HCI634G - Winding 311 and 312

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Technical Data Sheet

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 HCI634G
SPECIFICATIONS & OPTIONS
WINDING 311 and 312

STANDARDS SHAFT & KEYS

Stamford industrial generators meet the requirements of All generator rotors are dynamically balanced to
BS EN 60034 and the relevant section of other better than BS6861:Part 1 Grade 2.5 for minimum
international standards such as BS5000, VDE 0530, vibration in operation. Two bearing generators are
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. balanced with a half key.
Other standards and certifications can be considered on
request.
INSULATION/IMPREGNATION

VOLTAGE REGULATORS The insulation system is class 'H'.

All wound components are impregnated with
MX321 AVR - STANDARD materials and processes designed specifically to
provide the high build required for static windings
This sophisticated Automatic Voltage Regulator (AVR) is and the high mechanical strength required for
incorporated into the Stamford Permanent Magnet rotating components.
Generator (PMG) system and is fitted as standard to
generators of this type.
The PMG provides power via the AVR to the main exciter,
APPROVED DOCUMENT
QUALITY ASSURANCE
giving a source of constant excitation power independent
of generator output. The main exciter output is then fed Generators are manufactured using production
to the main rotor, through a full wave bridge, protected by procedures having a quality assurance level to BS
a surge suppressor. The AVR has in-built protection EN ISO 9001.
against sustained over-excitation, caused by internal or
external faults. This de-excites the machine after a The stated voltage regulation may not be maintained
minimum of 5 seconds. in the presence of certain radio transmitted signals.
Over voltage protection is built-in and short circuit current Any change in performance will fall within the limits
level adjustments is an optional facility. of Criteria 'B' of EN 61000-6-2:2001. At no time will
the steady-state voltage regulation exceed 2%.

WINDINGS & ELECTRICAL PERFORMANCE

DE RATES
All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the All values tabulated on page 8 are subject to the
voltage waveform and is found to be the optimum design following reductions
for trouble-free supply of non-linear loads. The 2/3 pitch
design avoids excessive neutral currents sometimes seen 5% when air inlet filters are fitted.
with higher winding pitches, when in parallel with the 10% when IP44 Filters are fitted.
mains. A fully connected damper winding reduces 3% for every 500 metres by which the operating
oscillations during paralleling. This winding, with the 2/3 altitude exceeds 1000 metres above mean sea level.
pitch and carefully selected pole and tooth designs, 3% for every 5°C by which the operational ambient
ensures very low waveform distortion. temperature exceeds 40°C.
Note: Requirement for operating in an ambient
TERMINALS & TERMINAL BOX exceeding 60°C must be referred to the factory.

Standard generators feature a main stator with either 6

ends (Winding 312) or 12 ends (Winding 311) brought out
to the terminals, which are mounted on the frame at the
non-drive end of the generator. A sheet steel terminal NB Continuous development of our products
box contains the AVR and provides ample space for the entitles us to change specification details without
customers' wiring and gland arrangements. It has notice, therefore they must not be regarded as
removable panels for easy access. binding.

Front cover drawing typical of product range.

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 HCI634G
WINDING 311 and 312
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX321
VOLTAGE REGULATION ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

INSULATION SYSTEM CLASS H

PROTECTION IP23

RATED POWER FACTOR 0.8

STATOR WINDING DOUBLE LAYER LAP

WINDING PITCH TWO THIRDS

WINDING LEADS 6 (Wdg 312) or 12 (Wdg 311)

STATOR WDG. RESISTANCE 0.003 Ohms PER PHASE AT 22°C STAR CONNECTED

ROTOR WDG. RESISTANCE 1.75 Ohms at 22°C

EXCITER STATOR RESISTANCE 17 Ohms at 22°C

EXCITER ROTOR RESISTANCE

APPROVED DOCUMENT 0.079 Ohms PER PHASE AT 22°C

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6224 (ISO)

BEARING NON-DRIVE END BALL. 6317 (ISO)

1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1965 kg 1989 kg

WEIGHT WOUND STATOR 934 kg 934 kg

WEIGHT WOUND ROTOR 814 kg 766 kg

2
WR² INERTIA 18.3482 kgm 17.8009 kgm2
SHIPPING WEIGHTS in a crate 2023kg 2029kg
PACKING CRATE SIZE 183 x 92 x 140(cm) 183 x 92 x 140(cm)
50 Hz 60 Hz

