
front panel frequency 0.00~greatest outputting 10.00
01-04 0.01Hz ○
setting frequency Hz
01-05 Speed –up time 1 0.1s~6000.0s 0.1s 10.0s ○
31
01-06 Speed –down time 1 0.1s~6000.0s 0.1s 10.0s ○
01-07 lower limit frequency~
upper limit frequency 0.01Hz 50.00Hz ×
greatest frequency
31
01-08 0.00Hz~upper limit
Lower limit frequency 0.01Hz 0.00Hz ×
frequency
01-09 the mini outputting
0.00~greatest frequency 0.01Hz 0.50Hz ×
frequency
greatest outputting 50.00
01-10 10.00~300.0Hz 0.01 ×
frequency Hz
32
50.00
01-11 Basic frequency setting 10.00~300.0 Hz 0.01 ×
Hz
01-12 Outputting voltage rate 0.0~110.0% 0.1% 100.0% ×
01-13 torque compensation 0.0~30.0% 0.1% 2.0% ×
01-14 Auto torque compensation 0:no 1:yes 1 0 × 26
0: Line shape
1:Square
01-15 V/f mode pattern 1 0 × 27
2: Self setting V/f mode
(remain)
0: Inefficiency
01-16 AVR elect 1 1 × 53
1: efficiency

70
Function Least Factory Refern
Name Setting range Modification
number unit data ce page
0~1100V 220V
Reted input voltage of
01-17 Set rated voltage of power 1V 1* ×
power supply
supply 380V
DC brake section when
01-18 0:No 1:Yes 1 0 ×
starting
01-19 DC brake time when starting 0.0~60.0s 0.1s 2.0s × 34
01-20 DC brake voltage 0.0~30.0% 0.1% 5.0% ×
DC brake frequency when
01-21 0.00~300.0Hz 0.01Hz 0.50Hz × 35
stopping
01-22 DC brake time when stopping 0.0~60.0s 0.1s 0.0s ×
01-23 Slip compensation gain 0~150% (invalid when 0) 1% 0 × 35
0:No
Motor overload protection
01-24 1:Standard motor 1 1 ×
model
2:conversion motor 55
Motor overload protection
01-25 0~110 1% 100% ×
level
Factory
value
01-26 Carrier frequency 1~9 KHz 1 kHz accordi ○ 33
ng to
power
Current limitation
01-27 0:Invalid 1:Vvalid 1 0 ×
selection
G model
53
150.0
01-28 Current limiting value 20.0~180.0% 0.1% ×
P model
120.0
Over voltage stalling
01-29 0:Invalid 1:Valid 1 1 × 52
prevent selection
Auto energy-saving run
01-30 0:Invalid 1:Valid 1 0 × 58
selection
01-31 Acceleration time 2 0.1s~6000.0s 0.1s 15.0s ○
31
01-32 Deceleration time 2 0.1s~6000.0s 0.1s 15.0s ○
01-33 Acceleration time 3 0.1s~6000.0s 0.1s 20.0s ○
01-34 Deceleration time 3 0.1s~6000.0s 0.1s 20.0s ○
01-35 Acceleration time 4 0.1s~6000.0s 0.1s 30.0s ○
01-36 Deceleration time 4 0.1s~6000.0s 0.1s 30.0s ○
0:linearity
Acceleration and 1:S curve(begin)
01-37 1 0 × 32
deceleration S curve 2:S curve(end)
3:S curve(all)

71
Function Least Factory Refern
Name Setting range Modification
number unit data ce page
01-39 Lower limiting frequency~
First stage speed 0.01Hz 10.00Hz ○
upper limiting frequency
01-40 Lower limiting frequency~
Second stage speed 0.01Hz 20.00Hz ○
upper limiting frequency
01-41 Lower limiting frequency~
Third stage speed 0.01Hz 30.00Hz ○
upper limiting frequency
01-42 Lower limiting frequency~
Fourth stage speed 0.01Hz 40.00Hz ○ 46
upper limiting frequency
01-43 Lower limiting frequency~
Fifth stage speed 0.01Hz 50.00Hz ○
upper limiting frequency
01-44 Lower limiting frequency~
Sixth stage speed 0.01Hz 6.00Hz ○
upper limiting frequency
01-45 Lower limiting frequency~
Seventh stage speed 0.01Hz 7.00Hz ○
upper limiting frequency
01-46 Skipping frequency 1 0.00~300.0Hz 0.01Hz 0.00Hz ○
01-47 Skipping frequency 2 0.00~300.0Hz 0.01Hz 0.00Hz ○
57
01-48 Skipping frequency 3 0.00~300.0Hz 0.01Hz 0.00Hz ○
01-49 Skipping frequency range 0.00~50.00Hz 0.01Hz 2.00Hz ○
01-50 Adjusting frequency 0.00~50.00Hz 0.01Hz 5.00Hz ○ 42
01-51 Lower frequency selection 0:Run 1:Stop 1 0 0 98
220V
0~1100V
02-00 Motor rated voltage 1V 1* ×
Setted motor rated voltage
380V
Inverte
0.0~900.0A rrated
02-01 Motor rated voltage 0.1A ×
Setted motor rated current curren
t
10.00~300.0 Hz 50.00
02-02 Motor rated frequency 0.01 Hz ×
Setted motor rated frequency Hz
0~9000RPM
Motor rated rotational
02-03 Setted motorrated 1RPM 1425 ×
speed
rotational speed
2~12
02-04 Motor phase num. 2 4 ×
Setted motor phase Num
02-05 (Remain)

02-06 Motor None-load current 0~100% 1% 50% ○

Auto reset num when


02-07 0~10 1 0 ×
malfunction
02-08 Delay time of auto reset 0.0~60.0s 0.1s 5.0 s × 56
Recovery time of resetting
02-09 0.0~6000s 0.1s 600.0 s ×
times

