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460R

This document provides installation, operating, and service instructions for the Series S and K control units for rolling shutter and grille door operators. It includes detailed sections on safety, installation standards, electrical connections, and operational guidelines. The document is structured with chapters and subsections for easy navigation and reference.

Uploaded by

ronygomez92uk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
14 views88 pages

460R

This document provides installation, operating, and service instructions for the Series S and K control units for rolling shutter and grille door operators. It includes detailed sections on safety, installation standards, electrical connections, and operational guidelines. The document is structured with chapters and subsections for easy navigation and reference.

Uploaded by

ronygomez92uk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 88

Installation, Operating and Service Instructions

Control for rolling shutter/rolling grille door operators Series S and K

460 R TR25E117


Contents 460 R

Chapter page Chapter page

0 Overview pages at the front 5.2.5 Display of External Buttons Acknowledged . . . . . . . 53
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02 5.2.6 Display of Signals to the Inputs . . . . . . . . . . . . . . . . . . . . . . . 53
Internal view of 460 R control unit . . . . . . . . . . . . . . . . . . . . . . . . . 03 5.2.7 Display during automatic timer function . . . . . . . . . . . . . 53
Overview of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05 5.3. Additional explanations to the control elements . . . . . . 54
5.3.1 Selection of the control version . . . . . . . . . . . . . . . . . . . . . . . . 54

1 General Notes
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6 Initial Operation
1.2 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1 Type of door operator fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.1 "Horizontal" fitting type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.4 Structure of the Operating Instructions . . . . . . . . . . . . . . . . . . 11 6.1.2 "Vertical" fitting type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.5 Colour Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 Programme Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.2.1 General Notes on the Programme Menu . . . . . . . . . . . 62
6.2.2 Stages in Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2 Safety 6.3 Menu 00 Select door position transducer or
2.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 cam limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.2 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Door position transducer
2.3 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.4 Menu 01  Determine type of fitting/
2.4 Summary of the Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 learn SKSStop and travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.5 Menu 02  Test run for the endoftravel positions
(door position transducer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3 Installation 6.6 Menu 03  Fine adjustment of the OPEN endoftravel
3.1 Standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.2 Fitting information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.7 Menu 04  Fine adjustment of the CLOSE endoftravel
3.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3.2.2 Mounting feet vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.8 Menu 05  Pressandrelease operation in the
3.2.3 Mounting feet horizontal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 DoorOpen direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
3.2.4 Fitting direct on the wall or on surfaces . . . . . . . . . . . . . . . . . 32 6.9 Menu 08  Learning the intermediate endoftravel
3.2.5 Cover fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 position (HALF OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611
3.2.6 Fitting of the extension housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Cam limit switch
6.10 Menu 01  Determine type of fitting
(cam limit switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
4 Electrical Connection 6.11 Adjust DoorOpen and DoorClose travel limits
4.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
4.2 Fitting the operator connection leads . . . . . . . . . . . . . . . . . . . . . 41 6.12 Adjust SKSStop limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
4.2.1 Connecting to the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6.13 Fine adjustment of the DoorOpen travel limit
4.2.2 Connecting to the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . 42 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616
4.2.3 Connection of the operator system lead to the 6.14 Fine adjustment of the DoorClose travel limit
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
4.3 Connecting External Operating/Control Elements . . . . . 44 6.15 Adjust DoorOpen (½Open)
4.3.1 Connecting the System Cables . . . . . . . . . . . . . . . . . . . . . . . 44 intermediate travel limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
4.3.2 Connecting the Screw Terminals . . . . . . . . . . . . . . . . . . . . . . 45 Door position transducer/ Cam limit switch
4.4 Mains Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 6.16 Menu 09  Warning time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
4.4.1 Connecting the Mains Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 6.17 Menu 10  Setting the holdopen time using
4.4.2 Direct wiring of mains isolator switch . . . . . . . . . . . . . . . . 46 the automatic timer or traffic lane control . . . . . . . . . . . . . 620
4.4.3 Connecting to 3phase current low voltage 6.18 Menu 11  Response safety device X30 . . . . . . . . . . . . . . . . 621
without neutral wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.19 Menu 12  Response of Safety Device X20 . . . . . . . . . . 622
4.4.4 Preparations prior to Switching On . . . . . . . . . . . . . . . . . . 47 6.20 Menu 13 Response of Safety Device X21 . . . . . . . . . . . 623
6.21 Menu 15  Response of the impulse input . . . . . . . . . . . . . 624
6.22 Menu 16  Response of the command units . . . . . . . . . 625
5 Operation 6.23 Menu 17  Miniature lock alters the response of the
5.1 Operating/Control elements on the command elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
Control Unit Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 6.24 Menu 18  Multifunction PCB, settings of the
5.2 7Segment Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627

5.2.1 General Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6.25 Menu 19  Multifunction PCB, settings of the
5.2.2 Display of the Door Positions . . . . . . . . . . . . . . . . . . . . . . . . . . 52 relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628

5.2.3 Possible Signals/Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6.26 Menu 20  Setting the operating modes . . . . . . . . . . . . . . . 629
5.2.4 Display of Internal Buttons Acknowledged . . . . . . . . 53

0–2 TR25E117
460 R Contents

Chapter page

6 Initial Operation
6.27 Menu 21 - Monitoring the self-testing
wicket door contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
6.28 Menü 22  Learning the end of travel position defined
by the fire alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
6.29 Menu 99  Resetting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632

7 Accessories and Extensions


7.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.2 Closing edge safety device (SKS) . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.3 EZS drawin safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.4 Traffic lane control PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.5 Central control circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.6 End of travel position PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.7 Multifunction PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

8 Service
8.1 General Notes on Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2 Manual operation of the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.1 Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.3 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.3.1 General Notes on the Service Menu . . . . . . . . . . . . . . . . . 82
8.3.2 Action to be taken to call up the Service Menu . . 82
8.4 Service Menu 01 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.5 Service Menu 02 Maintenance Counter . . . . . . . . . . . . . . . . . 85
8.6 Service Menu 03 Door Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.7 Service Menu 04 Operating Hours . . . . . . . . . . . . . . . . . . . . . . . . 87
8.8 Service Menu 0522 Menu Values . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.9 Service Menu 99 Software Version . . . . . . . . . . . . . . . . . . . . . . . . 89
8.10 Error Indication via the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810
8.10.1 Error Messages / Error Elimination . . . . . . . . . . . . . . . . . 810
8.11 Safety elements in the control unit housing . . . . . . . . . . . 813
8.11.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
8.11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813

9 Technical Information
9.1 Wiring of the static current circuit .......................... 91

10 Overview Pages at the Back


Overview of the Programme Menu ...................... 101

TR25E117 0–3
Internal View 460 R

X100

X51

X110

X110

X111

X51
X50

F1 F2 F3 F4

X40 X42 X10 X59

X90

X30 X20 X21 X22


X1 X2 X3
X91 1 2 1 2 3 4 1 2 3 4 5 6
PE PE PE PE

0–4 TR25E117
460 R Internal View

Mains connection 3-ph Mains connection 1-ph Motor connection


X90 Chapter 4.4 X90 Chapter 4.4 X91 Chapter 4.4

X90

X91

PE PE PE PE PE PE

L1 L2 L3 N L1 L2 L3 N 1 2 3

BK BN
BK BN GY BU BU 1 2 3
BK

L1 L2 L3 N L N

Door position transducer Cam limit switch Closing edge safety device
X40 Chapter 4.3 X42 Chapter 4.2 X10 Chapter 4.3
X3
1 2 3 4 5 6

X40 X2 X3

23 24 25 26 27 28
1 2 3 4 1 2 3 4 5 6

X2 X3
1 2 3 4 1 2 3 4 5 6

S6

S3

S1

S2

S4

S5
X10 X10

X40 X42 X10 X59 Door position sensor Diagnostic interface Safety device/Lintel trap
X59 Chapter 4.3 X30 Chapter 4.3 X20 /X21 Chapter 4.3
X30 X20 X21
1 2 1 2 3 4 1 2 3 4 5 6

X32 X34

Static current circuit Impulse/Radio receiver External control elements


X1 Chapter 4.3 X2 Chapter 4.3 X3 Chapter 4.3

1 2 1 2 3 4 1 2 3 4 5 6

X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6

+24 V GND +24 V 1/2 GND

Extension PCBs Cover control elements Control version


X51 Chapter 7 X50 Chapter 5.1 X22 Chapter 5.3

X51

X51
X50 X50

X22 6 5
0
1

1 2 1 2 3 4 1 2 3 4 5 6

PE PE PE PE

TR25E117 0–5
Overview of the Connections 460 R

0–6 TR25E117
Introduction General Notes

1 General Notes

1.1 Introduction
Dear Customer,
Thank you for choosing a quality product from our company. Please keep these instructions safe for later reference!
Please pay attention to the following advice. It gives you important information about fitting and operation of the control in
order that you have many years of pleasure using the product.

1.2 Copyright
All rights owned by our company. Regulations and technical drawings of the Instructions for Initial Operation may not be
distributed, neither fully nor in part. Nor may this documentation be reproduced or communicated to others for competition
purposes. We reserve the right to make technical changes and amendments to the contents without prior notification.

1.3 Warranty
For the warranty the generally recognized terms and conditions or those agreed in the delivery contract shall apply. The
warranty does not cover damage caused due to a lack of knowledge of the operating instructions provided by us. If the
control is used for a different area of application from that defined, the guarantee is likewise cancelled.

1.4 Structure of the Operating Instructions


Subject-related layout
The operating instructions are separated into subjectrelated chapters.

Type-setting
 Important information in the wordwrap (continuous) text is presented in bold type.
 Additional information and captions are printed in italics.
 The page numbers are counted through, starting with the number of the chapter. Example: 313 means chapter 3, page 13.
 The numbers of the figures are counted through, starting with the page number. Example 412.7 means page 412, figure

Advice on personal safety


Safety advice pointing out the hazards to life and limb appears in a greyshaded box with a war
ning triangle, as is the case here.

Advice on the risk of damage to property


Advice on the risk of damage to property and other important conduct measures appears in a greyshaded box, as is
the case here.

TR25E117 1–1
General Notes

1.5 Colour Coding of Cables and Individual Wires

The abbreviations of the colours for identifying cables and wires complies with the international colour code to IEC 757.

BK = black
BN = brown
BU = blue
GD = gold
GN = green
GN/YE = green/yellow
GY = grey
OG = orange
PK = pink
RD = red
SR = silver
TQ = turquoise
VT = violet
WH = white
YE = yellow

1–2 TR25E117
Safety

2 Safety

2.1 General Notes


When used properly and for the designated purpose, the industrial door controls are reliable and completely safe to operate.
Nevertheless, when used incorrectly or for purposes other than those designated, they can present hazards. At this point we
would therefore like to expressly draw attention to the safety notes contained in point 2.4.

2.2 Designated Use


This industrial controls may only be used for rolling shutter/rolling grille door operators Series S and K. If these industrial
controls are to be used for any other applications, the manufacturer must be consulted beforehand.
Designated use also includes following all the advice on personal safety and danger to property provided in these
instructions, and complying with the countryspecific standards and safety regulations as well as the proof of inspection.
Please also read and follow the Instructions for the Installation, Operation and Maintenance of the electric motor.

2.3 Personal Safety


In working with the industrial controls, the personal safety of the persons handling it, must be paramount.
In Chapter 2.4 we have summarized all the safety advice that appears in the individual chapters. Every person working with
the industrial controls must be familiar with this summary. You should have these persons provide their personal signature
confirming that they are acquainted with this safety advice.
At the start of each chapter we draw attention to the hazardous moments. If necessary, we once again draw attention to the
hazard at the corresponding point in the text.

2.4 Summary of the Safety Advice (arranged in chapters)

Electrical Connection (Chapter 4)


When connecting to the electricity supply, you must observe the following:

Connection may only be carried out by qualified and authorized personnel in accordance with the
local / countryspecific electrical safety regulations.
Incorrect connection poses a danger to life!
● The controls are designed to be connected to the public lowvoltage mains.

● Before connecting to the mains, check whether the permissible mains voltage range of the con

trols is compatible with the local mains voltage.


● The power supply voltage must be within ± 10 % of the operator working voltage.

● For the threephase current operator, the operating voltage must rotate clockwise.

● If the controls are permanently connected to the mains, a mains isolator switch with correspon

ding prefuse must be installed. Always feed the electrical connection cables into the control unit
housing from below.
● To prevent malfunctions, the control cables must be laid in a separate installation system to the

other supply cables carrying the mains voltage.


● As part of each door inspection, live cables must be checked for insulation faults and breakage

points. If a fault is detected, isolate from the mains immediately and replace the defective cable.
● In the case of control unit housings with a mains switch (optional), this must be switched to "0"

before the housing is opened.

Initial Operation (Chapter 6)


Before putting into service, observe the following:

Before programming the controls, make sure that neither persons nor objects are located in the
door's danger zone because there are some adjustments which cause the door to move.

TR25E117 2–1
Safety

Accessories and Extensions (Chapter 7)


Before installing accessories and extensions, please observe the following:

Before installing accessories and extensions, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded against being switched on again.
● Only install accessories and extensions authorized by the manufacturer for use with these controls.

● The local safety requirements must be observed.

● It is essential to lay the mains and control cables in separate installation systems.

Service (Chapter 8)
Before carrying out any service/maintenance work, please note the following:

Service/maintenance work may only be carried out by qualified and authorized personnel in accordance
with the local/countryspecific safety regulations.
Before carrying out any service/maintenance work, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded to prevent it from being switched back on again
without authorization.

