MidrexSTATSBook2023.Final
MidrexSTATSBook2023.Final
WORLD
DIRECT
REDUCTION
STATISTICS
7 World DRI
Production by
Region/Year
8 World DRI
Production Tables
10 Major Trade R
for International T
of DRI
12 World DRI
Shipments
13 World Direct
Reduction Plants
2023 Top 5 DRI Producing Nat
Source: World Steel Association, SIMA, and Midrex Techno
Annual global direct reduced iron (DRI) production in based DRI production in Iran grew by 17.3%. New
2023 was 135.7 million tons (Mt). DRI output was up gas-based plants were started in Algeria, USA,
by 8.3Mt or 6.5% from the previous record of 127.4 Mt set In the last 10 years, DRI production has grown by
2022. This increase was primarily due to the increase in or approximately 82%. In this last decade, shaft furn
produced in India via rotary-kilns (4.6Mt / 12.9%) and production increased by 33Mt (56%) and rotary-kiln by
gas based shaft furnaces (3.7Mt / 4.1%). Once 25Mt
again, the combination of India and Iran produced well The production of hot DRI (HDRI), which is fed directl
half of the global DRI. In the last five years, worldwide a nearby melt shop for energy savings and productiv
DRI output has grown by almost 27.6 Mt, or approximately was 15.0 Mt, an 8% increase compared to 2022, a
25.6%. During this period, DRI production in India (mainly up 11.0% of the total in 2023. The production of ho
coal-based DRI) increased by 46.2%, and natural gas- ted iron (HBI) – a compacted form of DRI ideally s
(Continue
India 49.3
Iran 33.4
Russia 7.8
Saudi Arabia 6.7
Egypt 6.4
World DRI
production
reaches 135.7 Mt in
2023 Sets yet another
new2023
annual production
World DRI Production by Process
Rotary Kilnrecord
Other 29.6% T
0.1% MIDREX 55.8%
®
o
PERED 2.3% t
HYL/Energiron al
12.2%
W
o
rl
d 2021
MIDREX ®
59.5%
HYL/Energiron 12.7%
PERED 2.2%
Other 0.1%
Rotary Kiln 25.4%
Note: Percentages are rounded to the nearest decimal. Source: Midre
CONTENTS
2 World DRI
Production
7 World DRI
Production by
Region/Year
8 World DRI
Production Tables
12 World DRI
Shipments
13 World Direct
Reduction Plants
Audited
by
Producing Nations
ation, SIMA, and Midrex Technologies, Inc.
12.1% 12.2%
2.2% 2.3%
0.1% 0.1%
27.9% 29.6%
Source: Midrex Technologies, Inc.
shipping and for use in the blast furnace – is estimated to have been 12.0
Mt, a 9% increase over 2022.
2023 World Shaft Furn
MIDREX Plants produced 75.7 Mt of DRI in 2023, which is 3.0% more
®
by Process
than the 73.6 Mt produced in 2022, both annual records. The production
total for 2023 was calculated from the 38.7 Mt confirmed by plants
located outside of Iran and Russia and the estimated 37.0 Mt by plants in
Iran and Russia derived from data reported by the World Steel MIDREX
Association (WSA). The MIDREX Process continued to account for ®
79.4%
approximately 80% of world- wide production of DRI by shaft furnaces
in 2023: 95.4Mt. Almost 11 Mt of HDRI (73% share) and 10.8Mt of HBI
(90% share) were produced by MIDREX Plants in this period. PERE
Natural gas is generally the main source of reducing D HYL/
gas in shaft furnace-based processes, and DRI produced 3.2% Energiro
n 17.4%
2021 2022
MIDREX ®
79.7% 80.2%
HYL / Energiron 16.4% 16.8%
PERED 3.9% 3.0%
using natural gas has significantly lower CO2 emissions than
DRI produced using coal (directly or indirectly). In 2023, Source: Midrex Technologies, Inc.
approximately 68.5% of the DRI produced was natural gas- 2023 World DRI Produc
based (i.e., low CO2 DRI), whereas the balance, 31.5%, was
coal-based (i.e., high CO2 DRI). The proportion of low CO2 DRI Emissions
has steadily decreased due to the faster growth in DRI 2021 2022 2023
produced in India via Rotary-Kilns.
