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IntegralOrifice_HA

The Rosemount Integral Orifice Flowmeter Series Reference Manual provides essential information for installation, operation, and maintenance of the Rosemount 1195, 3051SFP, and 3095MFP flowmeters. It emphasizes the importance of understanding the manual for safety and performance, and includes details on transmitter information, safety messages, and installation considerations. Additionally, the manual outlines customer support contact information and specifies that the products are not suitable for nuclear applications.

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wilson chacon
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© © All Rights Reserved
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0% found this document useful (0 votes)
14 views84 pages

IntegralOrifice_HA

The Rosemount Integral Orifice Flowmeter Series Reference Manual provides essential information for installation, operation, and maintenance of the Rosemount 1195, 3051SFP, and 3095MFP flowmeters. It emphasizes the importance of understanding the manual for safety and performance, and includes details on transmitter information, safety messages, and installation considerations. Additionally, the manual outlines customer support contact information and specifies that the products are not suitable for nuclear applications.

Uploaded by

wilson chacon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 84

Reference Manual

00809-0100-4686, Rev HA
April 2006

Rosemount Integral Orifice


Flowmeter Series

Rosemount 1195, 3051SFP and 3095MFP

www.rosemount.com
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Rosemount Integral Orifice Flowmeter Series


NOTICE

Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
The United States has two toll-free assistance numbers and one International number.
Customer Central
1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)
International
1-(952) 906-8888
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs

The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Emerson Process Management nuclear-qualified products, contact your
local Emerson Process Management Sales Representative.
This device is intended for use in temperature monitoring applications and should not be
used in control and safety applications.

www.rosemount.com
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Table of Contents

SECTION 1 Transmitter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


Introduction Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Returning the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


Installation Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Straight Run Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Bolting a transmitter to the Rosemount 1195 . . . . . . . . . . . . . . . . 2-4
Direct Mount Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Remote Mount Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

SECTION 3 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


Commissioning Direct Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Liquid Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Steam Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Remote Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Liquid Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steam Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

SECTION 4 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


Operation and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Maintenance RTD Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Replacing an RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Remote Mount RTD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

APPENDIX A Rosemount 3051SFP Proplate Flowmeter . . . . . . . . . . . . . . . . . . . . . A-1


Specifications and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Reference Data Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Rosemount 3095MFP Mass Proplate Flowmeter . . . . . . . . . . . . . . . A-15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18

TOC-1
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20


Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
Rosemount 1195 Integral Orifice Primary Element . . . . . . . . . . . . . A-26
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
Installation Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32
Dimensional Drawings ................................. A-35
Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37

APPENDIX B Rosemount 3051SFP Integral Orifice Flowmeter . . . . . . . . . . . . . . . . B-1


Approvals Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Ordinary Location Certification for FM. . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . B-1
Rosemount 3095MFP Integral Orifice Mass Flowmeter . . . . . . . . . . . B-6
Rosemount 3095 with HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . B-6
Rosemount 3095 with Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Rosemount 3095 Fieldbus Hazardous Locations Certifications . . B-8
North American Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

TOC-2
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Section 1 Introduction
Transmitter Information . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Returning the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

TRANSMITTER If the 1195 primary element was ordered assembled to a Rosemount 3051S
INFORMATION transmitter, the new assembly is the Rosemount 3051SFP Proplate
Flowmeter. See the Rosemount 3051S Series Pressure Transmitter reference
manual (document number 00809-0100-4801) for information regarding
transmitter installation, configuration, and operation.
If the 1195 primary element was ordered assembled to a Rosemount 3095MV
transmitter, the new assembly is the Rosemount 3095MFP Mass Proplate
Mass Flowmeter. See the Rosemount 3095MV Mass Flow Transmitter
reference manual (document number 00809-0100-4801) for information
regarding transmitter installation, configuration, and operation.

RECEIVING Flowmeters are available in different models and with different options, so it is
AND INSPECTION important to inspect and verify that the appropriate model was delivered
before installation.
Upon receipt of the shipment, check the packing list against the material
received and the purchase order. All items are tagged with a model number,
serial number, and customer tag number. Report any damage to the carrier.

RETURNING THE To expedite the return process, call the Rosemount National Response
PRODUCT Center toll-free at 800-654-7768. This center, available 24 hours a day, will
assist you with any needed information or materials.
The center will ask for the following information:
• Product model
• Serial numbers
• The last process material to which the product was exposed
The center will provide
• A Return Material Authorization (RMA) number
• Instructions and procedures that are necessary to return goods that
were exposed to hazardous substances

NOTE
If a hazardous substance is identified, a Material Safety Data Sheet (MSDS),
required by law to be available to people exposed to specific hazardous
substances, must be included with the returned materials.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

CONSIDERATIONS

Functional The Rosemount 1195 produces the most accurate and repeatable
measurement when it is used in single-phase flow or steam flow above the
saturation temperature. Location of the 1195 in pulsating flow will cause a
noisy signal. Vibration can also distort the output signal and compromise the
structural limits of the flowmeter.
Mount the 1195 in a secure run of pipe as far as possible from pulsation
sources such as check valves, reciprocating compressors or pumps, and
control valves.
Install the 1195 in the correct location within the piping branch to prevent
measurement inaccuracies caused by flow disturbances.
Maximum temperature for direct mount applications is 450 °F
(232 °C). Maximum temperature for remote mount applications is 850 °F
(454 °C).

1-2
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Section 2 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1


Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please refer to
the following safety messages before performing any operation in this section.

Explosions could result in death or serious injury:


• Do not remove the transmitter cover in explosive atmospheres when the circuit is
live.
• Before connecting a HART Communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
The product may be hot while in service, potentially causing burns. Handle with care.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

INSTALLATION

Flowchart Figure 2-1 is an installation flowchart that provides guidance through the
installation process. Following the figure, an installation checklist has been
provided to verify that all critical steps have been taken in the installation
process. The checklist numbers are indicated in the flowchart.

Figure 2-1. Installation Chart


Start.

Unpack Instrument

Review Product
Manual.

Verify proper location.

Hazardous Review Appendix B.


Location?

Bench Configure write-protect and


Configure

Connect the bench power supply

Connect the instrument to a PC

Perform bench configuration tasks

(Optional) Perform bench


calibration tasks
Verify model

Remote
Mounted Install hardware
Electronics?

Install flowmeter
Install electronics
Wire

Remote
Mounted Commission
Electronics?

Commission

Finish.

2-2
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Handling The product tag is not designed to withstand the weight of the orifice - do not
lift the product by the tag.

Straight Run
Requirements
Pipe Length Requirements for Installation
FIGURE A. Reducer FIGURE B. Single 90° Bend
(2 d to d over a length of 1.5 d to 3 d) flow from one branch only

U D
U D

FIGURE C. Two or More 90° Bends in the Same Planes FIGURE D. Two or More 90° Bends in Different Planes

U D
U D

FIGURE E. Expander (0.5 d to d over a length of d to 2 d) FIGURES F and G. Ball/Gate Valve Fully Open

U D U D

TABLE 1. Recommended lengths of pipe


The following chart gives the upstream (U) and downstream (D) lengths as a guideline recommended by ISO 5167 for the above installations.
The lengths are given in terms of pipe diameters. For example, for a 1-in. line size with a beta ratio (b) of 0.4 using installation type B above, the
straight length of upstream piping required is 16 ⫻1 = 16 in., and downstream 6 ⫻1 = 6 in.
On Upstream (U)

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE On Downstream (D)


β A(1) B(1) C(1) D(1) E(1) F and G(1) FIGURES A - G
<0.20 5(2) 6 (3) 10(2) 34 (17) 6(2) 12 (6) 4 (2)
0.40 5(2) 16 (3) 10(2) 50 (25) 12 (8) 12 (6) 6 (3)
0.50 8 (5) 22 (9) 18 (10) 75 (34) 20 (9) 12 (6) 6 (3)
0.60 9 (5) 42 (13) 30 (18) 65 (18) 26 (11) 14 (7) 7 (3,5)
0.67 12 (6) 44 (20) 44 (18) 60 (18) 28 (14) 18 (9) 7 (3,5)
0.75 13 (8) 44 (20) 44 (18) 75 (18) 36 (18) 24 (12) 8 (4)
U D
(1) Values in parenthesis correspond to an additional +0.5% discharge coefficient uncertainty.
(2) Straight length gives zero additional uncertainty; data not available for shorter lengths.

2-3
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Bolting a transmitter to If the 1195 is ordered separately from the 3051S or 3095MV transmitter and
the Rosemount 1195 will be used in a direct mount configuration, it will need to be assembled to the
transmitter.

NOTE
Factory assembly is recommended for best performance.

Bolt to a 3- or 5-Valve Manifold


1. Use studs and nuts supplied with the 1195 to connect to the
transmitter sensor and manifold.
2. Always use a 3- or 5-valve manifold when direct mounting a
transmitter to the 1195.
3. Observe the side of the orifice plate marked “Inlet.” This side should
align to the High Pressure side of the DP transmitter.
4. Torque the bolts to 38 ft-lb.

NOTE
Protect the transmitter sensing diaphragms and do not remove the o-rings in
transmitter sensor module.

5. Carefully assemble the 1195 to the pressure transmitter sensor


making sure the “H” and “L” on transmitter and primary match.
6. Preload to 150 in./lbs then final torque at 300 in./lbs.

Figure 2-2. Bolting the 1195


to a transmitter
Nut
Studs
Manifold

Gaskets

1195 Body

Transmitter

2-4
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Direct Mount Orientation A direct mounted 1195 may be shipped with the transmitter already bolted
directly to the sensor.

NOTE
The maximum acceptable temperature for direct mounting is 450 °F (232 °).
Refer to “Remote Mount Orientation” on page 2-7 if the process could
potentially exceed this temperature.

Gas in Horizontal Pipes


The 1195 should be mounted above the pipe to ensure that condensate does
not collect on the transmitter sensing diaphragms. Orient the unit within the
recommended zone as shown in Figure 2-3.

Figure 2-3. Direct Mount Gas in


Horizontal Pipes

30°
120°

30°

Liquid or Steam in Horizontal Pipes


The 1195 should be mounted below the pipe to ensure that gases do not
collect on the transmitter sensing diaphragms. Orient the unit within the
recommended zone as shown in Figure 2-4.

Figure 2-4. Direct Mount Liquid


or Steam in Horizontal Pipes
120°
30°

30°

2-5
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Liquid in Vertical Pipes


The 1195 should be mounted as shown.

NOTE
The 1195 should not be used in vertical liquid or steam applications if the fluid
is flowing down.

Figure 2-5. Direct Mount Liquid


in Vertical Pipes

Flow
360°

Gas in Vertical Pipes


The 1195 should be mounted as shown.

NOTE
Due to drain vent orientation, a direct mount 1195 should not be used in
vertical gas applications if the fluid is flowing up. Consider remote mounting
the pressure transmitter to facilitate condensate draining.

Figure 2-6. Direct Mount Gas in


Vertical Pipes

360°
Flow

2-6
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Remote Mount Gas in Vertical or Horizontal Pipes


Orientation Mount the transmitter above the 1195 with the instrument lines sloping down.

Figure 2-7. Remote Mount Gas


in Vertical or Horizontal Pipes

360°

Flow
Liquid or Steam in Vertical or Horizontal Pipes
Mount the transmitter below the 1195 with the instrument lines sloping up.

NOTE
The 1195 should not be used in vertical liquid or steam applications if the fluid
is flowing down.

Figure 2-8. Remote Mount


Liquid in Vertical or Horizontal
Pipes
Flow

360°

2-7
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Process Connections (Remote Mount Only)


The 1195 is available with ½-in. – 14 NPT connections (option codes G2 and
G3). The ½-in. connections can be rotated to attain connection centers of 2-in.
(51 mm), 2 1/8-in. (54 mm), or 2 ¼-in. (57 mm). The threads are Class 2; use a
lubricant or sealant when making the process connections.
Ensure all four flange studs are installed and tightened prior to applying
pressure to prevent process leakage.

NOTE
Do not attempt to loosen or remove the flange studs while the 1195 is in
service.

Perform the following to install flange adapters to the head of the 1195 (see
Figure 2-9).
1. Place o-ring in the groove on the instrument connection face.
2. Position flange adapters.
3. Insert studs through the 1195 flange and flange adapters.
4. Thread nuts onto studs. Tighten nuts to 38 ft.-lbs.
When compressed, Teflon (PTFE) o-rings tend to cold flow, which aids in their
sealing capabilities. When removing adapters, visually inspect the o-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If they
are undamaged, you may reuse them. If you replace the o-rings, retorque the
nuts after installation to compensate for cold flow.
High Temperature Units (Option Code G)
Inconel® o-rings should be replaced any time the unit is disassembled.

Installation Install the 1195 according to the procedure below.


1. Orient the assembly according to the guidelines provided in
“Temperature Sensors” on page 2-9. Ensure that the side of the
orifice plate marked “Inlet” faces upstream.
2. Insert gaskets.

NOTE
For ease of installation, the gasket may be secured to the flange face with
small pieces of tape. Be sure the gasket and/or tape do not protrude into the
pipe.

3. Insert the 1195 between the flanges so that the indentations on the
alignment ring contact the installed studs. The studs must contact the
alignment ring in the indentation marked with the appropriate flange
rating to ensure proper alignment.
4. Install remaining studs and nuts (hand tight). Ensure that three of the
studs are in contact with the alignment ring.
5. Lubricate studs and tighten nuts in a cross pattern to the appropriate
torque per local standards.

2-8
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Figure 2-9. 1195 Installation


Studs Nut
Manifold

Gaskets

1195 Body

Transmitter (1)
(1) Applies to both the 3051SFP (uses a 3051S transmitter) and a 3095MFP (uses a 3095MV transmitter).

Temperature Sensors 3095MFP flowmeters are supplied with a temperature sensor as standard.
For direct mount configurations, the unit will be pre-wired to the 3095MV
transmitter. On remote mount configurations a 12 ft (3 m) cable will be
provided. For FM/SCA explosion-proof locations the cable will be run inside
conduit
No cabling is provided on 1195 and 3051SFP models ordered with
temperature sensors.

2-9
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

2-10
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Section 3 Commissioning
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Direct Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Remote Mount Applications . . . . . . . . . . . . . . . . . . . . . . . page 3-5

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Please refer to
the following safety messages before performing any operation in this section.

