Service Information

Document Title: Function Group: Information Type: Date:

Electrical system, 300 Service Information 2014/3/10
instructions
Profile:
CWL, L45B [GB]

Electrical system, instructions

1. When testing the electrical system, always used fully charged batteries in good condition.
2. Test the batteries with an acid tester. The battery disconnect switch should be turned off.
3. When fitting a battery, make sure that the battery is connected with the correct polarity.
4. When changing batteries connected in series, they must have the same capacity. They should also be of the same
age (equivalent) because the charge current required for a particular battery voltage changes with the battery age.
5. If a booster battery is required to start the engine, the instructions in the Operator's Manual must be strictly
followed.
See also: Safety.
6. Before testing the alternator or regulator, the batteries and all electrical lines must be checked for defect-free
insulation, loose contacts and corrosion. Any defects must be eliminated before starting the electrical tests.
7. For all testing of alternating current equipment, use "secure" connections in order to prevent sparks and voltage
transients. A loose cable may result in destruction of both the alternator and regulator.
8. Never disconnect the leads from the alternator while the engine is running as this could damage the alternator and
regulator.
9. Connecting the terminals of the alternator to ground can damage the alternator and regulator.
10. When removing or fitting components in the electrical system, the chassis connection should be interrupted or the
battery disconnect switch should be turned off.
11. For electric welding on the machine or on attachments on machine:

 Batteries are fully disconnected.

 Unplug or unscrew all plug connections on the central electrics.
 Connect the ground terminal of the welder directly to the part to be welded.
 Service Information

Document Title: Function Group: Information Type: Date:

Electric welding 300 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Electric welding
Before starting any electric welding on the machine or attachments connected to the machine, the battery disconnect switch
must be turned off or the battery ground lead must be disconnected.
Unplug or unscrew all plug connections on the central electrics
Connect the ground connection of the welder directly to the part to be welded.
 Service Information

Document Title: Function Group: Information Type: Date:

Electrical system, 300 Service Information 2014/3/10
description
Profile:
CWL, L45B [GB]

Electrical system, description

The electrical system voltage is 24 Volt. The batteries (G1 and G2 connected in series) are at the right behind the service
hatch on the rear frame.

Figure 1
Batteries G1/G2

The battery disconnector (Q1) is also on the right in the engine compartment

Figure 2
Battery disconnector Q1

The machine electronics consist of the instrument panel and electronics unit (ECU) which communicate via a CAN-BUS
computer line. The instrument panel contains software for showing operating information via warning and control lights.
NOTE!
The new electronics unit (ECU-2) is fitted from the serial numbers listed below.

If the old electronics unit is replaced by the new unit (ECU-2) in machines up to the serial number given, follow the
information and data for machines after the serial number.

Valid for serial numbers

Version From serial number
L40B 1911643
1921859
L45B 1941759
1952000
 Service Information

Document Title: Function Group: Information Type: Date:

Instrument panel, 300 Service Information 2014/3/10
description
Profile:
CWL, L45B [GB]CWL, L45B [GB]

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Instrument panel, description

Figure 1

1. Forward travel
2. Backup
3. Direction indicators
4. Preheating
5. High beams
6. Parking brake - brake system accumulator pressure
7. Differential lock
8. Air cleaner indicator
9. Hydraulic oil temperature
10. Engine temperature - coolant monitoring
11. Engine oil pressure
12. Battery - charge control
13. Boom suspension system / BSS (optional)
14. Hydraulic oil filter
15. Lifting fork operation / Hose rupture protection (optional)
16. Display
17. Fuel indicator
18. Temperature display engine temperature - coolant
19. Temperature display hydraulic oil

Buzzer, acoustic warning signal

 Parking brake - brake system accumulator pressure (6)

If a drive direction (forward/reverse) is preselected via the drive switch or multifunction lever when the parking
brake is applied, the control light flashes and the buzzer sounds.
NOTE!
When a limit value is reached for one of the following functions, the buzzer sounds (when the engine is running) as
an acoustic warning signal.

 Air cleaner indicator (8)

 If the control light lights up and the buzzer sounds, clean or replace the air filter immediately.
 Engine temperature - coolant monitoring (10)
If the control light lights up and the buzzer sounds, check the coolant level, top up if necessary and check for leaks.
 Engine oil pressure (11)
If the engine oil pressure falls below the permitted value, the control light lights up and the buzzer sounds.
 Hydraulic oil filter (14)
If the control light lights up and the buzzer sounds, the filter insert must be changed immediately.
 Temperature display engine temperature - coolant (18)
If the first red LED comes on, run the machine for a few minutes at low idle.
If the engine temperature continues to rise, the two red LEDs flash, the buzzer sounds and the control light (10)
lights up.
Turn off the engine, determine the cause of the damage.
 Temperature display hydraulic oil (19)
When the first red LED comes on, stop the machine, move the drive switch and working hydraulics control lever to
the "Neutral" position. Continue to run the engine at low speed until the oil temperature returns to the normal
range.
If the hydraulic oil temperature continues to rise, the two red LEDs flash, the buzzer sounds and the control light (9)
lights up.
Turn off the engine, determine the cause of the damage.
 Service Information

Document Title: Function Group: Information Type: Date:

Instrument panel, 300 Service Information 2014/3/10
description
Profile:
CWL, L45B [GB]CWL, L45B [GB]

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Instrument panel, description

Figure 1

1. Forward travel
2. Backup
3. Direction indicators
4. Preheating
5. High beams
6. Parking brake - brake system accumulator pressure
7. Differential lock
8. Air cleaner indicator
9. Hydraulic oil temperature
10. Engine temperature - coolant monitoring
11. Engine oil pressure
12. Battery - charge control
13. Boom suspension system / BSS (optional)
14. Hydraulic oil filter
15. Lifting fork operation / Hose rupture protection (optional)
16. Display
17. Fuel indicator
18. Temperature display engine temperature - coolant
19. Temperature display hydraulic oil

Buzzer, acoustic warning signal

 Parking brake - brake system accumulator pressure (6)

If a drive direction (forward/reverse) is preselected via the drive switch or multifunction lever when the parking
brake is applied, the control light flashes and the buzzer sounds.
NOTE!
When a limit value is reached for one of the following functions, the buzzer sounds (when the engine is running) as
an acoustic warning signal.

 Air cleaner indicator (8)

 If the control light lights up and the buzzer sounds, clean or replace the air filter immediately.
 Engine temperature - coolant monitoring (10)
If the control light lights up and the buzzer sounds, check the coolant level, top up if necessary and check for leaks.
 Engine oil pressure (11)
If the engine oil pressure falls below the permitted value, the control light lights up and the buzzer sounds.
 Hydraulic oil filter (14)
If the control light lights up and the buzzer sounds, the filter insert must be changed immediately.
 Temperature display, engine temperature (18)
If the orange LED comes on, run the machine for a few minutes at low idle.
If the engine temperature continues to rise, the orange and the red LEDs flash, the buzzer sounds and the control
light (10) lights up.
Turn off the engine, determine the cause of the damage.
 Temperature display hydraulic oil (19)
When the orange LED comes on, stop the machine, move the drive switch and working hydraulics control lever to
the "Neutral" position. Continue to run the engine at low speed until the oil temperature returns to the normal
range.
If the hydraulic oil temperature continues to rise, the orange and red LEDs flash, the buzzer sounds and the control
light (9) lights up.
Turn off the engine, determine the cause of the damage.
 Service Information

Document Title: Function Group: Information Type: Date:

Keypad, description 300 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Keypad, description

Figure 1

1. Marker light / Driving light

2. Work lights, front
3. Working headlights, rear
4. Wiper, rear
5. Rotating beacon
6. Boom suspension system / BSS (optional)
7. Electric lock, attachment bracket (optional)
8. Drive switch on multifunction lever
9. Water pump, sweeper unit (optional)
10. Operator's seat heating (optional)
11. Extra pump / External mirror heating (optional)
12. Blocking of working hydraulics
 Service Information

Document Title: Function Group: Information Type: Date:

Electronic unit (ECU) 300 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

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Electronic unit (ECU)

Figure 1

The electronic unit ECU is locatede behind the service hatch (arrow).
The information plate "Fuse allocation" is on the inside of the service hatch.
NOTE!
Only use fuses of the specified capacity (Amps). Risk of damage or fire in the circuit board!
 Service Information

Document Title: Function Group: Information Type: Date:

Electronic unit (ECU) 300 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Go back to Index Page

Electronic unit (ECU)

Figure 1

The electronic unit ECU is locatede behind the service hatch (arrow).
The information plate "Fuse allocation" is on the inside of the service hatch.
NOTE!
Only use fuses of the specified capacity (Amps). Risk of damage or fire in the circuit board!
 Service Information

Document Title: Function Group: Information Type: Date:

Battery, description 310 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Battery, description

Figure 1

The batteries (two connected in series) are located on the right behind the service hatch (arrow) on the rear frame.
The battery disconnector (Q1) is also on the right in the engine compartment
The original battery fitted to the machine is totally impermeable and absolutely maintenance-free. It may only be replaced
with a battery with identical technological features. This excludes danger to operators from acid or acid vapours even if the
machine rolls over.
When troubleshooting the electrical system, the batteries must be in good condition. If necessary charge the batteries with a
charger.
 Service Information

Document Title: Function Group: Information Type: Date:

Battery, charging 310 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Battery, charging
WARNING
Hydrogen gas is formed during battery charging. Hydrogen gas is flammable and may be explosive. A short circuit,
open flame or spark near the battery can cause a powerful explosion. Therefore, ventilate well. Never smoke near
batteries.

 Batteries must only be charged using a battery charger.

 Check the battery terminal connections and make sure that they are adequately tightened and free from corrosion
and dirt.
 Check the battery voltage when the batteries are at rest (before starting). Each battery must be at least half-
charged.

NOTICE
Always turn off the current to the battery charger before disconnecting the charging clamps.

WARNING
Corrosive sulphuric acid

The battery electrolyte includes corrosive sulphuric acid. Electrolyte spilled on bare skin must be removed
immediately. Wash with soap and plenty of water. If electrolyte gets into your eyes or any other sensitive body part,
rinse immediately with plenty of water and seek immediate medical attention.
 Service Information

Document Title: Function Group: Information Type: Date:

Starter lock, replacing 334 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Starter lock, replacing

Op nbr 334-001

1. Place the machine in service position.

2. Switch off the battery connection switch.

3. Remove upper dashboard, see 387 Instrument panel (display unit), replacing, steps 3 to 8

4. Remove both plug connections on the back of the ignition start switch.

Figure 1
Ignition start switch, plug connections

5. Remove cover from ignition start switch

Figure 2
Ignition start switch, cover

6. Unscrew fixing bolt and remove ignition start switch.

 Figure 3
Ignition start switch, fixing nuts

7. Insert new ignition start switch and attach with fixing nuts
NOTE!
When fitting the ignition start switch, ensure it is correctly positioned in the recess.

8. Fit ignition start switch cover.

9. Connect both plug connections on the back of the ignition start switch.

10. Install upper dashboard, see 387 Instrument panel (display unit), replacing, steps 13 to 18
 Service Information

Document Title: Function Group: Information Type: Date:

Lighting, specifications 350 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Lighting, specifications
Lighting Bulbs Rating
Low beam H7 24V 70W
High beams H3 24V 70W
Parking lights, front T4W 24V 4W
Parking light, rear R19/10 24V 10 W
Direction indicators, front and rear P21W 24V 21W
Back-up lights P21W 24V 21W
Brake lights P21W 24V 21W
Number plate lighting R19/10 24V 10 W
Work lights, front and rear H3 24V 70W
Cab light P21W 24V 21W
Rotating beacon H1 24V 70W
 Service Information

Document Title: Function Group: Information Type: Date:

Combination control (by 360 Service Information 2014/3/10
steering wheel), changing
Profile:
CWL, L45B [GB]

Combination control (by steering wheel), changing

Op nbr 360-001

1. Place the machine in service position.

2. Switch off the battery connection switch.

3. Remove dashboard, see 387 Instrument panel (display unit), replacing, steps 3 to 8

4. Remove plug X52 for travel switch (S3) or plug X51 for direction indicator switch (S4).

Figure 1
Remove combiswitch on steering wheel, connector plug

5. Unscrew clamping ring screws (arrow) and remove both switches.

Figure 2

6. Replace faulty switch and refit both switches on steering column.

7. Connect plug X52 for travel switch (S3) or plug X51 for direction indicator switch (S4).

8. Install dashboard, see 387 Instrument panel (display unit), replacing, steps 13 to 18
 Service Information

Document Title: Function Group: Information Type: Date:

Electronic unit (ECU), fuse 370 Service Information 2014/3/10
position
Profile:
CWL, L45B [GB]CWL, L45B [GB]

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Electronic unit (ECU), fuse position

FU A Function
F01 1 Hold solenoids: float position, special valve
F02 3 Instrument panel
F03 5 Number plate lighting
F04 3 Special hydraulics, hydraulic circuit no. 4
F05 5 Washer pump, front
F06 3 Extra pump, hydraulic hammer
F07 3 Radio
F08 5 Horn
F09 5 Washer pump, rear
F10 5 Seat heating
F11 1 Inductive sensor: load position, automatic lift, boom suspension (BSS)
F12 10 High beams
F13 10 Water pump, sweeper unit
F14 5 Low beam, left
F15 5 Low beam, right
F16 10 Work light, front right
F17 3 Interior light
F18 10 Work light, front left
F19 10 Working headlights, rear
F20 5 Rotating beacon
F21 15 Heating
F22 7.5 Wiper motor, rear
F23 3 Brake lights
F24 5 Socket
F25 5 Ignition, stop solenoid
F26 7.5 Wiper motor, front interval and stage I
F27 7.5 Wiper motor, front stage II
 Service Information

Document Title: Function Group: Information Type: Date:

Electronic unit (ECU), fuse 370 Service Information 2014/3/10
position
Profile:
CWL, L45B [GB]CWL, L45B [GB]

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Electronic unit (ECU), fuse position

FU A Function Description Plug / PIN Comment
F01 10 Work light, rear left E12 X117 / 7 Via K105
Work light, rear right E13 X111 / 8
F02 10 Battery, terminal 30 S4 X115 / 14 Spare fuel
after
indication
F03 5 Washer pump, front M7 X112 / 8
F04 5 Horn H6 X109 / 1
F05 10 High beam, right E31 X109 / 4
High beam, left E21 X109 / 8
F06 5 Low beam, right E30 X109 / 3
F07 5 Low beam, left E20 X109 / 7
F08 10 Work light, front right E11 X111 / 5 Via K103
Work light, front right (option) E18 X111 / 6
F09 10 Work light, front left E10 X111 / 3 Via K103
Work light, front left (option) E17 X111 / 4
F10 15 Steering column switch right, supply 2 S4 X115 / 7
F11 10 Radio B50 (U50) X111 / 1 Term. 30
F12 3 Interior light E15 X111 / 14 Term. 30
F13 10 Water pump, sweeper unit M4 X109 / 11 Via K107
F14 15 Heating switch, internal fan S17 X104 / 1 Via K109
F15 10 Option Free for option X112 / 6 Via K104
Option Free for option X111 / 2 Via K104
F16 1 Inductive sensor, load position system B3 X113 / 4 Via K106
Inductive sensor, lift end switch B4 X113 / 7
Inductive sensor: lifting bracket suspension (BSS) B5 X113 / 10
F17 7.5 Operator's seat heater, externally switchable E1/M13/K12/ X104 / 10 Via K106
S20/Y37
F18 10 Steering column switch right, supply 1 S4 X115 / 1 Via K106
F19 3 Supply, brake light B21 X104 / 9 Term. 15
F20 7.5 Option Free for option X104 / 3 Via K104
F21 7.5 Wiper motor, front stage 2 M1 X101 / 3
F22 3 Hazard flasher control light C S2 X102 / 5
Buzzer supply H1 X102 / 7
Instrument panel A9 X106 / 1
Coolant level sensor, supply B14 X108 / 10
Fan relay, oil cooler supply K3 X112 / 4
F23 5 Ignition start switch supply S1 X102 / 11 Term. 30
F24 5 Socket X20 / X58 X104 / 11 Term. 30
F25 10 Solenoid valve, Qmax hydraulic motor Y11 / Y7 X114 / 5 Y7 on DA
engine only
Solenoid valve, extra pump / hydraulic hammer Y17 X107 / 1 Option
Solenoid valve, lowering brake Y26 / Y27 X107 / 6 Option
Hold solenoid, float position Y2 X110 / 11
Hold solenoid, optional slide (3rd circuit) Y3 X110 / 12
F26 15 Marker light front left E22 / E61 X109 / 6
Marker light rear left E40 X103 / 1
Number plate lighting E54 X103 / 4.6
Reversing light left E43 / H10 / K9 X107 / 8
Marker light rear right E50 X103 / 6
Marker light front right E32 / E62 X109 / 2
Washer pump, rear M8 X112 / 9
Direction indicator, front right E33 X109 / 5
Direction indicator, front left E23 X109 / 10
Solenoid valve, direction valve Y10 X114 / 4
Solenoid valve, differential lock Y13 X114 / 7
Solenoid valve, hydraulic control Y23 X114 / 9
F27 25 Terminal 53a X101 / 5
Wiper motor, front stage 1 M1 X101 / 2
Wiper motor, rear, stage 1, J M2 X111 / 9
F28 15 Direction indicator, rear left E41 X103 / 5
Direction indicator, rear right E51 X103 / 9
Indicator, trailer left E63 X109 / 14
Indicator, trailer right E64 X109 / 13
Solenoid valve, engine brake Y37 X114 / 10
Solenoid valve BSS1, charge valve Y14 X113 / 1
Solenoid valve BSS2, bottom valve Y15 X113 / 2
Solenoid valve BSS3, bar compensation valve Y16 X113 / 3
Locking, Volvo attachment bracket Y5 X109 / 12
C-contact, AC system output K4 X112 / 3
F29 25 Steering column switch right, supply 2a S4 X115 / 10
Rotating beacon E14 X111 / 13
Solenoid valve pump forward Y8 X114 / 2
F30 15 Solenoid valve pump forward Y8 X114 / 2
Solenoid valve pump reverse Y9 X114 / 3
Relay operator's seat heater / mirror heating K11 / E1 X107 / 2
Hold solenoid, raise Y4 X110 / 9
Solenoid valve, optional hydraulics 2 (4th circuit) Y19 X107 / 3
Hold solenoid, load position system Y1 X110 / 8
 Service Information

Document Title: Function Group: Information Type: Date:

Pro FET-components in 370 Service Information 2014/3/10
electronic unit (ECU)
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Pro FET-components in electronic unit (ECU)

Profets are electronic components mounted on the cooling element of the electronic unit (ECU). They are used to switch
power to the various consumers. A profet has the property of a relay, i.e. control current switches the power. It also acts as a
fuse, i.e. on overlead (short-circuit) it disconnects. This component monitors the circuit and only releases again after
elimination of the fault.
NOTE!
Profet 1 and 2 have special insulation and are only released via the ignition S1.

