Table of Contents

1. INSTALLATION FLOW CHART ............................................................................................................. 1

2. GENERAL NOTES AND INSPECTION ................................................................................................. 4
3. SETTING OF LEVELING BLOCK AND SOLE PLATES. .................................................................... 7
4. INSTALLATION OF STATOR ............................................................................................................... 11
5. Installation of Current Transformers for High Voltage Bushing ........................................................ 13
6. ASSEMBLY OF HYDROGEN COOLERS ............................................................................................. 16
7. CONNECTION OF TREMINAL LEAD ................................................................................................. 19
8. CENTERING BETWEEN TURBINE AND GENERATOR.................................................................. 22
9. ADJUSTMENT AND ASSEMBLY OF ALIGNMENT KEYS .............................................................. 25
10. ASSEEMBLY OF SEAL CASE ............................................................................................................. 26
11. FILLING SEAL COMPOUND .............................................................................................................. 29
12. BEARING ASSEMBLY ......................................................................................................................... 30
13. AIR LEAK TEST .................................................................................................................................... 31
14. ASSEMBLY OF STUB SHAFT (3rd BEARING) ................................................................................ 37
15. INSTALLATION OF BRUSH GEAR ................................................................................................... 38
16. GROUTING ............................................................................................................................................ 39

INSTALLATION RECORD SHEETS FOR GENERATOR

……………………………………………………40~
1. INSTALLATION FLOW CHART
The working sequence of major items of generator installation as shown in the flow chart below.
This flow chart is provided as a standard, and minor changes may be made depending upon the
working sequence.

Sequence of Erection Work Main Job Items

0 Inspection 1) Insulation resistance check

QC sheet No.H2-1114, 1121

1) Level check
1 Set up the leveling block QC sheet No.H2-1102, 1105, 1111-1

Installing Seal Oil equipment

1) Contact check
2 Installation of Stator
QC sheet No.H2-1112,1111-2

Installing thrust key for Stator feet on

Collector Ring end

1) Visual check
Leak check of Hydrogen Coolers
2) Leak test
QC sheet No.H2-0201~2

3 Assembly of Hydrogen Coolers 1) Visual check

1) Visual check
4 Assembly of High Voltage Bushing

1) Check location of labeled

5 Install CT for High Voltage Bushing
phase & position

6 Connection of terminal leads 1) Insulation resistance check

QC sheet No.H2-1141

7 BRG & BRG-Ring visual check 1) Visual check

(disassembly transport covers)

1
 1) Seal Ring gap check
8 Clearance Check of Sealring
QC sheet No.H2-0421

1) Visual check (BRG. =Bearing)

9 Assembly of seal casing

1) Visual check of Stator and Rotor

10 Assembly of Bearings
QC sheet No.H2-1411-1~2

11 Assembly of Vibration Sensor 1) Visual check

QC sheet No.H2-0701,0707-1~2

1) Visual check
12 Assembly of outer Deflector
QC sheet No.H2-0710

13 Temporarily Centering for

TB and Generator

Hydrogen Gas equipment

Flushing of oil pipes for

Seal Oil equipment

Temporarily Installation of
Brush Gear

Cooling water piping for

Hydrogen Cooler

1) Centering check
14 Centering for TB and Generator
QC sheet No.H2-1503-1~2

2
15 Assembly of coupling bolts (Performed by Turbine team)

16 Install Alignment Key 1) Clearance check

1) Busing insulation check

17 Installation of Brush Gear 2) Check location of Brush-Holders

QC sheet No.H2-0731~3, 0751~2, 0902

18 Grouting

19 Wiring and install instruments

20 Assembly of lagging covers

20 Assembly of Collector Ring 1) Clearance check

Housing 2) Shaft insulation check

20 Painting

20 Air Leak Test

QC sheet No.H2-0601~3

20 Preliminary test run 1) Run out check for rotor shaft

2) Insulation check stator and
rotor

3
2. GENERAL NOTES AND INSPECTION
This chapter introduce the general notes and inspection items at receiving parts and
equipments, and during erection work.

The interior of the Hydrogen cooled generators cannot be inspected when assembly is
completed. Accordingly, it is necessary that inspection be made in detail in the process of
assembly.

2.1 Clean condition for Generator working area

This generator is electrical product. Therefore, the erectors shall keep a clean around the
area of the generator assembling.

However, it is difficult to hold clean room perfectly, because there are many times of lifting
work of parts by overhead crane during the construction.

Still the field coils of Generator are not insulating completely, there is possibility to occur any
serious problem caused by entered electrical foreign material
(Example: small wire, humidified dust etc.).

So that, we will advice to control the working area cleanly as following;

(1) When the Generator Rotor is assembling into Stator, take overalls wear which has no
pocket and clean shoes for working at Stator inside.
(2) When the erectors perform some assembly works on Stator inside and around the Bearing
Bracket, take clean shoes. Specially, sole of shoes are kept clean perfectly and do not
bring any things; writing materials, change purse, un-usable things for work, etc., in your
pockets of working wears.
(3) The center portion which are installed electrical coils of Generator Rotor, are wrapping with
plastic (polyethylene) sheet to prevent entering foreign material until insetting to Stator.

(4) Close the opening on both end of Stator and manholes with canvas sheet or plastic
(polyethylene) sheet without working time and it is to prohibit using grinder rotating wire
brush, welder near the Rotor and openings of the Stator.

4
2.2 General information for Generator parts
2.2.1 Stator
(1) Check insulation resistance with 1000 V Megger when stator is unloaded at site.

(2) Keep the transportation covers which are fixing to the stator frame until starting assembly
work for stator.
After open the transportation covers of stator, close the opening portion (ex. Both ends of
stator frame and manholes) with canvas sheets or vinyl sheets.

(3) When the covers are opened, make inspection the inside of Stator as following points;
a) appearance of rust in the frame, especially around the ends of the lamination core
b) presence of foreign matters in the frame

(4) Check insulation resistance of the stator coil at sometimes with 1000 V Megger during
erection term.
If the insulation resistance will come down, make a drying the stator inside by blowing in dry air
or apply setting temporary heater on the bottom of the stator frame.

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2.2.2 Rotor
(1) Check insulation resistance with 500v Megger when rotor is unloaded at site.

(2) Check insulation resistance of the rotor coil at sometimes with 500 V Megger during
erection term.2.2.3 Bearings
(1) Carefully inspect the insulation of the shaft.
If the shaft insulation is in complete, it may cause bearing damage in the form of burn
marks.

(2) Consequently, the bearing and the seal casing on the collector ring side of the generator
are insulated. Inspection of the insulation shall be made of the following points.
※ Between inner bearing ring outer bearing ring
※ Between outer bearing ring and end bracket.
※ Between seal casing and end bracket.
Measurement shall be taken at these points with a 500V Megger, and a resistance of 20kΩ or
more should be obtained.

2.2.3 Other parts

(1) Open the transportation packages and check the quantity and appearance of each parts
with packing lists which are put on the each package.

(2) Keep all parts on the storage area with each packages and tags.

(3) We are shipping all machining surface of parts with coating anti-rust.
Remove this anti-rust coating with volatile solvent (ex. acetone etc.) before using these
parts.

2.2.4 Ventilation duct for the brush gear.

(1) Verify that the ventilation duct interior is free from foreign matter and dust.

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3. SETTING OF LEVELING BLOCK AND SOLE PLATES

Chipping of foundation concrete (※)

Setting of leveling block Leveling of sole plate

Setting of Molds Setting of Molds

Preparation of concrete surface Preparation of concrete surface

Removal of water from concrete surface Removal

Curing of mortar

Removal

Basically, please follow the installation procedure of a turbine.

In this item, setting procedure of leveling block is shown below as reference.

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3.1 Working procedure for leveling block
(1) Chipping of foundation concrete Chipping is to be performed to depth of 25mm from the
surface of foundation concrete.
In the same way as the conventional method, chip the concrete so that floor level of the
turbine generator can be properly obtained.

(2) Setting of leveling block

Leveling blocks are used for setting of soleplates. It is necessary to set these stroke is the
center of total stroke. Level the top surface of leveling block so that the leveling accuracy
becomes 0.05mm/m, or less, when measured at any position on the top surface of the
soleplate by using a precision level and straightedge or using a water level.

Photo.3-1: Setting of leveling block

(3) Setting of molds
Use plain mortar for setting between the mold and foundation concrete.
To the minor surface of the mold, apply a thin coat of waterproof oil so that the mold will not
absorb moisture.

(4) 24hours prior to pouring the mortar, fully moisten the foundation concrete by covering with
damp cloth, or by sprinkling with water. During this period, prior to pouring the mortar, keep
the temperature of the concrete surface, within the range of 10 to 35ﾟC.
This can be achieved by using flood -lights.

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(5) Curing of mortar
After filling the mortar, cure the mortar for 2 days by keeping the environment temperature
of the mortar and concrete as a whole including pads within the range from 10 to 35ﾟC.
During this period of time, keep the exposed surface moistened by sprinkling water and
covering those surfaces with cloth.

(6) Removing of molds

After curing the mortar for 2 days, remove the molds.

(7) Setting of soleplate

Remove the rust prevention oil applied at the factory, carefully clean each soleplate and
remove burrs at threaded portion. Smoothly any flaws on sole plate surface and burrs on
edges when complete.

