B73 & Series 75

Installation and Operating Manual

Sealed
External
Cage
Liquid
Level
Switches
Read this Manual Before Installing Notice of Copyright and Limitations
This manual provides information on the B73 and Series Magnetrol® and MAGNETROL logotype are registered trade-
75 Liquid Level Switches. It is important that all instruc- marks of MAGNETROL International.
tions are read carefully and followed in sequence. Copyright © 2016 MAGNETROL International,
Detailed instructions are included in the Installation Incorporated. All rights reserved.
section of this manual.
Performance specifications are effective with date of issue and
are subject to change without notice. MAGNETROL
Conventions Used in this Manual
reserves the right to make changes to the products
Certain conventions are used in this manual to convey described in this manual at any time without notice.
specific types of information. General technical material, MAGNETROL makes no warranty with respect to the
support data, and safety information are presented in
accuracy of the information in this manual.
narrative form. The following styles are used for notes,
cautions, and warnings.
Warranty
Notes All MAGNETROL mechanical level and flow controls
are warranted free of defects in materials or workman-
Notes contain information that augments or clarifies
ship for five full years from the date of original factory
an operating step. Notes do not normally contain
shipment.
actions. They follow the procedural steps to which
they refer. If returned within the warranty period; and, upon factory
inspection of the control, the cause of the claim is
Cautions determined to be covered under the warranty; then,
Cautions alert the technician to special conditions that MAGNETROL will repair or replace the control at no
could injure personnel, damage equipment, or reduce cost to the purchaser (or owner) other than transporta-
a component’s mechanical integrity. Cautions are also tion.
used to alert the technician to unsafe practices or the
need for special protective equipment or specific MAGNETROL shall not be liable for misapplication,
materials. In this manual, a caution indicates a labor claims, direct or consequential damage or expense
potentially hazardous situation which, if not avoided, arising from the installation or use of equipment. There
may result in minor or moderate injury. are no other warranties expressed or implied, except
special written warranties covering some MAGNETROL
Warnings products.
Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an Quality Assurance
imminently hazardous situation which, if not avoided, The quality assurance system in place at MAGNETROL
could result in serious injury or death. guarantees the highest level of quality throughout the
company. MAGNETROL is committed to providing
WARNING! Explosion hazard. Do not connect or full customer satisfaction both in quality products and
disconnect equipment unless power has been switched off quality service.
or the area is known to be non-hazardous.
MAGNETROL’s quality assurance system
Low Voltage Directive is registered to ISO 9001 affirming its
commitment to known international
For use in Installation Category II, Pollution Degree 2.
quality standards providing the strongest
If equipment is used in a manner not specified by
assurance of product/service quality
manufacturer, protection provided by equipment may
available.
be impaired.

46-620 B73 & Series 75 Liquid Level Switches

 B73 & Series 75
Liquid Level Switches
Table of Contents

1.0 Installation 5.0 Specifications

1.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . .4 5.1 Agency Approvals . . . . . . . . . . . . . . . . . . . . .15
1.2 Critical Alarm Function . . . . . . . . . . . . . . . . .4 5.2 Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1.3 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6.0 Replacement Parts
1.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
6.1 Series 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
1.5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
6.1.1 Parts Identification . . . . . . . . . . . . . . .20
2.0 Reference Information 6.1.2 Switch and Housing Reference . . . . . .20
2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . .7 6.1.3 Series 75 with Material Code 1 . . . . .21
2.2 Theory of Operation . . . . . . . . . . . . . . . . . . .7 6.1.4 Series 75 with Material Code 2 . . . . .21
2.3 Operating Cycle . . . . . . . . . . . . . . . . . . . . . . .7 6.1.5 Series 75 with Material Code 3 or 4 . .21
2.4 Switch Differential Adjustment . . . . . . . . . . .8 6.2 Model B73 . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.4.1 Low Level Controls . . . . . . . . . . . . . . .8 6.2.1 Parts Identification . . . . . . . . . . . . . . .22
2.4.2 High Level Controls . . . . . . . . . . . . . .10 6.2.2 Switch and Housing Reference . . . . . .22
2.5 Tandem Float Models . . . . . . . . . . . . . . . . . .10 6.2.3 Model B73 . . . . . . . . . . . . . . . . . . . . .22
2.5.1 Installation, Preventive Maintenance, 6.3 Series 75 Tandem Float Units . . . . . . . . . . . .23
and Troubleshooting . . . . . . . . . . . . .10 6.3.1 Parts Identification . . . . . . . . . . . . . . .23
2.5.2 Differential Adjustment . . . . . . . . . . .11 6.3.2 Series 75 Tandem Float Units . . . . . . .23
6.3.3 Switch and Housing Reference . . . . . .23
3.0 Troubleshooting
3.1 Check Switch Mechanism . . . . . . . . . . . . . .11 7.0 Model Numbers
3.2 Check Sensing Unit . . . . . . . . . . . . . . . . . . .12 7.1 Model B73 . . . . . . . . . . . . . . . . . . . . . . . . . .24
7.2 Model Series 75 . . . . . . . . . . . . . . . . . . . . . .26
4.0 Preventive Maintenance
4.1 Recommended Practice . . . . . . . . . . . . . . . .13
4.1.1 Keep Control Clean . . . . . . . . . . . . . .13
4.1.2 Inspect Switch Mechanisms, Terminals,
and Connections Monthly . . . . . . . . .13
4.1.3 Proof Test Procedure . . . . . . . . . . . . .14
4.2 What To Avoid . . . . . . . . . . . . . . . . . . . . . . .15

46-620 B73 & Series 75 Liquid Level Switches

 1.0 Installation
Caution: If equipment is used in a manner not specified by manu-
facturer, protection provided by equipment may be
impaired.

1.1 Unpacking
Unpack the instrument carefully. Inspect all units for
damage. Report any concealed damage to carrier within
24 hours. Check the contents of the packing slip and
purchase order. Check and record the serial number for
future reference when ordering parts.

1.2 Critical Alarm Function

It is recommended that for critical alarm functions, an
additional level switch be installed as a high–high or low–
low level alarm for maximum protection.

1.3 Piping
Figure 3 shows a typical piping installation of a
MAGNETROL B73 and Series 75 control to a pressure
vessel. Level decals on control identify the actuation levels
for a unit with a single switch at minimum specific gravity.
See Section 5.2, Physical on page 16 for the actuation levels.

Conduit
Use pipe of sufficient strength to support the control. If
outlet necessary, provide a stand or hanger to help support its
Pressure weight. All piping should be straight and free of low spots
vessel
or pockets so that lower liquid line will drain towards the
vessel and upper vapor line will drain toward the control.
Shut-off valves are recommended for installation between
Switch
actuating
the vessel and the control. If control is to be used with a
level low temperature liquid (one which will boil in the float
reference
marks Shutoff chamber if outside heat is absorbed), the chamber and pip-
valve ing should be insulated. Such boiling in the chamber will
cause false level indications.
Caution: Do not insulate switch mechanism housing.

On controls equipped with pneumatic switch assemblies,

Max. 12"
consult bulletin on mechanism furnished for air (or gas)
piping instructions. See Section 6.1.2, Switch and Housing
Drain
valve Reference on page 20 for bulletin numbers for pneumatic
switches.

Figure 1
Piping Configuration

4 46-620 B73 & Series 75 Liquid Level Switches

 1.4 Mounting
Caution: This instrument is intended for use in Installation
Category II, Pollution Degree 2.
Adjust piping as required to bring control to a vertical
position. MAGNETROL controls must be mounted with-
in 3° of vertical in all directions. A three degree slant is
noticeable by eye, but installation should be checked with
a spirit level on top and/or sides of float chamber.
Controls should be mounted as close to the vessel as possi-
ble. This will result in a more responsive and accurate level
change in the control. Liquid in a long line may be cooler
and more dense than liquid in the vessel causing lower
level indication in the control than actual level in the vessel.

Caution: Never insulate the switch housing of the level control.