Profet functions

Figure 1
Profets ECU

1. Solenoid drive pump, forward Y8

 2. Solenoid, drive pump, reverse Y9
3. Marker light, left E22, E40
4. Marker light, right E32, E50
5. Hold solenoid, lift Y4
6. Solenoid, special hydraulics 1 Y3
7. Solenoid, lowering brake valve (optional) Y26
8. Solenoid, lowering brake valve (optional) Y27
9. Solenoid, Q-max. hydraulic motor (80 cc) Y11
10. Solenoid, Q-max. hydraulic motor (107/140 cc) Y11 or Y12
11. Direction indicator, front left E23
12. Direction indicator, front right E33
13. Direction indicator, trailer left (for sweeper preparation) E63
14. Direction indicator, trailer right (for sweeper preparation) E64
15. Back-up light, right E53
16. Back-up light, left E43
17. Solenoid, servo pressure disconnect Y23
18. Solenoid, swivel blocking
19. Direction indicator, rear left E41
20. Direction indicator, rear right E51
21. Solenoid 3, boom suspension (BSS) Y16
22. Solenoid V - attachment bracket lock Y5
23. Solenoid, direction valve Y10
24. Solenoid, speed-dependent gearshifting Y25
25. Solenoid, differential lock Y13
26. Hold solenoid, load positioning system Y1
27. Solenoid 1, boom suspension (BSS) Y14
28. Solenoid 2, boom suspension (BSS) Y15

A. Voltage feed (central plus)

Checking a profet circuit

NOTE!
Some functions are only released when the engine is running, e.g. solenoid valves (D+ signal at X10804).

 Trigger signal for profet must be present.

 From software version (SW 3.21), as soon as an error occurs (short-circuit or open circuit) in the profet circuits
"Solenoid valve drive pump, forward", "Solenoid valve drive pump, reverse" and "Servo pressure disconnect", this is
stored and the function remains disconnected.
 The profet checks the circuit in particular for open circuit before triggering the function. This means that a problem
(open circuit) is only detected and stored if it is present before the profet is triggered, and not on an open circuit
during power to the profet/consumer.

To check a profet, the following steps must be followed:

Op nbr

1. Remove the lead to the consumer from the plug, e.g. cable 11402 "Solenoid valve drive pump, forward" from plug
X114.

2. At pin 02 of plug X114, apply a load of at least 3 Watt e.g. "Direction indicator, front right" (21 Watt) on X10905.

3. If the flasher lights when the function "Solenoid valve drive pump, forwards" is activated (with the engine running),
the circuit is in order.
 Service Information

Document Title: Function Group: Information Type: Date:

Component list, Relays 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Component list, Relays

Relay, ECU-2

Relays Function Description Plug / PIN FU

K105 Work light, rear left E12 X117 / 7 from
Work light, rear right E13 X111 / 8 F01

K103 Work light, front right E11 X111 / 5 via F08

Work light, front right (option) E18 X111 / 6
Work light, front left E10 X111 / 3 via F09
Work light, front left (option) E17 X111 / 4
K107 Water pump, sweeper unit M4 X109 / 11 from
F13
K109 Heating switch, internal fan S17 X104 / 1 from
F14
K106 Operator's seat heater, externally switchable E1/M13/K12/S20/Y37 X104 / 10 via F17
Steering column switch right, supply 1 S4 X115 / 1 via F18
Inductive sensor, load position system B3 X113 / 4 viaF16
Inductive sensor, lift end switch B4 X113 / 7
Inductive sensor: lifting bracket suspension (BSS) B5 X113 / 10
K104 Option Free for option X112 / 6 via F15
Option Free for option X111 / 2
Option Free for option X104 / 3 via F20
Figure 1
Relay, ECU-2
 Service Information

Document Title: Function Group: Information Type: Date:

Connectors, overview 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Go back to Index Page

Connectors, overview
The connector diagram applies to: electronic unit (ECU) from software version 3.13

Pin-side Pin Horn AMP Description Switches Potential Potential Fuse

(male) ON | OFF when OFF when ON
X101
X101 1 Coding pin
X101 2 OFF 4(8) Wiper motor, front Relays open Battery+ F26
(Step 1, J)
X101 3 OFF 5(10) Wiper motor, front Steering open Battery+ F27
(Step 2) column
switch
X101 4 ON <0,012 Wiper motor, front
(park position)
X101 5 0 Terminal 53a
X101 6 OFF <5 Ground
X102
X102 1 OFF <0,01 Hazard light switch S
X102 2 Coding pin
X102 3 OFF <0,07 Hazard flasher control Transistor open Ground Transistor
light collector
X102 4 ON <0,08 Hazard flasher switch
supply
X102 5 OFF <0,07 Hazard flasher control Relays open Battery+ F02
light C
X102 6 OFF <0,15 Buzzer switch contact Transistor open Ground Transistor
X102 7 OFF <0,07 Buzzer supply Relays open Battery+ F02
X102 8 ON <0,001 Ignition park position Ignition Ground Battery+
X102 9 ON <3 Ignition position "I" Ignition Ground Battery+
X102 10 ON <0,09 Ignition start Ignition Ground Battery+
X102 11 OFF <3,5 Ignition supply F25
X102 12 <5 Ground
X103
X103 1 OFF 0.5 Back-up light - marker Profet open Battery+ Profet
light left collector
X103 2 OFF 1.05 Brake light left Brake light
switch
X103 3 Coding pin
X103 4 OFF 0,875 Back-up light left Relays open Battery+ F03
X103 5 OFF 1.05 Direction indicator, rear Profet open Battery+ Profet
left collector
X103 6 OFF 0.5 Back-up light - marker Profet open Battery+ Profet
 light, right collector
X103 7 OFF 1.05 Brake light right Brake light
switch
X103 8 OFF 0,8 Number plate lighting Relays open Battery+ F03
X103 9 OFF 1.05 Direction indicator, rear Profet open Battery+ Profet
right collector
X104
X104 1 OFF <6 Heating switch, internal Relays Ground Battery+ F21
fan
X104 2 ON <0,015 C-contact switch Heater Ground Battery+
switch
X104 3 ON not used
X104 4 Coding pin
X104 5 ON <0,015 Parking brake control Parking Battery+ Ground
switch brake
switch
X104 6 ON 2.1 Brake light switch
X104 7 ON <0,015 Seat contact switch Seat Battery+ Ground
contact
X104 8 ON <0,015 Switch, load fork Switch - Battery+ Ground
operation loading fork
X104 9 OFF 2.1 Supply, brake light
X104 10 OFF <2,5 Seat heating F10
X104 11 OFF <5 Socket F24
X104 12 OFF <5 Ground
X105
X105 1 ON <0,001 Inductive sensor, gear Transmissio
"rpm 1" n sensor
X105 2 ON <0,001 Inductive sensor, gear Transmissio
"rpm 2" n sensor
X105 3 0.001 frequency input 4 Transmissio
(optional) n sensor
X105 4 OFF <2 Ground
X105 5 Coding pin
X105 6 OFF <2 Ground
X105 7 ON <0,06 Sensor fuel tank, sensor Tank sensor 5.5V 0....5V
X105 8 OFF <0,085 Sensor fuel tank, supply Relays open Battery+ F02
X105 9 ON <0,01 Sensor fuel tank, spare Tank sensor Battery+ Ground
X105 10 ON <2 Ground
X105 11 ON <0,015 Pressure switch pump Pump Battery+ Ground
accumulator brake accumulato
r brake
X105 12 ON <0,015 Combination sensor, Hydraulic Battery+ Ground
hydraulic oil temperature oil switch
warning contact switch
X105 13 ON <0,015 Combination sensor,
hydraulic oil temperature
sensor
X105 14 ON <0,015 Check switch, air filter Air cleaner Battery+ Ground
X105 15 OFF <2 Ground
X106
X106 1 Off <0,4 IB_DC_IN Relays open Battery+ F02
X106 2 OFF <1.2 UE2
X106 3 ON OFF 0.02 CAN_Bus H
X106 4 ON OFF 0.02 CAN_Bus L
X106 5 Coding pin
X106 6 OFF <2 Ground
X107
X107 1 OFF 1.3 Solenoid valve, extra Relays open Battery+ F06
pump / hydraulic
hammer
X107 2 OFF 1.3 Solenoid valve, swivel Profet open Battery+ Profet
blocking collector
X107 3 OFF 1.3 Solenoid valve hydraulic Relays open Battery+ F04
circuit no. 4, special
hydraulics 2
X107 4 Spare fuel after indication
X107 5 Off 1.3 Solenoid valve special Profet open Battery+ Profet
hydraulics 2 collector
X107 6 OFF 2.6 Solenoid valve, lower Profet open Battery+ Profet
brake valve collector
X107 7 Coding pin
X107 8 OFF 0,875 Back-up light right Profet open Battery+ Profet
collector
X107 9 OFF <5 Ground
X108
X108 1 ON <0,05 Combination sensor, Engine
engine temperature temperatur
sensor e switch
X108 2 ON <0,015 Combination sensor, Engine Battery+ Ground
engine temperature temperatur
switch e switch
X108 3 ON <0,015 Pressure switch, engine Oil pressure Battery+ Ground
oil pressure switch
X108 4 ON <0,125 Alternator D+ Alternator Battery Ground
X108 5 ON <0,001 Alternator W
X108 6 not used
X108 7 not used
X108 8 Coding pin
X108 9 OFF 1.3 Solenoid valve, engine Relays Ground Battery+ F25
shut-off (ignition)
X108 10 OFF <0,0065 Coolant level, supply Relays open Battery+ F02
X108 11 ON <0,0065 Coolant level, sensor
X108 12 OFF <5 Ground
X109
X109 1 OFF 3 Horn
X109 2 OFF 0,45 Marker light, right Profet open Battery+ Profet
collector
X109 3 OFF 3.5 Low beam, right Relays open Battery+ F15
X109 4 OFF 3,75 High beam, right Relays open Battery+ F12
X109 5 OFF 1.05 Direction indicator, front Profet open Battery+ Profet
right collector
X109 6 OFF 0,45 Marker light, left Profet open Battery+ Profet
collector
 X109 7 OFF 3.5 Low beam, left Relays open Battery+ F14
X109 8 OFF 3,75 High beam, left Relays open Battery+ F12
x109 9 Coding pin
X109 10 OFF 1.05 Direction indicator, front profet open Battery+ Profet
left collector
X109 11 OFF 7.5 Water pump, sweeper Relays open Battery+ F13
unit
X109 12 OFF 1.5 Locking, VOLVO Profet open Battery+ Profet
attachment bracket collector
X109 13 OFF 1.05 Indicator, trailer right Profet open Battery+ Profet
collector
X109 14 OFF 1.05 Indicator, trailer left Profet open Battery+ Profet
collector
x109 15 OFF <5 Ground
X110
X110 1 OFF <0,09 Voltage feed joystick Relays open Battery+ F02
X110 2 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Neutral"
X110 3 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Forward"
X110 4 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Reverse"
X110 5 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Differential lock"
X110 6 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Special hydraulics 1"
X110 7 ON 0.015 Joystick pushbutton Joystick Ground Battery+
"Special hydraulics 2"
X110 8 OFF 0,28 Hold solenoid, load Profet open Battery+ Profet
position system collector
X110 9 OFF 0,28 Hold solenoid, "Raise" Profet open Battery+ Profet
collector
X110 10 Coding pin
X110 11 OFF 0,28 Hold solenoid, "float Relays Ground Battery+ F01
position"
X110 12 OFF 0,28 Hold solenoid, "special Relays Ground Battery+ F01
valve"
X110 13 OFF 0,28 Ground for hold solenoid
X110 14 OFF 0,28 Ground for hold solenoid
X110 15 OFF 0,28 Ground for hold solenoid
X111
X111 1 OFF <3 Radio
X111 2 not used
X111 3 OFF (5) Work lights, front Relays open Battery+ F18
X111 4 OFF (5) Work lights, front Relays open Battery+ F18
X111 5 OFF (5) Work lights, front Relays open Battery+ F16
X111 6 OFF (5) Work lights, front Relays open Battery+ F16
X111 7 OFF (5) Working headlights, rear Relays open Battery+ F19
X111 8 OFF (5) Working headlights, rear Relays open Battery+ F19
X111 9 OFF 4(8) Wiper motor, rear "Step Relays open Battery+ F22
I" J
x111 10 OFF 0,875 Back-up light left Reserve
 profet
X111 11 Coding pin
X111 12 ON 0.01 Wiper motor rear "Park Wiper Battery+ Ground
position" motor
X111 13 OFF 8 Rotating beacon Relays open Battery+ F20
X111 14 OFF 1.05 Interior light
X111 15 OFF <5 Ground
X112
X112 1 OFF <0,02 Glow time
X112 2 ON <0,009 Glow time control light Glow time Variant Variant
control unit
X112 3 OFF 0.12 C-contact, AC system Mini profet open Battery+ Profet
output collector
X112 4 OFF <0,125 Fan relay, oil cooler Relays open Battery+ F02
supply
X112 5 ON <0,125 Fan relay, oil cooler Transistor open Ground Transistor
switch collector
X112 6 OFF <0,125 External X-relay Relays open Battery+ F02
X112 7 ON reserved
X112 8 OFF 3(5) Washer pump, front F05
X112 9 OFF 3(5) Washer pump, rear F09
X112 10 OFF <0,125 Start relay
X112 11 OFF <5 Ground
X112 12 Coding pin
X113
X113 1 OFF 1.3 Solenoid valve, boom Profet open Battery+ Profet
suspension 1, load valve collector
X113 2 OFF 1.3 Solenoid valve, boom Profet open Battery+ Profet
suspension 2, floor valve collector
X113 3 OFF 1.3 Solenoid valve, boom Profet open Battery+ Profet
suspension 3, rod collector
compensation valve
X113 4 OFF <0,03 Supply, inductive sensor, Relays open Battery+ F11
load position system
X113 5 ON 0.015 Inductive sensor, load Inductive Ground Battery+
position system switch
X113 6 OFF <0.1 Ground
X113 7 OFF <0,03 Supply, inductive sensor Relays open Battery+ F11
lift end switch
X113 8 ON 0.015 Inductive sensor, lift end Inductive Ground Battery+
switch switch
X113 9 OFF <0.1 Ground
X113 10 OFF <0,03 Supply inductive sensor, Relays open Battery+ F11
boom suspension
X113 11 ON 0.015 Inductive sensor, boom Inductive Ground Battery+
suspension switch
X113 12 OFF 0.1 Ground
X113 13 Coding pin
X113 14 ON 0.015 Switch, load valve - boom Loading Ground Battery+
suspension (5 bar) valve switch
X113 15 reserved
X114
 X114 1 ON 0.015 Pressure switch, control Pressure Battery+ Ground
pressure (8.5 bar) switch
X114 2 OFF 1.3 Solenoid valve hydraulic Profet open Battery+ Profet
pump, forward collector
X114 3 OFF 1.3 Solenoid valve hydraulic Profet open Battery+ Profet
pump, reverse collector
X114 4 OFF 1.3 Solenoid valve, direction Profet open Battery+ Profet
valve collector
X114 5 OFF 1.3 Solenoid valve hydraulic Profet open Battery+ Profet
motor 107 / 140 collector
X114 6 OFF 1.3 Solenoid valve hydraulic Profet open Battery+ Profet
motor 80 collector
X114 7 OFF 1.3 Solenoid valve, Profet open Battery+ Profet
differential lock collector
X114 8 ON 0.015 Reduced pressure switch,
hydraulic oil common
filter
X114 9 OFF 1.3 Solenoid valve, hydraulic Profet open Battery+ Profet
control "OFF" collector
X114 10 OFF 1.3 Solenoid valve, emission Profet open Battery+ Profet
reduction collector
X114 11 OFF 0.05 Differential lock, check Relays open Battery+ F02
supply
X114 12 ON 0.015 Differential lock, check Differential Ground Battery+
switch lock
X114 13 not used
X114 14 Coding pin
X114 15 OFF <5 Ground
X115
X115 1 OFF <8 Steering column switch
right, supply 1
X115 2 ON 3 Steering column switch
right, horn
X115 3 ON <4 Steering column switch Steering Ground Battery+ F05
right, washer pump front column
switch right
X115 4 ON 0.015 Steering column switch Steering Ground Battery+
right, interval column
switch right
X115 5 ON 0.015 Steering column switch Steering Ground Battery+
right, stage I column
switch right
X115 6 ON 5(10) Steering column switch Steering Ground Battery+
right, stage II column
switch right
X115 7 OFF <15 Steering column switch
right, supply 2
X115 8 ON 7 Steering column switch Steering Ground Battery+
right, low beam column
switch right
X115 9 ON 7.5 Steering column switch Steering Ground Battery+
right, high beam column
switch right
 X115 10 OFF <10 Steering column switch
right, supply 2a
X115 11 OFF <0,03 Steering column switch Relays open Battery+ F02
right, supply 3a
X115 12 ON 0.015 Steering column switch Steering Ground Battery+
right, direction indicator column
right switch right
X115 13 ON 0.015 Steering column switch Steering Ground Battery+
right, direction indicator column
left switch right
X115 14 not used
X115 15 Coding pin
X116
X116 1 OFF <0.1 Steering column switch Relays open Battery+ F02
left, supply
X116 2 ON 0.015 Steering column switch Steering Ground Battery+
left, drive stage 1 column
switch left
X116 3 ON 0.015 Steering column switch Steering Ground Battery+
left, drive stage 2 column
switch left
X116 4 ON 0.015 Steering column switch Steering Ground Battery+
left, neutral column
switch left
X116 5 ON 0.015 Steering column switch Steering Ground Battery+
left, Forward column
switch left
X116 6 ON 0.015 Steering column switch Steering Ground Battery+
left, Reverse column
switch left
 Service Information

Document Title: Function Group: Information Type: Date:

Connectors, overview 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Go back to Index Page

Connectors, overview
The connector diagram applies to: electronic unit (ECU-2)

Connector X101
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) functi
on
X101:1 _ _ Coding pin 57
X101:2 M1 4 Wiper motor OUT Batt + Open 4(8) Profet F27 3
front, Stage 1, J
X101:3 M1 2 Wiper motor OUT Batt + Open 5(10) Direct F21 3
front, Stage 2
X101:4 M1 3 Wiper motor IN Ground Batt + <0.012 3
front, Parking Pos
X101:5 _ _ Clamp 53a OUT Batt + Open 0 F27 55
X101:6 _ _ Ground GND <5 57

Connector X102
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X102:1 S2 S Hazard light IN Batt + Ground <0.01 15
switch S[T1]
X102:2 _ _ Coding pin 57
X102:3 S2 31 Hazard light OUT Ground Batt + <0.07 Transis 15
control lamp tor
X102:4 S2 S1 Hazard light OUT Batt + Open <0.08 Direct 15
switch, Supply[T2]

X102:5 S2 C Hazard light OUT Batt + Open <0.07 F22 15
control lamp C
X102:6 H1 101 Bleeper switch OUT Ground Batt + <0.15 Transis 10
contact tor
X102:6 H1 101 Bleeper switch OUT Ground Batt + <0.15 Transis 17
contact tor
X102:7 H1 102 Bleeper supply OUT Batt + Open <0.15 F22 10
X102:7 H1 102 Bleeper supply OUT Batt + Open <0.15 F22 17
X102:8 S1 10 Ignition switch, IN Batt + Ground <0.001 34
park position
X102:9 S1 5 Ignition switch, IN Batt + Ground <3 12
position 1
X102:9 S1 5 Ignition switch, IN Batt + Ground <3 34
position 1
X102:10 S1 9 Ignition switch, IN Batt + Ground <0.09 34
starting
X102:11 S1 30 Ignition switch, OUT Batt + Ground <3.5 Direct F23 34
Supply[T3]
X102:12 _ _ Ground GND <5 56