Explosions could result in death or serious injury:


• Do not remove the transmitter cover in explosive atmospheres when the circuit is
live.
• Before connecting a HART Communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
• If the line is pressurized, serious injury or death could occur by opening valves.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

DIRECT MOUNT
APPLICATIONS

Liquid Service 1. Pressurize line.


2. Open the equalizer valve.
3. Open the high and low side valves.
4. Bleed drain/vent valves until no gas is apparent in the liquid.
5. Close the vent/drain valves.
6. Close the low side valve.
7. Check the transmitter zero according to the transmitter product
manual so that the output on the test meter reads zero percent of
span.
8. Close the equalizer valve.
9. Open the low side valve. The system is now operational.

Figure 3-1. Direct Mount Liquid


Service Equalizer Valve

HI Valve
Vent

LO Valve

38-490001-999 A 02A

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Gas Service 1. Pressurize line.


2. Open the equalizer valve.
3. Open the high and low side valves.
4. Open drain/vent valves to ensure no liquid is present.
5. Close the vent/drain valves.
6. Close the low side valve.
7. Check the transmitter zero according to the transmitter product
manual so that the output on the test meter reads zero percent of
span.
8. Close the equalizer valve.
9. Open the low side valve. The system is now operational.

Figure 3-2. Direct Mount Gas


Service

LO Valve
Vent

38-490000-999 A 02A
HI Valve

Equalizer Valve

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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Steam Service 1. Remove pressure from line.


2. Open equalizer, high, and low side valves.
3. Fill manifold and transmitter with water via drain vents.
4. Close low side valve.
5. Pressurize line.
6. Gently tap electronics body, manifold head, and 1195 body with a
small wrench to dislodge any entrapped air.
7. Zero electronics.
8. Close equalizer valve.
9. Open the low side valve. The system is now operational.

Figure 3-3. Direct Mount


Steam Service Equalizer Valve

HI Valve
Vent

LO Valve

38-490001-999 A 02A

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

REMOTE MOUNT
APPLICATIONS

Liquid Service 1. Pressurize line.


2. Open equalizer valve on transmitter manifold. Close equalizer valve
at 1195, if one is used.
3. Open high and low side transmitter manifold valves and high and low
block valves at 1195.
4. Bleed drain/vent valves on transmitter manifold until no air is present.
5. Close drain vent valves, then bleed vent valves at the 1195 block
valves until no air is present.
6. Close vent valves at 1195 block valves.
7. Close equalizer valve at transmitter manifold.
8. Close low and high side block valves at 1195.
9. Open vent valves at 1195 block valves.
10. Check transmitter zero according to transmitter manual.
11. Close vent valves at 1195 block valves.
12. Open high and low side block valves at 1195.

Figure 3-4. Remote Liquid


Service Vent Valves
T
T

LO Valve

38-490003-999 A 02A
Vent

HI Valve

Equalizer Valve

3-5
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Gas Service 1. Pressurize line.


2. Open equalizer valve on transmitter manifold.
3. Open high and low side transmitter manifold valves.
4. Open drain/vent valves on transmitter manifold to ensure no liquids
are present.
5. Close drain/vent valves.
6. Close low side transmitter manifold valve.
7. Check transmitter zero according to transmitter manual.
8. Close equalizer on transmitter manifold.
9. Open low side valve on transmitter manifold. The system is now
operational.

Figure 3-5. Remote Gas Service

LO Valve
Vent

38-490002-999 A 02A
HI Valve
Equalizer Valve

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Steam Service 1. Remove pressure from line or close block valves at 1195.
2. Open equalizer valves, high and low side valves on the transmitter
manifold. Close equalize valve at 1195, if one is used.
3. Open vent valves at 1195 block valves.
4. Fill transmitter manifold and instrument lines with water via low side
vent at 1195 block valves.
5. Open and close vent valves at transmitter to bleed out trapped air.
6. Close the equalizer valve at transmitter manifold.
7. Complete filling the low side sensing line.
8. Gently tap electronics body, transmitter manifold, instrument lines,
and 1195 with a small wrench to dislodge any trapped air.
9. Check transmitter zero according to transmitter manual.
10. Close vent valves at 1195 block valves.
11. If block valves at 1195 had been closed they should now be opened.
System is now operational for steam flow measurement.

Figure 3-6. Remote Steam


Service Vent Valves
T
T

LO Valve
Vent

HI Valve

Equalizer Valve

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00809-0100-4686, Rev HA
Flowmeter Series April 2006

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Section 4 Operation and Maintenance

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1


Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2
RTD Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the following safety messages before performing an operation preceded by
this symbol.

Explosions can result in death or serious injury.


• Do not remove the instrument cover in explosive environments when the circuit is
live.
• Both transmitter covers must be fully engaged to meet
explosion-proof requirements.
• Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
nonincendive field wiring practices.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and the terminals.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

TROUBLESHOOTING If a malfunction is suspected despite the absence of diagnostic messages on


the communicator display, follow the procedures described below to verify
that the flowmeter hardware and process connections are in good working
order. Always approach the most likely and easiest-to-check conditions first.

Symptom Possible Cause Corrective Action


Questionable accuracy or Improper installation • Is the flow arrow pointed in the direction of the flow?
erroneous flow signal • Verify that the cross reservoirs are perfectly level with one another.
• Is there sufficient straight run upstream and downstream of the
flowmeter?
System leaks Check for leaks in instrument piping. Repair and seal all leaks.
Contamination/plugging Remove the flowmeter and check for contamination.
Closed valve Verify that both HI and LO manifold valves are open. Verify that vent,
equalizer, and line valves are properly positioned per the “start up
procedure.”
Connections (remote mount only) Verify that the high side of the electronics is connected to the high
side of the flowmeter. Check the same for the low side.
Entrapped air (liquid applications) Are there uneven water legs caused by air entrapment in the
instrument connections? If so, bleed air.
Operating conditions Are the operating conditions in compliance with those given at the
time the flowmeter was purchased? Check the flow calculation and
the fluid parameters for accuracy. Double-check pipe inside diameter
for proper sizing.
Spiking flow signal Two-phase flow The flowmeter is a head measurement device and will not accurately
measure a two-phase flow.
Spiking flow signal (Stream Improper insulation (Vertical pipes Added insulation may be required to ensure that a phase change
Service) only) occurs at the cross reservoirs.
Excessive vibration Check the impulse piping for vibration.
Milliamp reading is zero • Check if power polarity is reversed
• Verify voltage across terminals (should be 10–55V dc)
• Check for bad diode in terminal block
• Replace electronics terminal block
Electronics not in • Check power supply voltage at electronics (10.5V minimum)
communication • Check load resistance (250 ohms minimum)
• Check if unit is addressed properly
• Replace electronics board
Milliamp reading is low or • Check pressure variable reading for saturation
high • Check if output is in alarm condition
• Perform 4–20 mA output trim
• Replace electronics board
No response to changes in • Check test equipment
applied flow • Check impulse piping for blockage
• Check for disabled span adjustment
• Check electronics security switch
• Verify calibration settings (4 and 20 mA points)
• Contact factory for replacement
Low reading/high reading • Check impulse piping for blockage
• Check test equipment
• Perform full sensor trim (if software revision is 35 or higher)
• Contact factory for replacement
Erratic reading for pressure • Check impulse piping for blockage
variable • Check damping
• Check for EMF interference
• Contact factory for replacement

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Check Flow Direction


Check that the side of the orifice plate marked “Inlet” is facing upstream. If the
DP transmitter is remote mounted from the 1195, be sure that the impulse
tubing is connected correctly from the 1195 to the DP transmitter (high to high
and low to low).
Check Orientation
Improper orientation can result in inaccurate measurements.
Check Zero
The transmitter may read off in the high or low direction if not zeroed properly
at start-up/commissioning. Refer to the appropriate transmitter reference
manual for additional information.
Check Valves
The correct valve setting for flow measurement are; equalizer valve fully
closed, high and low side valves fully open.
Check Configuration/Scaling
Is the 20mA DP URL of the 1195 set properly? This may involve sizing the
1195 in the Toolkit Software program to confirm.
Confirm the DCS or PLC and transmitter on 1195 are scaled consistently.
Is the square root being taken in the DCS or transmitter attached to the 1195?
The square root should not be taken in both places.
Check 3095MV Configuration
If a Rosemount 3095MV transmitter is being used, its enhanced functionality
should be taken into account during configuration and troubleshooting. The
square root should not be taken in the DCS if a 3095MV transmitter is being
used.
See the Rosemount 3095MV reference manual (document number
00809-0100-4716) for additional information.

RTD MAINTENANCE To test the 4 wire RTD (refer to Figure 4-1):


1. Disconnect power from the electronics.
2. Remove the Temperature Terminal Housing cover.
3. Disconnect the RTD lead wires from the terminal block.
4. Separate the wires so that the un-insulated ends are not touching
anything.
5. Check that the resistance measured between the 2 red wires is the
same as the resistance measured between the 2 white wires within +/-
0.1 ohms. Take note of the resistance value measured between the 2
white wires for use in step 6.
6. Measure the resistance between one red wire and one white wire.
Subtract the resistance measured in step 5 from the resistance
measured in this step. Refer to table 14-1 to determine if this resistance
matches the temperature that the RTD is in contact with.
7. Check the resistance between any wire and the RTD head or sheath.
An acceptable resistance is 200 K ohms or greater.

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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

8. If any of the above measurements are not within the acceptable range
as stated above, contact an Emerson Process Management
representative for a replacement RTD.
9. To return the RTD to service, connect the lead wires as shown in Figure
4-1.
10.Replace the Temperature Terminal Housing cover.
11. Re-connect power to the electronics.

Figure 4-1. Temperature


Terminal Housing

W W

W W

R R

R R

8185EF~1
3095MV 4-Wire RTD
Terminal Housing

Replacing an RTD If an RTD needs to be replaced, proceed as follows:


1. Disconnect power from the electronics.
2. Remove the Temperature Terminal Housing cover.
3. Disconnect the RTD lead wires from the terminal block.

NOTE
Take care not to damage the RTD lead wires or insulation.

4. Use a 7/16 inch deep socket and a pair of vise grip pliers to remove the
RTD from the thermowell. It is necessary to feed the wires through the
socket to avoid damaging the lead wires. Grip the socket with the vise
grip pliers and turn the socket to remove the RTD.

NOTE
A special tool (part number 28.509004-01) may be purchased to perform this
task.

5. Install the new RTD using the socket and pliers as in step 4 above.
6. Connect the RTD lead wires to the terminal block (see Figure 4-1).
7. Replace the Temperature Terminal Housing cover.
8. Re-connect power to the electronics.

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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Table 4-1. Resistance vs.


Temperature
IEC 751
Platinum 100, Alpha = 0.00385 RTD

°F Ohms °F Ohms °F Ohms °F Ohms °C Ohms °C Ohms °C Ohms °C Ohms


–330 18.04 60 106.07 450 187.65 840 263.80 –200 18.52 20 107.79 240 190.47 460 267.56
–320 20.44 70 108.23 460 189.67 850 265.68 –190 22.83 30 111.67 250 194.10 470 270.93
–310 22.83 80 110.38 470 191.68 860 267.56 –180 27.10 40 115.54 260 197.71 480 274.29
–300 25.20 90 112.53 480 193.70 870 269.44 –170 31.34 50 119.40 270 201.31 490 277.64
–290 27.57 100 114.68 490 195.71 880 271.31 –160 35.54 60 123.24 280 204.90 500 280.98
–280 29.93 110 116.83 500 197.71 890 273.17 –150 39.72 70 127.08 290 208.48 510 284.30
–270 32.27 120 118.97 510 199.71 900 275.04 –140 43.88 80 130.90 300 212.05 520 287.62
–260 34.61 130 121.11 520 201.71 910 276.90 –130 48.00 90 134.71 310 215.61 530 290.92
–250 36.94 140 123.24 530 203.71 920 278.75 –120 52.11 100 138.51 320 219.15 540 294.21
–240 39.26 150 125.37 540 205.70 930 280.61 –110 56.19 110 142.29 330 222.68 550 297.49
–230 41.57 160 127.50 550 207.69 940 282.46 –100 60.26 120 146.07 340 226.21 560 300.74
–220 43.88 170 129.62 560 209.67 950 284.30 –90 64.30 130 149.83 350 229.72 570 304.01
–210 46.17 180 131.74 570 211.66 960 286.14 –80 68.33 140 153.58 360 233.21 580 307.25
–200 48.46 190 133.86 580 213.63 970 287.98 –70 72.33 150 157.33 370 236.70 590 310.49
–190 50.74 200 135.97 590 215.61 980 289.82 –60 76.33 160 161.05 380 240.18 600 313.71
–180 53.02 210 138.08 600 217.58 990 291.65 –50 80.31 170 164.77 390 243.64 610 316.92
–170 55.29 220 140.19 610 219.55 1000 293.48 –40 84.27 180 168.48 400 247.09 620 320.12
–160 57.55 230 142.29 620 221.51 1010 295.30 –30 88.22 190 172.17 410 250.53 630 323.30
–150 59.81 240 144.39 630 223.47 1020 297.12 –20 92.16 200 175.86 420 253.96 640 326.48
–140 62.06 250 146.49 640 225.42 1030 298.94 –10 96.09 210 179.53 430 257.38 650 329.64
–130 64.30 260 148.58 650 227.38 1040 300.75 0 100.00 220 183.17 440 260.78 660 332.79
–120 66.54 270 150.67 660 229.33 1050 302.56 10 103.90 230 186.84 450 264.18
–110 68.77 280 152.75 670 231.27 1060 304.37
–100 71.00 290 154.83 680 233.21 1070 306.17
–90 73.22 300 156.91 690 235.15 1080 307.97
NOTE:
–80 75.44 310 158.98 700 237.09 1090 309.77
To convert from °C to °F:
–70 77.66 320 161.05 710 239.02 1100 311.56
–60 79.86 330 163.12 720 240.95 1110 313.35
[1.8 3 (°C)] + 32 = °F
–50 82.07 340 165.18 730 242.87 1120 315.14 Example: (1.8 3 100) + 32 = 212°F
–40 84.27 350 167.24 740 244.79 1130 316.92
–30 86.47 360 169.30 750 246.71 1140 318.70 To convert from °F to °C:
–20 88.66 370 171.35 760 248.62 1150 320.47
0.556 [(°F) – 32] = °C
–10 90.85 380 173.40 770 250.53 1160 322.24
Example: 0.556 (212 – 32) = 100°C
0 93.03 390 175.45 780 252.44 1170 324.01
10 95.21 400 177.49 790 254.34 1180 325.77
20 97.39 410 179.53 800 256.24 1190 327.53
30 99.57 420 181.56 810 258.14 1200 329.29
40 101.74 430 183.59 820 260.03 1210 331.04
50 103.90 440 185.62 830 261.92 1220 332.79

