6 5 4 3 2 1

REL NO LTR NO REVISION ZONE APPROVED

DRCHKR DATE
WIRING_DIAGRAM D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

SWITCH IO / PCC NET (TB1)

CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION
ASSIGNMENT (SEE SHEET 3)
TB1–1 B+ OUTPUT (FUSED 5A) B+ POWER OUTPUT FED ONLY FROM BATTERY 2+ INPUT; FUSED WITH SELF RESETTING PTC DEVICE
TB1–2 <DO NOT CONNECT>
CT POLARITY
D TB1–3 <DO NOT CONNECT> D
CT INPUTS MARKS
TB1–4 <DO NOT CONNECT> 1 PASS FOR 5A
TB1–5 <DO NOT CONNECT> 2 PASSES FOR 1A
UTILITY PT INPUT
TB1–6 <DO NOT CONNECT> GENSET CT INPUTS UTILITY CT INPUTS (480V LL MAX)
TB1–7 <DO NOT CONNECT> (1A OR 5A) (1A OR 5A) (TB7)
TB1–8 <DO NOT CONNECT>
TB1–9 <DO NOT CONNECT> TB7

R283

R289
R295

R301
R284
TB1–10 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS

R290
C259

R302
R305R296
R285
L1 L1

C263

C265
L3

C238 R297
L2

R294 R303
L2

C266

R291
R352
L3

C256
TB1–11 SYNCHRONIZER ENABLE SWITCH INPUT USE TO MANUALLY ENABLE SYNCHRONIZING

R286
R298

R304
R355

R356

R292
C267
R354
UTILITY C261

R299
R287
R353
GEN C216

R351
TB1–12 <DO NOT CONNECT> 1 1 1

R293
1 1 1

R300
R314R288
C264

R306
C258
C262 C260

R317
TB1–13 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS

C237
U13C255 C257

C58
C54
R326

C53
C57
C60 VR17

C236
R315
C294C296

U71
U66 C271
U65 R338 R316
L3

C235
TB1–14 OVERRIDE SWITCH INPUT USE TO OVERRIDE TIME DELAYS AND TRANSFER/RETRANSFER INHIBIT R98 U12
R325 C114
R337

U75
C317 U11

C219
U70 C297 C270 U64 C123
TB1–15 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS R266 VR43 U25 X4
R265R267
R268
R269
R270 DS2
DS4 C301
C302 R142
R204 C143 R U58
151
C303 R224 R223C188

DS1
C304

DS5
DS9
R281
R280 R282 U63 GNYW R180
R172
GNYWGNU50 U51R222

VR28
R279

DS3
DS7

DS6
X3 U36

R221
TB1–16 UTILITY SOURCE FAILURE SWITCH INPUT USE TO INDICATE TO THE CONTROL THAT THE UTILITY HAS FAILED R278R274 R276
R275 X2 R230 R127
GENSET PT INPUT TB6 GN
DS8RDYWR236 DP

C108 C134
R277R273 R264

VR11
R235 Q15
R234

VR12
(480V LL MAX) R272 R263 R237
R418 1
R271 R262 R441 Q14
R440 R228
R227
(TB6) U1 C162

C73
R261
R260 C6 SWITCH IO /
SWITCH IO / DC POWER IN (TB2) R259

C71
U48

X1
Z12 DC POWER IN
TB2

C110
CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION U15 R203

VR1 VR2 VR51

RS4
RS3
RS5
(TB2)

RS2
C C284 C
ASSIGNMENT (SEE SHEET 3) CR11U2
TB2–1 TEST START SWITCH INPUT STARTS/STOPS A TEST OF THE SYSTEM; CAN BE CONFIGURED FOR WITH OR WITHOUT LOAD C311 Q2 C1 C103 C104
K2
C214 C221 R102 VR41

CR28
CR9 C2 C223 U59 R95 U72 C286 C313 C109
TB2–2 BATTERY – BATTERY GROUND GROUND RETURN FOR EITHER BATTERY1 OR BATTER2 DC POWER SOURCE U10

U73
C46U7 C30 C107
C215 CR30 C133 C111
TB2–3 BATTERY – BATTERY GROUND GROUND RETURN FOR EITHER BATTERY1 OR BATTER2 DC POWER SOURCE U16 U46 T7 C278
ANALOG IO K1 CR8 CR4 U3 R150 R163CR37 C135
VR27
STARTS/STOPS THE EXTENDED PARALLEL MODE; USED FOR BASE LOAD OR PEAK SHAVE OPERATION (TB9) TB9 C312 Q1 U30 U33 CR47 U26 U24 CR50 VR29
TB2–4 EXTENDED PARALLEL START SWITCH INPUT U38 U31 CR40 U32 CR45U35 S1 C208
CR5
VR50C31 U44 U34 CR36