[T1]Shall power up the CPU

[T2]Supply via relay

[T3]Supply: KL30

Connector X103
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on.
X103:1 E40(X36) (1) Tail light, Left OUT Batt + Open 0.5 Profet F26 1
X103:2 E42(X36) (2) Brake light, Left OUT Batt + Open 1.05 Direct 16
X103:3 _ _ Coding pin 57
X103:4/6 E54(X38) (1) License plate light OUT Batt + Open 0.875 Profet F26 1
X103:5 E41(X36) (4) Direction OUT Batt + Open 1.05 Profet F28 15
indicator rear, Left
X103:6 E50(X37) (1) Tail light, Right OUT Batt + Open 0.5 Profet F26 1
X103:7 E52(X37) (2) Brake light, Right OUT Batt + Open 1.05 Direct 16
X103:8/1 E54(X38) (1) License plate light OUT Batt + Open 0.875 Profet F26 1
X103:9 E51(X37) (4) Direction OUT Batt + Open 1.05 Profet F28 15
indicator rear,
Right

Connector X104
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X104:1 S17 B+ Vehicle heater OUT Batt + Ground 210 Relay F14 41
switch, interior K109
blower
X104:2 S18 1801 C-contact switch IN Batt + Ground <0.015 41
X104:3 _ _ Clamp 15 OUT Batt + Open 7.5 Relay F20 51
K104
X104:4 _ _ Coding pin 57
X104:5 B22 2201 Hand brake IN Ground Batt + <0.015 10
control switch
X104:5 B22 2201 Hand brake IN Ground Batt + <0.015 17
control switch
X104:5 B22 2201 Hand brake IN Ground Batt + <0.015 28
control switch
X104:6 B21 2102 Brake light switch IN Batt + Open 2.1 16
X104:7 B31 3101 Seat contact IN Ground Batt + <0.015 17
switch
X104:8 S20 1 Switch forklift IN Batt + Ground <0.015 45
X104:9 B21 2101 Supply, brake OUT Batt + Open 2.1 Direct F19 16
light[T1]
X104:10 E1(K11) or (3) or Seat heating, OUT Batt + Open <7.5 Relay F17 24
E1(S25) (101) externally K106
 controllable
X104:10 M13 1301 Seat air OUT Batt + Open <7.5 Relay F17 24
suspension K106
X104:10 S20 10 Switch forklift, OUT Batt + Open <7.5 Relay F17 45
supply K106
X104:10 K12 10 Switch forklift, OUT Batt + Open <7.5 Relay F17 35
supply K106
X104:10 Y37(S24) (2401) Solenoid valve, OUT Batt + Open <7.5 Relay F17 46
emission K106
reduction (stroke
limiter), externally
controllable
X104:11 X20 2002 Socket in cab[T2] OUT Batt + Open <5 Direct F24 48

X102:12 _ _ Ground GND <5 56

[T1]Supply: KL30

[T2]Supply: KL30

Connector X105
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 8
transmission
speed
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 10
transmission
speed 1
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 30
transmission
speed 1
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 31
transmission
speed 1
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 32
transmission
speed 1
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 43
transmission
speed 1
X105:1 B8 801 Inductive sensor, IN FREQ FREQ <0.001 46
transmission
speed 1
X105:3 _ _ Frequency input None FREQ FREQ 55
4, spare
X105:4 _ _ Ground GND <5 56
X105:5 _ _ Coding pin 57
X105:6 _ _ Ground GND <5 56
X105:7 B12(X24) (2404) Transducer, fuel IN 0-5V 5,5V <0.06 20
tank sensor
X105:8 B12(X24) (2401) Transducer, fuel OUT Batt + Open <0.085 Profet 20
tank supply
X105:9 B12(X24) (2403) Transducer, fuel IN Ground Batt + <0.01 20
tank spare
X105:10 B12(X24) (2402) Ground GND <2 20
X105:11 B9 901 Pressure switch, IN Ground Batt + <0.015 28
pump
accumulator
brake
X105:12 B10 1001 Combination IN Ground Batt + <0.015 21
sensor, hydraulic
oil temperature
warning contact
switch
X105:12 B10 1001 Combination IN Ground Batt + <0.015 27
sensor, hydraulic
oil temperature
warning contact
switch
X105:13 B10 1002 Combination IN 0,5-2,0V TBD <0.015 21
sensor, hydraulic
oil temperature
sensor
X105:13 B10 1002 Combination IN 0,5-2,0V TBD <0.015 27
sensor, hydraulic
oil temperature
sensor
X105:14 B11 1101 Control switch, air IN Ground Batt + 0.015 36
filter
X105:15 _ _ Ground GND <5 56

Connector X106
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X106:1 A9 701 DB_DC_IN OUT Batt + Open <0.4 F22 54
X106:3 A9 703 CAN_Bus_H IN/OUT CAN CAN 0.02 54
X106:4 A9 704 CAN_Bus_L IN/OUT CAN CAN 0.02 54
X106:5 _ _ Coding pin 57
X106:6 A9 706 Ground GND <2 54

Connector X107
Connect Designat Connect Description Signal Potentia Potentia Current Type Fused Part of
or and ion ion l at ON l at OFF (A) by functi
Pin on
X107:1 Y17 1701 Solenoid valve, OUT Batt + Open 1.3 Profet F25 29
auxiliary pump /
hydraulic breaker
[T1]
X107:2 K11 or E1 1 or 101 Seat heating / OUT Batt + Open <7.5 Profet F30 24
Mirror heating,
internally
controllable
X107:3 Y19 1901 Solenoid valve, OUT Batt + Open 1.3 Profet F30 11
Optional
hydraulics 2 (4th
control circuit)
X107:4 _ _ Not connected 58
X107:5 Y21 or 2101 or Solenoid valve, OUT Batt + Open 1.3 Profet F26 35
Y21(K12) 2101(86) Optional
hydraulics 1 (3rd
control circuit
X107:6 Y26, Y27 2601, Solenoid valve: OUT Batt + Open 2.6 Profet F25 45
2701 lowering brake
valve (hose
rupture valve)
X107:7 _ _ Coding pin 57
X107:8 E43(X36) 3 Reversing light, OUT Batt + Open 0.875 Profet F28 10
Left
X107:8 H10 (1) Horn Reverse OUT Batt + Open Profet F26 10
(S19) alarm switch, horn
X107:8 H10 (1) Reverse alarm, OUT Batt + Open Profet F26 10
(X39) horn
X107:8 K9 1 Reverse alarm OUT Batt + Open Profet F26 10
relay, light
X107:8 K9, H10 (1) Reverse alarm OUT Batt + Open Profet F26 10
(S19) switch, horn and
light
X107:9 Y26, Y27 2602, Ground GND <5 45
2702

[T1]Option

Connector X108
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X108:1 B6 601 Combination IN TBD TBD <0.05 22
sensor, engine
temperature
sensor
X108:2 B6 602 Combination IN Ground Batt + <0.015 22
sensor, engine
temperature
switch
X108:3 B7 701 Pressure switch, IN Ground Batt + 0.015 14
engine oil
pressure
X108:4 G3 D+ Alternator D+ IN Batt + Ground <0.25 12
X108:4 G3 D+ Alternator D+ IN Batt + Ground <0.25 13
X108:4 G3 D+ Alternator D+ IN Batt + Ground <0.25 34
X108:5 G3 W Alternator W IN FREQ FREQ <0.001 33
X108:5 G3 W Alternator W IN FREQ FREQ <0.001 34
X108:6 _ _ Not connected 58
X108:7 _ _ Not connected 58
X108:8 _ _ Coding pin 57
X108:8 _ _ Not connected 58
X108:9 K2 (X22) Preheating time OUT Batt + Ground 2.3 Profet Via F23 34
203 relay (glow plug / (Ing)
(TBD) glow pin)
X108:9 Y6 601 Solenoid valve, OUT Batt + Ground 2.3 Profet Via F23 34
engine shut down (Ing)
X108:10 B14(X23) (2308) Transducer, OUT Batt + Open <0.065 F22 22
engine coolant
level supply
X108:11 B14(X23) (2307) Transducer, IN TBD TBD <0.065 22
engine coolant
level sensor
X108:12 _ _ Ground GND <5 56

Connector X109
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X109:1 H6 601 Warning horn OUT Batt + Open 3 Direct F04 19
X109:2 E32(X32), (4), Fender light, OUT Batt + Open 0.45 Profet F26 1
E62(X30) (5/58R) Right
X109:3 E30(X32) (2) Dimmed head OUT Batt + Open 3.5 Direct F06 2
light, Right
X109:4 E31(X32) (3) Full head light, OUT Batt + Open 3.75 Direct F05 2
Right
X109:5 E33(X32) (5) Direction OUT Batt + Open 1.05 Profet F26 15
indicator front,
Right
X109:6 E22(X31), (4), Fender light, Left OUT Batt + Open 0.45 Profet F26 1
E61(X30) (7/58L)
X109:7 E20(X31) (2) Dimmed head OUT Batt + Open 3.5 Direct F07 2
light, Left
X109:8 E21(X31) (3) Full head light, OUT Batt + Open 3.75 Direct F05 2
Left
X109:9 _ _ Coding pin 57
X109:10 E23(X31) (5) Direction OUT Batt + Open 1.05 Profet F26 15
indicator front,
Left
X109:11 M4(X30) (2/54) Water pump road OUT Batt + Open 7.5 Relay F13 18
sweeping
machine
X109:12 Y5(X60) (6001) Locking, Volvo OUT Batt + Open 1.5 Profet F28 9
attachment carrier
X109:13 E64(X30) (4/R) Direction OUT Batt + Open 1.5 Profet F28 15
indicator trailer,
Right
X109:14 E63(X30) (1/L) Direction OUT Batt + Open 1.05 Profet F28 15
indicator trailer,
Left
X109:15 _ _ Ground GND <5 56

Connector X110
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X110:1 S11, S12, Voltage supply, OUT Batt + Open <0.09 Profet 10
S13, S14, Joystick
S15, S16
X110:2 S11 Joystick push IN Batt + Ground 0.015 10
button, neutral
X110:3 S12 Joystick push IN Batt + Ground 0.015 10
 button, forward
X110:4 S13 Joystick push IN Batt + Ground 0.015 10
button, reverse
X110:5 S14 Joystick push IN Batt + Ground 0.015 30
button,
differential lock
X110:6 S15 Joystick push IN Batt + Ground 0.015 35
button, optional
hydraulics 1
X110:7 S16 Joystick push IN Batt + Ground 0.015 11
button, optional
hydraulics 2
X110:8 Y1 or Y1 or (1) Clamping magnet, OUT Batt + Open 0.28 Profet F30 26
(S22) loading position
automatics (self
leveling)
X110:9 Y4 or Y4 or (1) Clamping magnet, OUT Batt + Open 0.28 Profet F30 25
(S21) lifting
X110:10 _ _ Coding pin 57
X110:11 Y2 Clamping magnet, OUT Batt + Ground 0.28 Profet F25 45
float position
X110:12 Y3 Clamping magnet, OUT Batt + Ground 0.28 Profet F25 39
special spool (3:rd
circuit)
X110:13 Y3 Ground for GND 0.28 39
magnetic clamp
X110:14 Y4 Ground for GND 0.28 25
magnetic clamp
X110:14 Y2 Ground for GND 0.28 45
magnetic clamp
X110:15 Y1 Ground for GND 0.28 26
magnetic clamp

Connector X111
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X111:1 B50 or 5001 or Radio 12V; in 24V OUT Batt + Open <3 Direct F11 48
B50 (U50) 5001 vehicles via a
(1101) 24V/12V
converter (U50)
[T1]
X111:2 _ _ Clamp 15 OUT Batt + Open Relay F15 51
K104
X111:3 E10 1001 Working head OUT Batt + Open 5 Relay F09 5
light front, Left K103
X111:4 E17 1701 Working head OUT Batt + Open 5 K103 F09 5
light front, Left
[T2]
X111:5 E11 1101 Working head OUT Batt + Open 5 Relay F08 5
light front, Right K103
X111:6 E18 1801 Working head OUT Batt + Open 5 Relay F08 5
light front, Right K103
[T3]
X111:7 E12 1201 Working head OUT Batt + Open 5 Relay F01 6
light rear, Left K105
X111:8 E13 1301 Working head OUT Batt + Open 5 Relay F01 6
light rear, Right K105
X111:9 M2 4 Wiper motor rear, OUT Batt + Open 4(8) Profet F27 4
Stage 1, J
X111:10 E53(X37) (3) Reversing light, OUT Batt + Open 0.875 Profet F26 10
Right
X111:11 _ _ Coding pin 57
X111:12 M2 3 Wiper motor rear, IN Ground Batt + 0.01 4
Parking Pos
X111:13 E14 1401 Flashing beacon OUT Batt + Open 8 Profet F29 7
X111:14 E15 1501 Interior light[T4] OUT Batt + Open 10.5 Direct F12 48

X111:15 _ _ Ground GND <5 56

[T1]Supply: KL30

[T2]Option

[T3]Option

[T4]Supply: KL30. Light controlled externally.

Connector X112
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X112:1 K2 203 Preheating time OUT Batt + Ground <0.02 Direct Via F23 34
relay (glow plug /
glow pin)
X112:2 K2 205 Preheating time, IN Ground Batt + <0.015 34
control light
signal
X112:3 K4 86 or C-contact OUT Batt + Open 0.12 Profet F28 41
486 airconditioning
output
X112:4 K3 86 Fan relay, oil OUT Ground Open F22 27
cooler, supply
X112:5 K3 85 Fan relay, oil OUT Ground Open Transis 27
cooler, switch tor
X112:6 _ _ Clamp 15 OUT Batt + Open Relay F15 51
K104
X112:7 _ _ Ground GND <5 56
X112:8 M7 701 Washer pump OUT Batt + Open 3(5) Direct F03 3
front
X112:9 M8 801 Washer pump OUT Batt + Open 3(5) Profet F26 4
rear
X112:10 K2, K5 204, 86 Start relay OUT Batt + Ground <0.125 Profet 34
X112:11 K5 85 Ground GND <5 34
X112:12 _ _ Coding pin 57

Connector X113
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
 on
X113:1 Y14 1401 Solenoid BSS 1, OUT Batt + Open 1.3 Profet F28 8
charging valve
X113:2 Y15 1501 Solenoid BSS 2, OUT Batt + Open 1.3 Profet F28 8
piston bottom
valve
X113:3 Y16 1601 Solenoid BSS 3, OUT Batt + Open 1.3 Profet F28 8
piston rod valve
X113:4 B3 + Supply, inductive OUT Batt + Open <0.03 Relay F16 26
transducer, K106
loading position
automatics
X113:5 B3 S Inductive IN Batt + Ground 0.015 Profet F30 26
transducer,
loading position
automatics
X113:6 B3 – Ground GND <0.1 26
X113:7 B4 + Supply, inductive OUT Batt + Open <0.03 Relay F16 25
transducer, lift K106
limitation
X113:8 B4 S Inductive IN Batt + Ground 0.015 25
transducer, lift
limitation
X113:9 B4 – Ground GND <0.1 25
X113:10 B5 + Supply, inductive OUT Batt + Open <0.03 Relay F16 8
transducer, lifting K106
arm BSS
X113:10 B5 + Supply, inductive OUT Batt + Open <0.03 Relay F16 44
transducer, lifting K106
arm BSS
X113:11 B5 S Inductive IN Batt + Ground 0.015 8
transducer, lifting
arm BSS
X113:11 B5 S Inductive IN Batt + Ground 0.015 44
transducer, lifting
arm BSS
X113:12 B5 – Ground GRD <0.1 8
X113:12 B5 – Ground GND <0.1 44
X113:13 _ _ Coding pin 57
X113:14 B30 3001 Switch, loading IN Batt + Ground 0.015 8
valve
(accumulator
charging valve)
BSS (5 bar)
X113:15 _ _ Not connected 58

Connector X114
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X114:1 B20 2004 Pressure switch, IN Batt + Ground 0.015 10
pilot pressure, 8.5
bar[T1]
X114:2 Y8 801 Solenoid valve, OUT Batt + Open 1.3 Profet F30 10
pump forward
X114:3 Y9 901 Solenoid valve, OUT Batt + Open 1.3 Profet F30 10
pump reverse
X114:4 Y10 1001 Solenoid valve, OUT Batt + Open 1.3 Profet F26 10
direction valve
X114:5 Y11/Y7 1101/70 Solenoid valve, OUT Batt + Open 3.5 Profet F25 10
[T2] 1[T3] hydraulic motor
107/140
X114:6 Y12 1201 Solenoid valve, OUT Batt + Open 3.5 Profet F25 10
hydraulic motor
80
X114:7 Y13 1301 Solenoid valve, OUT Batt + Open 1.3 Profet F26 30
differential lock
X114:8 B13 1301 Vacuum switch, IN Ground Batt + 0.015 49
hydraulic oil
collecting filter
X114:9 Y23 2301 Solenoid valve, OUT Batt + Open 1.3 Profet F26 45
hydraulic control
off
X114:10 Y37 3701 Solenoid valve, OUT Batt + Open 1.3 Profet F28 46
emission
reduction (stroke
limiter), internally
controllable
X114:11 B23, B24 2301, Differential lock, OUT Batt + Open 0.05 Profet 30
2401 control supply
X114:12 B23, B24 2302, Differential lock, IN Batt + Ground 0.015 30
2402 control switch
X114:13 _ _ Not connected 58
X114:14 _ _ Coding pin 57
X114:14 _ _ Not connected 58
X114:15 _ _ Ground GND <5 56

[T1]HA-hydraulic motor

[T2]only in connection with DA controlled hydraulic motor

[T3]701 only with DA controlled hydraulic motor

Connector X115
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X115:1 S4 15 Steering column OUT Batt + Open <8 Relay F18 3
switch right, K106
Supply 1
X115:2 S4 H Steering column IN Batt + Open 3 19
switch right,
Warning horn
X115:3 S4 53c Steering column IN Batt + Ground 4 3
switch right,
Washer pump
front
X115:4 S4 J Steering column IN Batt + Ground 0.015 3
switch right, Pos J
X115:5 S4 53 Steering column IN Batt + Ground 0.015 3
switch right, Pos 1
X115:6 S4 53b Steering column IN Batt + Ground 5(10) 3
switch right, Pos 2
X115:7 S4 15/1 Steering column OUT Batt + Open <15 Direct F10 2
switch right,
Supply 2[T1]
X115:8 S4 56b Steering column IN Batt + Ground 7 2
switch right,
Dimmed head
light
X115:9 S4 56a Steering column IN Batt + Ground 7.5 2
switch right, Full
head light
X115:10 S4 56 Steering column OUT Batt + Open <10 Profet F29 2
switch right,
Supply 2a
X115:11 S4 49a Steering column OUT Batt + Open <0.03 Profet 15
switch right,
Supply 3a
X115:12 S4 R Steering column IN Batt + Ground 0.015 15
switch right,
Direction
indicator right
X115:13 S4 L Steering column IN Batt + Ground 0.015 15
switch right,
Direction
indicator left
X115:15 Clamp 30 OUT Batt + Open <15 Direct F02 2
X115:15 _ _ Coding pin 57

