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Advanced Magnetic Particle Inspection Training

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Zarai Maher
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Advanced Magnetic Particle Inspection Training

Uploaded by

Zarai Maher
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Advanced Magnetic Particle Inspection (MPI) Training

1. Introduction to MPI
Magnetic Particle Inspection (MPI) is a Non-Destructive Testing (NDT) method used to
detect surface and near-surface defects in ferromagnetic materials. This technique relies on
the application of a magnetic field and the use of fine magnetic particles to visualize defects.

2. AC vs DC Magnetic Yokes
The image below illustrates the differences between AC and DC yokes used in MPI:

3. Principles of Magnetic Particle Inspection


- Application of a Magnetic Field: Induces magnetic flux within the material.

- Magnetic Flux Leakage: Defects create local disturbances in the flux, attracting magnetic
particles.

- Particle Visualization: Magnetic particles gather at defect sites, forming visible indications.
4. AC vs DC Yoke Comparison
- AC Yoke: Provides a shallow magnetic field, ideal for surface defects.

- DC Yoke: Produces a deeper magnetic field, detecting subsurface flaws.

- Combination Yokes: Some devices allow switching between AC and DC modes for
versatility.

5. Inspection Techniques
- Dry Magnetic Particle Method: Used for field inspections, effective for rough surfaces.

- Wet Suspension Method: Offers higher sensitivity, typically used with UV light.

- Circular vs Longitudinal Magnetization: Depends on defect orientation and part geometry.

6. Equipment Used
- Handheld AC/DC Yokes: Portable for on-site inspections.

- Bench-Type MPI Systems: Used in controlled environments for high-volume testing.

- Magnetic Particle Dispensers: Ensure uniform particle application.

7. Inspection Parameters and Standards


- Field Strength and Orientation: Must align with defect orientation.

- Particle Application and Visibility: Ensuring adequate contrast under visible or UV light.

- Standards Compliance: ASTM E1444, ISO 9934, ASME Section V.

8. Safety Considerations
- Proper PPE: Gloves, goggles, and ventilation when using aerosols.

- Electromagnetic Interference: Avoid exposure near sensitive electronic equipment.

- Residual Magnetism: De-magnetization procedures post-inspection.

9. Conclusion
- MPI remains a highly effective method for detecting cracks in ferromagnetic materials.

- Understanding the differences between AC and DC yokes helps in selecting the right
approach for a given application.

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