IntegralOrifice_HA
IntegralOrifice_HA
00809-0100-4686, Rev HA
April 2006
www.rosemount.com
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
The United States has two toll-free assistance numbers and one International number.
Customer Central
1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)
International
1-(952) 906-8888
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Emerson Process Management nuclear-qualified products, contact your
local Emerson Process Management Sales Representative.
This device is intended for use in temperature monitoring applications and should not be
used in control and safety applications.
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Table of Contents
TOC-1
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
TOC-2
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Section 1 Introduction
Transmitter Information . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Returning the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
TRANSMITTER If the 1195 primary element was ordered assembled to a Rosemount 3051S
INFORMATION transmitter, the new assembly is the Rosemount 3051SFP Proplate
Flowmeter. See the Rosemount 3051S Series Pressure Transmitter reference
manual (document number 00809-0100-4801) for information regarding
transmitter installation, configuration, and operation.
If the 1195 primary element was ordered assembled to a Rosemount 3095MV
transmitter, the new assembly is the Rosemount 3095MFP Mass Proplate
Mass Flowmeter. See the Rosemount 3095MV Mass Flow Transmitter
reference manual (document number 00809-0100-4801) for information
regarding transmitter installation, configuration, and operation.
RECEIVING Flowmeters are available in different models and with different options, so it is
AND INSPECTION important to inspect and verify that the appropriate model was delivered
before installation.
Upon receipt of the shipment, check the packing list against the material
received and the purchase order. All items are tagged with a model number,
serial number, and customer tag number. Report any damage to the carrier.
RETURNING THE To expedite the return process, call the Rosemount National Response
PRODUCT Center toll-free at 800-654-7768. This center, available 24 hours a day, will
assist you with any needed information or materials.
The center will ask for the following information:
• Product model
• Serial numbers
• The last process material to which the product was exposed
The center will provide
• A Return Material Authorization (RMA) number
• Instructions and procedures that are necessary to return goods that
were exposed to hazardous substances
NOTE
If a hazardous substance is identified, a Material Safety Data Sheet (MSDS),
required by law to be available to people exposed to specific hazardous
substances, must be included with the returned materials.
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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006
CONSIDERATIONS
Functional The Rosemount 1195 produces the most accurate and repeatable
measurement when it is used in single-phase flow or steam flow above the
saturation temperature. Location of the 1195 in pulsating flow will cause a
noisy signal. Vibration can also distort the output signal and compromise the
structural limits of the flowmeter.
Mount the 1195 in a secure run of pipe as far as possible from pulsation
sources such as check valves, reciprocating compressors or pumps, and
control valves.
Install the 1195 in the correct location within the piping branch to prevent
measurement inaccuracies caused by flow disturbances.
Maximum temperature for direct mount applications is 450 °F
(232 °C). Maximum temperature for remote mount applications is 850 °F
(454 °C).
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Section 2 Installation
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please refer to
the following safety messages before performing any operation in this section.
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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006
INSTALLATION
Flowchart Figure 2-1 is an installation flowchart that provides guidance through the
installation process. Following the figure, an installation checklist has been
provided to verify that all critical steps have been taken in the installation
process. The checklist numbers are indicated in the flowchart.
Unpack Instrument
Review Product
Manual.
Remote
Mounted Install hardware
Electronics?
Install flowmeter
Install electronics
Wire
Remote
Mounted Commission
Electronics?
Commission
Finish.
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Handling The product tag is not designed to withstand the weight of the orifice - do not
lift the product by the tag.
Straight Run
Requirements
Pipe Length Requirements for Installation
FIGURE A. Reducer FIGURE B. Single 90° Bend
(2 d to d over a length of 1.5 d to 3 d) flow from one branch only
U D
U D
FIGURE C. Two or More 90° Bends in the Same Planes FIGURE D. Two or More 90° Bends in Different Planes
U D
U D
FIGURE E. Expander (0.5 d to d over a length of d to 2 d) FIGURES F and G. Ball/Gate Valve Fully Open
U D U D
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Bolting a transmitter to If the 1195 is ordered separately from the 3051S or 3095MV transmitter and
the Rosemount 1195 will be used in a direct mount configuration, it will need to be assembled to the
transmitter.
NOTE
Factory assembly is recommended for best performance.
NOTE
Protect the transmitter sensing diaphragms and do not remove the o-rings in
transmitter sensor module.
Gaskets
1195 Body
Transmitter
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Direct Mount Orientation A direct mounted 1195 may be shipped with the transmitter already bolted
directly to the sensor.
NOTE
The maximum acceptable temperature for direct mounting is 450 °F (232 °).
Refer to “Remote Mount Orientation” on page 2-7 if the process could
potentially exceed this temperature.
30°
120°
30°
30°
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Flowmeter Series April 2006
NOTE
The 1195 should not be used in vertical liquid or steam applications if the fluid
is flowing down.
Flow
360°
NOTE
Due to drain vent orientation, a direct mount 1195 should not be used in
vertical gas applications if the fluid is flowing up. Consider remote mounting
the pressure transmitter to facilitate condensate draining.
360°
Flow
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
360°
Flow
Liquid or Steam in Vertical or Horizontal Pipes
Mount the transmitter below the 1195 with the instrument lines sloping up.
NOTE
The 1195 should not be used in vertical liquid or steam applications if the fluid
is flowing down.
360°
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Flowmeter Series April 2006
NOTE
Do not attempt to loosen or remove the flange studs while the 1195 is in
service.
Perform the following to install flange adapters to the head of the 1195 (see
Figure 2-9).