[T1]Supply: KL30

Connector X116
Connecto Designati Connect Description Signal Potentia Potentia Current Type Fused Part of
r and Pin on ion l at ON l at OFF (A) by functi
on
X116:1 S3 15 Steering column OUT Batt + Open <0.1 Profet 10
switch left, Supply
X116:2 S3 1 Steering column IN Batt + Ground 0.015 10
switch left, travel
range 1
X116:3 S3 2 Steering column IN Batt + Ground 0.015 10
switch left, travel
range 2
X116:4 S3 N Steering column IN Batt + Ground 0.015 10
switch left, neutral
X116:5 S3 F Steering column IN Batt + Ground 0.015 10
switch left,
forward
X116:6 S3 R Steering column IN Batt + Ground 0.015 10
switch left,
reverse
 Service Information

Document Title: Function Group: Information Type: Date:

ECU 2, functions 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

ECU 2, functions
The following functions are included in ECU 2:

Function No. Description

1 Fender light
2 Head light
3 Wiper / washer front
4 Wiper / washer rear
5 Working light front
6 Working light rear
7 Flashing beacon
8 Boom suspension system BSS
9 Locking TVP attachment carrier
10 Travel function 20 km/h / 35 km/h
11 4:th hydraulic circuit (Optional hydraulics 2)
12 Operating time counter, Extra function "E3" key 1
13 Battery control, Extra function "E3" key 5
14 Control lamp oil pressure
15 Direction indicator
16 Brake light
17 Seat contact supervision
18 Water pump sweeping machine (key F1)
19 Warning horn
20 Bar graph, fuel tank
21 Bar graph, hydraulic oil temperature
22 Bar graph, engine temperature
23 Lead light
24 Seat heating (key F2)
25 Magnetic clamp, lift
26 Magnetic clamp, loading position automatics
27 Ventilation relay, oil cooler
28 Control lamp, parking break
29 Auxiliary pump (key F3)
30 Magnetic valve, differential lock
31 Travelled distance, Extra function "E3" key 3
32 Vehicle speed
33 Engine speed
34 Starting and stopping
35 Special hydraulics at front, electrically switchable (Optional hydraulics 1)
36 Air filter check
37 Access authorization anti theft device
38 Idle mode
39 Magnetic clamp, special spool (3:rd function)
40 Magnetic clamp, floating position
41 Vehicle heating
42 Daily operating time, Extra function "E3" key 2
43 Daily travelled distance, Extra function "E3" key 4
44 Boom movement counter, Extra function "E3" key 6
45 Solenoid fork lift operation (hose rupture valve), shut off magnetic clamp float position
46 Magnetic clamp, engine brake
47 Ball blocking valve
48 Cab interior functions
49 Hydraulic filter check
50 Option radiator control (noise reduced)
51 Power supply, external options
52 Soft ware version, Extra function "E3" key 7
53 ECU serial number, Extra function "E3" key 8
54 Dashboard connections
55 Spare connections
56 Ground connection pins
57 Coding pins
58 Not connected contact pins

List sorted by functions

Function 1
Fender light
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 1 Membrane key 1 A35:1 IN CAN CAN
A35 L1 Membrane key 1, left A35:L1 OUT CAN CAN
LED
E22(X31), (4), Fender light, Left X109:6 OUT Batt + Open 0.45 Profet F26
E61(X30) (7/58L)
E32(X32), (4), Fender light, Right X109:2 OUT Batt + Open 0.45 Profet F26
E62(X30) (5/58R)
E40(X36) (1) Tail light, Left X103:1 OUT Batt + Open 0.5 Profet F26
E50(X37) (1) Tail light, Right X103:6 OUT Batt + Open 0.5 Profet F26
E54(X38) (1) License plate light X103:4/6 OUT Batt + Open 0.875 Profet F26
E54(X38) (1) License plate light X103:8/1 OUT Batt + Open 0.875 Profet F26

Function 2
Head light
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 1 Membrane key 1 A35:1 IN CAN CAN
A35 R1 Membrane key 1, right A35:R1 OUT CAN CAN
A9 DG1:D5 DB Control LED,Full A9:DG1:D5 OUT CAN CAN
head light
E20(X31) (2) Dimmed head light, Left X109:7 OUT Batt + Open 3.5 Direct F07
E21(X31) (3) Full head light, Left X109:8 OUT Batt + Open 3.75 Direct F05
E30(X32) (2) Dimmed head light, X109:3 OUT Batt + Open 3.5 Direct F06
 Right
E31(X32) (3) Full head light, Right X109:4 OUT Batt + Open 3.75 Direct F05
S4 15/1 Steering column switch X115:7 OUT Batt + Open <15 Direct F10
right, Supply 2[T1]
S4 56 Steering column switch X115:10 OUT Batt + Open <10 Profet F29
right, Supply 2a
S4 56a Steering column switch X115:9 IN Batt + Ground 7.5
right, Full head light
S4 56b Steering column switch X115:8 IN Batt + Ground 7
right, Dimmed head
light

[T1]Supply: KL30

Function 3
Wiper / washer front
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
M1 2 Wiper motor front, X101:3 OUT Batt + Open 5(10) Direct F21
Stage 2
M1 3 Wiper motor front, X101:4 IN Ground Batt + <0.012
Parking Pos
M1 4 Wiper motor front, X101:2 OUT Batt + Open 4(8) Profet F27
Stage 1, J
M7 701 Washer pump front X112:8 OUT Batt + Open 3(5) Direct F03
S4 15 Steering column switch X115:1 OUT Batt + Open <8 Relay F18
right, Supply 1 K106
S4 53 Steering column switch X115:5 IN Batt + Ground 0.015
right, Pos 1
S4 53b Steering column switch X115:6 IN Batt + Ground 5(10)
right, Pos 2
S4 53c Steering column switch X115:3 IN Batt + Ground 4
right, Washer pump
front
S4 J Steering column switch X115:4 IN Batt + Ground 0.015
right, Pos J

Function 4
Wiper / washer rear
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 4 Membrane key 4 A35:4 IN CAN CAN
A35 L4 Membrane key 4, LED A35:L4 OUT CAN CAN
M2 3 Wiper motor rear, X111:12 IN Ground Batt + 0.01
Parking Pos
M2 4 Wiper motor rear, Stage X111:9 OUT Batt + Open 4(8) Profet F27
1, J
M8 801 Washer pump rear X112:9 OUT Batt + Open 3(5) Profet F26

Function 5
Working light front
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 2 Membrane key 2 A35:2 IN CAN CAN
A35 L2 Membrane key 2, LED A35:L2 OUT CAN CAN
E10 1001 Working head light X111:3 OUT Batt + Open 5 Relay F09
front, Left K103
E11 1101 Working head light X111:5 OUT Batt + Open 5 Relay F08
front, Right K103
E17 1701 Working head light X111:4 OUT Batt + Open 5 K103 F09
front, Left[T1]
E18 1801 Working head light X111:6 OUT Batt + Open 5 Relay F08
front, Right[T2] K103

[T1]Option

[T2]Option

Function 6
Working light rear
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 3 Membrane key 3 A35:3 IN CAN CAN
A35 L3 Membrane key 3, LED A35:L3 OUT CAN CAN
E12 1201 Working head light rear, X111:7 OUT Batt + Open 5 Relay F01
Left K105
E13 1301 Working head light rear, X111:8 OUT Batt + Open 5 Relay F01
Right K105

Function 7
Flashing beacon
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 5 Membrane key 5 A35:5 IN CAN CAN
A35 L5 Membrane key 5, LED A35:L5 OUT CAN CAN
E14 1401 Flashing beacon X111:13 OUT Batt + Open 8 Profet F29

Function 8
Boom suspension system BSS
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 6 Membrane key 6 A35:6 IN CAN CAN
A35 L6 Membrane key 6, LED A35:L6 OUT CAN CAN
A9 DG2:D5 DB Control LED, Lifting A9:DG2:D5 OUT CAN CAN
frame suspension / BSS
(option)
B30 3001 Switch, loading valve X113:14 IN Batt + Ground 0.015
(accumulator charging
valve) BSS (5 bar)
B5 – Ground X113:12 GRD <0.1
B5 + Supply, inductive X113:10 OUT Batt + Open <0.03 Relay F16
transducer, lifting arm K106
BSS
B5 S Inductive transducer, X113:11 IN Batt + Ground 0.015
lifting arm BSS
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
 transmission speed 2
[T1]
Y14 1401 Solenoid BSS 1, X113:1 OUT Batt + Open 1.3 Profet F28
charging valve
Y15 1501 Solenoid BSS 2, piston X113:2 OUT Batt + Open 1.3 Profet F28
bottom valve
Y16 1601 Solenoid BSS 3, piston X113:3 OUT Batt + Open 1.3 Profet F28
rod valve

[T1]Never used in production

Function 9
Locking TVP attachment carrier
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 7 Membrane key 7 A35:7 IN CAN CAN
Y5(X60) (6001) Locking, Volvo X109:12 OUT Batt + Open 1.5 Profet F28
attachment carrier

Function 10
Travel function 20 km/h / 35 km/h
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 8 Membrane key 8 A35:8 IN CAN CAN
A35 L8 Membrane key 8, LED A35:L8 OUT CAN CAN
A9 DG1:D1 DB Control LED, forward A9:DG1:D1 OUT CAN CAN
A9 DG1:D2 DB Control LED, reverse A9:DG1:D2 OUT CAN CAN
B20 2004 Pressure switch, pilot X114:1 IN Batt + Ground 0.015
pressure, 8.5 bar[T1]
B22 2201 Hand brake control X104:5 IN Ground Batt + <0.015
switch
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
transmission speed 2
[T2]
E43(X36) 3 Reversing light, Left X107:8 OUT Batt + Open 0.875 Profet F28
E53(X37) (3) Reversing light, Right X111:10 OUT Batt + Open 0.875 Profet F26
H1 101 Bleeper switch contact X102:6 OUT Ground Batt + <0.15 Transist
or
H1 102 Bleeper supply X102:7 OUT Batt + Open <0.15 F22
H10 (S19) (1) Horn Reverse alarm X107:8 OUT Batt + Open Profet F26
switch, horn[T3]
H10 (X39) (1) Reverse alarm, horn[T4] X107:8 OUT Batt + Open Profet F26

K10->E55 (3) Reverse alarm impulse X130:B+ OUT Batt + Open Direct
(K9) relay, light[T5]
K9 1 Reverse alarm relay, X107:8 OUT Batt + Open Profet F26
light[T6]
K9, H10 (1) Reverse alarm switch, X107:8 OUT Batt + Open Profet F26
(S19) horn and light[T7]
NVRAM MODEL NVRAM Vehicle model NVRAM: IN PARAM
MODEL
S11 Joystick push button, X110:2 IN Batt + Ground 0.015
 neutral
S11, S12, Voltage supply, Joystick X110:1 OUT Batt + Open <0.09 Profet
S13, S14,
S15, S16
S12 Joystick push button, X110:3 IN Batt + Ground 0.015
forward
S13 Joystick push button, X110:4 IN Batt + Ground 0.015
reverse
S3 1 Steering column switch X116:2 IN Batt + Ground 0.015
left, travel range 1
S3 2 Steering column switch X116:3 IN Batt + Ground 0.015
left, travel range 2
S3 15 Steering column switch X116:1 OUT Batt + Open <0.1 Profet
left, Supply
S3 F Steering column switch X116:5 IN Batt + Ground 0.015
left, forward
S3 N Steering column switch X116:4 IN Batt + Ground 0.015
left, neutral
S3 R Steering column switch X116:6 IN Batt + Ground 0.015
left, reverse
Y10 1001 Solenoid valve, X114:4 OUT Batt + Open 1.3 Profet F26
direction valve
Y11/Y7[T8] 1101/70 Solenoid valve, X114:5 OUT Batt + Open 3.5 Profet F25
 1[T9] hydraulic motor
107/140
Y12 1201 Solenoid valve, X114:6 OUT Batt + Open Profet F25
hydraulic motor 80
Y8 801 Solenoid valve, pump X114:2 OUT Batt + Open 1.3 Profet F30
forward
Y9 901 Solenoid valve, pump X114:3 OUT Batt + Open 1.3 Profet F30
reverse

[T1]HA-motor

[T2]Never used in production

[T3]Option 10B

[T4]Option 10C

[T5]Option 10A and 10B. K9 supplies impulse relay K10, which makes E55 flash

[T6]Option 10B

[T7]Option 10A

[T8]only in connection with DA-hydraulic motor

[T9]701 only with DA-hydraulic motor

Function 11
4:th hydraulic circuit (Optional hydraulics 2)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
S16 Joystick push button, X110:7 IN Batt + Ground 0.015
optional hydraulics 2
Y19 1901 Solenoid valve, Optional X107:3 OUT Batt + Open 1.3 Profet F30
hydraulics 2 (4th control
circuit)

Function 12
Operating time counter, Extra function "E3" key 1
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 1 Membrane key 1 A35:1 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 35:LD6
LD3,
LD4,
LD5,
LD6
G3 D+ Alternator D+ X108:4 IN Batt + Ground <0.25
NVRAM OPTIME NVRAM Operating time NVRAM: IN/OUT PARAM PARAM
counter OPTIME
S1 5 Ignition switch, position X102:9 IN Batt + Ground <3
1

Function 13
Battery control, Extra function "E3" key 5
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 5 Membrane key 5 A35:5 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 5:LD6
LD3,
LD4,
LD5,
LD6
A9 DG2:D4 LED, Battery charging A9:DG2:D4 OUT CAN CAN
G1 or G2 + Battery Plus X130:B+ IN Batt + Open
G3 D+ Alternator D+ X108:4 IN Batt + Ground <0.25
Q1 231 Battery main switch X231:B- OUT Batt - Open

Function 14
Control lamp oil pressure
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG2:D3 DB Control LED, Engine A9:DG2:D3 OUT CAN CAN
oil pressure low
B7 701 Pressure switch, engine X108:3 IN Ground Batt + 0.015
oil pressure

Function 15
Direction indicator
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D3 DB Control LED, Travel A9:DG1:D3 OUT CAN CAN
direction indication
E23(X31) (5) Direction indicator X109:10 OUT Batt + Open 1.05 Profet F26
front, Left
E33(X32) (5) Direction indicator X109:5 OUT Batt + Open 1.05 Profet F26
front, Right
E41(X36) (4) Direction indicator rear, X103:5 OUT Batt + Open 1.05 Profet F28
Left
E51(X37) (4) Direction indicator rear, X103:9 OUT Batt + Open 1.05 Profet F28
Right
E63(X30) (1/L) Direction indicator X109:14 OUT Batt + Open 1.05 Profet F28
trailer, Left
E64(X30) (4/R) Direction indicator X109:13 OUT Batt + Open 1.05 Profet F28
trailer, Right
S2 31 Hazard light control X102:3 OUT Ground Batt + <0.07 Transist
lamp or
S2 S1 Hazard light switch, X102:4 OUT Batt + Open <0.08 Direct
Supply[T1]
S4 49a Steering column switch X115:11 OUT Batt + Open <0.03 Profet
right, Supply 3a
S2 C Hazard light control X102:5 OUT Batt + Open <0.07 F22
lamp C
S4 L Steering column switch X115:13 IN Batt + Ground 0.015
right, Direction
indicator left
S4 R Steering column switch X115:12 IN Batt + Ground 0.015
right, Direction
indicator right
S2 S Hazard light switch S X102:1 IN Batt + Ground <0.01
[T2]

[T1]Supply via relay

[T2]Shall power up the CPU

Function 16
Brake light
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B21 2101 Supply, brake light[T1] X104:9 OUT Batt + Open 2.1 Direct F19

B21 2102 Brake light switch X104:6 IN Batt + Open 2.1
E42(X36) (2) Brake light, Left X103:2 OUT Batt + Open 1.05 Direct
E52(X37) (2) Brake light, Right X103:7 OUT Batt + Open 1.05 Direct

[T1]Supply: KL30

Function 17
Seat contact supervision
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D6 DB Control LED, Hand A9:DG1:D6 OUT CAN CAN
break
B22 2201 Hand brake control X104:5 IN Ground Batt + <0.015
switch
B31 3101 Seat contact switch X104:7 IN Ground Batt + <0.015
H1 101 Bleeper switch contact X102:6 OUT Ground Batt + <0.15 Transist
or
H1 102 Bleeper supply X102:7 OUT Batt + Open <0.15 F22

Function 18
Water pump sweeping machine (key F1)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 9 Membrane key 9 (F1 A35:9 IN CAN CAN
A35 L9 Membrane key 9 (F2), A35:L9 OUT CAN CAN
LED
M4(X30) (2/54) Water pump road X109:11 OUT Batt + Open 7.5 Relay F13
sweeping machine

Function 19
Warning horn
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
H6 601 Warning horn X109:1 OUT Batt + Open 3 Direct F04
S4 H Steering column switch X115:2 IN Batt + Open 3
right, Warning horn

Function 20
Bar graph, fuel tank
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 BG1 DB Bargraph LED, Fuel A9:BG1 OUT CAN CAN
tank
B12(X24) (2401) Transducer, fuel tank X105:8 OUT Batt + Open <0.085 Profet
supply
B12(X24) (2402) Ground X105:10 GND <2
B12(X24) (2403) Transducer, fuel tank X105:9 IN Ground Batt + <0.01
spare
B12(X24) (2404) Transducer, fuel tank X105:7 IN 0-5V 5,5V <0.06
sensor

Function 21
Bar graph, hydraulic oil temperature
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 BG2 DB Bargraph LED, A9:BG2 OUT CAN CAN
Hydraulic oil
temperature
A9 DG2:D1 DB Control LED, A9:DG2:D1 OUT CAN CAN
Hydraulic oil
temperature high
B10 1001 Combination sensor, X105:12 IN Ground Batt + <0.015
hydraulic oil
temperature warning
contact switch
B10 1002 Combination sensor, X105:13 IN 0,5-2,0V TBD <0.015
hydraulic oil
temperature sensor
Function 22
Bar graph, engine temperature
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 BG3 DB Bargraph LED, A9:BG3 OUT CAN CAN
Enginel temperature
A9 DG2:D2 DB Control LED, Engine A9:DG2:D2 OUT CAN CAN
temperature high /
engine coolant level low
B14(X23) (2307) Transducer, engine X108:11 IN TBD TBD <0.065
coolant level sensor
B14(X23) (2308) Transducer, engine X108:10 OUT Batt + Open <0.065 F22
coolant level supply
B6 601 Combination sensor, X108:1 IN TBD TBD <0.05
engine temperature
sensor
B6 602 Combination sensor, X108:2 IN Ground Batt + <0.015
engine temperature
switch

Function 23
Lead light
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 BL Membrane key board, A35:BL OUT CAN CAN
lead light (back light),
all keys except key 1
A35 BL1 Membrane key board, A35:BL1 OUT CAN CAN
lead light (back light),
key 1
A9 BS DB lead light (back A9:BS OUT CAN CAN
light), bar graph
symbols
A9 LS DB Sensor, light A9:LS IN CAN CAN
intensity (luminosity)

Function 24
Seat heating (key F2)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 10 Membrane key 10 (F2) A35:10 IN CAN CAN
A35 L10 Membrane key 10 (F2), A35:L10 OUT CAN CAN
LED[T1]
E1(K11) or (3) or Seat heating, externally X104:10 OUT Batt + Open <7.5 Relay F17
E1(S25) (101) controllable K106
K11 or E1 1 or 101 Seat heating / Mirror X107:2 OUT Batt + Open <7.5 Profet F30
heating, internally
controllable
M13 1301 Seat air suspension X104:10 OUT Batt + Open <7.5 Relay F17
K106