Installation and maintenance of tandem float models are

accomplished in much the same manner as described for
standard models. Additional consideration must be given
to the piping arrangement to allow for alignment of the
two switch actuating level marks on the float chamber
with the desired levels in the vessel.
Caution: Operation of all buoyancy type level devices should be
done in such a way as to minimize the action of dynamic
forces on the float or displacer sensing element. Good
practice for reducing the likelihood of damage to the con-
trol is to equalize pressure across the device slowly.

1.5 Wiring
Caution: Level controls are shipped from the factory with the
enclosing tube tightened and the middle set screw, on the
housing base, locked to the enclosing tube. Failure to
loosen the set screw prior to repositioning the conduit con-
nection may cause the enclosing tube to loosen, resulting
in the possible leakage of the process liquid or vapor.
B73 and Series 75 controls are shipped with the conduit
entry of the switch housing placed 180° opposite to the
tank configurations to simplify installation in most cases.
If this configuration is appropriate to the installation, pro-
ceed to Step 4 to begin wiring the unit. If another configu-
ration is desired, the switch housing can be easily rotated
by first following Steps 1, 2, and 3.
NOTE: A switch or circuit breaker shall be installed in close proximity
to equipment and within easy reach of operator. It shall be
Screw Screw marked as the disconnecting equipment.
Set Screw
1. Loosen set screw(s) at base of switch housing. Refer to
Figure 2
Figure 2.
Switch Housing
2. Switch housing may be rotated 360° to allow correct
positioning of conduit outlet.

46-620 B73 & Series 75 Liquid Level Switches 5

 3. Tighten set screw(s) at base of switch housing.
4. Unscrew and remove switch housing cover. The threads
have been lubricated to facilitate removal.
NOTE: For supply connections, use wire with a minimum rating of
+167 °F (+75 °C) as required by process conditions. Use a
minimum of 14 AWG wire for power and ground field wires.

NOTE: Housing must be grounded via protective ground screw in the

base of the housing.

NOTE: On high temperature applications (above +250° F [+121° C] in

float chamber), high temperature wire should be used
between control and first junction box located in a cooler area.
Internal Circuit Internal Circuit On non-hazardous applications, flexible conduit may be used
(Left Switch) 4 1 (Right Switch)
between the control and the first junction box.
5 2

6 3
5. The switch terminals are located next to the conduit
outlet to facilitate wiring. Bring supply wires through
Load
Close on high level (NO) Close on high level (NO)
Load
conduit outlet. Route extra wire around enclosing tube
Common (C) Common (C)
under the baffle plate, and connect them to the proper
Close on low level (NC) Close on low level (NC)

Load Load
terminals. Refer to the wiring diagram, Figure 3, or your
Figure 3 switch bulletin for this information.
Wiring Diagram for all switches
NOTE: For models with a Series HS switch with high temperature
except Series HS
lead wire, the leads are routed out through the conduit open-
ing by the factory. A suitable conduit box should be
provided for the connection of the leads to the control wiring.
6. Dress wiring to ensure no interference or contact with
movement of mechanism or replacement of switch
housing cover.
Caution: Observe all applicable electrical codes and proper wiring
procedures.

Caution: In hazardous areas, do not power the unit until the conduit
is sealed and the enclosure cover is screwed down
securely.
7. Replace housing cover.
8. If control has been furnished with an explosion proof or
moisture proof (gasketed) switch housing, it must be
sealed at the conduit outlet with a suitable compound or
non-hardening sealant to prevent entrance of air.
9. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
for additional wiring information on switch mechanism
furnished. See Section 6.1.2, Switch and Housing
Reference on page 20.

10. Check cover to base fit to be certain gasketed joint is tight.

A positive seal is necessary to prevent infiltration of mois-
ture laden air or corrosive gasses into switch housings.

6 46-620 B73 & Series 75 Liquid Level Switches

 2.0 Reference Information
2.1 Description

MAGNETROL’s B73 and Series 75 level switches are float

operated units suitable for use on clean liquid applications
for level alarm, pump control and safety shutdown func-
tions. Series 75 units are available with tandem floats for
applications where widely spaced high and low switching
are required by a single control.

2.2 Theory of Operation

The design of float operated level switches is based upon

Enclosing tube
(non-magnetic) the principle that a magnetic field will not be affected by
Switch non-magnetic materials such as 316 stainless steel. In this
Magnet Return spring case, the float moves a magnetic attraction sleeve within
a non-magnetic enclosing tube and actuates a magnetic
Attraction switch mechanism. The enclosing tube provides a pressure
sleeve Swing in
position seal to the chamber and therefore to the process.

HL
2.3 Operating Cycle
As the liquid level rises in the chamber the float moves the
magnetic attraction sleeve up within the enclosing tube
and into the field of the switch mechanism magnet.
Refer to Figure 4. As a result, the magnet is drawn in
tightly to the enclosing tube causing the switch to trip,
Figure 4 making or breaking an electrical circuit. As the liquid level
Switch Tripped falls, the float drops and moves the attraction sleeve out of
the magnetic field, releasing the switch at a predetermined
low level. Refer to Figure 5. The tension spring ensures the
return of the switch in a snap action.

Tandem float units incorporate two floats which operate

independently. The lower float actuates the upper switch
mechanism, and the upper float actuates the lower switch
Swing out
position mechanism. The upper float is attached to the lower
attraction sleeve by means of a hollow stem. The lower
float attaches to the upper attraction sleeve with a solid
LL stem, which extends upward through the upper float and
stem assembly.

Figure 5
Switch Released

46-620 B73 & Series 75 Liquid Level Switches 7

 2.4 Switch Differential Adjustment
The standard differential of Series 75 float models with
one switch may be field adjusted. Adjustment may be
necessary if a wider differential needs to be set to overcome
switch chatter caused by the process.
NOTE: This procedure may be applied to single switch models only.

The differential, or the amount of level travel between

switch-on and switch-off, may be adjusted by reposition-
ing the lower jam nuts on the float stem. This adjustment
is different for high level and low level controls. Refer to
the appropriate section below for adjustment instructions.
NOTE: Maximum differential adjustment is 1 inch.

Caution: Differential adjustments should NOT be made in the field

on tandem float models. Switch actuation levels have
been set at the factory to meet customer specifications.
Variations in actual conditions from design conditions,
usually require special control modifications. Consult the
factory or your local representative for assistance.

2.4.1 Low Level Controls

On low level controls the switch trips on the lower

Replace in same position
Slight play (gap)
D
actuation point and resets on the higher actuation point.
Must be allowed
(0.03" typical) Widening the differential will allow the switch to trip
1.00 (25 mm)
Position of bottom
on the original actuation point and reset at a later or
Maximum gap setting
jam nuts (normal
factory setting)
(applies to models higher point.
having a single Drop bottom
switch mechanism jam nuts to
with a single magnet increase gap The differential on low level controls may be adjusted by
actuator only) setting (refer
to above
repositioning the lower jam nuts on the float stem. The
instructions) standard factory setting is for a minimum amount of play
(gap) between the top jam nuts and the attraction sleeve.
Refer to Figure 6.

Figure 6 Figure 7 1. Determine what change in differential is necessary.

NOTE: To widen the differential by one inch, the lower jam nuts must
be set proportionately lower on the stem (i.e., in this example
by 1 inch).

2. Make sure power source is turned off.

3. Unscrew and remove switch housing cover.
4. Disconnect power supply wires from switch mechanism.
Pull wires out of conduit connection opening in housing
base. Refer to Figure 8.
5a. Perform system shut-down procedures as required to
relieve pressure from float chamber of control. Allow unit
to cool.

8 46-620 B73 & Series 75 Liquid Level Switches

 5b. Close shut-off valves (if so equipped) to isolate control
from tank. Drain off liquid in float chamber.
5c. On installations without shut-off valves, relieve pressure
from the tank. Drain liquid in tank to a level below the
connections of the float chamber.
NOTE: Level control, connections and pipe lines need not be
removed from the tank.

