Journal of Enterprise Information Management
Journal of Enterprise Information Management
CNC router selection for SMEs in woodwork manufacturing using hesitant fuzzy AHP method
Alper Camci, Gül Tekin Temur, Ahmet Beskese,
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Alper Camci, Gül Tekin Temur, Ahmet Beskese, "CNC router selection for SMEs in woodwork manufacturing using hesitant
fuzzy AHP method", Journal of Enterprise Information Management, https://doi.org/10.1108/JEIM-01-2018-0017
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ABSTRACT
Purpose: Despite being a low-tech industry, woodwork manufacturing industry that includes
furniture and cabinet making, witnessed technological leaps in production technologies due to
technical developments in computer numerical control (CNC) machining processes. The
managers of this industry have attached high importance to the selection of efficient machines
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as their decisions directly affects the quality and performance of products produced by the
firms. Improper selection process can result in a significant decrease in productivity and
flexibility. Therefore, a systematic decision making procedure is needed to prevent inaccurate
investments on machines. In this study, a hesitant fuzzy analytic hierarchy process (HFAHP)
based multi criteria decision making (MCDM) system is proposed for CNC router selection in
Small and Medium Sized Enterprises (SMEs) in woodwork manufacturing.
Design/methodology/approach: The study proposes a hierarchical model consisting of 4
main criteria and 11 sub criteria for woodwork manufacturing. Technical, personnel,
economic and vendor aspects constitute the main criteria. Because of the hierarchical structure
of the model, HFAHP is utilised to define the importance weights of the criteria, and to select
the most appropriate CNC alternative for a manufacturing company under focus. In a
selection procedure, the judgments of decision makers may have vagueness to specify the
importance of criteria affecting the decision process. In the literature, the fuzzy set theory has
been utilised to deal with such uncertainties. However, when the ideas of the managers have
high potential to fall into contradiction in pairwise comparisons, a novel approach is needed to
overcome the obstacles. HFAHP allows the membership degree having a set of possible
values. It is specifically useful in compromised decisions where experts cannot agree on a
single value and prefer to come up with an interval of linguistic variables.
Findings: It is revealed that for SMEs in woodwork manufacturing, the most important
criterion in selecting the CNC routers is the technical aspects. It may seem counter intuitive
that they do not refrain finding the technical criteria superior to the economic aspects, even
though they have limited budgets compared to large scale firms. This demonstrates that in
current competitive environment, SMEs understand the need for high-quality production
strategy. The weights of the remaining two criteria (personnel and vendor aspects) are
relatively low because they expect that they can easily overcome the problem of adapting the
workers by training, and all vendors have quality standard qualifications so they can offer a
satisfactory service and supplementary systems.
Practical implications: The ready-to-use model proposed, is specialized for SMEs in
woodwork manufacturing. However, to make it an easily adaptable model for every company
in the woodwork industry regardless of its size, the calculation process of the priority weights
is illustrated in detail with a numerical example. Any company can follow the process using
their own preferences to end up with a specific model that will perfectly reflect their own
specific priorities. For demonstrating the application of the model, a case study is conducted
in a woodwork manufacturing SME to select the best CNC router among three alternatives.
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Originality/value: The originality and value of the paper is two-fold. First, to the best of our
knowledge, this is the first study that proposes a woodworking-specific CNC router selection
for SMEs. Second, to handle the high uncertainty in the judgements, and to facilitate
consensus among the experts during face to face meetings to develop compromised matrices,
a very recently developed method, HFAHP is used.
Keywords: CNC Router/Machine Selection, Small and Medium Size Enterprises (SME),
Woodwork Manufacturing, Hesitant Fuzzy Analytic Hierarchy Process (HFAHP), Multi
Criteria Decision Making.
1. INTRODUCTION
Machining is the most flexible and precise manufacturing process during which designed part
is created by cutting away material sequentially from an unfinished piece (Groover, 2010). It
is usually the final process to achieve design tolerances impossible for other manufacturing
processes. Even though the largest application of machining is in the metal working industry,
the historical origins of almost every type of machining equipment and tool is in the
woodworking and carpentry. The woodwork manufacturing is an important industry group in
which the primary and secondary raw materials obtained from forestry are processed by
enterprises of various sizes with different production technologies to manufacture items such
as furniture, cabinets, carpentry and other wood products.
For millennia, woodworking machines are controlled manually or mechanically, but as the
advent of CNC (computer numerical control), woodworking machines proliferated across the
globe for their capabilities, speed, precision and cost and labor advantages. One of the most
common types of CNC woodworking machines is the flat table or nesting table CNC routers
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used in the processing of wood products for furniture production and cabinetmaking. CNC
flat table routers are of a relatively simple design consisting of a base, a flat cutting table, a
gantry that carry the cutting spindle, a linear drive system that drives the gantry along the flat
table (x-axis), a linear drive system that drives the cutting along the gantry (y-axis), linear
drive that drives the cutting tool in the spindle up and down (z-axis) and finally computer
numerical control (CNC) system as shown in Figure 1.
