Summary

Total Capital Cost [USD] 4655520

Total Operating Cost [USD/Year] 2290920
Total Raw Materials Cost [USD/Year] 0
Total Product Sales [USD/Year] 0
Total Utilities Cost [USD/Year] 870915
Desired Rate of Return [Percent/'Year] 20
P.O. Period [Year] 0
Equipment Cost [USD] 618500
Total Installed Cost [USD] 1680400
 Utilities
Name Fluid Rate Rate Units Cost per Hour Cost Units
Electricity 59.78 KW 4.63295 USD/H
Refrigerant - Freon 12 Refrigerant 122.0012 KLB/H 10.370102 USD/H
Steam @100PSI Steam 10.36221 KLB/H 84.348389 USD/H
 Unit operation
Name Equipment Cost [USD] Installed Cost [USD] Equipment Weight [LBS]
FERMENTR 47900 194900 3400
MIXER 0 0 0
HEX1 8400 57000 260
COLUMN1 512600 1214600 127090
SEP 16500 117700 2600
2-Sep 16900 126300 2600
HEX2 8900 65400 440
MIX 0 0 0
COLUMN2 519900 1119100 153790
Installed Weight [LBS] Utility Cost [USD/HR]
18107 0
0 0
5353 2.148529
238260 285.978819
11553 0
14915 0
7536 2.148154
0 0
235616 90.710867
 Equipment
Name Equipment Cost [USD] Installed Cost [USD]
FERMENTR 47900 194900
MIXER 0 0
HEX1 8400 57000
SEP-flash vessel 16500 117700
2-Sep 16900 126300
HEX2 8900 65400
MIX 0 0
COLUMN2-bottoms split 0 0
COLUMN2-cond 24800 121400
COLUMN2-cond acc 12300 89400
COLUMN2-overhead split 0 0
COLUMN2-reb 18500 106300
COLUMN2-reflux pump 5700 33500
COLUMN2-tower 458600 768500
Equipment
Equipment Weight [LBS] Installed Weight [LBS] Sizing Errors Evaluation Errors
3400 18107
0 0
260 5353
2600 11553
2600 14915
440 7536
0 0
0 0
5400 21620
1700 7652
0 0
2700 14744
290 2470
143700 189130
 Agitated reactor
User tag number FERMENTR
Remarks 1 Equipment mapped from 'FERMENTR'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Shell material
Liquid volume [l] 425.342294807111
Vessel diameter [meter] 0.4572
Vessel tangent to tangent height [meter] 2.5908
Design gauge pressure [barg] 1.03425
Vacuum design gauge pressure [barg]
Design temperature [C] 121.111111111111
Operating temperature [C]
Jacket design gauge pressure [barg]
Jacket type
Jacket material
Agitator power [kW]
Driver type
Cladding material
Skirt or leg height [meter]
Base material thickness [meter]
Corrosion allowance [meter]
Cladding thickness [meter]
Fluid depth [meter]
Fluid density [gm/cc]
Fluid viscosity [cP]
Impeller type
Impeller diameter [meter]
Number of impellers
Impeller speed [rpm]
Reynolds number
Power function
Allow resize
 Quoted equipme
User tag number MIXER
Remarks 1 Equipment mapped from 'MIXER'.
Code of account 100
Icarus/User COA option
Material cost per unit 0
Currency unit for matl cost
Labor hours per unit [hr]
Number of identical items
Installation option
Unit of measure
Quantity
Quantity adjustment option
Item classification
Item type
Material
Component weight [kg]
ID in bulk report
Allow resize
 Quoted equipment
MIX COLUMN2-bottoms split
Equipment mapped from 'MIX'. Equipment mapped from 'COLUMN2'.
100 100

0 0
COLUMN2-overhead split
Equipment mapped from 'COLUMN2'.
100

0
 TEMA HEX
User tag number HEX1
Remarks 1 Equipment mapped from 'HEX1'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items 1
Installation option
Heat transfer area [sqm] 0.6523659096354
Number of shells
Front end TEMA symbol B
Shell TEMA symbol E
Rear end TEMA symbol M
Heat exchanger design option
Tube material
Tube design gauge pressure [barg] 7.6054608
Tube design temperature [C] 192.111111111111
Tube operating temperature [C] 164.333333333333
Tube outside diameter [meter] 0.0254
Shell material
Shell design gauge pressure [barg] 4.73254411035
Shell design temperature [C] 121.111111111111
Shell operating temperature [C] 80
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [meter] 6.096
Tube gauge
Tube pitch [meter] 0.03175
Shell diameter [meter]
Shell wall thickness [meter]
Shell corrosion allowance [meter]
Expansion joint
Tube sheet material
Number of tube passes 1
Number of shell passes 1
Allow resize
TEMA HEX
HEX2 COLUMN2-cond
Equipment mapped from 'HEX2'. Equipment mapped from 'COLUMN2'.