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Remote Mount RTD If an RTD needs to be replaced on a remote mount, proceed as follows:
1. Close instrument valves to ensure that the pressure is disconnected
from the transmitter.
2. Open the bleed valves on the transmitter to remove all pressure.
3. Remove the cap.
4. Remove the RTD wiring only from the terminal.
5. Remove the Terminal Housing from the head.
6. Pull the RTD wire out of the nipple and remove the RTD. The RTD is in
a thermowell, so no live line pressure will be present.
7. Install the new RTD and thread the wires through the nipple.
8. Using the appropriate thread lubricant or tape, install the terminal
housing onto the remote head.
9. Reconnect the RTD wires to the terminal. This diagram is for a typical
RTD transmitter wiring connection.
10.Open the instrument valves.
Rubber Bushing Washer Fitting Connect to
(Slide stop to edge of armored cable) Brushing transmitter

3095-0020D01A
Compression Fitting
Cap Cap Compression
3
/4 to 1/2–in. NPT Adapter
(Screws into RTD Connection Head)

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Appendix A Specifications and


Reference Data
Rosemount 3051SFP Proplate Flowmeter . . . . . . . . . . . . page A-1
Rosemount 3095MFP Mass Proplate Flowmeter . . . . . . . page A-15
Rosemount 1195 Integral Orifice Primary Element . . . . . page A-26
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-37

ROSEMOUNT 3051SFP PROPLATE FLOWMETER

SPECIFICATIONS

Performance
System Reference Accuracy
Percentage (%) of volumetric flow rate(1)
Classic Ultra Ultra for Flow
(8:1 flow (8:1 flow (10:1 flow
Beta (β)(2) turndown) turndown) turndown)
β < 0.1 ±2.70% ±2.65% ±2.60%
0.1 < β < 0.2 ±1.60% ±1.45% 1.40%
0.2 < β < 0.6 ±1.20% ±1.10% ±0.95%
0.6 < β < 0.8 ±1.80% ±1.70% ±1.65%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.

Repeatability
±0.1%

Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)

Performance Statement Assumptions


• Use associated piping.
• Electronics are trimmed for optimum flow accuracy

Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Functional Service
• Liquid
• Gas
• Steam

4–20 mA/HART
Zero and Span Adjustment
Zero and span values can be set anywhere within the range.
Span must be greater than or equal to the minimum span.
Output
Two-wire 4–20 mA is user-selectable for linear or square root output. Digital process variable
superimposed on 4–20 mA signal, available to any host that conforms to the HART protocol.
Power Supply
External power supply required.
Standard transmitter (4–20 mA): 10.5 to 42.4 V dc with no load
3051S SIS Safety transmitter: 12 to 42 Vdc with no load
3051S HART Diagnostics transmitter: 12 to 42 Vdc with no load
Load Limitations
Maximum loop resistance is determined by the voltage level of the external power supply, as
described by:

Standard Transmitter
Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5)

1387
Load (Ohms)

1000

500 Operating
Region
0
10.5 20 30
Voltage (V dc) 42.4

The HART communicator requires a minimum


loop resistance of 250Ω for communication.

3051S SIS Safety Transmitter (output code B)


3051S HART Diagnostics Transmitter (option code DA1)
Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 12.0)

1322
Load (Ohms)

1000

500 Operating
Region
0
12.0 20 30
Voltage (V dc) 42.4

The HART communicator requires a minimum


loop resistance of 250Ω for communication.

HART Diagnostics Suite (Option Code DA1)


The 3051S HART Diagnostics Transmitter provides Abnormal Situation Prevention (ASP)
indication, device operating hours, variable logging, loop output readback diagnostic, and
enhanced EDDL graphic displays for easy visual analysis.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
The integral statistical process monitoring (SPM) technology calculates the mean and
standard deviation of the process variable 22 times per second and makes them available to
the user. The 3051S ASP algorithm uses these values and highly flexible configuration
options for customization to detect many user-defined or application specific abnormal
situations (e.g. plugged impulse line detection).
The device operating hours are logged along with the occurrence of diagnostic events to
enable quick troubleshooting of application and installation issues.

FOUNDATION fieldbus
Power Supply
External power supply required; transmitters operate on 9.0 to 32.0 V dc transmitter terminal
voltage.
Current Draw
17.5 mA for all configurations (including LCD display option)
FOUNDATION fieldbus Parameters
Schedule Entries 14 (max.)
Links 30 (max.)
Virtual Communications Relationships (VCR) 20 (max.)

Standard Function Blocks


Resource Block
• Contains hardware, electronics, and diagnostic information.
Transducer Block
• Contains actual sensor measurement data including the sensor diagnostics and the ability
to trim the pressure sensor or recall factory defaults.
LCD Block
• Configures the local display.
2 Analog Input Blocks
• Processes the measurements for input into other function blocks. The output value is in
engineering or custom units and contains a status indicating measurement quality.
PID Block with Auto-tune
• Contains all logic to perform PID control in the field including cascade and feedforward.
Auto-tune capability allows for superior tuning for optimized control performance.
Backup Link Active Scheduler (LAS)
The transmitter can function as a Link Active Scheduler if the current link master device fails
or is removed from the segment.
Software Upgrade in the Field
Software for the 3051S with FOUNDATION fieldbus is easy to upgrade in the field using the
FOUNDATION fieldbus Common Device Software Download procedure.
PlantWeb Alerts
Enable the full power of the PlantWeb digital architecture by diagnosing instrumentation
issues, communicating advisory, maintenance, and failure details, and recommending a
solution.
Advanced Control Function Block Suite
(Option Code A01)
Input Selector Block
• Selects between inputs and generates an output using specific selection strategies such as
minimum, maximum, midpoint, average, or first “good.”
Arithmetic Block
• Provides pre-defined application-based equations including flow with partial density
compensation, electronic remote seals, hydrostatic tank gauging, ratio control and others.
Signal Characterizer Block
• Characterizes or approximates any function that defines an input/output relationship by
configuring up to twenty X, Y coordinates. The block interpolates an output value for a
given input value using the curve defined by the configured coordinates.

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Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Integrator Bock
• Compares the integrated or accumulated value from one or two variables to pre-trip and
trip limits and generates discrete output signals when the limits are reached. This block is
useful for calculating total flow, total mass, or volume over time.
Output Splitter Block
• Splits the output of one PID or other control block so that the PID will control two valves or
other actuators.
Control Selector Block
• Selects one of up to three inputs (highest, middle, or lowest) that are normally connected to
the outputs of PID or other control function blocks.

Block Execution Time


Resource -
Transducer -
LCD Block -
Analog Input 1, 2 20 milliseconds
PID with Auto-tune 25 milliseconds
Input Selector 20 milliseconds
Arithmetic 20 milliseconds
Signal Characterizer 20 milliseconds
Integrator 20 milliseconds
Output Splitter 20 milliseconds
Control Selector 20 milliseconds

Fully Compensated Mass Flow Block (Option Code H01)


Calculates fully compensated mass flow based on differential pressure with external process
pressure and temperature measurements over the fieldbus segment. Configuration for the
mass flow calculation is easily accomplished using the Rosemount 3095 Engineering
Assistant.
FOUNDATION fieldbus Diagnostics Suite (Option Code D01)
3051S FOUNDATION fieldbus Diagnostics provide Abnormal Situation Prevention (ASP)
indication and enhanced EDDL graphic displays for easy visual analysis.
The integral statistical process monitoring (SPM) technology calculates the mean and
standard deviation of the process variable 22 times per second and makes them available to
the user. The 3051S ASP algorithm uses these values and highly flexible configuration
options for customization to detect many user-defined or application specific abnormal
situations (e.g. plugged impulse line detection).

Process Temperature Limits


Direct Mount Electronics
• –40 to 450 °F (40 to 232 °C)
Remote Mount Electronics
• –148 to 850 °F (–100 to 454 °C)(1)

Electronics Temperature Limits


Ambient
• –40 to 185 °F (–40 to 85 °C)
• With Integral Mount LCD Display: –4 to 175 °F (–20 to 80 °C)
Storage
• –50 to 230 °F (–46 to 110 °C)
• With Integral Mount LCD Display: –40 to 185 °F (–40 to 85 °C)

Pressure Limits(2)
Direct Mount Electronics
• Pressure retention per ANSI B16.5 600# or DIN PN

(1) Bolt Material code G must be provided.


(2) Static pressure selection may effect pressure limitations.

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Static Pressure Limits


• Range 1A: Operates within specification between static line pressures of 0.5 psia to 2000
psig (0.03 to 138 bar)
• Ranges 2A– 3A: Operates within specifications between static line pressures of 0.5 psia and
3626 psig (0.03 bar-A to 250 bar-G)

Burst Pressure Limits


Coplanar or traditional process flange
• 10000 psig (689,5 bar).

Overpressure Limits
Flowmeters withstand the following limits without damage:
• Range 1A: 2000 psig (138 bar)
• Ranges 2A–3A: 3626 psig (250 bar)
TABLE 1. Overpressure Limits(1)
Carbon Steel Stainless
Standard Type Rating Steel Rating
ANSI/ASME Class 150 285 (20) 275 (19)
ANSI/ASME Class 300 740 (51) 720 (50)
ANSI/ASME Class 600 1480 (102) 1440 (99)
At 100 °F (38 °C), the rating decreases with increasing temperature.
DIN PN 10/40 580 (40) 580 (40)
DIN PN 10/16 232 (16) 232 (16)
DIN PN 25/40 580 (40) 580 (40)
At 248 °F (120 °C), the rating decreases with increasing temperature.
(1) Carbon Steel and Stainless Steel Ratings are measured in
psig (bar).

Humidity Limits
• 0–100% relative humidity

Turn-On Time
Performance within specifications less than 2 seconds (typical) after power is applied to the
transmitter

Damping
Analog output response to a step input change is user-selectable from 0 to 60 seconds for one
time constant. This software damping is in addition to sensor module response time

Failure Mode Alarm


HART 4-20mA (output option codes A and B)
If self-diagnostics detect a gross transmitter failure, the analog signal will be driven offscale to
alert the user. Rosemount standard (default), NAMUR, and custom alarm levels are available
(see Table 2).
High or low alarm signal is software-selectable or hardware-selectable via the optional switch
(option D1).

A-5
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

TABLE 2. Alarm Configuration


High Alarm Low Alarm
Default ≥ 21.75 mA ≤ 3.75 mA
NAMUR compliant(1) ≥ 22.5 mA ≤ 3.6 mA
Custom levels(2)(3) 20.2 - 23.0 mA 3.6 - 3.8 mA
(1) Analog output levels are compliant with NAMUR
recommendation NE 43, see option codes C4 or C5.
(2) Low alarm must be 0.1 mA less than low saturation and high
alarm must be 0.1 mA greater than high saturation.
(3) Not available with the 3051S SIS Safety Transmitter.

3051S SIS Safety Transmitter Failure Values


Safety accuracy: 2.0%(1)
Safety response time: 1.5 seconds

(1) A 2% variation of the transmitter mA output is allowed before


a safety trip. Trip values in the DCS or safety logic solver
should be derated by 2%.

Dynamic Performance
4 - 20 mA (HART®)(1) Fieldbus protocol(2) Typical Transmitter Response Time
(3)
Total Response Time (Td + Tc) :
3051S_C, Ranges 2A - 3A: 100 milliseconds 152 milliseconds
Range 1A: 255 milliseconds 307 milliseconds Transmitter Output vs. Time
Pressure Released
Process Variable Response Time
3051S SIS, Ranges 2A - 3A: 220 milliseconds Not Applicable Td = Dead Time
Td Tc
Tc = Time Constant
Range 1A: 375 milliseconds Not Applicable 100%
Response Time = Td +Tc

3051-3051_17A
Dead Time (Td)(4) 45 milliseconds (nominal) 97 milliseconds
63.2% of Total
36.8%
Update Rate Step Change

3051S 22 times per second 22 times per second


0%
3051S SIS 11 times per second Not Applicable Time

(1) Dead time and update rate apply to all models and ranges; analog output only
(2) Transmitter fieldbus output only, segment macro-cycle not included.
(3) Nominal total response time at 75 °F (24 °C) reference conditions. For option code DA1, add 40 milliseconds (nominal) to 4-20 mA (HART®) total
response time values.
(4) For option code DA1, dead time (Td) is 85 milliseconds (nominal).

Installation Pipe Orientation


Considerations Process(1)
Orientation/ Flow Direction Gas Liquid Steam
Horizontal D/R D/R D/R
Vertical Up R R R
Vertical Down R NR NR
(1) D = Direct mount acceptable (recommended)
R = Remote mount acceptable
NR = Not recommended

A-6
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Flowmeter Orientation
Gas (Horizontal)

30°
120°

4686-38-490000-999
30°

Liquid and Steam (Horizontal)

120°

4686-38-490001-999
30° 30°

Gas (Vertical)

4686-38-490002-999
360°
Flow

Liquid (Vertical)
4686-38-490003-999
Flow

360°

Physical Temperature Measurement


Remote RTD
• 100 Ohm platinum with 1/2-in. NPT nipple and union (078 series with Rosemount 644
housing)
• Standard RTD cable is shielded armored cable, length is 12 feet (3.66 m)
Thermowell with Remote RTD with 1/2-in. SST weld couplet

Electrical Considerations
1
/2–14 NPT, G1/2, and CM20 conduit. HART interface connections permanently fixed to terminal
block

A-7
Rosemount Integral Orifice Reference Manual
00809-0100-4686, Rev HA
Flowmeter Series April 2006

Material of Construction
Orifice Plate
• 316/316L SST
• Hastelloy C-276
• Monel 400
Body
• 316 SST (CF8M), material per ASTM A351
• Hastelloy C-276 (CW12MW), material per ASTM A494
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 3051SFP is disassembled for
installation or maintenance.