The routing process begins with the attachment of the unfinished sheet product (wood,
plywood or fibreboard) on the cutting table. This sheet material is fixated to the cutting table
through vacuum holes on the table. The finished products are designed using CAD/CAM
software then transferred to CNC router. The CNC router cuts the unfinished pieces according
to these CAD/CAM drawings using its high speed spindle.
In the contemporary business life, SMEs are considered major economic players making a
significant contribution to gross domestic product, and they constitute a potential source of
economic growth (Taylor and Murphy, 2004; Love et al., 2005). Some 80 percent of world
economic growth comes from activities of SME's (Sadeghi, Azar and Rad, 2012). Regardless
of industry, establishing a successful technology-based SME is a very challenging and
complex issue (Sadeghi et al., 2012). This issue becomes more important for woodwork and
furniture industries considering the vast majority of the companies in those industries are
small and medium sized (Susnjara, 2006).
According to industry expert Ken Susnjara, even though lacking some of the flexibility of
CNC machining centers, due its cost, space and labor savings, a CNC flat table router is a
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better fit for small and medium sized furniture and woodworking enterprises (Susnjara, 2006).
However, selecting the best CNC machine for SMEs is a very complex decision having both
quantitative and qualitative decision criteria. Decision makers’ inadequacy to evaluate the
pros and cons of adopting new technology in a holistic manner risks the competitive
advantage of many companies (Irani et al., 2002). Thus, selecting the right CNC router is a
critical decision for a woodworking SME, and should be handled properly.
This study aims to propose a dedicated hierarchical model and an HFAHP based methodology
to help the decision makers in woodwork manufacturing SMEs in their CNC selection
process. The hierarchical model consists of four main criteria, related with technical,
personnel, economic and vendor aspects, and 11 sub criteria. Those criteria are evaluated by
three experts using pairwise comparisons. The experts are required to discuss their
preferences to come up with a compromised decision. The importance weights of the criteria
to be used in the selection process are then obtained by using HFAHP.
The ready-to-use model proposed reflects the preferences of experts having intense
experience in such decisions in woodwork manufacturing SMEs. However, any company can
follow the process using their own preferences to modify the model addressing their own
priorities. To make it easily adaptable, the calculation process of the priority weights is
illustrated in detail with a numerical example. For demonstrating the application of the model,
a case study is conducted in a woodwork manufacturing SME to select the best CNC router
among three alternatives.
The rest of the study is organized as follows: Section 2 gives a literature review for CNC
machine selection. Section 3 includes the methodology focussing on HFAHP. Section 4
presents the hierarchical decision model for the problem at hand, and the calculation of the
importance weights of the criteria of the model. Section 5 illustrates the usage of the model in
a real-world case from a furniture manufacturing SME and presents the sensitivity analysis.
Finally, Section 6 concludes the current research results and gives brief information about
possible directions for future research related to this study.
The proliferation of CNC production technologies has a disruptive effect on the woodwork
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manufacturing companies. The adoption of CNC machines has been increasing ever since
they were first introduced in mid 1980s (Susnjara, 2006). Using survey data from 174
furniture, cabinet and architectural millwork companies, Wiedenbeck and Parsons (2010)
report that 93% of large firms, 73% of medium firms and 17% of small firms adopted CNC
machines in their production lines. Moreover, they also report that the companies adopting
these technologies report more significant revenue increases compared to those who did not
adopt (Wiedenbeck and Parsons, 2010). Technological advances and the threat of global trade
force companies in furniture and cabinet woodworking industry to implement CNC type
technologies to stay competitive and produce high quality products. For these reasons,
selecting a CNC machine is a crucial decision for a manufacturer, as wrong decisions might
affect the competitiveness of the company significantly.
multiple attribute decision-making model, Ayağ and Özdemir (2006) proposed a fuzzy AHP
approach, and expanding on the selection criteria from this study utilised a fuzzy ANP
method (Ayağ and Özdemir, 2011). Önüt et al. (2008) applied fuzzy TOPSIS approach in
CNC selection problem combined with the fuzzy AHP which was used to determine the
criteria weights. And also it is common for same researchers to publish studies on the same
CNC selection problem using different approaches. Taha and Rostam (2011) developed an
artificial neural network (ANN) to verify the results of fuzzy AHP solution, and then in their
next study (Taha and Rostam, 2012), using a reduced number of criteria, utilized a hybrid
fuzzy AHP and PROMETHEE method where the fuzzy AHP was used to determine the
criteria weights again.
Even though fuzzy methods proved to be more successful in handling the imprecise and
vague information compared to crisp methods, when two or more sources of vagueness
appear simultaneously, the modelling tools of ordinary fuzzy sets are limited (Rodriguez et
al., 2012). In order to accommodate extensive vagueness, fuzzy set theory has been evolving
into type-2 fuzzy sets, non-stationary fuzzy sets, fuzzy multi sets, intuitionistic fuzzy (IF) sets
and hesitant fuzzy sets (Rodriguez et al., 2012). For CNC selection problem, some of these
new evolved approaches used in the literature are, type 2 fuzzy AHP (Kahraman and Öztayşi,
2013), interval-valued intuitionistic fuzzy present worth analysis (Kahraman et al., 2016) and
IF entropy and TOPSIS (Tho et al., 2013).
