MANUAL OF USE AND MAINTANANCE

INDUSTRIAL X LINE

ORIGINAL INSTRUCTIONS
Discalaimer

IMPORTANT:
We kindly praise to read carefully and comprehend totally the content in this manual of Use and
Maintanance.
The missing acknowledgment of the manual can be cause of personal injury, worst quality results or
damages to the DELTA WASP 2040 INDUSTRIAL X LINE printer. Always make sure that the personal
using the 3D printer knows and understands the manual’s content in order to obtain the best results
from DELTA WASP 2040 INDUSTRIAL X LINE.

1 First edition 31/06/2020

Revision Reason for the revision Revision date

No part of this publication could be reproduced, stored in a filing system or transmitted to third parties in any form or by any means, without
the Manufacturer having issued a prior written authorization. The Manufacturer reserves the right to make changes to its products at any
time and without notice in order to constantly increase the quality, therefore this publication may also be subject to future modifications and
updates.

Copyright 2018 CSP S.r.l. – All rights reserved

Summary
0 Premises.............................................................................. 5 7 Ordinary and extraordinary maintanance...........39
0.1. Aim of the instruction manual............................................. 5 7.1. General warnings................................................................... 39
0.2. How the read the manual of instructions....................... 6 7.2. Ordinary maintanance......................................................... 40
0.3. Storage of the manual of instructions............................ 6 7.2.1. Fan filter........................................................................................40
0.4. Updating the manual of instructions............................... 6 7.2.2. Arms ball joint.............................................................................40
7.2.3. Extruder fans..............................................................................40
1 General information........................................................ 7 7.2.4. Sliders............................................................................................40
1.1. Manufacturer identification data....................................... 7 7.2.5. Extruder........................................................................................41
1.2. Indentification label................................................................. 7 7.2.6. Replacing Ooze shield protection....................................41
1.2.1. Position of the label on the printer......................................8 7.2.7. Print bed cleaning....................................................................42
1.3. Testing........................................................................................... 8 7.3. Extraordinary maintenance.............................................. 43
1.4. Warranty....................................................................................... 8 7.3.1. Change nozzle Zen Extruder...............................................44
7.3.2. Manual leveling..........................................................................48
1.5. General safety warnings....................................................... 9
7.3.3. Zen Extruder nozzle cleaning..............................................48
1.5.1. Personal protective equipment............................................9
7.3.4. Change nozzle Flex Extruder..............................................50
1.5.2. Operators for whom the manual is intended...............10
7.3.5. Cleaning nozzle Flex Extruder............................................52
1.5.3. Protection systems.................................................................10
1.5.4. Residual risks.............................................................................10
1.5.5. Safety stickers...........................................................................12 8 Use of the printer...........................................................55
1.6. Glossary and pictograms................................................... 12 8.1. Adhesion to the bed............................................................. 55
1.6.1. Identification of operating personnel.............................12 8.2. Zen extruder calibration..................................................... 56
1.6.2. Editorial pictograms................................................................13 8.3. Load .gcode............................................................................. 58
8.3.1. Loading with pendrive USB..................................................58
8.3.2. Loading with Wi-fi.....................................................................58
2 Description of the printer...........................................15 8.4. Continuous printing.............................................................. 60
2.1. Control panel........................................................................... 16 8.5. Deleting gcode from machine......................................... 60
2.2. Work area.................................................................................. 17 8.6. Manual extrusion................................................................... 62
2.3. External area of the printer............................................... 18 8.7. Free zeta system................................................................... 64
2.4. Technical data......................................................................... 19 8.8. Modify height........................................................................... 64
2.5. Noisiness................................................................................... 20 8.9. Multi-core: change extruder............................................. 66
2.6. Intended use of the printer............................................... 20 8.10. Resurrection system......................................................... 76
2.7. Improper use of the printer............................................... 20 8.11. Removal of the print.......................................................... 76
8.12. Wifi and remote control................................................... 78
3 Transport and handling...............................................21
3.1. General warnings................................................................... 21 9 Additional instructions................................................80
3.1.1. Delivery of the printer.............................................................21 9.1. General warnings................................................................... 80
3.2. Unpackaging............................................................................ 22 9.2. Decommissioning and dismantling............................... 80
3.3. Content...................................................................................... 22 9.3. Instructions for emergency situations........................ 81
3.4. Lifting and handling of the printer.................................. 22

4 Installation........................................................................23
4.1. General warnings................................................................... 23
4.1.1. Placement....................................................................................23
4.2. Electrical connection........................................................... 24
5 Preparing to use the printer......................................25
5.1. General warnings................................................................... 25
5.2. User interface.......................................................................... 26
5.2.1. Main board...................................................................................26
5.2.2. PRINT Menu.................................................................................27
5.2.3. PREPARE menu.........................................................................28
5.2.4. ADVANCED menu....................................................................29
5.2.5. WIFI settings...............................................................................30
5.2.6. GCODE..........................................................................................31
5.2.7. INFO menu...................................................................................32
5.3. First start................................................................................... 33

6 First use of the printer.................................................35

6.1. General warnings................................................................... 35
6.2. Gcode creation....................................................................... 36
6.3. Slicing software...................................................................... 36
6.4. Autocalibration....................................................................... 36
6.5. Loading / removal of the filament.................................. 36
6.6. Adhesion to the bed............................................................. 37
6.7. Selecting gcode..................................................................... 37
6.8. Function during the print.................................................... 37
6.9. Piece removal.......................................................................... 37

© WASP S.r.l.
 Premises

0 PREMISES

0.1. Aim of the instruction manual

IMPORTANT:
Before proceding with the installing and starting of the printer, technicians, users, maintainers and
safety responsibles must read and understand the manual.

The manual must be considered as a fundamental part of the printer. The correct use and maintanence of the
machine depends on the informations contained here.

It contains instructions that must be acknowledged by the personal devoted to the use, maintanance and
transport of the machine, supposing the adequate experience, preparation and professional abilitation as well as
a psychophysical attitude. For certain operations it may be necessary to ask for the intervent of personnel who
have achieved a specific preparation.

It must always be available for consultation, in copy and by the recipient, on the printer itself or in its immediate
vicinity. In the second case the manual’s location must be indicated on the printer clearly.

It is susceptible of updates which, appropriately classified, will be transmitted to the employer in order to update
the consultation copy (s).

• The recipient must ensure that the personnel authorized by him to start up, use, maintain and transport the
printer have obtained adequate knowledge of the instructions contained in this manual.
• The recipient must check that the maintenance operations, prescribed in the appropriate chapter, are carried
out and recorded promptly and effectively.
• We accept no responsibility for damage to persons or property resulting from improper use and / or omitted
or inadequate maintenance.
• The recipient has the right to request further information.

In case of loss and / or damage of the present manual is responsibility of the recipient to ask for one or more
copies.

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 Premises

0.2. How the read the manual of instructions

This manual is composed by:

COVER WITH PRINTER IDENTIFICATION

By consulting the cover you can trace to the printer model covered in the manual and to the printer serial number
in your possession.

ANALYTICAL INDEX
By consulting the index it is possible to indentify the chapter and the paragraph on which all the notes relating to
a given topic are reported.

