— EFFECTIVE APRIL 2007 —

TM

www.nsiindustries.com • Fax: 800.841.5566 • Phone: 1.800.321.5847

The centerpiece of NSi’s incredible What’s better than the best insu-
product offering, Polaris in original lated connector on the market?
black is the insulated connector that The best insulated connector that
every other connector copies. Its YOU configure, of course! Choose
introduction marked the beginning your wire combination & quantity
of a new age, providing the fastest, of ports and we’ll custom engi-
safest, most professional connection neer and fabricate your connec-
possible. In-line, wire entry from tor. Your custom connector will
either side, multi-cable, stacked – if even be UL rated! Whether Black,
you have a need, there’s a Polaris Grey, or Blue, we’ll build the con-
that works for you. nector you specify based on your
project needs - and shipment is
made in only 3-4 days. Call us
at 800-321-5847 to discuss your
custom Polaris today.
Perfect for motors, Polaris Grey Finally, a Polaris for everything:
provides the unique ability to con- Polaris Blue is UL listed for direct
nect or terminate fine stranded, burial AND submersible applica-
flexible, and ultra-flexible cop- tions. Its only limitation is the
per cable whenever maintenance cable’s limitation... so it goes
or repair are required. With an everywhere you need it to. And of
integral sleeve that protects fine course, custom Polaris Blue is also
strands and reduces stress on the an option.
conductor, you can connect, dis- There simply isn’t an easier field
connect, and reconnect with ease. installation, where you can leave
your epoxies and heat shrink in
UL listed for use with fine strand- the truck!
ed, flexible and ultra-flexible cop-
per cables. • UL486D for Direct Burial/Below
grade use and submersible

Phone: 800.321.5847 • Fax: 800.841.5566 • www.nsiindustries.com

 Table of
Contents
POLARIS™ INSUL-TAP CONNECTORS
FOR TWO WIRES
IT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ISR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

POLARIS BLUE™
FOR IN-LINE DIRECT BURIAL
ISW Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ITW Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IPLW Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

POLARIS GREY™
FOR FINE STRANDED/FLEXIBLE COPPER CONDUCTORS
Polaris Grey™ Series . . . . . . . . . . . . . . . . . . . . . . . . . 5
Replacement Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MULTI-CABLE CONNECTOR BLOCKS

IPL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IPLD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IPLDH Series – Heavy Duty. . . . . . . . . . . . . . . . . . . . . 10
PLH Series – Uninsulated, Heavy Duty . . . . . . . . . . . . 10

WITH MOUNTING HOLES

IPLM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IPLMD Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PL Series – Uninsulated . . . . . . . . . . . . . . . . . . . . . . . 14

CUSTOM DESIGNED POLARIS

Offset Wire Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stacked Wire Holes. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mounting Capability . . . . . . . . . . . . . . . . . . . . . . . . 16
Custom-Designed Polaris Grey . . . . . . . . . . . . . . . . . . 16
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Strip and Torque Charts . . . . . . . . . . . . . . . . . . . . . . 17

STACKED POLARIS CONNECTORS

IPLDS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

THE FINE PRINT

Alphanumeric Index . . . . . . . . . . . . . . . . . . . . . . . . . 19
How to Reach Us . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . 19
 Polaris Connectors
INSUL-TAP CONNECTORS FOR TWO WIRES & IN-LINE SPLICERS/REDUCERS

IT SERIES
Insul-Tap connectors are suitable for connecting two wires. For sizes 3/0 AWG
1 2 and smaller, they are available in two styles – with wires being connected
from the same side of the connector (Figure1) or opposite sides of the
connector (Figure 2).
For sizes 250 MCM and larger, they are provided with open wire entry ports
on both sides of the connector (Figure 3), which allows for access from either
side. This style is supplied with removable access plugs to close the entry port
not being utilized.
Abrasion and chemical resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for use with copper and/or
aluminum cables. 600 volts. 90°C. To receive the material in bags, add “-B”
3 4
to the catalog number.
Not recommended for fine-stranded, flexible wire. See Polaris Grey Series
page 3.

CATALOG UPC WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. FIGURE RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IT-4 95001 1 4-14 1.07 1.50 1.12 Slotted 12 .06

ITO-4 95002 2 4-14 1.07 1.50 1.25 Slotted 12 .06
IT-1/0 95003 1 1/0-14 1.62 1.75 1.62 3/16 6 .13
ITO-1/0 95004 2 1/0-14 1.62 1.75 1.75 3/16 6 .13
IT-3/0 95005 1 3/0-6 1.84 1.87 1.75 1/4 6 .19
ITO-3/0 95006 2 3/0-6 1.84 1.87 1.87 1/4 6 .19
IT-250 95007 3 250-6 2.12 2.13 2.31 5/16 6 .24
IT-350 95008 3 350-6 2.47 2.44 2.50 5/16 4 .39
IT-500 95009 3 500-4 2.87 2.94 2.81 5/16 4 .53
IT-600 78944 3 600-6 3.24 3.05 2.94 5/16 4 .80
IT-750* 95010 3 750-250 3.48 3.50 3.50 3/8 2 .94
ITH-750 92640 4 750-250 3.48 3.50 4.50 5/16 2 1.75
*Not UL Listed

ISR SERIES

1 2 ISR Series connectors are suitable for connecting two wires in-line. Insulated
with high dielectric strength plastisol and molded for precise fit. Supplied with
removable access plugs over the hex screw.
Abrasion and chemical resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for use with copper and/or alu-
minum cables. 600 volts. 90°C.
Not recommended for use with extra-flexible cables.
See Polaris Grey Series page 3.

CATALOG UPC WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. FIGURE RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

ISR-1/0 95101 1 1/0-14 3.25 1.48 .90 3/16 4 .15

ISR-250 95102 1 250-6 4.00 1.90 1.19 5/16 4 .34
ISR-350 95103 1 350-6 4.47 2.20 1.32 5/16 2 .51
ISR-500 95104 1 500-4 4.62 3.00 1.62 5/16 2 .72
ISR-600 78945 1 600-6 5.83 3.05 1.57 5/16 2 1.0
ISRH-750 92645 2 750-250 7.25 3.25 1.75 5/16 2 1.85
Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 1
 THERE IS NO BETTER METHOD FOR MAKING A DIRECT BURIAL OR SUBMERSIBLE CONNECTION.

This UL listed connector will do for direct burial and submersible applications what the original Polaris did for your standard installa-
tions. Remember split bolts? Reduce your risk. No taping. No guessing. No cutting to size in the field. Leave your epoxies and heat
shrink in the truck! Polaris Blue provides an installation you can be sure of. Like all members in the Polaris family, Polaris Blue will
save you time and money, while guaranteeing a perfect connection every time.

FASTER: Strip the cable. Insert into Polaris Blue. Tighten the screw. That’s it. Requires no taping, compounds, heat shrink, cutting,
or set-up time.
SIMPLER INSTALLATION: All you need is a knife and a slotted screwdriver or allen head wrench. You don’t need to
search for a propane torch, or find out who has the compression tool. You don’t need the skills of a surgeon to properly trim parts or
the training of a scientist to mix chemicals to complete a successful connection.
EASIER: Most repairs to a damaged USE or URD cable are found by using a post hole digger. Not enough space to ensure a
good connection when using traditional methods such as heat shrink or rubber kits. Unless you dig a giant hole (time is money...), it’s
pretty difficult to get a heat gun under the heat shrink. Plus, you have the investment in tarps, rain gear and cold medicine while you
wait for ideal conditions. None of this is a problem for Polaris Blue!
MORE RELIABLE: There is less chance for error since there is little work performed in the field. The installation has been
applied in a controlled, quality environment. Eliminates time consuming, expensive call backs.
BETTER: Insulated with specially formulated, high-strength dielectric plastisol and molded for a precise fit. UL486D rated for direct
burial, below grade use and submersible applications. Cold temperature rated to -45° C. Suitable for use with copper or aluminum
conductors and abrasion and chemical resistant. The connector is even supplied complete with oxide inhibitor.
COST EFFECTIVE: Polaris Blue is less expensive than traditional rubber or epoxy kits right off the shelf – not even including the
connector – and then add the cost of installation! The RS Means Electrical Cost Data calculates that 1 electrician splicing cable from #6
to #1 AWG requires 2 man-hours per splice and for cable from 1/0 to 250 MCM, approximately 2.5 hours. Including overhead and
profit, the cost of the smaller splice should cost $211. Polaris Blue can be installed in minutes, and the total cost of the connector is less
than the cost of an electrician for an hour. Easily the most cost-effective way to solve direct burial and submersible connection problems.