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(9) Adjustment of elevation and level for Sole Plates
Elevation of Sole Plates of generator and Brush Gear base shall be adjusted to 0 to 1mm
lower to drawing or Turbine Sole Plates of turning gear casing.
Adjust the top face of Sole Plates so that the top face accuracy become to 0.05mm/m or
less with precision water level and straight edge.
For the surface of the Sole Plates, carefully check that rust is not caused and take attention
to prevent rust.
If rust is caused, completely remove it with fine sandpaper

Turbine sole plate

Generator sole plate
Leveling block

Fig. 3-1: Adjustment of sole plate

Photo.3-2: Adjustment of sole plate level

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4. INSTALLATION OF STATOR
4.1 Stator on Base and Correction of Foot Faces
Place Generator Frame on the sole plates with coating contact inspect-able paint on
undersurface of stator feet. For contact check between Sole Plates and stator foot.
The contact status shall be obtained more than 75% at every Sole Plate.

Photo. 4-1: Contact check of stator foot

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4.2 Installing Thrust Keys for Stator Frame Feet on Collector Ring end
(1) Insert initial shim between stator foot and soleplate.
Lap and insert of key between soleplate and stator foot.

Soleplate tightening Anchor bolt hole

Hole to stator foot

Soleplate
Leveling block Stator foot
Key groove Initial shim

Stator foot
Bolt

Shim
Stopper Stopper
Key Soleplate Key

Fig.4-1: Thrust key installation

When the key is inserted tighten the retaining bolt without fail and lock the bolt afterward.

(2) Coat grease thinly over the key surfaces and insert the key into groove on the foot and the
soleplate.
(3) Insert the key to just make contact by tapping hammer.
Not to be excessive tightening as the stator easily lengthen to horizontally.

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5 Installation of Current Transformers for High Voltage Bushing

(1) Handling carefully so as to no damage current transformers which are molding products.
(2) Assembly of High Voltage Bushing.

① Check for dameage on the exterior during transport.

When visual inspection is completed, protect with a rubber plate.
Lifting HVB and attaching special tool.

Nylon Sling

Stat Bolt

Special tool

Wooden block

② Rotate 90 degrees.

13
③ Rotate 90 degrees. (Special tool side upper)

④ Insert HVB.
Prepare protectivr cover

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(2) Retighten mounting bolts for high voltage bushing, and lock these bolts with the lock
washers, before assembling bushing current transformers.
1.Preparation ;
Make the clean-up and clear the working area where is below the generator terminal box.
Make the scaffolding under the terminal box, for assembling bushing current transformers.
2.Making up the number of installation parts ;
Prepare the all assembly parts for bushing current transformer which on the drawings.
3.Positioning the current transformers ;
Check the positioning label which is indicated on the side face of current transformers.
Sort out all current transformers and divide them into each phase
(Neutral: U1,V1,W1, Line: U2,V2,W2).
4. Assembly of current transformers;
Assembly four current transformers to each high voltage bushing and keep design space
between each transformer with setting of nut, spring washer, flat washer and two Insulated
washers.
5. Termination of current transformers;
Connect the secondary lead wires for current transformers in accordance with the wiring
drawing.

Fig.5-1: CT installation

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6. ASSEMBLY OF HYDROGEN COOLERS
6.1 Leak check of Hydrogen Coolers
This inspection for checking no leakage under pressured coolers with hydraulic or gas, as
confirming damaged tubes due to transportation, before assemble into stator frame, in the
following;

(1) Working flow

Unpacking of hydrogen cooler ・・・・・Visual check

Preparation of leak check

Leak check by hydrostatic or N2 gas

(2) Tool to be used (All part for this test is will be prepared by contractor)
1) Hydraulic pump or N2 gas cylinder
2) Pressure gauge
3) Flexible tube
4) Valve
5) Flange

(3) Retighten of water box

Before to pressure rising the bolt will be tightened to the specified torque.

(4) Preparation of leak test.

As shown in the following figure, all coolers are connected with temporary tube piping valve,
flange, hydraulic pump or N2 gas cylinder and pressure gauge.

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(5) Leak test
The water or N2gas pressure will be increased in stages.
At each stage no abnormalities shall be confirmed, before the specified test pressure is
attained.

Photo.6-1: Leak check of Hydrogen cooler

Photo. 6-2: Tightening of the cooler of water box

(6) The work after hydraulic or N2 gas leak test of hydrogen coolers;
1) Dewatering or exhaust N2 gas inside coolers and the system
2) Internal cleanliness preservation.

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6.2 Assembly of Hydrogen Coolers

・1st step

(1) Make a scaffold around top dome.

(2) Mount special tool for cooler insertion

(3) Insert cooler by using crane up to as shown in fig, 6-1

Fig: 6-1 Assembly of Hydrogen cooler 1st step

・2nd step

(3) Mount eye bolt top of cooler and attach wire rope to the eye bolt

(4) One chain block loose and pull in the cooler by using chain block

as shown in fig.6-2

Fig: 6-2 Assembly of Hydrogen cooler 2nd step

・3rd step

(5) Remove wire and pull in the cooler by using chain block as shown in fig.6-3

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 Fig: 6-3 Assembly of Hydrogen cooler 3rd step

7. CONNECTION OF TREMINAL LEAD

7.1 General Information

(1) This instruction covers on site connection and insulation of the rectangular terminals between

the High Voltage Bushing and Stator Winding. (Refer to figure 7-1)

(2) Normally the standoff insulator connection and high voltage bushing are taped in the factory

before shipment.

(3) After the assembly of the lower frame extension, the rectangular terminal leads should be

connected and insulated at site in the installation area.

7.2 Preliminary work before taping

(1) Carefully check all parts and materials that were shipped

(2) All parts and materials shall be arranged in good condition, especially insulation materials and

varnishes (which should be stored in a dark, cool and ventilated place) and kept about five

yards away from any fire and electrical sparks to avoid danger.

(3) Prepare access to lower frame extension by ladder and/or scaffold.

(4) Arrange for good ventilation and lighting within compartment.

7.3 On site assembly of coupler connection.

(1) Check if any damage exists on the surface of connection faces of coupler and rectangular

terminal. Any surface abnormalities should bring to a smooth finish by using a file.

(2) Prior to coupler assembly, clean all surfaces of contact point of the coupler and rectangular

terminal leads.

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 (3) Assemble leads and coupler according to the drawing.

(4) When bolting, all clamping bolts and nuts for the terminals should be tightened according to

the following specified torques. (Tightening conductor stainless steel bolt torque: =77.6Nm

(bolts size: M16)

7.4 Insulation
(1) Assembly ventilation tube and the covers in the joint, and hold them in place with the
insulation tape
(2) Apply seven half-lapped layers of tape between layers except over the flexible portion of joint.
(3) The entire insulated jointed to be covered with one half-lapped layer of scotch tape.
(4) Coat the varnish “MOLTON#809 WH” on the insulated joint.

Photo.7-1: Covering insulated connection

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 Stator lead
connection

Fig.7-1: Connection lead insulation

7.5 Varnish treatment for finish

(1) It is not necessary to dry insulation varnish to cure it. However, when the room temperature is
below 5 ℃, it may be required to quickly cure the varnish by drying with
hot air or lamp heaters after insulation.
(2) After confirming curing of varnish, paint over all surface of insulation with finishing
Varnish “MOLTON#809 WH”
In this case it may be required to dry out varnish treated surface to hasten curing of varnish in the
same manner as item 1.

7.6 Insulation resistance check

(1) Check insulation resistance with 1000 volts megger at each step as follows:
(a) Before connecting, check stator winding and high voltage bushing in that order.
(b) After connection and insulating.
(c) After finish varnishing.
(2) Insulation resistance value should be recorded at one-minute intervals.

7.7 Cleaning
(1) When the above works are completed, clean the connection portion and inside the lower
frame extension.
(2) No tools should be left inside the lower frame extension

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8. CENTERING BETWEEN TURBINE AND GENERATOR
(1) Because centering work involves both the turbine and generator, the work shall be
accomplished under close coordination.
When performing centering, the dial indicator shall be installed utilizing the teeth of turning gear
of the low-pressure turbine rotor coupling.

(2) Provide a stopper (square timber) so that the generator rotor does not move toward
turbine side or collector ring side.
The rotor tends to move toward turbine side because in general the collector ring side is slightly
higher.

(3) Lock the lower bearings before turning the rotor (Both turbine side and collector ring
side)

(4) Check for foreign matter attached to the shaft if may.

(5) Supply turbine oil. (Check for shortage of oil during centering).

(6) Centering of the turbine generator is performed with the turbine and generator rotor
turned together.
When turning them together do not fit pins into the coupling bolt holes, but fit pins of a diameter
that is thinner than bolt hole diameter by 0.5mm, and fit wire so that the rotor can be turned.

(7) Make sure to protect the coupling and rotor shaft with pressboards from damage due to
wire.

(8) Vertical and horizontal adjustment shall be made with jacks fitted at fore places.

(9) Adjustment by bearing rings shall not be made as usual.

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 (10) Precautions when matching generator coupling:
The following marks are punched on the external periphery of the coupling: N, S, U, O, G,
P, Position the coupling so that G mark is located in the position directly opposite to the turbine
coupling.

(11) Turn the rotor by using a crane. When reading the dial indicator, assure that wires are
loosened. Make sure to record as “generator down”, “up open” or “down open”.

(12) Take measurement of face by using a cylinder gauge (inside micrometer with dial gauge).
Turn the rotor by 90° each time and take measurement at four points, that is top, bottom,
right, left, and takes average value.

(13) Adjustment with liners shall be made between sole plates and leveling block.
When inserting liners between sole plates and leveling block, loosen the generator anchor bolts.
A shims adjstament does generator one side.(left-side or right-side)

a
 × y
Adjusting amount a =
d


y
Where y means face difference between TOP
and BOTTOM reading

Obtain the value by the above equation.

