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Benchtop-Calibrating-Machine-Manual-PM-5405-4-2024

The Benchtop Calibrating Machine (BCM) by Morehouse Instrument Company is designed for calibrating various force instruments with a capacity of up to 10,000 lbf in both tension and compression. It features mechanical force application for low maintenance, uses accurate load cells for measurement, and allows for manual adjustments without the need for electrical power. The machine includes components for easy setup and operation, ensuring precise calibration while minimizing misalignment errors.

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0% found this document useful (0 votes)
7 views22 pages

Benchtop-Calibrating-Machine-Manual-PM-5405-4-2024

The Benchtop Calibrating Machine (BCM) by Morehouse Instrument Company is designed for calibrating various force instruments with a capacity of up to 10,000 lbf in both tension and compression. It features mechanical force application for low maintenance, uses accurate load cells for measurement, and allows for manual adjustments without the need for electrical power. The machine includes components for easy setup and operation, ensuring precise calibration while minimizing misalignment errors.

Uploaded by

Jhonny Barbero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

PM-5405

Rev. 4/2024

ISO/IEC 17025 / ANSI/NCSLI Z540.3 Accredited

Operation and Instruction Manual

Benchtop Calibrating Machine (BCM)

Morehouse Instrument Company, Inc. P: (717) 843-0081 [email protected]


1742 Sixth Ave., York, PA 17403-2675 USA F: (717) 846-4193 www.mhforce.com
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation of Force Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Compression and Tension Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Measurement and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


Applying Calibration Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Force Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 2


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Introduction
The Morehouse Benchtop Calibrating Machine (BCM) is a force calibration system that is capable of calibrating
a large variety of force instruments in compression and tension. The machine generates calibration forces up to
10,000 lbf in both compression and tension modes while giving the operator fine control over the applied force
to maintain the calibration target points accurately. The machine utilizes mechanical force application apparatus
for minimum maintenance requirements, which makes it even more suitable for field and mobile applications.
Although the BCM is relatively small in size, it features a fairly large calibration area which enables calibrating the
largest force measuring equipment on the market up to 10,000 lbf capacity. The machine is also equipped with a
set of automatic alignment features to reduce misalignment errors in force calibration.

The BCM uses highly accurate Morehouse Shear Web load cells as a reference standard to measure the applied
force to the Unit Under Test (UUT). These load cells, combined with Morehouse’s accurate deadweight calibration,
make the BCM a highly accurate system with a Calibration and Measurement Capability (CMC) of better than 0.03
% of applied force.

Depending on the type and capacity of the instruments needed to be calibrated by the user, various standard
load cell capacities can be utilized to cover different ranges. The adjustment and force control on the machine are
done manually by the user and the machine does not need any source of electrical or hydraulic power to operate.
However, electrical power might be needed to take output readings from standard reference load cells or units
under test.

Morehouse offers a set of threaded tension adapters, which can be purchased to perform tension calibration
on equipment with the most common thread sizes on several types of instruments, such as load cells and ring
force gauges. In addition, Morehouse’s 12K lbf Adaptable Clevis Kit is compatible with the BCM, which allows for
calibrating numerous models of crane scales, dynamometers, and tension links from different manufacturers. In
addition, Morehouse offers several types of custom adapters that could be used in conjunction with the BCM to
calibrate any specialty force-measuring instrument.

Description

Components
A standard Benchtop Calibrating Machine includes the following main components (Figure 1):
1. Base plate 6. Fine control shaft
2. Guide posts 7. Fast adjustment shaft
3. Force standard reference load cell with indicator 8. Handwheel
4. Quick-adjust stage beam 9. Coupling nut adapter
5. Mechanical screw jack 10. Compression base block
11. Compression ball seat adapter

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 3


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Guide Post

Quick-Adjust Stage Beam

Coupling Nut

Force Standard

Fine Control Shaft


Screw Jack
Coarse Adjustment Shaft
Compression Base Block
Base Plate
Ball Seat Adapter

Handwheel

Figure 1: Standard Components of a Benchtop Calibrating Machine

Construction
The Benchtop Calibrating Machine is manufactured from high-quality material and to high-quality standards
to provide users with a reliable and accurate force calibration system. Calibration force is generated by a
mechanical screw jack up to 10,000 lbf in both tension and compression.