FOR MORE INFORMATION ON POLARIS BLUE CALL 800.321.5847

2 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 Polaris Blue ™

IN-LINE – MULTI-CABLE – DIRECT BURIAL AND SUBMERSIBLE

ISW SERIES – DIRECT BURIAL AND SUBMERSIBLE IN-LINE SPLICER/REDUCERS

ISW Series connectors are suitable for connecting two wires in-line and are UL Listed for direct burial
and submersible applications (UL486D). Insulated with specially formulated high-strength dielectric
plastisol and molded for precise fit for a direct burial connection. Requires no taping, compounds,
heat shrink or cutting-to-size in the field. Supplied with removable access plugs over the hex screws.
Abrasion and chemical resistant. UV rated. Will not support combustion. Cold temperature rated to
-45°C. Suitable for use with aluminum and/or copper conductors. 600 volts. 90°C. Reusable.

CAT. UPC WIRE RANGE INSULATION HEX WEIGHT (INCHES) STRIP TIGHTENING
NO. NO. URD/USE THHN/XHHW* MIN DIA MAX DIA SIZE LBS./EA LENGTH HEIGHT WIDTH LENGTH TORQUE

ISW-4 78925 4-6 AWG 0.244 0.412 slotted .12 6.39 1.38 .75 13/16 45
ISW-1 78926 1-2 AWG 0.352 0.582 3/16 .20 6.83 1.68 .88 27/32 150
ISW-3/0 78927 3/0-1/0 AWG 0.462 0.720 1/4 .25 7.05 1.78 .94 7/8 250
ISW-250 78928 250-4/0 AWG 0.618 0.895 5/16 .40 7.58 2.13 1.13 11/8 360
Approved for use with all conductors with insulation suitable for wet and/or damp locations. (Not recommended for use with extra flexible cable. See Polaris Grey, next page).
* Not suitable for direct burial with THHN/XHHW wire. For use in enclosures only. A properly installed connector will have no more than one conductor per port.

IPLW AND ITW MULTI-CABLE CONNECTORS

Suitable for connecting multiple wires and are UL Listed (UL486D) for direct burial and sub-
mersible applications. Insulated with specially formulated high-strength dielectric plastisol
and molded for precise fit for a direct burial connection. Requires no taping, compounds,
heat shrink or cutting-to-size in the field. Supplied with removable access plugs over the
hex screws. Abrasion and chemical resistant. UV rated. Will not support combustion. Cold
temperature rated to -45°C. Suitable for use with aluminum and/or copper conductors. 600
volts. 90°C.

CAT. UPC #OF WIRE RANGE INSULATION HEX WEIGHT (INCHES) STRIP TIGHTENING
NO. NO. PORTS URD/USE THHN/XHHW* MIN DIA MAX DIA SIZE LBS./EA LENGTH HEIGHT WIDTH LENGTH TORQUE

ITW-4 95123 2 4-6 AWG .244 .412 slotted .11 1.68 1.38 3.26 3/16 45
IPLW4-3 95115 3 4-6 AWG .244 .412 slotted .19 2.64 1.38 3.26 3/16 45
IPLW4-4 95116 4 4-6 AWG .244 .412 slotted .27 3.61 1.38 3.26 3/16 45
IPLW4-5 78929 5 4-6 AWG .244 .412 slotted .35 4.57 1.38 3.26 3/16 45
IPLW4-6 78930 6 4-6 AWG .244 .412 slotted .43 5.54 1.38 3.26 3/16 45
ITW-1 95126 2 1-2 AWG .352 .582 3/16 .19 1.87 1.68 3.55 27/32 150
IPLW1-3 95121 3 1-2 AWG .352 .582 3/16 .29 2.80 1.68 3.55 27/32 150
IPLW1-4 95122 4 1-2 AWG .352 .582 3/16 .39 3.72 1.68 3.55 27/32 150
IPLW1-5 78931 5 1-2 AWG .352 .582 3/16 .49 4.65 1.68 3.55 27/32 150
IPLW1-6 78932 6 1-2 AWG .352 .582 3/16 .59 5.57 1.68 3.55 27/32 150
ITW-3/0 95124 2 1-2 AWG .462 .720 1/4 .27 2.37 1.78 3.78 7/8 250
IPLW3/0-3 95117 3 3/0-1/0 AWG .462 .720 1/4 .54 3.57 1.78 3.78 7/8 250
IPLW3/0-4 95118 4 3/0-1/0 AWG .462 .720 1/4 .81 4.77 1.78 3.78 7/8 250
IPLW3/0-5 78933 5 3/0-1/0 AWG .462 .720 1/4 1.08 5.97 1.78 3.78 7/8 250
IPLW3/0-6 78934 6 3/0-1/0 AWG .462 .720 1/4 1.35 7.17 1.78 3.78 7/8 250
ITW-250 95125 2 250-4/0 AWG .618 .895 5/16 .40 2.57 2.13 3.94 11/8 360
IPLW250-3 95119 3 250-4/0 AWG .618 .895 5/16 .62 3.81 2.13 3.94 11/8 360
IPLW250-4 95120 4 250-4/0 AWG .618 .895 5/16 .84 5.11 2.13 3.94 11/8 360
IPLW250-5 78935 5 250-4/0 AWG .618 .895 5/16 1.06 6.41 2.13 3.94 11/8 360
IPLW250-6 78936 6 250-4/0 AWG .618 .895 5/16 1.28 7.71 2.13 3.94 11/8 360

Approved for use with all conductors with insulation suitable for wet and/or damp locations. (Not recommended for use with extra flexible cable. See Polaris Grey, next page).
A properly installed connector will have no more than one conductor per port.

POLARIS BLUE CUSTOM CONNECTORS

Let us custom engineer and fabricate a UL Listed direct burial and submersible insulated connector for your next project. Choose any
combination and quantity of our standard Polaris Blue and we’ll build a connector to meet your exact requirements. Wire entry can
even be from either side of the connector, based on your specific project needs. UL486D for direct burial or below grade use and sub-
mersible applications.

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 3

 FOR MORE INFORMATION ON POLARIS GREY CALL 800.321.5847

4 NSi Fax: 800.841.5566 Phone 1.800.321.5847

 Polaris Grey ™

INSULATED CONNECTOR FOR FINE-STRANDED FLEXIBLE COPPER CONDUCTORS

POLARIS GREY
Polaris Grey can be used with virtually any kind • Safe: insulated with high dielectric strength
of copper conductor, but is specifically designed plastisol for tough mechanical protection;
for use with fine-stranded, flexible and extra- • Factory applied insulation provides consistent
flexible copper conductors. This includes DLO quality and protection;
cable and motor lead wire, which makes it • Abrasion and chemical resistant;
excellent for use in motor connect/disconnect • Fast: eliminates the need for cover and taping –
applications. supplied with removable access plugs over the
Polaris Grey combines all the exceptional hex screws to protect against contamination;
features of insulated Polaris, the original (black) • Easy: three sizes cover 14 to 3/0 AWG;
with a NEW feature which allows you to connect • UL Listed for all types of flexible, fine-stranded
or terminate fine-stranded cables easily, and, wires, uniquely color-coded grey;
most important of all, safely. • Reusable: ideal for cabletrays, troughs, wire-
Polaris Grey is for use with copper cables only, ways, raceways, ducts and motor junction
is abrasion and chemical resistant and will not boxes;
support combustion. It is cold temperature rated • Economical.
to -45˚C, rated 600V, 90˚C.

CATALOG UPC NO. OF WIRE RANGE BY CLASSIFICATION (INCHES) HEX CARTON WEIGHT
NO. NO. PORTS CLASS B, C, D CLASS K, M, I LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

ITG-6 95140 2 6-14 AWG 6-14 AWG 1.07 1.50 1.12 1/8 12 .06
ITOG-6 95141 2 6-14 AWG 6-14 AWG 1.07 1.50 1.25 1/8 12 .06
IPLG 6-3 95142 3 6-14 AWG 6-14 AWG 1.54 1.50 1.12 1/8 12 .08
IPLG 6-4 95143 4 6-14 AWG 6-14 AWG 1.97 1.50 1.12 1/8 6 .11
IPLG 6-6 95145 6 6-14 AWG 6-14 AWG 2.28 1.50 1.12 1/8 6 .16
ITG-1 95146 2 1-10 AWG 2-10 AWG 1.62 1.75 1.62 3/16 6 .13
ITOG-1 95147 2 1-10 AWG 2-10 AWG 1.62 1.75 1.75 3/16 6 .13
IPLG 1-3 95149 3 1-10 AWG 2-10 AWG 2.27 1.75 1.62 3/16 6 .19
IPLG 1-4 95150 4 1-10 AWG 2-10 AWG 2.92 1.75 1.62 3/16 6 .26
IPLG 1-6 95152 6 1-10 AWG 2-10 AWG 4.22 1.75 1.62 3/16 6 .38
ITG-3/0 95153 2 3/0-4 AWG 2/0-2 AWG 1.84 1.87 1.75 3/16 6 .19
ITOG-3/0 95154 2 3/0-4 AWG 2/0-2 AWG 1.84 1.87 1.87 3/16 6 .19
IPLG 3/0-3 95155 3 3/0-4 AWG 2/0-2 AWG 2.65 1.87 1.75 3/16 6 .28
IPLG 3/0-4 95156 4 3/0-4 AWG 2/0-2 AWG 3.43 1.87 1.75 3/16 6 .37
IPLG 3/0-6 95158 6 3/0-4 AWG 2/0-2 AWG 4.99 1.87 1.75 3/16 4 .56
For display bags with a mounting hole for hanging, add the suffix “-B” to the part number.