Orifice Type
Square edged—orifice bore size
• 0.066-in and larger
Quadrant edged—orifice bore size (for 1/2-in. line size only)
• 0.034-in
• 0.020-in
• 0.014-in
• 0.010-in

NOTE
Integral orifice bodies contain corner tapped pressure ports.

Pipe Lengths
• Upstream and downstream associated piping sections are available on the 3051SFP. The
table below lists the standard overall length (lay length) as a function of end connections and
line size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe
A-8 lengths.
Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

Weight
The following weights are approximate
Line Size With Body With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 13.6 6.2 17.6 8.0
1-in. (25 mm) 15.6 7.1 21.6 9.8
11/2-in. (40 mm) 17.6 8.0 34.6 15.7
(1) As supplied with standard lengths, ANSI Class 150 flanges.

Process-Wetted Parts
Integral Manifolds
• 316 SST
• Hastelloy C-276
Remote Manifolds
• 316 SST
• Hastelloy C-276
Transmitter Vent Valves and Process Flanges
• 316 SST
• Hastelloy C-276
Process Isolating Diaphragms
• 316L SST
• Hastelloy C-276
O-rings
• Glass-filled TFE / Inconel X-750
Integral Manifold O-Rings
• Teflon (PTFE) / Graphite (D7)

Non-Wetted Parts
Sensor Module Fill Fluid
• Silicone oil
• Inert Fill optional
Cover O-rings
• Buna-N
Remote Mounting Brackets
• SST
Sensor mounting (including nuts, bolts, and gasket)
• SST (CS optional for high temperature)
Electronic Housing
• Low copper aluminum, NEMA 4x, IP65
• SST (optional)
Paint
• Polyurethane
Bolts
• CS
• SST

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

DIMENSIONAL DRAWINGS
Rosemount 3051SFP Proplate Flowmeter
Front View

Bottom View Side View

11.73
8.8 (223.46) (297.22)

7.7 (195.51))

Flow
5.3
B.D.(2) (134.14)

K(1) Downstream J Upstream

Dimensions are in inches (millimeters).

Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.

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Reference Manual Rosemount Integral Orifice
00809-0100-4686, Rev HA
April 2006 Flowmeter Series

ORDERING INFORMATION
Rosemount 3051SFP Proplate Flowmeter Ordering Information
Model Product Description
3051SFP Proplate Flowmeter
Code Measurement Type
D Differential Pressure
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD)
S1(1) Socket Weld Body (not available with remote thermowell and RTD)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe
0345(2) 0.345-in. (8.76 mm) for 1-in. pipe
0500(2) 0.500-in. (12.70 mm) for 1-in. pipe
0630(2) 0.630-in. (16.00 mm) for 1-in. pipe
0800 0.800-in. (20.32 mm) for 1-in. pipe
0295 0.295-in. (7.49 mm) for 11/2-in. pipe

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Rosemount 3051SFP Proplate Flowmeter Ordering Information


0376(2) 0.376-in. (9.55 mm) for 11/2-in. pipe
0512(2) 0.512-in. (13.00 mm) for 11/2-in. pipe
0748(2) 0.748-in. (19.00 mm) for 11/2-in. pipe
1022 1.022-in. (25.96 mm) for 11/2-in. pipe
1184 1.184-in. (30.07 mm) for 11/2-in. pipe
Code Electronics Connection Platform
D3 Direct-mount, 3-valve manifold, SST
D4 Direct-mount, 3-valve manifold, Hastelloy-C
D5 Direct-mount, 5-valve manifold, SST
D6 Direct-mount, 5-valve manifold, Hastelloy-C
D7 Direct-mount, High Temperature, 5-valve manifold, SST
R3 Remote-mount, 3-valve manifold, SST
R4 Remote-mount, 3-valve manifold, Hastelloy-C
R5 Remote-mount, 5-valve manifold, SST
R6 Remote-mount, 5-valve manifold, Hastelloy-C
Code Differential Pressure Range
1A 0 to 25 in H2O (0 to 62.2 mbar)
2A 0 to 250 in H2O (0 to 623 mbar)
3A 0 to 1000 in H2O (0 to 2.5 bar)
Code Output Protocol
A 4–20 mA with digital signal based on HART protocol
B(3) 4–20 mA Safety Certified with digital signal based on HART protocol
F(4) FOUNDATION fieldbus: AI block, Link Master, Input Selector Block
Code Electronics Housing Style Material Conduit Entry Size
1
1A PlantWeb Housing Aluminum /2-14 NPT
1B PlantWeb Housing Aluminum M20 x 1.5 (CM20)
1C PlantWeb Housing Aluminum G1/2
1
1J PlantWeb Housing 316L SST /2-14 NPT
1K PlantWeb Housing 316L SST M20 x 1.5 (CM20)
1L PlantWeb Housing 316L SST G1/2
1
2A Junction Box Housing Aluminum /2-14 NPT
2B Junction Box Housing Aluminum M20 x 1.5 (CM20)
2C Junction Box Housing Aluminum G1/2
1
2E Junction Box Housing with output for remote display and interface Aluminum /2-14 NPT
2F Junction Box Housing with output for remote display and interface Aluminum M20 x 1.5 (CM20)
2G Junction Box Housing with output for remote display and interface Aluminum G1/2
1
2J Junction Box Housing 316L SST /2-14 NPT
1
2M Junction Box Housing with output for remote display and interface 316L SST /2-14 NPT
7J(5) Quick Connect (A size Mini, 4-pin male termination) 316L SST
Code Performance Class
3(6) Ultra for Flow: up to ±0.95% flow rate accuracy, 14:1 flow turndown, 10-year stability. limited 12-year warranty
1(6) Ultra: up to ±1.05% flow rate accuracy, 8:1 flow turndown, 10-year stability, limited 12-year warranty
2 Classic: up to ±1.20% flow rate accuracy, 8:1 flow turndown, 5-year stability
Code Options
Transmitter / Body Bolt Material
G High temperature (850 °F (454 °C)) (SAE J429 Gr8 / Body bolts with A193 Gr B8M transmitter studs)
Temperature Sensor
T(7) Thermowell and RTD
Optional Bore Calculation
BC Bore Calculation
Optional Connection
G1 DIN 19231 Transmitter Connection

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Rosemount 3051SFP Proplate Flowmeter Ordering Information


Pressure Testing
P1(8) Hydrostatic Testing
Special Cleaning
P2 Cleaning for special processes
PA Cleaning per ASTM G93 Level D (section 11.4)
Material Testing
V1 Dye Penetrant Exam
Material Examination
V2 Radiographic Examination (available only with Process Connection code W1, W3, and W6)
Flow Calibration
WD(9) Discharge Coefficient Verification
WZ(9) Special Calibration
Special Inspection
QC1 Visual and dimensional inspection with certificate
QC7 Inspection and performance certificate
Material Traceability Certification
Q8(10) Material certification per ISO 10474 3.1.B and EN 10204 3.1.B
Code Conformance
J2(11) ANSI / ASME B31.1
J3(11) ANSI / ASME B31.3
J4(11) ANSI / ASME B31.8
Materials Conformance
J5(12) NACE MR-0175 / ISO 15156
Country Certification
J1 Canadian Registration
J6 European Pressure Directive (PED)
Transmitter Calibration Certification
Q4 Calibration Data Certificate for Transmitter
QP Calibration Data Certificate and Tamper Evident Seal
Safety Certification
QS Certificate of FMEDA Data
Product Certifications
E1 ATEX Flameproof
I1 ATEX Intrinsically Safe
N1 ATEX Type n
IA(13) ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
K1 ATEX Flameproof, Intrinsically Safe, Type n, Dust (combination of E1, I1, N1, and ND)
ND ATEX Dust
E5 FM Explosion-proof
I5 FM Intrinsic Safety, Non-incendive
IE(13) FM FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
K5 FM Explosion-proof, Intrinsically Safe, Non-incendive (combination of E5 and I5)
E6 CSA Explosion-proof
I6 CSA Intrinsically Safe, Division 2
IF(13) CSA FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
K6 CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E6 and I6)
E7(13) SAA Flameproof, Dust Ignition-proof
I7 IECEx Intrinsically Safe
IG(13) IECEx FISCO Intrinsically Safe
N7 IECEx Type n
K7 SAA Flameproof, Dust Ignition-proof, IECEx Intrinsically Safe, and Type n (combination of E7, I7, and N7)
KA ATEX and CSA Flameproof, Intrinsically Safe (combination of E1, I1, E6, and I6)
Note: Only available on Housing Style codes 1A, 1J, 2A, 2J, 2E, or 2M.
KB FM and CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E5, E6, I5, and I6)
Note: Only available on Housing Style codes 1A, 1J, 2A, 2J, 2E, or 2M.

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Rosemount 3051SFP Proplate Flowmeter Ordering Information


KC FM and ATEX Explosion-proof, Intrinsically Safe, Non-incendive (combination of E5, E1, I5, and I1)
Note: Only available on Housing Style codes 1A, 1J, 2A, 2J, 2E, or 2M.
KD FM, CSA, and ATEX Explosion-proof, Intrinsically Safe (combination of E5, I5, E6, I6, E1, and I1)
Note: Only available on Housing Style codes 1A, 1J, 2A, 2J, 2E, or 2M.
Alternative Transmitter Material of Construction
L1 Inert Sensor Fill Fluid
L2 Graphite-filled Teflon® (PTFE) o-ring
LA Inert sensor fill fluid and graphite-filled Teflon (PTFE) o-ring
Display(14)
M5 PlantWeb LCD display
M7(6)(15) Remote mount LCD display and interface, PlantWeb housing, no cable, SST bracket
M8(6)(15) Remote mount LCD display and interface, PlantWeb housing, 50 foot cable, SST bracket
M9(6)(15) Remote mount LCD display and interface, PlantWeb housing, 100 foot cable, SST bracket
Terminal Blocks
T1(14) Transient terminal block
T2(16) Terminal block with WAGO® spring clamp terminals
T3(16) Transient terminal block with WAGO spring clamp terminals
PlantWeb Control Functionality
A01(17) FOUNDATION fieldbus Advanced Control Function Block Suite
PlantWeb Diagnostic Functionality
D01(17) FOUNDATION fieldbus Diagnostics Suite
DA1(18) HART Diagnostics Suite
PlantWeb Enhanced Measurement Functionality
H01(17)(19) Fully Compensated Mass Flow Block
Alarm Limits
C4(20) NAMUR alarm and saturation signal levels, high alarm
C5(20) NAMUR alarm and saturation signal levels, low alarm
C6(6)(20) Custom alarm and saturation signal levels, high alarm
Note: Requires option code C1, custom software configuration. A Configuration Data Sheet must be completed
C7(6)(20) Custom alarm and saturation signal levels, low alarm
Note: Requires option code C1, custom software configuration. A Configuration Data Sheet must be completed .
C8(20) Low alarm (standard Rosemount alarm and saturation signal levels)
Special Configuration (Hardware)
D1(20) Hardware Adjustment (zero, span, alarm, security)
D4 External ground screw
DA(20) Hardware adjustment (zero, span, security) and external ground screw
Conduit Electrical Connector
GE (21) M12, 4-pin, Male Connector (eurofast®)
(21)
GM A size Mini, 4-pin, Male Connector (minifast®)
Typical Model Number: 3051SFP D S 010 A3 S 0150 D3 1A A 1A 3
(1) To improve pipe perpendicularity for gasket sealing, socket diameter is smaller than standard pipe O.D.
(2) Best flow coefficient uncertainty is between (0.2 < β < 0.6).
(3) Requires PlantWeb Housing and Hardware Adjustments option code D1.
(4) Requires PlantWeb housing.
(5) Available with output code A only. Available approvals are FM Intrinsically Safe, Non-incendive (option code I5) or ATEX Instrinsically Safe (option code I1).
Contact an Emerson Process Management representative for additional information.
(6) Not available with Output Protocol code B.
(7) Thermowell material is the same as the body material.
(8) Does not apply to Process Connection codes T1 and S1.
(9) Not available for bore sizes 0010, 0014, 0020, or 0034.
(10) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable.
(11) Not available with DIN Process Connection codes D1, D2, or D3.
(12) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO for sour oil field production environments. Environmental limits
apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
(13) Consult factory for availability.
(14) Not available with Housing code 7J.
(15) Not available for Output Protocol code F, Housing code 01, or option code DA1.
(16) Available with Output Protocol code A and PlantWeb housing only.
(17) Requires PlantWeb housing and output code F.
(18) Requires PlantWeb housing and Output code A. Includes Hardware Adjustments as standard. Contact an Emerson Process Management representative
regarding availability.
(19) Requires Rosemount 3095 Engineering Assistant to configure.
(20) Not available with Output Protocol code F.
(21) Not available with Housing code 7J. Available with Intrinsically Safe approvals only. For FM Intrinsically Safe, Non-incendive approval (option code I5) or FM
FISCO Intrinsically Safe approval (option code IE), install in accordance with Rosemount drawing 03151-1009 to maintain NEMA 4X rating.
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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

ROSEMOUNT 3095MFP MASS PROPLATE FLOWMETER

SPECIFICATIONS

Performance
System Reference Accuracy
Percentage (%) of mass flow rate(1)
Classic Ultra for Flow
Beta (β)(2) (8:1 flow turndown) 10:1 flow turndown
β < 0.1 ±2.60% ±2.55%
0.1 < β < 0.2 ±1.50% ±1.35%
0.2 < β < 0.6 ±1.10% ±0.95%
0.6 < β < 0.8 ±1.70% ±1.60%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.

Repeatability
±0.1%

Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)

Output
Two-wire 4–20 mA, user-selectable for DP, AP, GP, PT, mass flow, or totalized flow. Digital HART
protocol superimposed on 4–20 mA signal, available to any host that conforms to the HART
protocol.

Performance Statement Assumptions


• Measured pipe I.D
• Electronics are trimmed for optimum flow accuracy

Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.

Functional Service
• Liquid
• Gas
• Steam

Power Supply
4–20 mA option
• External power supply required. Standard transmitter
(4–20 mA) operates on 11 to 55 v dc with no load

Process Temperature Limits


Direct Mount Electronics
• –40 to 450 °F (–40 to 232 °C)
Remote Mount Electronics
• –148 to 850 °F (–100 to 454 °C)(1)

(1) Bolt Material code G must be selected.