Lift up by crane

Jack up

Fig.8-1: Rotating the rotor for alignment

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"0"

"U

"U "U

"U

Position : 1 Position : 2 Position : 3 Position : 4

Fig.8-2: Measurement of rotor position

Photo.8-1: Measurement of rotor position

Photo.8-2: Jack up stator for centering

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9. ADJUSTMENT AND ASSEMBLY OF ALIGNMENT KEYS
After centering of turbine generator is completed, adjust alignment keys at the following
Position:
(1) Between low-pressure turbine casing and generator bearing bracket
(2) Turbine end of generator stator frame
(3) Between bearing bracket on collector ring end and brush gear base’s soleplate
Take measurement of dimension (upper and lower) by using a cylinder gauge Micrometer
The key shall be made to size slightly thicker than dimension

.
TB end CL.R end

Measurement here gap Measurement here gap

and insert shim and insert shim

Fig.9-1: Installation of alignment key

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10. ASSEEMBLY OF SEAL CASE
10.1 Preparation of seal case assembly

Temporary disassemble bearing and bearing rings for seal case assembly.

(1) Fit a dial indicator to the top of shaft.

Screw Right side and Left side jacking bolts alternately into rotor support #1 to lift the shaft up

about 0.3 ～0.4mm.

Liner
Dial indicator
Rotor support
Jacking bolt
Rotor support

Fig.10-1: Preparation of seal case assembly

(2) Rotating bearing and remove for seal assembly.

Fig.10-2: Disassemble the bearing and bearing ring

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10.2 Installing Seal Case

(1) Check seal ring gap by using a gauge

The below is shown the Seal ring gap-measuring procedure.

measuring point A

Seal ring
Gap gauge 0.05 Gap gauge 0.05
Rubber strap
Seal ring match marks

Method of measuring gap on

hydrogen side

Fig.10-3: measurement of seal ring gap

Photo.10-1: Measurement of seal ring gap

(2) Match the marks and assemble on the gauge and tighten the ring by bolts and push up the

ring .

(3) The ring is split into 2 pieces. Assure that no gap exist at any of 2 matching points and then

measure the gap of measuring point A.

(4) Install the spring on the seal case after measurement of gaps.

(5) Lift the lower seal case with the crane.

27
(6) Mount the lower seal case on the shaft. Install the support.

(7) Then seal case turn in the direction shown by the arrow used by two chain block.

Fig.10-4: Seal case assembly

(8) Install the upper seal case.
(9) Check insulation resistance between outside case and end bracket.
(10) Take measurement of final insulation resistance value after wire is locked.
Take measurement of insulation resistance with 500V megger.
The value shall be 20 kΩ or more.

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11. FILLING SEAL COMPOUND
Prepare grease pump and fill seal compound, in the following sequence by referring to the

figure below.

1) Open B, C and D, fill from A.

2) Close B (or C) which first compound comes out.

3) Continue filling until compound come out form C (or B) from A.

4) Close A and B (or C) fills from C (or B) until compound come out from D

5) Close A and C (or B) fills from B (or C) until compound come out from D

6) Close all plugs.

Filling holes A and D are locate along the external periphery of the Bearing Bracket, and B and

are located at the matching flange of upper Bearing Brackets.

Bearing Bracket D

Filling hole of Seal compound

B C

Inlet position of
Seal compound

Photo. 11-1: Injection the tight seal

29
12. BEARING ASSEMBLY
(1) Bearing on Turbine side and Collector side shall be reinstalled upon completion of flushing

operation.

(2) Take measurement and record the rotor level.

(3) Tighten bolts to the specified torque, and lock bolts completely.

(4) Install bearing caps on Turbine side and Collector side.

When installing the bearing cap on Collector side take measurement of insulation resistance by

using 500V megger, and assure that a resistance value of 20kΩ or more is obtained.

(5) Check to make sure metal caps on Turbine side and Collector side are mounted with bearing

locking device.

(6) Lift the caps by using hooks and gently fit those over bearings exercising care not to cause

damage the bearings.

(7) Install external outside oil deflector and make gap adjustment.(With Three Bond applied)

Photp.12-1: Assembly of Collector side bearing Photo.12-2: Meggering of Collector side seal case

Photo. 12-3: Meggering of CL.R side bearing ring

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13. AIR LEAK TEST
The hydrogen cooled Generator is filled with hydrogen.
The pressure of hydrogen in the generator is higher than the atmospheric pressure, and hydrogen
is lighter than air.

Accordingly, hydrogen gas readily leaks. Therefore, stator frame gas piping and other gas control
equipment should provide sufficient air tightness.

If any leakage from any of these equipment hydrogen consumption increases, and there is a
danger of an occurrence of explosion if a large amount of hydrogen leaks.
Leak test is carried out to check the air tightness.

Leak test carry out fill the generator with compressed air and apply soap water on the exterior, but
if there is conspicuous pressure decay found by pressure calculation method to find leak point
include a small amount of helium gas in compressed air and to use leak detectors for detection of
gas.

Leak test may be performed with independent casing or independent piping.

The following describes performing a leak test before filling with hydrogen upon completion of the
entire assembly processes.

13.1 Preparation and inspection before Leak Test

13.1.1 Before filing compressed air
(1) Items to be prepared
Helium gas leak detector, helium gas, air hose, soapy water, brush, lamp, etc.
(a) Assure that gas and oil piping are completed.
(b) Operate the seal oil equipment and assure that operation of valves, automatic oil pressure
regulator valve, seal oil pump, vacuum pump and other requirement are in satisfactory
condition.
See the sections concerned for the method of operation and handling of equipment.
Read operation manuals for operation of seal oil device and hydrogen gas control equipment.

31
 (c) Operate the seal oil equipment and adjust the automatic oil pressure regulator valve and set
the differential pressure of seal oil to 0.55bar.
The set pressure may exceed a little from this range.

(2) Fill dry compressed air through the air blow in valve of the gas dryer.
Control the internal pressure shall be within the maximum working pressure of the generator.

(3) While the increasing of the internal pressure the following care should be exercised with the
seal oil device.
(a) Seal oil pressure increases with almost constant difference to the internal pressure as the
internal pressure rises.
It shows that the operation of the automatic oil pressure regulator valve is in good condition.
(b) When the internal pressure reaches about 0.2bar the float valve in the float trap closes and
the oil level in the sight flow come to the middle.
The oil level should never drop below this point.
If the oil level does not rise or if it drops to the bottom of the oil level gauge, there is a
problem with the float valve.
The float valve is kept closed with the former case and it is kept opened with the latter case,
whichever the internal pressure shall be reduced once and the hydrogen trap shall be
disassembled and inspected.

(4) Also carefully check for rise in oil level in seal drain oil dump trouble with seal oil device and
excessive leakage of gas.

The operator is not busy while the internal pressure is increasing. consequently, carefully observe
the generator and hydrogen gas control device in the meantime and correct the condition before
the internal pressure reaches the specified value if excessive leakage is identified.
If very large leakage occurs, the area around the leaking point is filled with helium gas and it
becomes difficult to pin point the source of leakage.

If necessary measurements are taken before the internal pressure reaches the specified value,
it will shorten the time required for the leak test.

32
13.2 Detection of leakage
When the internal pressure reaches the specified value, stop the supply of compressed air and
immediately start detection. The points to be inspected are as follow.

(1) Bearing bracket, fitting to casing, bolt, knock part, end bracket fitting.
(2) Hydrogen cooler mount.
(3) Seal ring case mount, bolt knocks fitting.
(4) Bushing internal mount.
(5) Manhole.
(6) Rotor slip ring.
(7) Search coil lead and relay lead.
(8) Gas dryer, oil level rise alarm transmitter, water leakage alarm transmitter, float pressure
gauges.
(9) Transmitter in hydrogen control panel, dryer, pressure gauge, valves.
(10) Piping flanges, welded parts, valves flanges, gland.
Inspect these points and the condition is satisfactory unless the pointer of the meter reach
maximum position. Very often, leak test around seal ring case of continuous scavenging type
cannot be performed completely due to helium that dissolves into-oil.
In such a case take seal oil with an appropriate container and check if leak detector senses
leakage gas with the oil.

It is wise to perform leak test around the seal at the beginning in order to avoid such difficulties.
With Helium test in general it is easy to locate the area around the leaking point, but it is not
possible to correctly locate the leak point.

In such a case, use soap water to correctly locate the leaking point.
Check during leak test for unevenly clamped packing and loose bolts, and even if no leakage
occurs, such points that appear to be defective should be corrected.

If leaking points are identified, take corrective measures one after another. Those points which
cannot be remedied unless compressed air is discharged, shall be marked and remedied
afterward.
Leak test shall be performed again after all the leaking points are remedied and the generator
is refilled with compressed air. If there is any point that cannot be readily remedied (collector
ring, bushing, cooler, etc.), promptly notify MHPS T/A so that necessary measures can be
taken early.

33
13.3 Leakage test

Check various points of the generator with leak detector, and when all the leakage is remedied

perform leakage test and take measurement of leak rate. The result of leakage test is computed by

the pressure change and casing temperature change, 24 hours later. Calculate by the following

equation, and if leak rate exceeds 1.0 m³/day, there would be leakage points. Recheck leakage

with leak detector, make necessary correction and reduce the leak quantity to1.0 m³/day or less.

COLLECTIVE LEAK TEST AT TIME OF ASSEMBLY

Calculate leak rate by the following equation.

