USER MANUAL

DIAMOND DRILLING MACHINE

E X P O N D O . D E
EN USER MANUAL EN
12. Do not overreach yourself. Keep proper footing and 2. Use dust masks. VI. DESCRIPTION OF THE DEVICE
The operation manual must be read carefully.
balance at all times. 3. Use earplugs to keep your ears noise-free while MSW-DDM230 UK / MSW-DDM205 UK
Never dispose of electrical equipment together 13. Hold the machine firmly with both hands. When working.
using the machine, hold it by the handles provided 4. Check for the proper handle adjustment. 4 4
with household waste.
with the machine. 5. The tool becomes very hot during operation. 3
This machine conforms to CE declarations. 14. Maintain tools with care. Keep tools clean for a better 6. Safe operation depends on one’s work posture. 5 6
and safer performance. Follow the instructions for 7. When working in an elevated location, pay attention 1. spindle
7 8
Safety goggles must be used. changing accessories. Inspect the extension cords to objects and persons below. 2. coolant valve
periodically and replace if damaged. Keep handles 8. Wear protective shoes to protect your feet. 3. motor
Ear protection must be used. 4. motor carbon brushes
dry, clean, and free from oil and grease. Failure to follow safety recommendations and
Safety mask must be used. 15. Switch off the machine and disconnect the cable instructions may result in serious injuries or death! 2 cover
1
before performing maintenance or changing 5. ON/OFF switch
Protective footwear must be used. accessories. III. TECHNICAL SPECIFICATIONS 9 6. device height adjustment
16. Remove adjusting keys and wrenches. Always make handle
II protection class machine with double Product name Diamond drilling machine
sure that keys and adjusting wrenches are removed 7. lever for raising/
insulation. 10 lowering the device
from the tool before turning it on. Model MSW- MSW- MSW-
Attention! Wear protective gloves. 17. Avoid unintentional starting. Don’t carry a plugged- DDM230 DDM205 DDM255 8. handle
in tool with your fingers on the switch. Be sure the UK UK UK 9. guide rail
tool is switched off when plugging it in. 10. attachment screws
PLEASE NOTE! The drawings in this manual are for Rated 230/50 11 11. base
illustration purposes only and in some details may 18. During outdoor work use extension cords intended
for outdoor use. voltage [~V]/ Open the coolant valve and place the hose end in the work
differ from the actual machine. Frequency[Hz]
The original operation manual is in German. Other 19. Stay alert when operating the machine. Do not area. Turn on the device. Use lever for raising / lowering the
language versions are translations from German. operate the tool when you are tired. Rated power [W] 4080 3900 4350 device to adjust device height. Upon completing work, close
20. Check damaged parts. Before further use of the the coolant valve, raise the device and turn it off.
I. SAFETY INSTRUCTIONS tool, any part of the casing or other parts that are Weight [kg] 21 20,5 22 ATTENTION! Ensure that the core drill does not snag in the
1. Keep the work area clean. Cluttered areas can cause damaged should be carefully checked to determine work-piece during operation.
if they will operate properly and perform their Water connection ½
injuries. diameter [‘’] MSW-DDM255 UK
2. Consider the work area environment before starting intended function. Check for alignment of moving
to work. Don’t expose power tools to rain or wet soil. parts, mounting, and any other conditions that Maximum 570 580 580 12 1
Don’t use power tools in damp or wet locations. The may affect its operation. A damaged part should rotational speed
work area should be well secured. Don’t use the tool be properly repaired or replaced by an authorized
(without load)
service centre unless otherwise indicated elsewhere 11
in the presence of flammable liquids or gases. Power [rpm]
tools produce sparks during normal operation or in this instruction manual. Defective switches should
when switching ON/OFF. Never use power tools in be replaced by an authorized service centre. Do not Core drill 1 ¼” 2
dangerous sites containing lacquer, paint, benzene, use the tool if the switch does not turn it on and off. attachment
thinner, gasoline, gases, adhesive agents, and other 21. Do not use power tools for applications other than diameter 10 3
materials which are combustible or explosive. those specified in the instructions (other than that for 8 4
which it was designed). Core drill 15 – 230 15 – 205 15 – 255
3. Provide sufficient protection against electric shock. 9 5
22. To ensure the designed operational integrity of diameter [mm]
Prevent body contact with grounded surfaces,
for example: pipes, radiators, ranges, refrigerator power tools, do not remove installed covers or
enclosures. screws. IV. APPLICATIONS
4. Keep children and third parties away from the work 23. Do not touch movable parts or accessories unless the The diamond core drill is designed to drill pass-through
area. power source has been disconnected. and not pass-through holes in mineral construction
24. Use your tool at a lower input load than specified materials such as concrete, all types of walls, asphalt, all A
5. Store unused tools. When not in use, tools should be B
stored in dry and high or locked-up places out of the on the nameplate to increase working efficiency and types of screed, natural stone, with the use of standard
decrease the wearing out process. diamond tipped core drills, wet drilling and using a stand.
6 C
reach of children.
6. Do not overload the machine! To ensure an optimum 25. Do not wipe any plastic parts with solvents. Solvents 7
such as gasoline, thinner, benzene, alcohol, ammonia V. BEFORE FIRST USE
performance and the safety of the machine, only use
and oil may damage and crack the plastic parts. Do 1. Power source. 1. control panel
it within the set parameters.
not wipe them with such solvents. Wipe the plastic Ensure that the power source which is utilized A – revs adjuster
7. Use only suitable tools. Don’t use small tools or
parts with a soft cloth lightly dampened with soapy conforms to the power requirements specified on B – on button
attachments. Don’t use tools for not intended
water. the product name. C – off button
purposes. For example: don’t use circular saws for
26. Consult an authorized service agent in the event of 2. Power switch. 2. device attachment to guide rail unit
cutting tree limbs or logs
power tool failure. Ensure that the power switch is in the OFF position. 3. attachment screw
8. Dress appropriately. Do not wear loose clothing
27. Use only original replacement parts. If the plug is connected to a power receptacle while 4. lever for raising/lowering the device
or jewellery. They can get caught in the moving
28. This tool should only be disassembled for replacing the power switch is in the ON position, serious 5. guide rail for raising / lowering the device
parts. Rubber gloves and non-skid footwear are
carbon brushes. accidents can occur. 6. attachment screws
recommended when working outdoors. Wear
29. When transporting and handling the diamond 3. Extension cord. 7. base
protective hair covering to contain long hair.
drilling machine between the warehouse and the When the work area has no power source, use an 8. coolant valve
9. Use safety glasses. Also use a face or dust mask if the
destination, take into account the occupational extension cord of sufficient thickness and rated 9. spindle
cutting operation is dusty.
health and safety principles for manual transport capacity. The extension cord should be kept as short 10. device
10. Do not damage the connection cable. Never carry
operations which apply in the country where the as possible. 11. motor
the tool by the cord or yank the cord to disconnect
it from the power source. Keep the cord away from device will be used. 12. motor carbon brushes cover
heat and oil sources and sharp edges.
11. Secure the work area. It is recommended to use II. PRECAUTIONS ON USING THE MACHINE
clamps or a vice for fixation. Please pay special 1. Wear protective glasses to protect your eyes.
attention to your hands when operating the machine.

