Quality Control Plan Date : 2/ 1 / 2023

(ITP / QCP) Revision : 1

Doc. No. QCP- SUMED 01R/23

CLIENT SUMED AIN SUKHNA
JOB NO. 510A0019124
PROJECT Maintenace of tank No.TK ( S-1 )
TYPE OF UNIT CRUDE OIL STORAGE TANK ACC. TO API

SCOPE MAJOR OVERHAUL MAINTENANCE “Contract 7/2019”

TAG NO. S-1
MANUF. SERIAL NO. AS TANK S-1
CODES API 653/API 650 / API 652 / ASME / NFPA (LATEST EDITIONs).
DRAWING NO. SUMED TANK S-1 DWs
INSPECTOR SYMBOL TYPE OF TEST OR WORK SYMBOL Q. C. PROC. REF.

EMC INSPECTOR. 1 VISUAL EXAM. VT 905 03/ 02

API INSPECTOR 2 RADIOGRAPHIC EXAM. RT 901 04 /00

THIRD PARTY 3 ULTRASONIC EXAM. UT 902 04/00

CLIENT INSPECTOR 4 MAGNETIC PARTICLE MT 903 04/00

EXAM.

INSPECTION POINT SYMBOL PENETRANT TEST PT 904 04/00

HOLD POINT H HYDROSTATIC TEST HT 924 01/00

WITNESS POINT W VACUUM BOX TEST VAC 930 01/00

SPOT WITNESS SW LEAK TEST (DIESEL OIL TEST) LT 927 01/00

REPORT/ RECORD R
REVIEW

Approval A

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 Quality Control Plan Date : 2/ 1 / 2023

(ITP / QCP) Revision : 1

W= witness:
A critical step in manufactureing or testing where it is desirable that EMC and/or customer or thid party
representative participates in the inspection/process activity of the material/equipment in order to
ascertain that the product for delivery complies with the specified requirements.
Formal advance notification shall be given. The step can proceed with or without the presence of EMC
and/or customer representative after the designated time has passed without holding the next activity
and shall be examined at next time, unless otherwise partial activity needs decision before continue.
SW=Spot witness:
Randomly check for witnessing point.
H=hold:
A critical step in manufacturing and testing where it is essential that EMC and/or customer
representative participates in the inspection/process activity of the material/equipment in order to
ascertain that the product for delivery complies with the specified requirements.
Formal advance notification shall be given. The step shall not proceed without the presence of EMC
and /or customer representative or third party.
R=review
Document or report review to match the reference code and client specifications.
A: Approval
Approve the document to match the reference code and client specification requirements (not related
to design wise)
Note that:
This type of QCP can be considered as a typical for all the activities unless otherwise or need for
reviewing (will be notified by client to contractor and third party to be active).

Rev. No./Date EMC API INSP. Third party Client Rep

0 Name
Date: 2/ 1/ 2023
Signature

Name
1

Date: 4/ 1/ 2023 Signature

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 Quality Control PLAN Date : 2/ 1 / 2023

(ITP / QCP) Revision : 1

Client: SUMED Contractor : EMC Third PARTY: N/A Project: Maintenace of tank No.TK S1
API
Acceptance EMC Client
S. No. Process Description Type INSP. Remarks Or Non Conformance
Criteria
1 sign 2 sign 3 sign
APPROVALS
API 650,
1 Review of QCP H H R
scope of work
2 Review of WPSs, PQRs & WPQs ASME IX H R H
ASME V
3 Review of NDT & work procedures H H R
API-653
Hydrotest
4 Review of hydro-test procedure H R A
procedure
Review of new material & consumables
5 certificates H W/R R
certificates
6 Review DWGs & weld maps DWGs H R A
Recommendation List/Preliminary Report API 653 /
7 H H H
according to API-653 ANNEX-C CLIENT
INSPECTION & CONSTRUCTION WORKS
Acceptance API
8 Inspection On Old BOTTOM Type EMC Client
Criteria INSP.
Bottom visual Inspection for damage /
9 API 653 VT H W R
corrosion / Settlment
Measuring the magnitude of the damage / API
10 QC H R R
corrosion / Settlment (if detected) 653(annex B)
Tank foundation visual inspection for (cracks,
11 API 653 VT H R R
deterioration,…..)
12 Visual test on old bottom plates API 653 VT H W R
No. & Locations are acc. to QC
Random UT thickness measurements for test
13 API 653 UT H W R visual inspection
CoUpons / sketch plates / plates overlap
(100-200 defect point)
Coupon removal from old bottom(12”*12”) to be
14 API 653 QC Report H W R
inspected from both sides (QTY 5 – 10)