NUMERATION FIGURES
Each figure is numbered progressively, indicating with the first digit the reference chapter and with the second
the progressive image (example Fig. 3.4 is the fourth figure of chapter three)

0.3. Storage of the manual of instructions

It is mandatory to keep this manual and all attached documents in an easily accessible place near the printer and
known to all users (operators and maintenance personnel).
Operators and maintenance technicians must be able to quickly find and consult the manual in any situation.
The manual is an integral part of the printer for security purposes.

Therefore:
• It must be kept intact (in all its parts);
• It must follow the printer until its disposal (even in case of travel, sale, rental, rent, etc.);
• It must be kept up to date and report any changes made to the printer.

0.4. Updating the manual of instructions

This manual must be regularly updated by attaching additional or altered parts.
The sending of any additional parts is the responsibility of the Manufacturer; the user is responsible for the
replacement of parts that may be altered as a result of use, making a request directly to the Manufacturer.

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 General information 1

1 GENERAL INFORMATION

1.1. Manufacturer identification data

CSP S.r.l.
Registered office: Viale Zaganelli, 26 - 48024 Massa Lombarda (RA) Italy
Operational headquarters: Via Castelletto, 104 - 48024 Massa Lombarda (RA) Italy
Tel. +39 0545 87858
[email protected] / www.3dwasp.com

1.2. Indentification label

The printer is CE marked and complies with all relevant provisions:

Machinery Directive 2006/42 / EC, EMC Directive 2014/30 / EU and LVD Directive 2014/35 / EU
EN 55022
EN 55024
EN 60204-1
The marking can be identified by means of an identification plate of the Manufacturer as required by the
Machinery Directive. In case of damage, the Recipient must commission a copy.

Legend:

1. Model
2. Voltage
3. Maximum power
4. Year of production
5. Serial number
6. Advanced settings

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1.2.1. Position of the label on the printer

Fig. 1.2.1 The identification label can be found on the back of the printer in proximity of the supply plug.

1.3. Testing
The printer is tested directly by the Manufacturer during the phase of mounting and post mounting.

1.4. Warranty
The printers built by WASP S.r.l. are covered by a warranty for a period of 12 months for companies or VAT and
24 months for individuals, according to the specifications set out in the sales contract.
If during the period of validity, defective operations or faults of parts of the printer that fall within the cases
indicated in the warranty occur, WASP S.r.l. (after the appropriate checks) will repair or replace the defective
parts.
The defective parts under warranty will be repaired or replaced free of charge by WASP S.r.l. .
The transport and / or shipment’ costs are always charged to the Customer, as well as the return / return travel
expenses related to the intervention of the Manufacturer’s technicians at the Customer’s premises.
The labor costs related to the intervention of the Manufacturer’s technicians at the Customer’s premises, for
the removal of defects under warranty are Manufacturer responsibility, except in cases where the nature of the
defect is such that it can be easily removed on site by the Customer.
All consumables are excluded from the warranty, possibly supplied by the manufacturer together with the
machines.
For any dispute, the court of Ravenna is competent. The producer declines every responsibility on the parts
produced with this machinery.
In no cases WASP s.r.l. can be held responsible of any delay, breaches of contracts or for other commitments
of Client with towards third parties.
In no cases WASP s.r.l. is responsible for direct or consequential damages included but not limited to loss of
use, profits or income.

NOTE:
The guarantee lapses in the following cases:
• In case of default or other contractual non-fulfillment;
• Improper use of the printer
• Failure to comply with the standards and maintenance intervals
• Tampering
• The printer is returned to the Manufacturer in a different packaging from the one supplied at the
time of purchase;
• Use of non-original spare parts not supplied directly by the Manufacturer;
• Extraordinary interventions not carried out by personnel sent by the Manufacturer;
• Any variation and / or non-observance of what is indicated in the technical documents and in
this manual entails the forfeiture of the technical and functional guarantees, and release the
printer’ Manufacturer from any responsibility.

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  1

1.5. General safety warnings

CAUTION:
Any intervention that must be performed on the printer requires particular caution by the operator.

NOTE:
Any intervention on the printer must be carried out in strict compliance with the operational skills
(see paragraph 1.6.1 “Identification of Operational Staff”). CSP S.r.l. declines any responsibility in
case of non-compliance with these skills.

The purpose of this chapter is to indicate which are the specific points and measures to avoid incurring any kind
of accidents, which may be defined as residual risks, which are the minimum essential safety provisions to be
maintained, which characteristics must have the assigned personnel to the normal assembly operations and
which must be the characteristics of the maintenance personnel.
We are not responsible for unspecified operations, as they are considered strictly pertinent to technical
assistance personnel or for operations performed differently from what we described in the documentation
presented.

Possible operations on the printer can be:

• Mechanical
• Electrical

MECHANICAL NATURE INTERVENTIONS

Any intervention of a mechanical nature must be carried out in strict compliance with the directives required by
current safety regulations. It is absolutely forbidden to perform any type of mechanical maintenance intervention
on the printer during the operating cycle or in any case with parts of the printer moving.
Every mechanical adjustment operation must be carried out with the printer stopped and only and exclusively
by the mechanical maintenance technician, qualified to operate in conditions of disconnected protection (see
paragraph 1.6.1 “Identification of the operating personnel”).
Maintenance work must only be performed with the printer disconnected from the mains and taking all the safety
measures required by current regulations.

ELECTRICAL NATURE INTERVENTIONS

Every electrical adjustment operation must be carried out taking all the safety measures required by current
regulations.

1.5.1. Personal protective equipment

It is mandatory to use the specific personal protection devices (PPE) to the current operations made available
by the company (in relation to the risk attached to the performance of certain processes), even if not directly
concerning the use of the printer.

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1.5.2. Operators for whom the manual is intended

The manual is written for:
• The operators involved in using the printer (in the continuation of the manual will be briefly called “users”);
• Mechanical maintenance workers: trained and authorized operators for the maintenance of mechanical
parts, pneumatic and oil-hydraulic systems;
• Electrician maintenance technicians: trained and authorized operators for the maintenance of electrical and
/ or electronic parts and systems;
• Qualified technicians (employees of the Manufacturer or authorized service center), special maintenance
staff and operations of a complex and / or particular nature.
ATTENTION:
The user must not perform operations reserved for maintenance personnel or qualified technicians.
The manufacturer is not liable for damages deriving from failure to observe this prohibition.

1.5.3. Protection systems

The machine is provided with automatical systems of protection that reduces the risks for the user.
These systems are present as a standard in all machines and shall not, for any reason, be manipulated nor
damaged. The user is responsible of reporting abnormalities in the fuctions of these systems to the Manifacturer,
who’ll fix it.
Anytime the fuctions of these systems are compromised, the machine must not be used for no reason as it may
be dangerous for the user and may lead to major damages to the machine itself.

DOOR SENSOR

ATTENTION:
Do not put any magnet or magnetic device near the door’s frame as it may compromise its right
behaviour

The Door sensor activates anytime the door is open and automatically pauses any action on the machine
(including heating, movements and tool-change).

OVERHEATING BLOCK

The machine is designed with a control system to prevent the overheating of its parts by blocking the heating
parts as the temperatures recorded overcome the safety threshold.