1. Place o-ring in the groove on the instrument connection face.
2. Position flange adapters.
3. Insert studs through the 1195 flange and flange adapters.
4. Thread nuts onto studs. Tighten nuts to 38 ft.-lbs.
When compressed, Teflon (PTFE) o-rings tend to cold flow, which aids in their
sealing capabilities. When removing adapters, visually inspect the o-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If they
are undamaged, you may reuse them. If you replace the o-rings, retorque the
nuts after installation to compensate for cold flow.
High Temperature Units (Option Code G)
Inconel® o-rings should be replaced any time the unit is disassembled.
NOTE
For ease of installation, the gasket may be secured to the flange face with
small pieces of tape. Be sure the gasket and/or tape do not protrude into the
pipe.
3. Insert the 1195 between the flanges so that the indentations on the
alignment ring contact the installed studs. The studs must contact the
alignment ring in the indentation marked with the appropriate flange
rating to ensure proper alignment.
4. Install remaining studs and nuts (hand tight). Ensure that three of the
studs are in contact with the alignment ring.
5. Lubricate studs and tighten nuts in a cross pattern to the appropriate
torque per local standards.
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
Gaskets
1195 Body
Transmitter (1)
(1) Applies to both the 3051SFP (uses a 3051S transmitter) and a 3095MFP (uses a 3095MV transmitter).
Temperature Sensors 3095MFP flowmeters are supplied with a temperature sensor as standard.
For direct mount configurations, the unit will be pre-wired to the 3095MV
transmitter. On remote mount configurations a 12 ft (3 m) cable will be
provided. For FM/SCA explosion-proof locations the cable will be run inside
conduit
No cabling is provided on 1195 and 3051SFP models ordered with
temperature sensors.
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Flowmeter Series April 2006
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Section 3 Commissioning
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Direct Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Remote Mount Applications . . . . . . . . . . . . . . . . . . . . . . . page 3-5
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please refer to
the following safety messages before performing any operation in this section.
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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006
DIRECT MOUNT
APPLICATIONS
HI Valve
Vent
LO Valve
38-490001-999 A 02A
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
LO Valve
Vent
38-490000-999 A 02A
HI Valve
Equalizer Valve
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Flowmeter Series April 2006
HI Valve
Vent
LO Valve
38-490001-999 A 02A
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00809-0100-4686, Rev HA
April 2006 Flowmeter Series
REMOTE MOUNT
APPLICATIONS
LO Valve
38-490003-999 A 02A
Vent
HI Valve
Equalizer Valve
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Flowmeter Series April 2006
LO Valve
Vent
38-490002-999 A 02A
HI Valve
Equalizer Valve
3-6
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Steam Service 1. Remove pressure from line or close block valves at 1195.
2. Open equalizer valves, high and low side valves on the transmitter
manifold. Close equalize valve at 1195, if one is used.
3. Open vent valves at 1195 block valves.
4. Fill transmitter manifold and instrument lines with water via low side
vent at 1195 block valves.
5. Open and close vent valves at transmitter to bleed out trapped air.
6. Close the equalizer valve at transmitter manifold.
7. Complete filling the low side sensing line.
8. Gently tap electronics body, transmitter manifold, instrument lines,
and 1195 with a small wrench to dislodge any trapped air.
9. Check transmitter zero according to transmitter manual.
10. Close vent valves at 1195 block valves.
11. If block valves at 1195 had been closed they should now be opened.
System is now operational for steam flow measurement.
LO Valve
Vent
HI Valve
Equalizer Valve
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the following safety messages before performing an operation preceded by
this symbol.
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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006
4-2
Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
4-3
Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
8. If any of the above measurements are not within the acceptable range
as stated above, contact an Emerson Process Management
representative for a replacement RTD.
9. To return the RTD to service, connect the lead wires as shown in Figure
4-1.
10.Replace the Temperature Terminal Housing cover.
11. Re-connect power to the electronics.
W W
W W
R R
R R
8185EF~1
3095MV 4-Wire RTD
Terminal Housing
NOTE
Take care not to damage the RTD lead wires or insulation.
4. Use a 7/16 inch deep socket and a pair of vise grip pliers to remove the
RTD from the thermowell. It is necessary to feed the wires through the
socket to avoid damaging the lead wires. Grip the socket with the vise
grip pliers and turn the socket to remove the RTD.
NOTE
A special tool (part number 28.509004-01) may be purchased to perform this
task.
5. Install the new RTD using the socket and pliers as in step 4 above.
6. Connect the RTD lead wires to the terminal block (see Figure 4-1).
7. Replace the Temperature Terminal Housing cover.
8. Re-connect power to the electronics.
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Flowmeter Series April 2006
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Remote Mount RTD If an RTD needs to be replaced on a remote mount, proceed as follows:
1. Close instrument valves to ensure that the pressure is disconnected
from the transmitter.
2. Open the bleed valves on the transmitter to remove all pressure.
3. Remove the cap.
4. Remove the RTD wiring only from the terminal.
5. Remove the Terminal Housing from the head.
6. Pull the RTD wire out of the nipple and remove the RTD. The RTD is in
a thermowell, so no live line pressure will be present.
7. Install the new RTD and thread the wires through the nipple.
8. Using the appropriate thread lubricant or tape, install the terminal
housing onto the remote head.
9. Reconnect the RTD wires to the terminal. This diagram is for a typical
RTD transmitter wiring connection.
10.Open the instrument valves.