C193
TB2–5 BATTERY – BATTERY GROUND GROUND RETURN FOR EITHER BATTERY1 OR BATTER2 DC POWER SOURCE C8C32 U19 U41 U28 U27 U23 U29 CR35 U37 C207
R161C198
C36 U45 Q11CR23 CR22
Q10 Q9
CR21
CR42
C35 U6 U56 U43 U42 U21 L2 C197 C106
TB2–6 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS C5 CR6 C105
U52
C92 U57 CR44CR43 K9 K8 K7 RS1
C100
TB2–7 BATTERY – BATTERY GROUND GROUND RETURN FOR EITHER BATTERY1 OR BATTER2 DC POWER SOURCE CR39 CR38 K6

C185
C184
C182
C183
C181

C179
C180

C176
C177
C178
C4 C101
U40 R117
TB2–8 BATTERY 1+ B+ POWER INPUT BATTERY1 DC POWER INPUT; DIODE OR’D WITH BATTERY2 DC POWER INPUT C316 U20 U39 U17
Q12 CR13
R118 C315
C91 K3 K4 C175

C89
TB2–9 BATTERY 1+ B+ POWER INPUT BATTERY1 DC POWER INPUT; DIODE OR’D WITH BATTERY2 DC POWER INPUT C90 CR12 U22 U18

C172
TB8

C112 VR25
C171
C205
C199
C170
C169

R120
R119
C88CR25 K10

C82
C95

C84
J14

VR18
R104
VR37
VR36 VR34 CR18 INPOWER OR

C163
VR35 VR22
VR20 C77VR19 VR38 C79L1

C117
C119

C153
C131
C132
C116
C115
TB2–10 RELAY COIL B+ SUPPLY (FUSED 2A) B+ POWER OUTPUT USE TO SUPPLY HIGH SIDE OF RELAY COILS WHICH ARE RETURNED TO A LOW–SIDE OUTPUT VR26 R122
TB15

C102
MODBUS RTU C152C151C150
C149 C196 C165 R121
U53 C186 C206 C164 C83 VR10 C94 MODBUS RTU

C309
TB2–11 BATTERY 2+ B+ POWER INPUT BATTERY2 DC POWER INPUT; DIODE OR’D WITH BATTERY1 DC POWER INPUT (RS232) C187 R108 VR44
C85 (RS485)

VR21
VR23
C308
VR39
TB1 C81
VR30

C130
C120
VR16C298

C136

C113
C118
C202
C204

C201

C200
C310

C210
(J14)

C211
J17 VR15
TB2–12 BATTERY 2+ B+ POWER INPUT BATTERY2 DC POWER INPUT; DIODE OR’D WITH BATTERY1 DC POWER INPUT VR24 (TB15)
C203
C212 VR32
C209 VR31
C138 R103
C137 C76 C307
TB2–13 POWER UP ENABLE SWITCH INPUT (WAKEUP) NOTE: MUST BE CONNECTED TO A RETURN PERMANENTLY VR33
C148
TB3 TB10
TB2–14 FAULT RESET SWITCH INPUT USE TO RESET FAULTS AND ACTIVATE FAULT FLASHOUT MODE (HOLD ACTIVE FOR >5 SEC)
TB2–15 CONIGURABLE OUTPUT 1 (COMMON WARNING) LOWSIDE OUTPUT CONFIGURABLE OUTPUT #1; INTENDED TO DRIVE A RELAY COIL; DEFAULT COMMON WARNING
TB2–16 CONFIGURABLE OUTPUT2 (FAIL TO SYNC) LOWSIDE OUTPUT CONFIGURABLE OUTPUT #2; INTENDED TO DRIVE A RELAY COIL; DEFAULT FAIL TO SYNC SWITCH IO / PCCNET (TB1) BREAKER CONTROL / START GENSETS (TB8)
B CONFIGURABLE OUTPUT #3; INTENDED TO DRIVE A RELAY COIL; DEFAULT GEN AVAILABLE B
TB2–17 CONFIGURABLE OUTPUT3 (GEN AVAILABLE) LOWSIDE OUTPUT SWITCH IO (TB3) FACTORY TEST CONNECTOR (J17)
TB2–18 CONFIGURABLE OUTPUT4 (UTILITY AVAILABLE) LOWSIDE OUTPUT CONFIGURABLE OUTPUT #4; INTENDED TO DRIVE A RELAY COIL; DEFAULT UTILITY AVAILABLE
MUST BE CONNECTED VIA SHORT WIRE/STRAP TO EARTH GROUNDED EQUIPMENT CHASSIS BREAKER STATUS INPUTS (TB10)
TB2–19 CONNECT TO GROUNDED CHASSIS CHASSIS GROUND

SWITCH IO CAN (TB3)

CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION
ASSIGNMENT (SEE SHEET 3)
TB3–1 LOAD GOVERN ENABLE LOW–SIDE OUTPUT CONNECT TO THE UTILITY CB AUX/POSITION INPUTS ON THE INDIVIDUAL GENSET CONTROLS
TB3–2 <DO NOT CONNECT>
TB3–3 <DO NOT CONNECT>
TB3–4 <DO NOT CONNECT>
TB3–5 <DO NOT CONNECT>
TB3–6 TRANSFER INHIBIT SWITCH INPUT INHIBITS TRANSFER TO GENSET (WITH EXCEPTIONS); NOT THE SAME AS GEN CB INHIBIT
TB3–7 RETRANSFER INHIBIT SWITCH INPUT INHIBITS TRANSFER TO GENSET (WITH EXCEPTIONS); NOT THE SAME AS UTIL CB INHIBIT
TB3–8 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
TB3–9 <DO NOT CONNECT>
A TB3–10 <DO NOT CONNECT>
TB3–11 <DO NOT CONNECT>
TB3–12 CONFIGURABLE OUTPUT5 (FAIL TO DISCONNECT) LOW SIDE OUTPUT CONFIGURABLE OUTPUT #5; INTENDED TO DRIVE A RELAY COIL; DEFAULT FAIL TO DISCONNECT
TB3–13 CONFIGURABLE OUTPUT6 (SYNCHRONIZED) LOW SIDE OUTPUT CONFIGURABLE OUTPUT #6; INTENDED TO DRIVE A RELAY COIL; DEFAULT SYNCHRONIZED
TB3–14 CONFIGURABLE OUTPUT7 LOW SIDE OUTPUT CONFIGURABLE OUTPUT #7; INTENDED TO DRIVE A RELAY COIL; DEFAULT UNASSIGNED
TB3–15 CONFIGURABLE OUTPUT8 LOW SIDE OUTPUT CONFIGURABLE OUTPUT #8; INTENDED TO DRIVE A RELAY COIL; DEFAULT UNASSIGNED
TB3–16 PARALLELING GENSETS BREAKER INHIBIT OUTPUT LOW SIDE OUTPUT CONNECT TO ALL OF THE INDIVIDUAL GENSET CB INHIBIT INPUTS
TB3–17 MASTER INHIBIT SWITCH INPUT USE TO INHIBIT SYNCHRONIZING AND TRANSFER/RETRANSFER
WIRING_DIAGRAM_1
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WIRING_DIAGRAM D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

GENSET PT INPUTS (TB6)

CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION
ASSIGNMENT SEE PAGE 3
TB6–1 GEN BUS VOLTAGE L1 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION
TB6–2 GEN BUS VOLTAGE L2 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION
TB6–3 GEN BUS VOLTAGE L3 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION
D D
TB6–4 GEN BUS VOLTAGE N AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION
BREAKER STATUS INPUTS (TB10)
CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION
GENSET CT INPUTS ASSIGNMENT SEE PAGE 3
WIRE 1 GEN BUS CURRENT L1+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–1 GEN MAIN CB POSITION A CONTACT SWITCH INPUT CONNECT TO ’a’ CONTACT OF GEN MAIN BREAKER; CONTROL USES THIS TO DETERMINE BREAKER POSITION
WIRE 2 GEN BUS CURRENT L2+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–2 GEN MAIN CB POTITION B CONTACT SWITCH INPUT CONNECT TO ’b’ CONTACT OF GEN MAIN BREAKER; USED FOR BREAKER DIAGNOSTIC
WIRE 3 GEN BUS CURRENT L3+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–3 GEN MAIN CB TRIPPED SWITCH INPUT USE TO INDICATE TO CONTROL THAT GEN MAIN IS TRIPPED. CONTROL WILL CONSIDER SOURCE UNAVAILABLE