[T1]Air suspended seat: Heating via S25

Function 25
Magnetic clamp, lift
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B4 – Ground X113:9 GND <0.1
B4 + Supply, inductive X113:7 OUT Batt + Open <0.03 Relay F16
transducer, lift K106
limitation
B4 S Inductive transducer, lift X113:8 IN Batt + Ground 0.015
limitation
Y4 Ground for magnetic X110:14 GND 0.28
clamp
Y4 or Y4 or (1) Clamping magnet, X110:9 OUT Batt + Open 0.28 Profet F30
(S21) lifting

Function 26
Magnetic clamp, loading position automatics
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B3 – Ground X113:6 GND <0.1
B3 + Supply, inductive X113:4 OUT Batt + Open <0.03 Relay F16
transducer, loading K106
position automatics
B3 S Inductive transducer, X113:5 IN Batt + Ground 0.015 Profet F30
loading position
automatics
Y1 Ground for magnetic X110:15 GND 0.28
clamp
Y1 or Y1 or (1) Clamping magnet, X110:8 OUT Batt + Open 0.28 Profet F30
(S22) loading position
automatics (self
leveling)

Function 27
Ventilation relay, oil cooler
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B10 1001 Combination sensor, X105:12 IN Ground Batt + <0.015
hydraulic oil
temperature warning
contact switch
B10 1002 Combination sensor, X105:13 IN 0,5-2,0V TBD <0.015
hydraulic oil
temperature sensor
K3 85 Fan relay, oil cooler, X112:5 OUT Ground Open Transist
switch or
K3 86 Fan relay, oil cooler, X112:4 OUT Ground Open F22
supply[T1]

[T1]Only L30B/L35B

Function 28
Control lamp, parking break
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D6 DB Control LED, Hand A9:DG1:D6 OUT CAN CAN
break[T1]
B22 2201 Hand brake control X104:5 IN Ground Batt + <0.015
switch
B9 901 Pressure switch, pump X105:11 IN Ground Batt + <0.015
accumulator brake

[T1]B9 < 95 bar: LED flashes B22 ON: LED lights steady

Function 29
Auxiliary pump (key F3)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 L11 Membrane key 11 (F3), A35:L11 OUT CAN CAN
LED
Y17 1701 Solenoid valve, auxiliary X107:1 OUT Batt + Open 1.3 Profet F25
pump / hydraulic
breaker[T1]

[T1]Option

Function 30
Magnetic valve, differential lock
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D7 DB Control LED, A9:DG1:D7 OUT CAN CAN
Differential lock
B23, B24 2301, Differential lock, control X114:11 OUT Batt + Open 0.05 Profet
2401 supply
B23, B24 2302, Differential lock, control X114:12 IN Batt + Ground 0.015
2402 switch
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
S14 Joystick push button, X110:5 IN Batt + Ground 0.015
differential lock
Y13 1301 Solenoid valve, X114:7 OUT Batt + Open 1.3 Profet F26
differential lock

Function 31
Travelled distance, Extra function "E3" key 3
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 3 Membrane key 3 A35:3 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1– OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
LD6
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
transmission speed 2
[T1]
NVRAM DISTAN Travelled distance NVRAM: IN/OUT PARAM PARAM
CE DISTANCE
NVRAM IMP100 Sensor, transmission NVRAM: IN PARAM PARAM
0M speed: Nr of impulses IMP1000M
per 1000 m travelled
distance
NVRAM VELUNI Unit of the velocity (km/ NVRAM: IN PARAM PARAM
T h or Mph) VELUNIT

[T1]Never used in production

Function 32
Vehicle speed
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 LD1, DB LED display 1, 2 A35:LD1 – OUT CAN CAN
LD2 A35:LD2
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
transmission speed 2
[T1]
NVRAM IMP100 Sensor, transmission NVRAM: IN PARAM PARAM
0M speed: Nr of impulses IMP1000M
per 1000 m travelled
distance
NVRAM VELUNI Unit of the velocity (km/ NVRAM: IN PARAM PARAM
T h or Mph) VELUNIT

[T1]Never used in production

Function 33
Engine speed
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 LD4, DB LED display 4, 5, 6 A35:LD4 – OUT CAN CAN
LD5, A35:LD6
LD6
G3 W Alternator W X108:5 IN FREQ FREQ <0.001
NVRAM ALTFRE Alternator W: NVRAM: IN PARAM PARAM
Q_ TO_ Conversion factor from ALTFREQ_
ENGREV frequency to engine TO_
rpm ENGREV

Function 34
Starting and stopping
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D4 DB Control LED, A9:DG1:D4 OUT CAN CAN
Preheating
G3 D+ Alternator D+ X108:4 IN Batt + Ground <0.25
G3 W Alternator W X108:5 IN FREQ FREQ <0.001
K2 203 Preheating time relay X112:1 OUT Batt + Ground <0.02 Direct Via F23
(glow plug / glow pin)
K2 205 Preheating time, control X112:2 IN Ground Batt + <0.015
light signal 12V
K2 205 Preheating time, control X112:2 IN Batt + Ground <0.015
light signal 24V
K2 (X22) Preheating time relay X108:9 OUT Batt + Ground 2.3 Profet Via F23
203 (glow plug / glow pin) (Ing)
(TBD)
K2, K5 204, 86 Start relay X112:10 OUT Batt + Ground <0.125 Profet
K5 85 Ground X112:11 GND <5
S1 5 Ignition switch, position X102:9 IN Batt + Ground <6
1
S1 9 Ignition switch, starting X102:10 IN Batt + Ground <0.09
S1 10 Ignition switch, park X102:8 IN Batt + Ground <0.001
position
S1 30 Ignition switch, Supply X102:11 OUT Batt + Ground <3.5 Direct F23
[T1]
Y6 601 Solenoid valve, engine X108:9 OUT Batt + Ground 2.3 Profet Via F23
shut down (Ing)

[T1]Supply: KL30

Function 35
Special hydraulics at front, electrically switchable (Optional hydraulics 1)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
K12 10 Switch forklift, supply X104:10 OUT Batt + Open <7.5 Relay F17
K106
S15 Joystick push button, X110:6 IN Batt + Ground 0.015
optional hydraulics 1
Y21 or Y21 2101 or Solenoid valve, Optional X107:5 OUT Batt + Open 1.3 Profet F26
(K12) 2101 hydraulics 1 (3rd control
(86) circuit

Function 36
Air filter check
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG1:D8 DB Control LED, Air A9:DG1:D8 OUT CAN CAN
filter contamination
B11 1101 Control switch, air filter X105:14 IN Ground Batt + 0.015

Function 37
Access authorization anti theft device
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)

Function 38
Idle mode
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)

Function 39
Magnetic clamp, special spool (3:rd function)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
Y3 Clamping magnet, X110:12 OUT Batt + Ground 0.28 Profet F25
special spool (3:rd
circuit)[T1]
Y3 Ground for magnetic X110:13 GND 0.28
clamp

[T1]Fork lift operation => Magnet off

Function 40
Magnetic clamp, floating position
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
Included in function 45

Function 41
Vehicle heating
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
K4 86 or C-contact X112:3 OUT Batt + Open 0.12 Profet F28
486 airconditioning output
S17 B+ Vehicle heater switch, X104:1 OUT Batt + Ground 10 Relay F14
interior blower K109
S18 1801 C-contact switch X104:2 IN Batt + Ground <0.015

Function 42
Daily operating time, Extra function "E3" key 2
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 2 Membrane key 2 A35:2 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
LD6
NVRAM DAYTIM NVRAM Daily operating NVRAM: IN/OUT PARAM PARAM
E time DAYTIME

Function 43
Daily travelled distance, Extra function "E3" key 4
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 4 Membrane key 4 A35:4 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
 LD6
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
transmission speed 2
[T1]
NVRAM DAYDIS NVRAM Daily travelled NVRAM: IN/OUT PARAM PARAM
T distance DAYDIST
NVRAM IMP100 Sensor, transmission NVRAM: IN PARAM PARAM
0M speed: Nr of impulses IMP1000M
per 1000 m travelled
distance
NVRAM VELUNI Unit of the velocity (km/ NVRAM: IN PARAM PARAM
T h or Mph) VELUNIT

[T1]Never used in production

Function 44
Boom movement counter, Extra function "E3" key 6
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 6 Membrane key 6 A35:6 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
LD6
B5 – Ground X113:12 GND <0.1
B5 + Supply, inductive X113:10 OUT Batt + Open <0.03 Relay F16
transducer, lifting arm K106
BSS
B5 S Inductive transducer, X113:11 IN Batt + Ground 0.015
lifting arm BSS
NVRAM LIFTCNT NVRAM Lift counter NVRAM: IN/OUT PARAM PARAM
LIFTCNT

Function 45
Solenoid fork lift operation (hose rupture valve), shut off magnetic clamp float position
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 14 Membrane key 12 A35:12 IN CAN CAN
A35 L14 Membrane key 12, LED A35:L12 OUT CAN CAN
A9 DG2:D7 DB Control LED, Fork lift A9:DG2:D7 OUT CAN CAN
operation / hose
rupture protection
(option)
S20 1 Switch forklift X104:8 IN Batt + Ground <0.015
S20 10 Switch forklift, supply X104:10 OUT Batt + Open <7.5 Relay F17
K106
Y2 Clamping magnet, float X110:11 OUT Batt + Ground 0.28 Profet F25
position[T1]
Y2 Ground for magnetic X110:14 GND 0.28
 clamp
Y23 2301 Solenoid valve, X114:9 OUT Batt + Open 1.3 Profet F26
hydraulic control off
Y26, Y27 2601, Solenoid valve: lowering X107:6 OUT Batt + Open 2.6 Profet F25
2701 brake valve (hose
rupture valve)
Y26, Y27 2602, Ground X107:9 GND <5
2702

[T1]Fork lift operation => Magnet off

Function 46
Magnetic clamp, engine brake
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B8 801 Inductive sensor, X105:1 IN FREQ FREQ <0.001
transmission speed 1
B8 802 Inductive sensor, X105:2 IN FREQ FREQ <0.001
transmission speed 2
[T1]
Y37 3701 Solenoid valve, X114:10 OUT Batt + Open 1.3 Profet F28
emission reduction
(stroke limiter),
internally controllable
Y37(S24) (2401) Solenoid valve, X104:10 OUT Batt + Open <7.5 Relay F17
emission reduction K106
(stroke limiter),
externally controllable

[T1]Never used in production

Function 47
Ball blocking valve
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
Included in function 45

Function 48
Cab interior functions
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
B50 or B50 5001 or Radio 12V; in 24V X111:1 OUT Batt + Open <3 Direct F11
(U50) 5001 vehicles via a 24V/12V
(1101) converter (U50)[T1]
E15 1501 Interior light[T2] X111:14 OUT Batt + Open 1.05 Direct F12
X20 2002 Socket in cab[T3] X104:11 OUT Batt + Open <5 Direct F24
X58 (U1) (2002) Optional 12V socket in X104:11 OUT Batt + Open <5 Direct F24
cab via 24V/12V
converter[T4]

[T1]Supply: KL30

[T2]Supply: KL30. Light controlled externally.

[T3]Supply: KL30
[T4]Supply: KL30

Function 49
Hydraulic filter check
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 DG2:D6 DB Control LED, A9:DG2:D6 OUT CAN CAN
Hydraulic oil collecting
filter
B13 1301 Vacuum switch, X114:8 IN Ground Batt + 0.015
hydraulic oil collecting
filter

Function 50
Option radiator control (noise reduced)
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A20 2006 Radiator ECU, supply X108:9 OUT Batt + Ground 2.3 Profet Via F23
[T1] (Ing)

[T1]Option

Function 51
Power supply, external options
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
_ _ Clamp 15 X104:3 OUT Batt + Open 7.5 Relay F20
K104
_ _ Clamp 15 X111:2 OUT Batt + Open Relay F15
K104
_ _ Clamp 15 X112:6 OUT Batt + Open Relay F15
K104

Function 52
Software version, Extra function "E3" key 7
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 2 Membrane key 7 A35:2 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
LD6
NVRAM SWVER NVRAM Software NVRAM: IN/OUT PARAM PARAM
version SWVER

Function 53
ECU serial number, Extra function "E3" key 8
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A35 2 Membrane key 8 A35:2 IN CAN CAN
A35 9 Membrane key 9 (F1) A35:9 IN CAN CAN
A35 11 Membrane key 11 (F3) A35:11 IN CAN CAN
A35 LD1, DB LED display 1, 2, 3, 4, A35:LD1 – OUT CAN CAN
LD2, 5, 6 A35:LD6
LD3,
LD4,
LD5,
LD6
NVRAM ECUSN NVRAM ECU serial NVRAM: IN/OUT PARAM PARAM
O number ECUSNO

Function 54
Dash board connections
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
A9 701 DB_DC_IN X106:1 OUT Batt + Open <0.4 F22
A9 703 CAN_Bus_H X106:3 IN/OUT CAN CAN 0.02
A9 704 CAN_Bus_L X106:4 IN/OUT CAN CAN 0.02
A9 706 Ground X106:6 GND <2
A9 DG2:D8 DB Control LED, spare A9:DG2:D8 OUT CAN CAN

Function 55
Spare connections
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
_ _ Frequency input 4, X105:3 None FREQ FREQ
spare
_ _ Clamp 53a X101:5 OUT Batt + Open 0 F27

Function 56
Ground connection pins
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
_ _ Ground X101:6 GND <5
_ _ Ground X102:12 GND <5
_ _ Ground X104:12 GND <5
_ _ Ground X105:4 GND <5
_ _ Ground X105:6 GND <5
_ _ Ground X105:15 GND <5
_ _ Ground X108:12 GND <5
_ _ Ground X109:15 GND <5
_ _ Ground X111:15 GND <5
_ _ Ground X112:7 GND <5
_ _ Ground X114:15 GND <5

Function 57
Coding pins
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
_ _ Coding pin X101:1
_ _ Coding pin X102:2
_ _ Coding pin X103:3
_ _ Coding pin X104:4
_ _ Coding pin X105:5
_ _ Coding pin X106:5
_ _ Coding pin X107:7
_ _ Coding pin X108:8
_ _ Coding pin X109:9
_ _ Coding pin X110:10
_ _ Coding pin X111:11
_ _ Coding pin X112:12
_ _ Coding pin X113:13
_ _ Coding pin X114:14
_ _ Coding pin X115:15

Function 58
Not connected contact pins
Designati Connec Description Connector Signal Potentia Potentia Current Type Fuse
on tion and Pin l at ON l at OFF (A)
_ _ Not connected X107:4
_ _ Not connected X108:6
_ _ Not connected X108:7
_ _ Not connected X108:8
_ _ Not connected X113:15
_ _ Not connected X114:13
_ _ Not connected X114:14
 Service Information

Document Title: Function Group: Information Type: Date:

ECU 2, error codes and 370 Service Information 2014/3/10
diagnostic functions
Profile:
CWL, L45B [GB]CWL, L45B [GB]

ECU 2, error codes and diagnostic functions

Two levels/modes of Error Code can be displayed in the instrument panel.

 Level 1: Run time diagnostic for the operator

 Level 2: Service diagnostic for the mechanic

Description
Messages (Error Codes):
If a detected error is to be displayed it is sent to the instrument panel. The user must acknowledge that he has received the
message by pressing “9”. If the error persists after a restart the error is again displayed on the instrument panel.
Storing of Error Codes:
Detected Errors with last time of appearance (operating hours) is stored in Eeprom. There is no difference between Level 1
and Level 2.
Identification of Error Code:
A four digit number is preceded by an “E” (e.g. E0805; E0806; E3107)
The first two digits indicates the respective function (e.g. 08 = solenoid valve hydrostatic pump forward Y8)
The last two digits indicates the respective failure:

 05 stands for short to ground (short circuit)

 06 stands for open load (open circuit)
 07 stands for over temperature

Level 1, Run time diagnostic for operator

Run time diagnostic is performed during the normal operation of the machine.
Diagnostics can be run in two modes: enable/disable in Menu 4.2 field 1 of programming instruction ECU 2 (see SB
387CWL4K)

 Displaying of Error Codes disabled (not visible for the operator)

 Displaying of Error Codes enabled (visible for the operator)

Mode: Error Codes disabled

 Error codes are not visible in the instrument panel for the operator
 Error codes are stored only into the Eeprom

Mode: Error Codes enabled

 Some Error Codes can be displayed on the instrument panel

 Each Error Code has to be acknowledged by pressing key “9” on the keypad before the next code can be shown
 If the error persists the code will be displayed when restarting the machine

Level 2, Service diagnostics for mechanics

Performed when the machine is at service and an error has occurred. In this mode active input signals and possible errors on
the outputs are displayed on the instrument panel.
Access to the Service diagnostic Level 2 is possible when following the procedure below.

1. Switch battery main switch on

 2. Ignition switch in position “P”
3. Press joystick button “N” at the same time as turning the ignition key into position “1”. (keep pressing joystick
button “N” for at least 3 seconds)
4. Press key “5” and “#” at the same time
5. Enter code “372” and confirm by “#”
6. This process must be finished after maximum 60 seconds. Faulty operation in the sequence 3, 4 and 5 exceeding
the time limit or leaving ignition switch position "1" cancels the possibility to enter Service diagnostics. In this case
switch the battery main switch off and repeat the sequence from point 1.

Menu structure
1. Inputs
are signals ECU received from different components e.g. switches, sensors.

 Analog signals
When selecting an input signal in the analog menu the system reads the status of the signal and presents it on the
instrument panel. The result is presented as Voltage (prefix “U”), Percent (“P”), and Temperature (“C”) or for coolant
level “E” (empty) or “F” (full). The presented temperatures are for engine temperature 50–115 °C and for hydraulic
oil temperature 40–95 °C.
 Digital signals
When selecting an input signal in the digital menu the system reads the status of the signal and present it on the
display. The result is presented as ‘on’ for activated signal and ‘oFF’ for deactivated signal

2. Eeprom
When selecting Eeprom menu with “3” every single error detected since last reset is displayed. Scrolling up or down for the
detected errors by pressing key “1” or key ”2”.
When selecting an error code with “3” the latest time for detection of that error is displayed.
3. Reset
The stored Error codes are reset by following the steps below:

1. select reset by pressing “3”. Display shows “no rES”

2. by pressing key “1” or “2” display shows “rESEt”
3. All stored errors can now be deleted with “3”. The display shows “no Err”

4. Outputs
When an output is selected under this menu it is possible to test that output signal.

1. Select “outputs” from the main menu and press “3”

2. Go to a single item (e.g. 114_2) by pressing key “1” or “2” several times
3. Select an item (e.g. 114_2) by pressing key “3”
The following functions can be shown by pressing “1” or “2” and selected by “3”:
“ACt” (means activate), “dEACt” (means deactivate) and “tESt” (means test).

 Selection: “ACt”
Functions are activated, display shows “ACt”. If the function is powered on the respective pin e.g. 10.65
Volt can be measured. If there is a open circuit on the respective pin e.g. 11.65 Volt can be measured (no
power is supplied to the consumer). If there is a short circuit the voltage go to nearly 0 Volt. To deactivate
the function press “1”, display shows “dEACt”, and press “3” = function stops. Attention: all functions
selected with key “3” stay powered if not every function is deacticated via “dEACt” .
 Selection: “tESt”
Selected function is activated and deactivated in a frequency of one second, display shows “PASS”. If there
is an open circuit display shows “oPEn”. If there is a short circuit to ground display shows “SHort”. The test
function can be stopped by pressing “*” for 2 seconds.