Rubber Bushing Washer Fitting Connect to
(Slide stop to edge of armored cable) Brushing transmitter
3095-0020D01A
Compression Fitting
Cap Cap Compression
3
/4 to 1/2–in. NPT Adapter
(Screws into RTD Connection Head)
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
SPECIFICATIONS
Performance
System Reference Accuracy
Percentage (%) of volumetric flow rate(1)
Classic Ultra Ultra for Flow
(8:1 flow (8:1 flow (10:1 flow
Beta (β)(2) turndown) turndown) turndown)
β < 0.1 ±2.70% ±2.65% ±2.60%
0.1 < β < 0.2 ±1.60% ±1.45% 1.40%
0.2 < β < 0.6 ±1.20% ±1.10% ±0.95%
0.6 < β < 0.8 ±1.80% ±1.70% ±1.65%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.
Repeatability
±0.1%
Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)
Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.
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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006
Functional Service
• Liquid
• Gas
• Steam
4–20 mA/HART
Zero and Span Adjustment
Zero and span values can be set anywhere within the range.
Span must be greater than or equal to the minimum span.
Output
Two-wire 4–20 mA is user-selectable for linear or square root output. Digital process variable
superimposed on 4–20 mA signal, available to any host that conforms to the HART protocol.
Power Supply
External power supply required.
Standard transmitter (4–20 mA): 10.5 to 42.4 V dc with no load
3051S SIS Safety transmitter: 12 to 42 Vdc with no load
3051S HART Diagnostics transmitter: 12 to 42 Vdc with no load
Load Limitations
Maximum loop resistance is determined by the voltage level of the external power supply, as
described by:
Standard Transmitter
Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5)
1387
Load (Ohms)
1000
500 Operating
Region
0
10.5 20 30
Voltage (V dc) 42.4
1322
Load (Ohms)
1000
500 Operating
Region
0
12.0 20 30
Voltage (V dc) 42.4
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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
The integral statistical process monitoring (SPM) technology calculates the mean and
standard deviation of the process variable 22 times per second and makes them available to
the user. The 3051S ASP algorithm uses these values and highly flexible configuration
options for customization to detect many user-defined or application specific abnormal
situations (e.g. plugged impulse line detection).
The device operating hours are logged along with the occurrence of diagnostic events to
enable quick troubleshooting of application and installation issues.
FOUNDATION fieldbus
Power Supply
External power supply required; transmitters operate on 9.0 to 32.0 V dc transmitter terminal
voltage.
Current Draw
17.5 mA for all configurations (including LCD display option)
FOUNDATION fieldbus Parameters
Schedule Entries 14 (max.)
Links 30 (max.)
Virtual Communications Relationships (VCR) 20 (max.)
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Integrator Bock
• Compares the integrated or accumulated value from one or two variables to pre-trip and
trip limits and generates discrete output signals when the limits are reached. This block is
useful for calculating total flow, total mass, or volume over time.
Output Splitter Block
• Splits the output of one PID or other control block so that the PID will control two valves or
other actuators.
Control Selector Block
• Selects one of up to three inputs (highest, middle, or lowest) that are normally connected to
the outputs of PID or other control function blocks.
Pressure Limits(2)
Direct Mount Electronics
• Pressure retention per ANSI B16.5 600# or DIN PN
A-4
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series
Overpressure Limits
Flowmeters withstand the following limits without damage:
• Range 1A: 2000 psig (138 bar)
• Ranges 2A–3A: 3626 psig (250 bar)
TABLE 1. Overpressure Limits(1)
Carbon Steel Stainless
Standard Type Rating Steel Rating
ANSI/ASME Class 150 285 (20) 275 (19)
ANSI/ASME Class 300 740 (51) 720 (50)
ANSI/ASME Class 600 1480 (102) 1440 (99)
At 100 °F (38 °C), the rating decreases with increasing temperature.
DIN PN 10/40 580 (40) 580 (40)
DIN PN 10/16 232 (16) 232 (16)
DIN PN 25/40 580 (40) 580 (40)
At 248 °F (120 °C), the rating decreases with increasing temperature.
(1) Carbon Steel and Stainless Steel Ratings are measured in
psig (bar).
Humidity Limits
• 0–100% relative humidity
Turn-On Time
Performance within specifications less than 2 seconds (typical) after power is applied to the
transmitter
Damping
Analog output response to a step input change is user-selectable from 0 to 60 seconds for one
time constant. This software damping is in addition to sensor module response time
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Dynamic Performance
4 - 20 mA (HART®)(1) Fieldbus protocol(2) Typical Transmitter Response Time
(3)
Total Response Time (Td + Tc) :
3051S_C, Ranges 2A - 3A: 100 milliseconds 152 milliseconds
Range 1A: 255 milliseconds 307 milliseconds Transmitter Output vs. Time
Pressure Released
Process Variable Response Time
3051S SIS, Ranges 2A - 3A: 220 milliseconds Not Applicable Td = Dead Time
Td Tc
Tc = Time Constant
Range 1A: 375 milliseconds Not Applicable 100%
Response Time = Td +Tc
3051-3051_17A
Dead Time (Td)(4) 45 milliseconds (nominal) 97 milliseconds
63.2% of Total
36.8%
Update Rate Step Change
(1) Dead time and update rate apply to all models and ranges; analog output only
(2) Transmitter fieldbus output only, segment macro-cycle not included.
(3) Nominal total response time at 75 °F (24 °C) reference conditions. For option code DA1, add 40 milliseconds (nominal) to 4-20 mA (HART®) total
response time values.
(4) For option code DA1, dead time (Td) is 85 milliseconds (nominal).