72
Function Least Factory Refern
Name Setting range Modification
number unit data ce page
0:Recovery from malefaction
Malfunction relay action
relay non-action
02-10 when reseted from 1 0 ×
1:Recovery from malfunction
malfunctiona
relay action
0:No start
Instant power off
02-11 1:Resetand run after 1 0 ×
restarting selection 57
voltage recovery
02-12 Allowed max.cut-off time 0.0~60.0s 0.1s 10.0s ×
0:Tracing start after
malfunction
02-13 Trace start ways 1 0 × 57
1:Tracing start all time
2:Invalid tracing start
Speed trace against
02-14 0.1~20.0s 0.1s 2.0s ×
deceleration time
Speed trace against
02-15 10~100% 1% 100% ×
voltageproportion
0:Deceleration stop
02-16 Stop way 1 0 × 34
1:Free stop
0:Two lines control mode 1
1:Two lines control mode 2
Control ways of terminal 2:Three lines control mode
02-17 1 0 × 40
running 1
3:Three lines control mode
2
0:Invalid when on terminal
Front panel stop key running way
02-18 1 0 ×
selection 1:Stop key valid when on
terminal running way
0:Deal upper valid terminal
Electric deal way on instruction
02-19 1 0 × 41
terminal running 1:Deal no upper valid
terminal instruction
0:Deal reset valid terminal
Reset and restart ways instruction
02-20 1 0 × 41
selection 1: Not deal reset valid
terminal instruction
0:Allow inversion running
02-21 Inversion prohibited 1:not allow inversion 1 0 × 33
running

73
Function Least Factory Refern
Name Setting range Modification
number unit data ce page
D1 Terminal designed as:
0:Invalid
1:Multi-stage speed
terminal first.
2:Multi-stage speed
terminal second.
3:Multi-stage speed
terminal third.
4:Rising frequency
instruction
5:Falling frequency
instruction
6:Malfuction reset
instruction
7:EF,out unnormal,NO
contact point input N.O
8:EF,out unnormal,,
NCcontact point input Multi
Multi-function input
03-00 N.C 1 stage ○ 44
terminal D1
9:Sencon add-and-subtract speed 1
speed time selection
10:Free stop instruction
11:Adjusting selection
12:Three line run maitenance
13:Counter import terminal
14:Clear counter
15:Timer input
16:Program runing pause
17:Prohibit add-subtract
instruction
18:REF1/REF2 frequecy
switching
19:Front panel operation
instruction
20:PI control cancel
other:remain

Multi
Multi-function input
03-01 D2 Terminal set same as 03-00 2 stage ○
terminal D2
speed2
44
Multi
Multi-function input D3 Terminal set same as
03-02 3 stage ○
terminal D3 03-00
speed 3

74
Function Least Factory Refern
Name Setting range Modification
number unit data ce page
03-03 Multi-function iput Add-sub
D4Terminal set same as 03-00 9 ○
erminal D4 tract 2
03-04 Multi-function input
D5 Terminal set same as 03-00 10 FREE ○
terminal D5
03-05 Multi-function input
D6 Termianl set same as 03-00 6 RESET ○
terminal D6
(Open collector output 1)
0~30
0:No output
1:Running (have run
instruction)
2:Malfaction instruction
3:Zero-speed (Motor
rotating speed is Zero)
4:Running frequency reach
setted frequency
5:Reach frequency level
measuring value
6:Greater than frequency
level measuring value
7:Less than frequency level
measuring value
8:Running frequency equal
low limiting frequency
9:Running fquency equal
upper frequency
Open collector output 10:Inversion running
03-06 1 15 ○ 36
selection 1 11:Counter reach setted
value
12:Counter reach Max.value
13:Timer output
14:VF(IF)Singal lost
15:Motor overload warning
16:electric thermal
overload pre-warnig
(Overload accumulating
percent greater than 50%)
17:Malfunction auto-reset
18:Under-voltage
19:Out malfunction
20:Inverter running
prepared
21:V2(I2)Signal lost
22:PLC stage running
compeleted
23:PLC Circle cycle
completed
Other:reserve

75
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
Open collector output 2
03-07 Open collector output 2 1 18 ○
(SP2),0~30 same as 03-06
Output relay1(TA1,TC1)
03-08 Relay 1 output selection 1 1 ○ 36
0~30,same as 03-06
Output relay 2(TA2,TB2,TC2)
03-09 Relay2 output selection 1 2 ○
0~30,same as 03-06
Frequency level measuring
03-10 0.00~300.0Hz 0.01Hz 30.00Hz ○
value 38
03-11 Frequency measuring range 0.00~10.00Hz 0.01Hz 1.00Hz ○
Overload warning current
03-12 0.0~150.0% 0.1% 100.0% ○
level
03-13 Counter setting value 1~Counter Max. 1 50 ○ 45
1 ~ 9000 , Counter reach
03-14 Counter Max. 1 100 ○
Max.,then back to 1
03-15 Timing time when close 0.0~6000.0s 0.1s 2.0s ○
43
03-16 Timing time when break 0.0~6000.0s 0.1s 2.0s ○
03-17 V2(I2) Input signal gain -500.0~500.0% 0.1% 100.0% ○
03-18 V2(I2)Input signal bias -500.0~500.0% 0.1% 0.0% ○
0:0~10V(0~20mA)
1:2~10V(4~20mA)
03-19 V2(I2) Input signal type 2:2~10V(4~20mA) With 1 0 ○ 39
signal lost protection
3:-10V~10V(preserve)
V2 ( I2 ) Output filtering
03-20 0.00~10.00s 0.01s 0.50 s ○
time constant
03-21 VF(IF)Input signal gain -500.0~500.0% 0.1% 100.0% ○
03-22 VF(IF)Input signal bias -500.0~500.0% 0.1% 0.0% ○
0:0~10V(0~20mA)
1:2~10V(4~20mA)
03-23 VF(IF)Input sighal type 2 : 2 ~ 10V ( 4 ~ 20mA ) With 1 0 ○ 51-52
signal lost protection
3:-10V~10V(preserve)
VF(IF)Input filtering time
03-24 0.00~10.00s 0.01s 0.50 s ○
constant
Option VX Output signal
03-25 -500.0~500.0% 0.1% 100.0% ○
gain
03-26 Option VX Input signal bias -500.0~500.0% 0.1% 0.0% ○
0:0~10V(0~20mA)
Option VX Input signal type
1:2~10V(4~20mA)
Note: With potentiometer
03-27 2 : 2 ~ 10V ( 4 ~ 20mA ) With 1 0 ○
model corresponding
signal lost protection
parameter
3:-10V~10V