6. Loosen enclosing tube nut with a 15⁄16" wrench. Unscrew

Switch housing Enclosing tube enclosing tube counterclockwise (switch and housing base
cover
Refer to Figures 6 and 7
will rotate also), until it is free. Refer to Figure 8.
Conduit
connection Housing base 7. Lift enclosing tube, switch, and base off float chamber.
Enclosing tube nut Jam nuts and attraction sleeve are now accessible.
8. Measure the distance “D” from the top edge of the upper
jam nuts to the top of the float stem. Refer to Figure 7.
Chamber
Record this measurement.
Float 9. Loosen and remove upper jam nuts, guide washer and
attraction sleeve.
10. Loosen and adjust lower jam nuts to the desired position.
Tighten lower jam nuts securely. Refer to Figure 7.
Figure 8 11. Replace attraction sleeve on stem.
12. Replace upper jam nuts and guide washer on the stem in
the position previously noted. Tighten upper jam nuts
securely. Refer to Figure 7.
NOTE: Use a new enclosing tube gasket when reassembling enclos-
ing tube to the chamber. Make certain that all gasket surfaces
are thoroughly cleaned to allow proper gasket seating. Coat
enclosing tube threads with anti-seizing compound.

13. Replace enclosing tube, switch, and base on chamber. Screw

tube clockwise until tightened to 75–100 foot-pounds of
torque for a fiber gasket or 200–225 foot-pounds
of torque for a spiral wound gasket.
14. Loosen the set screws at the base of the switch housing.
Rotate switch housing to correct position and tighten set
screws. Refer to Figure 2 on page 5.
15. Bring supply wires through conduit outlet. Follow steps
5 through 10 in Section 1.5, Wiring on page 5.
16. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
on switch mechanism. If the unit still fails to function properly,
consult the factory.

46-620 B73 & Series 75 Liquid Level Switches 9

 2.4.2 High Level Controls
On high level controls, the switch trips on the higher actu-
ation point and resets on the lower actuation point.
Caution: On high level controls, widening the differential requires
raising the trip point a proportional amount. The reset
point will remain the same.

To widen the differential by raising the trip point, follow

steps 1 through 16 in Section 2.4.1, Low Level Controls
on pages 8–9.

2.5 Tandem Float Models

Models with tandem floats are used on applications where

it is advantageous to have two widely spaced high and low
switching functions using a single control.

The units incorporate two floats which operate independ-

ently, and are arranged so that the lower float actuates the
upper switch mechanism, and the upper float actuates the
lower switch mechanism. The upper float is attached to
the lower attraction sleeve by means of a hollow stem. The
lower float attaches to the upper attraction sleeve with a
solid stem that extends upward through the upper float
and stem assembly.

2.5.1 Installation, Preventive Maintenance and

Troubleshooting

Installation and maintenance of tandem float models is

accomplished in much the same manner as for standard
models previously described. Some additional considera-
tion must be given to the piping arrangement to allow for
alignment of the two switch actuating level marks on the
float chamber with the desired levels in the vessel. When
troubleshooting the level sensing portion of the control,
additional checks may be made of the following:
1. Inspect for binding of solid (lower) float stem within hol-
low (upper) float stem due to corrosion or possible damage
incurred during shipment or previous maintenance.
2. Make certain that retaining (snap) rings, used to locate
lower attraction sleeve, are locked in place. An extreme
shock or hammer, such as during blow-down on a water
column boiler control, may damage a ring causing it to
snap out of its retaining groove in the hollow (upper)
float stem.

10 46-620 B73 & Series 75 Liquid Level Switches

 2.5.2 Differential Adjustment

Caution: No differential adjustment should be made on tandem

float models in the field. Switch actuation levels have been
set at the factory to meet customer specifications.
Variations in actual conditions, from design conditions,
usually require special control modifications.

3.0 Troubleshooting

Usually the first indication of improper operation is failure

of the controlled equipment to function, i.e., pump will
not start (or stop), signal lamps fail to light, etc. When
these symptoms occur, whether at time of installation or
during routine service thereafter, check the following
potential external causes first:
a. Fuses may be blown
b. Reset button(s) may need resetting
c. Power switch may be open
d. Controlled equipment may be faulty
e. Wiring leading to control may be defective

If a thorough inspection of these possible conditions fails

to locate the trouble, proceed next to a check of the
control's switch mechanism.

3.1 Check Switch Mechanism

1. Pull disconnect switch or otherwise disconnect power to

the control.
2. Remove switch housing cover.
3. Disconnect power wiring from switch assembly.
4. Swing magnet assembly in and out by hand to check care-
fully for any sign of binding. Assembly should require
minimal force to move it through its full swing.
5. If binding exists, magnet may be rubbing enclosing tube.
If magnet is rubbing, loosen magnet clamp screw and shift
magnet position. Retighten magnet clamp screw.
6. If switch magnet assembly swings freely and mechanism
still fails to actuate, check installation of control to be
certain it is within the specified 3° of vertical.
7. Check the continuity of microswitch with ohmmeter.
Replace immediately if defective.
8. If switch mechanism is operating satisfactorily, proceed to
check sensing unit.
NOTE: As a matter of good practice, spare switches should be kept
on hand at all times.

46-620 B73 & Series 75 Liquid Level Switches 11

 3.2 Check Sensing Unit

1. Reconnect power supply. Being careful to avoid electrical

shock, manually actuate switch mechanism (use a non-
conductive tool on electrical switch mechanisms) to deter-
mine whether controlled equipment will operate.
Caution: With electrical power on, care should be taken to avoid
contact with switch leads and connections at terminal
block.
2. If controlled equipment responds to manual actuation test,
trouble may be located in the level sensing portion of the
control, float(s), stem(s), and magnetic attraction sleeve(s).
3. Check to be certain liquid is entering float chamber. A
valve may be closed or piping plugged.
Caution: Be certain to pull disconnect switch or otherwise ensure
that electrical circuit(s) through control is deactivated.
Close operating medium supply valve on controls
equipped with pneumatic switch mechanisms.
4. With liquid in chamber, proceed to check level sensing
action by removing switch housing assembly and
enclosing tube.
5. Disconnect wiring from supply side of switch
mechanism(s) and remove electrical conduit or operating
medium line connections to switch housing.
6. Perform system shutdown to relieve pressure from float
chamber of control and allow unit to cool.
7. Close shutoff valves (if equipped) to isolate control from
vessel. Drain off liquid in chamber if necessary
8. On installations without shutoff valves, relieve pressure
from vessel and drain off liquid head above control
mounting level.
NOTE: Control chamber, connections, and pipe lines need not be
removed from vessel or boiler.
9. Remove switch housing assembly by loosening hex nut,
which is located immediately below housing base.
10. With switch housing assembly removed, inspect attraction
sleeve(s) and inside of enclosing tube for excessive corro-
sion or solids buildup which could restrict movement, pre-
venting sleeve(s) from reaching field of switch magnet(s).
11. If differential has been changed in the field by reposition-
ing the lower jam nuts on the float stem, check tightness
and position of the jam nuts. Refer to Figure 7 on page 8.
NOTE: Differential adjustment affects a change in the amount of level
travel between switch-on and switch-off actuations. Do not
attempt adjustment without first consulting factory for assis-
tance in computing level differential change for your control.

12 46-620 B73 & Series 75 Liquid Level Switches

 12. Check float to be certain it is buoyant in the liquid (float
chamber or vessel must have adequate liquid level). If float
is determined to be filled with liquid, or it is collapsed, it
must be replaced immediately. Do not attempt to repair a
float. See Section 2.5, Tandem Float Models on page 10.
If all components in the control are in operating condition,
the trouble must be located external to the control. Repeat
inspection of external conditions previously described.
NOTE: If difficulties are encountered which cannot be identified,
consult the factory or your local representative for assistance.
A complete description of the trouble should be provided
along with information concerning your piping and mounting
arrangement, plus a description of your operating sequence.
Sketches or photographs showing the installation are also
beneficial.

When communicating about your control, be certain to

always specify the complete Model and Serial numbers.

4.0 Preventive Maintenance

Periodic inspections are a necessary means to keep your
MAGNETROL level control in good working order. This
control is a safety device to protect the valuable equipment it
serves. A systematic program of preventive maintenance must
be implemented when the control is placed into service. If
the following is observed, your control will provide reliable
protection of your capital equipment for many years.