Before calling up the service menu, make sure for safety reasons that there are no persons or
objects located in the door's danger zone.

Before troubleshooting or taking any corrective action, the system must be switched off at the
mains and in accordance with the safety regulations be safeguarded against being switched on
again.

Before changing fuses, the system must be switched off at the mains and in accordance with the
safety regulations be safeguarded against being switched on again.

2–2 TR25E117
Installation

3 Installation

3.1 Standards and regulations


Prior to installation, the following regulations in particular (without any claim to completeness) must be observed:
European Standards  EN 12453 Doors  Safety in use of PowerDriven Doors  Requirements
 EN 12978 Tore Protection Devices for PowerDriven Doors Requirements
and Test Methods
VDE Regulations  VDE 0113 Electrical Installations with Electronic Operating Devices
 VDE 0700 Safety of Electric Equipment for Domestic Use and Similar Purposes
Health and Safety Standards  VBG 4 Electrical Installations and Operating Devices
 ZH 1/494 Directives for PowerDriven Windows and Doors

3.2 Fitting information


Operating the standard version of the controls in potentially explosive areas is not permitted. The housing should be
fastened via all the installation feet supplied on an even, vibrationfree base.
To achieve a userfriendly viewing height, we recommend that the bottom edge of the housing be at a height of approx.
1400 mm.

3.2.1 General
1400

3–1.1 Installation Height 3–1.2 Required Tools 3–1.3 Content Bag of Accessories for
the Control Unit Housing

3.2.2 Mounting feet vertical

160
358

3–1.4 Control Unit Housing with vertical 3–1.5 Fixing the installation feet,view 3–1.6 Drilling pattern of the mounting
ly fixed installation feet from the back and front. holes, required fixings.

TR25E117 3–1
Installation

3.2.3 Mounting feet horizontal

212

285
B

3–2.1 Control Unit Housing with horizon 3–2.2 Fixing the installation feet, view 3–2.3 Drilling pattern of the mounting
tally fixed installation feet from the back and front holes, required fixings

3.2.4 Fitting direct on the wall or on surfaces

160

306

3–2.4 Control unit housing without 3–2.5 Using the mounting holes of the 3–2.6 Drilling pattern of the mounting
installation feet, mounted directly to the housing holes, required fixings
wall

3.2.5 Cover fixing

3–2.7 Insert all the screws into the cover

3–2 TR25E117
Installation

11
5
H 1

-
12
0
A

3–3.1 Content Bag of accessories for the 3–3.2 Assembly 3–3.3 Check that the housing connec
housing extension tors are correctly positioned

212

125
445
285

3–3.4 Control unit housing and extension 3–3.5 Drilling pattern of the mounting
with horizontally fixed installation feet holes, required fixings.

TR25E117 3–3
Installation

3–4 TR25E117
460 R Electrical Connection

4 Electrical Connection

4.1 General Notes


When connecting to the electricity supply, you must observe the following:

Connection may only be carried out by qualified and authorized personnel in accordance with the
local / countryspecific electrical safety regulations.
Incorrect connection poses a danger to life!
● The controls are designed to be connected to the public lowvoltage mains.

● Before connecting to the mains, check whether the permissible mains voltage range of the con

trols is compatible with the local mains voltage.


● The power supply voltage must be within ± 10 % of the operator working voltage.

● For the threephase current operator, the operating voltage must rotate clockwise.

● If the controls are permanently connected to the mains, a mains isolator switch with correspon

ding prefuse must be installed.


● Always feed the electrical connection cables into the control unit housing from below.

● To prevent malfunctions, the control cables must be laid in a separate installation system to the

other supply cables carrying the mains voltage.


● As part of each door inspection, live cables must be checked for insulation faults and breakage

points. If a fault is detected, isolate from the mains immediately and replace the defective cable.
● In the case of control unit housings with a mains switch (optional), this must be switched to "0"

before the housing is opened.

4.2 Fitting the operator connection leads

4–1.1 The following is required:


motor connection cable, mains connection cable, 6core system cable.

4.2.1 Connection of the motor/system lead to the operator

4–1.2 Press seal tightly in 4–1.3 Locate cable connection

TR25E117 4–1
Electrical Connection 460 R

A
X40

1 2 PE 3 4 A 23 24 25 26 27 28

23 24 25 26 27 28

B S6
S6
1 2 GN/YE 3 S3
S3

B S1
S1

S2
C S2

S4 S4

S5 S5

4–2.1 Positions of the motor (A), door 4–2.2 Connection of the motor lead to 4–2.3 Connection of the system lead to
position transducer (B), cam limit switch the connection socket - A = door position transducer
(C) connections - B = cam limit switch

4.2.2 Connecting the motor connection cable / system cable to the control unit

10
0

4–2.4 Loosening the screws on the 4–2.5 Thread plug and fastening nut 4–2.6 Final assembly on the control unit
motor cable through the flange plate housing cover

2
15
0

4–2.7 Preparing the screwed cable 4–2.8 Leading through the system cable, 4–2.9 Fitting the housing cover
gland for the system cable positioning the gasket.

4–2 TR25E117
460 R Electrical Connection

X91

PE PE PE PE

1 2 3 GN/YE

4–3.1 Ready fitted housing cover 4–3.2 Position of the motor connection 4–3.3 Connecting the motor cable to
X91 in the control unit housing X91

X91

PE PE PE PE

X90/N

1 2 3 4 GN/YE

4–3.4 Motor type S25WS:


Connecting the motor cable to X91/X90

4.2.3 Connection of the operator system lead to the control


23 24 25 26 27 28
X40

S6

S3

S1

S2

S4

S5

X40 X42 X10 X59 X40 X42 X10 X59

4–3.5 Position of the system cables 4–3.6 Connection of the system lead 4–3.7 Connection of the system lead
X40/X42 in the control unit housing door position transducer to X40 cam limit switch to X42

TR25E117 4–3
Electrical Connection 460 R

4.3 Connecting external command and control element

4.3.1 Connecting the system cables in the control unit housing

X40 Door position transducer


X40 X42 X10 X59
X42 Cam limit switch

X59 Diagnostic interface


X30 X20 X21

X30 Closing edge safety device (with optosensor or resistance


contact strip 8K2) in the door closing direction (see chapter 7)

4–4.1 Connecting the system cables,


e.g. closing edge safety device to X30

X2
1 2 3 4
X10 External control elements X3
Connect X10 of the extension PCB to X10 of the control 1 2 3 4 5 6

unit. X2 X3
1 2 3 4 1 2 3 4 5 6

X2 X3 +24 V GND
Connect impulse inputs (e.g. radio receiver) to X2 as shown. 1 2 3 4 1 2 3 4 5 6

1 +24V X3
1 2 3 4 5 6
2 Impulse (see Programme Menue 15) X10 X10

3 Impulse (jumpered to 2)
4 GND reference potential

Connect the external control elements to X3 as shown. +24 V GND

1 +24 V
4–4.2 Connecting external control
2 OPEN button
elements to X10
3 CLOSE button
4 GND reference potential
5 STOP button, connection 1
6 STOP button, connection 2 (when connecting,
remove jumper between terminals 5/6!)

X20 Lintel trap guard


X40 X42 X10 X59
X21 Safety device (e.g. photocell)

X30 X20 X21


Self-monitoring safety devices with system cable
Safety devices with test as a safety means (e. g. oneway or
reflection photocell with test) are connected directly with the
system lead to the socket receptacle X20/21 (rolling shutter).
The response of the operator to these safety devices must be set in the corres
ponding menus 12/13.

4–4.3 Connecting the safety devices


with system cabling

4–4 TR25E117
460 R Electrical Connection

Other cable-connected devices


Other devices (e.g. induction loops, light curtains, radar detectors) can be
1 2
connected to a screw terminal adapter. Connection to the control unit to plug
sockets X20/21 is made via a system cable.
The test is can be switched in as an option.
The response of the operator to these safety devices must be set in the corres
ponding menus 12/13.
Mains voltage: 24 V DC ±15% ON

1 2
Current output: max. 250 mA

1 2 1 2 3 4 1 2 3 1 2

Ungetestete Sicherheitseinrichtungen sind nur für den


Sachschutz zulässig!
4–5.1 Adapter screw terminal on system
cable

4.3.2 Connecting to the screw terminal strips in the control unit housing

X1 Static current circuit (N.C. contact, e.g. emergencySTOP)

X3 External buttons X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6
1 +24 V X1
2 OPEN button
3 CLOSE button
4 HALFOPEN button 1 2 1 2 3 4 1 2 3 4 5 6
5 STOP button (when connected, remove jumper to terminal 6!)
6 GND reference potential

+24 V GND +24 V 1/2 GND

4–5.2 Connecting the screw terminals

X2 Impulse input (e.g. radio receiver)


1 2 3 4
1 +24V X2
2 Impulse (see Programme Menue 15)
3 Impulse (jumpered to 2) BN GN
4 GND reference potential WH

External voltage at the terminal strips X1/X2/X3 will destroy the electronics. 4–5.3 Connecting the radio receiver

TR25E117 4–5
Electrical Connection 460 R

4.4 Mains Connection

4.4.1 Connecting the mains lead

X90

PE PE PE PE

GN/YE

4–6.1 Housing flange with mains lead 4–6.2 Position of the motor connection 4–6.3 Connecting the mains lead's pro
X90 in the control unit housing tective conductor

X90 X90 X90

PE PE PE PE
PE PE PE PE PE PE PE PE

X91

4
L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N

BK BN GY BU BN BU BN BU

4–6.4 Mains connection: 3phase current 4–6.5 Motor type S25WS: 4–6.6 Motor type K09:
to X90 mains connection 1phase current to mains connection 1phase current to
X90 must be rewired. X90 must be rewired.

4.4.2 Direct wiring of mains isolator switch


If the control unit is supposed to be used in an IP 65 system of enclosure , the CEE plug delivered shall not be used.
The voltage is applied directly to the mains isolator. Prefuses in accordance to local regulations.

X91 4

X90 X90 X90


L1 L2 L3 L3 N N L1 L2 L3 L3 N N L1 L2 L3 L3 N N

PE PE PE PE PE PE PE PE PE PE PE PE

PE PE PE
N

N
N

N N N
T3
L3
T3

T3
L3

L3

L3 L L
T2
L2
T2

T2
L2

L2

L2
T1
L1
T1

T1
L1

L1

L1

4–6.7 Mains connection: 3phase current 4–6.8 Motortyp S25WS: 4–6.9 Motortyp K09WS:
to mains isolator switch Mains connection: singlephase current Mains connection: singlephase current
to mains isolator switch to mains isolator switch

4–6 TR25E117
460 R Electrical Connection

4.4.3 Connecting to 3-phase current low voltage without neutral wire (e.g. 230 V 3ph)
● Prior to installation, please procede as follows

 Make sure that the voltage between 2 phases is max 230 V ± 10 %


 Take the neutral wire ( blue) off the mains isolator/ terminal N and the X90
L1 L2 L3 L3 N N
plug X 90/ terminal N
 Take wire L 2 off the plug X 90/ terminal L2 and screw to terminal N L2

 Connect plug X 90/ terminal N with a jumper to L2 PE PE PE PE

 Replug the motor to a 3ph „delta“ connection acc. to chapter 9.1


PE
- Check the operator motor regarding usability for the voltage.

N
N

T3
L3
L3

T2
L2
L2

T1
L1
L1

4–7.1 Connecting to 3phase current


low voltage without neutral wire

4.4.4 Preparations before switching on the control unit


● On the control unit recheck the following:

 All the electrical connections.


 Jumper X1/X3 and shortcircuit plug X10 (static current circuit) must be
inserted in the PCB if no further accessories are connected here.
- Check wire jumper X22 for the required control version X40 X42 X10 X59
(see chapter 5).

● Prefuse of the CEE mains socket in accordance with the local regulations.
X30 X20 X21 X22
● Check whether voltage is applied to the mains socket. If possible, in case X1 X2 X3
of a threephase current network, test for a clockwise rotating field. 1 2 1 2 3 4 1 2 3 4 5 6
X1

With threephase current, the motor can rotate in the wrong direction during
initial operation if the mains socket does not have a clockwise rotating field.
A clockwise rotating field must be established by a qualified electrician.
4–7.2 Jumper X1/X3 and shortcircuit
plug X10, Wire jumper X22
● Check that the operator has been correctly installed mechanically.
● Check that the motor connection box cover is properly fastened.
● For safety reasons open the door by hand to a height of approx.
500  1000 mm (depending on door weight) (see chapter 8.2).

TR25E117 4–7
Electrical Connection 460 R

4–8 TR25E117
460 R Operation

5 Operation

5.1 Control elements on and in the control unit

A OPEN button
To open the door.

B STOP button
To stop movement of the door A

C Numerical display
Two 7segment numbers indicate the B
various operating states. C H

D CLOSE button D
To close the door.

E HALF-OPEN button
To open the door to the programmed E
intermediate position.

F Miniature lock 0

The miniature lock cuts off the push


1 I
F
buttons on the control unit lid and
can be replaced by a profile half
G
cylinder. If required the connections
can be changed and the miniature
lock can serve as a masterswitch

G Main switch
The main switch (optional) cuts off
the operating voltage from the 5–1.1 Control elements on and in the control unit housing
mains.
It can be locked with a padlock for
maintenance and service work.

H Programming button
The programming button serves to
initiate and terminate the menu pro
gramming.
X5 X4
I Selection of the control version
The wire jumper determines the
function of the control for rolling
grilles or rolling shutters.

