ERGOline3 Equip Man 0218 en-US
ERGOline3 Equip Man 0218 en-US
Description 2
Operator control and display
elements 3
SINUMERIK
Interfaces 4
SINUMERIK 840D sl, SIMATIC HMI,
SIMATIC Box PC
Connection 5
ERGOline Stage 3
Operating 6
Manual
Technical specifications 7
Spare parts 8
Accessories 9
Valid for
02/2018
6FC5397-4FP40-0BA1
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Safety instructions........................................................................................................................................5
2 Description....................................................................................................................................................7
2.1 Overview..................................................................................................................................7
2.2 Scope of delivery......................................................................................................................8
2.3 Mechanical design...................................................................................................................9
2.4 Key caps................................................................................................................................11
3 Operator control and display elements.......................................................................................................15
3.1 Monitor...................................................................................................................................15
3.2 Milling machine control panel.................................................................................................15
3.3 Turning machine control panel...............................................................................................16
4 Interfaces....................................................................................................................................................19
4.1 Monitor...................................................................................................................................19
4.2 PC..........................................................................................................................................20
4.3 Machine control panels..........................................................................................................22
4.3.1 Overview................................................................................................................................22
4.3.2 COM board IE MCP...............................................................................................................24
4.3.3 Input/output images................................................................................................................32
4.3.4 Circuit diagrams.....................................................................................................................35
5 Connection.................................................................................................................................................37
6 Operating....................................................................................................................................................39
7 Technical specifications..............................................................................................................................41
7.1 Monitor...................................................................................................................................41
7.1.1 Technical specifications.........................................................................................................41
7.1.2 Transport and Storage Conditions.........................................................................................41
7.1.3 Operating conditions..............................................................................................................42
7.2 Industrial PC...........................................................................................................................43
7.3 Machine control panels..........................................................................................................44
8 Spare parts.................................................................................................................................................45
8.1 Overview................................................................................................................................45
8.2 Replacement..........................................................................................................................45
8.2.1 Handwheel.............................................................................................................................45
8.2.2 Rotary switch..........................................................................................................................46
9 Accessories................................................................................................................................................49
Index...........................................................................................................................................................51
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Table of contents
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Safety instructions 1
Note
Before commissioning the device, read the Operating Instructions for the
SIMATIC IFP2200 Touch Extended standard device.
You will find information in the IFP1500, IFP1900, IFP2200 Operating Instructions (https://
support.industry.siemens.com/cs/#document/65288650?lc=en-WW).
WARNING
Danger when installing and operating the device
Before commissioning the device, read the Operating Instructions for the
SIMATIC IFP2200 Touch Extended standard device.
Scratches or other damage to the glass front can trigger unintentional operator actions. This
can result in malfunctions in the plant, material damage and personal injury.
Make sure that the glass front is not damaged during installation and operation.
WARNING
Dangerous currents when installing and connecting the device
Dangerous currents and overvoltage can occur if the device is connected incorrectly. The
protective conductor must be connected first, and observe the same instructions as for
connecting the SIMATIC IFP2200 Touch Extended standard device.
WARNING
Danger of malfunctions for the touch screen with multitouch function
Operating errors cannot be excluded on the touch screen. This can result personal injury or
damage to the machine or plant. Take the following precautions:
● Do not perform safety-relevant functions with the touch screen.
● Switch the device to a safe mode for cleaning and disconnect it completely from the power
supply for maintenance. You avoid unintentional malfunctions in this way.
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Safety instructions
WARNING
Danger of malfunctions due to incorrect execution of gestures on the touch screen
Incorrect execution of multitouch functions can cause errors in the operation of the plant and
thus personal injury.
Before operating the device, you must familiarize yourself with the multitouch functions of the
Windows operating system as well as with the application to be operated and its functions.
Make sure that the gestures that the user executes on the display with multitouch are
recognized by the application. Some gestures may have to be practiced first. More detailed
information can be found in Section Operating (Page 39).