TELEPHONE INTERFERENCE THF<2% TIF<50

COOLING AIR 1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm
VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR (*) 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE DELTA 220 230 240 254 240 254 266 277
kVA BASE RATING FOR
800 800 800 800 875 925 963 1000
REACTANCE VALUES
Xd DIR. AXIS SYNCHRONOUS 3.14 2.83 2.63 2.34 3.53 3.34 3.18 3.03
X'd DIR. AXIS TRANSIENT 0.25 0.23 0.21 0.19 0.28 0.26 0.25 0.24
X''d DIR. AXIS SUBTRANSIENT 0.18 0.16 0.15 0.13 0.21 0.20 0.19 0.18
Xq QUAD. AXIS REACTANCE 1.88 1.70 1.58 1.40 2.10 1.98 1.89 1.80
X''q QUAD. AXIS SUBTRANSIENT 0.21 0.19 0.18 0.16 0.24 0.23 0.22 0.21
XL LEAKAGE REACTANCE 0.10 0.09 0.08 0.07 0.12 0.11 0.10 0.10
X2 NEGATIVE SEQUENCE 0.22 0.20 0.19 0.17 0.24 0.23 0.22 0.21
X0 ZERO SEQUENCE 0.03 0.03 0.03 0.02 0.03 0.03 0.03 0.03
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.185
T''d SUB-TRANSTIME CONST. 0.025
T'do O.C. FIELD TIME CONST. 2.35
Ta ARMATURE TIME CONST. 0.04
SHORT CIRCUIT RATIO 1/Xd
(*) Parallel Star connection only available with Wdg 311
3

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 HCI634G
50 WINDING 311 and 312
Hz THREE PHASE EFFICIENCY CURVES

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 HCI634G
60 WINDING 311 and 312
Hz THREE PHASE EFFICIENCY CURVES

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 HCI634G
WINDING 311 and 312

Locked Rotor Motor Starting Curve

50
Hz 346V 380V 400V 415V 440V
30

25

20
PER CENT TRANSIENT VOLTAGE DIP .

15
APPROVED DOCUMENT
10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
LOCKED ROTOR kVA

60
Hz 380V 416V 440V 460V 480V
30

25

20
PER CENT TRANSIENT VOLTAGE DIP .

15

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
LOCKED ROTOR kVA

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 HCI634G
WINDING 311 and 312
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50 100000

Hz

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

10000

APPROVED DOCUMENT
1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,900 Amps

60 100000

Hz

SYMMETRICAL
CURRENT (Amps)

ASYMMETRICAL

10000

1000
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 3,500 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v x 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.07 440v x 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.12 460v x 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.18 480v x 1.17 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines. For Delta
connection multiply the Curve current value by 1.732

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 HCI634G
Winding 311 and 312 0.8 Power Factor

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

50Hz Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Parallel Star (V) * 180 200 208 220 180 200 208 220 180 200 208 220 180 200 208 220

Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 750 760 750 750 800 810 800 800 825 830 825 820 850 860 850 850

kW 600 608 600 600 640 648 640 640 660 664 660 656 680 688 680 680

Efficiency (%) 94.5 94.6 94.8 95.0 94.2 94.4 94.6 94.8 94.1 94.3 94.5 94.7 93.9 94.2 94.4 94.6

kW Input 635 643 633 632 679 686 677 675 702 704 698 693 724 730 720 719

60Hz Star (V) 416 440 460 480 416 440 460
APPROVED DOCUMENT 480 416 440 460 480 416 440 460 480

Parallel Star (V) * 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 813 844 888 913 875 925 963 1000 913 969 1008 1046 950 1000 1044 1088

kW 650 675 710 730 700 740 770 800 730 775 806 837 760 800 835 870

Efficiency (%) 94.6 94.7 94.8 94.8 94.4 94.5 94.5 94.6 94.2 94.3 94.4 94.4 94.1 94.2 94.3 94.3

kW Input 688 713 749 770 742 783 815 846 775 822 854 886 808 849 886 923

* Parallel Star only available with Wdg 311

DIMENSIONS

SAE 14 18 21 24
AN 25.4 15.87 0 0

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Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

www.cumminsgeneratortechnologies.com

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Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.

HCI6G-311-312-TD-EN-SG-A

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