The literature review of the MCDM approaches used in CNC machine selection problems
reveals several practices; the first one is that increasingly fuzzy and evolved fuzzy methods
are being used in such problems, and the second one is that, even though been around more
than 3 decades and numerous evolutions, AHP still proves to be a robust and popular method
for multi criteria decision making. Recognizing the results of the literature review, this study
contributes to the literature by (1) extending the applications of evolved fuzzy decision tools
in CNC machine selection by utilizing hesitant fuzzy approach, (2) applying the proposed
MCDM tool in woodworking CNC router selection by considering woodworking specific
criteria, and (3) incorporating a modified evaluation process that includes consensus among
the experts rather than individual evaluations of experts.
In the literature the selection criteria for CNC machines differ from study to study. Some
researchers limited their main criteria set to technical and process aspects (Ayağ and Özdemir,
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2006; Ayağ and Özdemir, 2011; Çimren et al., 2006; Taha and Rostam, 2011; Taha and
Rostam, 2012; Tho et al., 2013), whereas some others include economic aspects into the list
(Myint and Tabucanon, 1994; Oeltjenbruns et al., 1995; Wang et al., 2000; Yurdakul, 2004;
Dağdeviren, 2008; Önüt et al., 2008). One interesting findings is that the computer system
related criteria did not appear in any other research studies except for the study by Önüt et al.
(2008). Similarly, personnel aspects are also only mentioned in Önüt et al. (2008).
Considering these studies, it can be stated that there is a need for further research to determine
the specific selection criteria for CNC routers in woodworking industry, and propose a novel
approach that has not been utilized before.
3. METHODOLOGY
Fuzzy set theory was specifically designed to deal with uncertainty, vagueness and
imprecision intrinsic to many real world problems (Beskese et al., 2004). However, for some
multi criteria decision making problems, it is very hard to tackle with high uncertainty even
by using traditional fuzzy sets. Thus, in search for reaching better definitions of membership
values or functions of the parameters in decision making problems, ordinary fuzzy sets have
been recently extended to intuitionistic and hesitant fuzzy sets (HFS) (Öztayşi et al., 2015).
HFS (Torra and Narukawa, 2009; Torra, 2010) can handle problems in which experts do not
have a certain idea to define their choices over alternatives (Öztayşi et al., 2015). As Sun et
al. (2018) and Li et al. (2015) mention, HFSs are useful to handle uncertainty that occurs if an
expert has no exact idea on selection of a membership degree. To do so, it allows the
membership degree having a set of possible values. This is especially useful when a
compromised decision is preferred over an aggregated one in group decision making.
As a novel approach, hesitant fuzzy sets have been utilised by many researchers for many
kinds of problems theoretically and practically. Öztayşi et al. (2015) developed the HFAHP
for a supplier selection process in which it is hard to define a certain membership degree to a
value. Başar (2017) proposed a HFAHP based model to forecast the cost of software which
carries high uncertainty because of vagueness in development method, data, design and
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forecasting. Liang and Xu (2017) extended a traditional TOPSIS approach with Pythagorean
fuzzy sets and conducted a case study for energy project selection to validate the applicability
of the new method. Liu et al. (2017) determined novel operational rules to propose a
comparative method to hesitant intuitionistic fuzzy linguistic set (HIFLS) and generated two
prioritized aggregation operators which are utilised under the conditions of HIFLS. Sun et al.
(2018) claimed that there are some limitations in classical hesitant fuzzy sets belonging to
measures of distance, correlation coefficient and similarity, and therefore they proposed a
hesitant fuzzy set grey relational degree base method.
Analytic Hierarchy Process (AHP) can be fuzzified under the title of “Fuzzy AHP” if pairwise
comparisons have linguistic terms which have vagueness. However, if there is high
uncertainty on the judgments of experts, or they cannot decide on a single value for their
pairwise comparisons, Hesitant Fuzzy AHP (HFAHP) can be used. HFAHP allows the
membership degree having a set of possible values. It is specifically useful in compromised
decisions where experts cannot agree on a single value and prefer to come up with an interval
of linguistic variables.
HFAHP procedure which is depending on Buckley’s theory can be summarized in ten steps as
adapted from Öztayşi et al. (2015).
Step 1) A hierarchical model is built consisting of main and sub criteria which have direct
impact on decision making problem, and alternatives.
Step 2) Similar to a traditional AHP procedure; criteria, sub criteria and alternatives are
evaluated using pair wise comparisons. The evaluations are made by using linguistic terms in
Table 1. The experts are not forced to select only one value whenever they could not agree on
a single linguistic term. They are let to keep those answers as a range as long as the distance
between two edges of this range is no more than “2”. If the range is larger, the evaluations
should be renewed with negotiations of the experts.
INSERT TABLE 1
Step 3) The fuzzy envelopes approach is utilised (Liu and Rodriguez, 2014). The first thing to
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do is constructing the fuzzy envelopes for the compromised decisions of the experts. Then,
the scales are ordered from lowest to highest value (from to ). Also, the evaluations are
varying between two terms: to . Therefore, we can see that ≤ < ≤ ). In fuzzy
envelope approach, OWA operator of dimension is used which can be calculated by using
Eq. (1).
a=min , , ,…, !