WARNING
Conductive material in dirt can trigger unintentional functions
If the touch screen of the device is dirty, conductive material contained in the dirt can trigger
unintentional operator actions. This can result in malfunctions in the plant, material damage
and personal injury.
Keep the touch screen clean and protect it against pollution through suitable measures.
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Description 2
2.1 Overview
NOTICE
Observe the EMC-compatible installation of the components
The components provided by Siemens meet CE requirements. The customer is responsible
for ensuring that the components continue to meet the requirements once installed.
For user-friendly operation of the machine functions of milling and turning machines, you can
equip your operator panel with the following machine control panels:
● MCP 466C-M IE (milling)
● MCP 466C-T IE (turning)
Validity
The following description applies to the following components:
Characteristics
IFP2200 MT OEM industrial monitor:
● 22" LCD widescreen display
● Touch operation
● LED backlight can be dimmed 100%
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Description
2.2 Scope of delivery
Communication
● Industrial Ethernet / PROFINET PN
– NCU ⇔ machine control panel
– Machine control panel ⇔ industrial PC
● USB
– CNC keyboard of the machine control panel ⇔ monitor
– Monitor ⇔ industrial PC
Note
The industrial PC must already be switched on when the NCU runs up.
Power supply
The individual components must be supplied with 24 VDC.
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Description
2.3 Mechanical design
IFP2200 MT OEM
● 1 × power supply terminal / SV connector 24 VDC
● 1 × ferrite core for USB link cable
IPC627D OEM
● 1 x L-angle mounting set
● 1 x card retainer
● 1 x Ethernet cable grip
● 1 x power supply cable grip
● 1 x Windows 7 Ultimate recovery DVD
● 1 x restore DVD
● 1 x USB link cable grip
● 1 x ferrite core for USB link cable
MCP 466C-M IE
1 x accessories pack with 10 key caps, light gray, labeled
MCP 466C-T IE
1 x accessories pack with
● 36 key caps, light gray, labeled
● 1 key cap, green, labeled
rದr
IPC627D OEM
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Description
2.3 Mechanical design
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Description
2.4 Key caps
Table 2-1 Exchangeable key caps for the MCP 466C-M IE (milling)
Spray gun
(7159) (7156)
Axis switchover
(7154) (7161)
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Description
2.4 Key caps
Table 2-2 Exchangeable key caps for the MCP 466C-T IE (turning)
Minus Plus
(7032) (7033)
Turret_2 Turret
(7095) (7092)
Spindle Chuck_4
(7148) (7147)
Turret_1 Teststop_Safety
(7094) (7149)
Workpiece_counter Tool_monitor_Artis
(7152) (7136)
Control_switchover Workpiece_time
(7137) (7153)
Chuck_3
(7146) (7165)
Bar_feed
(7150) (7166)
Workpiece_changer
(7093) (7167)
Tool_monitor_Leukhardt
(7151) (7168)
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Description
2.4 Key caps
(7169)
(7170) (7171)
(7010) (7016)
(7019) (7023)
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Description
2.4 Key caps
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Operator control and display elements 3
3.1 Monitor
The monitor is operated on the front exclusively via multitouch with the fingers or touch pen:
● Multitouch-capable; detection of up to five fingers simultaneously
● Intelligent operating error detection, e.g. ball of the hand detection, drop detection, pollution
● Operation with thin work gloves is possible
An external keyboard and mouse can also be connected to the rear via USB, see Section
Interfaces (Page 19).