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
Flowmeter Orientation
Gas (Horizontal)
30°
120°
4686-38-490000-999
30°
120°
4686-38-490001-999
30° 30°
Gas (Vertical)
4686-38-490002-999
360°
Flow
Liquid (Vertical)
4686-38-490003-999
Flow
360°
Electrical Considerations
1
/2–14 NPT, G1/2, and CM20 conduit. HART interface connections permanently fixed to terminal
block
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Material of Construction
Orifice Plate
• 316/316L SST
• Hastelloy C-276
• Monel 400
Body
• 316 SST (CF8M), material per ASTM A351
• Hastelloy C-276 (CW12MW), material per ASTM A494
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 3051SFP is disassembled for
installation or maintenance.
Orifice Type
Square edged—orifice bore size
• 0.066-in and larger
Quadrant edged—orifice bore size (for 1/2-in. line size only)
• 0.034-in
• 0.020-in
• 0.014-in
• 0.010-in
NOTE
Integral orifice bodies contain corner tapped pressure ports.
Pipe Lengths
• Upstream and downstream associated piping sections are available on the 3051SFP. The
table below lists the standard overall length (lay length) as a function of end connections and
line size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe
A-8 lengths.
Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
Weight
The following weights are approximate
Line Size With Body With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 13.6 6.2 17.6 8.0
1-in. (25 mm) 15.6 7.1 21.6 9.8
11/2-in. (40 mm) 17.6 8.0 34.6 15.7
(1) As supplied with standard lengths, ANSI Class 150 flanges.
Process-Wetted Parts
Integral Manifolds
• 316 SST
• Hastelloy C-276
Remote Manifolds
• 316 SST
• Hastelloy C-276
Transmitter Vent Valves and Process Flanges
• 316 SST
• Hastelloy C-276
Process Isolating Diaphragms
• 316L SST
• Hastelloy C-276
O-rings
• Glass-filled TFE / Inconel X-750
Integral Manifold O-Rings
• Teflon (PTFE) / Graphite (D7)
Non-Wetted Parts
Sensor Module Fill Fluid
• Silicone oil
• Inert Fill optional
Cover O-rings
• Buna-N
Remote Mounting Brackets
• SST
Sensor mounting (including nuts, bolts, and gasket)
• SST (CS optional for high temperature)
Electronic Housing
• Low copper aluminum, NEMA 4x, IP65
• SST (optional)
Paint
• Polyurethane
Bolts
• CS
• SST
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Flowmeter Series April 2006
DIMENSIONAL DRAWINGS
Rosemount 3051SFP Proplate Flowmeter
Front View
11.73
8.8 (223.46) (297.22)
7.7 (195.51))
Flow
5.3
B.D.(2) (134.14)
Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
ORDERING INFORMATION
Rosemount 3051SFP Proplate Flowmeter Ordering Information
Model Product Description
3051SFP Proplate Flowmeter
Code Measurement Type
D Differential Pressure
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD)
S1(1) Socket Weld Body (not available with remote thermowell and RTD)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe
0345(2) 0.345-in. (8.76 mm) for 1-in. pipe
0500(2) 0.500-in. (12.70 mm) for 1-in. pipe
0630(2) 0.630-in. (16.00 mm) for 1-in. pipe
0800 0.800-in. (20.32 mm) for 1-in. pipe
0295 0.295-in. (7.49 mm) for 11/2-in. pipe
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Flowmeter Series April 2006
SPECIFICATIONS
Performance
System Reference Accuracy
Percentage (%) of mass flow rate(1)
Classic Ultra for Flow
Beta (β)(2) (8:1 flow turndown) 10:1 flow turndown
β < 0.1 ±2.60% ±2.55%
0.1 < β < 0.2 ±1.50% ±1.35%
0.2 < β < 0.6 ±1.10% ±0.95%
0.6 < β < 0.8 ±1.70% ±1.60%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.
Repeatability
±0.1%
Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)
Output
Two-wire 4–20 mA, user-selectable for DP, AP, GP, PT, mass flow, or totalized flow. Digital HART
protocol superimposed on 4–20 mA signal, available to any host that conforms to the HART
protocol.
Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.
Functional Service
• Liquid
• Gas
• Steam
Power Supply
4–20 mA option
• External power supply required. Standard transmitter
(4–20 mA) operates on 11 to 55 v dc with no load
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Rosemount Integral Orifice Reference Manual
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Overpressure Limits
• Zero to two times the absolute pressure range with a maximum of 3626 psia (250 bar).
TABLE 3. Overpressure Limits
Process
Connection Maximum Working
Line Size Code Pressure @ 100 °F(1)(2)
1
/2-in. S1 or P2 3000 psig (207 bar)
(12.7 mm) T1 or P1 1500 psig (103 bar)
1-in. S1 or P2 2000 psig (138 bar)
(25.4 mm) T1 or P1 1500 psig (103 bar)
11/2-in. S1 or P2 1500 psig (103 bar)
(38.1 mm) T1 or P1 1500 psig (103 bar)
All Flanged Meets flange primary
pressure rating per ANSI
B16.5 (EN-1092-1 for DIN
flanges)
(1) For pressure ratings at temperatures less than -20 °F (-29 °C)
or above 100 °F (38 °C) consult an Emerson Process
Management representative.
(2) Transmitter static pressure range may limit maximum working
pressure. Refer to Static Pressure Ranges specification.
Load Limitations
Maximum loop resistance is determined by the voltage level of the external power supply, as
described by:
Maximum Loop Resistance = Power Supply - 11.0
0.022
2000
Load (Ohms)
Operating
250
Region
0
11.0 16.5(2) 42.4(1) 55
Power Supply
(1) For CSA approval, power supply must not exceed 42.4 V dc.
(2) HART protocol communication requires a loop resistance value
between 250-1100 ohms, inclusive.
Humidity Limits
• 0–100% relative humidity
Turn-On Time
Digital and analog measured variables will be within specification
7 – 10 seconds after power is applied to the transmitter.
