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Wodon Brochure

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0% found this document useful (0 votes)
16 views

Wodon Brochure

Uploaded by

taher1354
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

WODON PHILOSOPHY

We concentrate , we lead.

WODON VISION
Creating value for customers , reducing abrasion cost
in the industry.

WODON GOAL
Being benchmark in wear resistant material industry
worldwide in future.

WODON RESPONSIBILITY
Utilizing resources efficiently Protecting the ecological
environment.
Company Profile
Tianjin Wodon new material technology Co., Ltd, established in 2014, is a high-tech
enterprise focusing on R&D and production of wear resistant materials. Up to now four
branches are established located in Tianjin, Hunan, Hebei and Jiangsu. The main products
are: weld overlay wear plates, hardfacing wires for wear plate welding, coal grinding
roller hardfacing wire, cement vertical mill hardfacing wire, press roller hardfacing wire,
continuous casting roller welding wire, and various kinds wear parts etc. The company's
products are widely used in steel, cement, mining, coal power, metallurgical machinery,
engineering machinery, loading machinery, port transportation and other industries.
With a number of independent intellectual property rights and invention patents, the
company has a strong R&D and debugging team to provide customers with one-
stop services. With the aim of pursuing quality and customer satisfaction, Wodon
takes the lead in passing the ISO9001 quality management system certification. Since
its establishment, the company has become a leader in the industry with its spirit of
continuous innovation, high-quality products, perfect after-sales service and good
reputation. The products are exported to more than 50 countries and regions in the
world, and are widely trusted and supported by users around the world.
Wodon will continue to uphold the business philosophy of "responsibility,
professionalism, openness and sharing", pursue the enterprise spirit of quality first and
excellence, and provide you with the best products and the most comprehensive services.

4 150km2 500+
Manufacturing
Area Employees
Bases
Company History
Wodon's products and services have been well accepted by customers since its establishment.
In order to better serve customers, meet market demand, and increase production capacity,
the company has successfully established Tianjin Factory, Hunan Factory, Hebei Factory, and
Jiangsu Factory, and entered the international market with all its strength in 2014, enjoying a high
reputation in the industry for many years. The company will continue to solve wear problems for
customers with leading technology, excellent quality, efficient team and comprehensive services.

2004
2014
Beijing

Tianjin

2017

Tianjin Branch

2018

Hunan 2019

Hebei

2020

Jiangsu
Company Honor

Quality is the cornerstone, innovation is the soul. Tianjin Wodon has been committed to the research
and development and production of wear resistant materials for nearly 20 years, and constantly
innovates on the basis of quality assurance!
Since its establishment, the company has won more than 60 invention patents and utility model
patents, and has taken the lead in passing a number of international authoritative certifications. It
has been awarded "Tianjin Specialized and Special New SME " and the title of "High-tech Enterprise".
Creating value for customers, reducing abrasion cost in the industry is the unchanging original
intention of every Wodon staff!
Production Capacity
Tianjin Wodon currently has 101 overlay wear plate welding tables (205 torches), 6 flux
cored welding wire production lines, multiple CNC underwater plasma cutting equipment,
multi-functional plate rolling machine, offline welding roller repair equipment, automatic
stud welding equipment, automatic wear pipe hardfacing equipment and other processing
equipment,It has strong production and processing capabilities and a wide range of products,
which can fully meet the needs of customers.

Flux cored welding wire workshop Overlay wear plate workshop

CNC underwater plasma cutting equipment Wear plate welding tables

Multi functional bending machine Intelligent wear resistant surfacing pipe machine
Annual output of overlay wear plates

260,000 square meters

Annual output of welding wire

16,000 tons

Annual output of wear parts

12,000 tons
Research Ability
Tianjin Wodon has a group of innovative R & D engineers and keep improving technical
personnel, so that the product quality has been continuously improved. Since its establishment,
the company has maintained long-term cooperation with Beijing University of Technology,
Iron and Steel Research Institute, Beijing Electric Power Equipment Research Institute and other
research institutes.
The company strictly implements the ISO9001 quality management system certification.From raw
material incoming inspection, product realization process, process inspection, final inspection,
product protection, warehousing product management to after-sales service, there are strict
rules and regulations management system and procedures. Wodon has made clear every quality
management work regulations and requirements.

