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Retrievable-Bridge-Plug-Brochure

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0% found this document useful (0 votes)
34 views12 pages

Retrievable-Bridge-Plug-Brochure

Uploaded by

Solicoco
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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omega-intervention.

com

Retrievable Bridge Plugs


& Associated Equipment

Well Intervention
Our Philosophy
omega-completion.com

High performance and integrity


The Omega range of Retrievable Bridge Plugs The realisation of our vision is a range
and our accompanying suite of setting & of products that are designed, manufactured
equalisation equipment has been developed and qualified to the highest of standards.
to provide an all in one solution for downhole
plugging operations. At the core of Omega`s design ethos
are the key principles of simplicity, quality
Our vision from the outset was to design and reliability. These ideals have seen Omega
a package of tools that could be easily attain an excellent worldwide reputation for the
utilised together without the need for additional provision of highly advanced completion and
3rd party equipment. A philosophy that we intervention products.
knew would offer significant benefits
to the customer in terms of quality, planning,
cost and reliability.
Intervention Products
omega-intervention.com

V-Zero™ Retrievable Bridge Plug


The V-Zero™ Retrievable Bridge Plug is a high The plug features bi-directional slips which
performance monobore plugging device which anchor the plug to the well casing prior
can be set at any required depth in the tubing to pack-off of the element to form the pressure
or casing. seal, making it ideal for cross flow applications.

The plug is deployed, equalised and retrieved The large ‘through bore’ design ensures full
using conventional well intervention methods. equalisation occurs prior to retrieval.
This also means that secondary devices
Deployment is achieved in one run, can be installed onto the lower section
as is the subsequent equalisation and retrieval of the plug such as Omega’s remotely Retrievable Bridge Plug For 2-3/8” Tubing
of the plug. This enables a reduction in both activated equalising valves. Bridge Plug Size Plug OD Casing Range Plug ID Plug Length Flow Area GS FN Min Setting ID Max Setting ID
well intervention risk and subsequent
operational cost. Our plug portfolio has gone through an
2.375” V-Zero™ 1.75in 4.6-5.8# 0.215in 71.4in 0.04in­² 2.00in 1.788in 2.046in
extensive testing program including qualifying
plugs to the highest relevant industry standard. Retrievable Bridge Plug For 2-7/8” Tubing

Bridge Plug Size Plug OD Casing Range Plug ID Plug Length Flow Area GS FN Min Setting ID Max Setting ID
Omega API 11D1 qualifies the V-Zero™
Retrievable Bridge Plug range to 5,000 2.875” V-Zero™ 2.199in 6.4-7.9# 0.30in 67.6in 0.07in­² 2.00in 2.243in 2.493in
psi @ 150ºC - 4ºC. Contact your Omega
Retrievable Bridge Plug For 3-1/2” Tubing
representative for more specific and updated
testing information. Bridge Plug Size Plug OD Casing Range Plug ID Plug Length Flow Area GS FN Min Setting ID Max Setting ID

3.50” V-Zero™ 2.65in 9.2-10.2# 0.26in 72.8in 0.05in­² 2.50in 2.750in 3.046in

Retrievable Bridge Plug For 4-1/2” Tubing

Bridge Plug Size Plug OD Casing Range Plug ID Plug Length Flow Area GS FN Min Setting ID Max Setting ID

4.50” V-Zero™ 3.60in 12.6-15.1# 0.75in 78.7in 0.44in­² 3.50in 3.700in 4.028in

Retrievable Bridge Plug For 5-1/2” Tubing


Flow
Bridge Plug Size Plug OD Casing Range Plug ID Plug Length GS FN Min Setting ID Max Setting ID
Area
• High integrity barrier qualified elastomers.
• Medium expansion rate. 5.50” V-Zero™ 4.25in 17-28.4# 1.43in 81.4in 1.60in­² 3.50in 4.326in 4.976in

• Retrieval mechanism enables successful 5.50” V-Zero™ 4.35in 20-26# 1.43in 81.4in 1.60in­² 3.50in 4.444in 4.867in

retrieval in one run. 5.50” V-Zero™ 4.47in 17-23# 1.43in 81.4in 1.60in­² 3.50in 4.577in 4.976in

• Bi-directional mechanical slips.