76
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
Option VX Input
03-28 0.00~10.00s 0.01s 0.50 s ○
filteringtime constant
0:Negative is Zero
frequency!
Negative frequency set as 1:Input signal correspond to
03-29 1 0 × 40
inversion straight
linefrequency,negative
frequency is inversion
0:No simulation meter output
1:Frequency output
(Max.frequency
correspond to 10V)
2 : Output current ( 200%
Simulatin meter output
03-30 correspond to 10V) 1 1 ○ 35
selection
3 : DC main line voltaga
(1000V correspond to 10V)
4 : Output voltage ( Motor
rated voltage correspond
to10V)
Simulatin meter gain Use to correct simulation
03-31 0.1% 100.0% ○ 36
regulatin meter -200.0~200.0%
Use to correct simulation
Simulatin meter bias
03-32 meter 0.1% 0.0% ○ 36
regulation
-200.0~200.0%
Simulation meter output
03-33 0.00~10.00s 0.01s 1.00 s ○
filtering time constant

77
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
0:Program running invalid
1 : Program running
circulating running
2 : Program running stop
04-00 Program running ways 1 0 ×
after a week
3:Program running after a
cycle,running on last
stage
04-01 Program ruuning stage digit
1
diplay
04-02 Program running stage time 47
0.1s
display
04-03 Program running stage
0.1s
residual time display
04-04 First stage time 0~6000.0 s 0.1s 20.0s ○
04-05 Second stage time 0~6000.0 s 0.1s 20.0s ○
04-06 Third stage time 0~6000.0 s 0.1s 20.0s ○
04-07 Fouth stage time 0~6000.0 s 0.1s 20.0s ○
04-08 Fifth stage time 0~6000.0 s 0.1s 20.0s ○
04-09 Sixth stage time 0~6000.0 s 0.1s 20.0s ○
04-10 Seventh stage time 0~6000.0 s 0.1s 20.0s ○
04-11 One stage running
add-substractspeed time 1~4 1 1 ○
selection
04-12 Two stage running
add-substact speed time 1~4 1 1 ○
selection
04-13 Three stage ruuning
add-substrac speed time 1~4 1 1 ○
selection
04-14 Four stage running
add-substract time 1~4 1 1 ○ 48
selection
04-15 Five stage running
add-substract time 1~4 1 1 ○
selection
04-16 Six stage running
add-substract speed time 1~4 1 1 ○
selection
04-17 Seven stage running
add-substract speed time 1~4 1 1 ○
selection

78
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
0:Wobbulate running invalid
04-18 Wobbulate running ways 1 0 ×
1:Wobbulate running valid
Wobbulate running
04-19 0.10-50.00Hz 0.01Hz 5.00 Hz ×
amplitude value FH
Wobbulate running 51
04-20 0.00-5.00Hz 0.01Hz 1.00 Hz ×
difference frequency△f
Wobbulate running rising
04-21 0.1-6000s 0.1s 20.0 s ○
time T1
Wobbulate running
04-22 0.1-6000s 0.1s 20.0 s ○
fallingtime T2

0:Invalid 1:PI closed loop


05-00 PI Controlling ways 1 0 ×
control
0:anode
05-01 PI Regulate error polarity 1 0 ×
1:cathode
0:Digit given 48
1:Out V2(I2)
05-02 PI Given signal selection 2:Out VF(IF) 1 0 ×
3:Option VX Input
4:RS485
05-03 PI Digit 0.0~100.0% 0.1% 100.0% ○
0:(remain)
1:OutsideV2(I2)
05-04 PI Feedback signal select 2:OutsideVF(IF) 1 2 ×
3:optionsVX input
4:RS485
05-05 (remain)
05-06 The proportion gaining
0.0~100.0 0.1 1.0 ○
P
05-07 Integral time 0.0~100.0s 0.1s 10.0s ○
05-08 Defferential Time 0.000~2.000s 0.001s 0.000s ○ 48
PI adjust the min running
05-09 0.0~upper limit frequency 0.01Hz 0.00Hz ○
frequency
PI adjust the max running
05-10 0.0~upper limit frequency 0.01Hz 50.00Hz ○
frequency

79
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
0:Over the torque and
does not measure
1:Over the torque
measureduring during
constant speed
running,after torque
measureduring it will
warning
2:Over the torque
measureduring during
constant speed
06-00 Over torque protection ways 1 0 ○
running,after torque
measureduring it will
54
warning
3:Over the torque
measureduring during
constant speed running,
it is fault
4:Over the torque
measureduring during
constant speed running,
it is fault
06-01 Cross the torque protection
50.0~150.0% 0.1% 150.0% ○
current
06-02 Over the torque
0.0~100.0s 0.1s 1.0s ○
protectiontime
0:Not control,full control
1:According running
instruction to control
Cooling fan action
06-03 running 1 1 ○
selection
2:Automatically control
running according to
radiator
Motor lack phase protection 0:No protection
06-04 1 0 ○
selection 1:Lack phase protection
DC voltage waving 0:Not protection
06-05 1 0 ○
protection selection 1:Protection
Energy saving brake 0:No 1:Safty model
06-06 1 0 × 53
selection 2:Generally type

06-07 Low load pre-warning


0.0~100.0%(Invalid when 0) 0.1% 0.0% ○
current level
06-08 Low load pre-load
0.0~100.0s 0.1s 1.0s ○
protection time

80
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
06-09 V2 ( I2 ) Input over-high
0.0~100.0% (0) 0.1% 0.0% ○
measuring level
06-10 V2(I2)Measuring protection
0.0~10.0s 0.1s 1.0s ○
time

Present trouble
07-00
information
The last trouble
07-01
information
Trouble information two
07-02
times recently
Trouble information
07-03
three times recently
Remove the historical
07-04 0:Invalid 1:Clear 1 0
record of the trouble
0:Invalid
1:Clear accumulating
Clear accumulative
07-05 running time 1 0
running data
2:Clear accumulating kW*h
table
Output frequency at the
07-06 Hz
time of the last trouble
Establish frequency at
07-07 the time of the last Hz
trouble
Export the electric
07-08 current at the time of A
the last trouble
Voltage of bus bar of direct
07-09 current at the time of the V
last trouble
Output the voltage at
07-10 the time of the last V
trouble

81
Function Factory Refern
Name Setting range Min unit Modification
code value ce page
08-00 RS-485 Mailing address 1~31 1 1 ×
0:1200 1:2400
Communication Potter
08-01 2:4800 3:9600 1 2 ×
rate
4:19200 5:38400
59
08-02 Detection time for
0.1~60.0s 0.1s 0.0s ×
transmission interrupt
Transmit the mistake to 0:Alarm
08-03 1 0 ×
deal with 1:Stop