,
= (2)
d=max , , ,…, !
, = (3)
% , &' & + 1 = ) @
# #
(4)
b= *+, - ./0,…,/0
1 (231)/-
5 ,26 231 27 898:
$*+ ?
# 5,26 231 27 <== #
" >
1 (2313;)/-
- ./0, …,/0
,
%
, &' & + 1 = ) @
# #
(5)
c= *+,- ./10,/1A;
0, …,/0
(231)/-
5 ,26 231 27 898:
$*+ ?
# 5,26 231 27 <== #
" >
1 1A; (2313;)/-
- ./0, /0, …,/0
,
Assume that α is in the unit interval B0,1D. First and second types of weights are specified by
using α (Filev and Yager, 1998) as in Eq. (6) and Eq. (7). Where α = and α =
F(F) (F)F
F F
(G is the top rank number of evaluation scores (for instance, in Table 1 the top rank number is
10), ) is the rank of highest evaluation and & is the rank of lowest evaluation.), first type of
weights (+ = ( , ,…, )) can be calculated by using Eq. (6).
= α , = α (1 − α ),…, = α (1 − α ) F (6)
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=α F
, = (1 − α )α F
,…, = 1 − α , (7)
Step 4) IJ that shows the collaborative pair wise comparison matrix is prepared where K̃ =
(KM , K0; , K0- , KN ) as shown in Eq. (8):
1 ⋯ K̃Q
IJ = O ⋮ ⋱ ⋮ T
(8)
K̃ Q ⋯ 1
K̃ = . , , , 5
(9)
U21N U210- U210; U21M
Step 5) In order to check the consistency, the values of the matrices are defuzzified (Erdoğan
and Kaya, 2016; Otay et al., 2017). Considering the trapezoidal fuzzy number dW =
(X, Y , Y , Z), the crisp number (μ\ ) can be calculated by using Eq. (10).
X + 2Y + 2Y + Z
μ\ =
6 (10)
Consistency ratio (CR) is then calculated by using Eq. (11), and (12);
`Y −
I_ =
a
−1 (11)
I_
Ib =
b_
(12)
where I_ refers to the consistency index, `cde symbolizes the largest eigenvector of the
matrix, is the number of criteria, and b_ is the random index that differs for each . If the
Ib value is lower than 0.1, it can be accepted as satisfactory and the result is found as
consistent.
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Step 6) Each row’s geometric mean (f̃ ) is calculated by using Eq. (13).
Step 7) By assuming that f̃Q ⊕ f̃ … ⊕ f̃ is the maximum parameter of ALI (shown in Table
1, it is 9) to decrease the deviation in the weights (Öztayşi et al., 2015), each criterion’s and
each alternative’s fuzzy weights (
i ) are calculated by using Eq. (14).
i =f̃ ⊗ (f̃ ⊕ f̃ … ⊕ f̃ ) F (14)
KQ + 2Kc + 2Kc + Kk
j=
6
(15)
Step 9) Normalization is applied to defuzzified weights to obtain the local weights of the
criteria. To calculate the global weights of the sub-criteria, their local weights are multiplied
with the weight of the main-criteria they belong.
Step 10) To calculate the score of each alternative i (S ), previous steps are rerun for each
matrix formed for each alternative. The final fuzzy scores can be retrieved by using Eq. (16).
where is the global weight of criterion ) and is the score of alternative criterion & with
respect to ).
By ranking the defuzzified values, the best alternative is obtained.
4. PROPOSED MODEL
The main criteria that affect selecting the best CNC router are obtained from the relevant
literature focusing on CNC routers and face to face interviews which are conducted with
highly experienced experts from woodwork manufacturing industry. The hierarchical model
for CNC router selection can be seen in Figure 2.
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The Goal:
CNC Router Selection for Woodwork Manufacturing
Technical Aspects (C1) Personnel Aspects (C2) Economic Aspects (C3) Vendor Aspects (C4)
T1 T2 T3 T4 P1 P2 E1 E2 V1 V2 V3
Technical aspects involve the overall design, process, performance and technology
characteristics that affect the efficient operation of the CNC router. It consists of four main
sub criteria:
- CNC router construction (T1) is associated with cutting table material, table
construction and stiffness of the router. Due to much higher spindle rotation speeds
compared to those of metal cutting CNC machines, woodworking CNC routers require
a more stiff structure with superior vibration dampening characteristics (Annamalai,
2003).
- Process design (T2) is associated with how effectively the CNC router works as a
whole with its main and supplementary systems, including dust collection and cooling
systems, power usage and compatibility to worker health and safety.
- Design performance criteria (T3) is associated with the performance of CNC router
design during cutting operations with cutting spindle performance, tool change
flexibility, vacuuming flexibility and automatic part flow.
- CNC computer system criteria (T4) is associated with the level of computer
technology of CNC routers with characteristics of 3D programming level and level of
advancement of the CNC computer unit including Wi-Fi capability.