Protect those fine-stranded wires with

Specially designed for connecting and terminat-ing fine-stranded,
Polaris Grey. flexible copper conductors. Polaris Grey combines the reliability
Here’s our secret: Polaris Grey comes with an integral sleeve and safety of a compression connection with the ease, affordability
which protects the fine strands and helps the conductor maintain and flexibility of a mechanical connection.
its shape during the tightening process. The sleeve eliminates Motor replacement is now really easy. Simply strip the cable,
breakage of the strands and reduces stress on the conductor and insert it into Polaris Grey, tighten the hex head screw, replace the
therefore the potential for hot-spots. Replacement sleeves can be cap.
purchased separately.

POLARIS GREY REPLACEMENT SLEEVES

CATALOG UPC FITS PACKAGE
NO. NO. DESCRIPTION SERIES QTY.

SITG-6 95160 Sleeves for Polaris Grey ITG-6 10

SITG-1 95161 Sleeves for Polaris Grey ITG-1 10
SITG-3/0 95162 Sleeves for Polaris Grey ITG-3/0 10

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 5

 Polaris Connectors
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY FROM ONE SIDE

IPL SERIES
IPL Series connectors are insulated with high-dielectric
strength plastisol. Molded for precise fit and supplied with
removable access plugs over the hex screws. Wire entry ports
on one side only. Eliminates the need for cover and taping.
Abrasion and chemical resistant. UV rated. Will not support
combustion. Cold temperature rated to -45°C. Dual rated
for use with copper and/or aluminum cables. Rated 600 V,
90°C. Not recommended for fine-stranded, flexible wire. To
receive the material in bags, add “-B” to the part number.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPL 4-3 91001 3 4 -14 1.54 1.50 1.12 Slotted 12 .08

IPL 4-4 91002 4 4 -14 1.97 1.50 1.12 Slotted 6 .11
IPL 4-5 91003 5 4 -14 2.39 1.50 1.12 Slotted 6 .13
IPL 4-6 91004 6 4 -14 2.82 1.50 1.12 Slotted 6 .16
IPL 4-7 91005 7 4 -14 3.32 1.50 1.12 Slotted 4 .18
IPL 4-8 91006 8 4 -14 3.65 1.50 1.12 Slotted 4 .21
IPL 4-9 91007 9 4 -14 4.07 1.50 1.12 Slotted 4 .24
IPL 4-10 91008 10 4 -14 4.50 1.50 1.12 Slotted 4 .26
IPL 4-11 91009 11 4 -14 4.92 1.50 1.12 Slotted 3 .29
IPL 4-12 91010 12 4 -14 5.10 1.50 1.12 Slotted 3 .31
IPL 4-13 91011 13 4 -14 5.76 1.50 1.12 Slotted 2 .34
IPL 4-14 91012 14 4 -14 6.18 1.50 1.12 Slotted 2 .36
IPL 1/0-3 91101 3 1/0 - 14 2.27 1.75 1.62 3/16 12 .19
IPL 1/0-4 91102 4 1/0 - 14 2.92 1.75 1.62 3/16 6 .26
IPL 1/0-5 91103 5 1/0 - 14 3.57 1.75 1.62 3/16 6 .32
IPL 1/0-6 91104 6 1/0 - 14 4.22 1.75 1.62 3/16 6 .38
IPL 1/0-7 91105 7 1/0 - 14 4.87 1.75 1.62 3/16 4 .44
IPL 1/0-8 91106 8 1/0 - 14 5.52 1.75 1.62 3/16 4 .51
IPL 1/0-9 91107 9 1/0 - 14 6.17 1.75 1.62 3/16 4 .57
IPL 1/0-10 91108 10 1/0 - 14 6.82 1.75 1.62 3/16 4 .63
IPL 1/0-11 91109 11 1/0 - 14 7.47 1.75 1.62 3/16 3 .69
IPL 1/0-12 91110 12 1/0 - 14 8.12 1.75 1.62 3/16 3 .76
IPL 1/0-13 91111 13 1/0 - 14 8.77 1.75 1.62 3/16 2 .82
IPL 1/0-14 91112 14 1/0 - 14 9.42 1.75 1.62 3/16 2 .88
IPL 3/0-3 91201 3 3/0 - 6 2.65 1.87 1.75 1/4 6 .28
IPL 3/0-4 91202 4 3/0 - 6 3.43 1.87 1.75 1/4 6 .37
IPL 3/0-5 91203 5 3/0 - 6 4.21 1.87 1.75 1/4 4 .46
IPL 3/0-6 91204 6 3/0 - 6 4.99 1.87 1.75 1/4 4 .56
IPL 3/0-7 91205 7 3/0 - 6 5.77 1.87 1.75 1/4 3 .65
IPL 3/0-8 91206 8 3/0 - 6 6.56 1.87 1.75 1/4 3 .74
IPL 3/0-9 91207 9 3/0 - 6 7.33 1.87 1.75 1/4 3 .83
IPL 3/0-10 91208 10 3/0 - 6 8.11 1.87 1.75 1/4 2 .92
IPL 3/0-11 91209 11 3/0 - 6 8.89 1.87 1.75 1/4 2 1.02
IPL 3/0-12 91210 12 3/0 - 6 9.67 1.87 1.75 1/4 1 1.11
IPL 3/0-13 91211 13 3/0 - 6 10.45 1.87 1.75 1/4 1 1.20
IPL 3/0-14 91212 14 3/0 - 6 11.23 1.87 1.75 1/4 1 1.29
IPL 250-3 91301 3 250 - 6 2.99 2.13 2.19 5/16 6 .35
IPL 250-4 91302 4 250 - 6 3.85 2.13 2.19 5/16 6 .47
IPL 250-5 91303 5 250 - 6 4.71 2.13 2.19 5/16 4 .58
IPL 250-6 91304 6 250 - 6 5.57 2.13 2.19 5/16 4 .70
IPL 250-7 91305 7 250 - 6 6.43 2.13 2.19 5/16 3 .81
IPL 250-8 91306 8 250 - 6 7.29 2.13 2.19 5/16 3 .93
IPL 250-9 91307 9 250 - 6 8.16 2.13 2.19 5/16 3 1.04

6 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 Polaris Connectors
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY FROM ONE SIDE

IPL SERIES CONTINUED

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT
NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPL 250-10 91308 10 250-6 9.02 2.13 2.19 5/16 2 1.16