4. Pressing “*” return to the upper menu.

Navigation within the Menu:

Figure 1
Menu structure

 Navigate between main chapters (Inputs, Eeprom, Reset, Outputs) by pressing key “1” for horizontal left and key “2”
for horizontal right.
 Navigate between the sub chapters (Analog, Digital) by pressing key “1” for horizontal left and key “2” for
horizontal right
 Navigate between single items within main chapter or sub chapter by pressing key "1" for scrolling down and key
"2" for scrolling up.
 Choose the selected chapter (main, sub, single item) by pressing key “3”
 To exit a chapter or a single item within a sub chapter press key “*”

Exit Level 2 (Service diagnostic)

To exit the Level 2 (service diagnostic) turn ignition key into position “P”.
Error Codes

Error Error description Description Designa Input/ Level 1 Level 2 Note

code tion Output PIN
0105 Short to ground Solenoid engine shut Y6 X108:9 X X
0106 Open load down X X
0205 Short to ground Supply 2a X X
0206 Open load S4 X115:10 X X
0303 Under voltage Generator X X
0304 Over voltage G3 X108:4 X X
0403 Under voltage X X
0404 Over voltage Battery G1/G2 X130 X X
0505 Short to ground X X
0506 Open load Tail /Fender light left E40 X109:6 X X
0605 Short to ground X X
0606 Open load Tail /Fender light right E50 X109:2 X X
0705 Short to ground K5 X X
0706 Open load Starter relay X112:10 X X
0805 Short to ground X X
0806 Open load Solenoid, pump forward Y8 X114:2 X X
0905 Short to ground X X
0906 Open load Solenoid, pump reverse Y9 X114:3 X X
1005 Short to ground Solenoid, hydro motor 80 Y12 X X only SN
X114:6 191, 194
1006 Open load X X only SN
191, 194
1105 Short to ground Solenoid, hydro motor Y11/Y7 X114:5 Y7 only DA
107/140 first gear hydraulic
motor
1106 Open load X X
1205 Short to ground Solenoid direction valve Y10 X X
1206 Open load X114:4 X X
1305 Short to ground X X
1306 Open load Reversing light E43/E53 X107:8 X X
1405 Short to ground Solenoid, differential lock Y13 X114:2 X X
1406 Open load X X
1505 Short to ground X X
1506 Open load Solenoid hydraulic Y23 X114:9 X X
control off
1605 Short to ground X X
1606 Open load Clamping magnet float Y2 X110:11 X X
position
1702 Error RPM meter Internal X X
1802 Error Airfilter B11 X105:14 X X
1902 RAM Error CPU Internal A1 X
2011 Crystal Losing PLL lock X
2110 Flash memory Checksum X
2202 Watchdog Error X
2301 SW Deadlock X
2410 Eeprom Checksum X
2803 3,3V Under voltage X
2804 3,3V Over voltage X
2508 Communication error CAN Internal X106 X
2509 Bus error X
2602 Error Key pad Internal A35 X2 X
2701 Deadlock A9 X
2703 Under voltage X
2704 Over voltage X
2710 Checksum Instrument panel Internal X
2714 Light sensor X
2912 Wrong code Access authorization X
Internal
3006 Open load Sensor Fuel level B12 X105:7 X
3105 Short to ground Sensor Engine temp B6 X108:1 X
3106 Open load X
3107 Over temperature X
3205 Short to ground Sensor Hydraulic oil temp X
3206 Open load X
3207 Over temperature B10 X105:13 X
3306 Open load Coolant level B12 X108:11 X
3313 Low level X
3405 Short to ground Solenoid BSS 1 charging Option not
valve Y14 X113:1 activate
3406 Open load Option not
activate
3505 Short to ground Solenoid BSS 2 piston Y15 X113:2 Option not
bottom valve activate
3506 Open load Option not
activate
3605 Short to ground Solenoid BSS 3 rod Y16 X113:3 X Option not
compensation valve activate
3606 Open load X Option not
activate
3705 Short to ground Solenoid Locking, Volvo Y5 X109:12 Option not
attachment carrier activate
3706 Open load Option not
activate
3805 Short to ground Clamping magnet load Y1 X110:8 X
3806 Open load position X
3905 Short to ground Clamping magnet lifting Y4 Option not
X110:9 activate
3906 Open load Option not
activate
4005 Short to ground Direction indicator front X
4006 Open load left E23 X109:10 X
4105 Short to ground Direction indicator front E33 X109:5 X
4106 Open load right X
4205 Short to ground Direction indicator rear E41 X103:5
4206 Open load left

4305 Short to ground Direction indicator rear E51 X103:9

4306 Open load right

4405 Short to ground Direction indicator trailer E63 X109:14 Option not
left activate
4406 Open load Option not
activate
4505 Short to ground Direction indicator trailer E64 Option not
right X109:13 activate
4506 Open load Option not
activate
4605 Short to ground Air condition C-Contact Option not
S18 X112:3 activate
4606 Open load Option not
activate
4705 Short to ground Solenoid lowering brake Option not
valve Y26/Y27 X107:6 activate
4706 Open load Option not
activate
4805 Short to ground Solenoid engine brake Y37 X114:10 Option not
activate
4806 Open load Option not
activate
4905 Short to ground Solenoid optional Y21 X107:5 Option not
hydraulics switchable activate
4906 Open load from lift Option not
activate
5005 Short to ground Solenoid optional Y19 Option not
hydraulics 4th function X107:3 activate
5006 Open load Option not
activate
5105 Short to ground Seat heater E1 X104:10 Option not
activate
5106 Open load Option not
activate
5205 Short to ground Solenoid auxiliary pump / Y17 X107:1 Option not
hydraulic hammer activate
5206 Open load Option not
activate
5305 Short to ground Rotating Beacon E14 X111:13 Option not
activate
5306 Open load Option not
activate
5405 Short to ground Rear washer pump M8 X
5406 Open load X112:9 X
5505 Front wiper M1 X101:2 X
5506 Open load X
5605 Short to ground Rear wiper M2 X111:9 X
5606 Open load X
9999 >500h Service message X

Analog Input Signals

Description Designation Value Tolerance

P U C F/E
Central processing unit X 3.0 – 3.6V
Fuel level Sensor B12 X 0 – 100%
Hydraulic temperatur sensor B10 X 40 – 95°C
Engine temperatur sensor B6 X 50 – 115°C
Generator D+ G3 X 1.8 – 2.8 V
Coolant level sensor B14 X Full/Empty
Battery voltage G1/G2 X Batt +

Digital Input Signals

Input PIN Description Designat Display Potential active Test description Notes
ion Off On Groun Batt +
d
101_4 Wiper motor front parking M1 X X Activate function
position
102_1 Hazard light switch S2 X X Activate function
102_8 Ignition switch, Position "P" S1 X X Can not be tested
102_9 Ignition switch, Position "1" S1 X X Can not be tested
102_10 Ignition switch, Position "2" S1 X X Activate function
104_2 Aircondition, C-Contact S18 X X Connect pin to plus
 switch
104_5 Parking brake, control B22 X X Parking brake If parking
switch engauged brake
release = +
104_7 Seat contact, switch B31 X X Connect pin to
ground
104_8 Fork operation, switch S20 X X Connect pin to
ground
105_11 Pump accumulator, B9 X X Connect pin to
pressure switch 95 bar ground
105_12 Hydraulic oil temperature, B10 X X Connect pin to
warning contact ground
105_9 Fuel level sensor, Reserve B12 X X Connect pin to
ground
108_2 Engine temperature, B6 X X Connect pin to
warning contact ground
108_3 Engine oil pressure switch B7 X X Remove plug on
"B7"
110_2 Joystick, neutral S11 X X Push "S11"
110_3 Joystick, forward S12 X X Push "S12"
110_4 Joystick, reverse S13 X X Push "S13"
110_5 Joystick, differential lock S14 X X Push "S14"
110_6 Joystick, optional hydraulics S15 X X Push "S15"
1
110_7 Joystick, optional hydraulics S16 X X Push "S16"
2
111_12 Wiper motor rear, parking M2 X X In parking
position position =
ground
112_2 Preheating time, control K2 X X X X Change potential "12V = Hi =
signal + 24V = Lo
= ground"
113_5 Inductive switch, return to B3 X X Connect pin to plus
dig
113_8 Inductive switch, lifting B4 X X Connect pin to plus
limit
113_11 Inductive switch, lifting B5 X X Connect pin to plus
frame BSS
113_14 Accumulator charging valve B30 X X Connect pin to plus
BBS, switch 5 bar
114_1 Pressure switch, 8,5 bar B20 X X Connect pin to plus
114_8 Hydraulic filter, control B13 X X Connect pin to
switch ground
114_12 Differential lock, control B23/B24 X X Connect pin to plus
switch
115_4 Steering column switch S4 X X Activate function
right, wiper interval
115_5 Steering column switch S4 X X Activate function
right, step 1
115_6 Steering column switch S4 X X Activate function
right, step 2
115_8L Steering column switch S4 X X Activate function
right, dimmed headlight
115_8R Steering column switch S4 X X Activate function
 right, dimmed headlight
115_9 Steering column switch S4 X X Activate function
right, full headlight
115_12 Steering column switch S4 X X Activate function
right, indicator right
115_13 Steering column switch S4 X X Activate function
right, indicator left
116_2 Steering column switch left, S3 X X Activate function
first gear
116_3 Steering column switch left, S3 X X Activate function
second gear
116_4 Steering column switch left, S3 X X Move "S3" in
neutral forward or reverse
116_5 Steering column switch left, S3 X X Activate function
forward
116_6 Steering column switch left, S3 X X Activate function
reverse

Output Signals

Input PIN Description Designation Function Function active Notes

inactive
Ground Batt +
101_2 Wiper motor front, step 1 and M1 Off On
interval
103_9 Indicator rear, right E51 Off On
103_5 Indicator rear, left E41 Off On
104_10 Seat heater E1 Off On Option
107_1 Solenoid auxiliary pump / hydraulic Y17 Off On Option
hammer
107_3 Solenoid optional hydraulics 4th Y19 Off On Option
function
107_5 Solenoid optional hydraulics, Y21 Off On Option
switchable from lift
107_6 Solenoid lowering brake valve Y26/Y27 Off On Option
107_8 Reverse light, right E53 Off On
108_9 Solenoid, engine shut down Y6 Off On
109_2 Tail fender light, right E50 Off On
109_5 Indicator front, right E33 Off On
109_6 Tail fender light, left E40 Off On
109_10 Indicator front, left E23 Off On
109_12 Solenoid locking Volvo attachment Y5 Off On only for Volvo
carrier attachment
carrier
109_13 Direction indicator trailer, right E64 Off On Option
109_14 Direction indicator trailer, left E63 Off On Option
110_8 Clamping magnet, load position Y1 Off On
110_9 Clamping magnet, lift Y4 Off On Option
110_11 Clamping magnet, float position Y2 Off On
111_9 Wiper motor rear, step 1 and M2 Off On
interval
111_13 Rotating beacon E14 Off On Option
112_13 Airconditioning; C-Contact S18 Off On Option
112_9 Wiper pump, rear M8 Off On
112_10 Starter relay K5 Off On
113_1 Solenoid BSS 1, charging valve Y14 Off On Option
113_2 Solenoid BSS 2, piston bottom Y15 Off On Option
valve
113_3 Solenoid BSS 3, rod compensation Y16 Off On Option
valve
114_2 Solenoid pump, forward Y8 Off On
114_3 Solenoid pump, reverse Y9 Off On
114_4 Solenoid direction valve Y10 Off On
114_5 Solenoid hydro motor 107/140, Y11 Off On 12 V vehicles at
first gear DA motor
together with Y7
114_6 Solenoid hydro motor 80 Y12 Off On only SN 191, 194
114_7 Solenoid, differential lock Y13 Off On
114_9 Solenoid, hydraulic control off Y23 Off On
114_10 Solenoid, engine brake Y37 Off On Option
115_10 Steering column switch right, S4 Off On
supply 2a
 Service Information

Document Title: Function Group: Information Type: Date:

Marking connector/pin 370 Service Information 2014/3/10
description
Profile:
CWL, L45B [GB]

Marking connector/pin description

The various parts of the electrical system are connected via multipin connectors which makes the components easily
replaceable. All connectors and components are marked in the circuit diagrams with the complete designation. The cable
harnesses also include connectors for components e.g. the instrument panel which are marked with the component
designation 9 in the circuit diagram.
NOTE!
Connectors with 3-digit numbering are directly connected to the electronics unit (ECU).

Connectors with 2-digit numbering are part of the machine.

The designation is marked on the connector and coded as follows.

All connector housings have a small web at pin 1, see diagram pin X115 (arrow).

Figure 1
Connector X115

The coding pin is on the pin which carries the connector designation, e.g. for connector X115, the coding pin is on pin 15,
see diagram connector X115.
NOTE!
Exceptions are connectors X106 and X116.

On connector X106, the coding pin is pin 5.

Connector X116 has no coding pin.

 Service Information

Document Title: Function Group: Information Type: Date:

Display of bar graph 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Display of bar graph

Bar graph, hydraulic oil temperature B10
The contact makes, the check LEDs light. At too high hydraulic oil temperature, LEDs 7 and 8 flash and at the same time the
buzzer sounds - only with engine running.
NOTE!
From electronics unit (ECU-2) LED 7 is "orange".

Hydraulic oil temperature (warning contact 100 °C)

Position 1 2 3 4 5 6 7 8
Colour green green green green green green red / red
orange
Value from +40 °C +61 °C +71 °C +81 °C +86 °C +91 °C +95 °C +100 °C
Value to +60 °C +70 °C +80 °C +85 °C +90 °C +94 °C +99 °C

Resistance values / temperature sensors B10

Degrees °C 50 55 60 65 70 75 80 85 90 95 100 105 110 120
Ohm Ω 193 160 134 112 97.7 80.3 68.6 58.8 50.5 43.7 37.6 32.8 28.7 23.5

The LED display is shown in the table. The hysteresis has a value currently of 3 degrees. When position 7 is reached,
segments 1...6 are disconnected and position 7 connected. When position 8 is reached, positions 7 and 8 flash (2Hz).
Bar graph, engine temperature - coolant B6
The contact makes, the check LEDs light. At too high an engine temperature, the LEDs 7 and 8 flash and at the same time the
buzzer sounds - only with engine running.
NOTE!
From electronics unit (ECU-2) LED 7 is "orange".

Engine temperature BF 4M 1013E / D5D (warning contact 120 °C)

Position 1 2 3 4 5 6 7 8
Colour green green green green green green red / red
orange
Value from +50 °C +71 °C +81 °C +91 °C +101 °C +111 °C +116 °C +120 °C
Value to +70 °C +80 °C +90 °C +100 °C +110 °C +115 °C +119 °C

Resistance values / temperature sensors B6

Degrees °C 50 55 60 65 70 75 80 85 90 95 100 110 117 128.1
Ohm Ω 359 301 251 207 180 157.2 135.8 118.8 102.3 88.5 76.5 58.4 47.5 39.7

Bar graph fuel tank B12

When the fuel tank is full, the LEDs 2 to 8 light (green). As the fuel in the tank diminishes, the LEDs go out starting with 8.
When position 1 is reached, LED1 (DB129) (red) begins to flash with a frequency of 2 Hz.

Fill level: LED 1 - 8 Resistance values between: X10507 - Voltage at: X10507
X10510
1 red , flash "Empty" 00 - 260 Ohm 5.5 - 3.98 V
1 red , light "Reserve" 250 - 206 Ohm 3.94 - 3.71 V
2 green 200 - 160 Ohm 3.68 - 3.4 V
3 green 150 - 130 Ohm 3.31 - 3.12 V
4 green 120 - 90 Ohm 3.01 - 2.62 V
5 green 80 - 60 Ohm 2.46 - 2.08 V
6 green 50 - 40 Ohm 1.85 - 1.59 V
7 green 30 - 16 Ohm 1.28 - 0.80 V
8 green"Full" 15 - 0 Ohm 0.73 - 0.0 V
 Service Information

Document Title: Function Group: Information Type: Date:

IB - fuse F02 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

IB - fuse F02
The list below shows all consumers protected via fuse F02/3A. Failure of this fuse can have several causes. If a short-circuit
occurs at one of these consumers, this can cause failure of the switch. For rapid location of the fault, pull all X-fuses marked
in the table and check the corresponding pin for short-circuit (Ohmmeter). The power of the individual consumers is
between approx. 10 and 150 mA.

Connection Function Current

X10205 Hazard flasher control light, in S2 40 mA
X10207 Buzzer, H1 12 mA
X10508 Sensor, fuel tank, B10 30 mA
X10601 CAN-BUS (ECU - IB) 2 mA
X10810 Sensor, coolant level, B14 15 mA
X11001 Multifunction lever, S11 - S16 15 mA
X11411 Control light, differential lock via B23, B24 15 mA
X11511 Steering column switch flashers S4 15 mA
X11601 Steering column switch drive, S3 30 mA
 Service Information

Document Title: Function Group: Information Type: Date:

Electrical components, 370 Service Information 2014/3/10
engine side
Profile:
CWL, L45B [GB]

Electrical components, engine side

Figure 1

1. Check switch air filter B11

2. Solenoid, start extra quantity Y24
3. Combination sensor, engine temperature B6
4. Solenoid, engine shut-off Y6
5. Central plus point glowplugs
6. Fuse preheat system F100
7. Sensor, engine temperature (optional) B16
8. Alternator G3
9. Sensor, hydraulic oil temperature (optional) B15
10. Coolant level B14
11. Battery disconnector Q1
12. Solenoid valve radiator control Y29
13. Central grounding point rear frame
14. Central grounding point engine
15. Pressure switch, engine oil pressure B7
16. Heating rod, engine preheat (optional)
17. Solenoid valve drive pump, reverse Y9
18. Solenoid valve drive pump, forward Y8
19. Combination sensor, hydraulic oil temperature B10
 Service Information

Document Title: Function Group: Information Type: Date:

Central ground connections 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Go back to Index Page

Central ground connections

Central grounding point operator's cab

Figure 1
Grounding point operator's cab

The central grounding point operator's cab (A) is on the left in the service compartment of the electronics unit (ECU).
Central grounding point electronics unit (ECU)

Figure 2
Grounding point ECU

The central grounding point of the electronics unit (B) is on the rear of the ECU bracket.
NOTE!
The operator's cab and electronics unit grounding points are directly connected to the grounding point in the rear frame.
 Service Information

Document Title: Function Group: Information Type: Date:

Central ground connections 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]CWL, L45B [GB]

Go back to Index Page

Central ground connections

Central grounding point operator's cab

Figure 1
Grounding point operator's cab

The central grounding point operator's cab (A) is on the left in the service compartment of the electronics unit (ECU).
Central grounding point electronics unit (ECU)

Figure 2
Grounding point ECU-2

The central grounding point of the electronics unit (B) is on the rear of the ECU bracket.
NOTE!
The operator's cab and electronics unit grounding points are directly connected to the grounding point in the rear frame.
 Service Information

Document Title: Function Group: Information Type: Date:

Relays and fuses in engine 370 Service Information 2014/3/10
compartment
Profile:
CWL, L45B [GB]

Relays and fuses in engine compartment

Fuse F100 (50 A) for the glowplug system is on the right in the engine compartment.