Since 1970, the cumulative production of DRI is 2,263 Mt, of
which shaft-furnaces have produced 1,820 Mt. The cumu-
lative production of HBI is 239.7 Mt (since 1977) and of HDRI is
164.3 Mt (since 1998). Through the end of 2023, MIDREX
Plants have produced a cumulative total of over 1,400 Mt of all
forms of DRI (CDRI, HDRI, and HBI).
BEHIND THE NUMBERS Natural Gas-
based High
Crude Steel Production CO2 DRI 31.5%
World crude steel production for the 64 countries reporting to
the World Steel Association (worldsteel) was 1,892 Mt in 2023,
approximately a 0.1% increase compared to 1,890 Mt Natural Gas-
based Low CO2
DRI 68.5%
THE TOP 5 STEEL PRODUCING NATIONS IN 2022 Low CO2 DRI 72.5%
CHINA 1,019 Mt
INDIA 140.7 Mt
JAPAN 87.0 Mt
USA 81.4 Mt
RUSSIA 76.0 Mt
Source: M
ld Shaft Furnace Production
ss
MIDREX
®
79.4%
HYL/
Energiro
n 17.4%
2022 2023
80.2% 79.4%
16.8% 17.4%
3.0% 3.2%
nologies, Inc.
Natural Gas-
based High
CO2 DRI 31.5%
Natural Gas-
based Low CO2
DRI 68.5%
29.9% 31.5%
70.1% 68.5%
Source: Midrex Technologies, Inc.
The top 5 producing regions were: D
• Asia produced 1,395 Mt, up 1% over 2022 production. ir
Worldsteel includes China, India, Japan, South Korea, and
Vietnam as the top 5 producing countries in Asia. e
• EU (European Union) (27) produced 126.3 Mt in 2023, a c
decrease of 7.4% compared to 2022. Germany, Italy, Spain, and t
France are each producing over 10 Mt. r
• North America produced 110.2 Mt in 2023, a 1.3% decrease
compared to 2022. Worldsteel includes Canada, Cuba, El
e
Salvador, Guatemala, Mexico, and United States in North d
America. u
• Russia & Other CIS + Ukraine production in 2022 was 90.3 Mt, a c
4.9% increase over 2023. Worldsteel e
includes Belarus, Kazakhstan, Moldova, and Uzbekistan in CIS.
• Middle East produced 54.5 Mt in 2023, an increase d
of 0.6% over 2022. Worldsteel includes Iran, Saudi Arabia, United ir
Arab Emirates, Oman, and Qatar in Middle East. o
Iron ore supply and steel demand n
The profitability of direct reduction plants is strongly p
impacted by iron ore pricing and availability- and steel demand.
r
Energy (mostly natural gas) price and demand also influence the
operating cost of a direct reduction plant; since they vary greatly o
by region, they may only atfect specific DRI producers. d
Overall, iron ore supply was relatively stable in 2023. Iron ore u
pricing saw less volatility compared to previous years. Prices c
increased early in the first quarter, dropped in the second
quarter, and progressively increased through the rest of the year.
ti
For the 62% Fe iron ore, the lowest price was in early January and o
the highest price in late December, its high- est value since June n
2022. On the other hand, the DR premium peaked in August at A
over $65/ton, dropped in Q3 to under $50, and increased in the s
last two months of the year. in
Aside from regional situations, the demand for steel that typically pr
consumes DRI / HBI was strong, resulting in adequate margin for e
the mills. Similarly to iron ore, 2023 was less volatile for steel vi
pricing than the previous years. Steel pricing trended upwards o
until April, dropped until the end of the summer, then us
resumed a steady increase in Q4. y
e
ar
s,
In
di
a
co
nt
in
u
e
d
to
b
e
th
e
la
DRI PRODUCTION LEADER
In June 2023, Hebei Iron & Steel Group (HBIS) announced the start of production at the new ENERGIRON ZR d
will use hydrogen-enriched gas. The plant has a rated capacity of 0.6 Mt per year.
Salzgitter contracted the construction of a direct reduction plant on the site of Salzgitter Flachstahl GmbH wi
Tenova, and DSD Steel Group. The announce- ment, made in May 2023, is the first large-scale stage of the S
CDRI plant’s capacity was listed as 2.1 Mt per year. Startup of the plant and a 100-MW electrolyzer are exp
to later press releases. Tenova was selected by Ternium in October 2023 for the construction of a new steel m
Mexico. The new plant includes a 2.1 Mt per year DRI plant.