Retrievable Bridge Plug For 7” Tubing
• Large slip footprint maximises slip/casing
Flow
contact area. Bridge Plug Size Plug OD Casing Range Plug ID Plug Length
Area
GS FN Min Setting ID Max Setting ID

• Overall length minimized for restricted


access deployment. 7.00” V-Zero™ 5.72in 29-35# 2.73in 87.72 5.85in­² 5.00in 5.820in 6.293in

V-Zero
Omega API 11D1 qualifies the V-Zero™ Retrievable Bridge Plug range to 5,000 psi @ 150º C - 4 º C (7,500
psi for the 2.375” plug size). Contact your omega representative for more specific and updated testing
™ information.

High Integrity Barrier Technology * V3 Gemini plugs available on request. Contact Omega for details.
V-Zero™ Retrievable Bridge Plug V-Zero
High Integrity Barrier Technology

Main Components

Standard GS
Fishing Neck
Medium Expansion
Element
(High Performance V-Zero™ Element Shown)

Bi-Directional
Slips
(Large Footprint)

Equalisation Ports

Snap Ring

Shear
Screw

Release Keys

Shear
Screw High Performance
Ratchet Mandrel

Coil Spring
Shear
Screw
Shear Sub
Intervention Products
Hydrostatic Setting Tool
The Omega Hydrostatic Setting Tool (HST) When run on Slickline a timer is used,
provides the industry with a highly reliable, which features an external switch allowing
non-pyrotechnic setting device used for the the timer to be started just before the tool
installation of downhole tools such as Bridge string is picked up. The lower end of the setting
Plugs, High Expansion Gauge Hangers, tool will make up to industry standard wireline
and Straddles. adapter kits. The tool can also be deployed on
wireline, coiled tubing and drill pipe.
The setting tool converts the hydrostatic
pressure at the tool into an axial force.
The short overall length of the HST has been A Pressure Module can be integrated
achieved by incorporating a highly efficient into the HST when insufficient hydrostatic well
‘pressure multiplying’ piston area within pressure is present. With no requirements
the setting tool. This combined with a unique for explosives, the Omega Hydrostatic Setting
regulating device allows the hydrostatic well Tool negates the issues commonly associated
pressure to be boosted within the tool, with the handling, transportation, storage,
which in turn provides the axial force. importing and exporting of hazardous materials.

2.700” 3.600”
Tool 3.00” HP/ 4.00”
1.750” 2.250” 2.700” (Long 3.500” (Single 4.125” 5.200”
Size HT HP/HT
Stroke) Piston)
Upper
Connection 15/16” UNS 15/16” UNS 1-1/16” UNS 1-1/16” UNS 1-1/16” UNS 1-1/16” UNS 1-1/16” UNS 1-1/16”UNS 1-1/16” UNS 1-9/16” UNS
(Slickline)

Upper 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16” 1-3/16”
Connection Gearhart Gearhart Gearhart Gearhart Gearhart Gearhart Gearhart Gearhart Gearhart Gearhart
(E-line) Owen Owen Owen Owen Owen Owen Owen Owen Owen Owen

Lower As Size 5 As Size 10 As Size 10 As Size 10 As Size 10 As Size 20 As Size 20 As Size 20


Proprietary Proprietary
Connection Baker E4 Baker E4 Baker E4 Baker E4 Baker E4 Baker E4 Baker E4 Baker E4

2.700”
• Accurate time delay mechanism. OD 1.75” 2.250”
(special
2.650” 2.700” 3.00” 3.500” 3.859” 4.00” 4.125” 5.200”
• Large output forces generated. available on
request)
• High Pressure / High Temperature HST`s Length 113.00” 90.00” 88.00” 164.00” 88.00” 184.50” 109.00” 98.60” 98.00” 170.50”
available. Stroke 7.00” 7.00” 7.00” 15.00” 7.00” 31.00” 13.00” 10.00” 13.00” 20.00”

• Large “Stroke” capability. Max


Working 10,000 psi 10,000 psi 10,000 psi 10,000 psi 15,000 psi 10,000 psi 10,000 psi 15,000 psi 10,000 psi 10,000 psi
• Extensive track record. Pressure