4.1 Recommended Practice

4.1.1 Keep Control Clean

Be sure the switch housing cover is always in place on the
control. This cover is designed to keep dust and dirt from
interfering with switch mechanism operation. In addition,
it protects against damaging moisture and acts as a safety
feature by keeping bare wires and terminals from being
exposed. Should the housing cover or any seals become
damaged or misplaced, obtain a replacement immediately.

4.1.2 Inspect Switch Mechanisms, Terminals, and

Connections Monthly
1. Switches should be inspected for excessive wear on actuat-
ing lever or misalignment of adjustment screw at point of
contact between screw and lever. Such wear can cause false
switch actuating levels. See Section 6.1.2, Switch and
Housing Reference on page 20 for bulletin supplied
with control should switch adjustment or replacement
be necessary.

46-620 B73 & Series 75 Liquid Level Switches 13

 2. DO NOT operate your control with defective or
mal-adjusted switch mechanisms. See Section 6.1.2,
Switch and Housing Reference on page 20 for bulletin on
switch mechanisms furnished for service instructions.
3. Level controls may sometimes be exposed to excessive heat
or moisture. Under such conditions, insulation on electrical
wiring may become brittle, eventually breaking or pealing
away. The resulting exposed wires can cause short circuits.
NOTE: Check wiring carefully and replace at the first sign of brittle
insulation.
4. Vibration may sometimes cause terminal screws to work
loose. Check all terminal connections to be certain that
screws are tight.
5. On units with pneumatic switches, air (or gas) lines
subjected to vibration, may eventually crack or become
loose at connections causing leakage. Check lines and
connections carefully and repair or replace if necessary.
NOTE: As a matter of good practice, spare switches should be kept
on hand at all times.

4.1.3 Proof Test Procedure

(To be performed annually at a minimum)
1. Bypass the logic controller or take other action to avoid a
false trip.
2. Perform a detailed inspection of the unit inside and out
for physical damage that may impact the structural integri-
ty, and for evidence of environmental or process leaks.
Repair or replace the unit if needed.
3. Using a calibrated multimeter set to measure electrical
resistance (ohms), at the field connections measure and
record the resistances across the Common (C) and the
Normally Closed (NC) contacts, and the Common (C)
and the Normally Open (NO) contacts.
4. Change the process level to cause the switch mechanism to
change states.
5. Again, measure and record the resistances across the
Common (C) and the Normally Closed (NC) contacts, and
the Common (C) and the Normally Open (NO) contacts.
6. Ensure with the multimeter readings that the switch mech-
anism did in-fact change states. A closed switch contact
should measure less than 1 ohm, and an open contact
should measure greater than 5 megaohms.
7. Repeat steps 3 through 6 for all other sets of switch con-
tacts (if any).
8. Restore the installation to normal operation.

14 46-620 B73 & Series 75 Liquid Level Switches

 4.2 What To Avoid

Caution: Operation of all buoyancy type level devices should be

done in such a way as to minimize the action of dynamic
forces on the float or displacer sensing element. Good
practice for reducing the likelihood of damage to the control
is to equalize pressure across the device very slowly.

1. Never leave switch housing cover off the control longer

than necessary to make routine inspections.
2. Never place a jumper wire across terminals to “cut-out”
the control. If a “jumper” is necessary for test purposes, be
certain it is removed before placing control into service.
3. Never attempt to make adjustments or replace switches
without reading instructions carefully. Certain adjustments
provided for in level controls should not be attempted in
the field. When in doubt, consult the factory or your local
representative.
4. Never use lubricants on pivots of switch mechanisms.
A sufficient amount of lubricant has been applied at the
factory to ensure a lifetime of service. Further oiling is
unnecessary and will only tend to attract dust and dirt
which can interfere with mechanism operation.

5.0 Specifications

5.1 Agency Approvals

Agency Approved Model Area Classification

FM All with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing Class I, Div 1, Groups B, C & D
listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G
CSA All with a Series HS, F, 8 or 9 electric switch Class I, Div 2, Groups A, B, C & D
mechanism and a housing listed as CSA TYPE 4X
All with an electric switch mechanism and a housing Class I, Div 1, Groups C & D
listed as TYPE 4X/7/9 Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing Class I, Div 1, Groups B, C & D
listed as TYPE 4X/7/9 Class I, Div 1, Group B Class II, Div 1, Groups E, F & G
ATEX / IEC Ex ** All with an electric switch mechanism and an ATEX II 2 G EEx D IIC T6
ATEX housing * 94/9/EC
IEC ExEx d IIC T6
IP66
CE Low voltage directives Installation Category II
2006/95/EC Pollution Degree 2
Per Harmonized Standard
EN 61010-1/1993 & Amendment No. 1
continued on next page

46-620 B73 & Series 75 Liquid Level Switches 15

5.1 Agency Approvals (continued)

* Models with two HS switches are not ATEX approved. Maximum Process Temperature
Temperature Classification
** IEC Installation Instructions:
< 85 °C T6
The cable entry and closing devices shall be Ex d certified suitable
for the conditions of use and correctly installed. < 100 °C T5
For ambient temperatures above +55 °C or for process tempera- < 135 °C T4
tures above +150 °C, suitable heat resistant cables shall be used.
< 200 °C T3
Heat extensions (between process connection and housing) shall
never be insulated. < 300 °C T2

Special conditions for safe use: < 450 °C T1

When the equipment is installed in process temperatures higher

These units are in conformity with IECEx KEM 05.0020X
than +85 °C the temperature classification must be reduced accord-
Classification Ex d IIC T6
ing to the following table as per IEC60079-0.
Tambient -40 °C to +70 °C

5.2 Physical
STAINLESS STEEL CHAMBERS WITH 1-INCH CONNECTIONS
INCHES MILLIMETERS

NPT & ƒ
➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Min. Socket Weld Upper Side/Btm Side/Side Levels ➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG A B C A B C A B C HL LL A B C A B C A B C HL LL
B73 0.59 6.36 2.83 17.44 9.25 6.25 20.32 9.90 6.25 21.00 1.22 2.10 151 72 442 235 159 515 251 159 532 30 53
C75 0.60 8.50 3.61 22.06 11.56 6.68 25.12 12.21 6.68 25.75 2.75 3.62 216 92 560 294 170 638 310 170 654 70 92
J75 0.57 9.25 3.61 23.06 12.31 6.68 26.12 12.96 6.68 26.75 2.93 3.78 235 92 586 313 170 663 329 170 679 74 96
O75➂ 0.85 8.50 2.71 21.87 11.56 5.68 24.93 12.21 5.68 25.62 2.44 3.50 216 69 555 294 144 633 310 144 651 62 89
O75➃ 0.85 8.50 2.59 21.56 11.56 5.56 24.62 12.21 5.56 25.43 2.44 3.50 216 66 548 294 141 625 310 141 646 62 89
P75 0.75 8.50 3.09 21.93 11.56 6.12 25.00 12.21 6.12 25.68 2.56 3.50 216 78 557 294 155 635 310 155 652 65 89
Levels ± 0.25" (6 mm)

STAINLESS STEEL CHAMBERS WITH 11⁄2-INCH CONNECTIONS

INCHES MILLIMETERS
NPT & ƒ
➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Min. Socket Weld Upper Side/Btm Side/Side Levels ➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG A B C A B C A B C HL LL A B C A B C A B C HL LL
C75 0.60 8.50 4.22 12.56 12.56 7.68 16.63 13.21 7.68 17.31 2.13 3.00 215 107 319 319 195 422 335 195 439 54 76
J75 0.57 9.25 4.22 13.56 13.31 7.68 17.63 13.96 7.68 18.25 2.75 3.50 234 107 344 338 195 448 354 195 464 70 89
Levels ± 0.25" (6 mm)