The position of the stage beam on the guideposts can be quickly adjusted to accommodate different
calibration setups. The user can push the plunger buttons on two sides of the stage beam to release it and
slide it up or down to reach the desired opening space. Then, the stage beam position can be locked again by
releasing the plunger buttons at 0.4 in. intervals.

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 4


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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

The machine is operated by turning either the FAST or FINE input shafts in front of the mechanical screw
jack to move the jack’s lead screw up or down based on the direction of turning the shaft and, consequently,
generate compressive or tensile forces.

A lever on the rear of the machine is moved to switch between the coarse and fine adjustment wheels (see Fig
2). To switch between coarse and fine adjustment shafts, follow the directions on the label next to the spring
plunger (see Fig 2).

A fine control shaft is used to apply forces during calibration. When this input shaft is used, the machine
provides fine control over the entire range of forces. In addition, the handwheel can be turned very smoothly
and with little effort by the user, even at the capacity force (10,000 lbf).

Coarse adjustment shaft used for initial adjustment of the jack screw position. Turning this shaft moves the
jack up or down faster than the fine control shaft. However, it needs much higher torque, and the operator
typically needs both hands to turn it.

The standard Benchtop Calibrating Machine has a Compression Base Block and a Compression Ball Seat
adapter to simplify calibration of compression-only instruments. In addition, the machine features a swiveling
coupling nut underneath the stage beam. This coupling nut makes changing setups easier and includes two
spherical contact surfaces to align the machine’s load line with the standard load cell and reduce misalignment
errors..

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 5


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Dimensions and Weight


A Benchtop Calibrating Machine, Model BCM-10MD-1 weighs 150 lbs. without a standard load cell. Depend-
ing on the load cell standard, accessories, and shipping box that might be used with the machine, the overall
weight may vary. Figure 2 presents the overall dimensions of a Benchtop Calibrating Machine.

Fine Engagement
Lever

Spring Plunger

Figure 2: Dimensions of Benchtop Calibrating Machine (Model: BCM-10MD-1)

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 6


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Operation Instructions

CHANGING ADJUSTMENT MODES


1. Lift the ring on the plunger and pull the plunger until the fine adjustment shaft rotates freely.
2. If adjusting from coarse adjustment to fine adjustment, push the lever away from the user. If adjusting
from fine adjustment to coarse adjustment, pull the lever towards the user. Refer to the label on the control
box.
3. Ensure the plunger is fully seated after changing the lever position. Do not force lever! If the fine
adjustment is not engaging, rotate the fine adjustment handwheel while moving lever.

FINE

HANDWHEEL
PLUNGER
COARSE LEVER

FIGURE 3: COARSE ADJUSTMENT ENGAGED

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 7


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Operation Instructions

FIGURE 4: FINE ADJUSTMENT ENGAGED

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 8


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Operation Instructions

Installation of Force Standard


The reference standard load cell must be properly installed into the Benchtop Calibrating Machine prior to
doing any calibrations. In general, for each test point, the machine applies the same amount of force to both
the reference load cell and the unit under test. The readings from the reference standard are used to adjust
and control the applied force to the unit under test in the machine.

In a Benchtop Calibrating Machine, the reference standard load cell is installed on top of the screw jack. A
reference standard mounting adapter is included with each machine. As depicted in Figure 3, this adapter is
threaded to the top of the jack from one side. The top side of the adapter with external thread is then used to
install the reference standard.

By default, the reference standard mounting adapter has an external 0.625”-18 UNF thread on the top side to
accommodate a Morehouse Shear Web load cell for capacities 10,000 lbf and lower. If any other thread size is
needed to mount other types of load cells, consult the Morehouse Sales team when placing an order.