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Personnel aspects are about the ease with which the workers of the company adapt to the new
machine and their capability levels required to achieve the highest performance. It consists of
two main sub criteria: adaptation capability of workers (P1) and worker technical capability
needed (P2).
Economic aspects are related with fixed and variable costs associated with the purchase and
operation of the CNC router. It can be categorized into two parts: initial costs including
purchase cost and set up cost (E1) and running cost which is directly resulted from power
consumption of the machines (E2).
Vendor aspects are associated with qualitative characteristics of the suppliers and the
manufacturers of the routers, including vendor CNC knowhow (V1), vendor service response
capability (V2) and reputation of the vendor/brand (V3).
For determination of general weights of the model, three experts were requested to come
together, and evaluate the criteria and sub criteria using pairwise comparisons. All those
experts had different industry backgrounds and considerable experiences in selection and
procurement of CNC type machinery. To utilize the synergy of the different perspectives, they
were not asked to give their individual preferences. Rather, they discussed several facets of
each comparison, and tried to come up with a compromised decision. Originally, classical
Buckley’s approach was intended to use. However, as the experts started their discussions, it
was witnessed that they were unable to agree on one single linguistic term for many of the
comparisons. There was not a long distance between the experts’ final ideas, but a
compromise couldn’t be reached. Rather than assigning a specific value such as 3, for
example, they preferred to use the statement “Between 2 and 4”. This led the authors to use a
novel approach called HFAHP which looks like a very good solution to the problem at hand.
In order to perform HFAHP, the evaluation results retrieved from the consensus, have to be
close to each other (maximum difference between ranks have to be “2”). If they are not, the
evaluation process should be renewed until consensus that gives the satisfactory results is
reached. After achieving the closeness, it becomes possible to establish compromised pairwise
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comparison matrices. The experts were encouraged to further negotiate and finally they
reached to a consensus satisfying the aforementioned rule.
To make the evaluation process more understandable, two examples are given in this section.
One of them includes a pairwise comparison in which the distance between two edges of the
range equals to 2. Second one consists of a pairwise comparison in which the distance
between two edges of the range equals to 1.
First of all, four main criteria are evaluated using pairwise comparison. The consistency ratio
is found as 0.045 which is highly satisfactory. Table 2 indicates the fuzzy envelops of the
main criteria evaluations.
INSERT TABLE 2
Then the trapezoidal fuzzy sets are calculated by applying OWA operator to the fuzzy
envelops. For instance, for fuzzy envelope of criterion 1 and criterion 2 which is specified as
“Between WHI and VHI”, the trapezoidal fuzzy set which is shown as (a, b, c, d) is found as (1,
4.77, 5.22, 9) as shown in Table 3. First, α and α are found. For this case, G which is the top
rank number equals to 10; & which is the rank of lowest evaluation (WHI) equals to 7 and )
which is the rank of highest evaluation (VHI) equals to 9. Then;
α = = 0.88
F(nFo)
F
α = = 0.11
(nFo)F
F
Since a= and d= ; a=1 (minimum value of WHI shown as 1, 3, 5) and d=9 (maximum
value of VHI shown as 5, 7, 9).
If & + ) is even, then = *+ 1 (231)/-
- ./0, …,/0 5.
In our case, & + ) = 16; therefore
,
K = 2 ∗ 5 − 4.778 = 5.22
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INSERT TABLE 3
As the next step, geometric means are calculated for the trapezoidal fuzzy sets. For instance,
the calculation of the first row is calculated as following:
= (1 ∗ 1 ∗ 1 ∗ 1) /v
= 1
= (1 ∗ 4.77 ∗ 1 ∗ 3) /v
= 1.94
K = (1 ∗ 5.22 ∗ 1 ∗ 5) /v
= 2.26
x = (1 ∗ 9 ∗ 5 ∗ 7) /v
= 4.21
For normalization, all values are divided by 9 which is the highest score in the linguistic scale
table.
, = 1/9 = 0.11
, = 1.94/9 = 0.21
K, = 2.26/9 = 0.25
x, = 4.2/9 = 0.46
Table 4 shows the trapezoidal fuzzy weights.
INSERT TABLE 4
Previous steps are performed for other main criteria and the crisp weights are obtained by
defuzzifying the fuzzy numbers by using Eq (2). The crisp weights of all main criteria can be
seen in Table 5.
INSERT TABLE 5
From these results, we can clearly see that the overriding criterion is the technical aspects
which basically ensure the quality production using high speed CNC machining. At this level,
even the small variations can lead to large undesired effects in woodwork manufacturing. The
second most important criterion is the economic aspects, because of the sensitivity of the
SMEs to capital. The weights of the remaining two criteria (personnel and vendor aspects) are
relatively low due to fact that the worker and vendor characteristics in the industry are not
very different from each other. On the other hand, the literature review revealed that there is
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no consensus on the most important criteria in selecting the CNC machines. For some the
economic criteria rank highest (Oeltjenbruns et al.1995; Wang et al., 2000; Önüt et al. 2008),
and yet some others rank technical criteria as the most important (Dağdeviren, 2008; Taha and
Rostam, 2011; Taha and Rostam, 2012).