5–1.2 Connecting the keyboard PCB to 5–1.3 Connecting the miniature lock to
X50 in the control unit X5 of the keyboard PCB

TR25E117 5–1
Operation 460 R Display indication

5.2 7-Segment Displays


The 7segment displays serve to indicate door positions, operating states and error messages.

5.2.1 General definition of terms


Possible indication states of the 7segment displays are explained in the following:

A Nothing displayed
B Point glows
C Number lights up A B C
D Point flashes
E Number flashes

D E

5–2.1 Possible indication states of the


7segment displays

5.2.2 Display of the door positions


How the door positions are depicted on the 7segment display.

A Bar sides and bottom The controls are being used for the very first
time and have not yet undergone the
learning procedure. A B C
B Bar at top Door in OPEN endoftravel position
C Bar in the centre, flashing Door travels to the endoftravel positions
D Bar in the centre, lights up Door stopped at any position
E Bar at bottom Door in CLOSE endoftravel position
F Bar sides and in the centre Door in programmed intermediate endof
travel position (HALFOPEN position) D E F G
G Bar at top, centre, bottom Door in programmed firealarm position
(Door position transducer)
5–2.2 Displays for the door positions

5.2.3 Possible operating messages


During operation these messages can appear on both 7segment displays.

A A constantly glowing represents a menu number (e.g. menu 04)


twodigit number A B
B Flashing twodigit number indicates the presently set function number
of a menu (e.g. function 01)
C Onedigit / twodigit An error number is indicated (e.g. error
number with flashing point number 05) C D
D L flashing A learn cycle in dead man's mode must be
completed.
E Constantly glowing bar Door position sensor not connected
at top and bottom or defective E F
F Balken seitlich leuchtend Endlagen TorAuf oder TorZu wurden über
fahren (nur TorPositionsgeber) 5–2.3 Possible messages during opera
tion

5–2 TR25E117
Display indication 460 R Operation

5.2.4 Display - Button on the control unit housing actuated -


Pressing of the buttons on the control unit housing leads to signal changes at the corresponding inputs and is indicated on
the display for a period of approx. 2 seconds.

Button Display indication


Stop . . . . . . . . . . . . . . . . . . . . . . . . . 50
OPEN . . . . . . . . . . . . . . . . . . . . . . . . 51
CLOSE . . . . . . . . . . . . . . . . . . . . . . . 52
1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Key switch in pos. 1 . . . . . . . . . . . . . 54 Plug of key switch must be inserted at X4 (see Programme Menu 17)

5.2.5 Display - Externally connected buttons actuated -


Pressing the externally connected buttons leads to signal changes at the corresponding inputs and is indicated on the dis
play for a period of approx. 2 seconds.

Button Display indication


Stop . . . . . . . . . . . . . . . . . . . . . . . . . 60
OPEN . . . . . . . . . . . . . . . . . . . . . . . . 61
CLOSE . . . . . . . . . . . . . . . . . . . . . . . 62
1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Impulse . . . . . . . . . . . . . . . . . . . . . . . 64

5.2.6 Display - Signals to the inputs of the extension units -


Signal changes at the inputs belonging to the extension units are indicated on the display for a period of 2 seconds (see also
page 73).

Input Display indication


Input 1, traffic lane control X60 ..... 70
Input 2, traffic lane control X60 ..... 71
Input 3, traffic lane control X60 ..... 72
Input 4, traffic lane control X60 ..... 73
Input 5, traffic lane control X61 ..... 74
Input 6, traffic lane control X61 ..... 75
Input 7, traffic lane control X61 ..... 76
Input 8, traffic lane control X61 ..... 77

Input 1, option relay X61 . . . . . . . . . . 74

5.2.7 Display during automatic timer function and traffic light control
If the PCB automatic timer /traffic light control is in use or if the photocell (connected to X20/21) is defective, will the
message change from the figure 12 to the indication of Door closed

TR25E117 5–3
Operation 460 R

5.3 Additional explanations to the control elements

5.3.1 Selection of the control version


The wire jumper X22 determines the function of the control for rolling
grilles or rolling shutters.

A Wire jumper fitted: rolling grille *


* = factory setting.
A lintel trap guard (see chapter 7) is compulsory.
The programme menu 12 for adjusting the reaction of safety devices
cannot be programmed.

B Wire jumper removed: rolling shutter


The programme menu 12 for adjusting the reaction of safety devices
can be programmed.
X22
1 2 1 2 3 4 1 2 3 4 5 6

The wire jumper is only allowed to be removed when the control


5–4.1 Position of the wire jumper X22
voltage is switched off.

5–4.2 Selection of the control version

5–4 TR25E117
460 R Putting into Service

6 Putting into Service


6.1 Type of door operator fitting
With the various fitting types, the rotation direction of the operator and that of the door movement varies. This must be
taken into consideration when putting the control unit into service.

6.1.1 "Horizontal" fitting type

6–1.1 "Horizontal" fitting type 6–1.2 Setting the controls

6.1.2 Vertikal (mirror image) fitting type

Reserved for future applications

6–1.3 Vertical (mirror image) fitting type 6–1.4 Setting the controls

TR25E117 6–1
Putting into Service 460 R

6.2 Programme Menu

6.2.1 General information on the programme menu


For putting into service, observe the following:

Before programming the controls, make sure that neither persons nor objects are located in the
door's danger zone because there are some adjustments which cause the door to move.

6.2.2 Action to be taken in programming the control unit


● Establish a power supply

- For safety reasons open the door


by hand to a height of approx.
500  1000 mm (depending on door
weight) (see chapter 8.2).
 Insert the CEE plug into the mains
socket.
 Turn main switch (optional) to positi
on 1.

● Status display
- U when first taking into operation for
a non learntin control (door position
transducer) or – for the intermediate 3s
travel limit (cam limit switch).

● Initiate programming 6–2.1 Establish a power supply, display 6–2.2 Initiating programming
 Open the control unit housing. indicates "nonlearned" or "intermediate
 Press the programming button for 3 endoftravel position".
sec.
 00 is displayed.
1x - 99x
● Selecting the menu number
 Press the OPEN button as often as 1x
is necessary to arrive at the desired
menu number (example 07).
 By pressing the CLOSE button a
corresponding number of times, you
can page back.

● Acknowledging the menu number


 As soon as the desired menu num
ber is displayed, press the STOP 1x - 99x
button. The function number of the
selected menu is displayed flashing 6–2.3 Selecting the menu number 6–2.4 Acknowledging the menu number
(example 04). (07). Function number (04) is displayed.

● Altering the function number


 Press the OPEN button as often as 1x - 99x
is necessary to arrive at the desired
function number (example 09).
 By pressing the CLOSE button a 1x
corresponding number of times, you
can page back.

● Acknowledging the function number


 As soon as the desired function
number is displayed, press the
STOP button. The previously selec
ted menu number (example 07) is 1x - 99x
displayed.

6–2.5 Altering the function number 6–2.6 Acknowledging the function num
ber (09). Menu number (07) is display
ed.
6–2 TR25E117
460 R Putting into Service

Either
● select the new menu number and

alter the corresponding function number. 1x - 99x

1x - 99x

6–3.1 Selecting a new menu number

or
● Terminate the programming
 Press the programming button for 3 sec.
 The display indicates the corresponding operating status (endoftravel posi
tion or intermediate endoftravel position).

3s

6–3.2 Terminating the programming

If within 60 seconds no button is pressed, the altered settings are rejected and the control system automatically exits
the programming mode.

TR25E117 6–3
Putting into Service 460 R Programme Menu 00

6.3 Programme menu 00 - Select door position transducer or cam limit switch -

Here, according to motor type, the door position transducer (potentiometer) or cam limit switch to be used is selected.

Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function 1x


 Press the OPEN button. Each press increases the function number (max.
function number 01).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 00).

● Quit the menu


- Press the Stop button once.
- Menu number 00 appears.
- The setting of the functions in this menu is concluded.
1x
● Terminate the programming
 Press the programming button for 3 sec. 6–4.1 Selecting the function number
 The corresponding door position is displayed.

00* Door position transducer

01 Cam limit switch

The function set is only taken over by ending the programming.

Adjusting the cam limit switch, see chapter 6.10 to 6.15

6–4.2 The adjustable functions


* = Factory setting.

1x

3s

6–4.3 Acknowledging the function num


ber. Terminating the programming

6–4 TR25E117
Programme Menu 01 460 R Putting into Service

6.4 Programme Menu 01 - Determine type of fitting/learn SKS-Stop and travel limits (door position transducer) -

This menu is only carried out with operation via press-and-hold. A fine adjustment of the travel limit can be made in menu
03/04.

Action to be taken
● Initiating the programming (see chapter 6.2).

 Open the control unit housing, press the programming button for 3 sec. The menu number 00 is displayed.
 Press the OPEN button once. The menu number 01 is displayed.
 Press the STOP button once. "Position" L –– is displayed flashing.
 By pressing the STOP button, the procedure can be aborted.

● Deleting the existing values


 Press the OPEN and CLOSE but
tons simultaneously.
1x
 The existing values are deleted and
the "horizontal" fitting type == is dis
played flashing.

● Establishing the fitting type (chap. 6.1)


 Press the OPEN button once for the
"vertical" fitting type I I.
or
 Press the CLOSE button once
"Horizontal" fitting type
 Press the STOP button once.
 The fitting type has been learned
1x
and "position" L – is displayed
flashing. 6–5.1 Deleting existing values, the "hori 6–5.2 Select "Vertical" (mirrored) or
zontal" fitting type is displayed "horizontal" fitting type
● Programming the OPEN endoftravel
position
 Press the OPEN button until the top
endoftravel position is reached.

Three-phase current operator:


If the door moves towards the
CLOSE endoftravel position, switch
off and safeguard in accordance with 1x
the safety advice.
A clockwise rotating field must be
established by a qualified electrician.
1x
If necessary, corrections can be
made via the CLOSE button.
 Press the STOP button once.
- The travel limit DoorOpen has been 6–5.3 Acknowledging the "fitting type", 6–5.4 Programming the OPEN endof
learntin and the flashing display "position" L – is displayed travel position
"Position" L –I appears. (SKSStop)

SKS-Stop
In order to prevent a false reaction,
(e.g. unintentional reversing), the
position SKSStop deactivates the
closing edge safety device shortly before
50

reaching the travel limit DoorClose.

● Programme SKS-STOP position


- Drive the door to within 50 mm before the lower
travel limit with the DoorClose button (operation via pressandhold). 1x
If necessary it can be corrected with the DoorOpen button.
- Press the Stop button once.
- The SKSStop position has been learntin and the flashing display
"Position" L – appears.
6–5.6 Programme SKSStop position
TR25E117 6–5
Putting into Service 460 R Programme Menu 01

● Programming the CLOSE endoftravel position


 Press and hold the CLOSE button (dead man's mode) until the bottom end
oftravel position is reached.
Any necessary corrections can be made via the OPEN button.
 Press the STOP button once.
 The CLOSE endoftravel position has been learned and the menu number
01 is displayed.
 Programming of the "endoftravel positions" is completed.

● Carry out a test run for the endoftravel positions via Programme Menu 02.
1x
After each door cycle in dead man's
mode, it takes the control system
approx. 1.5 sec. to respond to the
next movement command. 6–6.1 Programming the CLOSE endof
During this time the display travel position
does not flash.

6–6 TR25E117
Programme Menu 02 460 R Putting into Service

6.5 Programme menu 02 - Test run for the end-of-travel positions (door position transducer) -

This menu serves as help in checking the door travel limits after learningin (menu 01) and fine adjustment
(menu 03/04) and is only carried out with operation via press-and-hold.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. "Position" L – is displayed flashing.

● Check the OPEN endoftravel position


 Press and hold the OPEN button (dead man's mode) until the top endof
travel position is reached.
 The door stops and "position" L – is displayed flashing.
● Check the CLOSE endoftravel position
 Press and hold the CLOSE button (dead man's mode) until the bottom end
oftravel position is reached.
 The door stops and "position" L – is displayed flashing.

If the door should travel beyond the end-of-travel position


and the safety device has come into action, open the door
again mechanically (see chap. 8.2) and re-learn the end-of-
6–7.1 Checking the OPEN endoftravel
travel position (chap. 6.3)
position
After each door cycle in dead man's mode, it takes the control
system approx. 1.5 sec. to respond to the next movement com
mand.
During this time the display does not flash.

● Terminating the menu


 Press the STOP button once.
 The programme Menu number 02 is displayed.
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming 6–7.2 Checking the CLOSE endoftra
 Press the programming button for 3 sec. vel position
 The corresponding door position is displayed.

1x

3s

6–7.3 Acknowledging the function num


ber. Terminating the programming
TR25E117 6–7
Putting into Service 460 R Programme Menu 03

6.6 Programme Menu 03 - Fine adjustment of the OPEN" end-of-travel position (door position transducer) -
In this menu you can relocate in 9 steps the actual OPEN endoftravel positions compared with the learned endoftravel
position from programme menu 01. This procedure can be repeated as often as you like.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The number of steps is displayed flashing.

● Setting the OPEN endoftravel position further in the OPEN direction 1x - 9x


 Press the OPEN button. Each press of the button relocates the actual end
oftravel position one step further behind the learned endoftravel position.
- Possible increments are 9 steps (the increment is dependent on the
gearing used and the winding diameter).

