Total Quality Management in Engineering Projects
Total Quality Management in Engineering Projects
Engineering Projects
Explore how Total Quality Management (TQM) principles boost success and
sustainability in engineering projects.
by Mohamed Thowfiq
What is Total Quality
Management (TQM)?
Customer Focus
Meeting and exceeding customer expectations drives quality.
Continuous Improvement
Ongoing efforts to enhance processes and products.
Employee Involvement
Empowerment and teamwork foster responsibility and innovation.
Fact-based Decisions
Data drives analysis and quality improvements.
Applying TQM in Engineering
Projects
Project Planning
Define clear goals aligned with customer needs using QFD techniques.
Design Phase
Use DFSS and FMEA to minimize defects and manage risks.
Implementation
Monitor processes with SPC and control charts for quality control.
Market Impact
US market share grew from 3% to 15% in 20 years.
Example 2: Motorola's Six Sigma Initiative
1 Defect Reduction 2 Data-Driven Decisions 3 Financial Savings
Lowered defects to 3.4 per million Heavy reliance on statistical data Saved $16 billion in five years
opportunities. for process improvements. through quality enhancements.
Example 3: Burj Khalifa Construction
Quality Control Building Information Modeling Record Achievement
Strict measures ensured structural BIM helped detect clashes and Achieved 828 meters height with robust
integrity with minimal defects. coordinate construction phases quality management.
efficiently.
How TQM Drives Project Success
Increased Efficiency
2 Lean processes cut project costs by
15% and save time.
Improved Quality 1
Reducing defects boosts customer
satisfaction by 20%.
Innovation
Employee involvement encourages a
3 10% rise in new ideas.
TQM and Sustainability in Engineering
Environmental Care Social Responsibility Economic Benefits
Eco-materials reduce carbon footprint by Safety programs lower workplace Energy-efficient designs cut operating
30%. accidents by 40%. costs by 25%.
Challenges Implementing
TQM
Resistance to Change
Overcoming employee and organizational inertia is tough.
Management Commitment
Strong leadership is essential for resource and support.
Training Gaps
Employees need comprehensive education on TQM tools.
Data Systems
Effective collection and analysis can be difficult to establish.
Conclusion and Next Steps
TQM Ensures Success Leadership is Key
Driving quality, efficiency, and Strong commitment and
sustainability in projects. training overcome
implementation challenges.
Continuous Improvement
Maintain focus on customer needs and employee engagement.