Initialize the 22:Resume factory value


10-00 1 0 × 27
parameter Other: Invalid
0:Can revise 1:The
10-01 The parameter locking 1 0 ○ 27
parameter locking
0: Output frequency H
1: Establish frequency F
Have the electricity 2: Export electric
and monitor the current A 3: Establish
10-02 1 0 ○ 27
function to choose and show c
initially 4 by oneself: Establish
and show ‘y’ by
oneself
0 establishes and shows
10-03 the function by oneself Function code 0000~0999 1 0005 ○ 27
‘c’
Establish and show
10-04 function ‘y’ by Function code 0000~0999 1 0009 ○ 28
oneself
Mechanical speed
10-05 0~9999 1 100.0 ○
coefficient
Coefficient decimal 27
10-06 place of the mechanical 0~3 1 1 ○
speed

1*: Dispatched from the factory the establishing value and divided into 200V grade and
400V grade . 2: ○Show the parameter that the frequency inverter can be revised while
operating
3: ×Show the parameter that the frequency inverter can't be revised while operating,
revise under stopping the state.

82
Appendix 3: External dimension
45KW and below type(without vector contol)externality:

45KW and below type(without vector 45KW and below type(without vector contol)size:
contol)externality:
Specificatio
W W1 H H1 H2 D D1 D3 d d1
n
G1R5T4
G2R2T4 150 135 260 245 230 150 121 80 5.5
G3R7T4
G5R5T4
214 140 320 305 299 150 97 80 7
G7R5T4
G011T4
G015T4 260 200 394 378 352 205 133 164 7 10
G018T4
G022T4
295 200 495 475 460 253 165 215 10 10
G030T4
G037T4
350 240 594 570 550 280 184 215 10 10
G045T4

83
45KW and below type(with vector contol)size:

55KW and above type size:


Specificatio
W W1 H H1 H2 D D1
n 规格 W W1 H H1 H2 D D1 d d1
G1R5T4 G055
430 300 674 654 631 305 228 12 12
G2R2T4 150 135 260 245 150 90 6 G075
G3R7T4 G093
G5R5T4 G110 530 210 915 885 315 12
214 140 320 306 165 97 7
G7R5T4 G132
G011T4 G160
230 150 360 344 200 114 7 600 180 1270 1230 408 12
G015T4 G185
G018T4 260 200 381 364 215 175 7 G200
620(W)*1250(H)*423(D)
G022T4 G220
290 200 500 480 255 205 10
G030T4 G250
700(W)*1400(H)*423(D)
G037T4 G280
350 240 570 550 280 215 10
G045T4 G315
780(W)*1500(H)*453(D)
G400
G450
G500 1000(W)*1800(H)*600(D)
G630

55KW and above type externality:

Note:
1.Above machine externality and size take the type of G for example.The type of
P and ZS is about equal to the sample. For more accurate understanding of it,please
consultation agent or manufacturer.
2.Our company maybe change the externality and siz in the process of product improve,
above chart maybe is different with actual, please consultation agent or manufacturer.

84
Appendix4:Every type rated output ampere meter

Rated output
Tyep Rated voltage Rated voltage Adapter motor
current
CS3200-G1R5T4 380-415v 1.5kW 3.7A 1.5kW
CS3200-G2R2T4 380-415v 2.2kW 5A 2.2kW
CS3200-G3R7T4 380-415v 3.7kW 8A 3.7kW
CS3200-G5R5T4 380-415v 5.5kW 13A 5.5kW
CS3200-G7R5T4 380-415v 7.5kW 16A 7.5kW
CS3200-G011T4 380-415v 11kW 25A 11kW
CS3200-G015T4 380-415v 15kW 32A 15kW
CS3200-G018T4 380-415v 18.5kW 38A 18.5kW
CS3200-G022T4 380-415v 22kW 45A 22kW
CS3200-G030T4 380-415v 30kW 60A 30kW
CS3200-G037T4 380-415v 37kW 75A 37kW
CS3200-G045T4 380-415v 45kW 90A 45kW
CS3200-G055T4 380-415v 55kW 110A 55kW
CS3200-G075T4 380-415v 75kW 150A 75kW
CS3200-G090T4 380-415v 90kW 170A 90kW
CS3200-G110T4 380-415v 110kW 210A 110kW
CS3200-G132T4 380-415v 132kW 250A 132kW
CS3200-G160T4 380-415v 160kW 300A 160kW
CS3200-G185T4 380-415v 185kW 340A 185kW
CS3200-G200T4 380-415v 200kW 380A 200kW
CS3200-G220T4 380-415v 220kW 415A 220kW
CS3200-G250T4 380-415v 250kW 470A 250kW
CS3200-G280T4 380-415v 280kW 540A 280kW
CS3200-G315T4 380-415v 315kW 600A 315kW
CS3200-G375T4 380-415v 375kW 710A 375kW
CS3200-G400T4 380-415v 400KW 750A 400KW
CS3200-G450T4 380-415v 450KW 850A 450KW
CS3200-G500T4 380-415v 500kW 930A 500kW
CS3200-G630T4 380-415v 630kw 1170A 630kw

Rated output
Tyep Rated voltage Rated voltage Adapter motor
current
CS3200-G1R5T2 200-230v 1.5kW 7A 1.5kW
CS3200-G2R2T2 200-230v 2.2kW 10A 2.2kW
CS3200-G3R7T2 200-230v 3.7kW 16A 3.7kW
CS3200-G5R5T2 200-230v 5.5kW 20A 5.5kW
CS3200-G7R5T2 200-230v 7.5kW 30A 7.5kW
CS3200-G011T2 200-230v 11kW 42A 11kW
CS3200-G015T2 200-230v 15kW 55A 15kW
CS3200-G018T2 200-230v 18.5kW 70A 18.5kW
85
CS3200-G022T2 200-230v 22kW 80A 22kW
CS3200-G030T2 200-230v 30kW 110A 30kW
CS3200-G037T2 200-230v 37kW 130A 37kW
CS3200-G045T2 200-230v 45kW 160A 45kW

