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HYDRAULICS -notes

The Boeing 737 NG hydraulic power system consists of three hydraulic systems that supply power to various airplane systems, including thrust reversers, landing gear, and flight controls. The main and auxiliary systems operate independently at 3000 psi, with components located in various parts of the aircraft, while the reservoir pressurization system ensures a constant flow of hydraulic fluid. Key components include engine-driven pumps, electric motor-driven pumps, and a standby hydraulic system, each with specific controls and indications for operation.

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0% found this document useful (0 votes)
11 views

HYDRAULICS -notes

The Boeing 737 NG hydraulic power system consists of three hydraulic systems that supply power to various airplane systems, including thrust reversers, landing gear, and flight controls. The main and auxiliary systems operate independently at 3000 psi, with components located in various parts of the aircraft, while the reservoir pressurization system ensures a constant flow of hydraulic fluid. Key components include engine-driven pumps, electric motor-driven pumps, and a standby hydraulic system, each with specific controls and indications for operation.

Uploaded by

venkateshwari M
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BOEING 737 NG

(600/700/800/900)

ATA 29
HYDRAULIC POWER

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 1


2024
HYDRAULIC POWER

There are three hydraulic systems that supply hydraulic power for user systems.

The main and auxiliary hydraulic systems supply pressurized fluid to these airplane systems:

➢ The two thrust reversers


➢ Power transfer unit (PTU) motor
➢ Landing gear extension and retraction
➢ Nose wheel steering
➢ Main gear brakes
➢ Primary flight controls
➢ Secondary flight controls.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 2


2024
HYDRAULIC POWER

These systems make up the


hydraulic power system:
➢ Main hydraulic systems
➢ Ground servicing system
➢ Auxiliary hydraulic systems
➢ Hydraulic indicating systems

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 3


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HYDRAULIC POWER

Pressurization
➢ Air pressure from the reservoir
pressurization system keeps
head pressure on hydraulic
system A, system B, and the
standby hydraulic system
reservoirs.
➢ The pressurized reservoirs
supply a constant flow of fluid
to the hydraulic pumps

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 4


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HYDRAULIC POWER
➢ The controls and indications for hydraulic power systems are on the
hydraulic panel and flight control panel.
➢ The hydraulic panel and flight control panel is on the P5 forward CONTROLS
overhead panel in the flight compartment.

➢ The Engine Driven Pumps (EDP) and Electric Motor Driven Pumps
(EMDP) each have a switch on the hydraulic panel.
➢ The switches have two positions, ON and OFF.

➢ The ENG 1 HYD PUMP switch controls the EDP for system A.
➢ The ENG 2 HYD PUMP switch controls the EDP for system B.
➢ Each pump has a depressurization solenoid valve.
➢ The valve isolates pump output pressure from the main hydraulic power
system when the ENG 1 or ENG 2 HYD PUMP switch is in the OFF position.
➢ The ELEC 2 HYD PUMP switch controls the EMDP for system A.
➢ The ELEC 1 HYD PUMP switch controls the EMDP for system B.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 5


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HYDRAULIC POWER
Standby Hydraulic System CONTROLS

These switches operate components in the standby hydraulic


system:
➢ FLT CONTROL A and B switches
➢ ALTERNATE FLAPS arm switch
➢ ALTERNATE FLAPS control switch.

Move one of the two FLT CONTROL A or B switches to the STBY


RUD position to start the standby hydraulic system EMDP and open
the standby rudder shutoff valve in the standby system module.

Move the ALTERNATE FLAPS arm switch to the ARM position to


start the standby hydraulic system EMDP.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 6


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HYDRAULIC POWER

INDICATIONS

A&B
STDBY

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 7


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HYDRAULIC POWER

COMPONENT
The components for the main, auxiliary, and ground servicing hydraulic systems are in these
locations: LOCATION
➢ Engine accessory gearbox
➢ Main landing gear wheel well
➢ Main fuel tanks
➢ Ram air bays
➢ Aft wing-to-body fairing.