Vickers Hardness Desktop Rockwell


Metallographic Microscope
Tester Hardness Tester

WODON
Laboratory

Portable
olympus Spectrometer

ASTM G65 Dry Sand


German Spectro Spark Direct Reader
Rubber Wheel Abrasion Tester
CONTENTS

Wear resistant wear plate


Characteristics of Wodon wear plates 10
Wear parts introduction 12
Processing technique 12
Applications 13
Flat liner 13
Curve plate 13
Wear pipe 14
Engineering, Earthmoving 14
Bulk material handling 15
Wear pipe hardfacing 15
Display of other applications 16

Welding wire
Advantage of welding wire 18
Classification of welding wire 18
Wear plate welding wire 19
Steel mill roller welding wire 19
Vertical cement mill welding wire 19
Cement squeeze roller welding wire 20
Gas shielding welding wire 20
Packaging pictures 21
Hardfacing and repairing
21

Service
Service 22
天津沃盾耐磨材料有限公司

Wear Plate
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Characteristics of Wodon wear plates


Outstanding advantages
Cr content: 27% ~ 45%
Hardness: 58 ~ 65 HRC
Carbides Volume fraction: 40% ~ 50%
Abrasion resistance: 15 times of low carbon steel and 5 ~ 8 times of heat-treated steel
Flatness: Uniform flatness, ±3mm/m
Thickness: Uniform thickness

Chromium carbide microstructure:


As can be seen from the photos below, the volume fraction of Cr7C3 carbide in the metallographic
structure of Wodon wear plate is about 50%.

10
WODON

Specification
Base plate thickness:3-100mm
Thickness of weld overlay:3-50mm

Wear plate size:1400*3400mm 1400*3000mm 1500*3000mm


1400*3500mm 2000*3000mm 2100*3500mm
Other special customized sizes

Classification
Product Type Character
General wear resistant composite Suitable for general wear, medium and low impact
WD-1000/1100
steel plate resistance, hardness HRC: 58~65

High chromium wear resistant With Cr content up to 40%, used for severe wear, can
WD-1200/1500
composite steel plate withstand medium and low impac

Impact and wear resistant Independently developed, can withstand high


WD-1600
composite steel plate impact and wear resistance

High-temperature wear resistant


WD-G900 Maximum temperature can withstand 900 ℃
composite steel plate

Wear resistant composite crack- hardness HRC: 50~55, mainly used for sliding block
WD-NC100
free steel plate and sliding plate in rolling mill

Customized according to requirements, special elements can be added for special wear
WD-D3000
resistant fields

Product display

11
天津沃盾耐磨材料有限公司

Wear Plate
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Wear parts introduction

Processing technique

Cutting hole Bolt embedded welding in the back

Bending Assembly welding

Wear elbow、Wear pipe、Square to round transition

12
WODON

Applications

Flat liner
Used for various wear resistant liners

Curve plate
Used for various curve wear resistant parts

13
天津沃盾耐磨材料有限公司

Wear Plate
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Applications
Wear pipe
Round pipes,square pipes and elbows, etc.

Engineering, Earthmoving
Bucket, grab, shovel and other applications.

14
WODON

Applications

Bulk material handling


All kinds of chutes applications.

Wear pipe hardfacing


Various material handling applications.

15
天津沃盾耐磨材料有限公司

Wear Plate
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Display of other applications

16
WODON

Display of other applications

17
天津沃盾耐磨材料有限公司

Welding Wire
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Advantage of welding wire


Quality control: The welding wire without any joint, smooth wire feeding, no break arc, stable arc,
uniform diameter.
Combination of metallurgy: Combination of metallurgy, no falling off after welding, uniform stress
release after surfacing.

Deposition efficiency: Less spatter, small smoke, deposition efficiency > 90%.

Full range of categories: Independent research and development, many varieties, can meet all kinds
of wear requirements.