Max
Working 165ºC 165ºC 165ºC 165ºC 190ºC 165ºC 165ºC 190ºC 165ºC 165ºC
Temp

Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum
output force output force output force output force output force output force output force output force output force output force
Output 10,000 lbs 21,000 lbs 35,000 lbs 30,000 lbs 30,000 lbs 31,000 lbs 60,000 lbs 55,000 lbs 55,000 lbs 70,000 lbs
Force. with minimum with minimum with minimum with minimum with minimum with minimum with minimum with minimum with minimum with minimum
3000 psi inlet 4000 psi inlet 3000 psi inlet 3000 psi inlet 3000 psi inlet 3000 psi inlet 3000 psi inlet 3000 psi inlet 3000 psi inlet 2000 psi inlet
pressure. pressure. pressure. pressure. pressure. pressure. pressure. pressure. pressure. pressure.
Electronic Accessories
omega-intervention.com

Equalising Valve
The Equalising Valve is an electronically A laptop computer allows the ‘pressure pattern’
actuated valve that allows plugged wells to be to be easily programmed at the well-site as
equalised or brought onto production without needed. The valve can be installed below any
the need for intervention. lock or plug and can be used as a shallow or
deep set barrier.
The Equalising Valve has successfully delivered
a zero bubble, gas tight seal using the rigorous The Equalising Valve is ideal for use in high
requirements set down by the ISO standard ISO differential pressure applications. It is also ideal
14310. in subsea or other applications where remote
and interventionless production start up is
The field-proven onboard electronics do not desired.
need to be connected to surface as the valve is
functioned with a ‘Command’ remote activation
signal. The valve is programmed to recognise
a unique Command pressure signature before
activating and equalisation.

Equalising Valve
Tool Size 2.60” Nom 4.00” Nom
Upper Connection To suit Omega 5” or smaller Gemini Plug To suit Omega 5-1/2” or larger Gemini Plug
(Can be adapted for use with other locks or (Can be adapted for use with other locks or
plugs) plugs)
Lower Connection As required by client As required by client
Material Available in any material to suit well Available in any material to suit well
conditions conditions
• Shallow set barrier for tree testing,
OD 2.560” max 3.937” max
maintenance and change outs.
Tool Weight 25 Kg 61 Kg
• Deep set barrier for packer setting and
Flow Area 1.07 in² 3.14 in²
tubing testing.
Length Approx 52” Approx 43”
• Rapid resumption of production without
Tensile Rating Min 41,000 lbs (with 80 Kpsi yield material) Min 80,000 lbs (with 80 Kpsi yield material)
the need for Intervention access.
• Isolation and opening of Multi-Lateral Pressure Rating Min 10,000 psi (with 80 Kpsi yield material) Min 11,600 psi (with 80 Kpsi yield material)

legs. Operating Temperature 1ºC to 150ºC -1ºC to 150ºC


• Barrier for Work Overs. Test Criteria TBT ISO 14310 VO*

* This product has been successfully tested in accordance with the requirements of ISO 14310 Validation Grade V0,
under the following conditions.

1. Pressure of 11,600 psi & a temperature range of -1ºC to 55ºC.


2. Pressure of 10,000 psi & a temperature range of 4ºC to 130ºC.
Electronic Accessories
omega-intervention.com

Pressure Activated Shut In Tool


The Omega Presssure Activated Shut In Tool is The tool can also be used in new completions
a single-shot closing device designed to be run together with pre-installed plugs. This allows
below a Bridge Plug or Lock Mandrel. the tubing to be auto-filled prior to closing the
tool. With the required barriers in place the
It closes after a pre-programmed time delay or Production Packer can be set and pressure
after reaching a pressure threshold. tested prior to installing the x-mas tree.

It is primarily intended for use in basic well The tool contains two independent sets of
testing situations where a flowing well is shut-in electronics and two pilot valve mechanisms for
downhole and the resulting pressure build up is 100% redundancy and once closed the valve is
monitored by memory gauges. mechanically locked in the closed position.

A predetermined delay period and trigger


pressure is programmed at surface prior to
running in hole. When the monitoring unit scans
the required hydrostatic pressure, the delay
countdown is initiated and the tool is remotely
closed.