Main Hydraulic Systems


➢ Hydraulic system A and system B components are almost the same.
➢ System A components are on the left side of the airplane.
➢ System B components are on the right side of the airplane

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 8


2024
HYDRAULIC POWER

These are the components in the main landing gear wheel well: COMPONENT
➢ Reservoir (2) LOCATION
➢ EDP supply shutoff valve (2)
➢ Electric motor-driven pump (EMDP) (2)
➢ Pressure module (2)
➢ EMDP case drain filter module (2)
➢ Return filter module (2).

These are the components in the main fuel tanks:


➢ System A heat exchanger in main tank 1
➢ System B heat exchanger in main tank 2.

These are the components in the ram air bays:


➢ System A ground service disconnect module in the left ram air bay
➢ System B ground service disconnect module in the right ram air bay.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 9


2024
HYDRAULIC POWER
Standby Hydraulic System COMPONENT
These are the components in the main landing gear wheel well:
➢ Reservoir
LOCATION
➢ Standby hydraulic system module
➢ Case drain filter module.

The standby system EMDP is in the right aft wing-to-body


fairing.

Hydraulic Power Transfer Unit System


These are the components in the main landing gear wheel well:
➢ Power transfer unit (PTU)
➢ PTU pressure filter module
➢ PTU flow limiter
➢ PTU control valve
➢ EDP pressure switch auto slat system.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 10


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HYDRAULIC POWER
MAIN HYDRAULIC SYSTEM
➢ Hydraulic systems A and B operate independently to supply hydraulic power to the airplane systems.
➢ The systems operate at 3000 psi normal pressure and are almost the same.
➢ The pneumatic system pressurizes each system.
➢ A reservoir pressurization system supplies pressurized filtered air to the main hydraulic systems.

The main hydraulic systems have these components:


➢ Reservoir (2) Case drain filter module (2)
➢ Reservoir pressurization manifold Heat exchanger (2)
➢ Engine and APU fire control panel Return filter module (2).
➢ Engine-driven pump (EDP) supply shutoff valve (2) Pressure module (2)
➢ Hydraulic panel
➢ EDP (2)
➢ EMDP (2)

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 11


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HYDRAULIC POWER

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 12


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM

The reservoir pressurization system supplies pneumatic pressure to system A, system B, and the standby system
reservoirs.

The reservoir pressurization system gets pressure from one of these sources:
➢ Engine bleed systems
➢ APU bleed system
➢ External air.

The standby system reservoir gets pressure from a fill and balance line that connects to the system B reservoir

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 13


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HYDRAULIC POWER
RESERVOIR PRESSURIZATION SYSTEM

These are the reservoir pressurization


system components:
- Manifold assembly
- Air charging valve
- Air pressure indicator
- Cross fitting (2)
- Sump tube and orifice plug assembly (2)
- Filter (2)
- Pressure relief valve (2).

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 14


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM
Reservoir Pressurization Manifold

The reservoir pressurization manifold assembly is on a bracket on the


forward bulkhead in the main landing gear wheel well.

The reservoir pressurization manifold assembly gets air from the pneumatic
manifold for hydraulic reservoir pressurization.

The reservoir pressurization manifold assembly has these components:


➢ Manifold
➢ Air charging valve.

The manifold has ports for system connections.

➢ The air charging valve lets you remove pressurization from the reservoirs.
➢ It also lets you pressurize the hydraulic system reservoirs on the ground
for maintenance purposes.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 15


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM

Cross Fittings
➢ The cross fittings send pneumatic pressure from the pneumatic system to
the hydraulic system reservoirs.
➢ The cross fittings are located adjacent to the system A and B reservoirs at
the top of the main landing gear wheel well.
➢ Each cross fitting contains a check valve and a restrictor

Sump Tube and Orifice Assemblies


➢ The sump tube and orifice plug assemblies remove moisture from the
reservoir pressurization system.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 16


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM

Pressure Relief Valves


➢ The relief valves are near the top of each hydraulic system A and system B
reservoir.
➢ A pressure relief valve for each main reservoir opens for protection of the
reservoir when the air pressure in the reservoir increases to 60-65 psi.
➢ High pressure from one of the reservoirs goes out through the APU fuel line
shroud drain mast

Air Pressure Indicator


➢ The air pressure indicator for hydraulic system A and B reservoirs is
immediately above the reservoir pressurization manifold assembly.
➢ The indicator shows air pressure in the reservoirs

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 17


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM

➢ The reservoir pressurization filter assembly


removes foreign material from the bleed air to
prevent blockage and downstream contamination of
the reservoir pressurization system components and
hydraulic systems A and B reservoirs.