When a shear web load cell is calibrated by the Morehouse Force Calibration Laboratory, the compression
force is applied through the bottom shoulder of the cell, unless otherwise specified by the customer.
Therefore, applying the compression load through the bottom thread will cause some additional errors from
the reported calibration values.

The reference standard mounting adapter was designed to ensure that the load cell is loaded through the
bottom shoulder and not threads when in compression. To achieve this goal, the user must make sure that
the reference standard load cell is tightened against the mounting adapter. Normally, after installation of a
reference standard load cell, it does not need to come out of the machine frequently. However, after each time
it is taken out for calibration, switching standards, or maintenance, the proper installation must be ensured
before starting a calibration

IMPORTANT TIP: A standard load cell must be snugly tightened against the mounting adapter before
compression calibration. The goal is to have the bottom shoulder of the reference standard in contact with the
mounting adapter.

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 9


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Figure 5: Installation of Reference Load Cell Using the Standard Mounting Adapter

Compression and Tension Setup


A compression bearing block and a ball seat adapter are included with every Benchtop Calibrating Machine.
These adapters can be used to calibrate almost any compression-only force instrument up to 10,000 lbf
capacity. By default, the compression bearing block is manufactured by an internal 0.625”-18 UNF thread
for installation on Morehouse Shear Web standard load cells. If other types of load cells need to be used as
standard reference, the Morehouse Sales team must be consulted when ordering a machine. To set up the
calibration apparatus for a compression-only calibration:

1. Install the compression base block on top of the reference standard load cell. Ensure that the internal
threads underneath the bearing block are fully engaged with the threaded stud on the load cell.
2. Install the ball seat adapter to the coupling nut underneath the stage beam of the Benchtop Calibrating
Machine.
3. Place the unit under test on the compression base block. The hole at the center of the base block can be
used with alignment plugs to align the unit under test with the load line accurately. In addition, Morehouse
offers various ball adapters to be mounted on top of the unit under test for better stress distribution within
the instrument and more accurate calibration results.
4. Release the two latches on the stage beam by pushing the plunger nubs on both sides. Then, move the
stage beam up or down while holding the plungers in to have the top of the unit under test close to the ball
seat adapter. Release the plungers to have the stage beam position locked.

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 10


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

5. Use the lever on the rear of the machine to engage the coarse adjustment shaft and move the jack up
to position the unit under test as close as possible to the ball seat adapter and coupling nut. Use the
combination of adjustments provided by the stage beam and screw jack to complete the setup with
minimal effort from the operator. Pull the plungers to check and ensure that they are fully engaged. A
groove line is cut on the plunger handles which must be visible when the plungers are fully engaged, and
handles are completely pulled out. Figure 4b illustrates a completed compression calibration setup with an
S-Beam load cell as the UUT.

To set up a tension calibration, special adapters will be needed based on the type and configuration of the
unit under test. Morehouse manufactures several adapter kits designed for tension calibration in Benchtop
Calibrating Machines. Prior to assembling a tension calibration setup, the proper adapters with appropriate
safety precautions must be acquired. To set up a tension calibration:

1. Check the mechanical jack to see that it is not retracted all the way down and has at least about 0.5” of
travel left in the downward direction. Adjust the height of screw jack if needed using the front hand wheel.
2. The tension unit under test is coupled to the top of the standard reference load cell using adapters. If the
unit under test has an internal threaded hole with 0.625”-18 thread size, it can be directly installed on the
threaded stud supplied with Morehouse Shear Web standard load cells.
3. Another adapter will be needed to connect he unit under test to the swiveling coupling nut of the
Benchtop calibrating machine. This adapter is mounted to the unit under test from one side and from other
side is threaded into the coupling nut which has a 1.125”-12 UNF-2B thread. Install this adapter on the unit
under test and make sure full engagement is made if the adapter is a threaded type.
4. Release the two latches on the stage beam by pushing the plunger nubs on both sides. Then, move
the stage beam up or down while holding the plungers in to have the top of the unit under test and its
attached adapter in contact with the swiveling coupling nut underneath the stage beam. Release the
plungers to have the stage beam position locked.
5. Use the lever on the rear of the machine to engage the coarse adjustment shaft. Use the combination
of the adjustments provided by the stage beam and the screw jack to the turn the coupling nut onto
the adapter on top of the unit under test until full thread engagement is achieved. Pull the plungers to
check and ensure that they are fully engaged. A groove line is cut on the plunger handles which must be
visible when the plungers are fully engaged, and handles are completely pulled out. Figure 4a illustrates a
completed tension calibration setup with a shear web load cell as the UUT.
6. Some instruments may have special calibration requirements. Check the specifications and calibration
instructions of the unit under test before calibration setup to ensure that the right type of adapters and
setup is available for calibration.

Note: Before applying any tension forces, check the position of the standard mounting adapter and ensure that
there is enough space for it to move downward before making contact with the jack body. Pulling the standard
mounting adapter down against the jack body may generate large forces and cause permanent damage to the
jack.

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 11


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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

(a) (b)

Swiveling Coupling Nut


Swiveling Coupling Nut
Ball Seat Adapter

Top Tension Adapter

Unit Under Test


Ball Adapter

Unit Under Test


Bottom Tension
Adapter Compression Base Block
Reference Standard
Reference
Standard

Figure 6: Calibration Setup: a) Tension b) Compression

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 12


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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Morehouse offers various types of adapters to make tension calibration setups. For calibrating crane scales,
dynamometers, and tension links, Morehouse has developed the 12K lbf Adaptable Clevis Kit. This kit
includes a set of clevises and various pin sizes to calibrate several types of instruments using the pin sizes
recommended by their manufacturers. Figure 5 demonstrates a tension calibration setup for a 10,000 lbf crane
scale using the 12K lbf Adaptable Clevis Kit.

Swiveling Coupling Nut

Adaptable Clevis

Clevis Pin w/ Roller

Unit Under Test

Clevis Adapter

Reference Standard

Figure 7: Crane Scale Calibration Setup Using Morehouse 12K lbf Adaptable Clevis Kit
Note: The machine pictured is an old design and is shown for reference only

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 13


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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Measurement and Calibration

Applying Calibration Forces


After the initial setup, the system is ready for starting the calibration test. Compression or tension force is
applied by turning the handwheel clockwise or counterclockwise, based upon using the fine or coarse control
shafts. Normally, compression force is applied when the jack screw moves up, and contrarily, tension force is
generated when the jack screw moves down. For calibrating digital instruments such as load cells, normally
after exercising the instrument, a small contact force is applied and the indicators for both standard and unit
under test are tared to zero.

To apply a predetermined certain amount of force, start turning the handwheel in the appropriate direction
while watching the output of the reference load cell. Morehouse offers various types of load cell indicators
which can be used to monitor the reference load cell output in ratio metric mV/V, or direct force values in
engineering units based on the user’s preferences. Once a certain amount of force is reached, if the user stops
the movement of the jack, the creep in the force instrument and the machine might cause some changes in
the force value. However, the user can continuously adjust the position of the mechanical jack to keep the
force in the vicinity of the target force.

The force applied to the calibration setup is generated by the movement of the mechanical screw jack. In other
words, the jack converts the torque applied to the handwheel by the user into unidirectional force. Therefore,
the force applied by the jack is dependent on the amount of torque applied by the user, and higher amount
of torque is required to generate higher forces. As the applied force increases, the handwheel feels tighter to
turn. This is normal as long as the applied force stays within the rated capacity of the machine and instruments
under calibration.