Figure 1

The relays for glow time control K2, AC system K4 (optional) and start process K5, are in the battery box.

Figure 2

RE A Function
K2 Glow time control
K4 15 AC system with fuse 15 A (optional)
K5 40 Start-up
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram, figure text 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram, figure text

Optional equipment
NOTE!
The current paths of optional equipment are shown in the wiring diagram as dottedlines (-----).

Coding Connectors/Leads
The wiring diagram shows leads with colour coding:
Colour coding
BK = black = ⊥ (ground)
WH = white (with figures) = functions
RD = red = B+
Plus connection

130 Battery (+)

Minus connection
131 Battery (-) before battery isolation switch Q1
231 Battery (-) after battery isolation switch Q1
Relays
NOTE!
All relays shown in the wiring diagrams are not located on the ECU.

All relays named in the connector diagram are on the ECU.

Description Function Comment Wiring diagram

A
A1 Central electronics
A9 Instrument panel 370 Wiring diagram 3
370 Wiring diagram 6
370 Wiring diagram 7
370 Wiring diagram 9
370 Wiring diagram
11
370 Wiring diagram
12
370 Wiring diagram
14
370 Wiring diagram
19
A20 Radiator control unit Optional 370 Wiring diagram
equipment 17
370 Wiring diagram
18
A35 Film keypad 370 Wiring diagram 3
370 Wiring diagram 6
370 Wiring diagram 7
 370 Wiring diagram 9
370 Wiring diagram
11
370 Wiring diagram
12
370 Wiring diagram
14
370 Wiring diagram
19
B
B1 Loudspeaker, left 370 Wiring diagram 7
B2 Loudspeaker, right 370 Wiring diagram 7
B3 Inductive switch (load position system) Wiring diagram B 370 Wiring diagram
13
B4 Inductive switch (lift end shut-off) Wiring diagram B 370 Wiring diagram
13
B5 Inductive switch boom suspension (BSS) 370 Wiring diagram
19
B6 Combination sensor, engine temperature - coolant 370 Wiring diagram 2
B7 Pressure switch, engine oil pressure 370 Wiring diagram 2
B8 Inductive sensor, gear rpm 370 Wiring diagram 2
370 Wiring diagram
19
B9 Pressure switch (pump accumulator brake) 370 Wiring diagram 2
B10 Combination sensor, hydraulic oil temperature 370 Wiring diagram 2
B11 Check switch, air filter 370 Wiring diagram 2
B12 Sensor - fuel tank 370 Wiring diagram 2
B13 Control switch, hydraulic oil filter 370 Wiring diagram 2
B14 Coolant level 370 Wiring diagram 2
B15 Sensor radiator Optional 370 Wiring diagram
equipment 17
370 Wiring diagram
18
B16 Sensor engine temperature Optional 370 Wiring diagram
equipment 17
370 Wiring diagram
18
B20 Pressure switch control pressure 8.5 bar L40B, SN 192 / 370 Wiring diagram
L45B, SN 195 10
B21 Brake light switch 370 Wiring diagram 3
B22 Parking brake control switch 370 Wiring diagram 7
B23 Control switch, differential lock 370 Wiring diagram
11
B24 Control switch, differential lock 370 Wiring diagram
11
B29 Temperature switch (start excess solenoid valve) see Engine start 370 Wiring diagram 1
wiring diagram:
L40B from SN
1913001; 1923001
and L45B from SN
1943001; 1953001
B30 Switch, load valve - boom suspension (BSS) 5 bar 370 Wiring diagram
19
B31 Seat contact switch 370 Wiring diagram 7
B32 Switch, handbrake, power unit disconnection Optional
equipment
B40 Pressure switch, AC system 370 Wiring diagram
16
B41 Thermostat, AC system 370 Wiring diagram
16
B50 Radio 370 Wiring diagram 7
E
E1 Seat heating 370 Wiring diagram 7
E2 Glow plug
E3 Glowplug 370 Wiring diagram 1
E5 Mirror heating, left
E6 Mirror heating, right
E10 Work light, front left 370 Wiring diagram 6
E11 Work light, front right 370 Wiring diagram 6
E12 Work light - rear left 370 Wiring diagram 6
E13 Work light - rear right 370 Wiring diagram 6
E14 Rotating beacon 370 Wiring diagram 6
E15 Interior light 370 Wiring diagram 7
E17 Work light, front left 370 Wiring diagram 6
E18 Work light, front right 370 Wiring diagram 6
E20 Headlight left, low beam 370 Wiring diagram 5
E21 Headlight left, high beam 370 Wiring diagram 5
E22 Marker light front left 370 Wiring diagram 5
E23 Indicator light front left 370 Wiring diagram 5
E30 Headlight right, low beam 370 Wiring diagram 5
E31 Headlight right, high beam 370 Wiring diagram 5
E32 Marker light front right 370 Wiring diagram 5
E33 Indicator light front right 370 Wiring diagram 5
E40 Tail light left, marker light 370 Wiring diagram 5
370 Wiring diagram
15
E41 Tail light left, indicator 370 Wiring diagram 5
370 Wiring diagram
15
E42 Tail light left, brake light 370 Wiring diagram 5
370 Wiring diagram
15
E43 Tail light left, back-up light 370 Wiring diagram 5
370 Wiring diagram
15
E50 Tail light right, marker light 370 Wiring diagram 5
E51 Tail light right, indicator 370 Wiring diagram 5
E52 Tail light right, brake light 370 Wiring diagram 5
E53 Tail light right, back-up light 370 Wiring diagram 5
E54 Number plate light 370 Wiring diagram 5
E55 Back-up light 370 Wiring diagram
15
E61 Marker light, sweeper unit left 370 Wiring diagram
14
E62 Marker light, sweeper unit right 370 Wiring diagram
14
E63 Indicator light, sweeper unit left 370 Wiring diagram
14
E64 Indicator light, sweeper unit right 370 Wiring diagram
14
F
F100 Fuse, preheating system In engine 370 Wiring diagram 1
compartment
F101 Fuse oil cooler In engine
compartment
F102 Fuse AC system (condenser) In engine 370 Wiring diagram
compartment 16
F103 Fuse back-up warning Optional
equipment (in cab)
F105 Fuse fan motor heating / AC system Optional
equipment (in cab)
F106 Fuse seat heating Optional
equipment (in cab)
F107 Fuse central electronics disconnection / ignition switch Optional
equipment (in cab)
F108 Fuse solenoid valve Q-max limit
G
G1 Battery 1 370 Wiring diagram 4
G2 Battery 2 370 Wiring diagram 4
G3 Alternator 370 Wiring diagram 4
H
H1 Warning buzzer 370 Wiring diagram 7
H6 Horn 370 Wiring diagram 8
H10 Back-up alarm unit 370 Wiring diagram
15
K
K2 Glow time control relay 370 Wiring diagram 1
K3 Fan relay oil cooler
K4 Relay AC system 370 Wiring diagram
16
370 Wiring diagram
18
K5 Starter relay 370 Wiring diagram 1
K6 "X" relay
K7 Relay for A20 with AC Optional 370 Wiring diagram
equipment (in 18
battery box)
K9 Relay back-up light 370 Wiring diagram
15
K10 Pulse relay back-up light 370 Wiring diagram
15
K11 Relay seat heating Optional
equipment (in cab)
K12 Relay hydraulic circuit No. 3 "Raise" 370 Wiring diagram
13
K14 Relay extra consumer Optional
equipment (in cab)
K15 Relay central electronics shut-off Optional
equipment (in cab)
K16 Relay Q-max limit (in cab)
K25 Relay power unit shut-off, handbrake (in cab)
K26 Relay trailer check light (in cab)
M
M1 Wiper motor, front 370 Wiring diagram 8
M2 Wiper motor, rear 370 Wiring diagram 9
M3 Fan motor heating 370 Wiring diagram
16
M4 Water pump, sweeper unit 370 Wiring diagram
14
M5 Starter motor 370 Wiring diagram 1
M6 Fan motor oil cooler
M7 Washer pump, front 370 Wiring diagram 8
M8 Washer pump, rear 370 Wiring diagram 9
M12 Fan motor condenser
M13 Compressor seat suspension Optional 370 Wiring diagram 7
equipment (in cab)
Q
Q1 Battery disconnect switch 370 Wiring diagram 4
S
S1 Ignition 370 Wiring diagram 1
S2 Hazard switch 370 Wiring diagram 3
S3 Steering column switch (drive switch) 370 Wiring diagram
10
S4 Steering column switch (lights/direction indicators/horn/ 370 Wiring diagram 3
screen wash-wipe system) 370 Wiring diagram 8
S11 Pressure switch, valve sensor (Neutral) 370 Wiring diagram
11
S12 Pressure switch, valve sensor (Forward) 370 Wiring diagram
11
S13 Pressure switch, valve sensor (Reverse) 370 Wiring diagram
11
S14 Pressure switch, valve sensor (differential lock) 370 Wiring diagram
11
S15 Pressure switch, valve sensor (special hydraulics 1) 370 Wiring diagram
11
370 Wiring diagram
13
S16 Pressure switch, valve sensor (special hydraulics 2) 370 Wiring diagram
11
370 Wiring diagram
13
S17 Heater switch 370 Wiring diagram
16
S18 Switch A/C system 370 Wiring diagram
16
S19 Switch, back-up alarm 370 Wiring diagram
15
S20 Switch, load fork operation 370 Wiring diagram
13
S21 Switch, boom kickout, disconnect central electronics Wiring diagram B 370 Wiring diagram
13
S22 Switch, load position system, disconnect central electronics Wiring diagram B 370 Wiring diagram
13
S23 Switch, 5th hydraulic circuit no. 5 on tow device
S24 Foot switch, engine brake
S25 Switch, extra pump 370 Wiring diagram 7
S26 Switch, hydraulic circuit no. 5
S27 Switch, water pump sweeper unit
U
U1 Voltage reduction unit, socket 370 Wiring diagram 7
U50 Voltage reduction unit, radio 370 Wiring diagram 7
W
W1 Antenna 370 Wiring diagram 7
X
X2 Connector, instrument panel keypad Back of instrument
panel
X3 Test connector, instrument panel Back of instrument
panel
X7 Connector, instrument panel - supply Back of instrument
panel
X8 Connector, instrument panel - steering column switch
X10 Connector, central electronics disconnection (2-pin) Optional
equipment for
USA
X19 Connector, X-relay (2-pin) close to ECU
X20 Socket in cab 370 Wiring diagram 7
X21 Connector, pressure switch B9 (3-pin) Under cab 370 Wiring diagram 2
370 Wiring diagram
10
X22 Engine connector, natural (8-pin) For L40B up to SN on engine 370 Wiring diagram 1
1913000; 1923000 and L45B up to SN 1943000; 1953000 370 Wiring diagram 2
Engine connector (16-pin) For L40B from SN 1913001; 370 Wiring diagram 4
1923001 and L45B from SN 1943001; 1953001 370 Wiring diagram
17
370 Wiring diagram
18
X23 Engine connector, yellow (8-pin) For L40B up to SN on engine 370 Wiring diagram 1
1913000; 1923000 and L45B up to SN 1943000; 1953000 370 Wiring diagram 2
Engine connector (2-pin) For L40B from SN 1913001;
1923001 and L45B from SN 1943001; 1953001

X24 Connector, tank sensor (4-pin) between fuel tank 370 Wiring diagram 2
and cab floor
X25 Ground, fan heater
X26 Connector, engine (9-pin)
X27 Connector, relay group (9-pin) on engine 370 Wiring diagram 1
370 Wiring diagram
16
370 Wiring diagram
17
370 Wiring diagram
18
X28 Connector, X-relay (1-pin) on K4 370 Wiring diagram
16
X29 Connector, AC coupling (1-pin) on engine 370 Wiring diagram
16
X30 Trailer socket on boom 370 Wiring diagram
14
X31 Connector, headlight left 370 Wiring diagram 5
X32 Connector, headlight right 370 Wiring diagram 5
X33 Connector, for trailer socket / sweeper unit preparation close to ECU 370 Wiring diagram
14
X34 Connector, X-contact AC system 370 Wiring diagram
16
X35 Connector, differential lock control switch (2-pin) close to ECU 370 Wiring diagram
11
X36 Connector, tail light left 370 Wiring diagram 5
370 Wiring diagram
15
X37 Connector, tail light right 370 Wiring diagram 5
X38 Connector, number plate lighting (2-pin) under air filter 370 Wiring diagram 5
X39 Connector, back-up alarm (2-pin) under air filter 370 Wiring diagram
15
X40 Connector, engine stop (1-pin) 370 Wiring diagram 1
X41 Connector, W-contact alternator (1-pin) 370 Wiring diagram 4
X43 Connector, inductive sensor B3 close to control 370 Wiring diagram
valve 13
X44 Connector, inductive sensor B4 close to control 370 Wiring diagram
valve 13
X45 Connector, inductive sensor B5 close to control 370 Wiring diagram
valve 19
X46 Connector, speed signal on central electronics
X48 Connector, switching from "raise" (2-pin) Front frame 370 Wiring diagram
13
X49 Connector, switching from "raise" (central electronics) (2- 370 Wiring diagram
pin) 13
X50 Steering column switch, right S4 (6-pin) Steering column 370 Wiring diagram 3
370 Wiring diagram 8
X51 Steering column switch, right S4 (8-pin) Steering column 370 Wiring diagram 3
370 Wiring diagram 8
X52 Connector, steering column switch (6-pin) Steering column 370 Wiring diagram
10
X53 Connector, back-up alarm (central electronics) (2-pin) 370 Wiring diagram
15
X54 Connector, back-up alarm engine compartment (2-pin) under air filter 370 Wiring diagram
15
X55 Connector, boom kickout system disconnection (central Wiring diagram B 370 Wiring diagram
electronics) (1-pin) 13
X56 Connector, load positioning system disconnection (central Wiring diagram B 370 Wiring diagram
electronics) (1-pin) 13
X57 Connector, back-up alarm disconnect (central electronics) 370 Wiring diagram
(2-pin) 15
X58 Connector, socket 12 V, cab 370 Wiring diagram 7
X60 Connector, attachment bracket front frame (2-pin) close to control 370 Wiring diagram
valve 12
X61 Connector, radio terminal 15 (central electronics) 370 Wiring diagram 7
X62 Connector, socket 24V (8-pin) Optional
 equipment
X63 Connector, socket 12V (8-pin) Optional
equipment
X64 Connector, plus supply voltage divider (2-pin) Optional
equipment
X65 Connector, plus supply work lights (2-pin) Optional -
equipment
X66 Connector, valve engine brake (2-pin) Optional
equipment
X68 Connector, mirror heating (1-pin) Optional
equipment
X69 Connector, VOLVO radio (ground) (1-pin) Optional
equipment
X73 Connector, extra consumer (retrofit equipment) (2-pin) Optional
equipment
X75 Connector, rear-view mirror (2-pin) Cab roof
X78 Connector, joystick extension (6-pin) from SN 370 Wiring diagram
11
X79 Connector, extension precontrol emitter (9-pin) 370 Wiring diagram
13
X81 Connector, relay alpha max. 1/2 (2-pin) Cab
X82 Connector, relay disconnection (central electronics) (2-pin) Engine
compartment
X84 Plug, fuse F108 input Engine
compartment
X85 Plug, fuse F108 output Engine
compartment
X86 Plug, sensor handbrake lever Cab
X87 Plug, shutdown valve power unit Cab
X88 Plug, flasher check relay - trailer power socket Cab
X89 Plug, flasher check relay - check light green Cab
X90 Plug, relay central electronics shut-off Cab
X101 Connector to central electronics (6-pin)
X102 Connector to central electronics (12-pin)
X103 Connector to central electronics (9-pin)
X104 Connector to central electronics (12-pin)
X105 Connector to central electronics (15-pin)
X106 Connector to central electronics (6-pin)
X107 Connector to central electronics (9-pin)
X108 Connector to central electronics (12-pin)
X109 Connector to central electronics (15-pin)
X110 Connector to central electronics (15-pin)
X111 Connector to central electronics (15-pin)
X112 Connector to central electronics (12-pin)
X113 Connector to central electronics (15-pin)
X114 Connector to central electronics (15-pin)
X115 Connector to central electronics (15-pin)
X116 Connector to central electronics (6-pin)
X130 Connection to central electronics battery+ 370 Wiring diagram 4
X231 Connection to central electronics battery- 370 Wiring diagram 4
Y
Y1 Hold solenoid, load position system Wiring diagram B 370 Wiring diagram
13
Y2 Hold solenoid, float position Wiring diagram B 370 Wiring diagram
13
Y3 Hold solenoid, special valve Wiring diagram B 370 Wiring diagram
13
Y4 Hold solenoid, raise Wiring diagram B 370 Wiring diagram
13
Y5 Locking, VOLVO attachment bracket 370 Wiring diagram
12
Y6 Solenoid valve, engine shut-off 370 Wiring diagram 1
Y7 Solenoid valve Q-max limit
Y8 Solenoid valve pump forward 370 Wiring diagram
10
Y9 Solenoid valve pump reverse 370 Wiring diagram
10
Y10 Solenoid valve, direction valve 370 Wiring diagram
10
Y11 Solenoid valve hydraulic motor 80 370 Wiring diagram
10
Y12 Solenoid valve hydraulic motor 107/140 L40B, SN 191 / 370 Wiring diagram
L45B, SN 194 10
Y13 Solenoid valve, differential lock 370 Wiring diagram
11
Y14 Solenoid valve 1, boom suspension (BSS) 370 Wiring diagram
19
Y15 Solenoid valve 2, boom suspension (BSS) 370 Wiring diagram
19
Y16 Solenoid valve 3, boom suspension (BSS) 370 Wiring diagram
19
Y17 Solenoid valve, extra pump / hydraulic hammer
Y18 Solenoid valve, swivel blocking
Y19 Solenoid valve, hydraulic circuit no. 4 370 Wiring diagram
13
Y20 Solenoid valve, parallel movement
Y21 Solenoid valve, special hydraulics switchable from Raise 370 Wiring diagram
13
Y22 Solenoid valve, load fork operation
Y23 Solenoid valve, hydraulic control 370 Wiring diagram
12
Y24 Solenoid, start extra quantity 370 Wiring diagram 1
Y27 Solenoid valve, lower brake valve 370 Wiring diagram
13
Y29 Solenoid valve, radiator control 370 Wiring diagram
17
370 Wiring diagram
18
Y30 Solenoid valve, coupling AC unit 370 Wiring diagram
16
Y31 Solenoid valve, switching hydraulics functions 4 and 5
Y32 Solenoid valve, hydraulics function no. 5 of special
hydraulics
Y33 Solenoid valve, hydraulics function no. 4 of lift hydraulics
Y34 Solenoid valve, special hydraulics, switchable from tilt
hydraulics
Y35 Solenoid valve, hydraulic circuit no. 5 on towing device
Y36 Solenoid valve, hammer hydraulics
Y37 Solenoid valve, engine brake
Y38 Solenoid valve, 4th control circuit with HPCO
Y39 Solenoid valve, minus compensation diesel engine
Y40 Solenoid valve, drive mode shut down Optional
equipment
 Service Information

Document Title: Function Group: Information Type: Date:

Cable markings 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Cable markings
All leads are marked according to the circuit diagram. The 1st to 3rd digits are the designation of the main component. The
last two digits are the pin designation.
Example
11512: Connector 115, Pin 12
2702: Connector 27, Pin 02
601: Solenoid Y6, Pin 01
208: Relay K2, Pin 08
A position figure is allocated to each pin of a connector. The start and end of the lead have the same position figure. The
position figures are given next to the pins on the connector. To find a lead end, search in the lead set for the position figure
allocated at the lead start.
Example (see diagram)
Connection to M8,Lead 801,Pin 01 has position figure 209
The same position figure 209 is found at the connection to the connector X112, Lead 11209, Pin 09.