➢ An in-line air filter assembly is in the left and


right air conditioning compartments on the
forward side adjacent to the pneumatic system
crossover manifold duct.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 18


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HYDRAULIC POWER RESERVOIR PRESSURIZATION SYSTEM

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 19


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HYDRAULIC POWER RESERVOIR

➢ The hydraulic reservoirs supply pressurized hydraulic fluid to the hydraulic pumps.
➢ The reservoirs also get return fluid from the airplane systems that use hydraulic power.
➢ The hydraulic system A reservoir is in the center of the main wheel well on the forward bulkhead.
➢ The hydraulic system B reservoir is on the right forward bulkhead of the main wheel well.
➢ The hydraulic system A reservoir has a capacity of 6.8 gallons (25.8 liters).
➢ The hydraulic system B reservoir has a capacity of 10.7 gallons (40.6 liters).
➢ Each reservoir is an airtight metal shell that hasthese components:
➢ Air pressure port
➢ EDP and EMDP supply line port
➢ Return line port
➢ Drain valve
➢ Hydraulic fluid quantity transmitter/indicator

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 20


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HYDRAULIC POWER RESERVOIR

➢ The hydraulic system A reservoir has a standpipe


for the engine-driven pump (EDP).
➢ A port at the bottom of the reservoir supplies fluid
to the electric motor- driven pump (EMDP).
➢ The reservoir drain valve at the bottom manually
operates.
➢ The fill and balance line connects the system B
reservoir to the standby reservoir.
➢ System B reservoir pressure also pressurizes the
standby hydraulic system reservoir.
➢ The hydraulic system B reservoir has a standpipe
for the EDP and EMDP.
➢ A port at the bottom of reservoir supplies fluid to
the power transfer unit (PTU) pump.
➢ The reservoir drain valve at the bottom manually
operates.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 21


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HYDRAULIC POWER RESERVOIR

This table shows quantities at


different levels in the reservoirs

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 22


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HYDRAULIC POWER EDP SHUTOFF VALVE

➢ The EDP supply shutoff valve for hydraulic system A stops hydraulic fluid flow from the reservoir to
the hydraulic system A EDP when the engine 1 fire switch, moves to the up position.
➢ The EDP supply shutoff valve for hydraulic system B stops hydraulic fluid flow from the reservoir to
the hydraulic system B EDP when the engine 2 fire switch moves to the up position.

• The EDP supply shutoff valve for hydraulic system A is in the supply line between the reservoir and
the engine 1 EDP on the left side of the upper bulkhead of the main landing gear wheel well.
• The EDP supply shutoff valve for hydraulic system B is in the supply line between the reservoir and
the engine 2 EDP on the right side of the upper bulkhead of the main landing wheel well.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 23


2024
HYDRAULIC POWER EDP SHUTOFF VALVE

➢ The EDP supply shutoff valve is a two-position,


28v dc motor-operated valve that is normally
open.
➢ A position indicator on the valve shows valve
position, OPEN or CLSD.

Because the supply of hydraulic fluid to the pump


stops when the engine fire switch moves up, case
drain flow does not flow through the EDP.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 24


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HYDRAULIC POWER EDP

• The engine-driven pumps (EDPs) supply hydraulic


pressure for hydraulic systems A and B.
• The EDP attaches with a pump attach clamp to the
front face of the engine accessory gearbox on the
left side of the engine.
• The EDP is an axial-piston, variable-displacement,
cam-actuated, pressure compensated hydraulic pump
with a solenoid-operated depressurization valve.
• The pump has these three lines that attach to it:
• Hydraulic fluid supply line
• Output pressure line
• Case drain line.

The EDP rating is 36 gpm at 3000 psi.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 25


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HYDRAULIC POWER EDP

Hydraulic operation
➢ The pump can operate in a normal
mode or in a depressurized mode.
➢ In the normal mode, the pump is rated
at a maximum of 37.5 gpm and 2850
psi at 3750 rpm.