1.5.4. Residual risks

Residual risk of scalding

This risk exists during the filament’s removal phase from the extruder and during the removal of the piece from
the plate.

CAUTION:
Remove the part only when both the extruder and the bed are cool.

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  1

ATTENTION:
During the operations on the machine the user must wear protective gauntlets.

Residual risk of electrocution

CAUTION:
It is present tension on the superior part of the printer.

Maintanance / Cleaning
Maintenance / cleaning operations must be carried out by trained and authorized personnel. Operations must be
performed in a safe stop condition, disconnecting the printer from power sources. Refer to chapter 7 “Ordinary
and Extraordinary Maintenance”.

Fig. 1.6.5 - Safety stickers on the printer

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1.5.5. Safety stickers

The safety stickers shown below are applied to the printer. Before using the printer, check the integrity of these
adhesives and assimilate the instructions. Refer to paragraph 1.7 “Glossary and pictograms”. If the meaning is
not clearly understood, contact the Manufacturer.

ATTENTION:
Labels and stickers applied to the printer must be replaced before they become unreadable. If one
or more plates (stickers) are missing or illegible, the operator must not use the printer until the new
plates (stickers) have been applied.

Legend:

Hot surfaces, pay attention: not to touch when heated.

1.6. Glossary and pictograms

1.6.1. Identification of operating personnel

The operator responsible for the operation or maintenance of the printer must possess the specific professional
requirements for each intended operation.
The operator must be instructed and therefore be aware of the tasks entrusted to him who has the responsibility
for the job.
Below there is a description of the professional profiles for the operators involved in the printer.

User
Qualified personnel able to perform simple tasks trained on using the printer.
It supervises the proper functioning of the same and the eventual first intervention in case an alarm condition
occurs.

Mechanical maintenance technician

Qualified technician able to conduct the printer under normal conditions, to intervene on the mechanical parts to
carry out all the necessary adjustments, to do maintenance interventions and to repair.
It is not enabled to work on electrical systems in the presence of voltage.

Electrical maintenance engineer

Qualified technician able to conduct the printer in normal conditions; it is in charge of all the electrical interventions
of regulation, maintenance and repair. It is able to operate in the presence of voltage inside enclosures and
junction boxes
Manufacturer Technician
Qualified technician provided by CSP S.r.l. to carry out operations of a complex nature, in particular situations or
in any case according to what has been agreed with the user.

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  1

1.6.2. Editorial pictograms

To ensure a deeper knowledge of the printer, the text of this manual is accompanied by indications that complete
it, providing additional information, indispensable attention or particularly significant hazards to consider; in this
regard, the following notation is used:

DANGER:
Indicates situations or measures that must be implemented or information to pay particular
attention to avoid personal injury.
WARNING:
Indicates situations or operations in which there is the possibility of causing damage to the printer
or to the equipment connected to it.
ENVIRONMENTAL NOTE:
Indicates situations or operations in which there is the possibility of causing damage to the
environment.
NOTE:
Indicate notes, warnings, suggestions and other points on which you want to call the reader’s
attention or complete the explanation with further information.

Personal protective equipment (PPE)

The graphic symbols used in this manual are indicated below to indicate the need to wear certain PPE.

PROTECTIVE GAUNTLETS:
Indicates the need to use suitable protective gloves to perform the described operation (possibly
dielectrics for carrying out work on the electrical system).

SAFETY SHOES:
Indicates the need to use safety shoes suitable for performing the described operation.

PROTECTIVE WORKWEAR:
Indicates the need to use protective clothing to perform the operation described.

PROTECTIVE HELMET:
Indicates the need to use a safety helmet to perform the operation described.

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 Description of the printer 2

2 DESCRIPTION OF THE PRINTER

The device described in this manual is a 3D printer suitable for 3D printing with the use of filament in thermoplastic
material.
The printer consists of an heated extruder mounted on a Delta-robot structure, a bed of work and a group of
spools.
The material is unrolled from the spool, pushed on the heated nozzle where melts and is extruded through a hole
that deposes very small amounts of material on the bed of work. The material is deposed by the toolhead layer-
on-layer. The layers are defined by the file produced with the use of a slicing software. It’s possible in this way to
create any shape and kind of object in the limits of this technology.

Fig. 2 - Printer

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2 Description of the printer

2.1. Control panel

1 2 3 4

Fig. 2.1 - Control panel

Legend:

1. Ethernet cable door (on the side)

2. USB door
3. Operator display
4. Display control handle (Rotates left and right and it is clickable)

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 Description of the printer 2

2.2. Work area

Fig. 2.2 - Work area

Legend:

1. Chamber heater
2. Aluminum slider
3. Extruderr
5. PTFE pipe
6. Support arms

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2 Description of the printer

2.3. External area of the printer

Fig. 2.3 - External area of the printer

Legend:

1. CE label
2. Supply

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 Description of the printer 2

2.4. Technical data

All WASP 3D printers are characterized by considerable strength and working precision.
Their mechanics allows for greater precision and stability, guaranteeing greater production speeds. The heated
surface and the complete printer’s casing facilitate a homogeneous and constant working temperature.
A further advantage is the possibility of restarting the production of the piece from the point where it should be
interrupted for any reason.

General features
Length 44 cm
Width 49 cm
Height 87 cm
Approximated weight 38 kg
Noisiness < 50 db (A)

Mechanical features
Frame and cover Metal sheet and aluminium
Print bed Rectified aluminium
Movement Rolling on anodized aluminum slide
Motors Stepper Nema 17

Electrical features
Input 220/240 V - 50/60 Hz
Absorbed power Extruder: max 120W
Heated bed : max 500 W
Heated chamber: max 750 W

Use features
Environment of use 20-30 °C
Warehouse 0-30 °C
Nozzle max 300 °C
Heated bed max 130 °C
Heated chamber max 80 °C

3D printing informations
Technology FFF
Cilindric build area Ø 200 x 400 mm
Nozzle diameter standard 0.4 (0.7, 1.2)
Layer resolution 50 micron
Axis precision 0,1 mm
Maximum speed 300 mm/s
Filament diameter 1,75 - 3* mm
Suitable filaments PLA, PETG, ABS, ASA, HIPS, PVA, PC, PMMA, PA, TPU*, PP, PA Carbon

Interface and software

Operative systems Windows, Mac, Linux
Slicing software Cura, SLic3r, Simplify3D
Software interface Repetier Host, Pronter Face
File formats .stl, .obj, .gcode
Interface USB pendrive, TFT touch display, Wi-Fi

*Data that make reference to Flex extruder daI

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2 Description of the printer

2.5. Noisiness
The noise emitted by the printer only is inferior than 70 dB(A).
The presence of more machines in the same area increases the noise.

ATTENTION:
It is responsibility of the customer to carry out an assessment to reduce the noise risk of his activity
as prescribed by the legislation in force in the place where the printer is installed, and to equip
the operators with adequate Personal Protective Equipment (such as headphones for hearing
protection).

2.6. Intended use of the printer

The printer was designed and built to create thermoplastic objects by depositing a filament of molten material. It
is possible to use materials such as ABS, PLA, PETG, HIPS, PVA. Any use of the printer with materials other than
those supplied will void the manufacturer’s warranty and liability.