Digital and analog flow output will be within specifications 10 – 14 seconds after power is applied
to the transmitter.
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April 2006 Flowmeter Series
Damping
Analog output response to a step input change is user-selectable from 0 to 29 seconds for one
time constant. This software damping is in addition to sensor module response time
Output Code A
If self-diagnostics detect a non-recoverable transmitter failure, the analog signal will be driven
either below 3.75 mA or above 21.75 mA to alert the user. High or low alarm signal is
user-selectable by internal jumper pins.
Output Code V
If self-diagnostics detect a gross transmitter failure, that information gets passed as a status
along with the process variable(s).
Configuration
HART Hand-held Communicator (Model 275 or 375)
• Performs traditional transmitter maintenance functions
3095 Multivariable Engineering Assistant (EA) software package
• Contains built-in physical property database
• Enables mass flow configuration, maintenance, and diagnostic functions via HART modem
(output option code A)
Enables mass flow configuration via PCMCIA Interface for FOUNDATION fieldbus (output
option code V)
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Electrical Considerations
1
/2–14 NPT, G1/2, and CM20 conduit. HART interface connections permanently fixed to terminal
block
Material of Construction
Orifice Plate
• 316/316L SST
• Hastelloy C-276
• Monel 400
Body
• 316 SST (CF8M), material per ASTM A351
• Hastelloy C-276 (CW12MW), material per ASTM A494
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 3095MFP is disassembled for
installation or maintenance.
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April 2006 Flowmeter Series
Orifice Type
Square edged—orifice bore size
• 0.066-in and larger
Quadrant edged—orifice bore size (for 1/2-in. line size only)
• 0.034-in
• 0.020-in
• 0.014-in
• 0.010-in
NOTE
Integral Orifice bodies contain corner tapped pressure ports.
Pipe Lengths
• Upstream and downstream associated piping sections are available on the 1195. The table
below lists the standard overall length (lay length) as a function of end connections and line
size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe lengths.
Weight
The following weights are approximate
Line Size With Body With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 16.1 7.3 20.1 9.1
1-in. (25 mm) 18.1 8.2 24.1 10.9
11/2-in. (40 mm) 20.1 9.1 37.1 16.8
(1) As supplied with standard lengths, ANSI Class 150 flanges.
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
Flowmeter Orientation
Gas (Horizontal)
30°
4686-38-490025-999
120°
30°
30°
120°
4686-38-490026-999
30°
Gas (Vertical)
4686-38-490027-999
360°
Flow
Liquid (Vertical)
4686-38-490028-999
Flow
360°
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
Process-Wetted Parts
Integral Manifolds
• 316 SST
• Hastelloy C-276
Remote Manifolds
• 316 SST
• Hastelloy C-276
Transmitter Vent Valves and Process Flanges
• 316 SST
• Hastelloy C-276
Process Isolating Diaphragms
• 316L SST
• Hastelloy C-276
O-rings
• Glass-filled TFE / Inconel X-750
Integral Manifold O-Rings
• Teflon (PTFE) / Graphite (D7)
Non-Wetted Parts
Sensor Module Fill Fluid
• Silicone oil
• Inert Fill optional
Cover O-rings
• Buna-N
Remote Mounting Brackets
• SST
Sensor mounting (including nuts, bolts, and gasket)
• SST (CS optional for high temperature)
Electronic Housing
• Low copper aluminum, NEMA 4x, IP65
• SST (optional)
Paint
• Polyurethane
Bolts
• CS
• SST
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Flowmeter Series April 2006
DIMENSIONAL DRAWINGS
Rosemount 3095MFP Mass Proplate Flowmeter
Top View
10.3 (262.32)
8.8 (223.46)
6.3 (160.61))
Flow 5.3
(2) (134.14)
B.D.
RTDL
(1)
K
Downstream J Upstream
Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
RTDL 3.11-in. 78.9 mm 5.25-in. 133.4 mm 7.50-in. 190.5 mm
R 7.4-in. 187.96 mm 7.8-in. 198.12 mm 8.4-in. 213.36 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
ORDERING INFORMATION
Rosemount 3095MFP Mass Proplate Flowmeter Ordering Information
Model Product Description
3095MFP Mass Proplate Flowmeter
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD, requires Temperature Sensor code N)
S1(1) Socket Weld Body (not available with remote thermowell and RTD, requires Temperature Sensor code N)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe
0345(2) 0.345-in. (8.76 mm) for 1-in. pipe
0500(2) 0.500-in. (12.70 mm) for 1-in. pipe
0630(2) 0.630-in. (16.00 mm) for 1-in. pipe
0800 0.800-in. (20.32 mm) for 1-in. pipe
0295 0.295-in. (7.49 mm) for 11/2-in. pipe
0376(2) 0.376-in. (9.55 mm) for 11/2-in. pipe
0512(2) 0.512-in. (13.00 mm) for 11/2-in. pipe
0748(2) 0.748-in. (19.00 mm) for 11/2-in. pipe
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April 2006 Flowmeter Series
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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006
SPECIFICATIONS
Performance
Discharge Coefficient Uncertainty(1)
Beta (β)(2) Discharge Coefficient Uncertainty
β < 0.1 ±2.50%
0.1 < β < 0.2 ±1.25%
0.2 < β < 0.6 ±0.75%
0.6 < β < 0.8 ±1.50%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.
Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)
Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.
