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L20

The document outlines the design basis for offsite and utility systems for a 2G Bio Ethanol Refinery project in Bargarh, Odisha, detailing the treated water usage and dispatch facilities. It specifies the flow rates for various water consumers, including DM water, process water, and drinking water, totaling 172,279 Kg/h. Additionally, it describes the road tanker loading facilities for ethanol dispatch, including equipment requirements and operational procedures.

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0 views

L20

The document outlines the design basis for offsite and utility systems for a 2G Bio Ethanol Refinery project in Bargarh, Odisha, detailing the treated water usage and dispatch facilities. It specifies the flow rates for various water consumers, including DM water, process water, and drinking water, totaling 172,279 Kg/h. Additionally, it describes the road tanker loading facilities for ethanol dispatch, including equipment requirements and operational procedures.

Uploaded by

salesattissystems
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2G BIO ETHANOL REFINERY PROJECT

Bargarh, Odisha
DESIGN BASIS FOR OFFSITE AND UTILITY

Doc No 12282A-00-102-P01DB-002
Rev No 0 Date of Issue 21-07-2021

Treated raw water shall be used for following uses.

Sr. No Consumer Flow Unit Remark


1 DM water (Make up) 31,863 Kg/h Inlet water required for DM plant
(Note 3)
2 Make up water 91,376 Kg/h Calculated based on maximum consumption
CT 1: 52,022 kg/hr 1. COC=5 (assumed to be confirmed by cooling tower
CT 1: 37,687 kg/hr chemical vendor.)
Side Stream Filter 1,667 2. Drift loss=0.005% of circulating water (Max.)
Kg/hr & Normal Cooling Water Flow rate
(Note 3) Includes
3 Process 23,000 Kg/h As per Utility Summary provided by Licensor doc. S-
17043-3-UTIS-9002 rev 1. & Water Balance Block
Diagram
4 To boiler for ash handling 5,000 Kg/h As per vendor offer (Cheema).
(Note 3)
5 Drinking and 10,000 Kg/h For following users
service water 1. Drinking water (1m³/h)
2. Safety shower and Eye washer (2 safety shower and
2 eye wash, intermittent use)
3. Sanitary purpose (considering 70 persons in plant)
4. Hose station in process plant and utility. (3m³/h per
hose station for two hose station)

6 Sealing Water System 1,040 Kg/h For Make up to sealing water system for process and
vacuum pump, Chiller
7 Miscellaneous 10,000 Kg/h
Total 172,279 Kg/h

Treated water obtained as a part of zero liquid discharge is as follows

THIS DOCUMENT IS THE PROPERTY OF BHARAT PETROLEUM CORPORATON LIMITED (BPCL) AND IT SHALL NOT BE REPRODUCED, COPIED, LENT
OR DISPOSED-OFF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED.
Page 16 of 43
2G BIO ETHANOL REFINERY PROJECT
Bargarh, Odisha
DESIGN BASIS FOR OFFSITE AND UTILITY

Doc No 12282A-00-102-P01DB-002
Rev No 0 Date of Issue 21-07-2021

The dispatch of product is considered through Road tankers. The basis of dispatch facilities by
road (Truck) for the product is considered based on Product ethanol flow for 100 KL per Day.
Denaturant is added manually in Anhydrous Ethanol tanker. Quantity of denaturant added are as
follows
i. Crotonaldehyde - 40 litres
ii. Denatonium Saccharide- 800 gms
Crotonaldehyde is available in 200 or 250 lit drums and Denatonium Saccharide (powder form)
is available in 100 kg drums with small packing (1kg or 0.8 kgs) as per requirement.
Following basis could be considered for design of road tanker loading facilities as per
requirement:
Tanker capacity for road loading is considered as 34 KL for product loading & for deciding
number of bays.
The loading gantry shall be designed with top loading arrangement (as per owner
requirements).
Tanker changeover time is considered as 15 mins. (Connection, Disconnection,
Compartment changeover etc.)
Accounting of transfer & custody transfer shall be done through mass flow meter.
Provision for unloading sick tanker shall be considered. For unloading sick road tanker,
unloading point shall be provided on each bay or near Off spec tank.
Each loading arm will have strainer, mass flow meter, Flow controller (FQCV) &
Temperature sensor as a minimum. The road loading operation is regulated by a Mass Flow
Meter and FQCV assembly by means of a batch controller.
Suitable gas detectors for hydrocarbon/Ethanol shall be considered for gantry.
Emergency shutdown system during any emergency to be considered.
Vapor recovery system shall be provided to recover evaporation losses during loading
operation. Recovered dilute ethanol shall be suitably reprocessed based on licensor
recommendation.
Fusel Oil & Impure spirit dispatch will be carried our using separate pipe with hose
connection. FO & Impure spirit dispatch is occasional. Provision shall be made to fire it in
Boiler
No. of bays & gantries and gantry configuration are listed as below
Sr. No. No of Bay No of Loading point /bay Product Loading type

1 2 1 Ethanol Top

THIS DOCUMENT IS THE PROPERTY OF BHARAT PETROLEUM CORPORATON LIMITED (BPCL) AND IT SHALL NOT BE REPRODUCED, COPIED, LENT
OR DISPOSED-OFF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS SPECIFICALLY FURNISHED.
Page 29 of 43

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