(1) Generator gas pressures (Initial) (bar/10)

(2) Barometric pressure (Initial) (bar/10)

(3) Generator gas temperature (Initial) (℃)

(4) Generator gas pressures (Final) (bar/10)

(5) Barometric pressure (Final) (bar/10)

(6) Generator gas temperature (℃)

(7) Duration of test (hours)

(8) Volume of gas system (ｍ³)

L=( ⑧ )
{ ( ① )+ ( ② )
－
( ④ )+ ( ⑤ ) } × 273 + 20 ×
24
273 + ( ③ ) 273 + ( ⑥ ) 0.1013 ( ⑦ )

Note: When gas pressure and barometric pressure are measured in kg/cm2, convert the values into

bar by the following equation

34
 22
20
18

Soluble ratio [%]

16
14
12 Air
10
H2
8
6
4
2
0
0 20 40 60 80 100 120
Oil temperature [℃]

Soluble quantity into sealed oil (inner side)

Soluble quantity into sealed oil (inner side)

Calculation formula:

QH = 1/2X 14.7×P0×q×V0 (ｍ³/day)

QH : Soluble quantity

Po: Absolute gas pressure inside machine (bar/10)

q: Quantity of sealed oil at H2 side (l/min)

V0: Soluble ratio

Leak quantity = (L－QH)

35
Example of recording sheet

Internal capacity: (1m3/day.)

Time Duration Generator gas Barometric Generator gas Barometric

of test pressures pressures temperature temperature
MPa MPa ℃ ℃

“ 0 (1) (2) (3)

“ 1

“ 2

“ 3

“ 4

21

“ 22

“ 23

“(7) 24 (4) (5) (6)

36
14. ASSEMBLY OF STUB SHAFT (3rd BEARING)
(1) Bearing and bearing ring contact check

(2) Bearing insulation resistance check at bearing ring (Measured by 500V megger)

(3) Measuring oil gap between journal (Measured by φ0.5mm plumb line)

(4) Measuring oil deflector gap

(5) Measuring runout of stub shaft (Measured by dial gauge)

(6) Measuring bearing parallelism

Photo. 14-1: Measurement of stub shaft runout

37
15. INSTALLATION OF BRUSH GEAR
After the position of the generator is decided and the guide key on the collector ring is mounted,
arrange a foundation plate and set a collector ring device at the position as shown on the drawing.

15.1 Mounting
In mounting the collector ring device, wind a protective pressboard surrounding the collector ring
so as not to damage the collector ring.
As for axial direction take care that the collector ring position changes when the generator is at
shutdown and operation (due to elongation of the rotor).
When doing the centering as for right and left, upper and lower directions, then do the centering.

15.2 Adjustment
(1) Adjust gap between the collector ring surface and the brush holder to be 4.8 ±1.0 mm.
(2) During assembly measure insulation resistance at each step and precede the work, checking
the grounding.

Carefully tighten conductive portions. Forgetting to tighten and insufficient tightening will result in
heating and an accident.

Photo. 15-1: Assembly brush holder Photo. 15-2: Collector housing

38
16. GROUTING
After the completion of centering proceed to grout. Wet grouting surface 12 hours before grouting
and let it absorb moisture. When the surface is very dry it shall be watered every 3 to 4hours.
Fill material to every corner with a bamboo pole.
Mixing of non-shrink grout

Below is for information.

the mixing data of Master Flow 870G non-shrink grout;

Material: Master Flow 870G grout

Manufacturer: Master Builders Co., Ltd.
Standard for mixing:

Premixed compound 25kg (1 bag)

Water 4.0 to 4.6 liter/bag

Temperature when mixed up 10 to 35 deg.

Time from completion of About 30 min.

Mixing until filling

39
 Ｓｉｔｅ Ｉｎｓｐｅｃｔｉｏｎ ａｎｄ Test Plan for Generator
Record
Reference CONSTRUCTOR MHPS CUSTOMER
NO Inspection and Test Item sheet No. Remarks
document
Type Signature Date Type Signature Date Type Signature Date
Construction drawing
1 Stator & Rotor Coil insulation resistance test record H2-1114 Ⅱ RR/H P
and Erection Procedure
Construction drawing
2 Stator inspection H2-1121 Ⅱ RR/H P
and Erection Procedure
Construction drawing
3 Foundation bolt dimension record H2-1102 Ⅱ RR/H P
and Erection Procedure
Construction drawing
4 Leveling bolck dimension record H2-1106-1~3 Ⅱ RR/H P
and Erection Procedure
Construction drawing H2-1107-1
5 Leveling bolck elevation record H2-1107-2
Ⅱ RR/H P
and Erection Procedure
Construction drawing H2-1108-1
6 Sole plate dimension record H2-1108-2
Ⅱ RR/H P
and Erection Procedure
Construction drawing H2-1109-1
7 Sole plate elevation record H2-1109-2
Ⅱ RR/H P
and Erection Procedure
Construction drawing
8 Stator inspection H2-1122 Ⅱ RR/H P
and Erection Procedure
Construction drawing H2-1105-1
9 Sole Plate record H2-1105-2
Ⅱ RR/H P
and Erection Procedure
Construction drawing H2-1111-1~2
10 Stator setting H2-1112
Ⅱ RR/H P
and Erection Procedure
Construction drawing
11 Hydrogen Cooler inspection H2-0201 Ⅱ RR/H P
and Erection Procedure
Hydrogen Cooler leak check Construction drawing
12 (before assembly at site) H2-0202 Ⅱ RR/H P
and Erection Procedure
Inspection items for connection Construction drawing
13 of Terminal Leads H2-1141 Ⅱ RR/H P
and Erection Procedure
Construction drawing
14 Bearing Bracket inspection and installation H2-0301 Ⅱ RR/H P
and Erection Procedure
Installation shim record between sole plate and Construction drawing
15 leveling block H2-1353 Ⅱ RR/H P
and Erection Procedure
Construction drawing
16 Rotor inspection H2-1411-1~2 Ⅱ RR/H P
and Erection Procedure
Construction drawing
17 Record of Inner Oil Deflector and Erection Procedure
H2-0434 Ⅱ RR/H P

Construction drawing
18 Record of centering and Erection Procedure
H2-1503-1~2 Ⅱ RR/H P

40
 Ｓｉｔｅ Ｉｎｓｐｅｃｔｉｏｎ ａｎｄ Test Plan for Generator
Record
Reference CONSTRUCTOR MHPS CUSTOMER
NO Inspection and Test Item sheet No. Remarks
document
Type Signature Date Type Signature Date Type Signature Date
Construction drawing
19 Record of Inner Oil Deflector H2-0434 Ⅱ RR/H P
and Erection Procedure
Construction drawing
20 Record of centering and Erection Procedure
H2-1503-1~2 Ⅱ RR/H P

Construction drawing
21 Assembly of Seal Casing and Erection Procedure
H2-0442~3 Ⅱ RR/H P

Construction drawing H2-0601-1~2

22 Record of air leak test H2-0602 Ⅱ RR/H P
and Erection Procedure H2-0603-1~2

Construction drawing
23 Confirmation items for assembly around Bearings and Erection Procedure
H2-0701 Ⅱ RR/H P

Construction drawing H2-0707-1

24 Record of Bearing assembly and Erection Procedure H2-0707-2
Ⅱ RR/H P

Construction drawing
25 Record of Outer Oil Deflector and Erection Procedure
H2-0710 Ⅱ RR/H P

Construction drawing H2-0731-1~2

26 Steady Bearing assembly and Erection Procedure H2-0732-1~3
Ⅱ RR/H P

Construction drawing
27 Record of Brush Gear assembly H2-0751~2 Ⅱ RR/H P
and Erection Procedure
Record of measuring run out prior to T-G test Construction drawing
28 operation H2-0902-1~2 Ⅱ RR/H P
and Erection Procedure

Note：Inspection type
Ⅱ ： Internal inspection (take records) RS ： Record submission RR ： Record review and retained P ： QA documentation
W ： Witness point H ： Hold point

41
QC-sheet H2-1114
Mfg. No. Year
Customer Stator & Rotor Coil insulation resistance test record Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Note: 1. Stator coil shall be measured with 1000V Megger, and rotor coil shall be measured with 500V Megger.

2. This measurement shall be made at least once every week.

Stator coil insulation resistance Rotor coil Ambient condition

Date
All insulation Temperature Humidity Remarks
measured U phase V phase W phase weather
3phase resistance ℃ %
ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

ＭΩ MΩ MΩ MΩ MΩ

MHPS-J Factory site

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42
QC-sheet H2-1121
Mfg. No. Year
Customer Stator inspection Working date
Name Checked by MHPS

No. Inspection items Result Disposition Remarks

MITSUBISHI HITACHI POWER SYSTEMS

(1) Check for trace of entry of water into interior. －
(1) Inspection of stator interior shall be
carried out before temporary
(2) Check coil end for flaws. －
installation of bearing bracket
and before insertion of rotor.
(3) Check core for flaws, and check varnish for exfoliation. －
It cannot be performed afterward.
1
Check for portion where finishing coat is applied in
(4) －
the interior. (2) Wear inspection shoes and white
Check cooler search coil for flaws, missing varnish apparel.
(5) －
and for unlocked portion. Quantity control shall be made with the
Check ventilate pipe and others for presence of tools
(6) － to be brought into the interior.
foreign matters.
Remove silica gel.
(1) Amount sent from factory. TB side: bags
2 CLR side: bags
(2) Amount removed at site. TB side: bags
CLR side: bags

Check if the tip of hydrogen substituting distribution pipe

3
is plugged and If locking is satisfactory.