Functional Service
• Liquid
• Gas
• Vapor
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April 2006 Flowmeter Series
Assembly to a transmitter
Select option code D11 for the Rosemount 3051S transmitter (or option code S3 for the
Rosemount 3051C or 3095MV transmitters) to factory assemble the Rosemount 1195 to a
Rosemount pressure transmitter. The D11 (or S3) option will drive square-root mode operation
(output proportional to flow rate.) If the 1195 and transmitter are not factory assembled, they may
be shipped separately. Option code S4 is required on the 1195 if assembly to a transmitter is
required. For a consolidated shipment, inform an Emerson Process Management sales
representative when placing the order.
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Primary Orientation
Gas (Horizontal)
30°
4686-38-490021-999
120°
30°
30°
120°
4686-38-490022-999
30°
Gas (Vertical)
360° Flow
Liquid (Vertical)
Flow
360°
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April 2006 Flowmeter Series
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 1195 is disassembled for installation or
maintenance.
Orifice Type
Square edge–orifice bore sizes
• 0.066-in. and larger
Quadrant edge–orifice bore sizes (for 1/2-in. line size only)
• 0.034-in.
• 0.020-in.
• 0.014-in.
• 0.010-in.
NOTE
Integral orifice bodies contain corner tapped pressure ports.
Pipe Lengths
Upstream and downstream associated piping sections are available on the 1195. The table below
lists the standard overall length (lay length) as a function of end connections and line size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe lengths.
Transmitter Connections
21/8-in. (54 mm) center-to-center. Other transmitter spacing can be accommodated using the
optional remote adapters and customer-supplied impulse piping. DIN 19213 connections are
available.
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Weight
The following weights are approximate
Line Size 1195 Only With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 4.0 1.8 8 3.6
1-in. (25 mm) 6.0 2.7 12 5.4
11/2-in. (40 mm) 8.0 3.6 25 11.3
(1) As supplied with standard lengths, ANSI Class 150 flanges.
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April 2006 Flowmeter Series
DIMENSIONAL DRAWINGS
Rosemount 1195 Integral Orifice Plate
Top View
1
/2-in. NPT
2.13 (53.98)
1.10 (27.94) 1.63 (41)
B.D.(2) Flow
K(1)
J Upstream
Downstream
Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.
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ORDERING INFORMATION
Rosemount 1195 Integral Orifice Primary Element Ordering Information
Model Product Description
1195 Integral Orifice Primary Element
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD)
S1(1) Socket Weld Body (not available with remote thermowell and RTD)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe
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DIMENSIONAL DRAWINGS
Orifice Plate Socket-Weld or Threaded Body
E 0.162 (4.11) A
2.46 (62.4)
F
D I.D.
0.47 B
38-4900014-999
H C
(11.85)
D
1.625 (41.23)
F 2.13 (53.93)
3.37 (85.6)
38-4900018-999
½–14 NPT
Temperature Sensor
Flow
38-4900032-999
R RTDL
Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
A 3.4-in. 86 mm 3.8-in. 97 mm 4.5-in. 114 mm
B 4.7-in. 119.38 mm 5.2-in. 132.08 mm 5.9-in. 149.86 mm
C 3.0-in. 76 mm 3.3-in. 84 mm 3.7-in. 94 mm
D(1) 0.805-in. 20.45 mm 1.280-in. 32.51 mm 1.865-in. 47.37 mm
E 3.6-in. 91 mm 3.9-in. 99 mm 4.4-in. 112 mm
F 2.6-in. 66 mm 3.0-in. 76 mm 3.5-in. 89 mm
H 2.5-in. 64 mm 3.0-in. 76 mm 3.5-in. 89 mm
L 12.4-in. 315 mm 20.1-in. 511 mm 28.2-in. 716 mm
M 5.6-in. 142 mm 8.6-in. 218 mm 11.7-in. 297 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
I.D. 0.622-in. 15.8 mm 1.049-in. 26.64 mm 1.500-in. 38.1 mm
(1) To improve pipe perpendicularity for gasket sealing, socket diameter “D” is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket
diameter “D” to ensure proper fit.
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.
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U D
U D
FIGURE C. Two or More 90° Bends in the Same Planes FIGURE D. Two or More 90° Bends in Different Planes
U D
U D
FIGURE E. Expander (0.5 d to d over a length of d to 2 d) FIGURES F and G. Ball/Gate Valve Fully Open
U D U D
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SPARE PARTS
Description Part Number
Plate O-Ring Kits
Kit, Plate O-ring, Teflon® (PTFE), –40 to 450 °F (–40 to 232 °C), Bag of 10
1
/2-in. Line Size 01195-0036-0031
1-in. Line Size 01195-0036-0032
11/2-in. Line Size 01195-0036-0033
Kit, Plate O-ring, Inconel® X750, –148 to 850 °F (–64 to 454 °C), Bag of 4
1
/2-in. Line Size 01195-0036-0040
1-in. Line Size 01195-0036-0041
11/2-in. Line Size 01195-0036-0042
Instrument Flange O-Ring Kits / Mounting Gaskets
Kit, Instrument Flange O-Ring, Bag of 10
Teflon, –40 to 450 °F (–40 to 232 °C) 01195-0036-0034
Teflon, DIN19213, –40 to 450 °F (–40 to 232 °C) 01195-0036-0035
Teflon, Inconel X750, –148 to 850 °F (–64 to 454 °C) 01195-0036-0043
Bolting Kits
Kit, Body Bolting, (7/16-in.–20 x 2.75-in. stud with nuts)
A193 Gr B8M, < 450 °F (232 °C) 01195-0206-0004
J429 Gr 8, < 850 °F (454 °C) 01195-0206-0005
Kit, Manifold / Transmitter Bolting (Direct mount to traditional flange and 305RT/RM manifold), A193 Gr B8M 01195-0206-0006
(7/16-in.–20 x 2.75-in. stud with nuts) (< 850 °F (454 °C))
Kit, Transmitter Bolting (Direct mount to 3051C / 2024-DIN)) 01195-0206-0007
Remote Adapter Kits
Kit, Remote Adapter, 316 SST (includes 316 SST studs with nuts)
Teflon Gasket, < 450 °F (232 °C) 01195-0036-0051
Inconel Gasket, < 850 °F (454 °C) 01195-0036-0049
Kit, Remote Adapter, Hastelloy-C® (includes 316 SST studs with nuts)
Teflon Gasket, < 450 °F (232 °C) 01195-0036-0052
Inconel Gasket, < 850 °F (454 °C) 01195-0036-0050
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Appendix B Approvals
Rosemount 3051SFP Integral Orifice Flowmeter . . . . . . . page B-1
Rosemount 3095MFP Integral Orifice Mass Flowmeter . page B-6
European Directive The EC declaration of conformity for all applicable European directives for this product can be
Information found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process
Management representative.