2.7. Improper use of the printer

The following printer uses are prohibited:
• Using the printer to perform operations other than those for which it was designed and constructed for as
described in paragraph 2.6;
• Failure to comply with safety regulations;
• Printer’s operation with other procedures than those described in this manual;
• Use components not provided for in the design phase;
• Failure to comply with established maintenance schedules;
• Perform work on the printer that involves the modification of components or parameters that affect the work
cycle;
• Alter the extruder calibration;
• Use of the printer outside the permitted working temperatures;
• The use without authorization of non-original spare parts or components not approved by the Manufacturer;
• The execution of any modification or structural intervention without the Manufacturer’s authorization;

NOTE:
• Each of the improper uses or negligence previously listed causes:
• the immediate cancellation of the guarantee stipulated with the Manufacturer at the time of the
purchase of the printer;
• the cancellation of the Manufacturer’s Responsibility for damages caused to people, things or
animals.
ATTENTION
Improper use can damage the printer which consequently can cause dangerous situations for the
personnel responsible for its operation and maintenance.

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 Transport and handling 3

3 TRANSPORT AND HANDLING

3.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph
1.6 “General safety warnings”.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

3.1.1. Delivery of the printer

Upon receipt, make sure that:
• The printer has not been damaged during transport;
• Any packaging has not been tampered with consequent removal of parts from the inside;
• The supply corresponds to the order specifications.

NOTE:
If the printer needs to be stored for a certain period of time before installing it, it is recommended
to protect it adequately and store it in a suitable environment (with a temperature between 5 ° C
and 40 ° C and relative humidity between 20 % and 60% non-condensing) and protected it from
atmospheric agents in order to avoid deterioration.

ATTENTION:
During storage, never stack the boxes containing the equipment.

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3 Description of the printer

3.2. Unpackaging
ENVIRONMENTAL NOTE:
Once the packaging has been removed from the printer it is recommended to keep it for any
requests for assistance from the Manufacturer.

The printer will be delivered in a horizontally oriented wooden box.

After removing the printer from the case, you must place the printer upright.

NOTE:
To perform this procedure it is required the presence of two operators to lift and move the machine.

3.3. Content
The printer is supplied with:

• Operating and maintenance manual

• USB pendrive
• Power cable including a schuko socket
• Extruder cleaning kit
• Glue.

3.4. Lifting and handling of the printer

ATTENTION:
The weight of the printer is shown in paragraph 2.4 “Technical data”. It is therefore necessary to use
the lifting equipment whose expected flow is adequate for the weight to be lifted.
ATTENTION:
As long as the printer is not completely raised, it is advisable to check its correct balance. During
lifting, all the area around the printer is considered dangerous.
ATTENTION:
All small equipment that exceeds the weight of 25 kg must be transported with the appropriate
equipment or manually (if not exceeding 50Kg) by two qualified operators.

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 Installation 4

4 INSTALLATION

4.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph
1.6 “General safety warnings”.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

ATTENTION:
A thermal magnetic protection device must be inserted upstream of the system.

4.1.1. Placement
The printer must be installed in a suitable place, ie such as to allow normal operations of the printer, ordinary and
extraordinary maintenance.
The installation site must not contain any kind of contaminants, dust, fumes, mists, etc.
It is therefore necessary to prepare the necessary operating space by referring to the dimensions (expressed in
mm) given in paragraph 2.4 “Technical data”.
The room must also be:
Equipped with the appropriate power supply line;
Installed in environments with brightness equivalent to that expected for industrial environments; as indicated
by the regulations in force in the country of destination, with regard to safety in the workplace. Lighting must not
cause visual disturbance on the transparent part of the door. The lighting must guarantee a perfect reading of the
information given by the display.

The printer must be positioned on a stable and horizontal plane having a capacity suitable for the weight to be
supported. Any unevenness must be included in the construction regulations.
The printer must be placed in an environment with foundations that prevent the transmission of environmental
vibrations.
Once the printer is positioned, lock the front wheels with the brakes.
ATTENTION:
Do not place the printer near sources of heat, water or other free liquids.
Do not install the printer without the appropriate protections.

NOTE:
A good installation as well as giving greater rigidity to the printer, avoids vibrations and noises.

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4 Description of the printer

4.2. Electrical connection

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
It is up to the user to protect the cable mechanically against any crushing or sources of wear
according to the type of installation made.
ATTENTION:
The printer must be powered by a 10A socket protected by a magnetothermic set at 30 mA.

NOTE:
All the data concerning the electrical characteristics of the printer can be found in the manual, see
paragraph 2.4 “Technical data”.

Before connecting the printer’s power cord to the electrical outlet, check that the system’s power consumption
and voltages are suitable.

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 Preparing to use the printer 5

5 PREPARING TO USE THE PRINTER

5.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph
1.6 “General safety warnings”.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

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5 Description of the printer

5.2. User interface

5.2.1. Main board

Fig. 5.2.1 - Main board

The main board appears when turning on the printer and when launching the print. It is the principal tool for
the monitoring and control of the printer

Legend:

1. Extruder temperature (clicking it can be modified)

2. Wifi informations
3. Operative information: position, feed, flow, state, autocalibration on / off
4. Bed temperature (by clicking it can be modified)
5. Toolbar
6. Chamber temperature - Door open / closed

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5.2.2. PRINT Menu

Fig. 5.2.2 - PRINT Menu

PRINT menu contains several commands in order of use that guide you to the launch of the print.

Legend:
1. Auto home: puts the machine in position of zeroing of the axes
2. Unload material: heats extruder and removes material inside
3. Load material: heats extruder and loads material inside (par 8.4)
4. Autocalibration: heats extruder and performs autocalibration (par 8.2)
5. Gcode: gives access to gcodes list to proceed with the printing (par 8.5)

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5 Description of the printer

5.2.3. PREPARE menu

Fig. 5.2.3 - Menu PREPARE

Access clicking it in the toolbar, contains useful tools to be used sometimes.

Legend:

• Free Zeta system: enters in Free Zeta System (par 8.9)

• Set Z max: allows to set a new height for the machine (par 8.10)

• Manual extrusion: enters in Manual Extrusion (par 8.8)

• Manual leveling: enters in Manual Leveling board

• Disable motors: disable stepper motors

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5.2.4. ADVANCED menu

Fig. 5.2.4 - Menu ADVANCED

Access clicking it in the toolbar, contain tools and settings to be used extraordinarely.

Legend:

• Send arbitrary command: contains a keyboard to launch commands directly to the board

• Wifi settings: to connect the machine to the wifi nerwork (par 8.14)

• Reload UI: reloads the graphic interface

• Test mode: autocheck of printer features

• Camera: shows what the camera is seeing and can read QR codes

• Settings: allows to set different advanced settings

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5 Description of the printer

5.2.5. WIFI settings

Fig. 5.2.5 - WIFI settings

With WIFI settings (into the ADVANCED menu) is possible to connect the machine to wifi network (par 8.14).