Rated output
Tyep Rated voltage Rated voltage Adapter motor
current
CS3200-G022T6 660-690v 22kW 28A 22kW
CS3200-G030T6 660-690v 30kW 35A 30kW
CS3200-G037T6 660-690v 37kW 45A 37kW
CS3200-G045T6 660-690v 45kW 52A 45kW
CS3200-G055T6 660-690v 55kW 63A 55kW
CS3200-G075T6 660-690v 75kW 86A 75kW
CS3200-G090T6 660-690v 90kW 98A 90kW
CS3200-G110T6 660-690v 110kW 121A 110kW
CS3200-G132T6 660-690v 132kW 150A 132kW
CS3200-G160T6 660-690v 160kW 175A 160kW
CS3200-G185T6 660-690v 185kW 198A 185kW
CS3200-G200T6 660-690v 200kW 218A 200kW
CS3200-G220T6 660-690v 220kW 240A 220kW
CS3200-G250T6 660-690v 250kW 270A 250kW
CS3200-G300T6 660-690v 300kW 340A 280-315kW
CS3200-G350T6 660-690v 350kW 390A 350kW
CS3200-G400T6 660-690v 400kW 430A 375-430kW
CS3200-G500T6 660-690v 500kW 540A 500kW
CS3200-G600T6 660-690v 600kW 600A 600kW

86
Appendis5:Safeguard and check regularly

Che Inspec Cycle


ck t 1 2 Measuring
Inspect E
Y Y
the Control method Standard instrumen
v
e
e e
r
pla t
y
Item
d
a a a
ce
y
r r
Is there dust? Consult the :-10 ~ Thermome
Do the environment regulation s+40 ℃ s, ter
temperature and have no Hygromet
Surrou the degree of dust. er
ndings humidity Degree of Record
enviro accommodations ? √ humidity:9 the
nment 0% did not instrume
form dew nt
All the as
follows

Is there is noise or See, hear Have no


Equipme
shake? √ abnormality
nt

Is main circuit of Measuring terminal R,S,T Digit


input voltage of the voltage multi-me
normal? ter/
Input
√ Measurin
voltage
g
instrume
nt
High resistance Unclamp the frequency Exceed 5 MΩ Direct
meter(Between main inverter,short terminal No fault 500V type
circuit and groud ) of R,S,T, U,V,W , and high
Are there regular measure between the resistanc
All √ terminaland ground e meter
movable parts?
If each part has Fasten the screw
overheated sign? The naked eye
Clear checking
Does the conductor The naked eye No fault
Conduct
or get rusty? √ checking
Wire Does the line crust
damaged?
Termina Damage ? The naked eye No fault

l checking
Check the Unclamp the Digit
impedance among connection of the multi-met
er/
the terminal frequency inverter
IGBT Simulati
and use the
mould √ measurement of the on
/Diode measurin
tester, and resistance
between R, S, T<-> +, - 和 g
U, V, W <-> +, -。 apparatu
s

87
Whether there is The naked eye is No fault Capacitor
liquid that is checked. Exceed rated measurem
Measure by the capacitor capacity ent
oozed out
measurement equipment 85% equipmen
train Whether the safe t

waves hole is

Conden outstanding?
ser Whether have found
the inflation of
the electric
capacity
If there is noise and Hear and check No fault
shake while The naked eye
Relay operating? √ checking.
Whether the
contact is damaged
Whether the No fault Digitmult
insulation of the The naked eye The error i-meter/
resistance is checking.. must Less Simulati
Resista damaged Disconnect one and than 10% of on
√ measure by instrument
nce Whether wire is resistance measurin
damaged between value g
resistance (open displayed apparatu
circuit) s
P Whether every phase Measure ourput terminal For 200V Digitmult
of output voltage between U,V,W ( 400V ), i-mete/Co
r C
o o
t
uneven? Short and open inverter Voltage of rrection
e n
c t
r
There is no mistake in output circuit every phase voltermet
t
Running
i o

o l
check circuit after carry can not er
n c
u
out order protection exceed4V(8V
c i
i c
r u
)
c i
u t
i
t

s If there is unormal √ Rotate the fan with Must


noise or shake?
C
hands after shutting rotate
y
Cooling
s o
o
Whether the
y l
fan √ off the power steadily ,
t i
e n
m
junction becomes
g
No fault
m

flexible Fasten the connection


Display right or not? Check the reading of Check the Voltmeter
establishi /watt hour
d
the measuring
i
meter √ √
s
meter and
p
apparatus in the ng value
l
a
y so on
panel outside
If there is unnormal Checked by the sense No fault
noise or shake? of hearing , sense of
All Whether there is √ smell , naked eye,
M unusual smell? check overheat or
o
damage
t
o
r
Insulat High resistance meter Loose U, V, W connect Exceed 5 MΩ 500V type
ion check (between and fasten the motor wire high

resista output terminal and resistanc
nce ground) e meter
Note: Value in the bracket is suitable for 400V type frequency inverter

88
Appendix 6 CS3200’ S RS-485 Communication agreement

1、RS-485 The definition of series communication terminal as follows:


SG+:Signal positive end
SG-:Signal negative end
Before using RS-485 series communication interface,use front panel set inverter
“RS-485 Potter rate” and “Communication add”。
2、Adopt asynchronous to transmit, one host computer send, many set very receive from
plane (frequency inverter ), have not received the host computer to ask , can't send
information from the machine voluntarily.
3、Potter rate:

4、Digit format

1 start 0 1 2 3 4 5 6 7 party stop


bit bit bit
0
word

11 bit form

Note: With location check-up, use as realizing a lot of machine communication,


while sending the frequency inverter address (the byte of A ), party bit =1,
other byte party bit =0

5、Error-correcting method:
Adding checksum after information, checksum is equal to the last byte in
the sum of all bytes.

6、Data packet form :AKP D3D2D1D0S


A、K、P、D3D2 D1D0、S is separately one bit hexadecimal number。

A:Sub machine (frequency inverter ) addressThe address range of the frequency


inverter is(1-31), A must exist。
Notice:Address A =Come into force to all from plane at the 00H, and no all loopback
information from the machine, so A=00H just running by order.