① CNC keyboard
② Machine control keys
③ Slot for "Clamp tool" illuminated key
④ Feedrate override rotary switch
⑤ Rapid traverse override rotary switch
⑥ Slot for emergency stop
⑦ Slot for "Machine ON" illuminated key
Figure 3-1 MCP 466C-M IE (front and side view)
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Operator control and display elements
3.3 Turning machine control panel
CNC keyboard
● USB keyboard (without function keys)
● Operating area keys (hotkeys):
MACHINE, PROGRAM, OFFSET, PROGRAM MANAGER, ALARM and CUSTOM
● Further keys:
ALARM CANCEL, HELP, GROUP CHANNEL, INSERT, SELECT and NEXT WINDOW
Operator controls
● 54 keys
● 1 x feedrate override rotary switch (0-120%, 29 latched positions)
● 1 x rapid traverse override rotary switch (0-100%, 23 latched positions)
Options
Mounting option for:
● 1 x emergency stop button (16 mm system)
● 1 x "Machine ON" illuminated key (22 mm system)
● 1 x "Clamp tool" illuminated key (22 mm system)
① CNC keyboard
② Machine control keys
③ Feedrate override rotary switch
④ Handwheel
⑤ Slot for emergency stop
⑥ Slot for "Machine ON" illuminated key
Figure 3-2 MCP 466C-T IE (front and side view)
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Operator control and display elements
3.3 Turning machine control panel
CNC keyboard
● USB keyboard (without function keys)
● Operating area keys (hotkeys):
MACHINE, PROGRAM, OFFSET, PROGRAM MANAGER, ALARM and CUSTOM
● Further keys:
ALARM CANCEL, HELP, GROUP CHANNEL, INSERT, SELECT and NEXT WINDOW
Operator controls
● 54 keys
● 1 x feedrate override rotary switch (0-120%, 29 latched positions)
● 1 x handwheel (100 pulses/revolution, approx. 60 mm wheel diameter)
Options
Mounting option for:
● 1 x emergency stop button (16 mm system)
● 1 x "Machine ON" illuminated key (22 mm system)
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Operator control and display elements
3.3 Turning machine control panel
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Interfaces 4
4.1 Monitor
The figure below shows the interfaces of the device.
① X80 connection for the 24 VDC power sup‐ ④ X61/X62 USB type A
ply
② X71 DVI-D interface ⑤ X60 USB type B
③ X70 DisplayPort interface ⑥ X63 USB link interface (USB 2.0) - RJ45 socket
Pin assignment
You can find the pin assignment of the interfaces in the standard documentation, Section
"Technical specifications" → "Interface description".
WARNING
Personal injury or property damage may occur with no ground connection
Inadequate or non-existent ground connection will cause malfunction of the capacitive touch
screen. This can result in personal injury or property damage.
Always connect the device to a protective conductor. The protective conductor must be
connected directly to ground with low impedance.
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Interfaces
4.2 PC
4.2 PC
The device design corresponds to that of the SIMATIC IPC627D standard device
supplemented by an additional cover with an RJ45 socket for the connection of the USB link
cable.
NOTICE
No LAN/WAN connection
The RJ45 socket of the USB link interface is not an LAN/WAN connection and is only
approved for the connection of a SIMATIC IFP2200 MT OEM via CAT6 cable.
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Interfaces
4.2 PC
WARNING
Internal front interfaces must not be used
The following internal front interfaces on the SIMATIC IPC627D OEM motherboard must not
be used:
● X570: Connection of LCD displays
● X571: Interface for I/O front
● X561: Internal USB 2.0 interface (USB channel 6)
● X560: Internal USB 3.0 interface (USB channel 3)
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Interfaces
4.3 Machine control panels
4.3.1 Overview
The position of the modules and interfaces is identical for both machine control panels.
① X302 USB-B (for connection of the CNC keyboard to the control panel)
② Slot for illuminated key (not in the scope of delivery)
③ X303 A/B 2 x USB-A
④ Slot for emergency stop button (not in the scope of delivery)
⑤ Handwheel (rapid traverse override rotary switch for MCP 466C-M)
⑥ Feedrate override rotary switch
⑦ Grounding lug
⑧ Cover plate
⑨ COM board IE
Figure 4-4 MCP 466C-T IE machine control panel (turning)
I Input
O Output
B Bidirectional
V Power supply
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Interfaces
4.3 Machine control panels
X302
The X302 interface is designed as a "high powered interface" with max. 500 mA, 5 V. The
connection between the keyboard and operator panel is established via X302.