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Electronics Temperature Limits


Ambient
• –40 to 185 °F (–40 to 85 °C)
• With Integral Mount LCD Display: –4 to 175 °F (–20 to 80 °C)
Storage
• –50 to 230 °F (–46 to 110 °C)
• With Integral Mount LCD Display: –40 to 185 °F (–40 to 85 °C)

Overpressure Limits
• Zero to two times the absolute pressure range with a maximum of 3626 psia (250 bar).
TABLE 3. Overpressure Limits
Process
Connection Maximum Working
Line Size Code Pressure @ 100 °F(1)(2)
1
/2-in. S1 or P2 3000 psig (207 bar)
(12.7 mm) T1 or P1 1500 psig (103 bar)
1-in. S1 or P2 2000 psig (138 bar)
(25.4 mm) T1 or P1 1500 psig (103 bar)
11/2-in. S1 or P2 1500 psig (103 bar)
(38.1 mm) T1 or P1 1500 psig (103 bar)
All Flanged Meets flange primary
pressure rating per ANSI
B16.5 (EN-1092-1 for DIN
flanges)
(1) For pressure ratings at temperatures less than -20 °F (-29 °C)
or above 100 °F (38 °C) consult an Emerson Process
Management representative.
(2) Transmitter static pressure range may limit maximum working
pressure. Refer to Static Pressure Ranges specification.

Static Pressure Limits


Operates within specification between static pressures of 0.5 psia (0.03 bar-A) and the URL of
the static pressure sensor.

Load Limitations
Maximum loop resistance is determined by the voltage level of the external power supply, as
described by:
Maximum Loop Resistance = Power Supply - 11.0
0.022
2000
Load (Ohms)

Operating
250
Region
0
11.0 16.5(2) 42.4(1) 55

Power Supply
(1) For CSA approval, power supply must not exceed 42.4 V dc.
(2) HART protocol communication requires a loop resistance value
between 250-1100 ohms, inclusive.

Humidity Limits
• 0–100% relative humidity

Turn-On Time
Digital and analog measured variables will be within specification
7 – 10 seconds after power is applied to the transmitter.
Digital and analog flow output will be within specifications 10 – 14 seconds after power is applied
to the transmitter.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Damping
Analog output response to a step input change is user-selectable from 0 to 29 seconds for one
time constant. This software damping is in addition to sensor module response time

Failure Mode Alarm

Output Code A
If self-diagnostics detect a non-recoverable transmitter failure, the analog signal will be driven
either below 3.75 mA or above 21.75 mA to alert the user. High or low alarm signal is
user-selectable by internal jumper pins.

Output Code V
If self-diagnostics detect a gross transmitter failure, that information gets passed as a status
along with the process variable(s).

Configuration
HART Hand-held Communicator (Model 275 or 375)
• Performs traditional transmitter maintenance functions
3095 Multivariable Engineering Assistant (EA) software package
• Contains built-in physical property database
• Enables mass flow configuration, maintenance, and diagnostic functions via HART modem
(output option code A)
Enables mass flow configuration via PCMCIA Interface for FOUNDATION fieldbus (output
option code V)

Physical Properties Database


• Maintained in Engineering Assistant Software Configurator
• Physical properties for over 110 fluids
• Natural gas per AGA
• Steam and water per ASME
• Other database fluids per American Institute of Chemical Engineers (AIChE)
• Optional custom entry

FOUNDATION fieldbus Function Blocks


Standard Function Blocks
Resource Block
• Contains hardware, electronics, and diagnostic information.
Transducer Block
• Contains actual sensor measurement data including the sensor diagnostics and the ability
to trim the pressure sensor or recall factory defaults.
LCD Block
• Configures the local display.
5 Analog Input Blocks
• Processes the measurements for input into other function blocks. The output value is in
engineering or custom units and contains a status indicating measurement quality.
PID Block with Auto-tune
• Contains all logic to perform PID control in the field including cascade and feedforward.
Auto-tune capability allows for superior tuning for optimized control performance.
Advanced Control Function Block Suite
(Option Code A01)
Input Selector Block
• Selects between inputs and generates an output using specific selection strategies such as
minimum, maximum, midpoint, average, or first “good.”
Arithmetic Block
• Provides pre-defined application-based equations including flow with partial density
compensation, electronic remote seals, hydrostatic tank gauging, ratio control and others.
Signal Characterizer Block

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

• Characterizes or approximates any function that defines an input/output relationship by


configuring up to twenty X, Y coordinates. The block interpolates an output value for a
given input value using the curve defined by the configured coordinates.
Integrator Bock
• Compares the integrated or accumulated value from one or two variables to pre-trip and
trip limits and generates discrete output signals when the limits are reached. This block is
useful for calculating total flow, total mass, or volume over time.
Output Splitter Block
• Splits the output of one PID or other control block so that the PID will control two valves or
other actuators.
Control Selector Block
• Selects one of up to three inputs (highest, middle, or lowest) that are normally connected to
the outputs of PID or other control function blocks.

Physical Temperature Measurement


Remote RTD
• 100 Ohm platinum with 1/2-in. NPT nipple and union (078 series with Rosemount 644
housing)
• Standard RTD cable is shielded armored cable, length is12 feet (3.66 m)
• Remote RTD material is SST
Thermowell
• 1/2-in. x 1/2-in. NPT, 316 SST

Electrical Considerations
1
/2–14 NPT, G1/2, and CM20 conduit. HART interface connections permanently fixed to terminal
block

Material of Construction
Orifice Plate
• 316/316L SST
• Hastelloy C-276
• Monel 400
Body
• 316 SST (CF8M), material per ASTM A351
• Hastelloy C-276 (CW12MW), material per ASTM A494
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 3095MFP is disassembled for
installation or maintenance.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Orifice Type
Square edged—orifice bore size
• 0.066-in and larger
Quadrant edged—orifice bore size (for 1/2-in. line size only)
• 0.034-in
• 0.020-in
• 0.014-in
• 0.010-in

NOTE
Integral Orifice bodies contain corner tapped pressure ports.

Pipe Lengths
• Upstream and downstream associated piping sections are available on the 1195. The table
below lists the standard overall length (lay length) as a function of end connections and line
size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe lengths.

Weight
The following weights are approximate
Line Size With Body With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 16.1 7.3 20.1 9.1
1-in. (25 mm) 18.1 8.2 24.1 10.9
11/2-in. (40 mm) 20.1 9.1 37.1 16.8
(1) As supplied with standard lengths, ANSI Class 150 flanges.

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Flowmeter Series April 2006

Installation Pipe Orientation


Considerations Process(1)
Orientation/ Flow Direction Gas Liquid Steam
Horizontal D/R D/R D/R
Vertical Up R R R
Vertical Down R NR NR
(1) D = Direct mount acceptable (recommended)
R = Remote mount acceptable
NR = Not recommended

Flowmeter Orientation
Gas (Horizontal)

30°

4686-38-490025-999
120°

30°

Liquid and Steam (Horizontal)

30°
120°

4686-38-490026-999
30°

Gas (Vertical)
4686-38-490027-999

360°
Flow

Liquid (Vertical)
4686-38-490028-999
Flow

360°

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Process-Wetted Parts
Integral Manifolds
• 316 SST
• Hastelloy C-276
Remote Manifolds
• 316 SST
• Hastelloy C-276
Transmitter Vent Valves and Process Flanges
• 316 SST
• Hastelloy C-276
Process Isolating Diaphragms
• 316L SST
• Hastelloy C-276
O-rings
• Glass-filled TFE / Inconel X-750
Integral Manifold O-Rings
• Teflon (PTFE) / Graphite (D7)

Non-Wetted Parts
Sensor Module Fill Fluid
• Silicone oil
• Inert Fill optional
Cover O-rings
• Buna-N
Remote Mounting Brackets
• SST
Sensor mounting (including nuts, bolts, and gasket)
• SST (CS optional for high temperature)
Electronic Housing
• Low copper aluminum, NEMA 4x, IP65
• SST (optional)
Paint
• Polyurethane
Bolts
• CS
• SST

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

DIMENSIONAL DRAWINGS
Rosemount 3095MFP Mass Proplate Flowmeter
Top View

Bottom View Side View

10.3 (262.32)
8.8 (223.46)

6.3 (160.61))

Flow 5.3
(2) (134.14)
B.D.

RTDL
(1)
K
Downstream J Upstream

Dimensions are in inches (millimeters).

Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
RTDL 3.11-in. 78.9 mm 5.25-in. 133.4 mm 7.50-in. 190.5 mm
R 7.4-in. 187.96 mm 7.8-in. 198.12 mm 8.4-in. 213.36 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

ORDERING INFORMATION
Rosemount 3095MFP Mass Proplate Flowmeter Ordering Information
Model Product Description
3095MFP Mass Proplate Flowmeter
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD, requires Temperature Sensor code N)
S1(1) Socket Weld Body (not available with remote thermowell and RTD, requires Temperature Sensor code N)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe
0345(2) 0.345-in. (8.76 mm) for 1-in. pipe
0500(2) 0.500-in. (12.70 mm) for 1-in. pipe
0630(2) 0.630-in. (16.00 mm) for 1-in. pipe
0800 0.800-in. (20.32 mm) for 1-in. pipe
0295 0.295-in. (7.49 mm) for 11/2-in. pipe
0376(2) 0.376-in. (9.55 mm) for 11/2-in. pipe
0512(2) 0.512-in. (13.00 mm) for 11/2-in. pipe
0748(2) 0.748-in. (19.00 mm) for 11/2-in. pipe

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Rosemount 3095MFP Mass Proplate Flowmeter Ordering Information


1022 1.022-in. (25.96 mm) for 11/2-in. pipe
1184 1.184-in. (30.07 mm) for 11/2-in. pipe
Code Electronics Connection Platform
D3 Direct-mount, 3-valve manifold, SST
D4 Direct-mount, 3-valve manifold, Hastelloy-C
D5 Direct-mount, 5-valve manifold, SST
D6 Direct-mount, 5-valve manifold, Hastelloy-C
D7 Direct-mount, High Temperature, 5-valve manifold, SST
R3 Remote-mount, 3-valve manifold, SST
R4 Remote-mount, 3-valve manifold, Hastelloy-C
R5 Remote-mount, 5-valve manifold, SST
R6 Remote-mount, 5-valve manifold, Hastelloy-C
Code Differential Pressure Range
1 0 to 25 in H2O (0 to 62.2 mbar)
2 0 to 250 in H2O (0 to 623 mbar)
3 0 to 1000 in H2O (0 to 2.5 bar)
Code Static Pressure Range
B 0 – 8 to 0 – 800 psia (0 –55.16 to 0 – 5515.8 kPa)
C 0 – 8 to 0 – 800 psig (0 –55.16 to 0 – 5515.8 kPa)
D 0 – 36.2 to 0 – 3626 psia (0 –250 to 0 – 25000 kPa)
E 0 – 36.2 to 0 – 3626 psig (0 –250 to 0 – 25000 kPa)
Code Output Protocol
A 4–20 mA with digital signal based on HART protocol
V FOUNDATION fieldbus protocol
Code Transmitter Housing Material Conduit Entry Size
1
1A Polyurethane-covered aluminum /2-14 NPT
1B Polyurethane-covered aluminum M20 x 1.5 (CM20)
1C Polyurethane-covered aluminum PG 13.5
1
1J SST /2-14 NPT
1K SST M20 x 1.5 (CM20)
1L SST PG 13.5
Code Options
Performance Class
U3(3) Ultra for Flow: up to ±0.95% mass flow rate accuracy, up to 10:1 turndown, 10-year stability, limited 12-year warranty
PlantWeb Control Functionality
A01(4) Advanced Control Function Block Suite
Transmitter / Body Bolt Material
G High temperature (850 °F (454 °C)) (SAE J429 Gr8 / Body bolts with A193 Gr B8M transmitter studs)
Temperature Sensor(5)
N No thermowell and RTD (fixed temperature mode)
Optional Bore Calculation
BC Bore Calculation
Optional Connection
G1 DIN 19231 Transmitter Connection
Pressure Testing
P1(6) Hydrostatic Testing
Special Cleaning
P2 Cleaning for special processes
PA Cleaning per ASTM G93 Level D (section 11.4)
Material Testing
V1 Dye Penetrant Exam
Material Examination
V2 Radiographic Examination (available only with Process Connection codes W1, W3, and W6)

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Rosemount 3095MFP Mass Proplate Flowmeter Ordering Information


Flow Calibration
WD(7) Flow Rate Calibration
WZ(7) Special Calibration
Special Inspection
QC1 Visual and dimensional inspection with certificate
QC7 Inspection and performance certificate
Material Traceability Certification
Q8(8) Material certification per ISO 10474 3.1.B and EN 10204 3.1.B
Code Conformance
J2(9) ANSI / ASME B31.1
J3(9) ANSI / ASMEB31.3
J4(9) ANSI / ASMEB31.8
Material Conformance
J5(10) NACE MR-0175 / ISO 15156
Country Certification
J1 Canadian Registration
J6 European Pressure Directive (PED)
Transmitter Calibration Certificate
Q4 Calibration Data Certificate for Transmitter
Product Certifications
E1 ATEX Flameproof
I1 ATEX Intrinsically Safe
N1 ATEX Type n
K1 ATEX Flameproof, Intrinsically Safe, Type n, and Dust (combination of E1, I1, N1, and ND)
ND ATEX Dust
E5 FM Explosion proof
I5 FM Intrinsically Safe, non-incendive
K5 FM Explosion-proof, Intrinsically Safe, Non-Incendive
E6 CSA Explosion proof
I6 CSA Intrinsically Safe, Division 2
K6 CSA Explosion-proof, Intrinsically Safe, Division 2
IE(11) FM FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
IF(11) CSA FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
IA(11) ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only
IG (11) IECEx FISCO Intrinsically Safe
Alternative Transmitter Material of Construction
L1 Inert Sensor Fill Fluid (not available with Static Pressure range codes B and D)
Display
M5 Integral mount LCD display
Terminal Blocks
T1 Transient Protection
Typical Model Number: 3095MFP S 010 A3 S 0150 D3 1 C A 1A
(1) To improve pipe perpendicularity for gasket sealing, socket diameter is smaller than standard pipe O.D.
(2) Best flow coefficient uncertainty is between (0.2 < β < 0.6).
(3) Ultra for Flow applicable for HART protocol, DP ranges 2 and 3 with SST isolator material and silicone fill fluid options only.
(4) Function Blocks include: Arithmetic, Integrator, Analog Output, Signal Characterizer, Control Selector, and Output Selector.
(5) Rosemount 3095MFP is supplied with an integral temperature sensor as standard. Thermowell material is the same as the body material.
(6) Does not apply to Process Connection codes T1 and S1.
(7) Not available for bore sizes 0010, 0014, 0020, or 0034.
(8) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable.
(9) Not available with DIN Process Connection codes D1, D2, or D3.
(10) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO 15156 for sour oil field production environments. Environmental
limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
(11) Consult factory for availability.