MΩ
4 Check insulation resistance of stator coil.
at 1000V Megger

MHPS-J Factory site

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43
QC-sheet H2-1102
Mfg. No. Year
Customer Foundation bolt dimension record Working date
Name Checked by MHPS

Turbine side Collector Ring side

MITSUBISHI HITACHI POWER SYSTEMS

Unit: mm

3870 Design value

490 490 490 490 490 490 490 490
Measured value

440 315 315

400 500 400

4580

1400
440 315 315

490 490 490 490 3870 490 490 490 490 （Sole Plate for Brush Gear)

0 ~ -1mm notes :
Negative (-) mean Generator's sole plates are lower
than Turbine's ones.

Gen. sole plates

MHPS-J Factory site
Turbine sole plate Approved by Checked by Approved by Checked by Measured by

Difference of elevation between Turbine soleplate and Generator's one

44
QC-sheet H2-1106-1
Mfg. No. Year
Customer Leveling block(Right) dimension record Working date
Capacity Checked by MHPS

Turbine side Collector Ring side

F f

MITSUBISHI HITACHI POWER SYSTEMS

E e
D d
C c
B b
A a
② ④ ⑥ ⑦ ⑨
Right ⑪
① ③ ⑤ ⑧ ⑩ ⑫

150

h
g

H
G

⑬ ⑮ ⑰
⑭ ⑳ ㉒ ㉔
Left ⑯ ⑱ ⑲ ㉑ ㉓
（Sole Plate for Brush Gear)
Unit:mm Tolerance:Design±1mm
A B C D E F G H a b c d e f g h
Design 1632 2155 2645 3135 3715 4298 2090 2450 1632 2205 2695 3185 3765 4348 2090 2450
Actual

MHPS-J Factory site

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45
QC-sheet H2-1106-2
Mfg. No. Year
Customer Leveling block(Left) dimension record Working date
Capacity Checked by MHPS

Turbine side Collector Ring side

F f

MITSUBISHI HITACHI POWER SYSTEMS

E e
D d
C c
B b
A a
② ④ ⑥ ⑦ ⑨
Right ① ⑪
③ ⑤ ⑧ ⑩ ⑫

150

h
g

H
G

⑬ ⑮ ⑰
⑭ ⑳ ㉒ ㉔
Left ⑯ ⑱ ⑲ ㉑ ㉓
（Sole Plate for Brush Gear)
Unit:mm Tolerance:Design±1mm
A B C D E F G H a b c d e f g h
Design 1632 2155 2645 3135 3715 4298 2090 2450 1632 2205 2695 3185 3765 4348 2090 2450
Actual

MHPS-J Factory site

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46
QC-sheet H2-1106-3
Mfg. No. Year
Leveling block dimension record
Customer Working date
Capacity (Collector base) Checked by MHPS
E
D
C

MITSUBISHI HITACHI POWER SYSTEMS

A

℄Generator
F
G H
B

g h
f

c
d
e
Unit:mm Tolerance:Design±1mm
A B C D E F G H a c d e f g h
Design 5003 5208 5433 5768 6358 850 600 675 5003 5433 5768 6358 850 600 675
Actual

MHPS-J Factory site

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47
QC-sheet H2-1107-1
Mfg. No. Year
Customer Leveling block elevation record Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫

⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳ ㉑ ㉒ ㉓ ㉔ （Sole Plate for Brush Gear)

Target 3971mm
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫

⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳ ㉑ ㉒ ㉓ ㉔
MHPS-J Factory site
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48
QC-sheet H2-1107-2
Mfg. No. Year
Leveling block elevation record
Customer Working date
Capacity (Collector base) Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

④
①

℄Generator ⑤ ⑥

⑧ ⑨

③
⑦

Target:①～③3912mm ④～⑨3971mm Unit:mm

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

MHPS-J Factory site

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49
QC-sheet H2-1108-1
Mfg. No. Year
Customer Sole plate dimension record Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side
A D

B C

① ② ③ ④

H
F
E

h
g
e

⑤ ⑥ ⑦ ⑧
b c

a d

Dimension
A B C D E F G H Unit: mm
Design 3479 2056 2081 3529 2270 2270 2270 2270
Actual
a b c d e f g h MHPS-J Factory site
Design 3479 2056 2081 3529 2270 2270 2270 2270 Approved by Checked by Approved by Checked by Measured by
Actual

50
QC-sheet H2-1108-2
Mfg. No. Year
Customer Sole plate dimension record(Collector base) Working date
Name Checked by MHPS

A B

MITSUBISHI HITACHI POWER SYSTEMS

GEN℄

H
G
E

C D

Dimension
A B C D E F G H Unit: 1/100mm
Design 5193 755 5193 755 850 850 725 725
Actual
MHPS-J Factory site
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51
QC-sheet H2-1109-1
Mfg. No. Year
Customer Sole plate elevation record Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side

① ② ③ ④

⑤ ⑥ ⑦ ⑧

Target:4039.0mm Unit: 1/100mm

① ② ③ ④ ⑤ ⑥ ⑦ ⑧

Actual

MHPS-J Factory site

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52
QC-sheet H2-1109-2
Mfg. No. Year
Customer Sole plate elevation record(Collector base) Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

No4 bearing side No5 bearing side

Target:4039.0mm Unit: 1/100mm

① ② ③

Actual

MHPS-J Factory site

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53
QC-sheet H2-1105-1
Mfg. No. Year
Customer Sole plate level record Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side

（Sole Plate for Brush Gear)

Unit: 1/100mm

Tolerance : Top face accuracy become to ≦0.05mm/m

MHPS-J Factory site

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54
QC-sheet H2-1105-2
Mfg. No. Year
Customer Sole plate level record Working date
Capacity Checked by MHPS

Turbine side Collector Ring side

MITSUBISHI HITACHI POWER SYSTEMS

（Sole Plate for Brush Gear)

Unit: 1/100mm

Tolerance : Top face accuracy become to ≦0.05mm/m

MHPS-J Factory site

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55
QC-sheet H2-1111-1
Mfg. No. Year
Customer Stator setting(1/2) Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

No. Inspection Item Result Remarks

1 Check if any flaws and burrs on the sole plate surface

2 Check if any damage under transportation

3 Check if any damage the both end of transportation cover

4 Check if any flaws and burrs behind the stator foot

5 Setting stator 2~3mm collector ring side as opposite to drawing

6 Contact check stator foot and sole plate, if it less than 75% adjustment

7 Apply "MOLYKOTE" for the face of stator foot and sole plates It applies oiliness "MOLYKOTE "

Set the shim liners that drawing thickness, on the sole plates. Drawing thickness :8mm
8
(Certainly set maximum thickness of shim liners)

MHPS-J Factory site

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56
QC-sheet H2-1111-2
Mfg. No. Year
Customer Stator setting(2/2) Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

① ② ③ ④

Turbine side Collector Ring side

⑤ ⑥ ⑦ ⑧

No. Thickness x QTY's No. Thickness x QTY's No. Thickness x QTY's No. Thickness x QTY's

MHPS-J Factory
① ② ③ ④ Approved by Checked by

Total ： mm Total ： mm Total ： mm Total ： mm

No. Thickness x QTY's No. Thickness x QTY's No. Thickness x QTY's No. Thickness x QTY's

site
⑤ ⑥ ⑦ ⑧ Approved by Checked by Measured by

Total ： mm Total ： mm Total ： mm Total ： mm

57
QC-sheet H2-1112
Mfg. No. Year
Customer Stator feet and Sole Plate contact check Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side

（Sole Plate for Brush Gear)

Record
1.Leveling block position
2.Contact area
Tolerance : Contact area is ≧ 75%
MHPS-J Factory site
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58
QC-sheet H2-0201
Mfg. No. Year
Customer Hydrogen Cooler inspection Working date
Name Checked by MHPS

Result and disposition

No. Inspection item Remarks

MITSUBISHI HITACHI POWER SYSTEMS

Cooler A Cooler B Cooler C Cooler D
Check if package exterior during transport was
complete.
1
(1) Check for damage on the exterior during transport. Visual check
Check the following after opening the wooden box
Notify MHPS if
(1) Check if any fins are removed. removal is identified.

(2) Check for loose tops.

2
(3) Check for unlocked holding bolts of water boxes
Check for deformed pipes due to excessively
(4) Visual check
depressed tops.
(5) Check pipes plate sealing surface for damage. Visual check

MHPS-J Factory site

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59
QC-sheet H2-0202
Mfg. No. Year
Hydrogen Cooler leak check
Customer Working date
Name (before assembly at site) Checked by MHPS

1. Hydraulic pressure test

MITSUBISHI HITACHI POWER SYSTEMS

(1) Normal pressure bar

(2) Test pressure 11.0 bar

2. Test result
Duration of time shall be more than 15 minutes
No. Item Cooler A Cooler B Cooler C Cooler D Remarks
Pressure actually
1
applied. bar bar bar bar
2 Duration of time
Min Min Min Min
Leakage
3 Found ・None Found ・None Found ・None Found ・None Circle either one
(1st time)
4 Leaked portion
Remedies taken
5
against leakage
6 Final result

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60
QC-sheet H2-1141
Mfg. No. Year
Inspection items for connection
Customer Working date
Name of Terminal Leads Checked by MHPS

Result
No. Inspection Item Date Remarks

MITSUBISHI HITACHI POWER SYSTEMS

U1 V1 W1 U2 V2 W2
1 Gen. Side Use:1000V Megger
Check insulation resistance
before connection.
2 HVB side Use:1000V Megger

3 Check insulation resistance after connection. Use:1000V Megger

4 Check lapped layer of varnish.

5 Check insulation resistance after varnishing. Use:1000V Megger

HVB= High Voltage Bushing

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61
QC-sheet H2-0301
Mfg. No. Year
Customer Bearing Bracket inspection and installation Working date
Name Checked by MHPS

Result of inspection
No. Inspection Item Remarks
Turbine side Collector Ring side

MITSUBISHI HITACHI POWER SYSTEMS

Assure that bearing lube/drain and seal lube/drain oil
1
holes are cleaned.
Assure that mounting surface is free from flaws and
2
burrs.
Assure that top and bottom matching surfaces are free
3
from flaws and burrs.
Assure that seal case mounting surface is free from flaws
4
and burrs.
Assure that oil shield mounting surface is free from flaws
5
and burrs.
Close lube/drain oil holes with adhesive tape after
6 assuring that they are clean. BRG oil drain pipe shall be
closed with tin plate.
Remove sealant filler plug and assure that sealing groove
7
is free from foreign matters.
Check if face contact between bearing ring and bearing
8 Refer to H2-0703-3~6
bracket is satisfactory.
Existence of any gap is not permissible at
9 Check if bearing to bearing ring gap is none.
the bottom.
Position lower bearing bracket in accordance with When tightening the lower bracket,
10 alignment mark (location is clarified by bearing No.) at maintain the rotor unloaded by lifting it
dowel position, and then install. using a crane .
No gaps shall be produced even if only bolts of every two 0.03mm gauge is not allowed to enter. If
11
bolt are tightened. any gap is produced, notify Hitachi to
12 Check if tight seal groove is located in correct position.