STAINLESS STEEL CHAMBERS WITH 2-INCH CONNECTIONS

INCHES MILLIMETERS
NPT & ƒ
➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Min. Socket Weld Upper Side/Btm Side/Side Levels ➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG A B C A B C A B C HL LL A B C A B C A B C HL LL
C75 0.60 8.25 4.37 12.69 12.56 7.68 17.00 13.21 7.68 17.69 1.75 2.63 209 110 322 319 195 431 335 195 449 44 69
J75 0.57 9.00 4.34 13.69 13.31 7.68 18.00 13.96 7.68 18.69 2.98 3.13 228 110 348 338 195 457 354 195 475 60 80
Levels ± 0.25" (6 mm)

➀ Minimum SG given is for single switch units with -1 materials of con- ƒ Standard process connections are a combination of 1" NPT and 1"
struction. Consult factory for other configurations. socket weld coupling.
➁ Switch actuating levels (HL & LL) are given for minimum specific ≈ These dimensions increase by 2.19 (55) with Series HS switches with
gravity materials of construction –1 and single switch units. Consult terminal blocks.
factory for other configurations. ∆ Allow overhead clearance of 10.00 (254) for cover removal.
➂ 304 Stainless steel only « All housings rotatable 360°.
➃ 316 Stainless steel only

16 46-620 B73 & Series 75 Liquid Level Switches

 Inches (mm) D
D
E
E

D
E

« «
F F

«
F
C C
∆ HL ∆ HL
LL LL
C
∆
HL A A
LL

B B B

Series 75 Series 75 Series 75

Threaded and Socket Weld ≈ Flanged Upper Side/Bottom Flanged Side/Side
Upper Side/Bottom

E
D

E 6.25 ≈
(158)
D F
6.25 ≈ «
(158) F plugged
E
F
«
6.25 ≈ F plugged
(158) C
F ≈∆ HL
LL
F «
C
≈∆ HL
plugged LL
C A
≈∆
HL A
LL
A

B B B

Model B73 Model B73 Model B73

Threaded and Socket Weld ≈ Upper Side/Bottom Flanged Side/Side Flanged
Upper Side/Bottom
Housing D E Conduit Connections F

NEMA 1 4.70 5.00 Electrical Switches

(119) (127) TYPE 4X/7/9: 1" NPT
TYPE 4X/7/9 5.93 3.87 Group B: 1" NPT
Group B (151) (98) Pneumatic Switches
NEMA 1: 1
⁄4" NPT

46-620 B73 & Series 75 Liquid Level Switches 17

5.2 Physical
CARBON STEEL CHAMBERS WITH 1-INCH CONNECTIONS
INCHES MILLIMETERS
NPT & ➂
Min.➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Socket Weld Upper Side/Btm Side/Side Levels ➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG
A B C A B C A B C HL LL A B C A B C A B C HL LL
B73 0.59 6.36 3.34 17.44 9.25 6.25 20.32 9.90 6.25 21.00 1.22 2.10 151 84 442 235 159 515 251 159 532 30 53
B75 0.67 2.56 3.24 65 82
8.69 3.80 22.69 11.56 6.69 25.56 12.21 6.69 26.21 221 97 576 294 170 649 310 170 666
C75 0.55 2.72 3.44 69 87
F75 0.55 10.91 5.33 24.91 13.78 8.19 27.78 14.39 8.19 28.39 1.76 2.35 277 135 633 350 208 706 366 208 721 44 59
G75 0.53 2.25 2.92 57 74
9.44 4.33 23.44 12.31 7.19 26.31 12.96 7.19 26.96 240 110 595 313 183 668 329 183 685
J75 0.48 2.90 3.62 73 91
K75 0.39 11.69 5.33 25.69 14.56 8.19 28.56 15.21 8.19 29.21 2.15 2.77 297 135 653 370 208 754 386 208 742 54 70
L75 0.40 9.44 4.33 23.44 12.31 7.19 26.31 12.96 7.19 26.96 2.45 3.19 240 110 595 313 183 668 329 183 685 62 81
N75 0.32 11.69 5.33 25.69 14.56 8.19 28.56 15.21 8.19 29.21 2.17 2.86 297 135 653 370 208 754 386 208 742 55 72
S75 0.60 11.16 5.33 27.06 Consult Factory 2.13 2.78 283 135 687 Consult Factory 54 70
V75 0.74 9.02 4.15 23.27 11.56 6.68 25.81 12.21 6.68 26.46 2.63 3.38 229 105 591 294 170 656 313 170 672 69 86
Z75 0.68 9.77 4.68 24.16 12.31 7.18 26.70 12.96 7.18 27.35 2.38 3.19 248 119 614 313 182 678 329 182 695 60 81
Levels ± 0.25" (6 mm)
CARBON STEEL CHAMBERS WITH 11⁄2-INCH CONNECTIONS
INCHES MILLIMETERS
NPT & ➂
Min.➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Socket Weld Upper Side/Btm Side/Side Levels➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG
A B C A B C A B C HL LL A B C A B C A B C HL LL
B75 0.67 1.93 2.61 49 66
8.94 4.22 23.06 12.56 7.69 26.69 13.21 7.69 27.34 227 107 586 319 195 678 336 195 694
C75 0.55 1.93 2.61 49 66
F75 0.55 11.06 5.75 26.19 14.78 9.19 29.92 15.39 9.19 30.53 1.08 1.66 281 146 665 375 233 760 391 233 775 27 42
G75 0.53 1.59 2.25 40 57
9.62 4.75 24.09 13.31 8.19 27.75 13.96 8.19 28.42 244 121 612 338 208 705 355 208 722
J75 0.48 2.23 2.95 56 74
K75 0.39 12.06 5.75 27.14 15.56 9.19 30.64 16.21 9.19 31.29 1.77 2.39 306 146 689 395 233 778 412 233 795 44 60
L75 0.40 9.62 4.75 24.09 13.31 8.19 27.75 13.96 8.19 28.42 1.78 2.52 244 121 612 338 208 705 355 208 722 44 64
N75 0.32 12.06 5.75 27.14 15.56 9.19 30.64 16.21 9.19 31.29 1.81 2.49 306 146 689 395 233 778 412 233 306 45 63
S75 0.60 Consult Factory — — Consult Factory — —
V75 0.74 8.82 4.22 23.20 12.56 7.68 26.94 13.21 7.68 27.79 1.94 2.69 224 107 589 319 195 684 336 195 706 49 68
Z75 0.68 9.51 4.75 24.09 13.31 8.18 27.89 13.96 8.18 28.54 1.69 2.59 242 121 612 338 208 708 355 208 725 43 66
Levels ± 0.25" (6 mm)
CARBON STEEL CHAMBERS WITH 2-INCH CONNECTIONS
INCHES MILLIMETERS
NPT & ➂
Min.➀
Flanged Flanged Actuating NPT & Flanged Flanged Actuating
Socket Weld Upper Side/Btm Side/Side Levels➁ Socket Weld Upper Side/Btm Side/Side Levels ➁
SG
A B C A B C A B C HL LL A B C A B C A B C HL LL
B75 0.67 1.48 2.16 37 54
8.69 4.34 23.20 12.56 7.69 26.07 13.21 7.69 27.72 221 110 589 319 195 662 336 195 704
C75 0.55 1.64 2.36 41 59
F75 0.55 10.94 5.88 26.32 14.78 9.19 30.16 15.39 9.19 30.77 0.78 1.36 278 149 669 375 233 766 391 233 782 19 34
G75 0.53 1.31 1.97 33 50
9.50 4.88 24.21 13.31 8.19 28.02 13.96 8.19 28.67 241 124 615 338 208 712 355 208 728
J75 0.48 1.95 2.67 49 67
K75 0.39 11.94 5.88 27.32 15.56 9.19 30.94 16.21 9.19 31.59 1.59 2.21 303 149 694 395 233 786 412 233 802 40 56
L75 0.40 9.50 4.88 24.21 13.31 8.19 28.02 13.96 8.19 28.67 1.50 2.24 241 124 615 338 208 712 355 208 728 38 56
N75 0.32 11.94 5.88 27.32 15.56 9.19 30.94 16.21 9.19 31.59 1.63 2.31 303 149 694 395 233 786 412 233 802 40 58
S75 0.60 Consult Factory — — Consult Factory — —
V75 0.74 8.49 4.34 23.27 12.56 7.68 27.34 13.21 7.68 27.99 1.88 2.63 216 110 591 319 195 694 336 195 711 48 67
Z75 0.68 9.31 4.87 24.16 13.31 8.18 28.16 13.96 8.18 28.81 1.44 2.25 236 124 614 338 208 715 355 208 732 37 57
Levels ± 0.25" (6 mm)
➀ Minimum SG given is for single switch units with -1 materials of construction. Consult factory for other configurations.
➁ Switch actuating levels (HL & LL) are given for minimum specific gravity materials of construction –1 and single switch units.
Consult factory for other configurations.
➂ Standard process connections are a combination of 1" NPT and 1" socket weld coupling.