The same steps are performed for sub criteria. First of all, technical aspects are taken into
consideration. The consensus results of the evaluation of the sub criteria of technical aspects
(T1, T2, T3, T4) are transformed to fuzzy envelops in pairwise comparison matrices, as
shown in Table 6. Also, the consistency is found as 0.002 which is highly satisfactory.
INSERT TABLE 6
Then the trapezoidal fuzzy sets are calculated by applying OWA operator to the fuzzy
envelops. For instance, for fuzzy envelope of T1 (CNC router construction) and T4 (process
design) which is specified as “Between EHI and WHI”, the trapezoidal fuzzy set which is
shown as (a, b, c, d) is found as (1, 1, 3, 5) as shown in Table 7. Initially, α and α are found.
For this case, G which is the top rank number equals to 10; & which is the rank of lowest
evaluation (EHI) equals to 6 and ) which is the rank of highest evaluation (WHI) equals to 7.
Then;
α =
F(oFy)
F
=1
α =
(oFy)F
F
=0
Since a= and d= ; a=1 (minimum value of EHI shown as 1, 1, 3) and d=5 (maximum
value of WHI shown as 1, 3, 5).
INSERT TABLE 7
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As the next step, geometric means are calculated and the results are divided to 9. Table 8
shows the trapezoidal fuzzy weights.
INSERT TABLE 8
Previous steps are performed for other sub criteria and the crisp weights are obtained by
defuzzifying the fuzzy numbers by using Eq. (15). The weights of main criteria and global
weights of all sub criteria can be seen at Table 9.
INSERT TABLE 9
As previously stated, the most important criterion in this decision model is the technical
aspects. And the further evaluation of the criterion shows us that first of all, the construction
characteristics of the CNC routers like structural stiffness, table construction and material play
critical role in CNC router selection. Following closely the construction characteristic, design
performance criteria which include the cutting spindle performance, tool change flexibility,
vacuuming flexibility and automatic part flow, emerges as the second important factor. Both
these results conform to the critical factors identified by Annamalai (2003) for high speed
CNC machines for woodwork and furniture manufacturing.
In the second most important criterion, the economic aspects, the initial cost of the machine
has more importance than running cost. According to Annamalai (2003), for lower production
volumes decrease, the initial cost of the CNC router has much larger impact on the unit cost
of the parts produced. This is the main reason why for an SME initial cost of the CNC router
is a very important factor.
One interesting finding is that the adaptability of the worker to a new CNC router determined
as more important than the technical capability of the workers. This shows that the place a
bigger importance on seamlessly adapting the new machines to their existing operations than
worrying about whether their workers have technical capabilities required for new machinery.
According to the Union Chambers and Commodity Exchanges of Turkey (TOBB, 2013), in
2012 there are over 31.000 enterprises with 151.000 employees working for the Turkish
furniture products assembly sector with annual exports exceeding 1.9 Billion USD and
comprising 1% of the world total furniture production. As these figures suggest, with the
exception of few large manufacturers, majority of the companies in Turkish furniture
manufacture and assembly industry (similar to other countries) are small and medium sized
companies.
On the raw material side, Turkey has a competitive wood industry, especially in supplying
semi-processed wood to many developed countries. Recently, Turkey also has enlarged its
capacity in forest based products and has the advantage of taking position for supplying
products to Middle East (Ministry of Economy, 2016).
The three alternative CNC routers are compared by adopting the scoring data obtained from
the case study in (Aybar, 2017). In this case study, CNC selection decision of an SME
company that serves in the furniture sector has been discussed (Aybar, 2017). In the
company, desk and cupboard-oriented office furniture are produced with around 150 tables
and cabinets per month with 12 employees. The company wants to buy a CNC router in order
to increase the output, prevent the accidents, decrease the scraps and increase the motivation
of the employees.
For determination of the weights of CNC alternatives, three experts give the scores to three
alternative CNC routers. One of them is a 25 years experienced foreman who has his own
wood processing shop. He also has 10 year experience in CNC machining. Second one is an
experienced sales technician in a leading European CNC router manufacturing company.
Third one is a highly experienced CNC operator who has experience in numerous different
CNC machinery during his career. At the end of the scoring process, three experts are asked
to evaluate three alternative CNC routers with respect to all sub criteria.
The fuzzy envelops for evaluation of three alternatives (A1, A2, A3) in terms of sub criteria are
given at Table 10, 11, 12 and 13.
INSERT TABLE 10
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INSERT TABLE 11
INSERT TABLE 12
INSERT TABLE 13
Then the trapezoidal fuzzy sets are calculated by applying OWA operator to the fuzzy
envelops. For fuzzy envelopes for alternatives with respect to CNC router construction (T1),
comparison of alternative 1 and alternative 2 which is specified as “Between ELI and EE”, the
trapezoidal fuzzy set which is shown as (a, b, c, d) is found as (0.33, 1, 1, 1) as shown in
Table 14. Initially, α and α are found. For this case, G which is the top rank number equals
to 10; & which is the rank of lowest evaluation (ELI) equals to 4 and ) which is the rank of
highest evaluation (EE) equals to 5. Then;
α =
F(|Fv)
F
=1
α =
(|Fv)F
F
=0
Since a= and d= ; a=0.33 (minimum value of ELI shown as 0.33, 1, 1) and d=1
(maximum value of EE shown as 1, 1, 1).