Assure if all tools brought for work are present on

13
completion of work.

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62
QC-sheet H2-1353
Mfg. No. Year
Installation shim record between sole plate
Customer Working date
Name and leveling block Checked by MHPS

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

MITSUBISHI HITACHI POWER SYSTEMS

1 2 3 4

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

5 6 7 8

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

9 10 11 12

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

13 14 15 16

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

17 18 19 20

No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total No. Thickness×QTY's Total

21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12

Turbine MHPS-J Factory site

Collector
side side Approved by Checked by Approved by Checked by Measured by

13 14 15 16 17 18 19 20 21 22 23 24

63
QC-sheet H2-1411-1
Mfg. No. Year
Customer Rotor inspection (1/2) Working date
Name Checked by MHPS

Inspection of rotor shall be carried out at least one week before insertion.

MITSUBISHI HITACHI POWER SYSTEMS

No. Inspection item Result Disposition Remarks
Inspection of transport package
Check transport package for damage, etc. and for
(1)
abnormal conditions which seem to have occurred
(2) Check for broken silica gel bag in transport package.
1 －
(3) Check if protection of journals is complete.
(4) Check if dustproof treatment was complete.
Check if support is made so that poles are placed in
(5)
vertical direction.
Check if locking of Balance weight is complete
(1) －
(Fan ring, Coupling , CL,R ring ).
Check if locking of wedge is complete (including lead
(2) －
wedge).
Check on Turbine end and
2 (3) Check if locking of retaining ring key is sufficient. －
Collector Ring end.
Check if locking of Collector Ring end lead bolts is
(4) －
satisfactory.
Check if locking of seal plug at shaft end seal is
(5) －
satisfactory.

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64
QC-sheet H2-1411-2
Mfg. No. Year
Customer Rotor inspection (2/2) Working date
Name Checked by MHPS

No. Inspection item Result Disposition Remarks

MITSUBISHI HITACHI POWER SYSTEMS

Inspection of rotor
(1) Check journal for damage and discoloration.
(2) Check retaining ring surface for damage. Follow the instruction given by
-
(3) Check rotor surface for wrapping paper stuck to it. MHPS, if it is provided.
Check coating on rotor surface and retaining ring
(4)
3 surface for exfoliation.
(5) Check for development of rust. -
If any foreign matters are found, they
Check ventilate holes on rotor surface for any foreign shall be removed so that they do not
(6) - move into interior. Notify MHPS upon
matters.
completion of removal work.

4 Check stamp marks on coupling, fan ring, etc. -

Measure Turbine. Gen. Rotor coupling, faucet, and assure
5 -
that tightening allowance is provided.
6 Measure insulation resistance of rotor coil. - MΩ by 500V Megger

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65
QC-sheet H2-0434
Mfg. No. Year
Customer Record of Inner Oil Deflector Working date
Name Checked by MHPS

1. Record of oil deflector gap (Indicate viewed from Collector

Unit
side.)
: mm

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side

Tolerance Tolerance
(Turbine side) (Collector Ring side)
0.50~0.84 0.50~0.84

0.50~ 0.09~ 0.50~ 0.09~

0.84 0.15 0.84 0.15

0.09~0.15 0.09~0.15

Result
No. Inspection item Remarks
Turbine side Collector Ring side
1 Assure that there is no gap at joint.
Assure that mounting bolts are suitably tightened
2
and locked.

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66
QC-sheet H2-1503-1
Mfg. No. Year
Customer Record of centering (1/2) Working date
Name Checked by MHPS

1. Measuring 1. Unit: mm

MITSUBISHI HITACHI POWER SYSTEMS

ASM 2. LH side and RH side are as viewed from Collector
Ring side.
3. Dial gauge is fitted on Generator coupling.
（１） （２） ASM （３） ASM （４）
4. The circumference shall be dial gauge
reading, and interface opening direction
ASM shall be Negative.
2. Design value
0
0±0.03mm 0±0.03mm Face

Vertical direction GT GEN GT GEN

Horizontal direction

0.74±0.03mm 0±0.03mm Circumference

0

3. Measuring records of face

Measuring point Top RH LH Bottom

(1) 0
(2) 0
(3) 0
(4) 0 MHPS-J Factory site
Total 0 Approved by Checked by Approved by Checked by Measured by
Average 0

67
QC-sheet H2-1503-2
Mfg. No. Year
Customer Record of centering (2/2) Working date
Name Checked by MHPS

4. Result
Unit : mm

MITSUBISHI HITACHI POWER SYSTEMS

Vertical direction GT GEN GT GEN
Horizontal direction

Generator ( ) Generator ( )
( ) ( )

Record on the left is before/ after grouting

Conditions :

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68
QC-sheet H2-0442
Mfg. No. Year
Customer Assembly of Seal Casing Working date
Name Checked by MHPS

Unit : mm
1. Record of seal ring gap.

MITSUBISHI HITACHI POWER SYSTEMS

Turbine side Collector Ring side
No. Item Remarks
Air side H2 side Air side H2 side
+0.02 +0.02 +0.02 +0.02
1 Design gap 0.150 0.180 0.150 0.180
-0.01 -0.01 -0.01 -0.01
【A】：Measured gap

Temperature [ ℃ ] ℃ ℃ ℃ ℃
2
【K】：Correction value
Refer to H2-0443
K=Φ x R
【B】：Diameter of tool
－ Diameter of rotor journal
Calculated gap at 20 ℃ This values shall be
3
【A】 ＋ 【B】 ＋ 【K】 within design

Φ : Diameter of journal [mm]

-5
R : 0.7 x 10 x ( measurement temperature - 20)

2. Insulation resistance ( Collector Ring side )

MΩ （Use: 500V Megger )

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69
QC-sheet H2-0443
Mfg. No. Year
Temperature correction value when
Customer Working date
Name measuring Seal Rings Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

K : Correction value
K = Φ× R
1. Make seal ring and journal fixing metal in the
same temperature.
Correction of seal ring gap
-0.08
Turbine side
-0.06 Φ ： Diameter 454.09 mm
Temperature ： ℃
K：454.09 x R mm
-0.04
Collector side
[K] : Correction value [mm]

Φ ： Diameter 429.14 mm
-0.02 Temperature ： ℃
K：429.14x R mm
0 5 10 15 20 25 30 35 40
0
℃ -5
R : 0.7 x 10 x ( measurement temperature - 20)

0.02

0.04

0.06 TB side
CL.R side
0.08
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70
QC-sheet H2-0601-1
Mfg. No. Year
Customer Confirmation items for leak test (1/2) Working date
Name Checked by MHPS

No. Item of confirmation Result Remarks

MITSUBISHI HITACHI POWER SYSTEMS

1 If there is any fault in individual operation for sealed device.

2 Is the oil level rise alarm alive?

3 Is the oil/water leak alarm alive?

The outlet and inlet valves at H2 trap
Have all the valve opening and closing conditions in all systems been confirmed
4 must be confirmed for their opening and
according to diagram? closing condition.
On a dangerous place prepare a
5 If there is any dangerous place on the scaffold under the generator.
scaffold precisely.
Inner gas pressure
6 Is the seal oil pressure follows inner gas pressure rise
+ 0.055MPa
H2 side = l/min
7 When it reaches within the rated machine pressure, measure the sealed oil quantity. Air side = l/min
Total oil quantity = l/min
8 If there is any leakage from rotor seal section.

9 If there is no leakage from the surrounding of seal case.

10 If any leakage around bushing (High volt bushing)

11 If any leakage from terminal box.

12 If any leak from bearing bracket.

Pull out plug and check for leakage
13 If any leak from H2 cooler.
to water side.