WIRE 4 GEN BUS CURRENT L1– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–4 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
WIRE 5 GEN BUS CURRENT L2– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–5 GEN MAIN CB INHIBIT SWITCH INPUT OPENS GEN MAIN IF CLOSED; INHIBITS CLOSURE IF GEN MAIN IS OPEN.
WIRE 6 GEN BUS CURRENT L3– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–6 AUTO/MANUAL SWITCH INPUT PUTS THE BREAKER CONTROL IN MANUAL MODE
TB10–7 UTILITY MAIN CB POSITION A CONTACT SWITCH INPUT CONNECT TO ’a’ CONTACT OF UTILITY MAIN BREAKER; CONTROL USES THIS TO DETERMINE BREAKER POSITION
UTILITY PT INPUTS (TB7) TB10–8 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
TB7–1 UTIL BUS VOLTAGE L1 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION TB10–9 UTILITY MAIN CB POSITION B CONTACT SWITCH INPUT CONNECT TO ’b’ CONTACT OF UTILITY MAIN BREAKER; USED FOR BREAKER DIAGNOSTIC
TB7–2 UTIL BUS VOLTAGE L2 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION TB10–10 UTILITY MAIN CB TRIPPED SWITCH INPUT USE TO INDICATE TO COTROL THAT UTILITY MAIN IS TRIPPED. CONTROL WILL CONSIDER SOURCE UNAVAILABLE
TB7–3 UTIL BUS VOLTAGE L3 AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION TB10–11 UTILITY MAIN CB INHIBIT SWITCH INPUT OPENS UTILITY MAIN IF CLOSED; INHIBITS CLOSURE IF UTILITY MAIN IS OPEN
TB7–4 UTIL BUS VOLTAGE N AC VOLTAGE INPUT PT INPUT CONNECTION; UP TO 480VLL NOMINAL DIRECT CONNECTION TB10–12 GEN1 CB POSITION A CONTACT SWITCH INPUT CONNECT TO THE ’a’ CONTACT FROM GENSET #1 BREAKER
TB10–13 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
UTILITY CT INPUTS TB10–14 GEN2 CB POSITION A CONTACT SWITCH INPUT CONNECT TO THE ’a’ CONTACT FROM GENSET #2 BREAKER C
C
WIRE 7 GEN BUS CURRENT L1+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–15 GEN3 CB POSITION A CONTACT SWITCH INPUT CONNECT TO THE ’a’ CONTACT FROM GENSET #3 BREAKER
WIRE 8 GEN BUS CURRENT L1– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–16 GEN4 CB POSITION A CONTACT SWITCH INPUT CONNECT TO THE ’a’ CONTACT FROM GENSET #4 BREAKER
WIRE 9 GEN BUS CURRENT L2+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–17 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
WIRE 10 GEN BUS CURRENT L2– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY TB10–18 DISCRETE INPUT RETURN RETURN SIGNAL RETURN FOR SWITCH INPUTS
WIRE 11 GEN BUS CURRENT L3+ AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY
WIRE 12 GEN BUS CURRENT L3– AC VOLTAGE INPUT CT INPUT CONNECTION; 1A OR 5A SECONDARY