Depressurization solenoid valve in the


pump controls the EDP output pressure
when the ENG HYD PUMP switch on the
hydraulic panel moved to the OFF position

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 26


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HYDRAULIC POWER EDP

ELECTRIC OPERATION

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 27


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HYDRAULIC POWER EDP

Training information point


!!!DO NOT OPERATE THE HYDRAULIC SYSTEMS A AND B!!!
• ENGINE-DRIVEN PUMPS FOR MORE THAN TWO MINUTES WITHOUT FUEL IN THE FUEL TANKS.
• MAIN TANK 1(FOR HYDRAULIC SYSTEM A) AND MAIN TANK 2 (FOR HYDRAULIC SYSTEM B) MUST HAVE
A MINIMUM OF 250 GALLONS (1675 POUNDS/760 KG) OF FUEL IN THEM.
• IF THERE IS NOT SUFFICIENT FUEL IN THE FUEL TANKS, THE ENGINE-DRIVEN PUMPS WILL BECOME
TOO HOT.
• THIS CAN CAUSE DAMAGE TO THE ENGINEDRIVEN PUMPS.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 28


2024
HYDRAULIC POWER EMDP

• The electric motor-driven pumps (EMDPs) supply hydraulic pressure for hydraulic systems A and B.
• The EMDPs attach to a vibration absorption mount in the center of the main wheel well on the
forward bulkhead.
The EMDP assembly has these components:
• Hydraulic fluid-cooled, three-phase, 115v ac motor
• Centrifugal pump
• Single-stage, variable-displacement, pressure compensated hydraulic pump.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 29


2024
HYDRAULIC POWER EMDP

• An internal temperature switch in the


EMDP monitors the temperature of the
EMDP.
• When the temperature is 235F (113C) or
more, a signal goes to the hydraulic control
panel and causes the OVERHEAT light for
the pump to come on.
• The temperature switch does a reset at
temperatures between 185F (85C) and
215F (102C).
• The acoustic filter decreases the noise and
vibration from the EMDP.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 30


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HYDRAULIC POWER EMDP

➢ The ELEC HYD PUMP switches on the


hydraulic panel control the electric
motor-driven pumps (EMDPs).

➢ A protection circuit removes power


from the electric motor when there
is a ground fault or overcurrent

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 31


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HYDRAULIC POWER Pressure Modules.
• The pressure module does these functions for hydraulic system A and B:
➢ Gives hydraulic pump pressure to user systems
➢ Cleans pressure fluid from EDP and EMDP
➢ Monitors EDP and EMDP pressure
➢ Monitors system pressure
➢ Gives high pressure system protection

The system A pressure module is on the left side of the forward bulkhead of the main gear wheel well.
The system B pressure module is near the center of the forward bulkhead of the main gear wheel well.

The pressure module has these components:


➢ Pressure filter (2) Pump low pressure switch (2)
➢ EDP pressure switch auto slat system (system B only) Check valve (2)
➢ Pressure transmitter Pressure relief valve.

The pressure modules are interchangeable

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 32


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HYDRAULIC POWER Pressure Modules.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 33


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HYDRAULIC POWER Pressure Modules.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 34


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HYDRAULIC POWER CASE DRAIN FILTER MODULE

• The case drain filter modules clean the case drain fluid from the engine-driven pumps (EDP) and
electric motor-driven pumps (EMDP) before it goes through the heat exchangers and back to the
reservoirs.
• The EDP case drain filter modules are on each engine in the case drain line between the EDP and
the hydraulic disconnects on the engine strut.
• The EMDP case drain filter modules are in the case drain line immediately below their related
pump in the main landing gear wheel well on the forward bulkhead.
• The case drain filter module is non-bypass type with a 10-20 micron, cartridge type filter element that
cannot be cleaned.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 35


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HYDRAULIC POWER CASE DRAIN FILTER MODULE

An EMDP case drain filter that has


contamination can cause
An EMDP overheat and put on the
OVERHEAT light, the MASTER CAUTION
lights, and the HYD light on the systems
annunciator panel

The filter element cannot be cleaned


and use it again.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 36


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HYDRAULIC POWER HEAT EXCHANGER

The heat exchangers remove heat from the


hydraulic case drain fluid from the pumps
before the fluid goes back to the reservoir The heat exchangers are interchangeable

The system A heat exchanger is in the case


drain line of the engine-driven pump and
the electric motor-driven pump.
The heat exchanger is in the bottom of fuel
tank1.