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71
QC-sheet H2-0601-2
Mfg. No. Year
Customer Confirmation items for air leak test (2/2) Working date
Name Checked by MHPS

No. Item of confirmation Result Remarks

MITSUBISHI HITACHI POWER SYSTEMS

14 If any leak from gas dryer.

15 If any leak within H2 control, panel.

16 If any leak in oil/water leak alarm device.

17 If any leak in oil level rise alarm device.

18 If any leak around H2 reducing value.

19 If any leak around expansion tank.

20 If any leak in search coil gland portion.

Tighten to the same torque as at the

21 Have seal casing tightening check been performed after leakage testing?
first tightening.

22 Others

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72
QC-sheet H2-0602
Mfg. No. Year
Customer
Record of air leak test Working date
Name (calculation for soluble quantity of hydrogen gas) Checked by MHPS

QH ： Soluble quantity into sealed oil ( inner side )

MITSUBISHI HITACHI POWER SYSTEMS

Calculation formula :

QH = 1/2 x 14.7x p x q x Vo （m3/day)

0.20
p : Absolute gas pressure inside machine
(bar/10)
0.18
q : Quantity of sealed oil (ℓ/min)
0.16
Vo : Soluble ratio
0.14

0.12 Air

p q Vo
0.10
QH = 1/2 x 14.7 x x x H2
0.08
= 3
（m /day)
0.06

0.04

0.02

0.00
10 20 30 40 50 60 70 80 90 100
Oil temperature ( ℃ )
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73
QC-sheet H2-0603-1
Mfg. No. Year
Customer Record of air leak test (1/2) Working date
Name Checked by MHPS

( 1 ) Generator gas pressure 【bar/10】, ( 2 ) Barometric pressure 【bar/10】, ( 3 ) Generator gas temperature, 【℃】

MITSUBISHI HITACHI POWER SYSTEMS

( 4 ),( 5 ),( 6 ) Same as ( 1 ),( 2 ) and ( 3 ), but at the time after duration.

( 7 ) Duration performing time,( 8 ) Volume of gas system

(1) (2) (4) (5)

( ) + ( ) ( ) + ( ) 273+20 24
(8)
L = ( ) × - × ×
(3) (6) (7)
273 + ( ) 273 + ( ) 0.1013 ( )

= （m3/day)

Calculated leak quantity = ( L - Q H ) m3/day =

Tolerance : less than 1.0 m3/day

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74
QC-sheet H2-0603-2
Mfg. No. Year
Customer Record of leak test (2/2) Working date
Name Checked by MHPS

1. Leakage test Volume of gas system = (8) ｍ３

Generator Generator

MITSUBISHI HITACHI POWER SYSTEMS

Duration Generator Barometric gas Barometric Duration Generator Barometric gas Barometric
Time Time
of test gas pressure temperatur temperature of test gas pressure temperatur temperature
e e
(h) (bar) (bar) (℃) (℃) (h) (bar) (bar) (℃) ( ℃)
(1) (2) (3)
0 13

1 14

2 15

3 16

4 17

5 18

6 19

7 20

8 21

9 22

10 23
(7) (4) (5) (6)
11 24

12

75
QC-sheet H2-0701
Mfg. No. Year
Customer Confirmation items for assembly around Bearings Working date
Name Checked by MHPS

No. Item of Confirmation Result Remarks

MITSUBISHI HITACHI POWER SYSTEMS

Is not the lower metal slant?
1 Has the bearing side gap been confirmed with an inserted depth of a thickness
gauge?

2 Has a bearing top gap been measured?

Tightening torque (M30) = 1,020 N-m
3 Has a torque of metal fixing bolt been measured?
Confirm the ones indicated in the
4 Has the locking of metal fixing bolt been confirmed?
drawing.
5 Is there any uneven scratch caused by sliding the tip of a shaft vibrometer?
Align the standard lines on the
6 Has a spring pressure been adjusted after a vibrometer was mounted.
upper and lower limits of a rod.
7 Is the top gap between bearing and bearing ring proper?
Check to see if there is no gap between bearing cap and bearing bracket.
8
Has 3-bond adhesive paste been applied there in?

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76
QC-sheet H2-0707-2
Mfg. No. Year
Customer Record of Bearing assembly (2/2) Working date
Name Checked by MHPS

1. Record of bearing gap (oil gap)

MITSUBISHI HITACHI POWER SYSTEMS

Unit : mm
Bearing gap

Designed gap Measured gap

Turbine side bearing (No.3BRG) 0.61~0.71

Φ
Collector side bearing (No.4BRG) 0.58~0.68

2. Insulation resistance for Bearing and Bearing Ring Bearing ring ⇔ Bearing
Bearing ⇔ Bearing bracket
bracket
Use a 500V Megger/20KΩ or more
Turbine side Ω Ω

Collector side Ω Ω

3. Top clearance of Bearing's spherical base metal

Top clearance of Bearing's Designed gap Measured gap

spherical base metal
Turbine side bearing (No.3BRG) 0.04 ～ 0.10

Collector side bearing (No.4BRG) 0.04 ～ 0.10

MHPS-J Factory site
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77
QC-sheet H2-0707-1
Mfg. No. Year
Customer Record of Bearing assembly (1/2) Working date
Name Checked by MHPS

1. Adjustment of parallelism of lower bearing for right and left

A B Turbine side(No.3) Bearing Collector side(No.4) Bearing

MITSUBISHI HITACHI POWER SYSTEMS

Measuring point
thickness ( mm ) thickness ( mm )
Inside Outside A
B
C
D
Standard value 0.06 0.06
D C
Parallelism
・Parallelism=(B-A+C-D)/2

0.3 Inner diameter of the bearing Bearing No.3 Bearing No.4

・Standard value = x
1000 2
Bearing diameter 454.70 429.72
※Record the thickness of feeler gauge that should be inserted more than 50mm length.

2. Adjustment of parallelism of lower bearing for top and bottom

Turbine side(No.3) Bearing Collector side(No.4) Bearing
C D Measuring point
thickness ( mm ) thickness ( mm )
A
Inside A Outside
B B
C
D
Standard value

Parallelism
・Parallelism=(B-A)-(D-C)
MHPS-J Factory site
-4 Inner diameter of the bearing Approved by Checked by Approved by Checked by Measured by
・Standard value = 10 x
2

※“C”and“D”gap shall be measured by lead wire

78
QC-sheet H２-0710
Mfg. No. Year
Customer Record of Outer Oil Deflector Working date
Name Checked by MHPS

1. Record of oil deflector gap (Indicate viewed from Collector side.) Unit : mm

MITSUBISHI HITACHI POWER SYSTEMS

Collector Ring side

Tolerance Tolerance
(Turbine side) (Collector Ring side)
0.50~0.84 0.50~0.84

0.50~ 0.09 0.50~ 0.09

0.84 ~0.15 0.84 ~0.15

0.09 0.09
~0.15 ~0.15

Result
No. Inspection item Remarks
Turbine side Collector Ring side
1 Assure that there is no gap at joint.
Assure that mounting bolts are suitably tightened
2
and locked.

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79
QC-sheet H２-0731-1
Mfg. No. Year
Customer Steady Bearing assembly (1/2) Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

No. Item of Confirmation Result Remarks

1 It is checked that fit assembly mark which Generator shaft and Steady shaft. Punch mark 【U】 is incused
Tolerance
Shaft Journal : ≦ 3/100mm
2 Run out check of steady shaft with over hang condition to Generator shaft.
Coupling : ≦ 5/100mm

When tightening , marked 【✔】

3 It is checked that assemble bolt tightening and washer lock.
witness TA.
It is checked that for adjustment liner inserted between pedestal and base in
4
advance.
5 It is checked that brush gear base is tightened by control torque.
After run out check, setting pedestal.
The liner thickness of between
(1) Adjustment right and left position.(Between shaft and ball sheet.)
pedestal and base has to keep
6 (2) Setting dial gauge to steady shaft form pedestal and assemble bearing.
more than drawing instruction
In this timing, measure steady shaft raise measurement
(usually 3mm)
(3) If steady shaft raise measurement is not enough, insert liner and repeat (1),(2) work.

7 Adjust steady shaft axial offset position after assemble Exciter.

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80
QC-sheet H２-0731-2
Mfg. No. Year
Customer Steady Bearing assembly (1/2) Working date
Name Checked by MHPS

MITSUBISHI HITACHI POWER SYSTEMS

No. Item of Confirmation Result Remarks

8 It is checked that pedestal tightening.

9 It is checked that there is not any loose of dowel pin.

10 It is checked that steady shaft insulation resistance.

11 It is measured that oil deflector insulation resistance.

It is measured that bearing gap and top clearance of bearing's spherical base
12
metal.
13 It is measured that oil deflector gap.

14 It is checked that air pipe connection.

Confirmation of bearing rotating stopper
(1) Measure dimension of protuberant length of stopper pin, and depth of hole depth:
which is drilled on the top of spherical face of upper bearing length:
15
(2) Judgment of necessity of punch lock Y ・ N In case of applying brimmed stopper
(3) Confirmation of punch lock Y ・ N pin, this lock work is left off.
(4) Confirmation of looseness Y ・ N

pedestal cap

depth of the hole MHPS-J Factory site

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81
QC-sheet H２-0732-1
Mfg. No. Year
Customer Record of Steady Bearing (1/3) Working date
Name Checked by MHPS

1 2 3 4
1. Record of steady shaft run out

MITSUBISHI HITACHI POWER SYSTEMS

Tolerance
①～➂：3/100mm
④：5/100mm
Unit : 1/100 mm

1 U 2 U 3 U 4 U

2. Shaft raise measurement

Drawing instruction Actual measured value Remarks

Vertical direction 0.54 mm mm

Horizontal direction ( Right ・ Left ) 0.1 mm ( Right ・ Left ) mm

Bearing inserted condition

Shaft raise measurement

Total: mm Total: mm
Bearing free condition MHPS-J Factory site
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Brush gear base
Total: mm
Sole plate Total: mm
Pedestal move direction

82
QC-sheet H２-0732-2
Mfg. No. Year
Customer Record of Steady Bearing (2/3) Working date
Name Checked by MHPS

3. Parallelism of lower bearing

MITSUBISHI HITACHI POWER SYSTEMS

Thickness 【mm】 × Depth 【mm】

× ×
The difference of same thickness gap gauge insertion
depｔｈ is within 5mm
A B
Generator end side ｜A－B｜≦ 5 mm
Generator side ｜C－D｜≦ 5 mm
Must be satisfied.
｜A－C｜≦ 5 mm
C D ｜B－D｜≦ 5 mm

*In case horizontal offset

× ×
｜A－B｜≦ 5 mm
Must be satisfied.
｜C－D｜≦ 5 mm

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83
QC-sheet H２-0732-3
Mfg. No. Year
Customer Record of Steady Bearing (3/3) Working date
Name Checked by MHPS

4. Bearing gap of Bearing's spherical base metal gap

MITSUBISHI HITACHI POWER SYSTEMS

Bearing gap Designed gap Actual measured value

Bearing gap 0.303~0.361 (Diameter)

mm

5. Insulation resistance measurement for steady bearing ring.

Use a 500V Megger.