BREAKER CONTROL (TB8)

CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION RS232 DTE MODBUS RTU PORT (J14)
ASSIGNMENT SEE PAGE 3
CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION
TB8–1 <DO NOT CONNECT>
ASSIGNMENT SEE PAGE 3
TB8–2 GEN MAIN CB CLOSE RELAY.1 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC/120VAC INDUCTIVE L/R=7MSEC OR 0.4P.F. TB14–1 MODBUS RS232 DCD RS232 PORT (DTE) MUST BE ASSERTED TO ENABLE THIS PORT CONNECTION
TB8–3 GEN MAIN CB CLOSE RELAY.2 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC/120VAC INDUCTIVE L/R=7MSEC OR 0.4P.F. TB14–2 MODBUS RS232 Rx RS232 PORT (DTE) PORT IS SHARED WITH TB15
TB8–4 <DO NOT CONNECT> TB14–3 MODBUS RS232 Tx RS232 PORT (DTE) PORT IS SHARED WITH TB15
TB8–5 GEN MAIN CB OPEN RELAY.1 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC INDUCTIVE L/R =7MSEC; NOT RATED FOR AC VOLTAGE
TB14–4 NOT USED PIN IS NOT USED; PIN IS NOT CONNECTED TO ANYTHING
TB8–6 GEN MAIN CB OPEN RELAY.2 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC INDUCTIVE L/R =7MSEC; NOT RATED FOR AC VOLTAGE ON THE MCM3320 BOARD
TB8–7 START GENSETS RELAY.NC RELAY OUTPUT (DRY N.C.) RELAY NC CONTACT FOR STARTING GENSETS (IF NEEDED) TB14–5 MODBUS RS232 GND RS232 PORT (DTE) GROUND REFERENCE FOR RS232
B B
TB8–8 START GENSETS RELAY.COM RELAY OUTPUT (DRY COM) RELAY COM FOR STARTING GENSETS TB14–6 NOT USED PIN IS NOT USED; PIN IS NOT CONNECTED TO ANYTHING
TB8–9 START GENSET RELAY.NO RELAY OUTPUT (DRY N.O.) RELAY NO CONTACT FOR STARTING GENSETS; CONNECT IN PARALLEL TO ALL GENSET REMOTE START INPUTS ON THE MCM3320 BOARD
TB8–10 UTILITY MAIN CB CLOSE RELAY.1 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC/120VAC INDUCTIVE L/R=7MSEC OR 0.4P.F. TB14–7 NOT USED PIN IS NOT USED; PIN IS NOT CONNECTED TO ANYTHING
ON THE MCM3320 BOARD
TB8–11 UTILITY MAIN CB CLOSE RELAY.2 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC/120VAC INDUCTIVE L/R=7MSEC OR 0.4P.F.
TB14–8 NOT USED PIN IS NOT USED; PIN IS NOT CONNECTED TO ANYTHING
TB8–12 UTILITY MAIN CB OPEN RELAY.1 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC INDUCTIVE L/R =7MSEC; NOT RATED FOR AC VOLTAGE
ON THE MCM3320 BOARD
TB8–13 UTILITY MAIN CB OPEN RELAY.2 RELAY OUTPUT (DRY N.O.) RATINGS: 8A 30VDC/120AC RESISTIVE, 3.5A 30VDC INDUCTIVE L/R =7MSEC; NOT RATED FOR AC VOLTAGE
TB14–9 NOT USED PIN IS NOT USED; PIN IS NOT CONNECTED TO ANYTHING
ON THE MCM3320 BOARD
ANALOG IO (TB9)
CONNECTOR MCM 3320 CONNECTION NAME SIGNAL TYPE DESCRIPTION RS485 INPOWER OR MODBUS TRU PORT (TB15)
ASSIGNMENT SEE PAGE 3 TB15–1 TOOL./MODBUS RS485 GND/SHIELD RS485 PORT MODBUS OR TOOL RS485 GND/SHIELD CONNECTION POINT
TB9–1 KW LOAD SETPOINT ANALOG INPUT ANALOG INPUT FOR SETTING THE BASE LOAD OR PEAK SHAVE KW SETPOINT TB15–2 B+ OUTPUT (FUSED 0.25A) B+ POWER OUTPUT AUXILIARY B+ OUTPUT TO POWER 232 TO 485 CONVERTER,
TB9–2 ANALOG RETURN ANALOG RETURN USE AS SIGNAL RETURN FOR ANALOG INPUT/OUTPUT OR LOW COST DISPLAY
TB9–3 <DO NOT CONNECT> TB15–3 TOOL./MODBUS RS485 A RS485 PORT MODBUS OR TOOL RS485 PORT
TB9–4 KW MASTER LOAD CONTROL ANALOG OUTPUT CONNECT IN PARALLEL TO ALL GENSET KW LOAD SET INPUTS; USE SHIELDED TWISTED PAIR CABLE TB15–4 TOOL./MODBUS RS485 B RS485 PORT MODBUS OR TOOL RS485 PORT
TB9–5 <DO NOT CONNECT>
TB9–6 ANALOG RETURN ANALOG RETURN USE AS SIGNAL RETURN FOR ANALOG INPUT/OUTPUT
TB9–7 <DO NOT CONNECT> A
A
TB9–8 MASTER FREQUENCY BIAS + BIDIRECTIONAL ANALOG CONNECT TO KW+ LOAD SHARE; NOTE: PCC3100 DIAGRAMS HAVE + AND – REVERSED
TB9–9 ANALOG RETURN ANALOG RETURN CONNECT TO KW+ AND kVAR– LOAD SHARE; NOTE: PCC3100 DIAGRAMS HAVE + AND – REVERSED
TB9–10 MASTER VOLTAGE BIAS + BIDIRECTIONAL ANALOG CONNECT TO kVAR+ LOAD SHARE; NOTE: PCC3100 DIAGRAMS HAVE + AND – REVERSED
TB9–11 <DO NOT CONNECT>

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WIRING_DIAGRAM D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