2 3
Rev. 03.03.2021 Rev. 03.03.2021
EN EN
Open the coolant valve and put the pipe output in the • Invoice number and serial number (the latter is to be
work area. Before turning it off, make sure that the minimal found on the technical plate on the machine).
rotation speed range is selected. Turn the device on via • If relevant, a picture of the damaged, broken or
the built-in switch, adjust the speed control to the rotation defective part.
speed of the required task and adjust the height of the • It will be easier for your customer service clerk to
device with the lever. After having successfully used it, turn determine the source of the problem if you give
Once on, use a hose clamp to secure the hose in place.
off the cooling water valve, hold the device upwards, adjust a detailed and precise description of the matter. The
• Bracket assembly:
the rotation speed to the smallest value and turn the device more detailed your information, the better customer
Align the bracket with the guide rail and secure it to the
off via the switch. ATTENTION! When working, make sure service will be able to solve your problem rapidly and
rail using two bolts.
that the core drills are not in the workpiece. efficiently!
CAUTION: Never open the machine without the
VII. ASSEMBLING THE DEVICE authorization of your customer service. This can lead to
1. Place the device on a stable and level surface, use a loss of warranty!
attachment anchors to mount the device to the
surface:
2. Place device base on the surface. • Mounting a core drill on the device.
3. Mark the position of attachment holes. To mount a core drill on the spindle, screw it on clockwise.
4. Drill holes on the surface at the market positions.
5. Insert anchors into the drilled holes.
6. Align the holes in device bases with drilled holes
and tighten the attachment screws. X. MAINTENANCE AND INSPECTION
7. Level the device. 1. Inspecting the tool.
Since the use of a dull tool will cause the motor to
VIII. REPLACING CARBON BRUSHES malfunction, it should be replaced with a new one
When the device is operated, carbon brushes steadily wear without delay when abrasion is noted.
out. When the insulation tip integrated inside the brush gets 2. Inspecting the mounting screws.
revealed and touches the commutator it will trip the engine Regularly inspect all mounting screws and ensure
automatically. When this happens, both brushes must be that they are properly tightened. Should any of the
replaced with new brushes of the same type. Inspect the screws be loose, retighten them immediately. Failure
carbon brushes after approx. 300 working hours. to do so could result in serious hazard.
Attention! Before commencing carbon-brush replacement, 3. Maintenance of the motor.
make sure the device is switched off and the power cord The motor unit winding is the very “heart” of the
is unplugged. power tool. Exercise due care to ensure the winding
Replacing the carbon brushes: does not become damaged and/or wet with oil or
Unscrew the screw securing the carbon brushes on the side water.
of the device housing: 4. Inspecting the carbon brushes.
The motor employs carbon brushes which are
consumable parts. When they become worn or near
the ”wear limit”, it could result in motor trouble.
When an auto-stop carbon brush is equipped, the
motor will stop automatically. At that time, replace
both carbon brushes with new ones. In addition,
always keep carbon brushes clean and ensure that
they slide freely within the brush holders.
Remove worn out carbon brush, insert new brush and 5. Cleaning the device.
tighten the screw. Replace the carbon brush on the other To keep the device clean, clean it using a soft cloth
side of the housing in an analogous manner. damped in water with soap. Never use brushes or
other cleaning tools that may scratch/damage the
IX. ASSEMBLY/DISASSEMBLY OF THE device. Remember to prevent water from penetrating
DEVICE’S ELEMENTS inside the device through vents in the housing of
• Device height adjustment handle assembly: the device. Clean the vents with a paintbrush and
Remove the screw from the handle bracket, insert the compressed air.
bracket into the device attachment, align holes:
XI. TRANSPORTATION AND STORAGE
Shaking, crashing and turning the machine upside down
should be prevented when it is transported. Store it in
a properly ventilated surrounding with dry air and without
any corrosive gas.