The system B heat exchanger is in the case


drain line of the engine-driven pump and
the electric motor-driven pump.
The heat exchanger is in the bottom of
fuel tank 2

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 37


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HYDRAULIC POWER RETURN FILTER MODULE

➢ The return filter modules clean the hydraulic fluid


that comes back from the user systems before it goes
back to the reservoirs.
➢ The return filter module for systems A and B are on
the forward bulkhead of the main gear wheel well
below the reservoirs

The return filter module has these parts:


➢ Filter module head
➢ Filter bowl
➢ Replaceable filter element.
The filter module head has these parts:
➢ Bypass valve
➢ Differential pressure indicator
➢ Check valve (2)
➢ Shutoff valve

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 38


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HYDRAULIC POWER RETURN FILTER MODULE

➢ When a clogged return filter causes a


differential pressure across the filter element of
65 psi, the red differential pressure indicator
visibly extends.
➢ The differential pressure indicator does not
move when the temperature is less than 36F
(2C).

➢ If the differential pressure is 100 psi or more,


the bypass valve opens and the fluid will go
around the filter and return to the reservoir

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 39


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HYDRAULIC POWER GROUND SERVICE DISCONNECT MODULE

• The ground service disconnect module is used to


pressurize the hydraulic systems A and B from a
ground service cart.
• The hydraulic system A ground service disconnect
module is on the aft bulkhead of the left ram air bay.
• The hydraulic system B ground service disconnect
module is on the aft bulkhead of the right ram air
bay.

Pressurized fluid goes to system A or B, through the


system A or B pressure module check valves, and to
the user systems.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 40


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HYDRAULIC POWER SYSTEM A

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 41


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HYDRAULIC POWER SYSTEM B

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 42


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HYDRAULIC POWER GROUND SERVICING SYSTEM

• The ground servicing system fills all hydraulic reservoirs from one location.
• The system components are in the right main gear wheel-well on the lower outboard area of the
forwardbulkhead.
• These are the ground servicing system components:
➢ Reservoir fill selector valve
➢ Reservoir fill filter module
➢ Reservoir manual fill pump
➢ Pressure fill connection.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 43


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HYDRAULIC POWER GROUND SERVICING SYSTEM

➢ The reservoir fill selector valve is a manually


operated,three-position selector valve.
➢ The reservoir fill filter module is a non-bypass
type with a 0-3 micron, cartridge type filter
element that cannot be cleaned.
➢ The reservoir manual fill pump is a double
action, piston-type pump.
➢ The pump has a spring-loaded one-way check
valve in the piston head and one in the
suction port.
➢ The pump also has a manual handle.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 44


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HYDRAULIC POWER GROUND SERVICING SYSTEM

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 45


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM

The standby hydraulic system supplies alternate


hydraulic pressure to these systems:
➢ Thrust reversers
➢ Leading edge flaps and slats
➢ Rudder.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 46


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 47


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM

Components

The standby hydraulic system has these components:


Flight control panel
Reservoir
Electric motor-driven pump (EMDP)
Standby hydraulic system module
Case drain filter module.

Flight Control Panel


The flight control panel controls these components:
➢ Standby rudder shutoff valve
➢ Leading edge flaps and slats shutoff valve
➢ EMDP
➢ Standby hydraulic LOW QUANTITY light
➢ Standby hydraulic LOW PRESSURE light
➢ Standby hydraulic STBY RUD ON light.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 48


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM - RESERVOIR

• The standby hydraulic system reservoir supplies


hydraulic fluid under pressure to the standby
hydraulic system EMDP.
• The standby hydraulic system reservoir is an
airtight metal shell that contains 3.6 gallons (13.3
liters) of hydraulic fluid.
• The reservoir has these components and
connections:
➢ Ground service line
➢ Fill and balance line
➢ EMDP supply line
➢ Low quantity switch.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 49


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM - ELECTRIC MOTOR-DRIVEN PUMP