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

ROSEMOUNT 1195 INTEGRAL ORIFICE PRIMARY ELEMENT

SPECIFICATIONS

Performance
Discharge Coefficient Uncertainty(1)
Beta (β)(2) Discharge Coefficient Uncertainty
β < 0.1 ±2.50%
0.1 < β < 0.2 ±1.25%
0.2 < β < 0.6 ±0.75%
0.6 < β < 0.8 ±1.50%
(1) Without associated straight run piping, discharge coefficient
uncertainty can add up to 1.5% - 5% additional error. Consult the
factory for additional information.
(2) β = Orifice Plate Bore
body I.D.

Line Sizes
• 1/2-in. (15 mm)
• 1-in. (25 mm)
• 11/2-in. (40 mm)

Sizing
Contact a Emerson Process Management sales representative for assistance. A “Configuration
Data Sheet” is required prior to order for application verification.

Functional Service
• Liquid
• Gas
• Vapor

Process Temperature Limits


Standard (direct/remote mount):
• –40 to 450 °F (–40 to 232 °C)
Extended (remote mount only with option code T):
• –148 to 850 °F (–100 to 454 °C)

Maximum Working Pressure


• Pressure retention per ANSI B16.5 600# or DIN PN100
TABLE 4. Overpressure Limits
Process
Connection Maximum Working
Line Size Code Pressure @ 100 °F(1)(2)
1
/2-in. S1 or P2 3000 psig (207 bar)
(12.7 mm) T1 or P1 1500 psig (103 bar)
1-in. S1 or P2 2000 psig (138 bar)
(25.4 mm) T1 or P1 1500 psig (103 bar)
11/2-in. S1 or P2 1500 psig (103 bar)
(38.1 mm) T1 or P1 1500 psig (103 bar)
All Flanged Meets flange primary
pressure rating per ANSI
B16.5 (EN-1092-1 for DIN
flanges)
(1) For pressure ratings at temperatures less than -20 °F (-29 °C)
or above 100 °F (38 °C) consult an Emerson Process
Management representative.
(2) Transmitter static pressure range may limit maximum working
pressure. Refer to Static Pressure Ranges specification.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series

Assembly to a transmitter
Select option code D11 for the Rosemount 3051S transmitter (or option code S3 for the
Rosemount 3051C or 3095MV transmitters) to factory assemble the Rosemount 1195 to a
Rosemount pressure transmitter. The D11 (or S3) option will drive square-root mode operation
(output proportional to flow rate.) If the 1195 and transmitter are not factory assembled, they may
be shipped separately. Option code S4 is required on the 1195 if assembly to a transmitter is
required. For a consolidated shipment, inform an Emerson Process Management sales
representative when placing the order.

Installation Pipe Orientation


Consideration Process(1)
Orientation/ Flow Direction Gas Liquid Steam
Horizontal D/R D/R D/R
Vertical Up R D/R R
Vertical Down D/R NR NR
(1) D = Direct mount acceptable (recommended)
R = Remote mount acceptable
NR = Not recommended

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Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

Primary Orientation
Gas (Horizontal)

30°

4686-38-490021-999
120°

30°

Liquid and Steam (Horizontal)

30°
120°

4686-38-490022-999
30°

Gas (Vertical)

360° Flow

Liquid (Vertical)
Flow

360°

Physical Material of Construction


Orifice Plate
• 316/316L SST
• Hastelloy C-276
• Monel 400
Body
• 316 SST (CF8M), material per ASTM A351
• Hastelloy C-276 (CW12MW), material per ASTM A494

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
Flange and Pipe Material (If Applicable)
• A312 Gr 316/316L, B622 UNS N10276
• Flange pressure limits are per ANSI B16.5
• Flange face finish per ANSI B16.5, 125 to 250 RMS
Body Bolts/Studs
• ASTM A193 Gr B8M studs
• SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud
material option code G for high temperatures.
Transmitter Connection Studs
• ASTM A193 Gr B8M studs
Gaskets/O-rings
• Glass filled Teflon® (PTFE)
• Optional high temperature Inconel® X-750
• Gaskets and o-rings must be replaced each time the 1195 is disassembled for installation or
maintenance.

Orifice Type
Square edge–orifice bore sizes
• 0.066-in. and larger
Quadrant edge–orifice bore sizes (for 1/2-in. line size only)
• 0.034-in.
• 0.020-in.
• 0.014-in.
• 0.010-in.

NOTE
Integral orifice bodies contain corner tapped pressure ports.

Pipe Lengths
Upstream and downstream associated piping sections are available on the 1195. The table below
lists the standard overall length (lay length) as a function of end connections and line size.
Line Size
1
Flanged Process /2-in. 1-in. 11/2-in.
Connection(1) (2) (3) (15 mm) (25 mm) (40 mm)
RF, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN16, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN40, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, DIN PN100, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RF, ANSI Class 150, weld-neck 21.8 (554) 33.2 (843) 44.9 (1140)
RF, ANSI Class 300, weld-neck 22.2 (559) 33.7 (856) 45.5 (1156)
RF, ANSI Class 600, weld-neck 22.8 (579) 34.3 (871 46.1 (1171)
RTJ, ANSI Class 150, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 300, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
RTJ, ANSI Class 600, slip-on 18.2 (463) 28.9 (734) 40.3 (1023)
NPT / Beveled Process 18 (457) 28.9 (734) 40.3 (1023)
Connection(1)(2)(3)
(1) See the ordering information for model code description.
(2) Consult factory for other lengths.
(3) See page A-35 for additional information on associated pipe lengths.

Transmitter Connections
21/8-in. (54 mm) center-to-center. Other transmitter spacing can be accommodated using the
optional remote adapters and customer-supplied impulse piping. DIN 19213 connections are
available.

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Torque Values of Standard Bolts


Orifice Body Studs (for body bolt/stud material codes C or D)
• 60 ft-lb (81 N-m)
Orifice Body Bolts (for body bolt/stud material code G)
• 78 ft-lb (105 N-m)
Transmitter studs
• 34-38 ft-lb (46-52 N-m)
3-valve manifold bolting
• 34-38 ft-lb (46-52 N-m)

Weight
The following weights are approximate
Line Size 1195 Only With Flanged Piping(1)
lb kg lb kg
1
/2-in. (15 mm) 4.0 1.8 8 3.6
1-in. (25 mm) 6.0 2.7 12 5.4
11/2-in. (40 mm) 8.0 3.6 25 11.3
(1) As supplied with standard lengths, ANSI Class 150 flanges.

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DIMENSIONAL DRAWINGS
Rosemount 1195 Integral Orifice Plate
Top View

1
/2-in. NPT

Bottom View End View

2.13 (53.98)
1.10 (27.94) 1.63 (41)

B.D.(2) Flow

K(1)
J Upstream
Downstream

Dimensions are in inches (millimeters).

Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
J (RF slip-on, RTJ slip-on, RF-DIN slip-on) 12.4-in. 318 mm 20.2-in. 513 mm 28.4-in. 721 mm
J (RF 150#, weld-neck) 14.3-in. 363 mm 22.3-in. 566 mm 30.7-in. 780 mm
J (RF 300#, weld-neck) 14.5-in. 368 mm 22.6-in. 574 mm 31.0-in. 787 mm
J (RF 600#, weld-neck) 14.8-in. 376 mm 22.9-in. 582 mm 31.3-in. 795 mm
K ((RF slip-on, RTJ slip-on, RF-DIN slip-on)(1) 5.7-in. 148 mm 8.7-in. 221 mm 11.9-in. 302 mm
K (RF 150#, weld-neck) 7.5-in. 191 mm 10.9-in. 277 mm 14.2-in. 361 mm
K (RF 300#, weld-neck) 7.7-in. 196 mm 11.1-in. 282 mm 14.5-in. 368 mm
K (RF 600#, weld-neck) 8.0-in. 203 mm 11.4-in. 290 mm 14.8-in. 376 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
(1) Downstream length shown here includes plate thickness of 0.162-in. (4.11 mm).
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.

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ORDERING INFORMATION
Rosemount 1195 Integral Orifice Primary Element Ordering Information
Model Product Description
1195 Integral Orifice Primary Element
Code Body Material
S 316 SST
H Hastelloy C-276
Code Line Size
1
005 /2-in. (15 mm)
010 1-in. (25 mm)
015 11/2-in. (40 mm)
Code Process Connection
T1 NPT Female Body (not available with remote thermowell and RTD)
S1(1) Socket Weld Body (not available with remote thermowell and RTD)
P1 Pipe Ends: NPT threaded
P2 Pipe Ends: Beveled
A1 Pipe Ends: Flanged, RF, ANSI Class 150, slip-on
A3 Pipe Ends: Flanged, RF, ANSI Class 300, slip-on
A6 Pipe Ends: Flanged, RF, ANSI Class 600, slip-on
D1 Pipe Ends: Flanged, RF, DIN PN16, slip-on
D2 Pipe Ends: Flanged, RF, DIN PN40, slip-on
D3 Pipe Ends: Flanged, RF, DIN PN100, slip-on
W1 Pipe Ends: Flanged, RF, ANSI Class 150, weld-neck
W3 Pipe Ends: Flanged, RF, ANSI Class 300, weld-neck
W6 Pipe Ends: Flanged, RF, ANSI Class 600, weld-neck
R1 Pipe Ends: Flanged, RTJ, ANSI Class 150, slip-on
R3 Pipe Ends: Flanged, RTJ, ANSI Class 300, slip-on
R6 Pipe Ends: Flanged, RTJ, ANSI Class 600, slip-on
P9 Special process connections
Code Orifice Plate Material
S 316 SST
H Hastelloy C-276
M Monel
Code Bore Size Option
0010 0.010-in. (0.25 mm) for 1/2-in. pipe
0014 0.014-in. (0.36 mm) for 1/2-in. pipe
0020 0.020-in. (0.51 mm) for 1/2-in. pipe
0034 0.034-in. (0.86 mm) for 1/2-in. pipe
0066 0.066-in. (1.68 mm) for 1/2-in. pipe
0109 0.109-in. (2.77 mm) for 1/2-in. pipe
0160(2) 0.160-in. (4.06 mm) for 1/2-in. pipe
0196(2) 0.196-in. (4.98 mm) for 1/2-in. pipe
0260(2) 0.260-in. (6.60 mm) for 1/2-in. pipe
0340(2) 0.340-in. (8.64 mm) for 1/2-in. pipe
0150 0.150-in. (3.81 mm) for 1-in. pipe
0250(2) 0.250-in. (6.35 mm) for 1-in. pipe

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Rosemount 1195 Integral Orifice Primary Element Ordering Information


0345(2) 0.345-in. (8.76 mm) for 1-in. pipe
0500(2) 0.500-in. (12.70 mm) for 1-in. pipe
0630(2) 0.630-in. (16.00 mm) for 1-in. pipe
0800 0.800-in. (20.32 mm) for 1-in. pipe
0295 0.295-in. (7.49 mm) for 11/2-in. pipe
0376(2) 0.376-in. (9.55 mm) for 11/2-in. pipe
0512(2) 0.512-in. (13.00 mm) for 11/2-in. pipe
0748(2) 0.748-in. (19.00 mm) for 11/2-in. pipe
1022 1.022-in. (25.96 mm) for 11/2-in. pipe
1184 1.184-in. (30.07 mm) for 11/2-in. pipe
Code Transmitter / Body Bolt Material
C 316 SST transmitter studs
G(3) High temperature (850 °F (454 °C)) (SAE J429 Gr8 / Body bolts with A193 Gr B8M transmitter studs)
Code Options
Temperature Sensor
S(4) Thermowell and RTD (SST Temperature Housing)
T(4) Thermowell and RTD (Aluminum Temperature Housing)
Assemble to Transmitter
S4(5) Factory assembly – attached to transmitter and manifold
Optional Bore Calculation
BC Bore Calculation
Optional Connection
G1 DIN 19231 Transmitter Connection
Adapters for Remote Mounting
1
G2 /2–14 NPT Remote Adapters – SST
1
G3 /2–14 NPT Remote Adapters – Hastelloy C
Pressure Testing
P1(6) Hydrostatic Testing
Special Cleaning
P2 Cleaning for special processes
PA Cleaning per ASTM G93 Level D (section 11.4)
Material Testing
V1 Dye Penetrant Exam
Material Examination
V2 Radiographic Examination (available only with Process Connection code W1, W3, and W6)

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Rosemount 1195 Integral Orifice Primary Element Ordering Information


Flow Calibration
WD(7) Discharge coefficient Verification
WZ(7) Special Calibration
Special Inspection
QC1 Visual and dimensional inspection with certificate
QC7 Inspection and performance certificate
Material Traceability Certification
Q8(8) Material certification per ISO 10474 3.1.B and EN 10204 3.1.B
Code Conformance
J2(9) ANSI B31.1
J3(9) ANSI B31.3
J4(9) ANSI B31.8
Materials Conformance
J5(10) NACE MR-0175 / ISO 15156
Country Certification
J1 Canadian Registration
J6 European Pressure Directive (PED)
Special Configuration (Hardware)
A1 External Ground Screw for Temperature Connection Head
A2 Cover Clamp and External Ground Screw for Temperature Connection Head
Typical Model Number: 1195 S 010 A3 S 0150 C
(1) To improve pipe perpendicularity for gasket sealing, socket diameter is smaller than standard pipe O.D.
(2) Best flow coefficient uncertainty is between (0.2 < β < 0.6).
(3) Not available with Assemble to Transmitter code S4 or Temperature Sensor code R with E5.
(4) Thermowell material is the same as the body material.
(5) Not available with Process Connection code S1.
(6) Does not apply to Process Connection codes T1 and S1.
(7) Not available for bore sizes 0010, 0014, 0020, or 0034.
(8) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable.
(9) Not available with DIN Process Connection codes D1, D2, or D3.
(10) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO 15156 for sour oil field production environments. Environmental
limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.