Force Control
The Benchtop Calibrating Machine offers an exceptional capability in controlling the calibration force when
compared to the other calibration systems commercially available on the market. The machine provides a
two-speed loading jack: coarse adjustment for completing the initial setup, and fine adjustment for application
of the target forces. The fine control mechanism enables controlling the force very accurately. Although,
capability of controlling the force can change to some extent based on the experience of the user, quality
of the force reference standards, and indicator system. Preliminary tests have shown that a user can control
the calibration force in Benchtop Calibrating Machine within ±0.001 % of the reference standard capacity,
when a Morehouse Ultra-Precision Shear Web load cell is used as the standard reference with a high accuracy
indicator. For example, if a 10,000 lbf Ultra-Precision load cell is used, an experienced user can control the test
forces within ±0.1 lbf using the fine control shaft on the screw jack.

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 14


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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Maintenance

The mechanical jacks in a Benchtop Calibrating Machine are lubricated before leaving the manufacturing plant.
For normal operation, jacks should be greased about once per year. Grease through fitting on the jack with
hand operated equipment. Do not allow the jack to operate unlubricated. It is the responsibility of the user to
maintain sufficient lubrication of the jack and to the lifting screw.

The products listed below are recommended by the lubricant manufacturers to meet the requirements for
normal operation. The listing of brand names is solely for the convenience of users of equipment and their
lubricant suppliers; it does not constitute any endorsement. Morehouse assumes no responsibilities for quality,
performance, or availability of any listed products.

Table 1: Recommended Lubricants for the Screw Jack

Company Brand Name


Mobilgrease XHP 461
Mobilgrease XHP 221
Shell Oil Company Retinax HD NLGI 1
Shell Oil Company Albina SLC 460
Mobil Oil Mobilith SHC PM 460

The stage beam of the machine is in contact with the guideposts through a set of bronze bushings to avoid
jamming in the stage beam slide. To keep the slide of the stage beam smooth, the surface area of the guide-
posts need to stay clean and free of debris. In addition, once the movement of the stage beam is not smooth
enough, applying some oil to the bushings and guideposts’ flat surfaces will smoothen the slide again. Upon
completion of routine inspection and preventative maintenance procedures, coat all unpainted guidepost sur-
faces with some light machine oil to prevent rusting on these surfaces.

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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Safety
For general guidelines about force calibration safety, refer to the Morehouse Force Measurement Equipment
Safety guide. In addition, the following safety practices must be exercised when using a Benchtop Calibrating
Machine. To avoid situations that may cause personal injuries, wear eye protection at all times when using a
Benchtop Calibrating Machine or any other force calibration machine.

• Any adapter or accessory you may design, make, or purchase for use with a Benchtop Calibrating Machine,
or force measuring instrument, must be of proper design and made from steel of the proper strength to
withstand the forces to which it is subjected. It is important that adapters and accessories be test loaded
under safe conditions prior to actual use with an instrument. Equipment should not be used beyond its
maximum rated capacity. Failure to use the proper strength material may result in serious injury or death.
• Inspect all parts of the machine regularly to ensure all the components are free of any defects and are
assembled properly. Look for any damaged connections or loose bolts. Contact Morehouse with any
questions about the assembly of the parts, or for ordering new parts.
• The quick-adjust latches on the stage beam have a critical role in load bearing capability of the Benchtop
Calibrating Machine. Before starting to apply a force, check the latches to ensure that they are completely
pulled out, and the holding latches are fully engaged. Figure 6 demonstrates how the engagement of the
stage beam latches need to be checked.
• The spherical nut on top of the tension rod assembly is also critical in load bearing capability of the
machine. Before starting a tension calibration, check the spherical nut on top of the stage beam and ensure
that the nut is fully engaged with the tension rod on the threads. The nut must not be tightened against
the alignment busing and the tension rod should be able to move freely.
• When the machine is applying force, do not touch the moving parts of the machine such as jack screw,
quick-change latches, guideposts, stage beam, etc.
• Always operate the machine on a flat and level surface with no risk of falling down or losing sight of it.
When the machine is under load, prevent any impact or sudden movements to the machine.
• The Benchtop Calibrating Machine can only be used to generate forces within the rated capacity of the
machine. Trying to generate higher forces may cause damage to the machine and result in a dangerous
situation for the user. All necessary safety precautions for using manual machinery must be carefully
exercised when using the Benchtop Calibrating Machine.
• Read the instruction manual carefully and ensure that anyone who intends to operate the machine has
proper training on safe practices of using Benchtop Calibrating Machine.
• Applying forces to equipment and instruments is inherently dangerous. This document does not, and
cannot, foresee all safety considerations in your testing and application environments. It is important to
give careful consideration to any application of force.
• The machine is supplied with four bench securing mounts (item 21 in Fig 7). These slide over the leveling
feet. Customers must have an engineer review, specify and select the bolts / lag screws to secure the
machine. Morehouse cannot provide recommendations due to the variety of customer tables.