In December 2023, Vulcan Green Steel (part of the Jindal Steel Group) announced a 2.5 Mt per year ENERGIR
Wusta Governorate, Sultanate of Oman. The module will produce HDRI for an adjacent electric steelmaking c
to produce HBI. The completion is scheduled for 2026.
PERED
After nearly 10 years, Shanxi Taihang Mining commissioned a 0.3 Mtpy DRI plant using coke oven gas and hy
one media article. The complex is located in Jinzhong City, Shanxi Province, China.
2023 World Direct Reduction Statistics Page 5 © 2024 Midrex Technologies, Inc.
Shaft Furnace DRI Production by Proce
© 2024 Midrex Technologies, Inc.
ANNOUNCED IN 2023
S the contract for a DRI plant paired with two innovative melters. The 2.5 million
North Rhine-Westphalia, Germany. This project will reduce CO2 emissions by
2026.
a 0.3 Mtpy DRI plant using coke oven gas and hydrogen in 2023, according to
hanxi Province, China.
MIDREX ®
Other Shaft
Furnace
010 2023
2021
2023 World DRI Production by Region (Mt)
60.89
50.24
Sourc
e:
Midre
x
Techn
ologie
s, Inc.
0.0
8
Wes
tern
EurS
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:
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2023
1970-2012 World DRI Production by Region (Mt)
NAME ‘70-‘02 ‘03 ‘04 ‘05 ‘06 ‘07 ‘08 ‘09
Latin America
CIS/Eastern Europe
RUSSIA 30.02 2.91 3.14 3.34 3.28 3.41 4.56 4.67
Sub-Saharan Africa
Western Europe
GERMANY 9.74 0.59 0.61 0.44 0.58 0.59 0.52 0.38
Other Nations 0.47 – – – – – – –
WORLD TOTAL 547.03 49.48 54.60 56.87 59.70 67.12 67.95 64.33
CANADA 20.92 0.50 1.09 0.59 0.45 0.91 0.69 0.34
USA 16.10 0.21 0.18 0.22 0.24 0.25 0.26 –
– – –
– – –
2.86 2.97 2.84
9.35 10.37 11.58
1.27 0.30 0.51
– 1.11 1.46
2.16 2.23 2.42
5.51 5.81 5.66
1.18 2.25 2.72
– – –
– – –
23.42 21.97 17.77
1.27 1.23 0.52
2.39 2.16 2.01
– – –
– –
t)
7 ‘08 ‘9 ‘10 ‘11 ‘12
CIS/Eastern Europe
RUSSIA 5.33 5.35 5.44 5.70 6.99 7.90e 8.03 7.93 7.89
Sub-Saharan Africa
Western Europe
GERMANY 0.50 0.57 0.55 0.60 0.63 0.56 0.47 0.53 0.50
Other Nations – – – – – – – – –
WORLD TOTAL 74.92 74.59 72.64 72.71 87.10 100.73 108.10 104.84 119.16
CANADA 1.25 1.55 1.50 1.40 1.61 1.67 1.44
USA – 1.30 1.10 1.81 2.99 3.35 3.24
– – –
– – –
39.11 43.55 49.33
-e -e -e
0.36 0.78 0.71
– – –
– – –
t)
8 ‘19 ‘20 ‘21 ‘22 '23
Importing Region
Exporting Region MENA Asia/ Latin CIS/ North Sub-Saharan
Oceania America E. Europe America Africa
MENA 0.9 1.6 - - - -
Asia/Oceania - 1.9 - - - -
Latin America - 0.0 - - 1.3 -
CIS/Eastern Europe 0.6 1.2 - 0.3 - -
North America 0.3 0.1 - - 0.4 -
Sub-Saharan Africa - - - - - -
Western Europe - - - - - -
Total Mt 1.8 4.7 - 0.3 1.7 -
Grand Total
International trade routes were estimated at 11.1 Mt.
Data Source
Data for the map was taken from three sources: International
Steel Statistics Bureau (ISSB), International Iron Metallics Asso-
ciation (IIMA), and reports from individual operating DR plants.
Data from the ISSB originates with national export and import
records; for instance, from the US Customs Bureau. IIMA infor-
mation derives from a variety of sources. It should be stressed
that a significant portion of the export data does not match
the import data. Also, reports from individual plants show
large tonnages for which the destination is unknown.