18 46-620 B73 & Series 75 Liquid Level Switches

 Inches (mm) D
D
E
E

D
E

≈ ≈
F F

≈
F
C C
ƒ HL ƒ HL
LL LL
C
ƒ
HL A A
LL

B B B

Series 75 Series 75 Series 75

Threaded and Socket Weld ➂ Flanged Upper Side/Bottom Flanged Side/Side
Upper Side/Bottom

E
D

E 6.25 ➃
(158)
D F
6.25 ➃ ≈
(158) F plugged
E
F
≈
6.25 ➃ F plugged
(158) C
F ➃ƒ HL
LL
F ≈
C
➃ƒ HL
plugged LL
C A
➃ƒ
HL A
LL
A

B B B

Model B73 Model B73 Model B73

Threaded and Socket Weld ➂ Upper Side/Bottom Flanged Side/Side Flanged
Upper Side/Bottom
Housing D E Conduit Connections F
➃ These dimensions increase by 2.19 (55) with Series HS
NEMA 1 4.70 5.00 Electrical Switches
switches with terminal blocks.
ƒ Allow overhead clearance of 10.00 (254) for cover removal.
(119) (127) TYPE 4X/7/9: 1" NPT
≈ All housings rotatable 360°.
TYPE 4X/7/9 5.93 3.87 Group B: 1" NPT
Group B (151) (98) Pneumatic Switches
NEMA 1: 1
⁄4" NPT

46-620 B73 & Series 75 Liquid Level Switches 19

6.0 Replacement Parts

6.1 Series 75

6.1.1 Parts Identification

1 Item Description
1 Housing cover
4 5
3 2 Housing base
3 Switch mechanism
2
4 Jam nuts
5 Lock washer
6 Attraction sleeve
7 Stop tube (not shown)
8 6 8 Enclosing tube
9 9 E-tube gasket
10 Chamber assembly
10

IMPORTANT:
When ordering, please specify:
A. Model and serial numbers or control.
B. Name and/or number of replacement assembly.
Many Model 75 controls are specially tailored to meet customer specifications
and, therefore, may contain special parts. When ordering, always provide serial
number of control.

6.1.2 Switch and Housing Reference

Series Type Bulletin #
Dry contact B, C, D 42-683
Hermetically sealed HS 42-694
Bleed type pneumatic J 42-685
Non-bleed type pneumatic K 42-486
High temperature dry contact F, R, 8, 9 42-799

20 46-620 B73 & Series 75 Liquid Level Switches

 6.1.3 Series 75 with Material Code 1
All Models except S75, V75 & Z75 S75, V75 & Z75 Only
Housing cover
See Section 6.1.2, Switch and Housing Reference
Housing base
on previous page for switch and housing bulletin furnished.
Switch mechanism
Attraction sleeve kit:
includes items 4, 5, 6 & 7 089-3409-009 089-3409-002
Enclosing tube - models w/electric switches* Z32-6325-004 Z32-6325-006
Enclosing tube - models w/J or K switches Z32-6325-001 Z32-6325-003
E-tube gasket - Models B, E, F, G, H, K 012-1204-001 012-1204-001
E-tube gasket - Models C, J, L, M, N 012-1204-001 012-1204-001
Chamber assembly Available as complete sensing units only with all parts listed
under items 4 through 10 assembled. When ordering, specify
specify model and serial number of control.
*Consult factory for Series G, H & I switches

6.1.4 Series 75 with Material Code 2

All Models except S75, V75 & Z75 S75, V75 & Z75 Only
Housing cover
See Section 6.1.2, Switch and Housing Reference
Housing base
on previous page for switch and housing bulletin furnished.
Switch mechanism

Attraction sleeve kit:

includes items 4, 5, 6 & 7 089-3410-012 089-3410-002
Enclosing tube - models w/electric switches* Z32-6325-005 Z32-6325-006
Enclosing tube - models w/J or K switches Z32-6325-002 Z32-6325-003
E-tube gasket - Models B, E, F, G, H, K 012-1204-001 012-1204-001
E-tube gasket - Models C, J, L, M, N 012-1204-001 012-1204-001
Chamber assembly Available as complete sensing units only with all parts listed
under items 4 through 10 assembled. When ordering, specify
model and serial number of control.
*Consult factory for Series G, H & I switches

6.1.5 Series 75 with Material Code 3 or 4

All Models w/Material Code 3 All Models w/Material Code 4
Housing cover
See Section 6.1.2, Switch and Housing Reference
Housing base
on previous page for switch and housing bulletin furnished.
Switch mechanism
Attraction sleeve kit:
includes items 4, 5, 6 & 7 089-3410-010 089-3410-001
Enclosing tube - models w/electric switches Z32-6325-005 Z32-6325-005
Enclosing tube - models w/J or K switches Z32-6325-002 Z32-6325-002
Enclosing tube gasket 012-1204-001 012-1204-001
Chamber assembly Available as complete sensing units only with all parts listed
under items 4 through 10 assembled. When ordering, specify
specify model and serial number of control.

46-620 B73 & Series 75 Liquid Level Switches 21

6.2 Model B73

1
4 5 6.2.1 Parts Identification
3
Item Description
1 Housing cover
2
2 Housing base
3 Switch mechanism
4 Jam nuts
7 6 5 Lock washer
8 6 Attraction sleeve
7 Enclosing tube
9 8 E-tube gasket
9 Chamber assembly

IMPORTANT:
When ordering, please specify:
A. Model and serial numbers or control.
B. Name and/or number of replacement assembly.
Many Model 75 controls are specially tailored to meet customer specifications
and, therefore, may contain special parts. When ordering, always provide serial
number of control.

6.2.2 Switch and Housing Reference

Series Type Bulletin #
Dry contact B, C, D 42-683
Hermetically sealed F 42-799
Hermetically sealed HS 42-694
Bleed type pneumatic J 42-685
Non-bleed type pneumatic K 42-486

6.2.3 Model B73

Model B73-1 Model B73-2 or B73-4 Model B73-3
Housing cover
See Section 6.2.2, Switch and Housing Reference
Housing base
above for switch and housing bulletin furnished.
Switch mechanism
Attraction sleeve kit
includes items 4, 5, & 6 089-3409-012 089-3410-009 089-3410-011
Enclosing tube Z32-6325-001 Z32-6325-002 Z32-6325-002
E-tube gasket 012-1301-002 012-1301-002 012-1301-002
Chamber assembly Available as complete sensing units only with all parts listed
under items 4 through 10 assembled. When ordering, specify
specify model and serial number of control.

22 46-620 B73 & Series 75 Liquid Level Switches

6.3 Series 75 Tandem Float Units

3 10

1
4 6.3.1 Parts Identification
8 Item Description
2
1 Housing cover
5
2 Housing base
6 3 Switch mechanism
9
4 Jam nuts
5 Upper attraction sleeve
6 Lower attraction sleeve
11 7 Spacer washer (not shown)
8 Retaining ring
9 E-tube gasket
10 Enclosing tube
11 Chamber assembly

6.3.2 Series 75 Tandem Float Units

Models B, C, G, J, L, & M Models F, K, & N
Housing cover
See Section 6.3.3, Switch and Housing Reference
Housing base
below for switch and housing bulletin furnished.
Switch mechanism
Attraction sleeve kit:
includes items 4, 5, 6, 7 & 8 089-3411-001 (Mat’l Code 1) 089-3413-001 (Mat’l Code 1)
089-3412-001 (Mat’l Code 2, 3, & 4) 089-3414-001 (Mat’l Code 2, 3, & 4)
E-tube gasket 012-1204-001 012-1204-001
Enclosing tube Z32-6325-004 (Mat’l Code 1) / Z32-6325-004 (Mat’l Code 1) /
Z32-6325-005 (Mat’l Code 2) / Z32-6325-005 (Mat’l Code 2) /
Chamber assembly Available as complete sensing units only with all parts listed under
items 4 through 10 assembled. When ordering, specify model and serial
number of control.