Pressure Activated Shut In Tool


Tool Size 3.500”
• Provides pressure build up monitoring. Top Connection To suit customer Lock or Bridge Plug
• Deployed below Lock or Bridge Plug. Metallic Materials 13% cr

• Allows auto-filling in new completions. OD 3.50”max

• Large flow area through tool. ID 2.300” nom at top end.

• Two independent operating mechanisms. Length 54.0”

• Field proven, 100% Activation Success. Minimum Flow Area 4.15 in²
Working Pressure 5,000 psi
Temperature Rating 150 °C
Mechanical Accessories
omega-intervention.com
omega-completion.com

Water Injection Valve


The Omega Water Injection Valve is typically The Injection Valve is biased closed and opens • Hydraulic dampening system to prevent
used in water injectors but is also ideal for use when injection fluid is pumped down the tubing. unwanted vibration.
in oil producers that are being converted to The large annular flow ports maximise available • Soft closure feature to extend plunger
injectors due to failed safety valves. flow area through the valve negating the seal life cycle.
pressure drop concerns of similar type tools. • Debris tolerant seal system.
The valve is unique within the market place • Anti rotation connections.
in that it incorporates a hydraulic dampening When pumping is stopped the spring then • Large annular flow ports.
system to prevent any unwanted vibration, forces the plunger back up the ID of the tool to • Metal To Metal Seal increases durability.
which often occurs during the injection process. the seal face, preventing any fluid from below
the valve flowing back into the tubing above.
The Injection Valve acts as a barrier & in certain
scenarios it can also prevent the well being filled
with sand when injection is stopped.

The debris tolerant seal face ensures, when


closed, that there is always contact between
the plunger and the seal ring. The dampening
system also allows the valve to ‘close softly’
thus preventing any damage to the seal faces
when injection ceases.

Water Injection Valve


Valve Size 3.60” 5.50”
Max Flow Area 5.52 in² 11.50 in²

• Hydraulic dampening system to prevent Material Full Range Of Materials Available Full Range Of Materials Available

unwanted vibration. Pressure Rating 5000 psi 5000 psi

• Soft closure feature to extend plunger


seal life cycle.
• Debris tolerant seal system.
• Anti rotation connections.
• Large annular flow ports.
• Metal To Metal Seal increases durability.
Mechanical Accessories
omega-intervention.com

Pump Open Sub


The Pump Open Sub is designed to provide The Pump Open Sub is opened to allow
an equalising facility, prior to the retrieval of equalisation prior to the retrieval of the plug or
a bridge or blanking plug. Alternatively, by lock, or to allow production well fluid to flow up
attaching the Pump Open Sub to any packer or into the tubing above.
lock, it provides a positive barrier between the
tubing and the well bore fluid below. This is achieved in one of two ways. Pressure
can be applied to the tubing which results in a
The Pump Open Sub has successfully delivered load being applied to the shear screws resulting
a zero bubble, gas tight seal using the rigorous in the closure of the tool, which is then locked
requirements set down by the ISO standard ISO in the open position.
14310.
Alternatively, the plunger can be mechanically
The Pump Open Sub is run in hole in the closed pushed off seat using a prong. Sufficient load
position. Pressure can be applied to the tubing needs to be transferred through the plunger into
to pressure test, and set completion equipment the shear screws, the plunger is then pushed to
above the tool. the bottom of the tool and locked in position.

Pump Open Sub


Tool Size 3-1/2” 4-1/2” 5-1/2”
End Connections To suit packer / lock To suit packer / lock To suit packer / lock
Material AISI 4140 AISI 4140 AISI 4140
OD 2.250” 3.250” 4.200”
ID 1.250” min 1.750” min 2.500” min
• Primary hydraulic equalising function is Flow Area 1.227”² 2.405”² 4.910”²
achieved by applying pressure from Length 17.00” 19.50” 26.50”
surface. Pressure Rating 5,000 psi 5,000 psi 5,000 psi
• Secondary mechanical equalisation Max Operating Temp 150ºC 150ºC 150ºC
method by using prong. Test Criteria TBT ISO 14310 V0* ISO 14310 V0*
• Fully adjustable shear load activation.
• Once equalized the device is retained in This product has been successfully tested in accordance with the requirements of ISO 14310 Validation Grade V0 at a
the open position. pressure of 5,000 psi and a temperature range of 4ºC - 130ºC.
• All shear screws are retained within the
tool. Other sizes, material and ratings available on request.
Mechanical Accessories
omega-intervention.com