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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Figure 8: Quick-Change Latch: a) Correct: Fully Engaged

b) Incorrect: Partially Engaged

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Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Parts

To order parts and accessories for your Benchtop Calibrating Machine, contact the Morehouse Sales team. Figure 7
and Table 2 demonstrate the parts included in a Benchtop Calibrating Machine Model BCM-10MD-1.

Figure 9: General Assembly of a Benchtop Calibrating Machine, Model: BCM-10MD-1

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 18


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Table 2: Parts List for Benchtop Calibrating Machine, Model: BCM-10MD-1

NO. PART NUMBER DESCRIPTION QTY.


1 PC-10-013-01 BASE PLATE 1
2 PC-10-014-01 GEAR RACK 2
3 ZF-36-3354-ALLOY SOCKET HEAD CAP SCREW 6
4 PC-10-016-01 STAGE BEAM 1
5 PC-10-011-01 GEAR PLUNGER 2
6 PC-10-015-01 SPRING GUIDE 2
7 ZF-09-018 SET SCREW 4
8 ZM-17-005 COMPRESSION SPRING 2
9 PC-10-026-01 PLUNGER COVER 2
10 PC-10-027-01 PLUNGER ROD 2
11 ZF-22-001 STEEL ROUND KNOB 2
12 91375A539 SET SCREW 2
13 ZF-01-058 SOCKET HEAD CAP SCREW 8
14 TR-12-3.5 TENSION ROD 1
15 PC-10-010-01 COUPLING NUT 1
16 PC-2-062-01 COMP BALL SEAT ADAPTER 1
17 TB-12-0.750 SPHERICAL ALIGNMENT BUSHING 1
18 TH-12 SPHERICAL NUT 1
19 3724T64 HAND WHEEL 1
20 ZM-31-001 LEVELING FOOT 4
21 BM-0001 BENCH MOUNT 4

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1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

WARNING: Morehouse Instrument Company products are precision instruments for specific force or torque calibra-
tion applications. Improper use, exceeding stated capacities, or unauthorized modifications can result in severe injury,
death, machine damage, and warranty voiding. Always ensure proper installation, alignment, and use within specified
limits. Do not use damaged or visibly compromised components. Refer to your product manual for proper use and speci-
fications. If you have questions about a Morehouse Instrument Company product’s capabilities or limitations or to access
a manual, please contact your sales representative or email [email protected].

Dansk
ADVARSEL: Morehouse Instrument Company produkter er præcisionsinstrumenter til specifikke kraft- eller moment-
kalibreringsapplikationer. Forkert brug, overskridelse af angivne kapaciteter eller uautoriserede ændringer kan resultere i
alvorlig personskade, død, maskinskade og bortfald af garanti. Sørg altid for korrekt installation, justering og brug inden
for specificerede grænser. Brug ikke beskadigede eller synligt defekte komponenter. Se din produktmanual for korrekt
brug og specifikationer. Hvis du har spørgsmål om et Morehouse Instrument Company-produkts egenskaber eller be-
grænsninger, eller for at få adgang til en manual, bedes du kontakte din salgsrepræsentant eller sende en e-mail til info@
mhforce.com.