X303 A/B
These interfaces are used for the connection of simple USB extensions such as a USB mouse
or USB keyboard. They are designed as "low powered interface" with max. 100 mA, 5 V.
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Interfaces
4.3 Machine control panels
Overview
The figure shows the position of the interfaces on the COM board of the machine control panels.
+ + + 6 6
;
;
;
;
;
;
;
;
;
9
; ; ;
9
3(
X10 24 V power supply
X20/X21 Ethernet ports
X30 Interface for feedrate override rotary switch
X31 Interface for rapid traverse override rotary switch
X51/X52 Customer keys, inputs for illuminated keys
X53/X54 Customer keys, outputs for illuminated keys
X55 Customer key, input
X60/X61 Connections for two handwheels
S1 Handwheel change-over switch: Differential/TTL
S2 DIP switches: MCP address
H1 to H3 Status LEDs
Figure 4-5 COM board IE MCP (shown without cover plate and grounding lug)
Signal types
Meaning of the abbreviations in the "Signal type" table column for the pin assignment of the
individual components:
I Input
O Output
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Interfaces
4.3 Machine control panels
B Bidirectional
V Power supply
Ethernet X20/X21
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Interfaces
4.3 Machine control panels
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Interfaces
4.3 Machine control panels
9
.
9
;L .
.7M,1
.7M,1
.7M,1
0
0
L
M
Figure 4-6 Schematic circuit diagram of the input circuit for X51 and X52
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Interfaces
4.3 Machine control panels
+LJK6LGH6ZLWFK
3
;
.7287
.7287
.7287
0
0
3
;
.7287
.7287
.7287
0
0
Figure 4-7 Schematic circuit diagram of the output circuit for X53 and X54
NOTICE
Damage to the module through induction voltages
Do not connect any relays, valves or other inductive loads.
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Interfaces
4.3 Machine control panels
Handwheels X60/X61
Interface: Handwheels
Connector designation: X60/X61
Connector type: 15-pin Sub-D socket
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Interfaces
4.3 Machine control panels
Status LEDs
DIP switch S1
Setting the handwheel signal type
- S1 open: TTL
- S1 closed: Differential interface
Switch S2
1 2 3 4 5 6 7 8 9 10 Meaning
off off
off off off off off off on on MCP address 192
1 2 3 4 5 6 7 8 9 10 Meaning
off off
on on on on on on on on MCP address 255
x x x x x x x x "
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Interfaces
4.3 Machine control panels
1 2 3 4 5 6 7 8 9 10 Meaning
x x x x x x x x "
on off off off off off off off MCP address 001
off off off off off off off off MCP address 000
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Interfaces
4.3 Machine control panels
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Interfaces
4.3 Machine control panels
Within the SINUMERIK control, the handwheel data is processed directly by the NCK and is
not available to the PLC.
&<&/( &<&/(
,1&
'0*
)(('
6723
)(('
67$57 '0*
6723 67$57
ERGOline Stage 3
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Interfaces
4.3 Machine control panels
( ( ( ( ( ( ( ( ( (
( ( ( ( ( ( ( ( ( (
( ( ( ( ( ( ( ( ( (
( ( ( ( ( ( ( ( ( (
Output image
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Interfaces
4.3 Machine control panels
6KLHOG
9 9 $ $ % %
Figure 4-11 Handwheel block diagram
Note
When a connected handwheel triggers pulses from its idle position or in the event of tiny
contacts, connect it so that the label is facing the wrong way.