1x 9x
After each alteration via the fine adjustment the actual endoftravel
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to programme menu 02 "Test run
+9
for endoftravel positions".
+1
0 0 0

6–8.1 Setting the OPEN endoftravel


position further in the OPEN direction
● Setting the OPEN endoftravel position back in the CLOSE direction
 Press the CLOSE button. Each press of the button relocates the actual end
oftravel position one step further in front of the learned endoftravel posi
tion.
- Possible increments are 9 steps (the increment is dependent on the
gearing used and the winding diameter). 1x - 9x

After each alteration via the fine adjustment the actual endoftravel 1x 9x
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to programme menu 02 "Test run
for endoftravel positions". 0 0 0
-1

-9

6–8.2 Setting the OPEN endoftravel


position back in the CLOSE direction
● Terminating the menu
 Press the STOP button once.
 The programme menu number 03 is displayed.
 Setting the functions in this menu is thereby completed. 1x

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the function number.
or
● Terminate the programming 3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–8.3 Acknowledging the function num


ber. Terminating the programming

6–8 TR25E117
Programme Menu 03 460 R Putting into Service

6.7 Programme Menu 04 - Fine adjustment of the CLOSE end-of-travel position (door position transducer) -
In this menu you can relocate in 9 steps the actual CLOSE endoftravel positions compared with the learned endoftravel
position from programme menu 01. This procedure can be repeated as often as you like.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The number of steps is displayed flashing.

● Setting the CLOSE endoftravel position back in the OPEN 1x - 9x


 Press the OPEN button. Each press of the button relocates the actual end
oftravel position one step back in front of the learned endoftravel positi
on.
- Possible increments are 9 steps (the increment is dependent on the
gearing used and the winding diameter).
1x 9x

After each alteration via the fine adjustment the actual endoftravel
position of the door must be checked. To do this, stay in the program +9
ming mode and switch directly over to menu 02 "Test run for endoftra
+1
vel positions". 0 0 0

6–9.1 Setting the CLOSE endoftravel


position back in the OPEN direction
● Setting the CLOSE endoftravel position further in the CLOSE direction
 Press the CLOSE button. Each press of the button relocates the actual end
oftravel position one step further behind the learned endoftravel position.
- Possible increments are 9 steps (the increment is dependent on the
gearing used and the winding diameter).
1x - 9x

After each alteration via the fine adjustment the actual endoftravel 1x 9x
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to menu 02 "Test run for endoftra
vel positions". 0 0 0
-1

If the door should travel beyond the end-of-travel position and the safety -9

device has come into action, open the door again mechanically (see
chap. 5.3) and finely adjust the end-of-travel position again. 6–9.2 Setting the CLOSE endoftravel
position further in the CLOSE direction
● Terminating the menu
 Press the STOP button once.
 The programme menu number 04 is displayed.
 Setting the functions in this menu is thereby completed. 1x
● Setting further functions
 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec. 3s
 The corresponding door position is displayed.

6–9.3 Acknowledging the function num


ber. Terminating the programming
TR25E117 6–9
Putting into Service 460 R Programme Menu 05

6.8 Programme Menu 05 - Press-and-release operation in the Door-Open direction (door position transducer and
cam limit switch) -

With this menu pressandrelease operation in the direction DoorOpen can be selected for rolling shutters.
For carrying out this function with rolling grilles an EZS (see chapter 7) must be available.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once.


The set function number is displayed 1x
flashing.

● Setting the function


 Press the OPEN button. Each press
increases the function number (max.
function number 01).
or
 Press the CLOSE button. Each
press reduces the function number
(min. function number 00). 1x

● Terminating the menu 6–10.1 Selecting the function number


 Press the STOP button once.
 The programme menu number 05 is displayed.
 Setting the functions in this menu is thereby completed. 00* Operation via pressandhold

● Setting further functions 01 Pressandreleaseoperation


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

When setting the programme menu 05 to function 01


"pressandrelease operation" the function 04 is automatically
set to "safety device in the direction DoorOpen". This safety
device is compulsory for rolling shutters with heights
≤ 2500 mm. Specific country regulations must be complied with. 6–10.2 The adjustable functions
* = Factory setting.
For operation with rolling grilles (chapter 5.3) programme menu
12 is not displayed.

1x

3s

6–10.3 Acknowledging the function


number. Terminating the programming
6–10 TR25E117
Programme Menu 08 460 R Putting into Service

6.9 Programme menu 08 - Learning the intermediate end-of-travel position (HALF OPEN) (door position
transducer) -

With the intermediate endoftravel function, the door opens via the HALFOPEN button to a specific "learned" height only.
This menu is only executed in dead man's mode. Learntin intermediate travel limits can be deleted in menu 99.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. "Position" L I–I is displayed flashing.

● Learning the intermediate endoftravel position


 Press and hold the OPEN button (dead man's mode) until the desired inter
mediate endoftravel position is reached.
Any necessary corrections can be made via the CLOSE button.

After each door cycle in dead man's mode, it takes the control system
approx. 1.5 sec. to respond to the next movement command. During
this time the display does not flash.

6–11.1 Learning the OPEN intermediate


endoftravel position

● Terminating the menu


 Press the STOP button once.
 The programme menu number 08 is displayed.
 Setting the functions in this menu is thereby completed. 1x

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–11.2 Acknowledging the function


number. Terminating the programming

TR25E117 6–11
Putting into Service 460 R Cam limit switch

6.10 Programme Menu 01 - Determine type of fitting (cam limit switch) -

Action to be taken
● Initiating the programming (see chapter 6.2).

 Open the control unit housing, press the programming button for 3 sec. The menu number 00 is displayed.
 Press the OPEN button once. The menu number 01 is displayed.
 Press the STOP button once. "Position" == is displayed flashing.
 By pressing the STOP button, the procedure can be aborted.

● Determine type of fitting (chapter 6.1)


- Press DoorClose button once for
"Vertical" I I type of fitting.
or
- Press DoorOpen button once for
"Horizontal" == type of fitting. 1x
- Press Stop button once.
- The type of fitting has been learntin.
The display shows the
menu number 01.

● Finish programming
- Press programming button for 3 sec.

● Carry out additional procedures from


chapter 6.11.
1x

6–12.1 Display shows the type of fitting 6–12.2 Select "Horizontal" or "Vertical
"Horizontal" (mirrored)" type of fitting

Das Tor erst verfahren, wenn die gewünschten Endlagen


eingestellt wurden (Kap. 6.5), da diese sonst überfahren
werden und es zu Schäden kommen kann
1x

6–12.3 Confirm "Type of fitting" display,


the menu number "01" appears

6–12 TR25E117
Cam limit switch 460 R Putting into Service

6.11 Adjust Door-Open and Door-Close travel limits for the "Horizontal" (cam limit switch) type of fitting

● For safety reasons open the door by hand to a height of approx. 500  1000 mm (depending on door weight)
(see chapter 8.2).

● Adjust Door-Open travel limit


- Press the DoorOpen button (operation via pressandhold) until the door reaches its position shortly before the required
DoorOpen travel limit. If necessary it can be corrected with the DoorClose button.

3-phase current operation:


If the door moves in the travel limit close direction, switch off the system and safeguard it in accordance with the safety
guidelines. A clockwise rotating has to be established by a trained person.

- Turn the switch cam for the Door


Open travel limit (Fig. 613.1, S3,
colour green) in the given direction
(Fig. 613.2) until the corresponding S6 BK
switch is activated and the
S3 GN
7segment display of the bar at the
S1 RD
top illuminates (Fig. 613.3).
- Hold the switch cam and tighten the S2 RD
grub screw (2.5 spanner) in the S4 GN
middle (Fig. 613.3).
S5 YE

● Adjust Door-Open safety limit switch


- Turn the switch cam for the
DoorOpen limit switch (Fig. 613.4,
S1, colour red) in the given direction 6–13.1 Switch cam S3 6–13.2 Switching direction of
(Fig. 613.5) and adjust it so that  DoorOpen travel limit  switch cam S3  DoorOpen travel limit 
directly after running over the limit
switch S3 the safety limit switch
is activated.
- Hold the switch cam and tighten the S6 BK
S6 BK
grub screw (2.5 spanner) in the S3 GN
S3 GN
middle (Fig. 613.6). SW2,5
S1 RD
S1 RD
S2 RD
S2 RD
S4 GN
S4 GN
S5 YE
S5 YE

6–13.3 DoorOpen travel limit display, 6–13.4 Switch cam S1


fasten cam  DoorOpen safety limit switch 

S6 BK

S3 GN

S1 RD
SW2,5
S2 RD

S4 GN

S5 YE

6–13.5 Switching direction of 6–13.6 Fasten cam


switch cam S1  DoorOpen
safety limit switch 
TR25E117 6–13
Putting into Service 460 R Cam limit switch

● Adjust Door-Close travel limit


- Press the DoorOpen button
(operation via pressandhold) until
the door reaches its position shortly S6 BK
before the required DoorClose
S3 GN
travel limit. If necessary it can be
corrected with the DoorOpen button. S1 RD

S2 RD
- Turn the switch cam for the Door
Close travel limit (Fig. 614.1, S4, S4 GN
colour green) in the given direction
S5 YE
(Fig. 614.2) until the corresponding
switch is activated and the
7segment display of the bar at the
bottom illuminates (Fig. 614.3).
- Hold the switch cam and tighten the 6–14.1 Switch cam S4 6–14.2 Switching direction of switch
grub screw (2.5 spanner) in the  DoorClose travel limit  cam S4  DoorClose travel limit 
middle (Fig. 614.3).

● Adjust Door-Close safety limit switch


- Turn the switch cam for the Door
Close limit switch (Fig. 614.4, S2, S6 BK
S6 BK
colour red) in the given direction
(Fig. 614.5) and adjust it so that S3 GN
S3 GN
directly after running over the limit S1 RD
S1 RD
switch S4 the safety limit switch
is activated. S2 RD
S2 RD
- Hold the switch cam and tighten the S4 GN
S4 GN
grub screw (2.5 spanner) in the SW2,5 S5 YE
middle (Fig. 614.6). S5 YE

● Check the travel limits


- Only by driving the door completely
between DoorOpen and DoorClose 6–14.3 DoorClose travel limit display, 6–14.4 Switch cam S2
can the actual travel limit reached be fasten cam  DoorClose safety limit switch 
determined.
- The bottom seal must lie on the floor.
- Maximum 35 lath profiles above the
bottom seal are driven into each
other, the rest of the curtain hangs.
S6 BK
- With the fine adjustment (chapter
6.2.3) the required travel limit can S3 GN
be approached accurately. S1 RD
The adjustment of the travel limit
has to be checked again. S2 RD
SW2,5
S4 GN
● Final operations
S5 YE
- After completing the adjustments
tighten up the motor housing cover.

6–14.5 Switching direction of 6–14.6 Fasten cam


switch cam S2  DoorClose
safety limit switch 

6–14 TR25E117
Cam limit switch 460 R Putting into Service

6.12 Adjust SKS-Stop limit switch (cam limit switch)

In order to prevent a false reaction, (e.g. unintentional reversing), the position SKSStop deactivates the closing edge safety
device shortly before reaching the travel limit DoorClose.

● Adjust SKS-Stop position


- Press the DoorClose button
(operation via pressandhold) until
the door reaches its position max.
50 mm before the DoorClose S6 BK
travel limit.
S3 GN
If necessary it can be corrected
with the DoorOpen button. S1 RD
- Turn the switch cam for the SKS
S2 RD
Stop position (Fig. 615.2, S6, colour
black) in the given direction S4 GN

50
(Fig. 615.3) until the corresponding S5 YE
switch is activated.
- Hold the switch cam and tighten the
grub screw (2.5 spanner) in the
middle (Fig. 615.4).
6–15.1 SKSStop position 6–15.2 Switch cam S6
 SKSStop 

S6 BK
SW2,5
S3 GN

S1 RD

S2 RD

S4 GN

S5 YE

6–15.3 Switching direction of 6–15.4 Fasten cam


switch cam S6  SKSStop 

TR25E117 6–15
Putting into Service 460 R Cam limit switch

6.13 Fine adjustment of the Door-Open travel limit for the "Horizontal" (cam limit switch) type of fitting

● Finely adjust Door-Open travel limit


- Press the DoorOpen button
(operation via pressandhold) until
the operator stops at the travel limit. S6 BK
- If the required position is not reached, S3 GN
the position can be got nearer to with SW2,5
S1
the fine adjustment in the cam.
- Turn the grub screw (2.5 spanner) in the S2 RD

switch cam for the DoorOpen travel limit S4 GN


(Fig. 616.1, S3, colour green) in the required
S5 YE
direction.

6–16.1 Fine adjustment of switch cam

Fine adjustments should always be made in small steps. In doing so S3  DoorOpen travel limit
the actual travel limits reached should be checked time and again by
driving the door completely in the opposite position and then back.

● Final operations
- After completing the adjustments 0
tighten up the motor housing cover.

6–16.2 Moving direction for fine adjust


ment

6–16.3 Fine adjustment of switch cam


S3  DoorOpen travel limit

6–16 TR25E117
Cam limit switch 460 R Putting into Service

6.14 Fine adjustment of the Door-Close travel limit for the "Horizontal" (cam limit switch) type of fitting
● Finely adjust Door-Close travel limit
- Press the DoorClose button
(operation via pressandhold) until
the operator stops at the travel limit. S6 BK
- If the required position is not reached,
the position can be got nearer to with S3 GN

the fine adjustment in the cam. S1 RD


- Turn the grub screw (2.5 spanner) in the
switch cam for the DoorClose travel S2 RD

limit (Fig. 617.1, S4, colour green) in S4 GN


the required direction. SW2,5
S5

Fine adjustments should always be made in small steps. In doing so 6–17.1 Fine adjustment of switch cam
the actual travel limits reached should be checked time and again by S4  DoorClose travel limit
driving the door completely in the opposite position and then back.

● Final operations
- After completing the adjustments
tighten up the motor housing cover.