ATEX Directive (94/9/EC)
Emerson Process Management complies with the
ATEX Directive.
European Pressure Equipment Directive (PED) (97/23/EC)
Models 3051S_CA4; 3051S_CD2, 3, 4, 5; (also with P9 option) Pressure Transmitters — QS
Certificate of Assessment -
EC No. PED-H-20, Module H Conformity Assessment
All other Model 3051S Pressure Transmitters
— Sound Engineering Practice
Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold — Sound Engineering
Practice
Primary Elements, Flowmeter
— See appropriate Primary Element QIG
Electro Magnetic Compatibility (EMC) (89/336/EEC)
All Models: EN 50081-1: 1992; EN 50082-2:1995;
EN 61326-1:1997 – Industrial
Ordinary Location As standard, the transmitter has been examined and tested to determine that the design meets
Certification for FM basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized
testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).
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Rosemount Integral Orifice Reference Manual
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I5/IE Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1,
Groups E, F, and G; Class III, Division 1; Class I, Zone 0 AEx ia IIC when connected in
accordance with Rosemount drawing 03151-1006; Non-incendive for Class I, Division 2,
Groups A, B, C, and D Enclosure Type 4X
For entity parameters see control drawing 03151-1006.
European Certifications
I1/IA ATEX Intrinsic Safety
Certificate No.: BAS01ATEX1303X II 1G
EEx ia IIC T5 (-60°C ≤ Ta ≤ 40°C)
T4 (-60°C ≤ Ta ≤ 70°C)
T4 (-60°C ≤ Ta ≤ 40°C) (FISCO)
1180
TABLE 1. Input Parameters
Loop / Power Groups
Ui = 30 V HART / FOUNDATION fieldbus/
Remote Display / SIS
Ui = 17.5 V FISCO
Ii = 300 mA HART / FOUNDATION fieldbus/
Remote Display / SIS
Ii = 380 mA FISCO
Pi = 1.0 W HART / Remote Display / SIS
Pi = 1.3 W FOUNDATION fieldbus
Pi = 5.32 W FISCO
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / SIS
Ci = 0 FOUNDATION fieldbus / Remote
Display / FISCO
Li = 0 HART / FOUNDATION fieldbus/ SIS
/ FISCO
Li = 60 µH Remote Display
N1 ATEX Type n
Certificate No.: BAS01ATEX3304X II 3 G
EEx nL IIC T5 (Ta = -40 °C TO 70 °C)
Ui = 45 Vdc max
IP66
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ND ATEX Dust
Certificate No.: BAS01ATEX1374X II 1 D
T105°C (-20 °C ≤ Tamb ≤ 85 °C)
Vmax = 42.4 volts max
A = 24 mA
IP66
1180
Special conditions for safe use (x)
1. The user must ensure that the maximum rated voltage and current (42.4 volts, 22
milliampere, DC) are not exceeded. All connections to other apparatus or associated
apparatus shall have control over this voltage and current equivalent to a category “ib”
circuit according to EN 50020.
2. Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
3. Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
4. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus
and capable of withstanding a 7J impact test.
5. The 3051S must be securely screwed in place to maintain the ingress protection of the
enclosure.
E1 ATEX Flameproof
Certificate No.: KEMA00ATEX2143X II 1/2 G
EEx d IIC T6 (-50 °C ≤ Tamb ≤ 65 °C)
EEx d IIC T5 (-50 °C ≤ Tamb ≤ 80 °C)
Vmax = 42.4V
1180
Special conditions for safe use (x)
This device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for installation and maintenance shall be followed in detail to
assure safety during its expected lifetime. The Model 3051S pressure transmitter must
include a Series 300S housing integrally mounted to a Series Model 3051S Sensor module
as per Rosemount drawing 03151-1023.
Japanese Certifications
E4 JIS Flameproof
Ex d IIC T6
Certificate Description
TC15682 Coplanar with Junction Box Housing
TC15683 Coplanar with PlantWeb Housing
TC15684 Coplanar with PlantWeb Housing
and LCD Display
TC15685 In-Line SST with Junction Box Housing
TC15686 In-Line Hastelloy with Junction Box Housing
TC15687 In-Line SST with PlantWeb Housing
TC15688 In-Line Hastelloy with Plantweb Housing
TC15689 In-Line SST with Plantweb Housing
and LCD Display
TC15690 In-Line Hastelloy with PlantWeb Housing
and LCD Display
Australian Certifications
E7 SAA Explosion-proof and DIP
Certification No.: AUS Ex 3798X
Ex d IIC T6 (Ta = 60°C) IP66
DIP A21 TA T6 (Ta = 60°C) IP66
Special conditions for safe use (x)
1. It is a condition of manufacture that each transmitter module shall be pressure tested in
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accordance with clause 4.3 of AS 2380.2 at minimum pressure of 1450 kPa. As the model
300S housing passed tests at 4 times the reference pressures (400 kPa for single and
3800 kPa for dual compartment housing) and are not of welded construction, they may be
exempted from the routing pressure test of clause 4.3 of AS 2380.2.