Nederlands
WAARSCHUWING: Morehouse Instrument Company producten zijn precisie-instrumenten voor specifieke kracht- of
koppelkalibratietoepassingen. Onjuist gebruik, het overschrijden van de vermelde capaciteiten of ongeautoriseerde wi-
jzigingen kunnen leiden tot ernstig letsel, overlijden, schade aan de machine en het vervallen van de garantie. Zorg altijd
voor een correcte installatie, uitlijning en gebruik binnen de gespecificeerde grenzen. Gebruik geen beschadigde of zicht-
baar aangetaste onderdelen. Raadpleeg uw producthandleiding voor correct gebruik en specificaties. Als u vragen heeft
over de mogelijkheden of beperkingen van een Morehouse Instrument Company product, of om toegang te krijgen tot
een handleiding, neem dan contact op met uw verkoopvertegenwoordiger of stuur een e-mail naar [email protected].

Vlaams
WAARSCHUWING: Morehouse Instrument Company producten zijn precisie-instrumenten voor specifieke kracht- of
koppelkalibratietoepassingen. Onjuist gebruik, het overschrijden van de vermelde capaciteiten of ongeautoriseerde wi-
jzigingen kunnen leiden tot ernstig letsel, overlijden, schade aan de machine en het vervallen van de garantie. Zorg altijd
voor een correcte installatie, uitlijning en gebruik binnen de gespecificeerde grenzen. Gebruik geen beschadigde of zicht-
baar aangetaste onderdelen. Raadpleeg uw producthandleiding voor correct gebruik en specificaties. Als u vragen heeft
over de mogelijkheden of beperkingen van een Morehouse Instrument Company product, of om toegang te krijgen tot
een handleiding, neem dan contact op met uw verkoopvertegenwoordiger of stuur een e-mail naar [email protected].

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 20


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Français
AVERTISSEMENT: Les produits Morehouse Instrument Company sont des instruments de précision destinés à des
applications spécifiques d’étalonnage de force ou de couple. Une utilisation incorrecte, un dépassement des capacités in-
diquées ou des modifications non autorisées peuvent entraîner des blessures graves, la mort, des dommages à la machine
et l’annulation de la garantie. Veillez toujours à une installation, un alignement et une utilisation corrects dans les limites
spécifiées. N’utilisez pas de composants endommagés ou visiblement compromis. Reportez-vous au manuel de votre
produit pour une utilisation correcte et les spécifications. Si vous avez des questions sur les capacités ou les limites d’un
produit Morehouse Instrument Company, ou pour accéder à un manuel, veuillez contacter votre représentant commer-
cial ou envoyer un courriel à [email protected]

Deutsch
WARNUNG: Produkte der Morehouse Instrument Company sind Präzisionsinstrumente für spezifische Kraft- oder
Drehmomentkalibrierungsanwendungen. Unsachgemäßer Gebrauch, Überschreitung der angegebenen Kapazitäten oder
unbefugte Änderungen können zu schweren Verletzungen, Tod, Maschinenschäden und zum Erlöschen der Garantie
führen. Stellen Sie stets eine korrekte Installation, Ausrichtung und Verwendung innerhalb der angegebenen Grenzen
sicher. Verwenden Sie keine beschädigten oder sichtbar beeinträchtigten Komponenten. Beachten Sie Ihr Produkthand-
buch für die korrekte Verwendung und Spezifikationen. Wenn Sie Fragen zu den Fähigkeiten oder Einschränkungen
eines Produkts der Morehouse Instrument Company haben oder um auf ein Handbuch zuzugreifen, wenden Sie sich bitte
an Ihren Vertriebsmitarbeiter oder senden Sie eine E-Mail an [email protected].