SIGNAL TYPE RATINGS/DESCRIPTION

D D
SWITCH INPUT TO ACTIVATE, CONNECT TO SWITCH INPUT RETURN OR BATTERY GROUND; INPUT IS INTERNALLY PULLED UP TO B+
VIA 1.8kOHM WHEN OPEN CIRCUIT ––> 13mA WIPING CURRENT.
SWITCH INPUT (WAKEUP) SAME AS SWITCH INPUT, BUT ADDITIONALLY WILL WAKE UP THE CONTROL WHEN CONNECTED TO SWITCH INPUT RETURN OR BATTERY GROUND
RETURN USE FOR RETURNING SWITCH INPUT SIGNALS AND OTHER LOW CURRENT SIGNALS WHICH NEED A GROUND REFERENCE FROM THE BOARD
LOW–SIDE OUTPUT OPEN–COLLECTOR OUTPUT CAPABLE OF SINKING 200mA TO GROUND WHEN ON. FOR EXAMPLE, USE TO DRIVE A RELAY COIL POWERED BY B+
CHASSIS GROUND POINT AT WHICH A CHASSIS GROUND STRAP SHOULD BE CONNECTED FROM THE EQUIPMENT CHASSIS TO THE CONTROL. SHORT AND WIDE
PREFERRED OVER LONG AND SKINNY.
B+ POWER INPUT B+ SUPPLY INPUT TO THE CONTROL; 12 OR 24V NOMINAL; 9–32V OPERATING RANGE; 1 AMP MAX DRAW WITH NO LOAD ON FUSED
B+ OUTPUTS; CONTROL PROVIDES TWO DIODE OR’D B+ INPUTS; WILL RIDE THROUGH START DIP WITH ONLY ONE B+ INPUT WITH
APPROPRIATE WIRE GUAGE/DISTANCE SIZING
BATTERY GROUND B– (GROUND) FOR POWER SUPLY INPUT TO THE CONTROL
B+ POWER OUTPUT A FUSED B+ OUPUT FOR USE WITH AUXILLIARY DEVICES SUCH AS RELAYS OR PCCNET DEVICES; FUSE IS PTC SELF–RESETTING TYPE
CAN DATA CAN COMMUNICATIONS DATALINK; TWISTED SHIELDED CABLE REQUIRE; TERMINATION NETWORK REQUIRED
SHIELD POINT AT WHICH TO CONNNECT SHIELD OF A CABLE. CONNECT SHIELD AT ONLY ONE POINT ON THE CABLE (I.E. NOT AT BOTH ENDS,
BUT ONLY ONE)
BIDIRECTIONAL ARBITRATION PROPRIETARY INTERFACE USED FOR PASSING CONTROL FROM ONE MODULE TO ANOTHER SO THAT FUNCTIONS REQUIRING EXCLUSIVE
RIGHTS CAN GET THEM; USED FOR FIRST START AND MASTER PRIORITY; SIGNAL ELVELS ARE A FEW mA
AC CURRENT INPUT NOMINAL 5A OR 1A CT ACCEPTED; VER LOW BURDEN <0.1VA; WITHSTAND TO 15A CONTINUOUS, OR 400A FOR 1 SEC; INSTALLATION
C REQUIRES RUNNING WIRE THROUGH ON–BOARD CT C
AC VOLTAGE INPUT NOMINAL 110–480VLL ACCEPTED; FULL SCALE AT 150, 300, OR 600V; SENSING BURDEN ONLY; 3 WIRE OR 4 WIRE; GROUNDED PHASE,
NEUTRAL OR NONE
RS232 PORT (DTE) RS232 COMMUNICATIONS PORT SUPPORTING MODBUS RTU PROTOCOL; PORT CONNECTION IS DTE; TO CONNECT TO ANOTHER DTE REQUIRES
A NULL MODEM CABLE
RS485 PORT RS485 COMMUNICATIONS PORT SUPPORTING MODBUS RTU, PCCNET, OR MON
RELAY OUTPUT (DRY N.O.) NORMALLY OPEN RELAY CONTACT; SEE SPECIFIC I/O POINT FOR RATING
RELAY OUTPUT (DRY N.C.) NORMALLY CLOSED RELAY CONTACT; SEE SPECIFIC I/O POINT FOR RATING
ANALOG INPUT 0–5V ANALOG INTPUT; INPUT IMPEDANCE = 50kOHM; INPUT VOLTAGE WITHSTAND CONTINUOUS= 32 VDC
ANALOG RETURN DEDICATED ANALOG SIGNAL RETURNS. FOR BEST RESULTS USE DEDICATED RETURNS IN TWISTED PAIR SHIELDED CABLE WITH THE
ASSOCIATED ANALOG SIGNAL.
ANALOG OUTPUT 0–5V ANALOG OUTPUT; CURRENT SURCE CAPABLILITY = 5mA; CURRENT SINKING CAPABILITY = 5mA
BIDIRECTIONAL DISCRETE (WAKEUP) SWITCH INPUT + LOW–SIDE OUTPUT + WAKEUP; ALLOWS INTERCONNECTED DEVICES TO WAKE EACH OTHER UP
BIDIRECTIONAL ANALOG PROPRIETARY INTERFACE USED FOR LOAD SHARING BETWEEN GENSETS; VOLTAGES FROM –2.5 TO +5V; CURRENT IN THE mA RANGE; USE
SHIELDED TWISTED PAIR CABLE

B B

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WIRING_2–1 D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

RS485 IO

TB15–3 TOOL/MODBUS RS485 A

TB15–4 TOOL/MODBUS RS485 B

TB15–1 TOOL/MODBUS RS485

TB15–2 B+ OUTPUT
D D

NOTES:
TB2 TB15 TB10–5 GEN MAIN CB INHIBIT

TB10–6 AUTO/MANUAL 1. PLEASE REFER TO THE MCM3320 APPLICTION MANUAL FOR INSTALLATION AND WIRING

Customer IO
Breaker Status
INFORMATION.