Exchange
- The wire of terminal A with the wire of terminal /A
- The wire of terminal B with the wire of terminal /B
1 1 1
$
$
%
%
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Interfaces
4.3 Machine control panels
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Connection 5
The following system configuration is suitable for the communication between the individual
components:
;
9
; ;
'9,' 0RQLWRU
,3& ; ;
'LVSOD\3RUW
;
86%/LQN
9 ; ;;
86%7\S$
0DFKLQHFRQWUROSDQHO
;
86%%
(WKHUQHW ;
1&8
; (WKHUQHW ;
; ;
9 9
&RQWUROFDELQHW 2SHUDWRUSDQHO
Figure 5-1 System configuration for ERGOline stage 3
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Connection
USB cables
● For the connection of:
– CNC keyboard of the MCP (X302) to the monitor (X61/X62).
– External USB devices, such as the mouse or keyboard, to the PC or the monitor.
Max. cable length: 3 m
● Signal cable (USB link) for the connection of the monitor (X63/X60) to the PC.
– Connection to X63 (RJ45 socket): Max. cable length: 30 m
Note
● A CAT6 cable is required. A ferrite core must be attached to each end of the cable
close to the connector. The two ferrite cores are included in the IFP and IPC scope
of delivery.
● Use the supplied strain relief clamps and cable ties for the cable grip of the USB link
cable at the IPC end. Use a TORX T10 screwdriver for this.
● The USB link is a pure hardware solution and therefore independent of the operating
system. An additional driver or software does not have to be installed.
– Connection to X60 with USB type B standard cable: Max. cable length: 5 m
Display cable
Connection between the monitor (X70/X71) and the PC (X70/X72).
Max. cable length: 30 m
Ethernet cables
● Connection between the MCP (X20) and the NCU (X120).
● Connection between the PC (X1) and the MCP (X21).
This cable must be ordered separately. Recommendations:
– Industrial Ethernet FastConnect cable
– Industrial Ethernet FastConnect connectors
The corresponding order numbers can be found in Section Accessories (Page 49).
Max. cable length: 100 m
NOTICE
Chafing edges can damage cables
Make sure that all cables are routed so that they do not come into contact with chafing edges.
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Operating 6
Touch screen
The monitor has a touch screen with multitouch function. You operate this touch screen with
gestures that are executed with the fingertips on the touch screen. The gestures can be
executed with several fingers simultaneously.
WARNING
Faulty execution of gestures on the touch screen with multitouch function
If gestures are executed incorrectly on the touch screen with multitouch function, these
gestures may not be recognized or could be recognized incorrectly. The entries made are
then not implemented by the device or are implemented incorrectly or in an unintended
manner.
Note the following when operating the touch screen with multitouch function:
● The touch screen reacts to touches on its surface, not to pressure.
● When using a touch pen: Operate the touch screen only with a touch pen for capacitive
touch.
● When operating with your fingers: Only operate the touch screen with your finger tips, not
with the finger nails.
● Do not use thick gloves, such as working gloves, to operate the touch screen. You may
use thin cotton gloves or gloves intended for touch screens with capacitive touch.
● Touch the touch screen vertically and not obliquely to the surface.
● Avoid unintentional multiple touches, e.g. with the knuckles or by leaning against or on
the display.
● Make sure that the touch screen is kept free of dirt. You can find information on cleaning
on the Internet in the following article: What are the chemical resistances of the SIMATIC
HMI operating devices and Industrial PCs? (https://support.industry.siemens.com/cs/
#document/39718396?lc=en-WW).
Always check whether the executed operator actions were recognized by the device.
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Operating
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Technical specifications 7
7.1 Monitor
Safety
Degree of protection according to DIN EN I
61140
Degree of protection according to DIN EN Front IP65
60529 Rear IP20
Approvals CE / UL
Electrical data
Input voltage 24 VDC
Mechanical data
Dimensions (WxHxD) 560 × 365 × 63 mm
Display
Size 22" widescreen
Resolution 1920 x 1080 pixels at 16 million colors
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Technical specifications
7.1 Monitor
The fault-free and safe operation of the device requires correct transport, storage, installation
and assembly, as well as careful operation and maintenance.