Legend:

1. SSID: to chose the desidered network between all the visible ones
2. PWD: Allows to insert a password, if present
3. AUTH: makes you specify what kind of connection you’re working with
4. USER: Allows to insert user (if present)
5. UPDATE: the machine restarts with new settings

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5.2.6. GCODE

1 2 3 4

Fig. 5.2.6 - GCODE

From PRINT menu, by chosing GCODE you can launch gcodes and move them from the USB to the printer (par
8.5).

Legend:

1. Chose USB Drive/Printer Drive

2. Gcode list (the ones on the drive present and icon beside the name)
3. Arrows for the navigation
4. GO: launchs selected print

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5 Description of the printer

5.2.7. INFO menu

INFO contains useful video tutorials for basic and advanced operations. You can access anytime you want and
as you exit videos are paused. Also if you access from specific pages it already directs you to the relative video.

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 Description of the printer 5

5.3. First start

After having correctly connected the printer to the socket it is necessary to perform some operations in order to
allow the printer to work.
Belt-stop clamps
Inside the printer there are three belts necessary for moving the extruder during printing.
To avoid the extruder’s movements during transport, clamps are applied on the straps, to be removed before
starting the printer.
Filament removal from extruder
ATTENTION:
Pay particular attention during the various stages of the procedures, it is essential to wear gloves
as there is a burns’ risk.

ZEN EXTRUDER

To remove the filament proceed this way:

1. Turn on the machine with the ON/OFF button
2. Set the temperature on the chosen extruder to a value lower than the material melting point
3. From the display select the chosen extruder
4. From the display select the voice “PRNT” and in the following menu select the voice “UNLOAD filament”
anche select the chosen extruder
5. Open the side door
Wait for the warning sound to stop and remove delicately te filament from the right hole

FLEX EXTRUDER

To remove the filament proceed this way:

1. Turn on the machine with the ON/OFF button
2. Set the temperature on the chosen extruder to a value lower than the material melting point
3. Press the clamp on the extruder and remove delicately the filament

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 First use of the printer 6

6 FIRST USE OF THE PRINTER

6.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the paragraph 1.6
“General safety warnings”’ contents.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.
ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
Pay particular attention during the various stages of the procedures, it is essential to wear gloves
because there is a risk of burns.
ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

NOTE:
Inside the USB pendrive supplied with the printer are provided:
• Free software for creating models to print
• Standard software configurations to be imported into the computer
• Sample file in “.gcode” format to be printed in 3D.

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6 First use of the printer

6.2. Gcode creation

Make sure that the 3d model follows these bonds:
- watertight geometry
- correct positioning on the printing bed
- exportation in .stl format

6.3. Slicing software

The slicing software divides the 3D model into many sections, giving the user the ability to set temperature and
print parameters, determining the quality of the printed product and the process’ speed.
The slicing result is a text file in .gcode format containing all the movements’ coordinates and the commands
that the printer will execute. Open the slicing software (eg Cura) and load the .ini pro file contained in the sd card
(“configurations” folder) already inserted in the printer. Load the .stl le and set the print parameters.
Save the .gcode inside the USB and insert it in the printer or use instead the wifi network.

6.4. Autocalibration
First of all remove the safety clamps from the belts. Turn on the printer and make sure that the bed is properly clean
and the aluminum of the surface well visible, that there are no obstacles for the contact between extruder and bed
(such as adhesives, or beds in different materials). Verify the absence of dirt or other plastic parts on the nozzle. To
enable the automatical calibration bring the extruder at the temperature of 220°C, then disable the motors from
“PREPARE>DISABLE MOTORS” and move manually the extruder until it is touching the aluminum bed.
If the calibration sensor is detected with success on the display the message “AUTOCALIB ENABLED” will appear.
The command for the automatical calibration is located in “PRINT>AUTOCALIBRATION”.
Once enabled the autocalibration, on the display it will appear a message that will ask you to ser the temperature of
the bed depending on the material you will print, by turning the control knob.
Once the temperature of the bed is reached the procedure will start autmatically and will last no more than few
minutes.

6.5. Loading / removal of the filament

ZEN EXTRUDER

To load the filament proceed this way:

1. Turn ON the printer with the ON/OFF button

2. Set the temperature basing on the material to print
3. Open the side door
4. Insert the spool on the chosen support
5. Insert the filament in the hole of the chosen extruder and push until it’s touching the gear
6. On the display select the voice “PRINT>LOAD FILAMENT” and select the chosen extruder.
7. Push a bit more the filament until the warning sound goes from intermittent to continuous.
8. Wait for the automatical process of extrusion to complete.

FLEX EXTRUDER

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 First use of the printer 6

To load the filament proceed this way:

1. Place the spool in the external upper support

2. Lead the filament inside the machine trough the PTFE pipe
3. Select “LOAD FILAMENT” inside “PRINT” menu
4. Insert the the filament in the driver by opening a bit the clamp
5. Confirm the operation on the display
6. The driver will load the filament until it extrudes

To load the filament manually proceed this way:

1. Place the spool in the external upper support

2. Lead the filament inside the machine trough the PTFE pipe
3. Set the temperature basing on the material to print
4. Insert the filament in the extruder by opening the clamp and pushing. Make sure it enters right inside the
extruder can
5. Rotate the extruder knob until the melt material wont come out of the nozzle.

6.6. Adhesion to the bed

Before each printing it is necessary to put a glue’s layer, supplied with the printer, on the aluminum plate.

6.7. Selecting gcode

Select the printing file from: PRINT>GCODE .
Printing will start as soon as the printing bed and the extruder reach the pre-set temperatures.

6.8. Function during the print

During the print, new functions such as “pause”, “change filament”, “stop” and “save and stop” are activated.

6.9. Piece removal

Remove the piece from the bed by using a spatula.

For information and support please visit F.A.Q. section on our website: www.3dwasp.com

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 Ordinary and extraordinary maintanance 6

7 ORDINARY AND EXTRAORDINARY

MAINTANANCE

7.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph
1.6 “General safety warnings”.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.
ATTENTION:
Pay particular attention during the various stages of the procedures, it is essential to wear gauntlets
because there is a risk of burns.

ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

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6 Ordinary and extraordinary maintanance

7.2. Ordinary maintanance

Periodic maintenance and correct use are essential factors to ensure the functionality, safe operation and printer’s
durability. The maintenance and the required interventions are carried out by the mechanical maintenance
technician who must operate in compliance with the safety instructions contained in this manual.

ATTENTION:
The maintenance operations must be carried out by disconnecting the printer from the power
source by unplugging the power plug.

NOTE:
In case of components’ replacement during maintenance, they must be replaced with identical and
original components

Part Kind of intervention Period Procedure

Fan filter Verify or replace 160 h Par. 7.2.1
Belts Tension control 160 h /
Arms ball joint Lubrication 160 h Par. 7.2.2
Extruder fans Check if working 160 h Par. 7.2.3
Sliders Check plays 160 h Par 7.2.4
Extruder Cleaning If clogged Par 7.2.5
Ooze shield protection Replacement If damaged Par 7.2.6

Print bed Cleaning If too dirty Par 7.2.7

7.2.1. Fan filter

Verify and replace filter

To perform the verification, proceed as follows:
1. Remove the indicated filter;
2. If it have become gray, provide for its replacement or cleaning.