K:。Data packet fuction

P:Parameter code, para mark,two byte hexadecimal number。

D3D2D1D0:Remove the parameter value of the decimal point, 16 systems of the four
bytes are counted altogether, send the high bit firstly, and then send the bottom
bit . (see " establishing value range " of every parameter of " parameter table
" in the decimal point position. )
89
S:Check the word with school.S is sum of bit in hexadecimal number(A+K+P+ D3+D2+D1+D0)
get last bit 7—bit0)Value。
The definition of K、P、D3D2D1D0 as fellows:
K P D3D2D1D0
K=0:preserve
K=1:preserve
K=2:send running P:1=STOP/RESET,2=FW
No means
instruction D,3=REV
Host machince sent
P:No means
K=3:
Sub-machine reply P: No means
Check running state
1=STOP,2=FWD,3=REV,
4=BRK
P:1=Given frequency
Remove decimal point of setted
while running(two
value
K=4: bit valid dicimal )
Set running parameter P:7=Given PI when
Remove decimal point of setted
running (one bite
value
valid decimal )
K=6: Remove the actual settlement
P: Parameter mark
set function parameter value of the decimal point
The host computer sends :
K=7: Pointless Sub computer reply:
P: Parameter mark
Check function parameter Remove the present actual
value of the decimal point
K=8:Preserve

K P D3D2D1D0
K=F0H:
The host computer
received orders when the
sub computer is unable to
carry out,sub computer
reply K=F0H
K=FCH:
Host computer sent
invalid parametr,
sub-computer reply K=FCH
K=FDH:
Pointless Pointless
Host computer sent
parameter exceed limit,
sub-computer reply ,
K=FDH
K=FEH:
Setted parameter of host
computer was locked,sub
computer reply K=FEH
K=FFH:
Sub-computer reply and
check the mistake

90
*Note 1:If regarded as correct available value from host computer when the host computer
sends all establishment data bags , reply the data received。
*Note 2:From K =F0H reaches K =FFH is it inform one-way message of host computer to
go back from host computer (frequency inverter ), the host computer does not
send this kind of information , if when the host computer picks up and finds
the mistake of byte of check-up , can send again an original information ,
and does not send K =FFH information.
*Note 4:The information value of the trouble is expressed as follows:

00:There is no trouble
25 : The main return circuit is

insufficient in voltage(PUV)
 01:Over current(OC)
 04:Over voltage(OV)
 19:Ground fault(Grd)
 03:Over heat of radiator(oh)
 28:Over heat of raditor(oht)
 07:Over load of motor(oL)
26 : Over load of frequency

convertor(oL2)
 29:Over torque check(oL3)
 02:Load short circuit(oCP)
 08:External fault(EF)
30:The direct current of bus bar

is fluctuated too big(SPi)
 23:Output lack phase(SPo)
 12:Under voltage protection(LL)
 22:EEPROM fault(EEP)
 11:Parameter setting fault(ErP)
31:RS-485 Communication trouble

(cE)
 14:V2(I2) Signal lost Lo2
 15:VF(IF) Signal lost LoF
 16:Options VX signal lost(Lo3)
 20:Inner circuit trouble(Er5)
24:Motor rated current setted is

too big(Er6)
32 : Front panel communication

trouble (oPr1)

7、Interval between A(bit) and K(bit) <20ms,and interval among other bit<10ms,
The time of dealing after recived a data bag is less than 80ms。

Example 1、Set running parameter


11# Inverter change it’s “setting frequency” as 35.00Hz when it is on
running state.为 35.00Hz。
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Step as :
35.00 remove decimal point as 3500D=0DACH
A=11=0BH (Inverter add as“0BH”)
K=04H (Running parameter set as“04H”)
P=0001H (Running frequency set as“0001H”)
D3=00H (Data high bit as“00H”)
D2=00H (Data second bit as“00H”)
D1=0DH (Data second low bit as“0DH”)
D0=ACH (Data low bit as“ACH”)
S=C9H (Check bit as“C9H”)
(S=0BH+04H+00H+01H+00H+00H+0DH+ACH =C9H)
Host computer sent bit as fellow data bags by order :0BH,04H,00H,01H,00H,00H,
0DH,ACH,C9

Example 2、Function parameter set


Set 18# the value of machine board“P0105 accelerate time”as 990.0 sec。parameter
mark0105D=0069H
Step as 下: 990.0 remove decimal point as 9900D=26ACH
A=18=12H (Inverter add as“12H”)
K=06H (Function parameter as“06H”)
P=0069H (Parameter mark digit No. as “0069H”)
D3=00H (Data high bit as “00H”)
D2=00H (Data second high bit as “00H”)
D1=26H (Data second low bit as “26H”)
D0=ACH (Data low bit as “ACH”)
S=53H (Check bit as“53H”)
(S=12H+06H+00H+69H+00H+00H+26H+ACH=1 53H)
Host computer sent bit as fellow data bags by order:12H,06H,00H,69H,
00H,00H,26H,ACH,53H

If frequency inverter correct to is it get data the above make to receive,


frequency inverter reply the copy:
12H,06H,00H,69H,00H,00H,26H,ACH,53H。

92
Appendix7:Auxiliary instruction of CS3200 series inverter used

in modification of injection machine

Main circuit wiring terminal graph

Simple modification in wiring terminal graph only used in inverter


R S T P+ N- E U V W

3 Phase 380V Power input Grounding Connect to injection machine motor

Wiring graph of saving power device of intelligent cabinet type injection machine
R S T E U V W

3 Phase380V Power input Grounding 3Phase inverter output

saving power device of intelligent cabinet type injection machine is a kind of


distribution cabinet which can convert from city electricity to frequency change and
power saving or in contrary way, installation and maintemance is conveniet, in case
of fault of inverter which can change into power frequency working way and minimum the
lost because the fault of inverter.

Wiring way of main circuit of medification of injection

machine
For direct start and stop injection machine the oil pump motor

Circuit breaker electromagnet switch motor protection device oil pump motor

When transforming, fetch the power wire from hot protector of motor to the power
input end of frequency convertor( or intelligence power saving control cabinet), and
connect the wire of oil motor to output end of frequency convertor(or intelligence
power saving control cabinet)..

For injection machine with reduced voltage starting oil punp motor, circuit as
fellows

Circuit breaker Reduce voltage starting device circuit oil pump motor

When transforming, fetch the power wire of front-end of reduce voltage starting
device or after-end of circuit breaker to power input end of frequency conveter(or
93
intelligence power saving control cabinet), contect the output-end of frequency
inverter(or intelligence power saving control cabinet) to main circuit input end of
reduce voltage starting.