MΩ More than 20KΩ

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84
QC-sheet H2-0751
Mfg. No. Year
Customer Confirmation items for Brush Gear assembly Working date
Name Checked by MHPS

No. Item of confirmation Result Remarks

MITSUBISHI HITACHI POWER SYSTEMS

1 Check the insulation resistance of bus ring. MΩ at 500 V Megger

2 Check the gap between collector ring and brush holder to be 4.8 ±1 mm

3 Check cleanness of collector ring surface.

4 Check run out of collector ring.

5 Check that the inside of the air duct is clean.

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85
QC-sheet H2-0752-1
Mfg. No. Year
Customer Record of Brush Gear assembly(1/2) Working date
Name Checked by MHPS

1. Record of collector ring run out : Unit : mm

MITSUBISHI HITACHI POWER SYSTEMS

① ③

① ② ③
ASM ASM ASM

2. Record of collector ring fan sheet gap

No.4 BRG side Steady shaft side Tolerance
(Collector Ring side)
2.65~4.15

2.65~4.15 1.25~2.65

1.25~2.65

MHPS-J Factory
3. Relative dimension between collector ring and carbon axial direction : Approved by Checked by

Gen side End side

A B C D

Right side
Design value 23.16 20.16 26.56 16.76 site
Approved by Checked by Measured by
Left side

A B C D Design value 32.56 10.76 35.96 7.36

Record viewed from the end shaft side.

86
QC-sheet H2-0752-2
Mfg. No. Year
Customer Record of Brush Gear assembly (2/2) Working date
Name Checked by MHPS

4.Record of brush holder gap

MITSUBISHI HITACHI POWER SYSTEMS

No.9 BRG side Steady shaft side
Tolerance
3.80~5.80

3.80 3.80
~5.80 ~5.80

5.Record of collector housing air deflector gap

Tolerance
1.26~1.96

1.26~ 0.36~
1.96 0.50 MHPS-J Factory site
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0.36~0.50

87
QC-sheet H２-0902-1
Mfg. No. Year
Record of measuring run out prior to
Customer Working date
Name T-G test operation (1/2) Checked by MHPS

Unit: mm

MITSUBISHI HITACHI POWER SYSTEMS

TB A D F
B
C E 4
5 3
6 2
7 1 ASM
Turbine side Collector side 8 12
9 11
10

Note : 1. Record viewed from the Collector side.

2. Unit : mm
3. Take a measurement of run out at the specified portion.
4. Rotate the shafts until the rotating condition becomes stable, and the run out.
5. If the rotation before trial operation will be a long period, the monthly measurement should be performed and result of the measurement
should be sent to the factory.

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88
QC-sheet H２-0902-2
Mfg. No. Year
Record of measuring run out prior to
Customer Working date
Name T-G test operation (2/2) Checked by MHPS

1. Measurement once a month prior to test-run :

Unit: mm

MITSUBISHI HITACHI POWER SYSTEMS

TB A B C

D E F

Prior to steaming
(On turning)

TB A B C

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D E F

89
GAP & ALIGNMENT CONTROL DIAGRAM for GENERATOR

A B I J K

L M N O

E G

F
D H

1. RADIAL CLEARANCE
TB SIDE TB SIDE OIL GAP TB SIDE BEARING TB SIDE CL.R SIDE CL.R SIDE BEARING
NAME OF PARTS OUTER OIL (Clearance between bearing TB SIDE AXIAL FAN GAP AIR GAP CL.R SIDE AXIAL FAN GAP
SPHERICAL GAP INNER OIL DEFLECTOR INNER OIL DEFLECTOR SPHERICAL GAP
DEFLECTOR GAP and Journal)

LOCATION A B C D E F G H I
NOMINAL VALUE 0.5 0.66～0.76 0～0.05 0.5 1.80 92.75 1.80 0.38 0～0.05

0.63~0.98 0.66~0.76 0~0.05 0.04~0.10

0.63~0.98 89.9~95.5 1.88~2.12 0.50~0.84
1.88~2.12
DISTRIBUTION OF
TOP- BOTTOM 0.63 0.18 0.63 0.18 1.88 1.48 89.9 89.9 1.88 1.48 0.50 0.09
RIGHT-LEFT ~0.98 ~0.25 ~0.98 ~0.25 ~2.12 ~1.72 ~95.5 ~95.5 ~2.12 ~1.72 ~0.84 ~0.15

TOLERANCE
0.18~0.25 0 1.48~1.72 89.9~95.5 1.48~1.72 0.09~0.15 0
0 0.18~0.25

CL.R SIDE OIL GAP CL.R SIDE STEADY SHAFT OIL GAP unit: mm
CL.R HOUSING AIR
NAME OF PARTS (Clearance between bearing OUTER OIL COLLECTOR FAN GAP BRUSH HOLDER GAP (Clearance between bearing
DEFLECTOR GAP
and Journal) DEFLECTOR GAP and Journal)
LOCATION J K L M N O
NOMINAL VALUE 0.58～0.68 0.38 0.75 1.50 4.80 0.208~0.258

0.58~0.68 0.208~0.258
0.50~0.84 0.95~1.35 1.90~2.90 3.80~5.80

DISTRIBUTION OF
TOP- BOTTOM 0.50 0.09 0.95 0.30 1.90 0.50 3.80 3.80
RIGHT-LEFT ~0.84 ~0.15 ~1.35 ~0.40 ~2.90 ~1.20 ~5.80 ~5.80
TOLERANCE
0 0.09~0.15 0.30~0.40 0.50~1.20 0

90
Generator each parts tightening Torque list
Shows below standard torque for generator assembly work

NOTES;
The bolts used for assembling the generator are almost made of special steel.
So, almost tightening torque are applied Standard 1.5 times torque.

But there is some different tightening torque apply part,

especially around bus bar and insulation parts.

Regarding special tightening torque, there is shown in the drawing .

If there is unclear point, please be sure to confirm with TA

Specified Torque 【cN・m, N・m, kN・m】

Bolt Size
Standard 1.5
Minimum Standard Maximum times torque
for special
M4 130 cN・m 150 cN・m 180 cN・m 225 cN・m
M5 250 cN・m 300 cN・m 360 cN・m 450 cN・m
M6 410 cN・m 500 cN・m 600 cN・m 750 cN・m
M8 9.6 N・m 12 N・m 14 N・m 18 N・m
M10 20 N・m 24 N・m 28 N・m 36 N・m
M12 33 N・m 41 N・m 49 N・m 61.5 N・m
M16 80 N・m 100 N・m 120 N・m 150 N・m
M20 160 N・m 200 N・m 230 N・m 300 N・m
Meter standard
M22 220 N・m 270 N・m 310 N・m 405 N・m
M24 280 N・m 340 N・m 410 N・m 510 N・m
M30 540 N・m 680 N・m 810 N・m 1.02 kN・m
M36 1.0 kN・m 1.2 kN・m 1.4 kN・m 1.8 kN・m
M42 1.6 kN・m 1.9 kN・m 2.2 kN・m 2.85 kN・m
M48 2.3 kN・m 2.8 kN・m 3.4 kN・m 4.2 kN・m
M56 3.3 kN・m 4.6 kN・m 5.5 kN・m 6.9 kN・m
M64 5.6 kN・m 6.9 kN・m 8.3 kN・m 10.35 kN・m
#4-40UNC 42 cN・m 51 cN・m 61 cN・m 76.5 cN・m
#8-32UNC 140 cN・m 170 cN・m 200 cN・m 255 cN・m
#10-24YNC 210 cN・m 250 cN・m 300 cN・m 375 cN・m
1/4-20UNC 500 cN・m 620 cN・m 740 cN・m 930 cN・m
5/15-18UNC 970 cN・m 12 N・m 14 N・m 18 N・m
3/8-16UNC 17 N・m 21 N・m 25 N・m 31.5 N・m
1/2-13UNC 40 N・m 50 N・m 60 N・m 75 N・m
5/8-11UNC 80 N・m 98 N・m 120 N・m 147 N・m
Unify standard 3/4-10UNC 140 N・m 180 N・m 210 N・m 270 N・m
7/8-9UNC 230 N・m 280 N・m 330 N・m 420 N・m
1-8UNC 340 N・m 420 N・m 500 N・m 630 N・m
1 1/8-7UNC 480 N・m 590 N・m 710 N・m 885 N・m
1 1/4-7UNC 690 N・m 860 N・m 1.0 kN・m 1.29 kN・m
1 3/8-6UNC 900 N・m 1.1 kN・m 1.3 kN・m 1.65 kN・m
1 1/2-6UNC 1.2 kN・m 1.4 kN・m 1.7 kN・m 2.1 kN・m
1 3/4-5UNC 1.9 kN・m 2.3 kN・m 2.7 kN・m 3.45 kN・m
2-4 1/2UNC 2.8 kN・m 3.5 kN・m 4.1 kN・m 5.25 kN・m

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