6.3.3 Switch and Housing Reference

Series Type Bulletin#
Dry contact B, C, D 42-683
Hermetically sealed HS 42-694
Bleed type pneumatic J 42-685
Non-bleed type pneumatic K 42-486
High temperature dry contact F, R, 8, 9 42-799

46-620 B73 & Series 75 Liquid Level Switches 23

7.0 Model Numbers

7.1 Model B73

MODEL NUMBER CODE

Pressure Rating
Model Min. psig @ °F bar @ °C
No. SG Materials of Construction 100 450 ➀ 38 232 ➀
B73-1 0.59 Carbon steel chamber, 316 stainless steel float,
400 stainless steel trim
B73-2 0.59 Carbon steel chamber, 316 stainless steel float,
316 stainless steel trim
400 275 28 20
B73-3 0.59 304 stainless steel chamber, 316 stainless steel float,
304 stainless steel trim
B73-4 0.59 316 stainless steel chamber, 316 stainless steel float,
316 stainless steel trim

TANK CONNECTION TYPE AND SIZE

B20 1" NPT threaded side/bottom
B30 1" socket weld side/bottom
N30 1" 150 lb. flanged upper side/bottom
N40 1" 300 lb. flanged upper side/bottom
S30 1" 150 lb. flanged side/side
S40 1" 300 lb. flanged side/side

➀ Models are limited to maximum temperature rating of selected

switch mechanism. See Switch Mechanism chart on page 27.
➁ Consult factory for TYPE 4X/7/9 cast iron housings.
➂ Process temperature based on +100 °F (+38 °C) ambient.
➃ Drain or uncontrolled housing heater available in TYPE 4X/7/9
enclosures. Consult factory for standard part number.
ƒ On steam & other condensing applications, temperature down-
rated to +400 °F (+204 °C) process @ +100 °F (+38 °C) ambient.

24 46-620 B73 & Series 75 Liquid Level Switches

ELECTRIC SWITCH MECHANISM AND ENCLOSURE ➁
Model B73-1 Only Models B73-2, B73-3, B74-4
TYPE 4X/7/9 Aluminum Enclosure ➃
➂
Process Class I, Div 1 Class I, Div 1 Class I, Div 1 Class I, Div 1
Temperature One Set Point Groups Groups Groups Groups
Switch Description Range °F (°C) Contacts C&D B, C & D ATEX C&D B, C & D ATEX

-40 to +250 SPDT BKP BKT BAC BKQ BKS BA9

Series B Snap
(-40 to +121) DPDT BNP BNT BBC BNQ BNS BB9

-40 to +450 SPDT CKP CKT CAC CKQ CKS CA9

Series C Snap
(-40 to +232) DPDT CNP CNT CBC CNQ CNS CB9

-40 to +250 SPDT DKQ DKS DA9

Series D Snap —
(-40 to +121) DPDT DNQ DNS DB9

SPDT FKP FKT FAC FKQ FKS FA9

Series F -50 to +450
Hermetically Sealed Snap (-46 to +232)
DPDT FNP FNT FBC FNQ FNS FB9

ƒ SPDT — HMC HEK —

Series HS
-50 to +450
Hermetically Sealed 5 amp
(-46 to +232)
Snap with wiring leads
DPDT — HMF HET —

ƒ SPDT — HM3 HM4 HA9

Series HS
-50 to +450
Hermetically Sealed 5 amp
(-46 to +232)
Snap with terminal block
DPDT — HM7 HM8 HB9

PNEUMATIC SWITCH MECHANISM AND ENCLOSURE

Maximum Maximum Bleed Models with
Supply Process Orifice Material of Construction
Switch Pressure Temperature Diameter Code 1 Code 2, 3 or 4
Description
psig bar °F °C inches mm NEMA 1 NEMA 1
Series J 100 7 400 204 .063 1.6 JDG JDE
Bleed Type 60 4 400 204 .094 2.3 JEG JEE
60 4 450 232 .055 1.4 JFG JFE
Series K 100 7 400 204 — — — KOE
Non-Bleed 40 3 400 204 — — KOG —

46-620 B73 & Series 75 Liquid Level Switches 25

7.2 Series 75

MODEL NUMBER CODE

Min. S.G. for models with ➀ Pressure Rating
psig @ °F ➁ bar @ °C ➁
Model Material of Construction Code
900 ➂ 1000 ➂ 482 ➂ 538 ➂
Code
1 2 3&4 100 550 750 38 288 399
CARBON STEEL CHAMBER
B75 0.67 0.71 — 1000 870 716 357 138 69 60 49 25 10
C75 0.55 0.59 — 500 435 400 357 138 34 30 28 25 10
F75 0.55 0.56 — 1000 870 800 523 200 69 60 55 36 14
G75 0.53 0.56 — 750 653 600 338 130 52 45 41 23 9
J75 0.48 0.51 — 400 — 250 — — 28 — 17 — —
K75 0.39 0.40 — 600 — 375 — — 41 — 26 — —
L75 0.40 0.42 — 300 — 185 — — 21 — 13 — —
N75 0.32 0.33 — 450 — 280 — — 31 — 19 — —
S75 ➃ 0.60 — — 1500 1275 1045 523 — 103 88 72 36 —
V75 ➃ 0.74 0.81 — 2240 1913 1455 728 — 154 132 100 50 —
Z75 ➃ 0.68 0.71 — 2193 1913 1425 713 — 151 132 98 49 —
STAINLESS STEEL CHAMBER
C75 — — 0.60 500 435 400 385 380 34 30 28 26 26
J75 — — 0.57 400 — 225 — — 28 — 16 — —
O75 — — 0.85 500 435 400 385 380 34 30 28 26 26
P75 — — 0.75 400 — 225 — — 28 — 16 — —

MATERIALS OF CONSTRUCTION
1 Carbon steel chamber, 316 stainless steel float, 400 stainless steel trim
2 Carbon steel chamber, 316 stainless steel float, 316 stainless steel trim
3 304 Stainless steel chamber, 316 stainless steel float, 316 stainless steel trim
4 316 Stainless steel chamber, 316 stainless steel float, 316 stainless steel trim

TANK CONNECTION TYPE AND SIZE

Size
Type Material 1" 11⁄2" ƒ 2"ƒ
Threaded CS B20 C20 D20
Side/Bottom SS B20 C20 D20
Socket Weld CS B30 C30 D30
Side/Bottom SS B30 C30 D30
Cage Mounting Flange Rating (lbs.)
150 300 600 900 ≈ 150 300 600 900 ≈ 150 300 600 900 ≈
Flanged Upper CS N30 N40 N50 N60 P30 P40 P50 P60 Q30 Q40 Q50 Q60
Side/Bottom SS N30 N40 Consult Factory
Flanged CS S30 S40 S50 S60 T30 T40 T50 T60 V30 V40 V50 V60
Side/Side SS S30 S40 Consult Factory

PNEUMATIC SWITCH MECHANISM AND ENCLOSURE

Maximum Maximum Bleed
Supply Process Orifice Excluding
Switch Pressure Temperature Diameter S75, V75 & Z75 S75, V75 & Z75
Description
psig bar °F °C inches mm NEMA 1 NEMA 1
Series J 100 7 400 204 .063 1.6 JDE JKE
Bleed Type 60 4 400 204 .094 2.3 JEE JLE
60 4 700 371 .055 1.3 JFE JME
Series K
100 7 400 204 — — KOE KPE
Non-Bleed

Electric switch mechanism and enclosure

codes on the following page.

See Notes on back cover.