IPL 250-11 91309 11 250-6 9.88 2.13 2.19 5/16 2 1.27
IPL 250-12 91310 12 250-6 10.74 2.13 2.19 5/16 2 1.39
IPL 250-13 91311 13 250-6 11.60 2.13 2.19 5/16 1 1.50
IPL 250-14 91312 14 250-6 12.47 2.13 2.19 5/16 1 1.62
IPL 350-3 91401 3 350-6 3.52 2.44 2.38 5/16 4 .59
IPL 350-4 91402 4 350-6 4.57 2.44 2.38 5/16 3 .77
IPL 350-5 91403 5 350-6 5.62 2.44 2.38 5/16 3 .96
IPL 350-6 91404 6 350-6 6.67 2.44 2.38 5/16 2 1.14
IPL 350-7 91405 7 350-6 7.72 2.44 2.38 5/16 2 1.32
IPL 350-8 91406 8 350-6 8.77 2.44 2.38 5/16 2 1.50
IPL 350-9 91407 9 350-6 9.82 2.44 2.38 5/16 2 1.68
IPL 350-10 91408 10 350-6 10.87 2.44 2.38 5/16 2 1.86
IPL 350-11 91409 11 350-6 11.92 2.44 2.38 5/16 1 2.04
IPL 350-12 91410 12 350-6 12.97 2.44 2.38 5/16 1 2.22
IPL 350-13 91411 13 350-6 14.02 2.44 2.38 5/16 1 2.40
IPL 350-14 91412 14 350-6 15.07 2.44 2.38 5/16 1 2.58
IPL 500-3 91501 3 500-4 4.01 2.94 2.69 5/16 3 .79
IPL 500-4 91502 4 500-4 5.16 2.94 2.69 5/16 3 1.05
IPL 500-5 91503 5 500-4 6.23 2.94 2.69 5/16 2 1.31
IPL 500-6 91504 6 500-4 7.45 2.94 2.69 5/16 2 1.57
IPL 500-7 91505 7 500-4 8.59 2.94 2.69 5/16 2 1.83
IPL 500-8 91506 8 500-4 9.74 2.94 2.69 5/16 2 2.09
IPL 500-9 91507 9 500-4 10.88 2.94 2.69 5/16 2 2.35
IPL 500-10 91508 10 500-4 12.03 2.94 2.69 5/16 1 2.61
IPL 500-11 91509 11 500-4 13.17 2.94 2.69 5/16 1 2.87
IPL 500-12 91510 12 500-4 14.32 2.94 2.69 5/16 1 3.13
IPL 500-13 91511 13 500-4 15.46 2.94 2.69 5/16 1 3.39
IPL 500-14 91512 14 500-4 16.61 2.94 2.69 5/16 1 3.65
IPL 600-3 78946 3 600-6 4.52 3.05 2.70 5/16 3 1.05
IPL 600-4 78947 4 600-6 5.76 3.05 2.70 5/16 2 1.80
IPL 600-6 78949 6 600-6 8.48 3.05 2.70 5/16 2 2.10
IPL 750-3* 91601 3 750-250 4.90 3.50 3.38 3/8 3 1.40
IPL 750-4* 91602 4 750-250 6.33 3.50 3.38 3/8 2 1.87
IPL 750-5* 91603 5 750-250 7.75 3.50 3.38 3/8 1 2.34
IPL 750-6* 91604 6 750-250 9.18 3.50 3.38 3/8 1 2.80
IPL 750-7* 91605 7 750-250 10.69 3.50 3.38 3/8 1 3.26
IPL 750-8* 91606 8 750-250 12.19 3.50 3.38 3/8 1 3.73
IPL 750-9* 91607 9 750-250 13.69 3.50 3.38 3/8 1 4.19
IPL 750-10* 91608 10 750-250 15.19 3.50 3.38 3/8 1 4.66
IPL 750-11* 91609 11 750-250 16.69 3.50 3.38 3/8 1 5.12
IPL 750-12* 91610 12 750-250 18.19 3.50 3.38 3/8 1 5.59
IPL 750-13* 91611 13 750-250 19.69 3.50 3.38 3/8 1 6.02
IPL 750-14* 91612 14 750-250 21.19 3.50 3.38 3/8 1 6.52

* 750 MCM not UL Listed

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 7

 Polaris Connectors
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY EITHER SIDE

IPLD SERIES
The IPLD Series connectors are insulated with high-dielectric strength plastisol.
Molded for precise fit and supplied with removable access plugs over the hex
screws. Wire entry ports on both sides of the connector allow for access from
either side. Supplied with removable plugs to close the entry port not being
utilized. Eliminates the need for cover and taping. Abrasion and chemical resis-
tant. UV rated. Will not support combustion. Cold temperature rated to -45°C.
Dual rated for use with copper and/or aluminum cables. Rated 600 V, 90°C.
Not recommended for fine-stranded, flexible wire. To receive the material in
bags, add “-B” to the part number.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLD 3/0-3 92701 3 3/0-6 2.63 1.75 1.75 1/4 6 .31

IPLD 3/0-4 92702 4 3/0-6 3.38 1.75 1.75 1/4 6 .41
IPLD 3/0-5 92703 5 3/0-6 4.13 1.75 1.75 1/4 4 .52
IPLD 3/0-6 92704 6 3/0-6 4.94 1.75 1.75 1/4 4 .62
IPLD 3/0-7 92705 7 3/0-6 5.75 1.75 1.75 1/4 3 .71
IPLD 3/0-8 92706 8 3/0-6 6.50 1.75 1.75 1/4 3 .81
IPLD 3/0-9 92707 9 3/0-6 7.25 1.75 1.75 1/4 3 .90
IPLD 3/0-10 92708 10 3/0-6 8.00 1.75 1.75 1/4 2 1.00
IPLD 3/0-11 92709 11 3/0-6 8.88 1.75 1.75 1/4 2 1.10
IPLD 3/0-12 92710 12 3/0-6 9.63 1.75 1.75 1/4 2 1.20
IPLD 250-3 92301 3 250-6 2.99 2.13 2.31 5/16 6 .35
IPLD 250-4 92302 4 250-6 3.85 2.13 2.31 5/16 6 .47
IPLD 250-5 92303 5 250-6 4.71 2.13 2.31 5/16 4 .58
IPLD 250-6 92304 6 250-6 5.57 2.13 2.31 5/16 4 .70
IPLD 250-7 92305 7 250-6 6.43 2.13 2.31 5/16 3 .81
IPLD 250-8 92306 8 250-6 7.29 2.13 2.31 5/16 3 .93
IPLD 250-9 92307 9 250-6 8.16 2.13 2.31 5/16 3 1.04
IPLD 250-10 92308 10 250-6 9.02 2.13 2.31 5/16 2 1.16
IPLD 250-11 92309 11 250-6 9.88 2.13 2.31 5/16 2 1.27
IPLD 250-12 92310 12 250-6 10.74 2.13 2.31 5/16 2 1.39
IPLD 350-3 92401 3 350-6 3.52 2.44 2.50 5/16 4 .59
IPLD 350-4 92402 4 350-6 4.57 2.44 2.50 5/16 3 .77
IPLD 350-5 92403 5 350-6 5.62 2.44 2.50 5/16 3 .96
IPLD 350-6 92404 6 350-6 6.67 2.44 2.50 5/16 3 1.14
IPLD 350-7 92405 7 350-6 7.72 2.44 2.50 5/16 2 1.32
IPLD 350-8 92406 8 350-6 8.77 2.44 2.50 5/16 2 1.50
IPLD 350-9 92407 9 350-6 9.82 2.44 2.50 5/16 2 1.68
IPLD 350-10 92408 10 350-6 10.87 2.44 2.50 5/16 2 1.86
IPLD 350-11 92409 11 350-6 11.92 2.44 2.50 5/16 1 2.04
IPLD 350-12 92410 12 350-6 12.97 2.44 2.50 5/16 1 2.22
IPLD 500-3 92501 3 500-4 4.01 2.94 2.81 5/16 3 .79
IPLD 500-4 92502 4 500-4 5.16 2.94 2.81 5/16 3 1.05
IPLD 500-5 92503 5 500-4 6.23 2.94 2.81 5/16 2 1.31
IPLD 500-6 92504 6 500-4 7.45 2.94 2.81 5/16 2 1.57
IPLD 500-7 92505 7 500-4 8.59 2.94 2.81 5/16 2 1.83
IPLD 500-8 92506 8 500-4 9.74 2.94 2.81 5/16 2 2.09
IPLD 500-9 92507 9 500-4 10.88 2.94 2.81 5/16 2 2.35
IPLD 500-10 92508 10 500-4 12.03 2.94 2.81 5/16 1 2.61
IPLD 500-11 92509 11 500-4 13.17 2.94 2.81 5/16 1 2.87
IPLD 500-12 92510 12 500-4 14.32 2.94 2.81 5/16 1 3.13
IPLD 600-3 78950 3 600-6 4.72 3.05 2.95 5/16 3 1.55
IPLD 600-4 78951 4 600-6 5.96 3.05 2.95 5/16 3 1.70
IPLD 600-5 78952 5 600-6 7.20 3.05 2.94 5/16 2 1.85
IPLD 600-6 78953 6 600-6 8.38 3.05 2.94 5/16 2 2.15
IPLD 600-7 78954 7 600-6 9.68 3.05 2.95 5/16 2 2.50
IPLD 600-8 78955 8 600-6 10.92 3.05 2.95 5/16 2 2.85
8 NSi Fax: 800.841.5566 Phone: 1.800.321.5847
 Polaris Connectors
INSULATED MULTI-CABLE CONNECTOR BLOCKS – WIRE ENTRY EITHER SIDE

IPLD SERIES CONTINUED

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT
NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLD 600-9 78956 9 600-6 12.39 3.05 2.95 5/16 2 3.30

IPLD 600-10 78957 10 600-6 13.67 3.05 2.95 5/16 1 3.65
IPLD 600-12 78957 12 600-6 16.17 3.05 2.95 5/16 1 4.45
IPLD 750-3* 92601 3 750-250 4.90 3.50 3.50 3/8 3 1.40
IPLD 750-4* 92602 4 750-250 6.33 3.50 3.50 3/8 2 1,87
IPLD 750-5* 92603 5 750-250 7.75 3.50 3.50 3/8 1 2.34
IPLD 750-6* 92604 6 750-250 9.18 3.50 3.50 3/8 1 2.80
IPLD 750-7* 92605 7 750-250 10.69 3.50 3.50 3/8 1 3.26
IPLD 750-8* 92606 8 750-250 12.19 3.50 3.50 3/8 1 3.73
IPLD 750-9* 92607 9 750-250 13.69 3.50 3.50 3/8 1 4.19
IPLD 750-10* 92608 10 750-250 15.19 3.50 3.50 3/8 1 4.66
IPLD 750-11* 92609 11 750-250 16.69 3.50 3.50 3/8 1 5.12
IPLD 750-12* 92610 12 750-250 18.19 3.50 3.50 3/8 1 5.59

* 750 MCM not UL Listed.