The arrows do not originate and terminate at specific
countries. Rather, sums for dispatch and arrival were totaled
by region and the arrows flow from region to region. For
instance, the wide arrow originating from the north coast of
South America shows DRI and HBI coming from the
Caribbean (Venezuela plus Trinidad and Tobago) and being
transported to North America, Asia and Europe.
Notes:
• All references to tons are metric unless otherwise stated
• A MIDREX Plant can include one or more modules
• The Russian production and trade numbers were inferred from several
sources. The production figures have a high degree of certainty. However,
the amount of traded HBI is significantly lower than production.
• The list of rotary-kilns was removed from the 2023 publication due to
lack of recent, accurate information matching the increased coal-based DRI
production.
lines indicates the amount of DRI
shown.
:
previous record of 25.7 Mt in 2022, including
he majority of the total in 2023, amounting to
ents showed a 33.7% decrease compared to
HBI and water shipments are likely due to un-
Western Total Mt
Europe
0.4 2.9
- 1.9
0.1 1.5
1.2 3.2
0.8 1.5
- -
- -
- 2.6
Grand Total 11.1
rade of DRI
predominantly HBI to Asia and Western Europe.
n HBI. The USA became the second leading exporter
a, and Trinidad and Tobago complete the top five
25.69
Mt
MIDREX® (Continued)
Ghadir Iron and Steel Company Ardakan (Yazd), Iran 0.80 1 CDRI
Khorasan Steel II Neyshabur, Khorasan Razavi, Iran 0.80 1 CDRI
South Kaveh Steel A & B Bandar Abbas, Iran 1.86 2 CDRI
Mobarakeh Steel (Kharazi A & B) Mobarakeh, Iran 2.76 2 CDRI
Tuwairqi Steel Mills Karachi, Pakistan 1.28 1 HDRI/CDRI
SULB Hidd, Bahrain 1.50 1 HDRI/CDRI
Arfa Steel Company Ardakan (Yazd), Iran 0.80 1 CDRI
Mobarakeh Steel (Saba) Chamgordan, Isfahan, Iran 1.38 1 CDRI
JSW Steel Ltd. Toranagallu, Karnataka, India 1.20 1 HDRI/CDRI
Sirjan Iranian Co. Bardsir, Kerman, Iran 0.80 1 CDRI
Jindal Steel & Power Angul, Odisha, India 1.80 1 HDRI/CDRI
ESISCO Sadat City, Egypt 1.76 1 HDRI/CDRI
Sirjan Jahan Co. 1 Sirjan, Kerman, Iran 0.96 1 CDRI
Golgohar Iron & Steel Development 1 Sirjan, Kerman, Iran 1.70 1 CDRI
ArcelorMittal Texas HBI Corpus Christi, Texas, USA 2.00 1 HBI
Sefid Dasht Steel Sefiddasht, Iran 0.80 1 CDRI
LGOK HBI-3 Gubkin, Russia 1.80 1 HBI
Persian Gulf Saba Steel Bandar Abbas, Iran 1.50 1 HBI
Sabzevar Steel Company Khorasan Razavi, Iran 0.80 1 CDRI
Golgohar Iron & Steel Development 2 Sirjan, Kerman, Iran 1.70 1 CDRI
Tosyali Algérie 1 Oran, Algeria 2.50 1 HDRI/CDRI
Chadormalu M & I Co. Ardakan (Yazd), Iran 1.55 1 HDRI/CDRI
Pasargad Steel Shiraz, Fars, Iran 1.50 1 HDRI/CDRI
Ardakan Steel Ardakan (Yazd), Iran 0.96 1 CDRI
Cleveland-Cliffs HBI Plant Toledo, Ohio, USA 1.60 1 HBI
Algerian Qatari Steel (AQS) Bellara, Algeria 2.50 1 HDRI/CDRI
Ghaenat Nimbolook, South Khorasan, Iran 0.80 1 CDRI
Khouzestan Steel VI Ahvaz, Khuzestan, Iran 1.76 1 CDRI
Tosyali Algerie 2 Oran, Algeria 2.50 1 HDRI/CDRI
Makran Chabahar, Sistan Baluchestan, Iran 1.60 1 HBI
Sirjan Jahan Co. 2 Sirjan, Kerman, Iran 0.90 1 CDRI
Torbat Shirabad, Razavi Khorasan, Iran 1.85 1 CDRI
Saqqez Saqqez, Kurdestan, Iran 1.00 1 HBI
H2 Green Steel Boden, Sweden 2.10 1 HDRI/CDRI
99.19 99
HYL/ENERGIRON
Ternium 3M5 Monterrey, Mexico 0.50 1 CDRI
ArcelorMittal Lázaro Cárdenas I Lázaro Cárdenas, Mexico 1.00 2 CDRI
ArcelorMittal Lázaro Cárdenas II Lázaro Cárdenas, Mexico 1.00 2 CDRI
JSW Salav** Raigad, India 0.90 1 HBI/CDRI
PT Krakatau Steel Cilegon, Indonesia 1.35 2 CDRI
Perwaja Steel Kemaman, Malaysia 1.20 2 CDRI
Usiba Salvador Bahia, Brazil 0.31 1 CDRI
Ternium 2P5 Puebla, Mexico 0.61 1 CDRI
Source: Midrex Technologies,
Inc.