The standby hydraulic system electric motor-driven pump (EMDP) supplies hydraulic pressure to the standby
hydraulic system.
The standby hydraulic system EMDP is in the right aft wing to body fairing, inboard of the brake accumulator.
The EMDP assembly has these components:
➢ Three-phase, 400 hertz, 115v ac electric motor
➢ Variable-delivery, positive-displacement hydraulic pump.
The motor mounts to airplane structure and the pump mounts to the motor.
The EMDP has these connections:
➢ Supply
➢ Pressure
➢ Case drain.
The EMDP is rated at 3.7 gpm at 2700 psi.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 50


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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM - ELECTRIC MOTOR-DRIVEN PUMP

• The motor is air cooled through a cooling


duct.
• Air flows from outside the airplane and
goes thru a vent in the right aft wing to
body fairing access panel to the EMDP
cooling duct.
• Air then goes through the EMDP plenum
and into the compartment.
• There is a vent in the left aft wing to
body fairing on the other side of the
fuselage for cooling airflow exhaust.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 51


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HYDRAULIC POWER ELECTRIC MOTOR-DRIVEN PUMP-HYDRAULIC FUNCTION

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 52


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HYDRAULIC POWER STDBY SYSTEM-ELECTRICAL FUNCTION

The standby pump operates


automatically if all of these conditions
are true:

➢ FLT CONTROL A or B switch is ON


➢ ALTERNATE FLAPS arm switch is
OFF
➢ Trailing edge flaps not up
➢ Airplane in the air or wheel
speed more than 60 kts
➢ Low flight control system A or B
pressure.

MAINTENANCE TRAINING ORGANISATION, THIRUVANANTHAPURAM 53


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HYDRAULIC POWER STDBY SYSTEM-ELECTRICAL FUNCTION

Manual Functional
Putting one of the FLT CONTROL switches to
STBY RUD, 28v dc goes to operate these
components:

➢ The standby hydraulic pump relay R643 -


when the relay energizes, 115v ac goes
through the relay contacts to operate the
standby hydraulic system EMDP.

➢ The standby rudder shutoff valve - when


the valve opens, hydraulic pressure from
the standby hydraulic system EMDP goes
to the standby rudder power control unit
(PCU), and electrical power goes to the
valve position relay.

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STANDBY HYDRAULIC SYSTEM MODULE
&
HYDRAULIC POWER CASE DRAIN FILTER MODULE

The standby hydraulic system module does


these functions:
➢ Cleans the pressure flow from the standby EMDP
➢ Controls pressure to the leading edge flaps and
slats
➢ Controls pressure to the standby rudder power
control unit (PCU)
➢ Supplies metered pressure to the thrust
reversers
➢ Monitor system pressure
➢ Protect system from over pressure.
➢ The case drain filter module cleans the case
drain flow from the standby pump.
The standby hydraulic system module and the case drain
filter module are on the aft bulkhead of the main
landing gear wheel well.
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HYDRAULIC POWER STANDBY HYDRAULIC SYSTEM -- OPERATIONAL LOGIC

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HYDRAULIC POWER POWER TRANSFER UNIT SYSTEM

➢ The hydraulic power transfer unit


(PTU) system supplies alternative
hydraulic pressure to the leading edge
flaps and slats only.

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HYDRAULIC POWER POWER TRANSFER UNIT SYSTEM

• The power transfer unit (PTU) receives fluid from the


system B reservoir, and is an alternate source of
pressure to the lead edge flaps and slats.
• The PTU pressure filter module cleans the pressurized
fluid from the PTU pump.
• The PTU is on top of the keel beam in the main gear wheel
well.
• The PTU pressure filter is in the main gear wheel well below
the bracket for the system B EMDP.
• The PTU flow limiter is upstream of the PTU control valve on
the forward bulkhead in the main gear wheel well.

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HYDRAULIC POWER POWER TRANSFER UNIT SYSTEM

➢ The PTU control valve lets system A pressure


go to the PTU motor automatically or manually.
➢ Use the position indicator to open or close the
PTU control valve manually

The EDP pressure switch auto slat system sends a


ground to the control circuit for the PTU control
valve when the system B EDP pressure decreases
to less than 2350 psi.