Dual Function Drift Junk Catcher


The Omega Dual Function Drift Junk Catcher is installed in the well bore. The Junk Catcher
a dual function tool. is left in position to capture debris which may
build up above the well bore device. The Junk
Set Up 1: Drift Catcher may then be removed at a later date
The overall length of the drift assembly can using a GS pulling tool.
be configured to mimic the OD dimensions of
Bridge Plugs, Straddles, Locks and any other The Omega Dual Function Drift Junkcatcher is
flow control device to be installed in the well. It easily converted from one mode to the other,
is then run to the required depth and retrieved by simply changing the orientation of the
ensuring that the tools can be run and set conversion sleeve within the tool. To use as a
without hanging-up within the well bore. Junk catcher, the Conversion Sleeve covers the
flow ports in the Ported Sub. To use as a drift
Set Up 2: Junk Catcher the sleeve is reversed leaving the ports open for
As a Junk Catcher the assembly can be run to fluid bypass.
depth on a GS running tool and landed off in
the fishing neck profile of the equipment already

Dual Function Drift Junk Catcher


Size Top Profile OD. Bull Nose Sucker Rod
Connection
3-1/2” 2-1/2” GS 2.650” 15/16” 10 UNS
4” 3” GS 3.100” 1-1/16” 10 UNS
• Fully adjustable drift length and junk 4-1/2” 3” GS 3.270” 1-1/16” 10 UNS
capacity. 4-1/2” 3” GS 3.420” 1-1/16” 10 UNS
• Standard GS running pulling / profile. 4-1/2” 4” GS 3.740” 1-1/16” 10 UNS
• Bull nose supplied with standard sucker 4-1/2” 4” GS 3.858” 1-1/16” 10 UNS
rod connection. 5” 4” GS 4.062” 1-1/16” 10 UNS

• Increased latching area for improved 5-1/2” 4” GS 4.210” 1-1/16” 10 UNS

jarring impact. 6-5/8” - 7” 6” GS 5.500” 1-1/16” 10 UNS


6-5/8” - 7” 6” GS 5.630” 1-1/16” 10 UNS
Mechanical Accessories
omega-intervention.com

Single Trip Junk Catcher


The Omega Single Trip Junk Catcher has been Generous Flow Ports allow Hydraulic access
designed to be run in conjunction with the should the Bridge Plug be run with a Hydraulic
Omega Retrievable Plug range. Equalisation Device such as the Omega
Equalising Valve or Pump Open Sub.
Deployed on the Omega Hydrostatic Setting
Tool, the Junk Catcher remains located above The Single Trip Junk Catcher can then be
the Bridge Plug, preventing debris from entering retrieved on Slickline with the appropriate GS
the plug, which can compromise the flow path or Pulling tool.
the subsequent plug retrieval.

The Single Trip Junk Catcher benefits from a


flapper system that will close upon setting of the
Bridge Plug, isolating and protecting the plug.

• Standard GS running pulling / profile.


• Isolation Flapper.
• Large Bypass Ports.

Single Trip Junk Catcher


Size Top Profile OD. ID
3-1/2” 2-1/2” GS 2.570” 1.250”
4-1/2” 3-1/2” GS 3.400” 1.560”
5-1/2” 3.5” GS 4.200” 2.670”
7” 5” GS 5.500” 2.770”
Well Intervention

Omega Well Intervention Ltd


Omega House
Kirkhill Road
Kirkhill Industrial Estate
Dyce Aberdeen
AB21 0GQ
United Kingdom

Phone: +44 (0) 1224 772744


Fax: +44 (0) 1224 775667

General Enquiries
E-mail: [email protected]

Sales Enquiries
E-mail: [email protected]

omega-intervention.com © Omega Well Intervention Ltd. All rights reserved. Rev 8: 07/04/21

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