Classification of welding wire


Product Description
Wear plate
Suitable for single, double and multi layers wear plate welding.
welding wire
Coal grinding roller hardracing welding wire, Cement mill hardfacing welding wire , Squeeze
Various repair roller hardfacing welding wire, Coal mine middle trough repairing welding wire , Roller
welding wires hardfacing welding wire , steel slag grinding, star wheel repairing welding wire , other repairing
welding wires.
Various gas shielding repairing welding wires ( repair all kinds of wear parts ) . Heat resistant
Gas shielding welding wire, grate bar and single tooth roller repairing welding wire, gas shielding welding
welding wire wire, impact resistant welding wire and various welding wires containing special elements
( customized as required )

18
WODON

Welding Wire
Classification of welding wire

Wear plate welding wire


Model Hardness(HRC) Main Ingredients Application
HD161 58~65 C、Cr、Mn、Si For hardfacing single layer wear plate

HD161+ 58~65 C、Cr、Mn、Si For hardfacing single layer wear plate

HD181 58~65 C、Cr、Mn、Si For hardfacing ultrathin wear plate

HD30 55~63 C、Cr、Mn、Si For hardfacing multiple layers wear plate

Steel mill roller welding wire


Model Hardness(HRC) Main Ingredients Application
D430 35~45 C、Cr For hardfacing common corrosive component

320H ~ C、Cr For hardfacing continuous casting roller

224 45~55 C、Cr、Mo、W For hardfacing hot rolled billet roller

224B 50~60 C、Cr、Mo、W For hardfacing hot rolled billet roller

414N 40~50 C、Cr、Mo For hardfacing continuous casting roller

414-O 40~50 C、Cr、Mo For hardfacing continuous casting roller

Vertical cement mill welding wire


Model Hardness(HRC) Main Ingredients Application
HB100 58~63 C、Cr、Mo

HB100L+ 58~63 C、Cr、Mo


For repairing Coal grinding mill, Grinding disc,
HB100+ 58~63 C、Cr、Mo
Cement vertical mill
HB350 58~63 C、Cr、Mo、Nb

HB650 58~63 C、Cr、Mo、Nb

19
天津沃盾耐磨材料有限公司
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Classification of welding wire

Cement squeeze roller welding wire


Model Hardness(HRC) Main Ingredients Application
HB-JYG1# ~ C、Cr、Mo For base layer

HB-JYG2# 55~63 C、Cr、Mo For buffer layer

HB-JYG3# 55~63 C、Cr、Mo For pattern layer

Gas shielding welding wire


Model Hardness(HRC) Main Ingredients Application
For hardfacing hammer head, hammer plate and
D114 50~55 C、Cr、Mn
other high impact parts
For hardfacing bucket gear, mining machinery and
D172 ≥ 40 C、Cr、Mo
others
For hardfacing the surcface of wear parts, such as
D212 ≥ 45 C、Cr、Mo
gear, digger, mining machinery etc
For hardfacing high manganese rail, bulldozer and
D256 HB ≥ 170 C、Mn
other wear parts under impact

D313 45~50 C、Cr For hardfacing continuous casting roller

For repairing die and toughening tool and


D322 55~63 C、W、Mo
mechianical parts with high wear performance

D405 53~60 C、Cr、Mo、W、V For hardfacing hot rolling roll

D430 35~40 C、Cr For hardfacing general corrosion resistant parts

D502Mo 35~45 C、Cr、Mo For hardfacing valve


D518 40~50 C、Cr、Mo、Ni For hardfacing continuous casting roller
D688 50~58 C、Cr For hardfacing heavy wear parts
D788 50~60 C、Cr For hardfacing heavy wear parts
For hardfacing heavy wear part, single layer
D788A 50~60 C、Cr
welding only
D888 58~65 C、Cr For hardfacing heavy wear parts
D995 58~65 C、Cr、Nb、W、V For hardfacing heat resistant wear parts
D688
50~62 C、Cr For welding by severe abrasive wear parts
Welding rod

Wodon develops a variety of flux cored welding wires according to customers’needs,


which can meet the wear requirements of various working conditions.

20
WODON

Welding Wire
Packaging pictures

Hardfacing and repairing

21
天津沃盾耐磨材料有限公司

Service
TIANJIN WODON WEAR RESISTANT MATERIAL CO.,LTD

Wodon implements the requirements of ISO9001 strictly to ensure the quality and timely delivery. Fully
implement the "customer-centric" service concept. After-sales service can meet the needs of customers to
the maximum extent, improve the service life of products, extend the service cycle and save costs. Since the
establishment of the company, we are always committed to creating the maximum value for customers with
the best service.

Provide 12 hours presenting quotation

Providing scheme within 24 hours

Arriving at the site within 48 hours (limited to Chinese Mainland)

7 (days) * 24 (hours) telephone communication

22
WODON

Professional manufacturer of wear resistant material

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