Tighten the screw. When tightening make sure the screw XII. REGULAR CONTROL OF THE DEVICE
goes all the way through. Regularly check the machine for signs of damage. Should it
• Coolant feed hose assembly: be damaged, please stop using it immediately and contact
Slide hose end over device coolant feed valve: your customer service to solve the problem.
What to do in case of a problem?
Please contact your customer service and prepare following
information:

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Rev. 03.03.2021 Rev. 03.03.2021
NOTES NOTES

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Rev. 03.03.2021 Rev. 03.03.2021
Umwelt – und Entsorgungshinweise
Hersteller an Verbraucher

Sehr geehrte Damen und Herren,

gebrauchte Elektro – und Elektronikgeräte dürfen gemäß europäischer Vorgaben [1] nicht zum unsortierten Siedlungsabfall
gegeben werden, sondern müssen getrennt erfasst werden. Das Symbol der Abfalltonne auf Rädern weist auf die Notwendigkeit
der getrennten Sammlung hin. Helfen auch Sie mit beim Umweltschutz. Sorgen Sie dafür, dieses Gerät, wenn Sie es nicht mehr
weiter nutzen wollen, in die hierfür vorgesehenen Systeme der Getrenntsammlung zu geben.

In Deutschland sind Sie gesetzlich [2] verpflichtet, ein Altgerät einer vom unsortierten Siedlungsabfall getrennten Erfassung
zuzuführen. Die öffentlich – rechtlichen Entsorgungsträger (Kommunen) haben hierzu Sammelstellen eingerichtet, an denen
Altgeräte aus privaten Haushalten ihres Gebietes für Sie kostenfrei entgegengenommen werden. Möglicherweise holen die
rechtlichen Entsorgungsträger die Altgeräte auch bei den privaten Haushalten ab.

Bitte informieren Sie sich über Ihren lokalen Abfallkalender oder bei Ihrer Stadt – oder Gemeindeverwaltung über die in Ihrem
Gebiet zur Verfügung stehenden Möglichkeiten der Rückgabe oder Sammlung von Altgeräten.
[1] RICHTLINIE 2002/96/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES
ÜBER ELEKTRO – UND ELEKTRONIK – ALTGERÄTE
[2] Gesetz über das Inverkehrbringen, die Rücknahme und die umweltverträgliche Entsorgung
von Elektro – und Elektronikgeräten (Elektro – und Elektronikgerätegesetz – ElektroG).

Utylizacja produktu
Produkty elektryczne i elektroniczne po zakończeniu okresu eksploatacji wymagają segregacji i oddania ich do wyznaczonego
punktu odbioru. Nie wolno wyrzucać produktów elektrycznych razem z odpadami gospodarstwa domowego. Zgodnie
z dyrektywą WEEE 2012/19/UE obowiązującą w Unii Europejskiej, urządzenia elektryczne i elektroniczne wymagają segregacji
i utylizacji w wyznaczonych miejscach. Dbając o prawidłową utylizację, przyczyniasz się do ochrony zasobów naturalnych
i zmniejszasz negatywny wpływ oddziaływania na środowisko, człowieka i otoczenie. Zgodnie z krajowym prawodawstwem,
nieprawidłowe usuwanie odpadów elektrycznych i elektronicznych może być karane!

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT
expondo Polska sp. z o.o. sp. k.

ul. Nowy Kisielin-Innowacyjna 7

e-mail: [email protected]

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