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DIMENSIONAL DRAWINGS
Orifice Plate Socket-Weld or Threaded Body
E 0.162 (4.11) A
2.46 (62.4)
F
D I.D.
0.47 B

38-4900014-999
H C
(11.85)
D
1.625 (41.23)
F 2.13 (53.93)
3.37 (85.6)

Remote Adapter NPT / Beveled Piping (Prepared for welding)


0.062 (1.57) L Upstream M(2) Downstream
0.81 (20.64) B.D.

38-4900018-999
½–14 NPT

0.81 (20.64) 0.47 (11.91). Flow


1.10 (27.94)

Temperature Sensor

Flow

38-4900032-999
R RTDL

Line Size
1
Dimension /2-in. (12.7 mm) 1-in. (25.4 mm) 11/2-in. (38.1 mm)
A 3.4-in. 86 mm 3.8-in. 97 mm 4.5-in. 114 mm
B 4.7-in. 119.38 mm 5.2-in. 132.08 mm 5.9-in. 149.86 mm
C 3.0-in. 76 mm 3.3-in. 84 mm 3.7-in. 94 mm
D(1) 0.805-in. 20.45 mm 1.280-in. 32.51 mm 1.865-in. 47.37 mm
E 3.6-in. 91 mm 3.9-in. 99 mm 4.4-in. 112 mm
F 2.6-in. 66 mm 3.0-in. 76 mm 3.5-in. 89 mm
H 2.5-in. 64 mm 3.0-in. 76 mm 3.5-in. 89 mm
L 12.4-in. 315 mm 20.1-in. 511 mm 28.2-in. 716 mm
M 5.6-in. 142 mm 8.6-in. 218 mm 11.7-in. 297 mm
B.D.(2) 0.664-in. 16.9 mm 1.097-in. 27.86 mm 1.567-in. 39.80 mm
I.D. 0.622-in. 15.8 mm 1.049-in. 26.64 mm 1.500-in. 38.1 mm
(1) To improve pipe perpendicularity for gasket sealing, socket diameter “D” is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket
diameter “D” to ensure proper fit.
(2) B.D is diameter of the precision bored portion of the upstream and downstream piping.

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Pipe Length Requirements for Installation


FIGURE A. Reducer FIGURE B. Single 90° Bend
(2 d to d over a length of 1.5 d to 3 d) flow from one branch only

U D
U D

FIGURE C. Two or More 90° Bends in the Same Planes FIGURE D. Two or More 90° Bends in Different Planes

U D
U D

FIGURE E. Expander (0.5 d to d over a length of d to 2 d) FIGURES F and G. Ball/Gate Valve Fully Open

U D U D

Table A-1. Recommended lengths of pipe


The following chart gives the upstream (U) and downstream (D) lengths as a guideline recommended by ISO 5167 for the above installations.
The lengths are given in terms of pipe diameters. For example, for a 1-in. line size with a beta ratio (b) of 0.4 using installation type B above, the
straight length of upstream piping required is 16 ⫻1 = 16 in., and downstream 6 ⫻1 = 6 in.
On Upstream (U)

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE On Downstream (D)


β A(1) B(1) C(1) D(1) E(1) F and G(1) FIGURES A - G
<0.20 5(2) 6 (3) 10(2) 34 (17) 6(2) 12 (6) 4 (2)
0.40 5(2) 16 (3) 10(2) 50 (25) 12 (8) 12 (6) 6 (3)
0.50 8 (5) 22 (9) 18 (10) 75 (34) 20 (9) 12 (6) 6 (3)
0.60 9 (5) 42 (13) 30 (18) 65 (18) 26 (11) 14 (7) 7 (3,5)
0.67 12 (6) 44 (20) 44 (18) 60 (18) 28 (14) 18 (9) 7 (3,5)
0.75 13 (8) 44 (20) 44 (18) 75 (18) 36 (18) 24 (12) 8 (4)
U D
(1) Values in parenthesis correspond to an additional +0.5% discharge coefficient uncertainty.
(2) Straight length gives zero additional uncertainty; data not available for shorter lengths.

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SPARE PARTS
Description Part Number
Plate O-Ring Kits
Kit, Plate O-ring, Teflon® (PTFE), –40 to 450 °F (–40 to 232 °C), Bag of 10
1
/2-in. Line Size 01195-0036-0031
1-in. Line Size 01195-0036-0032
11/2-in. Line Size 01195-0036-0033
Kit, Plate O-ring, Inconel® X750, –148 to 850 °F (–64 to 454 °C), Bag of 4
1
/2-in. Line Size 01195-0036-0040
1-in. Line Size 01195-0036-0041
11/2-in. Line Size 01195-0036-0042
Instrument Flange O-Ring Kits / Mounting Gaskets
Kit, Instrument Flange O-Ring, Bag of 10
Teflon, –40 to 450 °F (–40 to 232 °C) 01195-0036-0034
Teflon, DIN19213, –40 to 450 °F (–40 to 232 °C) 01195-0036-0035
Teflon, Inconel X750, –148 to 850 °F (–64 to 454 °C) 01195-0036-0043
Bolting Kits
Kit, Body Bolting, (7/16-in.–20 x 2.75-in. stud with nuts)
A193 Gr B8M, < 450 °F (232 °C) 01195-0206-0004
J429 Gr 8, < 850 °F (454 °C) 01195-0206-0005
Kit, Manifold / Transmitter Bolting (Direct mount to traditional flange and 305RT/RM manifold), A193 Gr B8M 01195-0206-0006
(7/16-in.–20 x 2.75-in. stud with nuts) (< 850 °F (454 °C))
Kit, Transmitter Bolting (Direct mount to 3051C / 2024-DIN)) 01195-0206-0007
Remote Adapter Kits
Kit, Remote Adapter, 316 SST (includes 316 SST studs with nuts)
Teflon Gasket, < 450 °F (232 °C) 01195-0036-0051
Inconel Gasket, < 850 °F (454 °C) 01195-0036-0049
Kit, Remote Adapter, Hastelloy-C® (includes 316 SST studs with nuts)
Teflon Gasket, < 450 °F (232 °C) 01195-0036-0052
Inconel Gasket, < 850 °F (454 °C) 01195-0036-0050

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Description Part Number


Temperature Sensor
RTD Element, –40 to 900 °F (–40 to 518 °C), 1/8-in. NPT,
3.35-in. x 0.093-in diameter, 1/2-in. (12.7 mm) Line Size 01195-3000-0335
3.6-in. x 0.093-in diameter, 1-in. (25.4 mm) Line Size 01195-3000-0360
3.9-in. x 0.093-in diameter, 11/2-in. (28.1 mm) Line Size 01195-3000-0390
Thread Adapter, 1/2-in. NPT x CM20, SST 00444-0282-0011
Thread Adapter, 1/2-in. NPT x G1/2, SST 03031-0649-0001
Cable Gland, 1/2-in. NPT, Plastic 12342-02
KEMA / CENELEC Cover Clamp Kit 28-59002-901
External Ground Screw Kit TBA
Temperature Sensor Housing Cover
Aluminum, Blue 03031-0632-0001
Stainless Steel 03031-0632-0001
Temperature Sensor Housing Cover Gasket, Buna-N 03031-0634-0001
Orifice Plate
0.010 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0010
Hastelloy C 01195-0220-1010
Monel® 01195-0220-2010
0.014 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0014
Hastelloy C 01195-0220-1014
Monel® 01195-0220-2014
0.020 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0020
Hastelloy C 01195-0220-1020
Monel® 01195-0220-2020
0.034 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0034
Hastelloy C 01195-0220-1034
Monel® 01195-0220-2034
0.066 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0066
Hastelloy C 01195-0220-1066
Monel® 01195-0220-2066
0.109 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0109
Hastelloy C 01195-0220-1109
Monel® 01195-0220-2109
0.160 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0160
Hastelloy C 01195-0220-1160
Monel® 01195-0220-2160
0.196 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0196
Hastelloy C 01195-0220-1196
Monel® 01195-0220-2196
0.260 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0260
Hastelloy C 01195-0220-1260
Monel® 01195-0220-2260
0.340 Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0340
Hastelloy C 01195-0220-1340

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Description Part Number


®
Monel 01195-0220-2340
Blank Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0999
Hastelloy C 01195-0220-1999
Monel® 01195-0220-2999
Special Line Size 1/2-in. (12.7 mm)
316 SST 01195-0220-0XXX
Hastelloy C 01195-0220-1XXX
Monel® 01195-0220-2XXX
0.150 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0150
Hastelloy C 01195-0221-1150
Monel® 01195-0221-2150
0.250 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0250
Hastelloy C 01195-0221-1250
Monel® 01195-0221-2250
0.345 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0345
Hastelloy C 01195-0221-1345
Monel® 01195-0221-2345
0.500 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0500
Hastelloy C 01195-0221-1500
Monel® 01195-0221-2500
0.630 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0630
Hastelloy C 01195-0221-1630
Monel® 01195-0221-2630
0.800 Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0800
Hastelloy C 01195-0221-1800
Monel® 01195-0221-2800
Blank Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0999
Hastelloy C 01195-0221-1999
Monel® 01195-0221-2999
Special Line Size 1-in. (25.4 mm)
316 SST 01195-0221-0XXX
Hastelloy C 01195-0221-1XXX
Monel® 01195-0221-2XXX

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Description Part Number


1
0.295 Line Size 1 /2-in. (38.1 mm)
316 SST 01195-0222-0295
Hastelloy C 01195-0222-1295
Monel® 01195-0222-2295
0.376 Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-0376
Hastelloy C 01195-0222-1376
Monel® 01195-0222-2376
0.512 Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-0512
Hastelloy C 01195-0222-1512
Monel® 01195-0222-2512
0.748 Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-0748
Hastelloy C 01195-0222-1748
Monel® 01195-0222-2748
1.022 Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-5022
Hastelloy C 01195-0222-6022
Monel® 01195-0222-7022
1.184 Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-5184
Hastelloy C 01195-0222-6184
Monel® 01195-0222-7184
Blank Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-0999
Hastelloy C 01195-0222-1999
Monel® 01195-0222-2999
Special Line Size 11/2-in. (38.1 mm)
316 SST 01195-0222-0XXX
Hastelloy C 01195-0222-1XXX
Monel® 01195-0222-2XXX

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Appendix B Approvals
Rosemount 3051SFP Integral Orifice Flowmeter . . . . . . . page B-1
Rosemount 3095MFP Integral Orifice Mass Flowmeter . page B-6

ROSEMOUNT 3051SFP INTEGRAL ORIFICE FLOWMETER

Approved Manufacturing Rosemount Inc. — Chanhassen, Minnesota USA


Locations Emerson Process Management GmbH & Co. — Wessling, Germany
Emerson Process Management Asia Pacific Private Limited — Singapore
Beijing Rosemount Far East Instrument Co., LTD — Beijing, China

European Directive The EC declaration of conformity for all applicable European directives for this product can be
Information found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process
Management representative.
ATEX Directive (94/9/EC)
Emerson Process Management complies with the
ATEX Directive.
European Pressure Equipment Directive (PED) (97/23/EC)
Models 3051S_CA4; 3051S_CD2, 3, 4, 5; (also with P9 option) Pressure Transmitters — QS
Certificate of Assessment -
EC No. PED-H-20, Module H Conformity Assessment
All other Model 3051S Pressure Transmitters
— Sound Engineering Practice
Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold — Sound Engineering
Practice
Primary Elements, Flowmeter
— See appropriate Primary Element QIG
Electro Magnetic Compatibility (EMC) (89/336/EEC)
All Models: EN 50081-1: 1992; EN 50082-2:1995;
EN 61326-1:1997 – Industrial

Ordinary Location As standard, the transmitter has been examined and tested to determine that the design meets
Certification for FM basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized
testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).

Hazardous Locations North American Certifications


Certifications FM Approvals
E5 Explosion-proof for Class I, Division 1, Groups B, C, and D; dust-ignition proof for Class II
and Class III, Division 1, Groups E, F, and G; hazardous locations; enclosure Type 4X,
conduit seal not required when installed according to Rosemount drawing 03151-1003.

www.rosemount.com
Rosemount Integral Orifice Reference Manual
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Flowmeter Series April 2006

I5/IE Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1,
Groups E, F, and G; Class III, Division 1; Class I, Zone 0 AEx ia IIC when connected in
accordance with Rosemount drawing 03151-1006; Non-incendive for Class I, Division 2,
Groups A, B, C, and D Enclosure Type 4X
For entity parameters see control drawing 03151-1006.

Canadian Standards Association (CSA)


E6 Explosion-proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition-Proof for Class II
and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B,
C, and D, when installed per Rosemount drawing 03151-1013, CSA Enclosure Type 4X;
conduit seal not required.
I6/IF Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D when connected in
accordance with Rosemount drawings 03151-1016;
For entity parameters see control drawing 03151-1016.

European Certifications
I1/IA ATEX Intrinsic Safety
Certificate No.: BAS01ATEX1303X II 1G
EEx ia IIC T5 (-60°C ≤ Ta ≤ 40°C)
T4 (-60°C ≤ Ta ≤ 70°C)
T4 (-60°C ≤ Ta ≤ 40°C) (FISCO)
1180
TABLE 1. Input Parameters
Loop / Power Groups
Ui = 30 V HART / FOUNDATION fieldbus/
Remote Display / SIS
Ui = 17.5 V FISCO
Ii = 300 mA HART / FOUNDATION fieldbus/
Remote Display / SIS
Ii = 380 mA FISCO
Pi = 1.0 W HART / Remote Display / SIS
Pi = 1.3 W FOUNDATION fieldbus
Pi = 5.32 W FISCO
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / SIS
Ci = 0 FOUNDATION fieldbus / Remote
Display / FISCO
Li = 0 HART / FOUNDATION fieldbus/ SIS
/ FISCO
Li = 60 µH Remote Display

Special conditions for safe use (x)


1. The apparatus, excluding the Types 3051 S-T and 3051 S-C (In-line and Coplanar
SuperModules respectively), is not capable of withstanding the 500V test as defined in
Clause 6.4.12 of EN 50020. This must be considered during installation.
2. The terminal pins of the Types 3051 S-T and 3051 S-C must be protected to IP20
minimum.