6–17.2 Moving direction for fine adjust


ment

6–17.3 Fine adjustment of switch cam


S4  DoorOpen travel limit

TR25E117 6–17
Putting into Service 460 R Cam limit switch

6.15 Adjust Door-Open (½-Open) intermediate travel limit (cam limit switch)

With the intermediate travel limit function the door is driven with the ½Open button from the Door-Open/Door-Close
travel limits only as far as a certain learntin height, either opening or closing.

● Adjust intermediate travel limit


position
- Press the DoorClose or DoorOpen
button (operation via pressandhold) S6 BK
until the door reaches the required
S3 GN
intermediate travel limit position.
- Turn the switch cam (Fig. 618.3) for S1 RD

the intermediate travel limit position S2 RD


(Fig. 618.2, S5, colour yellow) until
S4 GN
the corresponding switch is activated
and the 7segment display of the S5 YE

bar on the side and in the middle


illuminates (Fig. 618.4).
- Turn the switch cam further until the
switch surface and switch actuation 6–18.1 Drive to the intermediate travel 6–18.2 Switch cam S5
are central to one another. limit position  intermediate travel limit (½Open) 
Because of this the switch point
from the DoorOpen and DoorClose
directions is at the same position
(Fig. 618.3).
- Hold the switch cam and tighten the
grub screw (2.5 spanner) in the
middle (Fig. 618.4).

6–18.3 Position switch surfaces in the


middle.

S6 BK

S3 GN

S1 RD

S2 RD

S4 GN

S5 YE
SW2,5

6–18.4 Intermediate travel limit display,


fasten cam

6–18 TR25E117
Programme Menu 09 460 R Putting into Service

6.16 Programme Menu 09 - Warning time

The multifunction PCB´s, which must be activated in menu 18/19 (time in seconds), work with these times.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


1x - 19x
 Press the OPEN button. Each press increases the function number (max.
function number 19).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 19x
Start warning = signal for operation without automatic before and
during every door movement. 6–19.1 Selecting the function number

Advance warning = signal with automatic operation (timer/driveway


control) before close door movement and during every door movement.

- * 1s 2s 3s

● Terminating the menu 4s 5s 6s 7s


 Press the STOP button once.
 The programme menu number 09 is displayed.
8s 9s 10 s 12 s
 Setting the functions in this menu is thereby completed.

● Setting further functions 15 s 20 s 25 s 30 s


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
40 s 50 s 60 s 70 s
or
● Terminate the programming 6–19.2 The adjustable functions.
 Press the programming button for 3 sec. * = Factory setting.
 The corresponding door position is displayed.

1x

3s

6–19.3 Acknowledging the function


number. Terminating the programming
TR25E117 6–19
Putting into Service 460 R Programme Menu 10

6.17 Programme menu 10 - Setting the hold-open time using the automatic timer or traffic lane control

The hold open time is the time during which the door remains open after it has reached the OPEN endoftravel position.
After the hold open time and the prewarning time (set in menue 9) has elapsed, the door closes (time in seconds). The ope
rating mode must be additionally programmed in menu 20.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.
1x - 18x
● Setting the function
 Press the OPEN button. Each press increases the function number (max.
function number 18).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 18x
The operating mode must be set in programme menu 20.

6–20.1 Selecting the function number


● Terminating the menu
 Press the STOP button once.
 The programme menu number 10 is displayed.
 Setting the functions in this menu is thereby completed.
-* 5s 10 s 15 s
● Setting further functions
 Select the corresponding menu via the OPEN or CLOSE buttons.
20 s 25 s 30 s 35 s
 Alter the functions.
or
● Terminate the programming 40 s 50 s 60 s 90 s
 Press the programming button for 3 sec.
 The corresponding door position is displayed. 120 s 180 s 240 s 300 s

360 s 420 s 480 s

6–20.2 The adjustable functions.


* = Factory setting.

1x

3s

6–20.3 Acknowledging the function


number. Terminating the programming

6–20 TR25E117
Programme Menu 11 460 R Putting into Service

6.18 Programme menu 11 -Reaction after activation of the closing edge safety device -

The way the operator behaves in the Door-Close direction after activation of the closing edge safety device (SKS)
connected to connector X30 or contact resistance strip (8k2) is set here.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function 1x - 8x


 Press the OPEN button. Each press increases the function number (max.
function number 08).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 8x

6–21.1 Selecting the function number

00 Dead man's mode without closing edge safety device (SKS) in the CLOSE
direction
01 Dead man's mode with closing edge safety device (SKS) in the CLOSE
direction
02 SKS: Relief when the door encounters an obstruction
03*SKS: Short reverse when the door encounters an obstruction
04 SKS: Long reverse when the door encounters an obstruction
05 Dead man's mode with resistance contact strip (8k2) in CLOSE direction
06 8k2: Relief when the door encounters an obstruction
07 8k2: Short reverse when door encounters an obstruction
08 8k2: Long reverse when the door encounters an obstruction

6–21.2 The adjustable functions.


* = Factory setting

● Terminating the menu


 Press the STOP button once.
 The programme menu number 11 is displayed. 1x
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming 3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–21.3 Acknowledging the function


number. Terminating the programming
TR25E117 6–21
Putting into Service 460 R Programme Menu 12

6.19 Programme menu 12 -Reaction of the operator after activation of the safety device connected to connector X20 -

The way the operator behaves after activation of the closing edge safety device connected to connector X20 is set here.
(The menu is only programmable with the rolling shutter control version, see chapter 5.3).

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


 Press the OPEN button. Each press increases the function number (max. 1x - 7x
function number 07).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 7x

6–22.1 Selecting the function number

00*Safety device (e.g. photocell) not fitted


General information 01 Safety element in CLOSE direction. No reversing when safety device
Interaction with programme activated.
menu 05 must be taken into account. 02 Safety device in CLOSE direction. No reversing when safety device
activated.
Note to function number 06 03 Safety device in CLOSE direction. Long reversing when safety device
Using a photocell as a safety device activated.
and as a photocell to monitor 04 Safety device (e.g. Lintel trap guard) in the OPEN direction. No reversing.
throughtraffic: 05 Safety device in OPEN direction. Short reversing when safety device
If the photocell is occupied, the activated.
holdopen time is cancelled. If the 06 Holdopen time is cancelled. Safety device in CLOSE direction. Long
photocell is occupied again when the reversing when safety device activated.
door closes, this leads to a long 07 Holdopen time is cancelled.
reverse.

Note to function number 07 6–22.2 The adjustable functions.


Using a photocell at a distance away * = Factory setting.
from the door as a photocell to monitor
throughtraffic.
If the photocell is occupied, the
holdopen time is cancelled.
1x
● Terminating the menu
 Press the STOP button once.
 The menu number 12 is displayed.
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
3s
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec.
 The corresponding door position is displayed. 6–22.3 Acknowledging the function
number. Terminating the programming
6–22 TR25E117
Programme Menu 13 460 R Putting into Service

6.20 Programme menu 13 - Setting the response of the operator after activation of the safety device at socket X21

To define the reaction of the operator upon activation of the safety device (e.g. a photocell), connected at socket X21.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


1x - 7x
 Press the OPEN button. Each press increases the function number (max.
function number 07).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 7x

6–23 .1 Selecting the function number

Note to function number 06 00*Safety device (e.g. photocell) not fitted


Using a photocell as a safety device 01 Safety element in CLOSE direction. No reversing when safety device
activated.
and as a photocell to monitor
02 Safety device in CLOSE direction. No reversing when safety device
throughtraffic:
activated.
If the photocell is occupied, the 03 Safety device in CLOSE direction. Long reversing when safety device
holdopen time is cancelled. If the activated.
photocell is occupied again when the 04 Safety device (e.g. Lintel trap guard) in the OPEN direction. No reversing.
door closes, this leads to a long 05 Safety device in OPEN direction. Short reversing when safety device
reverse. activated.
06 Holdopen time is cancelled. Safety device in CLOSE direction. Long
Note to function number 07 reversing when safety device activated.
Using a photocell at a distance away 07 Holdopen time is cancelled.
from the door as a photocell to monitor
throughtraffic. 6–23.2 The adjustable functions.
If the photocell is occupied, the * = Factory setting.
holdopen time is cancelled.

● Terminating the menu


 Press the STOP button once. 1x
 The menu number 13 is displayed.
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or 3s
● Terminate the programming
 Press the programming button for 3 sec.
 The corresponding door position is displayed.
6–23.3 Acknowledging the function
number. Terminating the programming
TR25E117 6–23
Putting into Service 460 R Programme Menu 15

6.21 Programme menu 15 - Reaction of the impulse input (connector X2) -

To define the reaction of the operator upon activation of the impulse entry at socket X2.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function 1x - 2x


 Press the OPEN button. Each press increases the function number (max.
function number 02).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 2x

6–24.1 Selecting the function number

00*Impulse function (Stopandreverse function for manually operated elements,


Note on function number 01 - 02 e.g. buttons, hand transmitters, pull switches):
Observe the regulations specific to OPENSTOPCLOSESTOPOPENSTOP ...
your country!
01 Impulse function (for electrically operated elements, e.g. induction loops):
Note on automatic operation OPEN (up to OPEN endoftravel position)CLOSE (up to CLOSE endof
Menu 20 to function number 01 or 02). travel position)
The functions of menu 15 are not
02 Impulse function (for electrically operated elements, e.g. induction loops):
included. The following are additionally
 OPEN direction: OPENSTOPOPENSTOP ... (up to the OPEN endof
retained: travel position)
 Impulse door opens without stopping.  CLOSE direction: CLOSE (up to CLOSE endoftravel position)STOP
Observe the regulations specific to your OPENSTOPOPEN ...
country! (up to the OPEN endoftravel position)
6–24.2 The adjustable functions.
* = Factory setting.

● Terminating the menu


 Press the STOP button once.
 The menu number 15 is displayed. 1x
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
3s
● Terminate the programming
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–24.3 Acknowledging the function


number. Terminating the programming.

6–24 TR25E117
Programme Menu 16 460 R Putting into Service

6.22 Menu 16 - Reaction of the command element (connector X3/X10) -

The function of the command element on the control housing cover and the connectors X3/X10 is set here.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


1x - 4x
 Press the OPEN button. Each press increases the function number (max.
function number 04).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 4x

6–25.1 Selecting the function number

Note on function numbers 02 - 04 00*Button function alternates with STOP


Observe the regulations specific to  OPEN button OPENSTOPOPENSTOPOPENSTOP ...
your country!  CLOSE button CLOSESTOPCLOSESTOPCLOSESTOP ...
01 Button function only
Note on automatic operation
 OPEN button OPEN up to endoftravel position, the CLOSE button stops
(Menu 20 on function number 01 or the door
02).  CLOSE button CLOSE up to endoftravel position, the OPEN button stops
The functions of menu 16 are not the door
included. The following are additionally 02 Button function with reverse of direction via STOP when door closing
 OPEN button stops the door. The door then opens automatically
retained:
03 Button function with reverse of direction when door opening
 The OPEN button opens the door  CLOSE button stops the door. The door then closes automatically
without stopping 04 Button function with reverse of direction via STOP in both directions.
 The CLOSE button aborts the open  The OPEN button stops a closing door. The door then opens automatically
phase when the door is open  The CLOSE button stops an opening door. The door then closes automatically
 STOP button = STOP 6–25.2 The adjustable functions.
 HALFOPEN button = without
* = Factory setting.
function
Observe the regulations specific to
your country!

1x
● Terminating the menu
 Press the STOP button once.
 The menu number 16 is displayed.
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons. 3s
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec. 6–25.3 Acknowledging the function
 The corresponding door position is displayed. number. Terminating the programming
TR25E117 6–25
Putting into Service 460 R Programme Menu 17

6.23 Programme menu 17 - Miniature lock alters the response of the command elements

To define the reaction of the command elements upon actuation of the miniature lock on the control unit housing. The
miniature lock takes on the function of a master switch.

Action to be taken
● Open the control unit and replug the miniature lock connection to the keypad circuit board in the cover into the other

socket (see Fig. below)


● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once.


1x - 8x
The set function number is displayed
flashing.

● Setting the function


 Press the OPEN button. Each press X5 X4

increases the function number (max.


function number 08).
or
 Press the CLOSE button. Each
press reduces the function number
(min. function number 00). 1x - 8x

6–26.1 Unplug the connection for the 6–26.2 Selecting the function number
miniature lock, on the inside the cover,
from X5 and plug into X4.
00* Miniature lock without function
01 Miniature lock at 1 blocks the buttons on the control unit housing (except the STOP button).
02 Miniature lock at 1 blocks all the external control signals (except the STOP button).
03 Miniature lock at 1 blocks the buttons on the control unit housing cover and all the external control signals (except the STOP button).
04 Miniature lock at 1 blocks the buttons on the control unit housing (except the STOP button). The external OPEN/CLOSE buttons are master buttons.
05 Miniature lock at 1 blocks all the external control signals (except the STOP button). The OPEN/CLOSE buttons on the control unit housing cover are master buttons.
06 ● Miniature lock at 0: ● Miniature lock at 1:

The miniature lock blocks the buttons on the control unit housing cover The miniature lock blocks the buttons on the control unit housing cover
(except the STOP button). (except the STOP button). The external OPEN/CLOSE buttons are master buttons.
07 ● Miniature lock to 0: ● Miniature lock to 1:
1/2Open button assigns the function for the travel between the 1/2Open button assigns the function for the travel between the DoorClose
DoorClose /DoorOpen travel limits (summer impulse operation). travel limit up to the intermediate DoorOpen travel limit (winter impulse
operation).
08 ● Miniature lock to 0: ● Miniature lock to 1:
as 7 but with the function automatic timer. as 7 but with the function automatic timer.

