Q1.

In rolling operations the rolls rotate with a reduced by pulling the work piece through the
surface velocity: conical orifice of a die is called

(a) lower than speed of incoming metal (a) Bending

(b) more than speed of incoming metal (b) Extrusion

(c) equal to speed of incoming metal (c) Rolling

(d) (a) & (c) both are correct (d) Drawing

Ans. b Ans. d

Q2. The process of putting a rod through Q6. The forging process which involves
several dies of decreasing diameter is known increasing the cross section of a material at the
as expense of its corresponding length is called __

(a) rolling (a) Upset Forging

(b) stretch forming (b) Roll Forging

(c) trimming (c) Die Drop Forging

(d) wire drawing (d) Press Forging

Ans. d Ans. a

Q3. Forging process Q7. In metal forming works, the fullers are
used_______
(a) eliminates porosity and blow holes
(a) for punching a hole
(b) can be used to produce complicated shapes
(b) for finishing flat surface
(c) give elastic deformation for shaping
(c) to finish the punched hole
(d) uses continuous compressive force
(d) for necking down piece of work
Ans. a
Ans. d
Q4. Which of the following is a Primary
Forming process used in industries? Q8. A cold extrusion process, in which billet is
surrounded by a working fluid, and pressurized
(a) Boring
by ram.
(b) Rolling
(a) impact extrusion
(c) Polishing
(b) side extrusion
(d) Slotting
(c) tube extrusion
Ans. b
(d) hydrostatic extrusion
Q5. The forming process in which the cross-
Ans. d
section of a wire or that of a bar or tube is
Q9. The important property of a material in all (d) Fullering
metal forming processes is
Ans. c
(a) elasticity
Q12. Which one of the following is an
(b) plasticity advantage of forging?

(c) ductility (a) Good surface finish

(d) brittleness (b) Low tooling cost

Ans. b (c) Close tolerance

Q10. Production process application (d) Improved physical property

List-I Ans. d

(A) Extrusion Q13. Which one of the following methods is

used for the manufacture of collapsible
(B) Hot forging
toothpaste tubes?
(C) Metal spinning
(a) Impact extrusion
(D) Explosive welding
(b) Direct extrusion
List-II
(c) Deep drawing
1. Cladding of noble metal to base metal
(d) Piercing
2. Long continuous metal tubes
Ans. a
3. Connecting rod of IC engine
Q14. Roll forging.......
4. Long flanged pipes

5. House hold utensils

(a) A-3, B-5, C-3, D-4

(b) A-2, B-3, C-5, D-1

(a) causes a steadily applied pressure instead of
(c) A-4, B-5, C-3,D-1 impact force
(d) A-4, B-3, C-5, D-3 (b) is used to force the end of a heated bar into
a desired shape
Ans. b
(c) is a forging operation in which two halves of
Q11. Flash and gutter are provided in drop
rotating die open and close rapidly while
forging dies at the following stage:
impacting the end of the heated tube or shell
(a) Blocking
(d) is a forging method for reducing the
(b) Preforming diameter of a bar and in the process making it
longer
(c) Finishing
Ans. d
Q15. Upset forging (c) Welding

(a) causes a steadily applied pressure instead of (d) Grinding

impact force
Ans. b
(b) is used to force the end of a heated bar into
Q19. Which of the following is not a type of
a desired shape
forging?
(c) is a forging operation in which two halves of
(a) Open die
rotating die open and close rapidly while
impacting the end of the heated tube or shell (b) Closed die
(d) is a forging method for reducing the (c) Impression dies
diameter of a bar and in the process making it
longer (d) Hold dies

Ans. b Ans. d

Q16. The important mechanical property for a Q20. In which of the following forging metal is
material to be successfully rolled or forged kept in the lower die?
is....... (a) Open die
(a) brittleness (b) Closed die
(b) ductility (c) Impression dies
(c) elasticity (d) Hold dies
(d) Malleability Ans. b, c
Ans. b Q21. In which of the forging process metal is
Q17. Forging is carried out at which kept in between a pair of dies and a gutter is
temperature? provided in the lower die?

(a) Below recrystallization temperature (a) Open die

(b) Above recrystallization temperature (b) Closed die

(c) Below or above recrystallization (c) Impression dies

temperature (d) Hold dies
(d) Above melting point Ans. c
Ans. b Q22. In which of the following forging
Q18. Shaping of metal by squeezing them in operation no special die is used?
between two or more dies in order to obtain (a) Drop forging
desire shape is done by?
(b) Smith forging
(a) Forming
(c) Coining
(b) Forging
(d) Press forging (b) Misrun

Ans. b (c) Swell

Q23. In which of the following technique (d) Cold shut

shaping of a cross section of tubes or rods is
Ans. a
done by means of repeated impacts or blows?
Q26. During rolling process, the thickness of
workpiece squeezed is called what?

(a) Shaft

(b) Bore

(c) Draft

(d) Core

(a) Upset Ans. c

(b) Press Q27. How is the draft calculated?

(c) Hubbing (a) Difference between starting and final

thickness
(d) Swaging
(b) Sum of starting and final thickness
Ans. d
(c) Product of starting and final thickness
Q24. Which operation is used in making raised
figures on sheets with its corresponding relief (d) Ratio of starting and final thickness
on the other side? Ans. a

Q28. Which of the following has the most

magnitude?

(a) Slip velocity

(b) Surface velocity

(a) Roll forging (c) Entering velocity

(b) Embossing (d) Exiting velocity

(c) Coining Ans. d

(d) Heading Q29. When a metal is entering, how are the

width and the length of the workpiece related
Ans. b to each other?
Q25. Which defect occurs in drop forging due (a) Direct relation
to incorrectly aligned dies?
(b) Inverse relation
(a) Miss match
(c) Exponential relation Ans. d

(d) No relation

Ans. a

Q30. When a material is being rolled, the

perpendicular force on the arc is called what?

(a) Thickness force

(b) Roll force

(c) Angle force

(d) Die force

Ans. b

Q31. Which of the following articles cannot be

made from rolling?

(a) Rails

(b) Helmets

(c) Bars

(d) Plates

Ans. b

Q32. In two high rolling mill, if the direction of

the rollers is reversed, what is it called?

(a) Two high backward mill

(b) Two high beneath mill

(c) Two high reversing mill

(d) Two high anti mill

Ans. c

Q33. Which of the following has least

magnitude?

(a) Slip velocity

(b) Surface velocity

(c) Entering velocity

(d) Exiting velocity