26 46-620 B73 & Series 75 Liquid Level Switches

ELECTRIC SWITCH MECHANISM AND ENCLOSURE ∆
All Models with All models with

Process ≈
Material of Construction Code 1 Material of Construction Codes 2
except Models S75, V75 & Z75 and all Models S75, V75 & Z75
Switch Temperature Set
Range Contacts TYPE 4X/7/9 Aluminum Enclosure
Description Points
°F (°C) ATEX ATEX
Class I, Div 1 Class I, Div 1 Class I, Div 1 Class I, Div 1
Ex II 2 G EEx Ex II 2 G EEx
Groups C&D Group B Groups C&D Group B
d IIC T6 d IIC T6
1 BKA BKJ BCC BKB BKK BC9
SPDT 2 BLA BLJ BDC BLB BLK BD9
Series B -40 to +250
3 BMA BMJ BEC BMB BMK BE9
Snap Switch (-40 to +121)
1 BNA BNJ BFC BNB BNK BF9
DPDT
2 BOA BOJ BGC BOB BOK BG9
1 CKA CKJ CCC CKB CKK CC9
SPDT 2 CLA CLJ CDC CLB CLK CD9
Series C -40 to +450
3 CMA CMJ CEC CMB CMK CE9
Snap Switch (-40 to +232)
1 CNA CNJ CFC CNB CNK CF9
DPDT
2 COA COJ CGC COB COK CG9
1 DKB DKK DC9 DKB DKK DC9
SPDT 2 DLB DLK DD9 DLB DLK DD9
Series D DC Current -40 to +250
3 DMB DMK DE9 DMB DMK DE9
Snap Switch (-40 to +121)
1 DNB DNK DF9 DNB DNK DF9
DPDT
2 DOB DOK DG9 DOB DOK DG9
1 FKA FKJ FCC FKB FKK FC9
Series F SPDT
-50 to +750 2 FLA FLJ FDC FLB FLK FD9
Hermetically Sealed
(-46 to +399) 1 FNA FNJ FFC FNB FNK FF9
Snap Switch DPDT
2 FOA FOJ FGC FOB FOK FG9
Series HS ∆ 1 HMJ HMK HMJ HMK
-50 to +550 «
SPDT
Hermetically Sealed 2 HMN HMP HMN HMP
— —
5-amp Snap Switch (-46 to +288) 1 HMS HMT HMS HMT
with Wiring Leads DPDT
2 HMY HMZ HMY HMZ
Series HS ∆
-50 to +550 «
SPDT 1 HM3 HM4 HA9 HM3 HM4 HA9
Hermetically Sealed
5-amp Snap Switch (-46 to +288)
with Terminal Block DPDT 1 HM7 HM8 HB9 HM7 HM8 HB9
1 RKB RKK RC9 RKB RKK RC9
Series R SPDT
-40 to +750 2 RLB RLK RD9 RLB RLK RD9
High Temperature
(-40 to +399) 1 RNB RNK RF9 RNB RNK RF9
Snap Switch DPDT
2 ROB ROK RG9 ROB ROK RG9
1 8KA 8KJ 8CC 8KB 8KK 8C9
Series 8 SPDT 2 8LA 8LJ 8DC 8LB 8LK 8D9
-50 to +750
Hermetically Sealed 3 8MA 8MJ 8EC 8MB 8MK 8E9
(-46 to +399)
Snap Switch 1 8NA 8NJ 8FC 8NB 8NK 8F9
DPDT
2 8OA 8OJ 8GC 8OB 8OK 8G9
1 9KA 9KJ 9CC 9KB 9KK 9C9
Series 9 SPDT 2 9LA 9LJ 9DC 9LB 9LK 9D9
High Temperature -50 to +750
3 9MA 9MJ 9EC 9MB 9MK 9E9
Hermetically Sealed (-46 to +399)
Snap Switch 1 9NA 9NJ 9FC 9NB 9NK 9F9
DPDT
2 9OA 9OJ 9GC 9OB 9OK 9G9
Process ≈ CS/Aluminum Cast Iron CS/Aluminum Cast Iron
Switch Temp. Range Contacts Set
Description Points NEMA 4X Class I, Div 1 Class I, Div 1 Class I, Div 1 Class I, Div 1
NEMA 4X
°F (°C) Groups C&D Group B Groups C&D Group B
1 R1M RKM RKW R1M RKM RKW
Series R SPDT
-40 to +1000 2 R3M RLM RLW R3M RLM RLW
High Temperature
(-40 to +538) 1 RDM RNM RNW RDM RNM RNW
Snap Switch DPDT
2 REM ROM ROW REM ROM ROW
1 9AD 9KD 9KV 9AM 9KM 9KW
Series 9 SPDT 2 9BD 9LD 9LV 9BM 9LM 9LW
High Temperature -50 to +1000
3 9CD 9MD 9MV 9CM 9MM 9MW
Hermetically Sealed (-46 to +538)
Snap Switch 1 9DD 9ND 9NV 9DM 9NM 9NW
DPDT
2 9ED 9OD 9OV 9EM 9OM 9OW

See Notes on back cover.

46-620 B73 & Series 75 Liquid Level Switches 27
NOTES (FOR SECTION 7.2)
➀ Minimum specific gravity ratings apply only to single stage units. « Process temperature based on +100 °F (+38 °C) ambient.
Consult factory for two or three stage units. ➈ Drain or uncontrolled housing heater available in TYPE 4X/7/9 enclo-
➁ Models are limited to maximum temperature rating of selected switch sures. Consult factory for standard part number.
mechanism. See Switch Mechanism charts on pages 26 and 27. ➉ HS switches can be used with materials of construction code 1 only on
➂ Use caution when specifying carbon steel and stainless steel for tempera- models S75, V75 & Z75.
tures greater than +800 °F (+427 °C), as they become sensitized. 11 On steam and other condensing applications, temperature down-rated to
➃ S75, V75 & Z75 contain 17-7 ph float. +400 °F (+204 °C) process at +100 °F (+38 °C) ambient.
ƒ The O75 and P75 are not available with 11⁄2" and 2" process connections. 12 R series switch supplied in cast iron switch enclosure.

≈ Valid for Models V75 & Z75 only.

∆ Consult factory for TYPE 4X/7/9 cast iron housings.

ASSURED QUALITY & SERVICE COST LESS

Service Policy Return Material Procedure

Owners of MAGNETROL controls may request the So that we may efficiently process any materials that are
return of a control or any part of a control for complete returned, it is essential that a “Return Material
rebuilding or replacement. They will be rebuilt or replaced Authorization” (RMA) number be obtained from the fac-
promptly. Controls returned under our service policy tory, prior to the material's return. This is available
must be returned by Prepaid transportation. through MAGNETROL’s local representative or by con-
MAGNETROL will repair or replace the control at no tacting the factory. Please supply the following informa-
cost to the purchaser (or owner) other than transportation tion:
if: 1. Company Name
1. Returned within the warranty period; and 2. Description of Material
2. The factory inspection finds the cause of the claim 3. Serial Number
to be covered under the warranty. 4. Reason for Return
If the trouble is the result of conditions beyond our con- 5. Application
trol; or, is NOT covered by the warranty, there will be Any unit that was used in a process must be properly
charges for labor and the parts required to rebuild or cleaned in accordance with OSHA standards, before it is
replace the equipment. returned to the factory.
In some cases it may be expedient to ship replacement A Material Safety Data Sheet (MSDS) must accompany
parts; or, in extreme cases a complete new control, to material that was used in any media.
replace the original equipment before it is returned. If All shipments returned to the factory must be by prepaid
this is desired, notify the factory of both the model and transportation.
serial numbers of the control to be replaced. In such
cases, credit for the materials returned will be determined All replacements will be shipped F.O.B. factory.
on the basis of the applicability of our warranty.
No claims for misapplication, labor, direct or consequen-
tial damage will be allowed.

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax 630-969-9489

[email protected] • www.magnetrol.com

Copyright © 2016 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
BULLETIN: 46-620.21
EFFECTIVE: July 2016
CSA logotype is a registered trademark of Canadian Standards Association SUPERSEDES: March 2016