Change board wiring way note:

Change board located in right side of CPU, as connect V2


Connect VF
Current/Voltage Same Connect GND
G1---connect proportional -15V

signal negative-terminal inverter as left +15V

S1---- connect proportional G1 S1 G2 S2


signal positive-terminal
G2---Connect proportional
signal negative-terminal
S2---Connect proproptional
signal positive terminal
Generally speaking, only need to connect the signal of flow of proportion and finish
generally frequency conversion reducing energy consumption of the injection machine,
meet the technological requirement of its product, should connect No. two signal under
the situation expected much.

User can connect the G1, S1 to control circuit of proportion flow valve seriesly and
connect the G2,S2 to control circuit of proportion pressure valve according to the way
of current circuit. For reducing the interference of change board from outside, user
can add wave filter in the joint of G1,S1,G2,S2. And if there is mechanical arm in the
injection machine, user should add the wave filter near the change board.

The corresponding relation between change board and input end of frequency
conveter.
Proportional flow signal G1/S1 Signal change board V2
(V2 is the treating signal of proportional flow)
Proportional pressure signal G2/S2 Signal change board VF
(VF is the treating signal of proportional pressure)

Note: Both of the proportional flow signal and proportional pressure


signal are the DC current signal vary from 0—1A. When only connect one
proportional signal, user should connect to the G1/S1 terminal. And it is need to
regulate or change the parameter, user should regulate the parameter corresponding
to V2. If these is necessary to connect another signal, user should connect it to
G2/S2 terminal and correspondingly regulate or change the parameter to VF

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Main parameter regulation
Code No. Function Recommend value
P0100 0:Front panel running 1:Terminal running 1
P0101 1
* P0102 1
* P0103 1(Single circuit) or8( Double circuit)
P0105 accelerating time 1.0 (Sec.) (According to situation)
P0106 Decelerating time 1.0 (Sec.) (According to situation)
P0137 Acceleating and decelerating curve 0 ((According to situation)
P0207 Times of auto-reset from fault 10
P0208 Delay of auto-restart 2.0 (Sec.)
P0317 V2 input signal gain (Regulate according to situation)
P0318 V2 input signal bias (Regulate according to situation)
P0320 V2 Time constant of input wave filtering 0.00 (Sec.)
Regulate according to situation)
* P0321 VF input signal gain (Regulate according to situation)
* P0322 VF input singal bias (Regulate according to situation)
* P0324 VF Time constant of input wave filtering 0.00 (Sec.)
(Regulate according to situation)
P0329 Negative frequency set 0
P0151 Low limiting frequency selection 1

Mark * means the parameter need to change when two signal inputed in the same
time.

Relative parameter regulatin note

P0137 Accelerating and decelerating curve

Selection0:linear acceleration and deceleration.

P0207Times of auto-reset from fault

P0208Delay of auto-restart

The parameter con guarantee the production continuity when the frequency inverter
jump in case of fault.

P0317,P0318

When the frequency setting signal select(01-01)=1,use V2(I2)input signal.

When the out V2 input voltage is 0.0V,setting value is -10.0%;When V2 input


voltage is 10.0V 时,given value is 80.0,in other word : 03-18= -10.0,
95
03-17=80.0。
Seting value

Gain
80.0

0.0
-10.0 2.0 10.0 VFInput voltage signal
Bias

Analog input seting bias, means the percentage of setting value corresponding
to min alalog quantity input(0V) (03-18)。
Analog input setting bias,means the percentage of setting value corresponding
to max alalog quantity input(10V)(03-17)。
When analog signal used in frequency setting, 100% correspond to Max.input
frequency.

For example : When use outside 0~10V output signal V2,the range of frequency
regulating is 0.00Hz-50.00Hz,it can set the largest frequency(01-10)=50.0Hz,
the upper limit frequency(01-07)=50.0Hz,
Simulation inputs the type(03-19)=0,
Simulation inputting and setovering(03-18)=0.0%, The simulation input signal
gaining(03-17)=100.0%。

For example : When use outside 2~8V input signal,the range of frequency
regulating is 0.00Hz-50.00Hz,it can set the largest frequency(01-10)=50.0Hz,
the upper limit frequency(01-07)=50.0Hz,
Simulation inputs the type(03-19)=0,
Simulation inputting and setovering(03-18)= -33.3%,The simulation input signal
gaining(03-17)=113.3%。
Control connector VF-GND(0~10V)and IF-GND(0~20mA) are the same。

P0319,P0323

Choose the type of the input signal,can choose 0:0-10V 1:2-10V

P0320,P0324

Simulation inputs and strains the wave time constant,the set range :0.01~10.00s
As to be strained waves to deal with by the simulation voltage or electric current
signal that V2-GND and I2-GND inputting, in order to prevent frequently jumping
the influence on the system of interfering signal changed. But strain wave time
too long , will influence the sensitivity regulated .
Can choose :0.00 – 0.20 seconds.

96
P0329

Analog input inversal selection:Set analog input ~output frequency straight


line,run way of negative frequency , 0 represent negative frequency output
is 0.00Hz,1 represent negative frequency is inverse-frequency instruction。
For injection machine application, choose 0.

P0151

Choose lower limit frequency:


This function establishes lower limit frequency and chooses the way.

Set 0: When frequency establishes the signal and is less than the establishing
value of lower limit frequency (01-08 ), the frequency inverter still outputs
lower limit frequency, the electrical machinery operates in accordance with lower
limit frequency.

Set 1: When frequency establishes the signal and is less than the establishing
value of lower limit frequency (01-08 ), the frequency inverter stops exporting,
the electrical machinery stops operating.

When the moulding plastics machine is used, when the flow signal is minimum ,
the electrical machinery still operates at a low speed, can't stop , at this moment ,
can establish the frequency value of lower limit (01-08 ) and choose (01-51)=1,
then the electrical machinery can stop rotating .