7.2.2. Arms ball joint

Lubrication
Check the arm joints’ movement / stiffness: if these are rigid, apply grease using a brush.

7.2.3. Extruder fans

Check if they are working.

Check the fans’ correct operation on the extruder and below the driver.

7.2.4. Sliders

Check backlash
Check that the arm sliders do not have any backlash between them and the sliding aisle, if it is present, contact
the manufacturer

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 Ordinary and extraordinary maintanance 7

7.2.5. Extruder

Cleaning
In the event that the extruder is clogged, it is possible to clean it using the appropriate cleaning kit.

To clean the extruder consult the material on the website www.3dwasp.com or, for additional informations,
contact our support at [email protected].

7.2.6. Replacing Ooze shield protection

The Ooze shield protection is present only in the Zen extruder, therefore this procedure does not exist in the
other extruder’s types.

To replace the Ooze shield, deform it by allowing it removing the six screws under the extruder.
To assemble the new protection, widen it by hooking the holes provided on the six screws under the extruder.
The protection can be cleaned to continue using it or be replaced with a new one in the event of breakage.

fig 7.2.6 a fig 7.2.6 b

Fig. 7.2.6- Removal of Spitfire extruder

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 Ordinary and extraordinary maintanance

7.2.7. Print bed cleaning

The bed could be cleaned with the machine switched off. It is necessary in cases of:

• Flatness compromised
• Dirt that prevents adhesion during printing
• Aesthetic necessity

To carry out this operation it is necessary to remove the top by unscrewing the three screws indicated in figure
7.2. Once removed, clean with water and detergents as needed. It is not recommended to use metal parts that
could damage the surface and abrasive machines that could compromise the flatness.

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7.3. Extraordinary maintenance

ATTENTION:
Extraordinary maintenance operations must be carried out by the Manufacturer’s Technicians or
by maintenance personnel who have been instructed and authorized by the Manufacturer.
Any of these operations not carried out by a manufacturer’s technician can cause irreversible
damage to the machine or its parts and therefore would null and void the warranty.

Extraordinary maintenance interventions are those that are carried out:

• On the occasion of exceptional events, such as revisions;
• Stopping due to breakage of mechanical or fluid parts;

For information and assistance visit the F.A.Q. section on our website: www.3dwasp.com

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7.3.1. Change nozzle Zen Extruder

Changing nozzle is only recommended when:

• The print looks inconsistent due to a clogging

• Necessity of changing nozzle’s diameter
• Necessity of using a nozzle in different
CHANGING NOZZLE

1. Turn on the printer

2. For removing the nozzle bring the chosen extruder at the previously used temperature, then wait few
seconds.
3. Perform the removal of the filament as described in paragraph 5.3 “First Start”
4. Remove the Ooze shied protection as described in paragraph 7.2.6 “Replacing Ooze shield protection”
5. Unscrew and remove the nozzle using the provided wrench, pay attention to hot surfaces.
6. Tighten back the new nozzle fixing it in its position.
7. Place back the Ooze shied protection as described in paragraph 7.2.6 “Replacing Ooze shield protection”
8. Perform the loading of the filament as described in paragraph 5.3 “First Start”

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fig 7.3.1 a fig 7.3.1 b

Fig. 7.3.1- Changing nozzle Zen extruder

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 Ordinary and extraordinary maintanance

REMOVING EXTRUDER BLOCK FROM ZEN EXTRUDER

1. WIth machine turned on use “Autohome” command from menù PRINT>AUTOHOME

2. Perform the removal of the filament as describer in paragraph 5.3 “First start”
3. Turn off the machine
4. Remove the velcro band
5. Remove the PTFE pipes by pushing down the crowns and pulling up the pipes
6. Unplug the connector
7. Remove the OOZE SHIELD as described in paragraph 7.2.6 “Replacing Ooze shield protection”
8. Unscrew and remove the two central-external fixing screws when holding with strenght the extruder block
itself
9. Remove the extruder block from the extruder carter

fig 7.3.1 c fig 7.3.1 d

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 Ordinary and extraordinary maintanance

fig 7.3.1 a fig 7.3.1 b

fig 7.3.1 c fig 7.3.1 d

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 Ordinary and extraordinary maintanance

7.3.2. Manual leveling

Manual leveling is a command that allows you to adjust the planarity of the aluminum bed.
Based on the three-point principle, the machine moves the tool to the vertices of an equilateral triangle
proportional to the aluminum bed.
At each point, by rotating a screw, the distance between the tool and the bed is adjusted.
Use a sheet of paper as thickness between the bed and the nozzle.
Once completed, verify that the height in the center of the bed is correct.
Manual leveling is a mechanical adjustment and therefore is different from making an automatic calibration.

7.3.3. Zen Extruder nozzle cleaning

Cleaning the nozzle is an operation to perform in case there are no new nozzles to use.

The cleaning of the cartridge is always performed by an authorized technician.

The cartridge must be warmed up to soften the plastic material inside

1. Remove the nozzle as described in chapter 7.3.1 “Change nozzle Zen Extruder”
2. Heat up the nozzle enough to soften the plastic material
3. Repeatedly penetrate the nozzle from the big part of the cavity
4. Tighten the nozzle as described in paragraph 7.3.1 “Change nozzle Zen Extruder”

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fig 7.3.4 c fig 7.3.4 d

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7.3.4. Change nozzle Flex Extruder

It is necessary when the extruder is clogged: when it is not extruding or when the flow is strangely poor and
inhomogeneous.
CHANGE NOZZLE

1. Turn on the printer

2. For removing the nozzle bring the chosen extruder at the previously used temperature, then wait few
seconds.
3. Perform the removal of the filament as described in chapter 5.3 “First start”
4. Unscrew and remove the nozzle using the provided wrench, pay attention to hot surfaces.
5. Tighten back the new nozzle fixing it in its position.
6. Perform the loading of the filament as described in paragraph 5.3 “First Start”

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fig 7.3.4 a fig 7.3.4 b

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7.3.5. Cleaning nozzle Flex Extruder

Cleaning the nozzle is an operation to perform in case there are no new nozzles to use.

The cleaning of the cartridge is always performed by an authorized technician.

The cartridge must be warmed up to soften the plastic material inside

1. Remove the nozzle as described in chapter 7.3.4 “Change nozzle Flex Extruder”
2. Heat up the nozzle enough to soften the plastic material
3. Repeatedly penetrate the nozzle from the big part of the cavity
4. Place back the nozzle as described in chapter 7.3.4 “Change nozzle Flex Extruder”

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fig 7.3.5 a fig 7.3.5 b

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 Use of the printer 8

8 USE OF THE PRINTER

8.1. Adhesion to the bed

The adhesion to the printing bed takes place during the deposition of the first layer and is essential for the
success of the printing.
The fundamental points of a good adhesion are:

• Correct leveling of the printing bed

• Adhesive glue (chosen based on material)
• Correct speed and flow in the first layer
• Adequate printing floor temperature (PLA 40 ° C, ABS 100 ° C)

If the spillage of the material is particularly scarce or even absent, check if:

• The extruder is clogged (with a manual extrusion)

• The extruder print too close to the bed (preventing extrusion during the print)
• The extruder temperature is or not the one needed for the material in use

It is recommended to make sure the adhesion between first layer and bed.