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 Acceptance API
Installation of New Bottom Type EMC Client
Criteria INSP.
Two Shell maintenance access door drawings
15 and locations. API 653 Drawing H A H
Open two Shell maintenance door.
Surface preparation by blasting and painting for blasting and
16 annular plates underneath side before laying painting H W W
procedure
Cutting old annular plates and surface WPS &
17 preparation including bevel for surfaces & shell approved VT H W W
zero drawings
Cutting Zero weld of shell to annular by grinder
18 API H W W
for bevel according to ASME/API
Check the slope of the surface foundation of
19 soil, asphalt or concrete and back fill with sand API 650/DWG VT H R R
if required
Check the surface foundation of soil, asphalt to
20 API 650/DWG VT H W W
be clean and smooth and reair/fill voids if any
MT for shell critical cracks area after cutting old
W/
21 annular plates from shell at zero weld area API MT H R
R
internal & external
Approved
22 Fit up of annular plates VT H W W
drawings
VT for annular plates weld (vertical and shell WPS &
W/
23 zero internal and shell zero external) first pass approved VT H R
R
and complete welds. drawings
RT to annular vertical welds (50% of V. weld
24 API / RT proc. RT H R R
length)
RT of annular to vortex & RT of annular to CODs
25 API/Client RT H R R
(100%)
26 UT of remaining annular vertical welds (50%) API 653 UT H R R
Vacuum Box or Leak Test for shell to annular
W/ W/
27 zero weld first pass& complete pass inernally API 653 VAC / LT H
R R
and externally
Check & Mark tank center point and axis and
28 API VT H R H
Inspect first bottom center plate orientation
Check cutting and fit up for all bottom plates DWG &
29 VT H W W
and sketch plates VT proc.
VT on welding for all annular , bottom and DWG & W/
30 VT H R
sketch plates. VT proc. R
temporary attachments/strick plates/leg support DWG &
31 VT H W W
pads grinding and VT check VT proc.

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 Builtup welding for temporary attachment if
32 WPS H R W
needed
PT for temporary attachment /strick plates/leg API 650 & PT W/
33 PT H R
support pads procedure R
API653/Vacuu
Vacuum box for all overlap joints of bottom W/ W/
34 m box VT H
plates R R
procedure
Fab, Spols Dimension check for Welding and
35 inspection of Rain drain piping SYSTEM and DWs DWs H H H
supports on bottom plates
Acceptance API
Shell Inspection Type EMC Client
Criteria INSP.
100% visual inspection for all shell plate surface
36 API 653 VT H W/R R
& welds and shell attachments (platform/stair…)
Random UT thickness for all shell courses for About 200-300 reading point
37 API 653 UT thick H W/R R
corroded area according to visual inspection according to visual inspection
UT thickness for shell nozzles and first course W/R
38 API 653 UT H R
according to visual inspection
100% visual for tank accessories.windgrder, W/R
39 nozzles, reioforcement ,pads, handrail, lader... API 653 VT H R
etc
Check for plumbing, roundness,guide pole and
40 H W/R R
gauge hatch API 653 DT
100% PT for nozzles weld W/
41 H R
API 653 PT R
PT Randomly for reinforcement pads, man
ways & mounting apparatus, risers supports & W/
42 PT H R According to VT
pads, piping supports & beams, curb angle API 653 R
Random
welds according to visual inspection for defects
Buildup / Weld Repairs according to procedure W/
43 API Procedure H R
R
Acceptance API
MAINTENANCE DOOR Type EMC Client
Criteria INSP.