N1 ATEX Type n
Certificate No.: BAS01ATEX3304X II 3 G
EEx nL IIC T5 (Ta = -40 °C TO 70 °C)
Ui = 45 Vdc max
IP66

Special conditions for safe use (x)


The apparatus is not capable of withstanding the 500V insulation test required by Clause 9.1
of EN 50021: 1999. This must be taken into account when installing the apparatus.

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April 2006 Flowmeter Series
ND ATEX Dust
Certificate No.: BAS01ATEX1374X II 1 D
T105°C (-20 °C ≤ Tamb ≤ 85 °C)
Vmax = 42.4 volts max
A = 24 mA
IP66
1180
Special conditions for safe use (x)
1. The user must ensure that the maximum rated voltage and current (42.4 volts, 22
milliampere, DC) are not exceeded. All connections to other apparatus or associated
apparatus shall have control over this voltage and current equivalent to a category “ib”
circuit according to EN 50020.
2. Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
3. Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
4. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus
and capable of withstanding a 7J impact test.
5. The 3051S must be securely screwed in place to maintain the ingress protection of the
enclosure.
E1 ATEX Flameproof
Certificate No.: KEMA00ATEX2143X II 1/2 G
EEx d IIC T6 (-50 °C ≤ Tamb ≤ 65 °C)
EEx d IIC T5 (-50 °C ≤ Tamb ≤ 80 °C)
Vmax = 42.4V
1180
Special conditions for safe use (x)
This device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for installation and maintenance shall be followed in detail to
assure safety during its expected lifetime. The Model 3051S pressure transmitter must
include a Series 300S housing integrally mounted to a Series Model 3051S Sensor module
as per Rosemount drawing 03151-1023.

Japanese Certifications
E4 JIS Flameproof
Ex d IIC T6
Certificate Description
TC15682 Coplanar with Junction Box Housing
TC15683 Coplanar with PlantWeb Housing
TC15684 Coplanar with PlantWeb Housing
and LCD Display
TC15685 In-Line SST with Junction Box Housing
TC15686 In-Line Hastelloy with Junction Box Housing
TC15687 In-Line SST with PlantWeb Housing
TC15688 In-Line Hastelloy with Plantweb Housing
TC15689 In-Line SST with Plantweb Housing
and LCD Display
TC15690 In-Line Hastelloy with PlantWeb Housing
and LCD Display

Australian Certifications
E7 SAA Explosion-proof and DIP
Certification No.: AUS Ex 3798X
Ex d IIC T6 (Ta = 60°C) IP66
DIP A21 TA T6 (Ta = 60°C) IP66
Special conditions for safe use (x)
1. It is a condition of manufacture that each transmitter module shall be pressure tested in

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Flowmeter Series April 2006

accordance with clause 4.3 of AS 2380.2 at minimum pressure of 1450 kPa. As the model
300S housing passed tests at 4 times the reference pressures (400 kPa for single and
3800 kPa for dual compartment housing) and are not of welded construction, they may be
exempted from the routing pressure test of clause 4.3 of AS 2380.2.
2. It is a condition of manufacture that each transmitter module and housing combination
shall be subjected to a routine high voltage test in accordance with clause 6.2 of AS
2380.1, with the following variation. The test voltage applied to each single or dual
compartment housing shall not be less than 500 V, 47 to 62 Hz, for a period of not less
than one minute, with a breakdown current of less than 5 mA.
3. It is a condition of safe use that each housing shall be connected to external circuits via
suitable conduit or Standards Australia certified cable glands. Where only one entry is
used for connection to external circuits, the unused entry shall be closed by means of the
blanking plug supplied by the equipment manufacturer or by a suitable Standards
Australia certified blanking plug.
4. It is a condition of safe use that a dielectric strength test shall be applied whenever the
terminal block is changed or replaced in either the dual compartment or single
compartment housings. The breakdown current shall be less than 5 mA, when 500 V, 47
to 62 Hz, is applied for one minute. Note: if tested with an optional T1 transient protector
terminal block fitted, the protection will operate and hence there will be no current
indicated.
5. It is a condition of safe use that each transmitter module shall be used with a Model 300S
housing, in order to comply with flameproof requirements.

6. It is a condition of safe use that each model 300S housing fitted with a transmitter module
shall be marked with the same certification marking code information. Should the housing
be replaced after initial supply to another model 300S housing, the replacement housing
shall have the same certification marking code information as the housing it replaces.

IECEx Certifications
I7/IG IECEx Intrinsic Safety
Certificate No.: IECExBAS04.0017X
Ex ia IIC T5 (Ta = -60 °C to 40 °C) -HART/SIS/Remote Meter
Ex ia IIC T4 (Ta = -60 °C to 70 °C) -HART/SIS/Remote Meter
Ex ia IIC T4 (Ta = -60 °C to 70 °C) -FOUNDATION Fieldbus
Ex ia IIC T4 (Ta = -60 °C to 40 °C) -FISCO
IP66
TABLE 2. Input Parameters
Loop / Power Groups
Ui = 30 V HART / FOUNDATION fieldbus/
Remote Display / SIS
Ui = 17.5 V FISCO
Ii = 300 mA HART / FOUNDATION fieldbus/
Remote Display / SIS
Ii = 380 mA FISCO
Pi = 1.0 W HART / Remote Display / SIS
Pi = 1.3 W FOUNDATION fieldbus
Pi = 5.32 W FISCO
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / SIS
Ci = 0 FOUNDATION fieldbus / Remote
Display / FISCO
Li = 0 HART / FOUNDATION fieldbus/ SIS
/ FISCO

Special conditions for safe use (x)


1.The Models 3051S HART 4-20mA, 3051S Fieldbus, 3051S Profibus and 3051S FISCO
are not capable of withstanding the 500V test as defined in clause 6.4.12 of IEC 60079-11.
This must be taken into account during installation.
2.The terminal pins of the Types 3051S-T and 3051S-C must be protected to IP20
minimum.

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Reference Manual Rosemount Integral Orifice
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April 2006 Flowmeter Series
N7 IECEx Type n
Certificate No.: IECExBAS04.0018X
Ex nC IIC T5 (Ta = -40 °C to 70 °C)
Ui = 45 Vdc MAX
IP66
Special conditions for safe use (x)
The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8
of IEC 79-15: 1987.

Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.
K1 Combination of E1, I1, N1, and ND
K5 Combination of E5 and I5
K6 Combination of E6 and I6
K7 Combination of E7, I7, and N7
KA Combination of E1, I1, E6, and I6
KB Combination of E5, I5, I6 and E6
KC Combination of E5, E1, I5 and I1
KD Combination of E5, I5, E6, I6, E1, and I1

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ROSEMOUNT 3095MFP INTEGRAL ORIFICE MASS FLOWMETER

Rosemount 3095 with European Directive Information


HART The EC declaration of conformity for all applicable European directives for this product can be
found on the Rosemount website at www.rosemount.com. A hard copy may be obtained by
contacting our local sales office.

ATEX Directive (94/9/EC)


Emerson Process Management complies with the ATEX Directive.

European Pressure Equipment Directive (PED) (97/23/EC)


3095M_2/3,4/D Flow Transmitters — QS Certificate of Assessment - EC No. PED-H-20
Module H Conformity Assessment
All other 3095_ Transmitters/Level Controller —
Sound Engineering Practice
Transmitter Attachments: Process Flange - Manifold —
Sound Engineering Practice

Electro Magnetic Compatibility (EMC) (89/336/EEC)


3095MV Flow Transmitters
— EN 50081-1: 1992; EN 50082-2:1995;
EN 61326-1:1997 – Industrial

Ordinary Location Certification for Factory Mutual


As standard, the transmitter has been examined and tested to determine that the design meets
basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized
testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).

Hazardous Locations North American Certifications


Certifications FM Approvals
E5 Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class
II/Class III, Division 1, Groups E, F, and G. Enclosure type NEMA 4X. Factory Sealed.
Provides nonincendive RTD connections for Class I, Division 2, Groups A, B, C, and D.
I5 Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G
hazardous outdoor locations. Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Temperature Code T4. Factory Sealed.
For input parameters and installation see control drawing 03095-1020.

Canadian Standards Association (CSA)


E6 Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class
II/Class III, Division 1, Groups E, F, and G. CSA enclosure Type 4X suitable for indoor and
outdoor hazardous locations. Provides nonincendive RTD connection for Class I, Division
2, Groups A, B, C, and D.Factory Sealed. Install in accordance with Rosemount Drawing
03095-1024. Approved for Class I, Division 2, Groups A, B, C, and D.
I6 Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. when installed in
accordance with Rosemount drawing 03095-1021. Temperature Code T3C.
For input parameters and installation see control drawing 03095-1021.

European Certifications
I1 ATEX Intrinsic Safety
Certificate Number: BAS98ATEX1359X II 1 G
EEx ia IIC T5 (Tamb = –45 °C to 40 °C)
EEx ia IIC T4 (Tamb = –45 °C to 70 °C)
1180

TABLE 3. Connection Parameters (Power/Signal Terminals)


Ui = 30V
Ii = 200 mA

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TABLE 3. Connection Parameters (Power/Signal Terminals)
Pi = 1.0 W
Ci = 0.012 µF
Li = 0
TABLE 4. Temperature Sensor Connection Parameters
Uo = 30V
Io = 19 mA
Po = 140 mW
Ci = 0.002 µF
Li = 0
TABLE 5. Temp Sensor Terminals Connection Parameters
Co = 0.066 ␮F Gas Group IIC
Co = 0.560 ␮F Gas Group IIB
Co = 1.82 ␮F Gas Group IIA
Lo = 96 mH Gas Group IIC
Lo = 365 mH Gas Group IIB
Lo = 696 mH Gas Group IIA
Lo/Ro = 247 ␮H/ohm Gas Group IIC
Lo/Ro = 633 ␮H/ohm Gas Group IIB
Lo/Ro= 633 ␮H/ohm Gas Group IIA
Special Conditions for Safe Use
The 3095, when fitted with the transient terminal block (order code B), are not capable of
withstanding the 500 volts insulation test required by EN50 020, Clause 6.4.12 (1994). This
condition must be accounted for during installation.
N1 ATEX Type N
Certificate Number: BAS98ATEX3360X II 3 G
EEx nL IIC T5 (Tamb = –45 °C to 40 °C)
EEx nL IIC T4 (Tamb = –45 °C to 70 °C)
Ui = 55V

The apparatus is designed for connection to a remote temperature sensor such as a


resistance temperature detection (RTD)
Special Conditions for Safe Use
The 3095, when fitted with the transient terminal block (order code B), are not capable of
withstanding the 500 volts insulation test required by EN50 021, Clause 9.1 (1995). This
condition must be accounted for during installation.
E1 ATEX Flameproof
Certificate Number: KEMA02ATEX2320X II 1/2 G
EEx d IIC T5 (-50°C ≤ Tamb ≤ 80°C)
T6 (-50°C ≤ Tamb ≤ 65°C)
1180
Special Conditions for Safe Use (x):
The device contains a thin wall diaphragm. Installation, maintenance, and use shall take
into account the environmental conditions to which the diaphragm will be subjected. the
manufacturer’s instructions fro installation and maintenance shall be followed in detail to
assure safety during its expected lifetime.
ND ATEX Dust
Certificate Number: KEMA02ATEX2321 II 1 D
V = 55 Vdc MAX
I = 23 mA MAX
IP66
1180

Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.

K5 E5 and I5 combination

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Flowmeter Series April 2006

K6 E6 and I6 combination

K1 I1, N1, E1, and ND combination

Rosemount 3095 with European Directive Information


Fieldbus The EC declaration of conformity for all applicable European directives for this product can be
found on the Rosemount website at www.rosemount.com. A hard copy may be obtained by
contacting our local sales office.

ATEX Directive (94/9/EC)


Emerson Process Management complies with the ATEX Directive.

European Pressure Equipment Directive (PED) (97/23/EC)


3095F_2/3,4/D and 3095M_2/3,4/D Flow Transmitters
— QS Certificate of Assessment - EC No. PED-H-20
Module H Conformity Assessment
All other 3095_ Transmitters/Level Controller
— Sound Engineering Practice
Transmitter Attachments: Process Flange - Manifold
— Sound Engineering Practice
Primary Elements, Flowmeter
— See appropriate Primary Element QIG

Electro Magnetic Compatibility (EMC) (89/336/EEC)


3095 Flow Transmitters
— EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 – Industrial

Ordinary Location Certification for Factory Mutual


As standard, the transmitter has been examined and tested to determine that the design meets
basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized
testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).

Rosemount 3095 Fieldbus


Hazardous Locations Certifications
North American FM Approvals
Certifications E5 Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class
II/Class III, Division 1, Groups E, F, and G. Enclosure type NEMA 4X. Factory Sealed.
Provides nonincendive RTD connections for Class I, Division 2, Groups A, B, C, and D.
I5 Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G
hazardous outdoor locations. Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Temperature Code T4. Factory Sealed.

For input parameters and installation see control drawing 03095-1020.


IE FISCO for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G hazardous
outdoor locations. Temperature Code T4. Factory Sealed.

For input parameters and installation see control drawing 03095-1020.

Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval types.
K5 E5 and I5 combination

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Canadian Standards Association (CSA)


IF CSA FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only

European Certifications
IA ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only

Australian Certifications
IG IECEx FISCO Intrinsic Safety

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April 2006

Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.
All other marks are the property of their respective owners.

Emerson Process Management


Rosemount Inc. Rosemount GmbH & Co. Emerson Process Management Asia
8200 Market Boulevard Argelsrieder Feld 3 Pacific Private Limited
Chanhassen, MN 55317 USA 82234 Wessling 1 Pandan Crescent
T (U.S.) 1-800-999-9307 Germany Singapore 128461
T (International) (952) 906-8888 Tel 49 (8153) 9390 T (65) 6777 8211
F (952) 949-7001 Fax 49 (8153) 939172 F (65) 6777 0947
[email protected]
www.rosemount.com

¢00809-XXXX-XXXX ¤
© 2006 Rosemount Inc. All rights reserved.

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