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8.2. Zen extruder calibration

The Zen extruder is composed of two extrusion modules to allow multi-color and multi-material prints. It could
happen that the two extruders are not calibrated to each other.
In the case of the Zen extruder, calibration requires, in addition to the normal calibration
(plane leveling and height modification), an offset setting procedure between the two tilting nozzles.

The Zen extruder’s calibration is based on the nonius’ principle, used in the common gauge. It consists of two
overlapping grids with slightly different sized cells, where each line corresponds to a tenth of a millimeter (0.1mm).
The position of the second extruder (T1) with respect to the first (T0) will depend on the coordinate that precisely
overlaps the other.

Suppose we have already printed the calibration file and the grids perfectly match the coordinate
x = 4, y = 3, so we will have to add 0.4mm to x and 0.3 to y.
The calibration values ​​found must be added to those already existing (or subtracted in the case of negative
values) in Advanced> Movement> Extr Settings.

Relaunching the file after setting the new calibration values, we will realize that the corresponding coordinate will
be x = 0, y = 0.
Then proceed with normal autocalibration (par 8.2)

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T0 T1
5
4
3
2
1
0
-1
-2
-3
-4
-5
-5 -4 -3 -2 - 1 0 1 2 3 4 5

Fig. 8.3a- Explaining of calibration grid

5
4
3
2
1
0
- 1
-2
-3
-4
-5
-5 -4 -3 -2 - 1 0 1 2 3 4 5

Fig. 8.3b- Example of non correct calibration grid

5
4
3
2
1
0
- 1
-2
-3
-4
-5
-5 -4 -3 -2 - 1 0 1 2 3 4 5

Fig. 8.3c- Example of correct calibration grid

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8.3. Load .gcode

In the WASP 4.0 line the gcode can be loaded in two ways:

• Using a USB pendrive

• Using the Wi-fi module

8.3.1. Loading with pendrive USB

1. Correctly save the file in .gcode format on the pendrive.

2. Safely remove the pendrive from the computer and insert it into the machine front USB port.
3. In the machine display Select “gcode” into “PRINT” menu.
4. Search for your file’s name and select it for printing.
5. Once the printing has started, the file is saved inside the machine’s memory and the pendrive can be removed.

8.3.2. Loading with Wi-fi

• Access the printer control from your browser.

• Enter the “Control” page and click on “Upload gcode”
• Wait for the .gcode to load.
• At the end the file is selectable for printing.

If the internal memory of the printer is full it will not be possible to add other gcode and you will need to delete
files to free up space.

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Fig. 8.5.1- Gcode loaded with USB drive (notice icon beside the file name)

Fig. 8.5.2 - Gcode wifi loaded with Octoprint

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8.4. Continuous printing

Continuous printing is an option to print in sequence with the two nozzles.
The printing starts with the left extruder and as soon as the end-filament sensor of the first nozzle realizes that
it is without material, it switches the second nozzle which continues processing, conserving temperatures and
settings.

Requirements to be taken into consideration:

• Option available only with Zen extruder

• The nozzles must both be well calibrated
• Neither nozzle must be clogged
• The material must be correctly loaded on both nozzles
• The filament feed sensor must not be disabled in the advanced settings
• The continuous printing option must be activated in the advanced settings

8.5. Deleting gcode from machine

To delete gcode from the machine memory enter into the gcode’ list from the “PRINT” menu.
Press and hold the gcode you want to delete for at least two seconds, then select OK in the warning message
that appears.

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fig. 8.7- Delete gcode from machine

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8.6. Manual extrusion

Manual extrusion is an operation that is carried out when the machine is stopped, to verify that the plastic outlet
is homogeneous.
To do this it is necessary to take the nozzle to the print temperature of the plastic you are working with.
The procedure is this:

1. Set the extruder temperature by selecting it on the initial screen

2. Wait until it reaches the temperature
3. Select the “extrude / retract” command from the “PREPARE” menu
4. Click the down arrow to extrude the material

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fig. 8.8a - “Manual extrusion” command (inside PREPARE menu)

Fig. 8.8b - Manual filament loading

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8.7. Free zeta system

The Free Zeta system is a useful command to resume interrupted prints and for any reason it was not possible to
recover with the Resurrection system.
It is based on the principle of restarting to print a chosen gcode from a certain height onwards, so that the first
layer of the new print adheres to the last printed layer.

Some cases it can serve are when:

• The Resurrection automatic save was not successful

• The material is finished but the machine has continued to print
• The nozzle stopped during printing but the machine has continued to print

The cases in which it is not possible to recover the print are when:

• The piece has come off the printing floor

• The piece split during the press
• The deformation of the piece is such that it is not possible to recover the print

To run the Free Zeta system correctly.

1. Remove any debris on the last layers until the last clean print layer is obtained
2. Bring the machine floor into temperature
3. Select the “Free Zeta system” command from the “PREPARE” menu
4. Go down with the navigator until the nozzle is extremely close to the last layer of the printed object, just like
when you are verifing the printing bed’ height
5. Click the “Gcode” button
6. Select the gcode to be recovered and launch the print.
7. Close the machine door

8.8. Modify height

The printer height is the distance (in mm) set between the nozzle’s tip and the printing bed.
It is a fundamental requirement for calibration.

It is necessary when it is not possible to perform an Autocalibration and in one of the following cases:

• Extruder‘s change
• Cartridge’s change
• Printing bed Replacement

NOTE:
If the height set is lower than this measure, the tool will work higher than necessary, in that way the material will
not attach properly to the floor.
If the height set is higher than required, the tool will work at a level below the printing bed, with consequent
damage to the printing bed and tools.

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Fig. 8.7-8.8 - “Free Z System” and “Modify Height” commands inside PREPARE menu

fig. 8.7- “Free Zeta system” command

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8.9. Multi-core: change extruder

The Multi-core system is a system that simplifies the configuration and use of different types of extruders on the
same machine.

Among the advantages it brings there are:

• Compatibility with Zen and Flex extruders
• Automatic recognition between double extruder and single extruder
• Automatic setting of the optimal settings for each extruder.