TM

Take a close look.

• Insulated with high-dielectric strength plastisol
• Molded for precise fit and supplied with removable
access plugs over the hex screws
• Option with wire entry ports on both sides of the
connector allow for access from either side
• Supplied with removable plugs to close the entry
port not being utilized
• Eliminates the need for cover and taping
• Abrasion and chemical resistant
• UV rated

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 9

 Polaris Connectors
WIRE ENTRY FROM EITHER SIDE

IPLDH SERIES – HEAVY DUTY

Heavy duty IPLDH Series connectors are screws provided for each cable to ensure the best
designed, built and tested to handle even the connection possible. Eliminates the need for cover
most demanding applications from 250 MCM to and taping. Abrasion and chemical
750 MCM. The connectors are insulated with high- resistant. UV rated. Will not support combustion.
dielectric strength plastisol which is molded for Cold temperature rated to -45°C. Dual rated for
a precise fit. They are supplied with removable use with copper and/or aluminum cables. Rated
access plugs to allow for cable entry from either 600 V, 90°C. Not recommended for fine-stranded,
side of the connector. The connector block is dou- flexible wire. To receive the material in bags, add
ble the size of the standard IPLD Series connector “-B” to the part number.
and there are also two pressure

CATALOG UPC NO. OF WIRE (INCHES) HEX CTN. WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLDH750-3 92650 3 750 - 250 MCM 5.00 3.50 4.50 5/16 2 2.52
IPLDH750-4 92651 4 750 - 250 MCM 6.40 3.50 4.50 5/16 2 3.37
IPLDH750-5 92652 5 750 - 250 MCM 7.80 3.50 4.50 5/16 1 4.21
IPLDH750-6 92653 6 750 - 250 MCM 9.15 3.50 4.50 5/16 1 4.95
IPLDH750-7 92654 7 750 - 250 MCM 10.50 3.50 4.50 5/16 1 5.87
IPLDH750-8 92655 8 750 - 250 MCM 11.90 3.50 4.50 5/16 1 6.60
IPLDH750-9 92656 9 750 - 250 MCM 13.25 3.50 4.50 5/16 1 7.54
IPLDH750-10 92657 10 750 - 250 MCM 14.60 3.50 4.50 5/16 1 8.20

PLH SERIES – HEAVY DUTY

Heavy duty PLH Series connectors are designed, built
and tested to handle even the most demanding appli-
cations from 250 MCM to 750 mcm. The uninsulated
connector block is double the size of the standard
PL Series connector and there are also two pressure
screws provided for each cable to ensure the best
connection possible. Dual rated for use with copper
and/or aluminum cables. Plated for corrosion resis-
tance. Rated 600 V, 90°C. Not recommended for
fine-stranded, flexible wire.

CATALOG UPC NO. OF WIRE (INCHES) HEX CTN. WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

PLH750-2 92670 2 750 - 250 MCM 3.16 2.00 2.50 5/16 2 1.10
PLH750-3 92671 3 750 - 250 MCM 4.56 2.00 2.50 5/16 2 1.92
PLH750-4 92672 4 750 - 250 MCM 6.00 2.00 2.50 5/16 1 2.73
PLH750-5 92673 5 750 - 250 MCM 7.36 2.00 2.50 5/16 1 3.51
PLH750-6 92674 6 750 - 250 MCM 8.76 2.00 2.50 5/16 1 4.33
PLH750-7 92675 7 750 - 250 MCM 10.16 2.00 2.50 5/16 1 5.11
PLH750-8 92676 8 750 - 250 MCM 11.55 2.00 2.50 5/16 1 5.92
PLH750-9 92677 9 750 - 250 MCM 12.90 2.00 2.50 5/16 1 6.70
PLH750-10 92678 10 750 - 250 MCM 14.30 2.00 2.50 5/16 1 7.51

10 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 Polaris Connectors
WITH MOUNTING HOLES – WIRE ENTRY FROM ONE SIDE

IPLM SERIES
IPLM Series connectors are insulated with high- Dual rated for use with copper and/or aluminum
dielectric strength plastisol. Molded for precise fit cables. Rated 600 V, 90°C. Mounting holes will
and supplied with removable access plugs over accept a 1/4” bolt. Not recommended for fine-
the hex screws. Wire entry ports on one side stranded, flexible wire. To receive the material in
only. The mounting holes at each end of the bags, add “-B” to the part number.
connector allow for direct isolated mounting to
the trough, panel or wireway. Eliminates the
need for cover and taping. Abrasion and
chemical resistant. UV rated. Will not support
combustion. Cold temperature rated to -45°C.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLM 4-3 93001 3 4-14 3.54 2.25 1.12 Slotted 6 .15

IPLM 4-4 93002 4 4-14 3.97 2.25 1.12 Slotted 6 .19
IPLM 4-5 93003 5 4-14 4.39 2.25 1.12 Slotted 4 .22
IPLM 4-6 93004 6 4-14 4.82 2.25 1.12 Slotted 4 .26
IPLM 4-7 93005 7 4-14 5.32 2.25 1.12 Slotted 4 .29
IPLM 4-8 93006 8 4-14 5.65 2.25 1.12 Slotted 4 .32
IPLM 4-9 93007 9 4-14 6.07 2.25 1.12 Slotted 3 .36
IPLM 4-10 93008 10 4-14 6.50 2.25 1.12 Slotted 3 .39
IPLM 4-11 93009 11 4-14 6.92 2.25 1.12 Slotted 3 .43
IPLM 4-12 93010 12 4-14 7.10 2.25 1.12 Slotted 2 .45
IPLM 4-13 93011 13 4-14 7.76 2.25 1.12 Slotted 2 .49
IPLM 4-14 93012 14 4-14 8.18 2.25 1.12 Slotted 2 .52
IPLM 1/0-3 93101 3 1/0-14 4.27 2.50 1.62 3/16 6 .28
IPLM 1/0-4 93102 4 1/0-14 4.92 2.50 1.62 3/16 6 .36
IPLM 1/0-5 93103 5 1/0-14 5.57 2.50 1.62 3/16 4 .43
IPLM 1/0-6 93104 6 1/0-14 6.22 2.50 1.62 3/16 4 .50
IPLM 1/0-7 93105 7 1/0-14 6.87 2.50 1.62 3/16 4 .58
IPLM 1/0-8 93106 8 1/0-14 7.52 2.50 1.62 3/16 4 .66
IPLM 1/0-9 93107 9 1/0-14 8.17 2.50 1.62 3/16 3 .73
IPLM 1/0-10 93108 10 1/0-14 8.82 2.50 1.62 3/16 3 .81
IPLM 1/0-11 93109 11 1/0-14 9.47 2.50 1.62 3/16 3 .88
IPLM 1/0-12 93110 12 1/0-14 10.12 2.50 1.62 3/16 2 .96
IPLM 1/0-13 93111 13 1/0-14 10.77 2.50 1.62 3/16 2 1.03
IPLM 1/0-14 93112 14 1/0-14 11.42 2.50 1.62 3/16 2 1.11

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 11

 Polaris Connectors
WITH MOUNTING HOLES – WIRE ENTRY FROM EITHER SIDE

IPLMD SERIES
IPLMD Series connectors are insulated with high-dielectric strength plastisol.
Molded for precise fit and supplied with removable access plugs over the hex
screws. Wire entry ports on both sides of the connector allow for access from
either side. Supplied with removable access plugs to close the entry port not being
used. The mounting holes at each end of the connector allow for direct isolated
mounting to the trough, panel or wireway. Eliminates the need for cover and
taping. Abrasion and chemical resistant. UV rated. Will not support combustion.
Cold temperature rated to -45°C. Dual rated for use with copper and/or aluminum
cables. Rated 600 V, 90°C. Not recommended for fine-stranded, flexible wire. To
receive the material in bags, add “-B” to the part number.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLMD 3/0-3 93221 3 3/0-6 3.85 2.00 1.82 1/4 3 .37