6–26.3 The adjustable functions.


* = Factory setting.

● Terminating the menu


 Press the STOP button once.
 The menu number 17 is displayed. 1x
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming 3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–26.4 Acknowledging the function


number. Terminating the programming

6–26 TR25E117
Programme Menu 18 460 R Putting into Service

6.24 Programme menu 18 - Multi-function PCB, settings of the relay 1

To suit specific operating states, relay 1 can be switched to permanent, transient or clock pulsing.
Installation see chap. 7.4.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once.


The set function number is displayed
1x - 8x
flashing.

● Setting the function


 Press the OPEN button. Each press
increases the function number (max.
function number 07).
or
 Press the CLOSE button. Each
press reduces the function number
(min. function number 01). X70
1x - 8x
or PE PE PE PE

 With function number 00, the func


tion is switched off. 6–27.1 Relay 1 on the "multifunction" 6–27.2 Selecting the function number
PCB

00*Relay OFF
Note on function numbers 06 - 07
Warning = signal on nonautomatic 01 "OPEN endoftravel position" signal
operation before and during every 02 "CLOSE endoftravel position" signal
door cycle. 03 "Intermediate endoftravel position" (HALF OPEN) signal
04 Impulse signal on receiving the "OPEN" command or the "request to drive
Prewarning = signal on non
automatic operation (timer in" signal
control/traffic lane control) before the 05 "Error message" signal on the display
door closes and during every door 06 Warning/Prewarning permanent signal (time setting programme menu 9)
cycle.
07 Warning/Prewarning flashing (time setting programme menu 9)
08 Signal "Operator running"

6–27.3 The adjustable functions.


* = Factory setting.

● Terminating the menu


 Press the STOP button once. 1x
 The menu number 18 is displayed.
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or 3s
● Terminate the programming
 Press the programming button for 3 sec.
 The corresponding door position is displayed.
6–27.4 Acknowledging the function
number. Terminating the programming
TR25E117 6–27
Putting into Service 460 R Programme Menu 19

6.25 Programme menu 19 - Multi-function PCB, settings of the relay 2

To suit specific operating states, relay 2 can be switched to permanent, transient or clock pulsing.
Installation see chap. 7.4.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once.


The set function number is displayed
1x - 8x
flashing.

● Setting the function


 Press the OPEN button. Each press
increases the function number (max.
function number 07).
or
 Press the CLOSE button. Each
press reduces the function number
(min. function number 01). X70
1x - 8x
or PE PE PE PE

 With function number 00, the func


tion is switched off. 6–28.1 Relay 2 on the "multifunction" 6–28.2 Selecting the function number
PCB

00*Relay OFF
Note on function numbers 06 - 07
Crash warning = signal on non 01 "OPEN endoftravel position" signal
automatic operation before and during 02 "CLOSE endoftravel position" signal
every door cycle. 03 "Intermediate endoftravel position" (HALF OPEN) signal
04 Impulse signal on receiving the "OPEN" command or the "request to drive
E arly warning = signal on non
automatic operation (timer control/ in" signal
traffic lane control) before the door 05 "Error message" signal on the display
closes and during every door cycle. 06 Warning/Prewarning permanent signal (time setting programme menu 9)
07 Warning/Prewarning flashing (time setting programme menu 9)
08 Signal "Operator running"

6–28.3 The adjustable functions.


* = Factory setting.

● Terminating the menu


 Press the STOP button once.
 The menu number 19 is displayed. 1x
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming 3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–28.4 Acknowledging the function


number. Terminating the programming

6–28 TR25E117
Programme Menu 20 460 R Putting into Service

6.26 Programme menu 20 - Setting the operating modes

Setting the control for manual or automatic operation (with automatic timer or traffic lane control).

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


1x - 4x
 Press the OPEN button. Each press increases the function number (max.
function number 02).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 00).

1x - 4x

6–29.1 Selecting the function number

Note on function numbers 01 00*Manual operation


The following functions must be set.
Programme menu 09: Warning time 01 Automatic timer control
Programme menu 10: Holdopen time
Programme menu 18/19: Activate relay 1/2 on multifunction PCB 02 Traffic lane control

Information about function number 02:


The following must be set:
Programme menu 09: Time for start warning / advance warning
Programme menu 10: Holdopen phase

Operation with driveway control assumes a professional installation


of the corresponding circuit board (chapter 7).
6–29.2 The adjustable functions.
* = Factory setting.

● Terminating the menu


 Press the STOP button once.
 The menu number 20 is displayed.
 Setting the functions in this menu is thereby completed. 1x

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec. 3s
 The corresponding door position is displayed.

6–29.3 Acknowledging the function


number. Terminating the programming
TR25E117 6–29
Putting into Service 460 R Programme Menu 21

6.27 Programme menu 21 - Monitoring the self-testing wicket door contact

Monitoring of a selftesting wicket door contact connected to socket X31 (SKS PCB) is switched on or off.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.
1x
● Setting the function
 Press the OPEN button. Each press increases the function number (max.
function number 01).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 00).

1x

6–30.1 Selecting the function number

00*Monitoring of selftesting switched


off

01 Monitoring of selftesting switched


on
 In the event of a negative self
test, door movement is prevented
and an error message 16 is
displayed.

6–30.2 The adjustable functions


* = Factory setting.

● Terminating the menu


 Press the STOP button once.
 The menu number 21 is displayed. 1x
 Setting the functions in this menu is thereby completed.

● Setting further functions


 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming 3s
 Press the programming button for 3 sec.
 The corresponding door position is displayed.

6–30.3 Acknowledging the function


number. Terminating the programming

6–30 TR25E117
Programme Menu 22 460 R Putting into Service

6.28 Programm-Menü 22 - Learning the end of travel position defined by the fire alarm (door position transducer) -

An impulse from the fire alarm (smoke and heat extraction) on input E8 of the PCB for the traffic lane control will close the
door up to a predefined height. This menu is only available indead man's mode.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● – is displayed flashing.
Press the STOP button once. "Position" L =

● Learning the intermediate endoftravel position


 Press and hold the OPEN button (dead man's mode) until the desired inter
mediate endoftravel position is reached.
Any necessary corrections can be made via the CLOSE button.

After each door cycle in dead man's mode, it takes the control system
approx. 1.5 sec. to respond to the next movement command. During
this time the display does not flash.

6–31.1 Learning the end of travel positi


on defined by the fire alarm

● Terminating the menu


 Press the STOP button once.
 The programme menu number 22 is displayed.
 Setting the functions in this menu is thereby completed.
1x
● Setting further functions
 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec. 3s
 The corresponding door position is displayed.

6–31.2 Acknowledging the function


number. Terminating the programming
TR25E117 6–31
Putting into Service 460 R Programme Menu 22

6.29 Programme menu 99 - Resetting data

In this menu it is possible to reset various control programme data.

Action to be taken
● either

If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.

● Press the STOP button once. The set function number is displayed flashing.

● Setting the function


1x - 5x
 Press the OPEN button. Each press increases the function number (max.
function number 05).
or
 Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
 With function number 00, the function is switched off.

1x - 5x

6–32.1 Selecting the function number

00*No alteration
01 Resetting the maintenance
intervals
02 Setting the tag in the error
messages storage
03 Resetting the functions of the
factory setting from menu 08
onwards
04 Resetting the functions of the
factory setting of all the menus
05 Deleting the intermediate endof
travel position (HALFOPEN)
(door position transducer)

6–32.2 The adjustable functions.


* = Factory setting.
● Terminating the menu
 Press the STOP button once.
 The menu number 99 is displayed.
 Setting the functions in this menu is thereby completed.
1x
● Setting further further functions
 Select the corresponding menu via the OPEN or CLOSE buttons.
 Alter the functions.
or
● Terminate the programming
 Press the programming button for 3 sec. 3s
 The corresponding door position is displayed

6–32.3 Acknowledging the function


number. Terminating the programming
6–32 TR25E117
Accessories

7 Accessories and Extensions

7.1 General notes


Before installing accessories and extensions, please observe the following:

Before installing accessories and extensions, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded against being switched on again.
● Only install accessories and extensions authorized by the manufacturer for use with these controls.

● The local safety requirements must be observed.

● It is essential to lay the mains and control cables in separate installation systems.

X51

X100

X51

X110

X111

X51

7–1.1 To retrofit screwed cable glands, 7–1.2 Bag of accessories for the exten 7–1.3 Fitting an extension PCB (one unit
punch through the prestamped break sion PCB width) in the control unit housing and
points only with the cover closed. cable run for X51

X51 X51 X51

+
+

X100 X100 X100

X51 X51 X51

X110 X110 X110

X111 X111 X111

X51 X51 X51

7–1.4 Extension PCB (one unit width) in 7–1.5 Extension PCB (two units width) in 7–1.6 Extension PCB (three units width)
the extension housing and cable run the extension housing and cable run in the extension housing and cable run
X51 X51 X51
TR25E117 7–1
Accessories Closing edge safety device

7.2 Closing edge safety device (SKS)


The closing edge safety device comprises a junction box with the SKS PCB (1) (connection of the safety devices travelling
with the door leaf), junction box with Ypiece and junction box with the coiled cable and system cable of the adapter PCB.
The response of the operator to this safety device must be set in menu 11.

SKS PCB (1)


X30 Coiled cable connection as a connection to the adapter PCB (2).
X31 Connections for e.g. slack cable switch (7), wicket door contact (8), limit switch shootbolt (9).
X32 Closing edge safety device optosensor connection (receiver (4), with black casting compound).
(Do not connect a device to X33 at the same time.)
X33 Connection for resistance contact strip 8k2. Do not connect a device to X32 at the same time!
X34 Closing edge safety device optosensor connection (transmitter (3), with grey casting compound)
24V LED lights up when operating voltage is present (= everything is in order)
SKS LED does not light up when the closing edge is not actuated (= everything is in order)
RSK LED lights up when the static current circuit is closed (= everything is in order)

Adapter PCB coiled cable-system cable (2)


X30 Connection of the coiled cable and system cable connecting to the control unit

24V
X30
WH BN GN YE BK(GY) X30
X32 X34 SKS
2

X31 X31 X31 RSK X33 X30

WH BN GN YE BK(GY)
1

24V

WH BN GN YE BK (GY)

X32 X34 X30


SKS
2
X30

RSK X30

X31 X31 X31 X33

X
X30

24V

WH BN GN YE BK (GY)

X32 X34 X30

1 SKS

RSK
X31 X31 X31 X33

3 4
7–2.1 Closing edge safety device
7–2 TR25E117
EZS draw-in safety device Accessories

7.3 EZS draw-in safety device


The drawin safety device consists of a joint box with the LS expander circuit board (1) and a parallel system cable distribu
tor (4), the joint box with the system cable connectors (5) and the light beam transmitter and receiver for inside and outside
door surfaces (2, 3).
Use menu 12 to adjust the reaction of the drive to this safety device.

LS expander circuit board(1)


A Parallel distributor connection (4) to outside door surface light barrier. Transmitter cable colour grey,
receiver cable colour white, connection to circuit board cable colour black.
B Parallel distributor connection (4) to inside door surface light barrier. Transmitter cable colour grey,
receiver cable colour white, connection to circuit board cable colour black.
C System cable connection from X20 controller pin jack, cable colour black.
LS/SKS LED (red) is illuminated if the photocells are interrupted (= malfunction)
RSK LED (yellow) is not used

A B C 2 3
LS/SKS

RSK RX TX

637 000
12 5 20 SE 18 12 5 20 SE 18 12 5 20 SE 18

P
4

WH BN GN YE BK(GY) WH BN GN YE BK(GY) WH BN GN YE BK(GY)

A B C
5
1

3 TX/1 RX/1 2

2 RX/2 TX/2 3
X

X20

TX/1 RX/1 RX/2 TX/2 1 4

X
7–3.1 Drawin safety device
TR25E117 7–3
Accessories Tr a f f i c L a n e C o n t r o l

7.4 Traffic lane control PCB

The traffic lane control PCB provides relay contacts for traffic light controls and optional use.

The PCB is directly intended for devices operating on 230 V AC. Connection to the control unit PCB is made via the plugin
contact X51. Additional PCBs are connected to X80/X82.

Relay K1  Entrance red light


Relay K2  Entrance green light
Relay K3  Exit red light
Relay K4  Exit green light
The relay contacts at X71 for the relays K1  K4 are safeguarded to the terminal 1/X90 via fuse F1.
Max. contact load 500 W.

LED1 LED2 LED3 LED4 LED5


X51  Connection to the control unit (RD) (GN) (RD) (GN) (GN)

X51
X69  + 24 V / max. 100 mA supply voltage for a radio receiver K1 K2 K3 K4
X80  Connection of a relay PCB (see chap. 7.3) for the endoftravel signal. F1
LF LF LF LF X80

T 2,5A H
Potentialfree contacts are made available for the OPEN and CLOSE
1 2 3 4 X82
signals.
1 2 3 4 1 2 1 2 3 4 5 6 7 8
X82 Connection of a relay PCB (see chap. 7.3) for optional functions.
Potentialfree contacts are made available for the endoftravel signals, X71 X69 X61
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8
impulse signal on the OPEN command, "automatic timer OFF" signal, PE PE PE PE

X90 PE X60
error message and crash warning / early warning.

7–4.1 PCB layout

+24 V, max. 100 mA

LED5 X69
WH

(GN) 1 2
X51
BN
WH

X80 GN
E3 E4

1 2 3 4 5 6 7 8

X82 X60

GND

7–4.2 X51 = connection to the control 7–4.3 Connection of a radio receiver


unit, LED5 = operating voltage, X80/82 requesting entry/exit
= connection for additional PCBs.