DISASSEMBLE ZEN EXTRUDER

1. Perform the removal of the filament as described in paragraph 5.3 “First start”
2. Turn off the machine
3. Remove the central band
4. Cut the cable tie on the extruder
5. Remove delicately the connectors on the extruder
6. Remove PTFE pipes
7. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key
8. Remove the arms from the effector, with the help of a long flat screwdriver
9. Remove the whole extruder and store it with caution

fig 8.9 b
fig 8-9 a

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fig 8.9 c fig 8.9 d

fig 8.9 f
fig 8.9 e

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fig 8.9 g fig 8.9 h

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DISASSEMBLE FLEX EXTRUDER

1. Perform the removal of the filament as described in paragraph 5.3 “First start”
2. Turn off the machine
3. Unplug the external connector
4. Pull the connection cable trough the hole
5. Unplug the main connector from the extruder
6. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key
7. Remove the arms from the effector, with the help of a long flat screwdriver
8. Remove the whole extruder and store it with caution

fig 8-9 i fig 8.9 j

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fig 8.9 k fig 8.9 l

fig 8.9 m

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ASSEMBLE ZEN EXTRUDER

1. Plug the connector to the filament driver

2. Fix the six suport arms on the effector
3. Tighten the 6 screws with a 3mm Allen key
4. Plug the remaining connectors to the extruder
5. Fix the central band of the extruder
6. Put a cable tie on the extruder to fix it
7. Fix the PTFE pipes on the extruder
8. Turn on the machine
9. Start the automatical calibration as described in paragraph 6.4 “Autocalibration”
10. Load the filament as described in paragraph 6.5 “Loading the filament”

fig 8.9 n fig 8.9 o

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fig 8.9 p fig 8.9 q

fig 8.9 r fig 8.9 s

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ASSEMBLE FLEX EXTRUDER

11. Fix the six suport arms on the effector

12. Tighten the 6 screws with a 3mm Allen key
13. Plug both connectors on the extruder
14. Fix the PTFE pipes to the cables with the cable tie
15. Insert the cables through the hole
16. Unplug the connector from the driver
17. Plug the connector to the filament driver on the extruder
18. Fix everything with cable tie
19. Assmble the spool holder and fix it on the top of the printer
20. Turn on the machine
21. Start the Autocalibration as explained on paragraph 6.4.
22. Load the filament as described in paragraph 6.5

fig 8.9 t fig 8.9 u

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fig 8.9 v fig 8.9 w

fig 8.9 x fig 8.9 y

Fig. 8.11 - Change core - Multi-core

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fig 8.9 z fig 8.9 a1

fig 8.9 b1

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8.10. Resurrection system

The Resurrection system is a command for the automatic recovery of the print jobs interrupted by a sudden
switch-off during processing.

The system is designed in particular for:

Blackouts and sudden power failures during printing

Accidental removal of the power cord during printing

In addition, it should be considered that in the time span between turning off the machine and launching the
“Resurrection” command, the printed piece is cooled and this in some cases may cause problems in recovering
the print.

8.11. Removal of the print

To perform a removal of the piece from the printing bed, it is required:

• For this operation is not important if the printer is stopped, turned on or off
• For safety reason it’s better that the extruder has cooled down

What can help in removing the piece is:

• Make use of appropriate tools such as the spatula

• Wait until the table temperature has dropped

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Fig. 8.11- Removal of the print

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8.12. Wifi and remote control

The printer to be used in full of its possibilities needs to be connected to a wi-fi network.
It is important that the network is:

• safe
• stable
• managed by those who manage the machines
• does not overcharge
• correctly connected to the internet
• possibly dedicated to computer-printer communication

To correctly connect the machine to a wifi network:

1. Make sure the wifi network is switched on and visible

2. Turn on the machine
3. Enter the advanced> wifi settings menu
4. Fill in the format choosing among the visible networks that request, enter password (if any) and username (if
necessary)
5. The machine will reboot and if the information is correct it will be connected to the chosen wifi
6. In the machine’s main screen will appear an information about the wifi connection (including the IP address of
the machine to connect with the computer)

When the wifi settings are set the machine will try to automatically reconnect to the saved wifi network as it is
turned on.
Once the machines is connected to the network can be controlled through a computer’s browser connected to
the same wifi network as the printer.

To access the printing server:

1. Make sure that both the computer and the printer are connected to the same wifi network
2. Enter the IP address that appears on the machine into the browser‘s URL * (eg http://192.128.12.114)
3. The browser will enter the printing server for monitoring and controlling the machine “
4. To access all the functions log in with your account on “Octoprint” with username “user” and password
“password”

To enter the machine control interface:

1. Make sure that both the computer and the printer are connected to the same wifi network
2. Enter in the URL of the browser* the IP address that appears on the machine adding at the bottom “/ wasp”
(eg http://192.128.12.114/wasp)
3. The browser will enter in a page very similar to the printer interface, where you can work with the same
commands.

* Changing browsers can change the use’s possibilities and the view’s correctness.

In the absence of a fixed and stable network it is also possible to set up a wifi hotspot from a smartphone or
tablet, proceeding in the same way as described above.

With the same IP address you can also connect from smartphone, tablet or any device with the use of a browser
and the possibility to connect to the wifi.

All protocols work independently on Windows operating system, OSX, Linux.

To use a wired network instead of wifi, there must be a DHCP server on the network that can automatically
configure the printer.
In case a manual configuration is required (FIXED IP) it will be possible to do it through the WIFI configuration by
selecting “NOWIFI / STATIC IP

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Fig. 8.14a- “Octoprint” control environment on browser

Fig. 8.14b- “Octoprint” control environment on browser

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9 ADDITIONAL INSTRUCTIONS

9.1. General warnings

The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph
1.6 “General safety warnings”.
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed
in the following paragraphs.

ATTENTION:
The operations related to these activities must be performed by authorized and professionally
qualified personnel.

ATTENTION:
During operations, the operator must wear all the necessary Personal Protective Equipment (PPE).

9.2. Decommissioning and dismantling

In the event that the printer should be taken out of service for a long period while waiting for the dismantling,
it is advisable to indicate its presence to preventing unauthorized access to the printer. Before starting the
dismantling operations, it is necessary to create around the printer a sufficiently large and orderly space in order
to allow all the necessary movements without risk created by the surrounding environment.

ATTENTION:
Observe the requirements imposed by the laws in force and by the authorities in charge of the
country in which the demolition takes place.

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If the mechanical parts have to be dismantled, keep in mind that they consist of different types of material. The
user is therefore obliged to consider disassembling the printer in its parts in order to facilitate a differentiated
disposal aimed at recycling the various materials and products, in full compliance with all the regulations in force
on the spot.

NOTE:
The dismantling of the printer must be performed by a qualified mechanical maintenance technician.

ATTENTION:
Before carrying out any type of disassembly on the printer, make sure that the power supply is
disconnected.
ATTENTION:
Danger: crushing hands, falling materials, cuts and abrasions. You must use appropriate clothing to
perform the operation.
NOTE:
It is absolutely necessary to apply the regulations in force in the country of destination, concerning
the disposal of waste, so it is forbidden to disperse in the environment any type of processing
residue, oils, etc... subdividing the dismantled parts by type for a correct separate collection of
materials.
NOTE:
Within the European Community, electrical equipment must be disposed of as prescribed by the
European Community Directive 2012/19 / EU on waste electrical and electronic equipment (WEEE).

ATTENTION:
The user is obliged to dispose of the equipment in the consortia and collection centers for the
treatment and recovery of “WEEE”.

9.3. Instructions for emergency situations

ATTENTION:
In the event of a fire, the operator must immediately give the alarm and move away from the area to
allow the intervention of trained personnel equipped with suitable protective clothing.

Electrical parts
In case of fire of electrical parts, intervene with CO2 extinguishers to limit and limit the damages

In general
Use ABC + Nitrogen powder extinguishers to quickly extinguish fires delimited to parts or areas without electrical
parts.

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NOTES

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WASP S.R.L.
Viale Zaganelli, 26 - 48024 Massa Lombarda (RA) Italia
Tel. +39 0545 82966
www.3dwasp.com - [email protected]