1 1

0.9474417867726 89.4410365119516

B B
E E
M M

7.6054608 2.4342108
192.111111111111 121.111111111111
164.333333333333 -29.8
0.0254 0.0254

4.73254411035 1.28504411035
142.777777777778 121.111111111111
115 67.458185

6.096 6.096

0.03175 0.03175

1 1
1 1
 Vertical vessel
User tag number SEP-flash vessel
Remarks 1 Equipment mapped from 'SEP'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Shell material
Liquid volume [l] 2401.93294777784
Vessel diameter [meter] 0.9144
Vessel tangent to tangent height [meter] 3.6576
Design gauge pressure [barg] 1.03425
Vacuum design gauge pressure [barg]
Design temperature [C] 121.111111111111
Operating temperature [C] 55
Skirt height [meter]
Vessel leg height [meter]
Wind or seismic design
Fluid volume [fraction]
Base material thickness [meter]
Corrosion allowance [meter]
Cladding material
Cladding thickness [meter]
Head type
ASME design basis
Allow resize
02-Sep
Equipment mapped from 'SEP2'.

2401.93294777784
0.9144
3.6576
1.03425
-1.00667
142.777777777778
115
 Horizontal drum
User tag number COLUMN2-cond acc
Remarks 1 Equipment mapped from 'COLUMN2'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Shell material
Liquid volume [l] 1100.88592903582
Vessel diameter [meter] 0.9144
Vessel tangent to tangent length [meter] 1.6764
Design gauge pressure [barg] 1.03425
Vacuum design gauge pressure [barg] -1.00667
Design temperature [C] 21.111111111111
Operating temperature [C] 0.241893888889024
Cladding material
Diameter of drip leg [meter]
Length of drip leg [meter]
Base material thickness [meter]
Corrosion allowance [meter]
Cladding thickness [meter]
Head type
Allow resize
 U-tube reboiler
User tag number COLUMN2-reb
Remarks 1 Equipment mapped from 'COLUMN2'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items 1
Installation option
Heat transfer area [sqm] 26.0320418835354
Number of shells
Heat exchanger design option
Tube material
Tube design gauge pressure [barg] 7.6054608
Tube design temperature [C] 192.111111111111
Tube operating temperature [C] 164.333333333333
Tube outside diameter [meter] 0.0254
Shell material
Shell design gauge pressure [barg] 4.73254411035
Shell design temperature [C] 121.111111111111
Shell operating temperature [C] 77.405902222222
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [meter] 6.096
Tube gauge
Tube pitch [meter] 0.03175
Tube pitch symbol TRIANGULAR
Shell diameter [meter]
Tube port diameter [meter]
Shell wall thickness [meter]
Shell corrosion allowance [meter]
Tube sheet material
Number of tube passes 2
Duty [cal/sec] 611835.819145887
Vaporization [fraction]
Specific gravity tower bottoms
Molecular weight Bottoms
Heat of vaporization [cal/mol]
TEMA type BKU
Allow resize
 Centrif pump
User tag number COLUMN2-reflux pump
Remarks 1 Equipment mapped from 'COLUMN2'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Casing material
Liquid flow rate [l/min] 184.913959987581
Fluid head [meter]
Speed [rpm]
Fluid specific gravity 0.843672
Driver power [kW]
Driver type
Seal type
Design gauge pressure [barg] 1.03425
Design temperature [C] 21.111111111111
Fluid viscosity [cP] 0.5
Pump efficiency [fraction] 0.7
Allow resize
 Multi-diameter tower
User tag number COLUMN2-tower
Remarks 1 Equipment mapped from 'COLUMN2'.
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Base material Bottom
Diameter Bottom section [meter] 1.3716
Bottom tangent to tangent height [meter] 45.72
Design gauge pressure Bottom [barg] 1.03425
Design temperature Bottom [C] 121.111111111111
Operating temperature Bottom [C] 77.405902222222
Number of trays Bottom section 69
Bottom Tray type SIEVE
Bottom Tray material
Bottom Tray spacing [meter] 0.6096
Bottom Packing material Section1
Packing height Bottom Section1 [meter]
Bottom Packing material Section2
Packing height Bottom Section2 [meter]
Cladding material Bottom
Cladding thickness Bottom [meter]
Thickness Bottom section [meter]
Corrosion allowance Bottom [meter]
Base material Middle
Diameter Middle section [meter]
Middle tangent to tangent height [meter]
Design gauge pressure Middle [barg]
Design temperature Middle [C]
Operating temperature Middle [C]
Number of trays Middle section
Middle Tray type
Middle Tray material
Middle Tray spacing [meter]
Middle Packing material Section1
Packing height Middle Section1 [meter]
Middle Packing material Section2
Packing height Middle Section2 [meter]
Cladding material Middle
Cladding thickness Middle [meter]
Thickness Middle section [meter]
Corrosion allowance Middle [meter]
Base material Top
Diameter Top section [meter]
Top tangent to tangent height [meter]
Design gauge pressure Top [barg]
Design temperature Top [C]
Operating temperature Top [C]
Number of trays Top section
Top Tray type
Top Tray material
Top Tray spacing [meter]
Top Packing material Section1
Packing height Top Section1 [meter]
Top Packing material Section2
Packing height Top Section2 [meter]
Cladding material Top
Cladding thickness Top [meter]
Thickness Top section [meter]
Corrosion allowance Top [meter]
Skirt height [meter]
Wind or seismic design
Fluid volume [fraction]
Vacuum design gauge pressure [barg]
Transition height 1 [meter]
Transition height 2 [meter]
Molecular Wt Overhead Prod. 43.420579
ASME design basis
Allow Resize