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2024
HYDRAULIC POWER POWER TRANSFER UNIT SYSTEM

Flow limiter in the hydraulic system A pressure line to the control valve puts a 13.7 gpm limit on flow to the PTU
motor.
This puts a limit on the maximum speed of the motor.

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HYDRAULIC POWER POWER TRANSFER UNIT SYSTEM

The PTU control valve opens when


these conditions are true:
➢ Airplane in the air
➢ Trailing edge (TE) flap position
not up
➢ System B EDP low pressure.

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HYDRAULIC POWER INDICATION

These hydraulic indicating systems show fluid


quantity, system pressure, pump low pressure,
and fluid overheat:

• Hydraulic fluid quantity indicating system


• Hydraulic pressure indicating system
• Hydraulic pump low pressure indicating
system
• Hydraulic fluid overheat warning system.

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2024
HYDRAULIC POWER HYD FLUID QTY TRANSMITTER/INDICATOR

The hydraulic fluid quantity transmitter/indicators show the hydraulic fluid level in the hydraulic systemsA and B
reservoirs.
The hydraulic fluid quantity transmitter/indicators are on the hydraulic systems A and B reservoirs in the main gear
wheel well.
Each hydraulic fluid quantity transmitter/indicator is a float-type, level-quantity transmitter with a direct reading
indicator.
The indicator has these marks:
➢ O for empty
➢ RFL for refill
➢ F for full.
The hydraulic fluid quantity transmitter/indicators have these components:
➢ Float
➢ Indicator
➢ Transmitter.

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STBY HYD SYS RESERVOIR LOW QTY SWITCH
HYDRAULIC POWER

• The standby hydraulic system reservoir


low quantity switch monitors low fluid
level in the standby hydraulic system
reservoir

The reed switch sends a signal when the fluid level


is less than 50 percent (1.8 gallons, 6.7 liters).

The signal goes to the standby hydraulic LOW


QUANTITY amber light on the flight control panel.

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HYDRAULIC POWER HYD FLUID QTY INDICATING SYS -MAIN HYD SYS

➢ Quantity transmitters send signals to the


display electronics units (DEUs).
➢ The fluid quantity then shows on the
systems display.

➢ When the quantity in a reservoir is less than 76 percent, a white RF


message shows on the display adjacent to the quantity indication.
➢ The RF message can show only when the airplane is on the ground
and the trailing edge flaps are retracted or the two engines are not in
operation.

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HYDRAULIC POWER HYD FLUID QTY INDICATING SYS -STDBY HYD SYS

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HYDRAULIC POWER HYD PRESSURE INDICATING SYS

• Pressure transmitters on each hydraulic systems


A and B pressure modules measure system
pressure.
• System pressure is the combined output from
both the engine driven pump (EDPs) and the
electric motor-driven pump (EMDPs)

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HYDRAULIC POWER HYD PUMP LOW PRESSURE SWITCHES-MHS

• Hydraulic system A and system B pump low


pressure switches send pressure data to the
flight compartment when pump pressure is
less than normal.
• The standby hydraulic system pump low
pressure switch sends pressure data to the
flight compartment when the pump pressure
is less than normal.

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HYDRAULIC POWER HYD PUMP LOW PRESSURE SWITCHES-MHS

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HYDRAULIC POWER HYD PUMP LOW PRESSURE SWITCHES-SHS

A pressure switch monitors the pressure of the electric


motor-driven pump (EMDP) in the standby hydraulic
system. This switch sends a signal to the STANDBY HYD
LOW PRESSURE light on the flight control panel.

The pump pressure switch on the standby module monitors


the pressure of the EMDP.

The pump pressure switch closes and supplies a ground


when the EMDP pressure decreases to less than 1300 psi.

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HYDRAULIC POWER HYD FLUID OVERHEAT WARNING SYS

• The hydraulic fluid overheat warning switch is


in the case drain line between the related
EMDP and case drain filter module in the
main landing gear wheel well.
• When the hydraulic fluid temperature in the
case drain line from the EMDP increases to
225F or more, the switch sends a signal to the
hydraulic panel.
• This puts on the HYD PUMP OVERHEAT amber
light.

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HYDRAULIC POWER HYD FLUID OVERHEAT WARNING SYS

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Thank You

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