As the next step, geometric means are calculated and the results are divided by 9. After
normalization, the defuzzification is performed and alternative CNC routers are ranked in
terms of their importance on each sub criterion. The global weights of alternative CNC routers
in terms of sub criteria can be seen at Table 15.
INSERT TABLE 15
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At the end, all obtained weights are shown to the experts to check whether the weights fit the
ideas of them. The experts become agree that the weights reflect their judgments correctly.
After that, the crisp values of weights of main criteria, sub criteria and alternatives in terms of
criteria are obtained. To conclude the HFAHP process, it is necessary to multiply the sub
criteria weights of alternatives with obtained criteria weights. Then, the obtained values of
each alternative are multiplied with the weights of criteria. The final weights of alternatives
are given at Table 16. It is seen that third alternative is the best that satisfy the needs of the
manufacturer.
INSERT TABLE 16
In order to explore how changes in weights of main criteria affect the preference ranking of
alternatives, sensitivity analysis is conducted. To do so, the criteria weights are changed one
at a time from 0.05 to 0.95 while the weights of the rest of the criteria are kept proportionally
the same. Figure 3 parts a, b, c, and d illustrate the sensitivity analysis results for technical,
personnel, cost, and vendor aspects, respectively.
(a)SENSITIVITY OF TECHNICAL ASPECTS (b) SENSITIVITY OF PERSONNEL ASPECTS
A1 A2 A3 A1 A2 A3
0.45 0.4
0.4 0.35
0.35
0.3
0.3
0.25
0.25
0.2
0.2
0.15
0.15
0.1 0.1
0.05 0.05
0 0
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A1 A2 A3 A1 A2 A3
0.45 0.37
0.4 0.36
0.35 0.35
0.3 0.34
0.25 0.33
0.2 0.32
0.15 0.31
0.1 0.3
0.05 0.29
0 0.28
As can be seen from Figure 3 (b) and (d), the results are not sensitive to changes in personnel
and vendor aspects. It means that, the preference rankings of alternatives remain the same
regardless of the importance weight changes of those criteria. Therefore, no matter how the
individual criterion weight changes for personnel aspects, and vendor aspects, A3 remains the
best alternative, and A2 is the runner-up.
In part (a) of Figure 3, it can be seen that an increase in the criterion weight of technical
aspects does not affect the ranking of the alternatives. However, as the criterion weight of the
technical aspects is decreased below 0.25, it is observed that the ranking of A1 starts to
increase, and the ranking of A3 starts to decrease. This finding is in line with the initial
expectations of the experts, because A1 has the least technical advantages whereas A3 has the
most technically advanced properties.
In part (c) of Figure 3, it can be concluded that the decrease in the criterion weight of
economic aspects does not change the ranking of the alternatives. However, as the weight is
increased above 0.40, the rank of A3 starts to decrease, and after the weight 0.6 on, the overall
ranking of the alternatives becomes A1, A2, and A3. This result also agrees with the initial
expectations of the experts, because A3 has the least economic advantages whereas A1 has the
most.
6. CONCLUSION
proposed for woodworking-specific CNC router selection under the uncertainties of the
judgments of decision makers. The reasons for uncertainty can stem from insufficiency of
extensive and systematic knowledge. For example, an expert can score the relative importance
of one factor as “Between 3 and 4” rather than using an exact value. As a novel fuzzy
approach, HFSs are utilised to tackle vagueness occur in assignment of scores for pairwise
comparison of criteria and alternatives.
In the future, other extensions of fuzzy sets such as intuitionistic fuzzy sets or Pythagorean
fuzzy sets can be utilized to overcome uncertainty. The model also can be extended for large-
scale firms by arranging the criteria.
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Biographies
Dr. Alper Camci serves as a faculty member in the Engineering Management department of
Bahcesehir University in Istanbul. Prior to joining Bahcesehir University, Dr. Camci served as
an academic director in Arcadia University and faculty member for Okan University
and Franklin University. Dr. Camci completed his Ph.D. at University of Central Florida in
industrial engineering and management systems, MS at Wayne State University and
undergraduate studies at Istanbul Technical University in mechanical engineering. Dr Camci’s
academic interests include project and program management, operations management,
complexity in organizations, technology and innovation management, supply chain
management, organizational transformation and change management.
Dr. Gül T. Temur graduated from management engineering department of Istanbul
Technical University in 2006 and she completed her Doctor of Philosophy at the same
department. Gül T. Temur has worked as a Research Assistant between 2006-2013 in the
Faculty of Management at Istanbul Technical University (ITU). She has been still working in
Bahcesehir University in the Engineering Management department as assoc. professor. Her
main research interests are “Supply Chain Management”, “Reverse Logistics”, “Decision
Making” and “Artificial Intelligence”.