Start-up Status*
‘11 O
‘11 O
‘12 O
‘12/’14 O
‘13 I
‘13 O
‘13 O
‘13 O
’14 O
’14 O
‘14 O
‘15 I
‘15 O
‘15 O
‘16 O
‘16 O
’17 O
‘17 O
‘18 O
‘18 O
‘18 O
‘18 O
‘19 O
‘20 O
‘20 O
‘21 O
'22 O
‘24 C
'24 C
C
C
C
C
‘25 C
‘83 O
‘88 O
‘91 O
‘93 O
‘93 I
‘93 I
‘94 I
‘95 O
World Direct Reduction Plants (as of 12/31/22)
HYL/ENERGIRON (Continued)
Ternium 4M Monterrey, Mexico 0.68 1 HDRI/CDRI
LGOK HBI-1 Gubkin, Russia 0.90 1 HBI
Hadeed D Al-Jubail, Saudi Arabia 1.10 1 CDRI
Briqven Matanzas, Venezuela 1.50 2 HBI
Emirates Steel I (GHC) Abu Dhabi, UAE 2.00 1 HDRI/CDRI
Emirates Steel III Abu Dhabi, UAE 0.20 1 CDRI
Emirates Steel II (GHC) Abu Dhabi, UAE 2.00 1 HDRI/CDRI
Suez Steel Adabia, Egypt 1.95 1 HDRI/CDRI
Nucor Steel Louisiana Convent, Louisiana, USA 2.50 1 CDRI
Ezz Rolling Mills Ain Sukhna, Egypt 1.90 1 CDRI
Hebei Iron and Steel Zhangjiakou, Hebei, China 0.55 1 CDRI
Baosteel Zhanjiang Zhanjiang, Guangdong, China 1.00 1 CDRI
Mutún Steel Puerto Suarez, SC, Bolivia 0.25 1 CDRI
Salzgitter AG Salzgitter, Germany 2.10 1 HDRI
ArcelorMittal Dofasco Hamilton, Ontario, Canada 2.00 1 HDRI/CDRI
28.00 29
PERED
Shadegan Steel Shadegan, Khouzestan, Iran 0.80 1 CDRI
Mianeh Steel Mianeh, East Azerbaijan, Iran 0.80 1 CDRI
Neyriz Steel Neyriz, Fars, Iran 0.80 1 CDRI
Baft Steel Baft, Kerman, Iran 0.80 1 CDRI
Shanxi Taihang Mining Jinzhong City, Shanxi Province, China 0.30 1 CDRI
3.50 5
OTHERS
FINMET
BriqOri Matanzas, Venezuela 2.20 4 HBI
CIRCORED
Arcelor Mittal Trinidad Point Lisas, Trinidad & Tobago 0.50 1 HBI
FIOR
Operaciones RDI Matanzas, Venezuela 0.40 1 HBI
** JSW Salav has two reduction furnaces but only one reformer. The reformer can supply either reduction furnace, but not simultaneou
plants that are inoperable or that have been dismantled.
Note 2: This list only includes plants processing feed materials with total iron content of 60% or higher and producing DRI with metalliz
2023 WORLD DIRECT REDUCTION STATISTICS is compiled The following organizations supplied or assisted in collecting data by M
Start-up Status*
‘98 O
‘99 O
‘99 O
‘00 I
‘09 O
‘10 O
‘11 O
‘13 O
‘13 O
‘15 O
‘23 O
'24 C
C
C
C
‘17 O
‘17 O
‘18 O
‘19 O
‘23 O
’00 O
‘99 I
‘76 I
n furnace, but not simultaneously. Note 1: This list does not include