The warranty for the device is void if these regulations are not complied with.
Note
Reducing vibration and shock
If the device is subjected to heavy shocks or vibrations, you must take appropriate measures
to reduce acceleration or amplitudes during installation.
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Technical specifications
7.2 Industrial PC
7.2 Industrial PC
The technical specifications of the SIMATIC IPC627D standard device apply for the device.
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Technical specifications
7.3 Machine control panels
Safety
Safety class III; PELV according to EN 50178
Degree of protection ac‐ Front side IP54 Rear side IP00
cording to
DIN EN 60529
Approvals CE / UL
Electrical data
Input voltage 24 VDC
Power consumption, max. 2 W (without illuminated customer keys)
Mechanical data
Dimensions (mm) Width: Height: Depth Milling MCP: 49
465.9 412.4 (without additive in‐ Turning MCP: 78
stallation ele‐
ments):
Weight 5 kg
Tightening torques, max. Standard Weld studs/sockets
M3: 0.8 Nm 0.5 Nm
M4: 1.8 Nm 1 Nm
M5: 3 ... 6 Nm 1.5 Nm
Mechanical ambient condi‐ Operation Transport
tions (with PCU) (in transport packaging)
Vibratory load 10 – 58 Hz: 0.075 mm 5 – 58 Hz: 0.075 mm
58 - 500 Hz: 9.8 m/s2 58 - 500 Hz: 9.8 m/s2
according to EN 60721-3-3 according to EN 60721-3-2
Shock load 50 m/s2, 30 ms,
100 shocks
according to DIN EN 60068-2-27
Climatic ambient conditions
Heat dissipation By natural convection
Moisture condensation and Not permissible
ice formation
Supply air Without aggressive gases, dusts, and oils
Use and operation
Applicable standards EN 60721-3-3
Climate class Based on 3K3
Temperature limits 0 ... 40 ºC
Temperature change Max. 30 K/h
Limits for relative humidity 5 ... 90% / ≤ 25 g/m3
Permissible change in the Max. 6%/h
relative air humidity
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Spare parts 8
8.1 Overview
The table provides an overview of the spare parts available for the machine control panels.
8.2 Replacement
8.2.1 Handwheel
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Spare parts
8.2 Replacement
Connection
Note
When a connected handwheel triggers pulses from its idle position or in the event of tiny
contacts, connect it so that the label is facing the wrong way.
Exchange
- The wire of terminal A with the wire of terminal /A
- The wire of terminal B with the wire of terminal /B
The pin assignments of the handwheel interfaces can be found in Section COM board IE
MCP (Page 24).
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Spare parts
8.2 Replacement
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Spare parts
8.2 Replacement
8. Place the cap ② on the rotary knob and snap it into position.
9. Fold and fasten the connecting cable ⑦ as shown in the diagram on the left.
;
⑤ Rotary knob
⑥ Connection plug
⑦ Connection cable
⑧ Connection board
⑨ COM board
Figure 8-3 Installing a rotary switch
The pin assignments of the rotary switch interfaces can be found in Section COM board IE
MCP (Page 24).
Proceed in the same way to install the second rotary switch.
NOTICE
Damage to the components through incorrect installation of the rotary switches
● It is essential that the specified tightening torques are complied with.
● Make sure that the connection cable is cleanly folded as in the figure and lay it so that it
does not come into contact with any chafing edges.
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Accessories 9
The following accessories are available for the machine control panels:
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Accessories
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Index
A
Ambient conditions
Climatic, 43
Mechanical, 42
Test, 43
T
Test
For ambient conditions, 43
U
Use
Conditions, 42
With additional measures, 42
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Index
ERGOline Stage 3
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