Dr. Ahmet Beskese is the Chair, and an Associate Professor of Department of Industrial
Engineering, Bahcesehir University (Turkey). He is an industrial engineer and holds higher
degrees in Engineering Management. Having participated in several projects both as a
manager and a team member, and given trainings in various companies, he retains close links
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Table 1. Linguistic Scales for HFAHP (adapted from Öztayşi et al., 2015)
C1 C2 C3 C4
C1 EE Between WHI and VHI Between EE and WHI Between WHI and ESHI
C2 EE Between WLI and EE Between ELI and EHI
C3 EE Between EHI and ESHI
C4 EE
Table 2. Fuzzy Envelops of the Main Criteria Evaluations
C1 C2 C3 C4
C1 (1,1,1,1) (1,4.77,5.22,9) (1,1,1,5) (1,3,5,7)
C2 (0.11,0.19,0.20,1) (1,1,1,1) (0.2,0.92,1.07,1) (0.33,1,1,3)
C3 (0.2,1,1,1) (1,0.93,1.08,5) (1,1,1,1) (1,2.77,3.22,7)
C4 (0.14,0.2,0.33,1) (0.33,1,1,3) (0.14,0.31,0.36,1) (1,1,1,1)
Table 3. Trapezoidal Fuzzy Sets of Main Criteria
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T1 T2 T3 T4
T1 EE Between EE and WHI Between ELI and EHI Between EHI and WHI
T2 EE Between WLI and EE Between ELI and EHI
T3 EE Between EE and WHI
T4 EE
Table 6. Fuzzy Envelops of the Evaluations of Technical Aspects
T1 T2 T3 T4
T1 (1,1,1,1) (1,1,1,5) (0.33,1,1,3) (1,1,3,5)
T2 (0.2,1,1,1) (1,1,1,1) (0.2,0.93,1.07,1) (0.33,1,1,3)
T3 (0.33,1,1,3) (1,0.93,1.08,5) (1,1,1,1) (1,1,1,5)
T4 (0.2,0.33,1,1) (0.33,1,1,3) (0.2,1,1,1) (1,1,1,1)
Table 7. Trapezoidal Fuzzy Sets of Technical Aspects
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A1 A2 A3
A1
EE Between ELI and EE ELI
A2
EE Between ELI and EE
A3
EE
Design performance criteria (T3)
T3 A1 A2 A3
A1
EE ELI Between WLI and ELI
A2
EE ELI
A3
EE
CNC computer system criteria (T4)
A1 A2 A3
A1
EE EE Between ELI and EE
A2
EE Between ELI and EE
A3
EE
Table 10. Fuzzy Envelopes for Alternatives With Respect to Sub Criteria of Technical Aspects
Adaptation of workers (P1)
A1 A2 A3
A1
EE Between ELI and EE ELI
A2
EE Between ELI and EE
A3
EE
Worker technical capability needed (P2)
A1 A2 A3
A1
EE Between ELI and EE EE
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A2
EE Between EE and EHI
A3
EE
Table 11. Fuzzy Envelopes for Alternatives With Respect to Sub Criteria of Personnel Aspects
Table 13. Fuzzy Envelopes for Alternatives With Respect to Sub Criteria of Vendor Aspects
A1 A2 A3
A1 (1,1,1,1) (0.33,1,1,1) (0.2,0.33,1,1)
A2 (1,1,1,3) (1,1,1,1) (0.33,1,1,1)
A3 (1,1,3,5) (1,1,1,3) (1,1,1,1)
Table 14. Trapezoidal Fuzzy Sets for Alternatives In Terms of Technical Aspects
Global
Weights Crisp Local
Main Criteria Sub Crisp Global Weights
of Weights of
(Weights) Criteria of Alternatives
Sub Alternatives
Criteria
A1 A2 A3 A1 A2 A3
CNC router construction (T1) 0.141 0.249 0.318 0.433 0.035 0.045 0.061
C1) Technical
Process design (T2) 0.096 0.293 0.328 0.379 0.028 0.031 0.036
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Aspects
Design performance criteria (T3) 0.129 0.249 0.318 0.433 0.032 0.041 0.056
(0.452)
CNC computer system criteria (T4) 0.087 0.308 0.308 0.383 0.027 0.027 0.033
C2) Personnel 0.041 0.047
Adaptation of workers (P1) 0.124 0.293 0.328 0.379 0.036
Aspects
(0.143) Worker technical capability needed (P2) 0.019 0.308 0.383 0.308 0.006 0.007 0.006
C3) Economic Initial cost (E1) 0.180 0.351 0.298 0.351 0.063 0.054 0.063
Aspects
(0.274) Running cost (E2) 0.094 0.472 0.383 0.144 0.044 0.036 0.014
Vendor's CNC experience (V1) 0.019 0.379 0.328 0.293 0.007 0.006 0.005
C4) Vendor
Aspects Vendor's service response capability (V2) 0.056 0.298 0.351 0.351 0.017 0.020 0.020
(0.131)
Reputation of vendor/brand (V3) 0.056 0.293 0.328 0.379 0.016 0.018 0.021
Global Alternative 0.312 0.326 0.362
Weights
Table 15. Global Weights of Alternative CNC Routers In Terms of Sub Criteria
Alternatives Weights
A1 0.311
A2 0.325
A3 0.362
Table 16. Final Scores of Alternatives