IPLMD 3/0-4 93222 4 3/0-6 4.65 2.00 1.82 1/4 3 .48
IPLMD 3/0-5 93223 5 3/0-6 5.45 2.00 1.82 1/4 2 .59
IPLMD 3/0-6 93224 6 3/0-6 6.25 2.00 1.82 1
/4 2 .70
IPLMD 3/0-7 93225 7 3/0-6 7.05 2.00 1.82 1/4 2 .80
IPLMD 3/0-8 93226 8 3/0-6 7.85 2.00 1.82 1/4 2 .91
IPLMD 3/0-9 93227 9 3/0-6 8.60 2.00 1.82 1/4 2 1.02
IPLMD 3/0-10 93228 10 3/0-6 9.45 2.00 1.82 1/4 2 1.12
IPLMD 3/0-11 93229 11 3/0-6 10.25 2.00 1.82 1/4 1 1.24
IPLMD 3/0-12 93230 12 3/0-6 11.00 2.00 1.82 1/4 1 1.35
IPLMD 250-3 94301 3 250-6 4.59 2.13 2.31 5/16 2 .59
IPLMD 250-4 94302 4 250-6 5.45 2.13 2.31 5/16 2 .71
IPLMD 250-5 94303 5 250-6 6.31 2.13 2.31 5/16 2 .81
IPLMD 250-6 94304 6 250-6 7.17 2.13 2.31 5/16 2 .94
IPLMD 250-7 94305 7 250-6 8.03 2.13 2.31 5/16 2 1.05
IPLMD 250-8 94306 8 250-6 8.89 2.13 2.31 5/16 2 1.17
IPLMD 250-9 94307 9 250-6 9.76 2.13 2.31 5/16 2 1.28
IPLMD 250-10 94308 10 250-6 10.62 2.13 2.31 5/16 2 1.40
IPLMD 250-11 94309 11 250-6 11.48 2.13 2.31 5/16 1 1.51
IPLMD 250-12 94310 12 250-6 12.34 2.13 2.31 5/16 1 1.63
IPLMD 350-3 94401 3 350-6 5.12 2.44 2.50 5/16 2 .95
IPLMD 350-4 94402 4 350-6 6.17 2.44 2.50 5/16 2 1.13
IPLMD 350-5 94403 5 350-6 7.22 2.44 2.50 5/16 2 1.32
IPLMD 350-6 94404 6 350-6 8.27 2.44 2.50 5/16 2 1.50
IPLMD 350-7 94405 7 350-6 9.32 2.44 2.50 5/16 2 1.68
IPLMD 350-8 94406 8 350-6 10.37 2.44 2.50 5/16 2 1.86
IPLMD 350-9 94407 9 350-6 11.42 2.44 2.50 5/16 2 2.04
IPLMD 350-10 94408 10 350-6 12.47 2.44 2.50 5/16 1 2.22
IPLMD 350-11 94409 11 350-6 13.52 2.44 2.50 5/16 1 2.40
IPLMD 350-12 94410 12 350-6 14.57 2.44 2.50 5/16 1 2.58
IPLMD 500-3 94501 3 500-4 5.61 2.94 2.81 5/16 2 1.29
IPLMD 500-4 94502 4 500-4 6.76 2.94 2.81 5/16 2 1.55
IPLMD 500-5 94503 5 500-4 7.83 2.94 2.81 5/16 2 1.81
IPLMD 500-6 94504 6 500-4 9.05 2.94 2.81 5/16 2 2.07
IPLMD 500-7 94505 7 500-4 10.19 2.94 2.81 5/16 2 2.33
IPLMD 500-8 94506 8 500-4 11.34 2.94 2.81 5/16 2 2.59
IPLMD 500-9 94507 9 500-4 12.48 2.94 2.81 5/16 2 2.85
IPLMD 500-10 94508 10 500-4 13.63 2.94 2.81 5/16 1 3.11
IPLMD 500-11 94509 11 500-4 14.77 2.94 2.81 5/16 1 3.37
IPLMD 500-12 94510 12 500-4 15.92 2.94 2.81 5/16 1 3.63

Note: Mounting holes will accept a 1/4” bolt for 3/0 AWG and a 5/16” bolt for 250 MCM and 350 MCM.

12 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 MAKING AN
EASY
CONNECTION

Connecting you to the products you need:

• Direct Burial • Corrosion Resistant PL series
• Submersible • Polaris Blue™

• Multi-Cable Connectors • 2 Wire Connector IT series

• Polaris Grey™ • Custom Designed Polaris

Thousands of quality products that make

life in the field easier and safer.
YOUR REPRESENTATIVE:

NSi Industries LLC Huntersville, North Carolina USA Fax: 800.841.5566 Phone Toll Free: 1.800.321.5847 www.nsiindustries.com
 Polaris Connectors
WITH MOUNTING HOLES – WIRE ENTRY FROM EITHER SIDE

IPLMD SERIES CONTINUED

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLMD 750-3* 94601 3 750-250 6.50 3.50 3.50 3/8 1 2.30

IPLMD 750-4* 94602 4 750-250 7.93 3.50 3.50 3/8 1 2.77
IPLMD 750-5* 94603 5 750-250 9.35 3.50 3.50 3/8 1 3.24
IPLMD 750-6* 94604 6 750-250 10.78 3.50 3.50 3/8 1 3.70
IPLMD 750-7* 94605 7 750-250 12.20 3.50 3.50 3/8 1 4.16
IPLMD 750-8* 94606 8 750-250 13.63 3.50 3.50 3/8 1 4.63
IPLMD 750-9* 94607 9 750-250 15.05 3.50 3.50 3/8 1 5.09
IPLMD 750-10* 94608 10 750-250 16.48 3.50 3.50 3/8 1 5.56
IPLMD 750-11* 94609 11 750-250 17.90 3.50 3.50 3/8 1 6.02
IPLMD 750-12* 94610 12 750-250 19.33 3.50 3.50 3/8 1 6.49

*750 MCM not UL Listed

Note: Mounting holes will accept a 5/16” bolt for 250 MCM and 350 MCM and a 3/8” bolt for 500 MCM and 750 MCM.

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 13

 Polaris Connectors
UNINSULATED MULTI-CABLE CONNECTOR BLOCKS

PL SERIES
PL Series connectors are made from 6061-T6 aluminum alloy and are
plated for corrosion resistance. They are stocked in one hole increments,
up to 14 holes and are suitable for use on wire from #4 AWG to 750 MCM.
Dual rated for use with copper and/or aluminum cables. Rated 600 V,
90°C. Not recommended for fine-stranded, flexible wire.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