TB10
TB10–11 UTILITY MAIN CB INHIBIT

TB10–17 DISCRETE INPUT RETURN 2. DISCRETE INPUTS ARE TRIGGERED BY CURRENT (OPTOCOUPLERS) AND MUST BE DRIVEN
BY A DRY CONTACT TO GROUND (RETURN) OR BY A HIGH IMPEDANCE OPEN COLLECTOR
TB10–18 DISCRETE INPUT RETURN
WHEN OFF. ANY OTHER METHOD OF CONTROLLING THESE INPUTS MAY RESULT IN
UNINTENDED OPERATION.
C C

TB1–10 DISCRETE INPUT RETURN

YW
RDYW
GNYW
GN

TB1–11 SYNCHRONIZER ENABLE

TB1–13 DISCRETE INPUT RETURN

TB1
TB1–14 OVERRIDE

TB3
TB1–15 ISCRETE INPUT RETURN
MCM3320
TB1–16 UTILITY SOURCE FAILURE

TB3–6 TRANSFER INHIBIT

TB3–7 RETRANSFER INHIBIT

TB3–8 DISCRETE INPUT RETURN

TB9 J14
TB3–12 CONFIGURABLE OUTPUT 5
TB9–3 KVAR LOAD SETPOINT

J14–1 MODBUS RS323 DCD

J14–5 MODBUS RS232 GND

TB3–13 CONFIGURABLE OUTPUT 6

TB9–1 KW LOAD SETPOINT

J14–3 MODBUS RS232 TX

B
J14–2 MODBUS RS232 RX

B
TB9–2 ANALOG RETURN

Customer Switch IO
TB3–14 CONFIGURABLE OUTPUT 7

TB3–15 CONFIGURABLE OUTPUT 8

TB3–17 MASTER INHIBIT

TB2–1 TEST START

TB2–4 EXTENDED PARALLEL START

TB2–6 DISCRETE INPUT RETURN

Customer RS232 DTE TB2–10 RELAY COIL B+

IO ModBus RTU TB2–14 FAULT RESET

TB2–15 CONFIGURABLE OUTPUT 1

TB2–16 CONFIGURABLE OUTPUT 2

TB2–17 CONFIGURABLE OUTPUT 3

TB2–18 CONFIGURABLE OUTPUT 4

A A

WIRING_2–1
6 5 4
 6 5 4 3 2 1
REL NO LTR NO REVISION ZONE APPROVED
DRCHKR DATE
WIRING_2–2 D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

UM Switch Gear

D D

TB10–8 DISCRETE INPUT RETURN

TB10–10 UTIL MAIN CB TRIPPED

TB8–10 UTIL MAIN CB CLOSE R1

TB8–11 UTIL MAIN CB CLOSE R2

TB7–1 UTIL BUS VOLTAGE L1

TB7–2 UTIL BUS VOLTAGE L2

TB7–3 UTIL BUS VOLTAGE L3

TB8–12 UTIL MAIN CB OPEN R1

TB8–13 UTIL MAIN CB OPEN R2

TB7–4 UTIL BUS VOLTAGE N

TB10–9 UTIL MAIN CB POS B

TB10–7 UTIL MAIN CB POS A
NOTES:

1. PLEASE REFER TO THE MCM3320 APPLICATION MANUAL FOR INSTALLATION

AND WIRING INFORMATION.

2. DISCRETE INPUTS ARE TRIGGERED BY CURRENT (OPTOCOUPLERS) AND MUST BE

DRIVEN BY A DRY CONTACT TO GROUND (RETURN) OR BY A HIGH IMPEDANCE
OPEN COLLECTOR WHEN OFF. ANY OTHER METHOD OF CONTROLLING THESE
INPUTS MAY RESULT IN UNINTENDED OPERATION.

TB2 TB15 3. THE CT’S ARE RATED AT 1A AND 5A. IF USING THE 5A SETTING ONLY PASS THE
C WIRE THROUGH THE CT ONCE. IF USING THE 1A SETTING ONLY PASS THE WIRE C
WIRE 10

WIRE 7
WIRE 8
WIRE 11

WIRE 9

THROUGH THE CT TWICE.

WIRE 12

TB8

TB10
CT6

TB8
CT5

CT4
YW
YW
YW
GN
GN
RD

CT3 TB1

TB3

CT2 MCM3320

B B

CT1

TB6 TB9 J14

WIRE 5

WIRE 6

WIRE 3

WIRE 4

WIRE 1

WIRE 2

TB10–4 DISCRETE INPUT RETURN

TB8–6 GEN MAIN CB OPEN R2
TB8–5 GEN MAIN CB OPEN R1
TB8–2 GEN MAIN CB CLOSE R1

TB8–3 GEN MAIN CB CLOSE R2

TB10–3 GEN MAIN CB TRIPPED

TB10–2 GEN MAIN CB POS B
TB10–1 GEN MAIN CB POS A
TB6–3 GEN BUS VOLTAGE L3
TB6–2 GEN BUS VOLTAGE L2
TB6–1 GEN BUS VOLTAGE L1