9 Options
This series of products can be installed the ancillary equipment additional by the user
because of the service condition different from ones that require

9.1 AC reactor:
1、AC reactor can suppress frequency inverter input high times of in harmony wave of
electric current, obviously improve the power factor of the frequency inverter. Propose
using and exchanging the reactor in case of the following.
2、More than 10:1 that the frequency inverter is in a ratio of the capacity of power
of its place being used and capacity of frequency inverter.
3、Connect with silicon controlled rectifier load or the factor of power with control
and compensate the device on the same power.
4、The uneven degree of voltage of the three-phase power is relatively large.(≥3%)。

97
AC reactor of the daily specification

Volt Powe Curr Indu Volt Powe Curr Indu


age r ent ctio age r ent ctio
(V) (kW) (A) n (V) (kW) (A) n
(mH) (mH)
0.4 2.4 4.6 0.75 2.5 7.6
0.75 4.5 2.4 1.5 4 4.8
1.5 7 1.6 2.2 6 3.2
2.2 11 1.0 3.7 9 2.0
3.7 18 0.6 5.5 13 1.5
5.5 22 0.5 7.5 17 1.2
7.5 30 0.4 11 25 0.8
11 42 0.27 15 32 0.6
15 55 0.2 18.5 38 0.5
18.5 70 0.16 22 45 0.42
22 80 0.14 30 60 0.32
30 110 0.1 37 75 0.26
37 145 0.08 45 90 0.21
45 180 0.06 55 110 0.18
220 380
55 215 0.05 75 150 0.13
75 285 0.04 93 170 0.11
93 350 0.03 110 210 0.09
110 415 0.03 132 250 0.08
160 300 0.06
185 350 0.06
200 380 0.05
220 415 0.05
250 480 0.04
280 520 0.04
315 600 0.03
400 780 0.03
500 930 0.02
630 1200 0.01

9.2 DC reactor DCL


When the capacity of the electric wire netting is far greater than the capacity of the
frequency inverter or the capacity of power and greater than 1000KVA, or while expecting
much in improving the factor of power of power supply, need to install the DC reactor
additional. Direct current reactor used with AC reactor at the same time , have obvious
result to high times of in harmony wave inputing to reduce.
The series of frequency inverter 93KW or above can use with DC reactor. And 75KW or
lower can demand it when you order for the convenience of exchange of P1terminal.

98
DC reactor

Volta Power Curre Induc Voltag Power Current Induc


ge KW nt tion e KW A tion
V A μH V μH
11~15 75 450 11~15 40 1500
18.5~30 150 200 18.5~30 75 600
37~55 300 100 37~55 150 300
75~90 420 40 75~90 220 200
110 560 25 110~132 280 140
220 380
160~200 370 110
220 560 70
250~280 740 55
315~400 900 35
450~630 1200 20

9.3 Radio noise wave filter


The radio noise wave filter is used for suppressing conduction of electromagnetism
interferin noise produced by frequency inverter, suppressing external radio
interference and lash, surge instantaneously interference to this machine .

Three-phase and three line radio noise wave filter in commonly used
Wave filter main parameter
Volta Motor Voltg Motor power
Wave filter Common mode input Differential mode
ge power e
model loss dB input loss dB
(V) (kW) (V) (kW)
0.1MHz 1MHz 30MHz 0.1MHz 1MHz 30MHz

0.4~0.75 0.75~1.5 DL-5EBT1 75 85 55 55 80 60

1.5~2.2 2.2~3.7 DL-10EBT1 70 85 55 45 80 60


3.7~5.5 5.5~7.5 DL-20EBT1 70 85 55 45 80 60
7.5 11~15 DL-35EBT1 70 85 50 40 80 60
220 380
11~15 18.5~22 DL-50EBT1 65 85 50 40 80 50
18.5~22 30~37 DL-80EBT1 50 75 45 60 80 50
30 45 DL-100EBK1 50 70 50 60 80 50
37 55~75 DL-150EBK1 50 70 50 60 70 50
45~55 93~110 DL-200EBK1 50 70 60 60 70 50

Occasion of using of expecting much and demanding to accord with CE , UL , CSA standard
in preventing radio interference, or there are equipment of anti-interference with
insufficient ability ,etc. under the situation around the frequency inverter, should
use this wave filter . Should notice wiring is it shorten to try one's best when the
installation, wave filter should try one's best close to the frequency inverter also.

99
9.4. Remote operation board
Design exquisite operation plates easy to use on the panel of this serial frequency
inverters. If user need to guide operation board to other place can buy additional
line only need to propose while ordering. Operate record with adopt serial
communication way by host computer , so user can operate record move to from place
within the host computer 10m, if need larger distance , can buy remote operation board
from the supplier or our company and operate one .

9.5 Resuscitation brake unite and resuscitation brake resistance


The model of 7.5KW or lower all are place inside with resuscitation brake unite,and
if you need to increase the torque, only connect the outside resisatance. And model
of 11kW or above have no this function, if need this function should connect brake unite.
If the braking torque is 100%, usual specification’s braking resistance value and power
as fellows:

Motor Resistanc Resistan Motor Resistan Resistance


Voltage Voltage
power e value ce power powerK ce value power 率
V V
KW Ω KW W Ω KW
0.75 200 0.1
1.5 100 0.25 1.5 400 0.25
2.2 75 0.25 2.2 250 0.25
3.7 40 0.4 3.7 150 0.4
5.5 30 0.5 5.5 100 0.5
7.5 20 0.8 7.5 75 0.8
11 13.6 2.25 11 50 1
15 10 3 15 40 1.5
18.5 8 4 18.5 30 4
22 6.8 4.5 22 30 4
30 5 6 30 20 6
220 37 5 6 380 37 16 9
45 6.8/2 9 45 13.6 9
55 6.8/2 9 55 20/2 12
75 6.8/3 13.5 75 13.6/2 18
90 6.8/3 13.5 90 20/3 18
110 6.8/4 18 110 20/3 18
132 20/4 24
160 13.6/4 36
185 13.6/5 45
200 13.6/5 45
250 13.6/6 54
315 13.6/6 54
Above is according to 5% ED, 15 second continuous braking time.

100
9.6 Leakage protector
Because the static capacity to ground exsited in the output and input leading wire
and inside frequency inverter and motor and the and because the inverter is low noise
type and load wave frequency is high, so the leakage current is much higher expecially
to large capacity type and even more will lead to misoperation in protection circuit.
If you meet this kind of problem, you can low the load wave frequency, short leading
wire, and install leakage protector. And when using leakage protector, should note:
z Leakage protector should install by the input of frequency protector and it is
better to install after MCCB( without fuse circuit breaker).
z The operating current of leakage protector should be 10 fold larger than the
leakage current( total of cuicuit,radio noise filter,motor etc.) of the circuit without
using conveter.

101

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