PL 4-3 90001 3 4-14 1.30 .62 .50 Slotted 12 .04

PL 4-4 90002 4 4-14 1.73 .62 .50 Slotted 12 .05
PL 4-5 90003 5 4-14 2.15 .62 .50 Slotted 6 .06
PL 4-6 90004 6 4-14 2.57 .62 .50 Slotted 6 .08
PL 4-7 90005 7 4-14 2.99 .62 .50 Slotted 6 .09
PL 4-8 90006 8 4-14 3.41 .62 .50 Slotted 6 .10
PL 4-9 90007 9 4-14 3.84 .62 .50 Slotted 6 .11
PL 4-10 90008 10 4-14 4.26 .62 .50 Slotted 4 .12
PL 4-11 90009 11 4-14 4.68 .62 .50 Slotted 4 .14
PL 4-12 90010 12 4-14 5.10 .62 .50 Slotted 4 .15
PL 4-13 90011 13 4-14 5.52 .62 .50 Slotted 2 .16
PL 4-14 90012 14 4-14 5.95 .62 .50 Slotted 2 .17
PL 1/0-3 90101 3 1/0-14 2.01 .87 .62 3/16 12 .10
PL 1/0-4 90102 4 1/0-14 2.66 .87 .62 3/16 12 .14
PL 1/0-5 90103 5 1/0-14 3.31 .87 .62 3/16 6 .17
PL 1/0-6 90104 6 1/0-14 3.96 .87 .62 3/16 6 .20
PL 1/0-7 90105 7 1/0-14 4.61 .87 .62 3/16 6 .24
PL 1/0-8 90106 8 1/0-14 5.26 .87 .62 3/16 6 .27
PL 1/0-9 90107 9 1/0-14 5.91 .87 .62 3/16 6 .30
PL 1/0-10 90108 10 1/0-14 6.56 .87 .62 3/16 4 .34
PL 1/0-11 90109 11 1/0-14 7.21 .87 .62 3/16 4 .37
PL 1/0-12 90110 12 1/0-14 7.86 .87 .62 3/16 4 .40
PL 1/0-13 90111 13 1/0-14 8.51 .87 .62 3/16 2 .44
PL 1/0-14 90112 14 1/0-14 9.16 .87 .62 3/16 2 .47
PL 3/0-3 90201 3 3/0-6 2.37 .94 .69 1/4 6 .15
PL 3/0-4 90202 4 3/0-6 3.15 .94 .69 1/4 6 .19
PL 3/0-5 90203 5 3/0-6 3.93 .94 .69 1/4 6 .24
PL 3/0-6 90204 6 3/0-6 4.71 .94 .69 1/4 6 .29
PL 3/0-7 90205 7 3/0-6 5.49 .94 .69 1/4 6 .33
PL 3/0-8 90206 8 3/0-6 6.27 .94 .69 1/4 6 .38
PL 3/0-9 90207 9 3/0-6 7.05 .94 .69 1/4 4 .43
PL 3/0-10 90208 10 3/0-6 7.83 .94 .69 1/4 4 .47
PL 3/0-11 90209 11 3/0-6 8.61 .94 .69 1/4 3 .52
PL 3/0-12 90210 12 3/0-6 9.39 .94 .69 1/4 3 .57
PL 3/0-13 90211 13 3/0-6 10.17 .94 .69 1/4 2 .61
PL 3/0-14 90212 14 3/0-6 10.95 .94 .69 1/4 2 .66
PL 250-3 90301 3 250-6 2.69 1.12 .87 5/16 6 .18
PL 250-4 90302 4 250-6 3.55 1.12 .87 5/16 6 .24
PL 250-5 90303 5 250-6 4.41 1.12 .87 5/16 6 .30
PL 250-6 90304 6 250-6 5.27 1.12 .87 5/16 6 .33
PL 250-7 90305 7 250-6 6.14 1.12 .87 5/16 6 .42
PL 250-8 90306 8 250-6 7.00 1.12 .87 5/16 6 .48

14 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 Polaris Connectors
UNINSULATED MULTI-CABLE CONNECTOR BLOCKS

PL SERIES CONTINUED
CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT
NO. NO. PORTS RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

PL 250-9 90307 9 250-6 7.86 1.12 .87 5/16 4 .53

PL 250-10 90308 10 250-6 8.72 1.12 .87 5/16 4 .59
PL 250-11 90309 11 250-6 9.58 1.12 .87 5/16 3 .65
PL 250-12 90310 12 250-6 10.45 1.12 .87 5/16 3 .71
PL 250-13 90311 13 250-6 11.31 1.12 .87 5/16 2 .77
PL 250-14 90312 14 250-6 12.17 1.12 .87 5/16 2 .83
PL 350-3 90401 3 350-6 3.22 1.44 1.00 5/16 6 .32
PL 350-4 90402 4 350-6 4.27 1.44 1.00 5/16 6 .44
PL 350-5 90403 5 350-6 5.32 1.44 1.00 5/16 6 .56
PL 350-6 90404 6 350-6 6.37 1.44 1.00 5/16 6 .67
PL 350-7 90405 7 350-6 7.42 1.44 1.00 5/16 4 .76
PL 350-8 90406 8 350-6 8.47 1.44 1.00 5/16 4 .84
PL 350-9 90407 9 350-6 9.52 1.44 1.00 5/16 2 .93
PL 350-10 90408 10 350-6 10.57 1.44 1.00 5/16 2 1.12
PL 350-11 90409 11 350-6 11.62 1.44 1.00 5/16 2 1.21
PL 350-12 90410 12 350-6 12.67 1.44 1.00 5/16 1 1.32
PL 350-13 90411 13 350-6 13.72 1.44 1.00 5/16 1 1.42
PL 350-14 90412 14 350-6 14.77 1.44 1.00 5/16 1 1.51
PL 500-3 90501 3 500-4 3.70 1.62 1.12 5/16 4 .46
PL 500-4 90502 4 500-4 4.85 1.62 1.12 5/16 4 .62
PL 500-5 90503 5 500-4 5.99 1.62 1.12 5/16 4 .77
PL 500-6 90504 6 500-4 7.14 1.62 1.12 5/16 3 .92
PL 500-7 90505 7 500-4 8.28 1.62 1.12 5/16 3 1.0
PL 500-8 90506 8 500-4 9.43 1.62 1.12 5/16 3 1.23
PL 500-9 90507 9 500-4 10.57 1.62 1.12 5/16 2 1.38
PL 500-10 90508 10 500-4 11.72 1.62 1.12 5/16 2 1.53
PL 500-11 90509 11 500-4 12.86 1.62 1.12 5/16 1 1.68
PL 500-12 90510 12 500-4 14.01 1.62 1.12 5/16 1 1.84
PL 500-13 90511 13 500-4 15.15 1.62 1.12 5/16 1 1.99
PL 500-14 90512 14 500-4 16.30 1.62 1.12 5/16 1 2.14
PL 750-3* 90601 3 750-250 4.57 2.00 1.44 3/8 3 .51
PL 750-4* 90602 4 750-250 6.00 2.00 1.44 3/8 3 .68
PL 750-5* 90603 5 750-250 7.42 2.00 1.44 3/8 2 .85
PL 750-6* 90604 6 750-250 8.85 2.00 1.44 3/8 2 1.02
PL 750-7* 90605 7 750-250 10.27 2.00 1.44 3/8 2 1.18
PL 750-8* 90606 8 750-250 11.70 2.00 1.44 3/8 1 1.35
PL 750-9* 90607 9 750-250 13.12 2.00 1.44 3/8 1 1.52
PL 750-10* 90608 10 750-250 14.55 2.00 1.44 3/8 1 1.69
PL 750-11* 90609 11 750-250 15.97 2.00 1.44 3/8 1 1.86
PL 750-12* 90610 12 750-250 17.40 2.00 1.44 3/8 1 2.03
PL 750-13* 90611 13 750-250 18.82 2.00 1.44 3/8 1 2.19
PL 750-14* 90612 14 750-250 20.25 2.00 1.44 3/8 1 2.36
*750 MCM not UL Listed

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 15

 Polaris Connectors
CUSTOM-DESIGNED CONNECTOR BLOCKS

Let us custom engineer and fabricate a UL Listed insu-

lated block system for your next project. Each connector
is made with exact hole size and number for the cable
runs being used. You may choose to order a custom-
ized version of our IPL Series or add one or more of the
options listed below. With the numerous configurations
and many options available, the combinations we can
create and produce are almost unlimited. Connector size
can be up to 22” long and is available with or without
insulation. Rated 600 V, 90°C.
We custom design a computer program from your
specifications and our engineering and production data
and put it in our computerized machining system. Your
blocks are then directly and precisely machined. We
then cover the block with our unique plastisol insulation
material/process. Shipment is made within 3 to 4 days!
Custom connectors are not returnable.

MOUNTING CAPABILITY
(Letter designation “M”)

Mounting holes can be added at each end of the connector block for situations where it must
be bolted in place. The mounting holes are provided in each end of the connector block and
are isolated from the block with insulated sleeves. When building a custom part number, add
the designation “M” to the prefix.

OFFSET WIRE ENTRY

(Letter designation “O”)

With this designation, the cable can enter either side of the connector block, based upon your
requirements. As shown here, the two primary cables enter from one direction, while the
secondary cables enter the opposite side from the opposite direction. This eliminates having to
bend the cable around the connector. Any combination of our eight basic sizes can be incor-
porated in these connectors. When building a custom part number, add the designation “O”
immediately prior to the ports that you want to enter from the opposite side.

STACKED WIRE HOLES

(Letter designation “S”)

Custom connector blocks can be supplied with one row of wire entry holes on top of the other.
This allows the block to be shorter in length and is ideal for use in small wire ways or panels.
When building a custom part number, add the designation “S” immediately prior to the ports
that you want stacked.

CUSTOM-DESIGNED POLARIS GREY

We can design a connector which will handle any combination and number of fine-stranded
wires between the sizes of 14 AWG and 3/0 AWG.
All wire ports can be on one side or opposing sides. The ports can be side by side, or
stacked on top of each other. Require mounting holes? Also no problem. Essentially, we can
do whatever you want, and ship it in three or four days! And best of all, your custom-designed
connector is UL Listed.