44 Check dimension continuously during Beveling H H H

the doors and shell API 653 VT

45 Fit up & welding shell Maintenace door H H W

API 653 VT
100% PT for first passes from inside & out side
46 of door sheet H W/R R
PT
API 653
50% RT for the two shell access doors vertical API 653 /
47 RT H R R 50% of each door welds length
welds / round corner welds / horizontal welds Client

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 Acceptance API Client
ROOF INSPECTION Type EMC
Criteria INSP.
100% visual inspection for roof (Lower & U pper) W/R
48 H W/R
surface plates and welds API 653 VT
100% Visual inspection for all deck W/R
Nozzles,manholes.foam dam,support legs, API 653
49 VT H R
pads, reinforcments, rolling ladder,
compartments
UT thickness measurement for LOWER DECK W/R
50 COMPARTMENTS roof plates API 653 H R
UT thick.
accordaing to visual inspection
Leak Test for of mixer housings and H W/
51 LT H
compartments (if required) R
PT / Leak test Inspection for floating Roof inner H
W/
52 compartments plates & Support Pads & welds API 653 PT / LT H
R
of Compartment Ring 1 & 3 & 4
100% Visual inspection for support legs, welds W/R
53 & Pads from upper and inner and lower deck API 653 H R
VT
sides
PT inspection fo legs , welds & all leg suppols API 653 W/R
54 H R
upper and lower accordaing to visual inspection PT
Apply visual inspection for rolling ladder wheels API 653 H
axis, rolling ladders supporting pins, rollng W/
55 VT H
ladder steps self elevating, handrial, walkway, R
nozzles, valves, ...etc
Visual check for seal Syslem API 653 H
56 VT H R
Repair Upper deck by insert plates, patch plates API 653 W
57 H W
according to procedure
Repair any welds or plates defects at Ring 1 & API 653 W
58 H W
3&4
Weld reinforcement patches for Mixer housing API W
59 H W
Weld Foam Dam extension plate , angle API / NFPA W
60 H W
support and check verticality.
Foam and Cooling Piping Acceptance API Client
Type EMC
Criteria INSP.
100%Visual inspection for foam and cooling VT W/R
61 ring piping and riser and perform pipe repair / API H R
sleeve weld.
100% Visual Inspection and check of cooling API VT W/R W/
62 H
ring thredolet and sprinklers R
Random thickness measurement for foam and W/R Random up to 100% with
63 H W/R
cooling ring piping and riser acc to VT if required API UT thick. approval according to VT

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 Other Tank Overhaul Activities and Milestone Acceptance API Client
Certificates
Type EMC
Criteria INSP.
Guide poles/Stilling well Verticality and new Slot W/R
64 openings for 8” pipe staggered slots from both API / DW H W/R
sides and 2” pipe hole every 1 meter
Inside Tank Bottom and Inside Roof Cleaning R
65 API H H
and housekeeping for HT
Rolling ladder structure, trake, mechanism, H
66 wheels, pins, axe inspection during HT fill & API 653 VT H R
empty
Hot Works&Inspection Completion & Release H
67 API H H
for hydrotest filling (certificate)
Roof internal compartments / External Bottom W
68 Inspection , shell nozzles API 653 HT (24 hrs) H W
Settlment measurement during Hydrotest
During HT at highest level 16m water level: W
69 Release for blasting and painting of rolling H H
ladder and shell internal top 1m area
Mech/QC Completion for : H
70 Release for blasting and painting tank (shell H H
external , roof external, roof internal repair parts
Scaffolding installation and safe ready to use by R
71 H R
certified inspector
Tank Area Grading, Houskeeping and scrap
72 H H
removal and transfering
All mechanical work completion ( certificate) H
73 H H
Tank Ready for Start Up & Issue Final Report

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