Italiano
AVVERTENZA: I prodotti Morehouse Instrument Company sono strumenti di precisione per applicazioni specifiche di
calibrazione della forza o della coppia. L’uso improprio, il superamento delle capacità dichiarate o le modifiche non au-
torizzate possono provocare gravi lesioni, morte, danni alle macchine e l’annullamento della garanzia. Assicurarsi sempre
di una corretta installazione, allineamento e utilizzo entro i limiti specificati. Non utilizzare componenti danneggiati o
visibilmente compromessi. Fare riferimento al manuale del prodotto per l’uso corretto e le specifiche. In caso di doman-
de sulle capacità o sui limiti di un prodotto Morehouse Instrument Company, o per accedere a un manuale, contattare il
proprio rappresentante di vendita o inviare un’e-mail a [email protected].

Norsk
ADVARSEL: Morehouse Instrument Company-produkter er presisjonsinstrumenter for spesifikke kraft- eller moment-
kalibreringsapplikasjoner. Feil bruk, overskridelse av oppgitte kapasiteter eller uautoriserte modifikasjoner kan føre til
alvorlig personskade, død, maskinskade og bortfall av garanti. Sørg alltid for riktig installasjon, justering og bruk innen-
for angitte grenser. Ikke bruk skadede eller synlig defekte komponenter. Se produktets bruksanvisning for riktig bruk og
spesifikasjoner. Hvis du har spørsmål om et Morehouse Instrument Company-produkts egenskaper eller begrensninger,
eller for å få tilgang til en manual, vennligst kontakt din salgsrepresentant eller send en e-post til [email protected].

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 21


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024
Benchtop Calibrating Machine
(BCM) Manual
(PM-5405)

Português
AVISO: Os produtos da Morehouse Instrument Company são instrumentos de precisão para aplicações específicas de cal-
ibração de força ou torque. O uso inadequado, a superação das capacidades declaradas ou modificações não autorizadas
podem resultar em ferimentos graves, morte, danos à máquina e anulação da garantia. Certifique-se sempre da instalação,
alinhamento e uso corretos dentro dos limites especificados. Não use componentes danificados ou visivelmente compro-
metidos. Consulte o manual do seu produto para uso e especificações adequados. Se você tiver dúvidas sobre os recursos
ou limitações de um produto da Morehouse Instrument Company, ou para acessar um manual, entre em contato com seu
representante de vendas ou envie um e-mail para [email protected].

Español
ADVERTENCIA: Los productos de Morehouse Instrument Company son instrumentos de precisión para aplicaciones
específicas de calibración de fuerza o par. El uso inadecuado, la superación de las capacidades indicadas o las modifi-
caciones no autorizadas pueden provocar lesiones graves, la muerte, daños en la máquina y la anulación de la garantía.
Asegúrese siempre de que la instalación, la alineación y el uso sean correctos dentro de los límites especificados. No
utilice componentes dañados o visiblemente comprometidos. Consulte el manual de su producto para conocer el uso
y las especificaciones correctas. Si tiene preguntas sobre las capacidades o limitaciones de un producto de Morehouse
Instrument Company, o para acceder a un manual, póngase en contacto con su representante de ventas o envíe un correo
electrónico a [email protected].

Svenska
VARNING: Morehouse Instrument Companys produkter är precisionsinstrument för specifika kraft- eller vridmoment-
kalibreringsapplikationer. Felaktig användning, överskridande av angivna kapaciteter eller obehöriga modifieringar
kan leda till allvarliga personskador, dödsfall, maskinskador och upphävande av garantin. Se alltid till att installationen,
inriktningen och användningen är korrekt inom angivna gränser. Använd inte skadade eller synligt komprometterade
komponenter. Se din produkthandbok för korrekt användning och specifikationer. Om du har frågor om ett Morehouse
Instrument Company- produkts kapacitet eller begränsningar, eller för att komma åt en manual, vänligen kontakta din
säljrepresentant eller e-posta [email protected].

Morehouse Instrument Company, Inc. Phone: (717) 843-0081 Page 22


1742 Sixth Ave., York, PA 17403-2675 USA www.mhforce.com Rev. 4/2024

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