TB6–4 GEN BUS VOLTAGE N

A A

GM Switch Gear

WIRING_2–2
5 4 3 2 1 ‘
6
 6 5 4 3 2 1
REL NO LTR NO REVISION ZONE APPROVED
DRCHKR DATE
WIRING_2–3 D Pro/ENGINEER METRIC DWG MASTERSYNC 1 1 PRELIMINARY_RELEASE – PCMPD PD 02–11–05

Shielded Twisted Pair

Shielded Twisted Pair

TB9–9 ANALOG RETURN

TB9–10 MASTER VOLTAGE BIAS+
Shielded Twisted Pair
D D

TB9–8 MASTER FREQUENCY BIAS+

TB9–9 ANALOG RETURN
Shielded Twisted Pair

TB9–5 KVAR MASTER LOAD CONTROL

TB9–6 ANALOG RETURN
TB9–6 ANALOG RETURN
TB9–4 KW MASTER LOAD CONTROL
TB1–39
TB9–4 KW MASTER LOAD CONTROL PCC3100
TB1–60
TB9–6 ANALOG RETURN GENSET 1
TB9–6 CONTROLS
TB9–5
TB1–57
TB9–8 MASTER FREQUENCY BIAS +

TB1–5
TB1–4

TB3–10 LOAD DEMAND GEN3

TB3–11 LOAD DEMAND GEN4
TB1–56

TB1–51
TB1–30
TB1–52
TB1–3
TB9–9 ANALOG RETURN
TB1–54

TB1–1
TB1–2
TB9–9 ANALOG RETURN TB1–55

TB
TB9–10 MASTER VOLTAGE BIAS +

GENSETS BREAKER INHIBIT OUTPUT

TB3–16 PARALLELING
TB2–2 BATTERY –
TB2–3 BATTERY –
TB2–8 BATTERY 1+
TB2–9 BATTERY 1+

TB8–7 START GENSETS RELAY.NC

TB8–8 START GENSETS RELAY.COM

TB8–9 START GENSETS RELAY.NO
TB3–2 LOAD DEMAND GEN1
TB3–1 LOAD GOVERN ENABLE

TB3–53
TB3–41

TB3–42
TB3–44
TB3–43

TB3–54
TB3–51
TB3–52
NOTES:

1. PLEASE REFER TO THE MCM3320 APPLICTION MANUAL FOR INSTALLATION AND WIRING
INFORMATION.
C C
2. THIS DRAWING SHOWS THE CORRECT CONNECTIONS TO THE PCC3100. THE ORIGINAL

TB2–19 GROUND

CONTROLS
GENSET 2
PCC3201
PCC3100 INTERCONNECTION DRAWINGS FOR THE PCC3100 HAVE THE POSITIVE AND
TB2–5 BATTERY – NEGATIVE KW AND KVAR REVERSED. FOR EXAMPLE KW(+) <> KW(–) AND KVAR(+) <> KVAR(–).
TB2–7 BATTERY – TB3–57
TB3–16 PARALLELING GEN BREAKER INHIBIT 3. DISCRETE INPUTS ARE TRIGGERED BY CURRENT (OPTOCOUPLERS) AND MUST BE DRIVEN}
BATYTERY

TB2–11 BATTERY 2+
STATION

TB3–32 BY A DRY CONTACT TO GROUND (RETURN) OR BY A HIGH IMPEDANCE OPEN COLLECTOR

TB2–12 BATTERY 2+ TB3–1 LOAD GOVERN ENABLE
WHEN OFF. ANY OTHER METHOD OF CONTROLLING THESE INPUTS MAY RESULT IN
TB3–34
TB3–9 LOAD DEMAND GEN2 UNINTENDED OPERATION.
TB2 TB15

TB3–
TB8–7 START GENSETS RELAY.NC
TB8

TB8–5
TB8–8 START GENSETS RELAY.COM
TB8–4

TB10
TB8–9 START GENSETS RELAY.NO
CT6

TB8

Gear
Switch
Genset 1
CT5 TB10–12 GEN1 CB POS A CONTACT
TB10–13 DISCRETE INPUT RETURN

CT4
YW
YW
YW

B B

Gear
Switch
Genset 2
GN
GN
RD

TB10–14 GEN2 CB POS A CONTACT

CT3
TB1

TB3

CT2 MCM3320

TB10–15 GEN3 CB POS A CONTACT

CT1
TB10–16 GEN4 CB POS A CONTACT
TB6 TB9 J14

PCCNet
Device
TB15–5 BIDIRECTIONAL WAKEUP

TB1–2 PCCNET RS485 A

TB1–3 PCCNET RS485 B
TB1–4 PCCNET RS485 GND/SHIELD

A A

WIRING_2–3
6 5 4 3 2 1