Figure 1

Connections within the leads

Figure 2

1. Splice point
2. Horn

Connections between leads are indicated by a splice point.

The leads listed with position figures at the splice point are connected together.
The line before/after a position figure means that it is an incoming/outgoing lead.
The designation means: Connection of lead 601 to component H6 (horn), terminal 1.
 Service Information

Document Title: Function Group: Information Type: Date:

Electric cables with 370 Service Information 2014/3/10
component marking
Profile:
CWL, L45B [GB]

Electric cables with component marking

Hydraulic motor 107 / 140 (only for L40B, SN 191)

Figure 1

Pressure switch 95 bar

Figure 2

Head lights
Figure 3

Relay group starter, A/C unit and fan control (optional)

Figure 4

Relay group
Figure 5

Main line
Figure 6

Main line (part 1)

Figure 7

Main line (part 2)

Figure 8

Main line (part 3)

Figure 9

Main line (part 4)

Figure 10

A. Central grounding point rear frame

B. Ground, battery disconnector

Main line (part 5)

Figure 11
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 1 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 1
Engine start

Figure 1
Circuit diagram, engine start

Changes on ECU-2
Plug/PIN Feed
108/09 Fuse F23 with upstream Profet
102/11 Fuse F23 with upstream Profet
112/10 Profet

Wiring diagram, engine start

Valid for serial numbers

Version From serial number
L40B 1913001
1923001
L45B 1943001
1953001

Figure 2
Circuit diagram, engine start (from serial number)

Component position
S1 Ignition start switch
S3 Steering column switch (drive switch)
NOTE!
The engine can only be started if the drive switch S3 is in Neutral.

Starting the engine with immobilizer (optional), see Operator's Manual.

Figure 3

The fuse for the preheat system F100 is on the right of the engine bay.

Figure 4

The relays for glow time control K2 and start process K5, are in the battery box.
Figure 5

The start excess solenoid Y24 is located in the governor housing.

Similarly, on L40B machines from SN 1913001; 19230001 and L45B machines from SN 1943001; 1953001 it is found on
the governor housing of the temperature switch (start excess solenoid) B29.

Figure 6

On L40B machines up to SN 1913000; 1923000 and L45B machines up to SN 1943000; 1953000 connectors X22, X23,
X 27 are located on the bracket above the engine oil cooler housing.

Figure 7

Y6 Magnet engine shutdown

Figure 8

NOTE!
When the ignition key is turned to position "I", the engine shut-off magnet Y6 is activated.
On L40B machines from SN 1913001; 1923001 and L45B machines from SN 1943001; 1953001 connectors X22, X23, X
27 are located on the cover plate of the cylinder head cover.

Figure 9
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 2 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 2
Sensors

Figure 1
Circuit diagram, sensors

Changes on ECU-2
Plug/PIN Feed
105/08 Profet
108/10 Fuse F22

Wiring diagram, Sensors

Valid for serial numbers
Version From serial number
L40B 1913001
1923001
L45B 1943001
1953001

Figure 2

Component position
B6 The combisensor, engine temperature is behind the controller housing.
Figure 3

B7 The pressure switch for engine oil pressure is on the engine oil filter carrier.

Figure 4

B8 Inductive sensor, gear rpm

Figure 5

B9 Pressure switch for pump accumulator brake is on the creep brake valve for L40B SN 192, L45B SN 195 and on the brake
valve for L40B SN 191, L45B SN 194.
Figure 6

B10 Combination sensor, hydraulic oil temperature is on the hydraulic variable displacement pump.

Figure 7

B11 Control switch air filter

Figure 8

B12 Sensor - fuel tank

X24 Plug for fuel tank sensor (4-pin)
Figure 9

NOTE!
Sensor and plug are on the right below the cab floor. Lift floor mat, opening in floor panel.

B13 Control switch hydraulic oil filter

Figure 10

B14 Sensor coolant level

Figure 11
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 3 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 3
Lights, direction indicators, hazard flashers, brake light

Figure 1
Circuit diagram, lights, direction indicators, hazard flashers, brake light

A. Direction indicator left

B. Direction indicator right
C. Hazard flashers "OFF"
D. Hazard flashers "ON"

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
115/11 Profet
102/05 Fuse F22
104/09 Fuse F19
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 4 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 4
Battery, battery disconnector, alternator

Figure 1
Circuit diagram, battery, battery isolation switch, alternator

Component position
The batteries G1, G2, connected in series, are located on the right behind the service hatch on the rear frame.

Figure 2

The battery disconnector Q1) is on the right in the engine compartment

Figure 3
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 5 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 5
Lighting
Figure 1
Circuit diagram, lighting

Changes on ECU-2
Plug/PIN Feed
109/02 Fuse F26 with subsequent Profet
109/03 Fuse F06
109/04 Fuse F05
109/05 Fuse F26 with subsequent Profet
109/06 Fuse F26 with subsequent Profet
109/07 Fuse F07
109/08 Fuse F05
109/10 Fuse F26 with subsequent Profet
103/01 Fuse F26 with subsequent Profet
107/08 Fuse F26 with subsequent Profet
103/05 Fuse F28 with subsequent Profet
103/06 Fuse F26 with subsequent Profet
111/10 Fuse F26 with subsequent Profet
103/09 Fuse F28 with subsequent Profet
103/04 Fuse F26 with subsequent Profet
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 6 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 6
Work light, rotating beacon

Figure 1
Circuit diagram, work light, rotating beacon

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
111/03 Relay K103 with subsequent fuse F09
111/04 Relay K103 with subsequent fuse F09
111/05 Relay K103 with subsequent fuse F08
111/06 Relay K103 with subsequent fuse F08
111/07 Relay K105 with preceding fuse F01
111/08 Relay K105 with preceding fuse F01
111/13 Fuse F29 with subsequent Profet
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 7 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 7
Interior

Figure 1
Circuit diagram, interior

Changes on ECU-2
Plug/PIN Feed
111/01 Fuse F11
106/01 Fuse F22
104/10 Relay K106 with subsequent fuse F17
102/07 Fuse F22
111/14 Fuse F12
104/11 Fuse F24
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 8 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 8
Windshield wiper front, washer system front, horn

Figure 1
Circuit diagram, wiper front, washer system front, horn

A. Horn
B. Wash
C. Windscreen wipers

Changes on ECU-2
Plug/PIN Feed
115/01 Relay K106 with subsequent fuse F18
101/02 Fuse F27 with subsequent Profet
101/03 Fuse F21
112/08 Fuse F03
109/01 Fuse F04
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 9 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 9
Wiper / washer, rear

Figure 1
Circuit diagram, wipe rear, washer system rear

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
111/09 Fuse F27 with subsequent Profet
112/09 Fuse F26 with subsequent Profet
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 10 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 10
Drive mode: L40B, SN 191 / L45B, SN 194

Figure 1
Circuit diagram, drive mode: L40B, SN 191 / L45B, SN 194

A. Return
B. Neutral
C. Forward
D. Gear 1
E. Gear 2
F. Gear 3

Changes on ECU-2
Plug/PIN Feed
116/01 Profet
114/02 Fuse F30 with subsequent Profet
114/03 Fuse F30 with subsequent Profet
114/04 Fuse F26 with subsequent Profet
114/06 Fuse F25 with subsequent Profet
114/05 Fuse F25 with subsequent Profet

Drive mode: L40B, SN 192 / L45B, SN 195

Figure 2
Circuit diagram, drive mode: L40B, SN 192 / L45B, SN 195

A. Return
B. Neutral
C. Forward
D. Gear 1
E. Gear 2

Changes on ECU-2
Plug/PIN Feed
116/01 Profet
114/02 Fuse F30 with subsequent Profet
114/03 Fuse F30 with subsequent Profet
114/04 Fuse F26 with subsequent Profet
114/06 Fuse F25 with subsequent Profet
114/05 Fuse F25 with subsequent Profet

Component position
S3 travel switch: L40B, SN 191 / L45B, SN 194

Figure 3

With preselected gear:

Gear Solenoid valve Solenoid valve
1 Y11 ON Y12 ON
2 Y11 ON Y12 OFF
3 Y11 OFF Y12 OFF

S3 travel switch: L40B, SN 192 / L45B, SN 195

With preselected gear:

Gear Solenoid valve
1 Y11 ON
2 Y11 OFF

NOTE!
Control pressure p > 8.5 bar (123 psi): B20 ON Driving possible in gear 2.

Control pressure p <8.5 bar (123 psi): B20 OFF Driving possible in gear 1 only.

Figure 4

Y8 Solenoid valve hydraulic pump forward (black)

Y9 Solenoid valve hydraulic pump reverse (grey)
Travel switch S3 in neutral Y8 / Y9 OFF
Travel switch S3 in Forward Y8 ON
Travel switch S3 in Reverse Y9 ON
Y10 Solenoid valve direction slide L40B, SN 192 / L45B, SN 195
Figure 5

NOTE!
Control pressure p > 8.5 bar (123 psi) : Y10 ON but only forwards

Y10 Solenoid valve direction slide L40B, SN 191 / L45B SN 194. Because of earth at "11401", Y10 in forwards is always at
ON.
Y11 Solenoid valve hydraulic motor L40B, SN 192 / L45B, SN 195
Y12 Solenoid valve hydraulic motor (A) L40B, SN 191 / L45B, SN 194
Y11 Solenoid valve hydraulic motor (B) 80HA L40B, SN 191 / L45B, SN 194

Figure 6
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 11 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 11
Operating mode, switching on multifunction lever

Valid to: serial number

Version Serial number
L40B 1911121
1921340
L45B 1941197
1951404

Figure 1
Circuit diagram, switching on multifunction lever to SN
Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
110/01 Profet
114/07 Fuse F26 with subsequent Profet
114/11 Profet

Component position
S11 Pushbutton (neutral)
S12 Pushbutton (forwards)
S13 Pushbutton (reverse)
S14 Pushbutton (differential lock)

Figure 2

Y13 Solenoid valve differential lock

Figure 3

B24 Check switch differential locks, rear axle

Figure 4

B23 Check switch differential locks, front axle

Figure 5

Operating mode, switching on multifunction lever

Valid from: serial number

Version Serial number
L40B 1911122
1921341
L45B 1941198
1951405
Figure 6
Circuit diagram, switching on multifunction lever from SN

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
110/01 Profet
114/07 Fuse F26 with subsequent Profet
114/11 Profet

Component position
S11 Pushbutton (neutral)
S12 Pushbutton (forwards)
S13 Pushbutton (reverse)
S14 Pushbutton (differential lock)
S15 Pushbutton (optional hydraulics)
S16 Pushbutton (optional hydraulics)
Figure 7

Y13 Solenoid valve differential lock

Figure 8
B23 Check switch differential locks, rear axle

Figure 9

B24 Check switch differential locks, front axle

Figure 10
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 12 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 12
Working hydraulics

Figure 1
Circuit diagram, working hydraulics

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
109/12 Fuse F28 with subsequent Profet
114/09 Fuse F26 with subsequent Profet

Component position
Figure 2

Y23 Solenoid valve hydraulic control

Y5 Solenoid valve for VOLVO tool attachment (option) is on the crossbar on the lifting frame
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 13 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 13
Lifting kinematics, circuit diagram A

Figure 1
Lifting kinematics, circuit diagram A

Changes on ECU-2
Plug/PIN Feed
110/01 Profet
107/03 Fuse F30 with subsequent Profet
104/10 Relay K106 with subsequent fuse F17
107/05 Fuse F26 with subsequent Profet
107/06 Fuse F25 with subsequent Profet
Lifting kinematics, circuit diagram B

Figure 2
Lifting kinematics, circuit diagram B

Changes on ECU-2
Plug/PIN Feed
113/04 Relay K106 with subsequent fuse F16
110/08 Fuse F30 with subsequent Profet
113/07 Relay K106 with subsequent fuse F16
110/09 Fuse F30 with subsequent Profet
110/11 Fuse F25 with subsequent Profet
110/12 Fuse F25 with subsequent Profet

Component position
S15 Pushbutton, optional hydraulics (option)
S16 Pushbutton, optional hydraulics (option)
S20 Switch, load fork drive (option)
S21 Switch, automatic lift (option)
S20 Switch, load position automatic system (option)
Figure 3
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 14 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 14
Sweeper unit, lighting and water pump (optional)

Figure 1
Circuit diagram, sweeper unit, lighting and water pump (optional)

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
109/02 Fuse F26 with subsequent Profet
109/06 Fuse F26 with subsequent Profet
109/13 Fuse F28 with subsequent Profet
109/14 Fuse F28 with subsequent Profet
109/11 Relay K107 with preceding fuse F13
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 15 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 15
Reversing alarm / reversing light, switchable (optional)

Figure 1
Circuit diagram, reversing alarm / light, switchable (optional)
Changes on ECU-2
Plug/PIN Feed
103/01 Fuse F26 with subsequent Profet
107/08 Fuse F26 with subsequent Profet
103/05 Fuse F28 with subsequent Profet

Back-up alarm, switchable (optional)

Figure 2
Circuit diagram, reversing alarm, switchable (optional)

Changes on ECU-2
Plug/PIN Feed
103/01 Fuse F26 with subsequent Profet
107/08 Fuse F26 with subsequent Profet
103/05 Fuse F28 with subsequent Profet

Component position
S19 Switch, reversing alarm

Figure 3
V1039546

NOTE!
If the warning tone is not permitted or desired, the reversing alarm can be switched off by activating switch S19.
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 16 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 16
Heating, AC system (optional)

Figure 1
Circuit diagram, heating and air conditioning (optional)

Changes on ECU-2
Plug/PIN Feed
104/01 Relay K109 with preceding fuse F14
112/03 Fuse F28 with subsequent Profet

Component position
S17 Fan switch, 3-stage
S18 Switch A/C system ON/OFF
Figure 2

M3 Fan motor for heating is below operator's seat

Figure 3

The relay for the AC unit K4 with fuse F102 is in the battery box.

Figure 4
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 17 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 17
Radiator control (optional)

Figure 1
Circuit diagram, cooler control (option)

Changes on ECU-2
Plug/PIN Feed
108/09 Fuse F23 with subsequent Profet

Component position
B15 Sensor, radiator
Y29 Solenoid valve radiator control
Figure 2

A20 Control unit, radiator

Figure 3
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 18 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 18
Radiator control with AC system (optional)

Figure 1
Circuit diagram, cooler control with AC system (option)

Changes on ECU-2
Plug/PIN Feed
108/09 Fuse F23 with subsequent Profet
112/03 Fuse F28 with subsequent Profet
NOTE!
When switching on the A/C system, connection 11 of the power supply A20 is grounded via relay K7. This shifts the signals
of sensor B15 and B16 up by 13 °C.

Component position
B15 Sensor, radiator
Y29 Solenoid valve radiator control

Figure 2

A20 Control unit, radiator

Figure 3
 Service Information

Document Title: Function Group: Information Type: Date:

Wiring diagram 19 370 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Wiring diagram 19
Boom suspension system BSS (optional)

Figure 1
Circuit diagram, boom suspension system / BSS (optional)

Changes on ECU-2
Plug/PIN Feed
106/01 Fuse F22
113/10 Relay K106 with subsequent fuse F16
113/01 Fuse F28 with subsequent Profet
113/02 Fuse F28 with subsequent Profet
113/03 Fuse F28 with subsequent Profet

NOTE!
The boom suspension system (BSS) works only above a factory-set drive speed and lift height of the boom. Below this drive
speed and lifting height, the boom suspension shuts off. In principle this function can only be preselected with the engine
running.

Component position
B30 Pressure switch (5 bar) load valve (BSS).

Figure 2

Y14 Solenoid valve accumulator load valve (BSS)

Y15 Solenoid valve floor valve (BSS)
Y16 Solenoid valve rod compensation (BSS)

Figure 3

B5 Inductive sensor on boom (BSS)

Figure 4
 Service Information

Document Title: Function Group: Information Type: Date:

Display unit and keyboard 387 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Display unit and keyboard

The information display and keypad (film keypad) are arranged on the instrument panel. The instrument panel is connected
to the electronics unit (ECU) via a "CAN-BUS" data line.

Figure 1
Instrument panel

1. Display unit
2. Film keypad
3. Warning and control lamps
4. Displays

Information display, data

General operating information:
- Initial display
– Speed
– Engine speed
- Error codes
Display function "E3"
- Machine hours
- operating hours per day
- distance
- kilometres per day
- battery charge condition
- counter (optional)
- software version
- ECU serial number
Film keypad
The following settings can be made with the film keypad:
- activate/deactivate functions (ON/OFF)
- numerical settings
- reset / confirm functions
 Service Information

Document Title: Function Group: Information Type: Date:

Instrument panel (display 387 Service Information 2014/3/10
unit), replacing
Profile:
CWL, L45B [GB]

Instrument panel (display unit), replacing

Op nbr 387-021

1. Place the machine in service position.

2. Switch off the battery connection switch.

3. Remove hub cover from steering wheel.

NOTE!
Mark steering wheel position.

Figure 1

4. Unscrew central nut on steering column fixing.

Figure 2
Steering wheel, remove
5. Attach puller and remove steering wheel.
NOTE!
Ensure correct seat of puller claw to avoid damage to steering wheel.

6. Detach rubber sleeve on travel switch and on steering column switches

Figure 3

7. Unscrew fixing bolts on dashboard

Figure 4

8. Carefully raise dashboard and withdraw connecting plugs

Figure 5

9. Remove lock brace on plug (arrow) and remove connecting line to film keypad.
 Figure 6

10. Unscrew instrument panel fixing nuts

11. Insert new instrument panel in dashboard and fasten with fixing nuts
NOTE!
Use self-locking nuts

12. Connect lead to film keypad and secure with lock brace

13. Connect plugs and install dashboard

Figure 7

14. Attach rubber sleeve on travel switch and on steering column switches

Figure 8

15. Fasten dashboard with fixing bolts

16. Attach steering wheel

NOTE!
 Note markings

17. Fasten central nut and tighten with a torque of 40 ± 5 Nm (29.5 ± 3.7 lbf ft)

18. Refit steering wheel hub cover.

 Service Information

Document Title: Function Group: Information Type: Date:

Key pad, replacing 387 Service Information 2014/3/10
Profile:
CWL, L45B [GB]

Key pad, replacing

Op nbr 387-003

1. Place the machine in service position.

2. Switch off the battery connection switch.

3. Remove dashboard, see 387 Instrument panel (display unit), replacing, steps 3 to 8

Figure 1
Dashboard, remove

4. Remove lock brace (arrow) on plug and remove connecting line to instrument panel.

Figure 2
Film keypad, remove
5. Unscrew fixing bolts for film keypad, replace keypad and fasten in place.

6. Connect lead to instrument panel and secure with lock brace

7. Install dashboard, see 387 Instrument panel (display unit), replacing, steps 13 to 18
 Many thanks for your purchase.
Happy every day.

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