F1

L1/L2
K1 K2 K3 K4 GN
L LF N RD

X90 RD
GN

L3/L4
1 2 3 4 5 6 7 1 2 3 4
X71
L1 L2 L3 L4
L RD GN RD GN
230 V AC
N

7–4.4 Wiring diagram of power supply and relay 7–4.5 Arragement of traffic lights

7–4 TR25E117
Tr a f f i c L a n e C o n t r o l Accessories

Establishing the inputs


E1 Central "OPEN": GND E1 E2 E3 E4
A command to this input stops a closing door and after one second
causes the door to open to the OPEN endoftravel position.
This process can only be terminated by giving a "central CLOSE"
X60
command or by pressing the STOP button. After reaching the endof 1 2 3 4 5 6 7 8
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input deactivates
the automatic timer. A push button connected to this input drives the
door open and closes it via the automatic timer.

E2 Central "CLOSE":
A command to this input stops an opening door and after one
second causes the door to close to the CLOSE endoftravel
position. 7–5.1 Connection of inputs E1  E4
This process can only be terminated by giving a "central OPEN"
command or by pressing the STOP button. After reaching the endof
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input closes GND E5 E6 E7 E8
the door and locks it.
A push button connected to this input drives the door closed.
X61
E3 Request to enter 1 2 3 4 5 6 7 8

E4 Request to exit

E5 Automatic timer "Off"


(only for controls with automatic timer)
With a closed contact (switch, timeswitch) connected to
this input the door remains open at the "DoorOpen" travel
limit until the input is enabled again.
7–5.2 Connection of inputs E5  E8
E6 Priority at entrance

E7 Permanent entrance:
Here a switch that is connected and closed switches the
entrance permanently to green. The green phase changes
direction only for an exit command.

E8 Fire alarm ( smoke and heat extraction)


A command from the fire alarm system to this input will stop the
door and after 1 second move it to the endoftravel position
programmed in menu 22.
The operator can only be stopped via the stop button.
After reaching the endoftravel position, the control unit is locked
and can only be put back into function by switching if off and on.

External voltage at the terminal strip X60/61 will destroy the electronics.

The operating mode is set in menu 20 (see chapter 6).

TR25E117 7–5
Accessories Central control circuit board

7.5 Central control circuit board


Tasks, e.g. central control and fire reporting systems, can be taken over by the circuit board.

Connection to the control circuit board is made via the plug contact X51. Additional circuit boards are connected to
X80/X82.

X51  Connection to the control unit


X69  + 24 V / max. 100 mA supply voltage for a radio receiver
X80  Connection of a relay PCB (see chap. 7.3) for the endoftravel signal.
Potentialfree contacts are made available for the OPEN and CLOSE
signals. X51
X82 Connection of a relay PCB (see chap. 7.3) for optional functions.
Potentialfree contacts are made available for the endoftravel signals,
impulse signal on the OPEN command, "automatic timer OFF" signal, X80 X82
error message and crash warning / early warning.

1 2 1 2 3 4 5 6 7 8
Establishing the inputs
E1 Central "OPEN": X69 X60
A command to this input stops a closing door and after one second
causes the door to open to the OPEN endoftravel position.
This process can only be terminated by giving a "central CLOSE"
command or by pressing the STOP button. After reaching the endof 7–6.1 PCB layout
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input deactivates
the automatic timer. A push button connected to this input drives the
door open and closes it via the automatic timer.

E2 Central "CLOSE":
A command to this input stops an opening door and after one
second causes the door to close to the CLOSE endoftravel X51
position.
This process can only be terminated by giving a "central OPEN"
command or by pressing the STOP button. After reaching the endof
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input closes
the door and locks it. X80 X82
A push button connected to this input drives the door closed.

E3 Automatic timer "Off"


7–6.2 X51 = connection to the control
(only for controls with automatic timer)
unit, X80/82 = connection for additional
With a closed contact (switch, timeswitch) connected to
PCBs.
this input the door remains open at the "DoorOpen" travel
limit until the input is enabled again.
GND E1 E2 E3 E4
E4 Fire alarm ( smoke and heat extraction)
A command from the fire alarm system to this input will stop the
door and after 1 second move it to the endoftravel position X60
programmed in menu 22.
1 2 3 4 5 6 7 8
The operator can only be stopped via the stop button.
After reaching the endoftravel position, the control unit is locked
and can only be put back into function by switching if off and on.

External voltage at the terminal strip X60/61 will destroy the electronics.

7–6.3 Connection of inputs E1  E4

TR25E117
7–6
End of travel position PCB Accessories

7.6 End of travel position PCB

This relay PCB with potentialfree relay contacts extends the PCBs, e.g. traffic lane control, by allowing additional functions
(e.g. signalling of endoftravel positions).
Connection to existing PCBs is made via plugin contact X80.

Terminal strip X 73, relay K1

Terminal 1 N.C. contact


max. contact load:
Terminal 2 common contact 500 W / 250 V AC
Terminal 3 N.O. contact 2.5 A / 30 V DC LED1 LED2
(YE) (YE)

K1 K2

1 3 4 6

Terminal strip X 73, relay K2 2 5


K1 K2
Terminal 4 N.C. contact 1 2 3 4 5 6
max. contact load:
Terminal 5 common contact 500 W / 250 V AC X73 X80

Terminal 6 N.O. contact 2.5 A / 30 V DC

7–7.1 PCB layout

1 2 3 4 5 6

X80

7–7.2 Connection to existing PCBs via


X80

K1 K2

1 2 3 4 5 6
X73

7–7.3 Wiring diagram of the relay

TR25117 7–7
Accessories Multi-function PCB

7.7 Multi-function PCB


With this PCB, relay contacts are made available for the endoftravel signals, impulse signal on the "OPEN" command,
"automatic timer OFF" signal, error message and warning/prewarning. The corresponding function is set in menu 18/19.
The PCB is directly intended for devices operating on 230 V AC. Connection to the control unit PCB is made via the plugin
contact X51. Additional PCBs are connected to X80.

Terminal strip X70, relay K1

Terminal 1 N.C. contact


max. contact load:
Terminal 2 common contact 500 W / 250 V AC 1 2 X51

Terminal 3 N.O. contact 2.5 A / 30 V DC


X61 X80 LED1 LED2
(YE) (YE)
K1 K2
F1 1 3 4 6

T 2,5A H
Terminal strip X70, relay K2
2 5

K1 K2
Terminal 4 N.C. contact 1 2 3 4 5 61 52 3 4 5 6
max. contact load:
Terminal 5 common contact 500 W / 250 V AC X90 X70

Terminal 6 N.O. contact 2.5 A / 30 V DC PE PE PE PE PE

Via the F1 fuse (T 2.5A H 250V) a fuseprotected voltage is available at 7–8.1 PCB layout
terminal 12/X 90.

X51

X80

External voltage at terminal strip X61will destroy the electronics.

7–8.2 X51 = Connection to the control unit,


X80 = Connection for additional PCBs.

Establishing the input


E1 Automatic timer "OFF" (only for
controls with automatic timer) F1
If a closed contact (switch, K1 K2
E1 GND
timer) is connected at this input,
the door stays open in the X61 L LF N
OPEN endoftravel position
until the input is released again.
1 2 1 2 3 4 5 1 2 3 4 5 6
X90 X70

L
230 V AC
N

7–8.3 Connecting input E1 7–8.4 Wiring diagram of relay and


example for connecting a 230 V lamp

7–8 TR25E117
Service

8 Service

8.1 General notes on service


Before carrying out any service/maintenance work, please note the following:

Service/maintenance work may only be carried out by qualified and authorized personnel in accordance
with the local/countryspecific safety regulations.
Before carrying out any service/maintenance work, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded to prevent it from being switched back on again
without authorization. The maintenance release / secured quick release may only be actuated when the
door is closed.

8.2 Manual operation of the door

8.2.1 Maintenance work


● Switch off the system at the mains.

● With the door closed, actuate the maintenance release / secured quick release. Push the door manually in the desired

direction.

The crank handle or the emergency hand chain are only designed as a means of opening and closing the door when a
power failure or malfunction has occurred.

8–1.1 Torbetätigung über Handkurbel

TR25E117 8–1
Service

8.3 Service menu

8.3.1 General notes on the service menu


To call up the service menu, please note the following:

Before calling up the service menu, make sure for safety reasons that there are no persons or
objects located in the door's danger zone.

8.3.2 Action to be taken to call up the service menu

● Establishing the power supply


 Insert the CEE phasechanger plug
into the mains socket.
 Turn main switch (optional) to positi
on 1.

● Calling up the service menu


5s
 Press the STOP button for 5
seconds.
 00 is displayed.

8–2.1 Establishing the power supply. 8–2.2 Calling up the service menu
Main switch (optional) at 1.

● Selecting the menu numbers


 Press the OPEN button as frequent
ly as necessary to arrive at the desi 1x - 22x
red menu number.
 By pressing the CLOSE button a
corresponding number of times, you
can page back. 1x
● Acknowledging the service menu
number
 As soon as the desired menu num
ber is displayed, press the STOP
button. The symbol for the start of a 1x - 22x
row of numbers   is displayed flas
hing. 8–2.3 Selecting the menu number 8–2.4 Acknowledging the menu number.
The start of the row of numbers is dis
played.
● Displaying the complete row of
numbers 1x - 5x
 Press the CLOSE button as fre
quently as necessary to display the 1x
complete row of numbers. The end
of the row of numbers is indicated
by  . By pressing the CLOSE but
ton further, the beginning of the row
of numbers is displayed again.

● Exiting the service menu 3s


 Press the STOP button once.
1x - 5x
 The service menu number originally
selected (example 10) is displayed.
8–2.5 Displaying the complete row of 8–2.6 Exiting the menu. The service
numbers menu number is displayed.
8–2 TR25E117
Service

Either
● Select new service menu numbers and call up the corresponding rows of
numbers. 1x - 22x

1x - 22x

8–3.1 Selecting a new service menu


number
or
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10 seconds. 1x
or
 Do not press any button for 30 seconds.
 The corresponding door position is displayed.

30 s

8–3.2 Terminating the service menu

If no button is pressed within 30 seconds, the service menu is terminated.

TR25E117 8–3
Service 460 R Service-Menu 01

8.4 Service menu 01 - Error messages

In this menu the last 10 accumulated errors are displayed in the form of a 2digit number. If a new error has been stored, the
oldest error is deleted..

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.

● Press the STOP button once. The start of the row of numbers is displayed
flashing.

● Calling up the last 10 errors


 With the CLOSE button you can call up the last 10 errors, from the start of
the row of numbers   to the end   , the most recent error being shown
first and the oldest last.
 The errors are displayed in the form of a 2digit number. 1x - 10x

8–4.1 Calling up the last 10 errors.


Error number e.g. 33, 04, 41

● Error numbers and their cause


01...04 Open static current circuit (see chapter 8.10)
11...18 Active safety elements (see chapter 8.10)
21...28 Door movements (see chapter 8.10)
31...38 Hardware components (see chapter 8.10)
41...48 System errors / Communication (see chapter 8.10)

8–4.2 Display of error numbers


01...04 to 41...48.
● Changing to another service number
 Press the STOP button once.
 Select a new service menu number.
1x 1x
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10
seconds. 1x -
or 22x
 Do not press any button for 30 1x
seconds. 30 s

If no button is pressed within 30


seconds, the service menu is auto 8–4.3 Changing to another service 8–4.4 Terminating the service menu
matically terminated. menu number

8–4 TR25E117
Service-Menu 02 460 R Service

8.5 Service menu 02 - Completed door cycles in the maintenance counter

In this menu the completed door cycles in the maintenance counter are displayed. Every time the door reaches the CLOSE
endoftravel position, a door cycle is counted. A maximum of 999999 door cycles can be displayed. The maintenance
counter can be reset in the programming menu 99.

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.

● Press the STOP button once. The start of the row of numbers is displayed
flashing.
1x = 123456
● Calling up the door cycles (example 123456)
 With the CLOSE button call up the 100.000th and the 10.000 digit place
(example 12).
1x = 12 3456
 By pressing the CLOSE button again, call up the 1000th and 100th digit
place (example 34).
 By pressing the CLOSE button again, call up the 10th and 1st digit place
(example 56). 1x = 1234 56

8–5.1 Calling up the number of door


cycles

● Changing to another service number


 Press the STOP button once.
 Select a new service menu number.
1x

1x -
22x

1x

8–5.2 Changing to another service


menu number

● Terminate the service menu


 Select service menu number 00.
 Press the STOP button for 10 seconds.
1x
or
 Do not press any button for 30 seconds.

30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–5.3 Terminating the service menu

TR25E117 8–5
Service 460 R Service-Menu 03

8.6 Service menu 03 - Door cycles total

In this menu the number of door cycles is displayed.. Every time the door reaches the CLOSE endoftravel position, a door
cycle is counted. A maximum of 999999 door cycles can be displayed.

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.

● Press the STOP button once. The start of the row of numbers is displayed
flashing.
1x = 123456
● Calling up the door cycles (example 123456)
 With the CLOSE button call up the 100.000th and the 10.000 digit place
(example 12).
 By pressing the CLOSE button again, call up the 1000th and 100th digit 1x = 12 3456
place (example 34).
 By pressing the CLOSE button again, call up the 10th and 1st digit place
(example 56).
1x = 1234 56

8–6.1 Calling up the number of door


cycles

● Changing to another service number


 Press the STOP button once.
 Select a new service menu number.
1x

1x -
22x

1x

8–6.2 Changing to another service


menu number
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10 seconds.
or
1x
 Do not press any button for 30 seconds.