16 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

 Polaris Connectors
CUSTOM-DESIGNED CONNECTOR BLOCKS

How to Build a Custom Catalog Number below). You may add one size, i.e., 4F (4 ports of 500 MCM)
Creating a custom catalog number may appear complex at first. or many sizes, i.e., 4F6B2D (4 ports of 500 MCM, 6 ports of
In fact, it’s quite simple, if you ask yourself the following ques- 1/0 and 2 ports of 250 MCM).
tions and build your catalog number as you go. 4. If you require any ports entering from the opposite direction,
1. Do you require an insulated block? If yes, start with the letter group them at the end of the catalog number and use the
“I”. If no, start with the letter “U”. designation “O” immediately prior to the listing of these ports.
2. Do you require mounting capability? If yes, add the letter 5. If you require any ports to be stacked, group them at the end
“M”. If no, add nothing. of the catalog number and use the designation “S” imme-
3. Now, you need to add the number of ports and size of wire diately prior to the listing of these ports.
holes (using the letter designation for the wire size as listed

WIRE HOLE SIZES ACCESSORIES

WIRE LETTER CATALOG UPC CONNECTOR CARTON
RANGE DESIGNATION NO. NO. DESCRIPTION SIZE QTY.

4-14 A SP-4 95201 Set screw covers 4 AWG 15

1/0-14 B SP-1/0 95202 Set screw covers 1/0 AWG 15
3/0-6 C SP-3/0 95203 Set screw covers 3/0 AWG 15
250-6 D SP-250 95204 Set screw covers 250 MCM 12
350-6 E SP-350 95205 Set screw covers 350 MCM 10
500-4 F SP-500 95206 Set screw covers 500 MCM 8
750-250 G SP-750 95207 Set screw covers 750 MCM 6
1000-500 H CP-3/0 95210 Cable port plugs 3/0 AWG 15
CP-250 95211 Cable port plugs 250 MCM 10
CP-350 95212 Cable port plugs 350 MCM 8
CP-500 95213 Cable port plugs 500 MCM 6
CP-750 95214 Cable port plugs 750 MCM 4

Assembly of Connectors use the Strip Chart below to select the appropriate mounting
Wire insulation must be stripped in accordance with the Strip bolt. Do not exceed 80 inch pounds.
Chart below for Standard Connectors. The wire insulation on When installing Custom Connectors, wire insulation must be
a properly installed wire must be inside the insulated connec- stripped such that when the wire is inserted into the conductor
tor conductor port no less than 3/8 inch. Pressure screws must be port, there is a minimum of 1/4 inch insulation inside the conduc-
secured at the torque value corresponding to the wire size and tor port. Insert the stripped wire until it stops against the back of
connector size shown to the right. The UL listing is for stranded the connector.
wire only. AL/CU 600 V max. for building wire and 1000 V
max. for signs or fixtures. When installing Mounting Connectors,

STRIP CHART FOR STANDARD CONNECTORS TORQUE CHART

CONNECTOR STRIP BOLT DIA. WIRE CONNECTOR SIZE
SIZE LENGTH FOR MOUNTING SIZE 1000 750 500 350 250 3/0 1/0 #4

750 H 3.250 5/16 800-1000 550

ISRH 750 2.312 5/16 600-750 550 550 Tightening Torque
750 MCM 2.000 5/16 500 450 450 450 in inch/lbs.
500 MCM 1.625 5/16 400 425 425
350 MCM 1.375 5/16 350 400 400 400
250 MCM 1.250 5/16 250 360 360 360 360
ISR 250 1.125 5/16 4/0 250 250 250
3/0 SWG 1.000 1/4 3/0 250 250 250 250
1/0 AWG 0.875 1/4 2/0 180 180 180 180
4 AWG 0.689 3/16 1/0 180 180 180 180 180
#3-#1 150 150 150 150 150
#4-#6 110 110 110 110 110 45
#8 75 40
#10-#14 35 35

Effective April 2007 www.nsiindustries.com E-mail: [email protected] NSi 17

 Polaris Connectors
STACKED CONNECTORS

STACKED CONNECTORS
1 2 With Polaris Stacked 3Connectors you will4enjoy all the benefits 5of standard Polaris
6
connectors with an added space-saving bonus. Wire entry holes are stacked on top of
each other for the ultimate in compact design. Exceptional for use with large wire sizes,
especially in tight-fitting spaces, small wire ways and panels. The wire holes on the
bottom row allow for entry from either side of the connector for even greater versatility.
Supplied with removable plugs to close the entry port not being utilized. Abrasion and
chemical resistant. UV rated. Will not support combustion. Cold temperature rated to
-45°C. Dual rated for use with copper and/or aluminum cables. Rated 600 V, 90°C.
Not recommended for fine-stranded flexible wire.

CATALOG UPC NO. OF WIRE (INCHES) HEX CARTON WEIGHT

NO. NO. PORTS• RANGE LENGTH HEIGHT WIDTH SIZE QTY. LBS./EA

IPLDS 350-6 95165 6 350-6 3.52 3.50 4.00 5/16 2 2.01

IPLDS 350-8 95166 8 350-6 4.57 3.50 4.00 5/16 2 2.64
IPLDS 350-10 95167 10 350-6 5.62 3.50 4.00 5/16 1 3.27
IPLDS 350-12 95168 12 350-6 6.67 3.50 4.00 5/16 1 3.89
IPLDS 500-6 95169 6 500-4 4.01 4.32 4.69 5/16 2 2.91
IPLDS 500-8 95170 8 500-4 5.16 4.32 4.69 5/16 2 3.76
IPLDS 500-10 95171 10 500-4 6.23 4.32 4.69 5/16 1 4.62
IPLDS 500-12 95172 12 500-4 7.45 4.32 4.69 5/16 1 5.46
IPLDS 750-6* 95173 6 750-250 4.90 5.00 5.06 3/8 1 3.93
IPLDS 750-8* 95174 8 750-250 6.33 5.00 5.06 3/8 1 5.10
IPLDS 750-10* 95175 10 750-250 7.75 5.00 5.06 3/8 1 6.26
IPLDS 750-12* 95176 12 750-250 9.18 5.00 5.06 3/8 1 7.42

• Refers to total number of ports, i.e. 8 ports would be 4 ports on bottom row and 4 ports on the top row.
* 750 MCM not UL Listed.

18 NSi Fax: 800.841.5566 Phone: 1.800.321.5847

Alphanumeric NSi Industries LLC Terms of Sale
Vendor Number: 662381
Index

CATALOG NUMBER PAGE 9730 Northcross Center Ct. 1. Prices are F.O.B. our plant.
Huntersville, 2. Prices do not include any sales tax.
CP . . . . . . . . . . 17 3. Freight charges will be prepaid on all
North Carolina USA
IPL . . . . . . . . . . . 6-7 28078 orders $250.00 and over shipping
IPLD . . . . . . . . . . 8-9 within continental USA using standard
shipping methods and service.
IPLDH . . . . . . . . . 10
4. Minimum order – $100.00.
IPLDS . . . . . . . . . 18
5. Claims for shortage, erroneous charges
IPLG . . . . . . . . . . . 5 or price corrections shall be deemed
IPLM. . . . . . . . . . 11 waived unless made in writing, deliv-
Phone Toll Free: ered to NSi within 30 days of invoice.
IPLMD . . . . . . 12-13
800.321.5847 6. Terms of payment – 2% 10th prox. net
IPLW . . . . . . . . . . 3
25th following.
ISR . . . . . . . . . . . . 1 7. Warranties – NSi guarantees all
ISRH. . . . . . . . . . . 1 products to be free of defects in mate-
ISW . . . . . . . . . . . 3 rial and workmanship for a period of
90 days from date of sale. Any claims
IT . . . . . . . . . . . . . 1
for defective material must be agreed
ITW . . . . . . . . . . . 3 to in writing by NSi. Defective material
Fax Toll Free:
ITG . . . . . . . . . . . 5 will be replaced on an F.O.B. – our
800.841.5566
ITH. . . . . . . . . . . . 1 factory basis. NSi disclaims the implied
warranty of fitness for a particular
ITO . . . . . . . . . . . 1
application.
ITOG . . . . . . . . . . 5
PL . . . . . . . . . 14-15
PLH . . . . . . . . . . 10 Other Products
SP . . . . . . . . . . . 17 Available
Email:
SITG. . . . . . . . . . . 5
[email protected]
NSi can provide many other products for
special applications which are not listed in
this catalog. If you require an item which
you do not find listed, please contact
us. We would be pleased to provide a
quotation upon receipt of a drawing or a
sample.
Website:
www.nsiindustries.com
Guarantee
It is our goal to provide extraordinary
products and service on a daily basis.
If our products or service do not meet
with your satisfaction, please let us know
immediately and we promise to make
every reasonable effort to remedy the
situation.