2. It is a condition of manufacture that each transmitter module and housing combination
shall be subjected to a routine high voltage test in accordance with clause 6.2 of AS
2380.1, with the following variation. The test voltage applied to each single or dual
compartment housing shall not be less than 500 V, 47 to 62 Hz, for a period of not less
than one minute, with a breakdown current of less than 5 mA.
3. It is a condition of safe use that each housing shall be connected to external circuits via
suitable conduit or Standards Australia certified cable glands. Where only one entry is
used for connection to external circuits, the unused entry shall be closed by means of the
blanking plug supplied by the equipment manufacturer or by a suitable Standards
Australia certified blanking plug.
4. It is a condition of safe use that a dielectric strength test shall be applied whenever the
terminal block is changed or replaced in either the dual compartment or single
compartment housings. The breakdown current shall be less than 5 mA, when 500 V, 47
to 62 Hz, is applied for one minute. Note: if tested with an optional T1 transient protector
terminal block fitted, the protection will operate and hence there will be no current
indicated.
5. It is a condition of safe use that each transmitter module shall be used with a Model 300S
housing, in order to comply with flameproof requirements.
6. It is a condition of safe use that each model 300S housing fitted with a transmitter module
shall be marked with the same certification marking code information. Should the housing
be replaced after initial supply to another model 300S housing, the replacement housing
shall have the same certification marking code information as the housing it replaces.
IECEx Certifications
I7/IG IECEx Intrinsic Safety
Certificate No.: IECExBAS04.0017X
Ex ia IIC T5 (Ta = -60 °C to 40 °C) -HART/SIS/Remote Meter
Ex ia IIC T4 (Ta = -60 °C to 70 °C) -HART/SIS/Remote Meter
Ex ia IIC T4 (Ta = -60 °C to 70 °C) -FOUNDATION Fieldbus
Ex ia IIC T4 (Ta = -60 °C to 40 °C) -FISCO
IP66
TABLE 2. Input Parameters
Loop / Power Groups
Ui = 30 V HART / FOUNDATION fieldbus/
Remote Display / SIS
Ui = 17.5 V FISCO
Ii = 300 mA HART / FOUNDATION fieldbus/
Remote Display / SIS
Ii = 380 mA FISCO
Pi = 1.0 W HART / Remote Display / SIS
Pi = 1.3 W FOUNDATION fieldbus
Pi = 5.32 W FISCO
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / SIS
Ci = 0 FOUNDATION fieldbus / Remote
Display / FISCO
Li = 0 HART / FOUNDATION fieldbus/ SIS
/ FISCO
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N7 IECEx Type n
Certificate No.: IECExBAS04.0018X
Ex nC IIC T5 (Ta = -40 °C to 70 °C)
Ui = 45 Vdc MAX
IP66
Special conditions for safe use (x)
The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8
of IEC 79-15: 1987.
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.
K1 Combination of E1, I1, N1, and ND
K5 Combination of E5 and I5
K6 Combination of E6 and I6
K7 Combination of E7, I7, and N7
KA Combination of E1, I1, E6, and I6
KB Combination of E5, I5, I6 and E6
KC Combination of E5, E1, I5 and I1
KD Combination of E5, I5, E6, I6, E1, and I1
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European Certifications
I1 ATEX Intrinsic Safety
Certificate Number: BAS98ATEX1359X II 1 G
EEx ia IIC T5 (Tamb = –45 °C to 40 °C)
EEx ia IIC T4 (Tamb = –45 °C to 70 °C)
1180
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TABLE 3. Connection Parameters (Power/Signal Terminals)
Pi = 1.0 W
Ci = 0.012 µF
Li = 0
TABLE 4. Temperature Sensor Connection Parameters
Uo = 30V
Io = 19 mA
Po = 140 mW
Ci = 0.002 µF
Li = 0
TABLE 5. Temp Sensor Terminals Connection Parameters
Co = 0.066 F Gas Group IIC
Co = 0.560 F Gas Group IIB
Co = 1.82 F Gas Group IIA
Lo = 96 mH Gas Group IIC
Lo = 365 mH Gas Group IIB
Lo = 696 mH Gas Group IIA
Lo/Ro = 247 H/ohm Gas Group IIC
Lo/Ro = 633 H/ohm Gas Group IIB
Lo/Ro= 633 H/ohm Gas Group IIA
Special Conditions for Safe Use
The 3095, when fitted with the transient terminal block (order code B), are not capable of
withstanding the 500 volts insulation test required by EN50 020, Clause 6.4.12 (1994). This
condition must be accounted for during installation.
N1 ATEX Type N
Certificate Number: BAS98ATEX3360X II 3 G
EEx nL IIC T5 (Tamb = –45 °C to 40 °C)
EEx nL IIC T4 (Tamb = –45 °C to 70 °C)
Ui = 55V
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.
K5 E5 and I5 combination
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K6 E6 and I6 combination
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.
K5 E5 and I5 combination
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European Certifications
IA ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
Australian Certifications
IG IECEx FISCO Intrinsic Safety
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Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.
All other marks are the property of their respective owners.
¢00809-XXXX-XXXX ¤
© 2006 Rosemount Inc. All rights reserved.