30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–6.3 Terminating the service menu

8–6 TR25E117
Service-Menu 04 460 R Service

8.7 Service menu 04 - Operating Hours

In this menu the accumulated operating hours on the mains are displayed. A maximum of 999999 hours can be displayed.

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.

● Press the STOP button once. The start of the row of numbers is displayed flashing.

● Calling up the operating hours (example 123456)


 With the CLOSE button call up the 100.000th and the 10.000 digit place
1x = 123456
(example 12).
 By pressing the CLOSE button again, call up the 1000th and 100th digit
place (example 34).
 By pressing the CLOSE button again, call up the 10th and 1st digit place
1x = 12 3456
(example 56).

1x = 1234 56

8–7.1 Calling up the operating hours

● Changing to another service number


 Press the STOP button once.
 Select a new service menu number.
1x

1x -
22x

1x

8–7.2 Changing to another service


menu number
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10 seconds.
or 1x
 Do not press any button for 30 seconds.

30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–7.3 Terminating the service menu

TR25E117 8–7
Service 460 R Service-Menu 05-22

8.8 Service menu 05-22 - Function numbers of the programme menus

In this menu you can view the set function numbers of the programming menus. In doing so, the number of the service
menu corresponds to the function number of the programme menu.

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.2).
or
Initiate the service menu mode (see chapter 8.2) and switch to the corresponding service menu. In doing so, the service
menu number has the same meaning as the programme menu number (e.g. service menu 5 corresponds to programme
menu 5).

● Press the STOP button once. The set function number is displayed flashing.
 If - - is displayed flashing, no function is set for the programme menu
displayed.

8–8.1 Display e.g. 3 = function number


3, e.g. - - = no function set.

● Changing to another service number


 Press the STOP button once.
 Select a new service menu number.
1x

1x -
22x

1x

8–8.2 Changing to another service


menu number
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10 seconds.
1x
or
 Do not press any button for 30 seconds.

30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.

8–8.3 Terminating the service menu

8–8 TR25E117
Service-Menu 99 460 R Service

8.9 Service menu 99 - Software version and control system version

In this menu the software version and the control system version is displayed.

Action to be taken
● either

If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.

● Press the STOP button once. The start of the row of numbers is displayed flashing.

● Calling up the software version and the control system version (example
01.0402)
1x = 010402
 With the CLOSE button call up the two first numbers of the software version
(example 01).
 By pressing the CLOSE button again, call up the two last numbers of the
software version (example 04).
1x = 01 0402
 By pressing the CLOSE button again, call up the number of the control
system version (example 02).

1x = 0104 02

8–9.1 Calling up the software version


and control system version

● Changing to another service number


 Press the STOP button once.
 Select a new service menu number.
1x

1x -
23x

1x

8–9.2 Changing to another service


menu number
● Terminate the service menu
 Select service menu number 00.
 Press the STOP button for 10 seconds.
1x
b)
 Do not press any button for 30 seconds.

30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.

8–9.3 Terminating the service menu

TR25E117 8–9
Service 460 R Error Indication

8.10 Error indication via the display

Before troubleshooting or taking any corrective action, the system must be switched off at the
mains and in accordance with the safety regulations be safeguarded against being switched on
again.

The errors are represented by a corresponding number appearing in the display. At the same time the dot flashes in the dis
play to indicate that an error message has been received.

8.10.1 Error messages / Error elimination

Error Error description Cause of error / Rectifying the error


number

Static current circuit (RSK)


01 RSK generally open Control unit housing
Check jumper in the connecting plugs X1, X3
Check short circuit plug X10

02 RSK of closing edge safety device (SKS) open SKS connection housing
Yellow LED on: check colour sequence of coiled cable
in X30
Yellow LED off:  All the sockets X31 must be
occupied
 If a "Y piece" is used, it must be
version "S".
 Check slack cable switch, wicket
door contact, shoot bolt.
 If a resistance contact strip 8K2 is
connected at X33 a jumper plug
must be inserted in X34

03 RSK at socket X40 open Operator


 Operator overheated
 Emergency release of the operator in use

04 RSK at socket X50 open Control unit housing


Miniature lock, connected at X4, at
position 0

Active safety elements


11 Selftesting of SKS at socket X30 unsuccessful SKS Connection housing
or SKS activated. Red LED on:  Check optosensors
 Check connection cable X34
 X33 must not be occupied
Red LED off: Check colour sequence of coiled
cable
The door drives to close only with operation via pressandhold:
- press on the button > pressandrelease attempt
> error message
- renewed press on the button drives the door to close
with operation via pressandhold

12 Selftesting of safety device at socket X20  With photocells, check alignment


unsuccessful or safety device activated - Check the lintel trap guard wiring

13 Selftesting of safety device at socket X21 -  With photocells, check alignment


unsuccessful or safety device activated.  With photocells the connection between
transmitter and receiver must be a "Y" piece
version "P"

8–10 TR25E117
Error Indication 460 R Service

Error Error description Cause of error / Rectifying the error


number

Active safety elements


15 Selftesting of resistance contact strip 8k2 at socket SKS connection housing
X30 unsuccessful or 8k2 activated. Red LED on:  check connection of resistance
contact strip 8k2
Red LED off:  check colour sequence of coiled cable
 X32 must not be occupied
The door drives to close only with operation via pressandhold:
- press on the button > pressandrelease attempt
> error message
- renewed press on the button drives the door to close
with operation via pressandhold

16 Wicket door contact defective. Test is negative. Wicket door


Door cannot be moved  Magnet of contact wrong way round
 Wicket door contact defective

Door movements
21 Operator blocked.  Motor doesn't start  Door
 Door movement is sluggish
Control system
 Fuse defective

22 Rotational direction. Function number


 Rotational direction of motor wrong   Programming of the fitting type does not correspond
to the actual fitting type used
Mains socket
 Check rotating field direction of the mains lead

23 RPM too slow. Door


 Motor doesn't start or is too slow   Door sluggish

24 Door type.  Operator is not designed for the Door


door type  Door height and door transfer do not match the
operator
Mains socket
 Check rotating field direction of the mains lead

28 Überfahren der Endlagen Auf/Zu Tor


- Überprüfung des Tores
- Mit Nothandkurbel das Tor in die richtige Richtung
bewegen

Hardware components
31 General malfunction of the power PCB Control unit
 Power PCB must be replaced

32 Running time. Door


 Door takes longer to travel than permitted   Door height and door transfer do not match the
operator

35 Undervoltage 24 V Control unit


 Shortcircuit or overload of the 24 V supply to the
control unit
 Disconnect any devices possibly connected and
supply separately

TR25E117 8–11
Service 460 R Error Indication

Error Error description Cause of error / Rectifying the error


number

System error / Communication problems


41 Interface COM X40 Control unit
 Cable (door position sensor) at socket
X40 not connected or not properly plugged in.

42 Interface COM X50 Control unit


 Cable (keyboard on cover) at socket X50 not
connected or not properly plugged in.

43 Interface COM X51 Control unit


 Cable (extension PCBs) at socket X51 not
connected or not properly plugged in

46 EEPROM. Test failed  Functions


 Permanently stored data is deleted. After switching
back on at the mains, all the functions must be
reprogrammed.

47 RAM. Test failed  Control programme


 Temporarily stored data is deleted.
After switching back on at the mains, this data
will be restored.

48 ROM. Test failed  Control programme


 If after switching the control unit back on, this error
reappears, the control unit is defective.

Display- Description of error Cause of error / Rectifying the error


indication

Control unit

—  Cable (door position sensor) at socket
X40 not connected or not properly plugged in

I–I Functions
 Control unit is in the nonlearned state
 Permanently stored data is deleted. After switching
back on at the mains, all menu values must be
reprogrammed.

8–12 TR25E117
Fuses 460 R Service

8.11 Safety elements in the control unit housing

8.11.1 General notes

Before changing fuses, the system must be switched off at the mains and in accordance with the
safety regulations be safeguarded against being switched on again.

8.11.2 Fuses

Fuse F1, main circuit


Phase L1 (T 10 A H 250 V)
F1 F2 F3 F4
Fuse F2, main circuit
Phase L2 (T 10 A H 250 V)

Fuse F3, main circuit


Phase L3 (T 10 A H 250 V)

Fuse F4, control circuit


of Phase L3 (T 3.15 A H 250 V)

(All the fuses are glasstube fuses 8–13.1 Position of fuses F1  F4 8–13.2 Fuses F1  F4
5x20 with rated cutoff capacity H).

TR25E117 8–13
Service 460 R

8–14 TR25E117
460 R Te c h n i c a l I n f o r m a t i o n

9 Technical Information

9.1 Wiring of the static current circuit (RSK)


X40

X40
A B A C B

9–1.1 Closed circuit wiring on the door 9–1.2 Closed circuit wiring on the door
position transducer: position transducer:
- A = Motor winding thermal switch - A = Motor winding thermal switch
- B =Winding handle switch - B =Winding handle switch
- C = Additional protective safety device

A B A C B

23 24 25 26 27 28 23 24 25 26 27 28

9–1.3 Wiring of static current circuit 9–1.4 Wiring of static current circuit
(RSK) at the door position (RSK) at the door position
detector/transmitter: detector/transmitter:
- A = Motor winding thermal switch - A = Motor winding thermal switch
- B =Winding handle switch - B =Winding handle switch
- C = Additional protective safety device

TR25E117 9–1
Te c h n i c a l I n f o r m a t i o n

9–2 TR25E117
460 R Overview of the Programme Menu

Menu Settings for Function Function Factory Chapter


number number setting

00 Select door position transducer 00 door position transducer 00 6.3


01 cam limit switch

01 Determine type of fitting/learn travel limits door position transducer 6.4

01 Determine type of fitting cam limit switch 6.10

02 Test run for the endoftravel positions door position transducer 6.5

03 Fine adjustment of the OPEN endoftravel position door position transducer 6.6

04 Fine adjustment of the CLOSE endoftravel position door position transducer 6.7

05 Pressandrelease operation in the DoorOpen direction 00 Dead man operation 00 6.8


(door position transducer/cam limit switch) 01 Pressandrelease opreeation

08 Learning the intermediate endoftravel position (HALFOPEN) door position transducer 6.9

09 Time for warning / prewarning phase 00 — 00 6.16


(in seconds) 01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 12
12 15
13 20
14 25
15 30
16 40
17 50
18 60
19 70

10 Holdopen time with automatic timer or 00 — 00 6.17


set traffic lane control (in seconds) 01 5
02 10
03 15
04 20
05 25
06 30
07 35
08 40
09 50
10 60
11 90
12 120
13 180
14 240
15 300
16 360
17 420
18 480

TR25E117 10–1
Overview of the Programme Menu 460 R

Menu Settings for Function Function Factory Chapter


number number setting

11 Response of closing edge safety device (SKS) at X30 00 Dead man without SKS in CLOSE direction 03 6.18
01 Dead man with SKS in CLOSE direction
02 SKS: Relief when the door encounters an obstruction
03 SKS: Short reverse when door encounters an obstruction
04 SKS: Long reverse when the door encounters an obstruction
05 Dead man with resistance contact strip
(8K2) in CLOSE direction
06 8K2: Relief when the door encounters an obstruction
07 8K2: Short reverse when door encounters an
obstruction
08 8K2: Long reverse when the door encounters an
obstruction

12 Response of safety device at X20 00 Safety device (SE) not fitted 00 6.19
01 SE in CLOSE direction. Reverse OFF
02 SE in CLOSE direction. Short reverse
03 SE in CLOSE direction. Long reverse
04 SE in OPEN direction. Reverse OFF
05 SE in OPEN direction. Short reverse
06  Holdopen time is cancelled
 SE in CLOSE direction. Long reverse
07 Holdopen time is cancelled

13 Response of safety device at X21 00 Safety device (SE) not fitted 00 6.20
01 SE in CLOSE direction. Reverse OFF
02 SE in CLOSE direction. Short reverse
03 SE in CLOSE direction. Long reverse
04 SE in OPEN direction. Reverse OFF
05 SE in OPEN direction. Short reverse
06  Holdopen time is cancelled
 SE in CLOSE direction. Long reverse
07 Holdopen time is cancelled

15 Response at impulse input X2 00 Impulse function (Stopandreverse function for manually 00 6.21
operated elements, e.g. buttons, hand transmitters,
pull switches)
OPENSTOPCLOSESTOPOPENSTOP ...
01 Impulse function (for electrically operated elements, e.g.
induction loops)
OPEN (up to OPEN endoftravel position) CLOSE
(up to CLOSE endoftravel position)
02 Impulse function (for electrically operated elements, e.g.
induction loops)
 OPEN direction: OPENSTOPOPENSTOP ...
(up to OPEN endoftravel position)
 CLOSE direction: CLOSE (up to CLOSE endoftravel
position) STOPOPENSTOPOPEN ...
(up to the OPEN endoftravel position)

16 Response of the command elements at X3/X10 00 Button function alternating with STOP 00 6.22
 OPEN button OPENSTOPOPENSTOPOPEN
STOP ...
 CLOSE button CLOSESTOPCLOSESTOPCLOSE
STOP
01 Button function only
 OPEN button OPEN up to endoftravel position,
the CLOSE button stops the door
 CLOSE button OPEN up to endoftravel position,
the CLOSE button stops the door
02 Button function with reverse of direction via STOP when
door closing
 OPEN button stops the door. The door then opens
automatically

10–2 TR25E117
460 R Overview of the Programme Menu

Menu Settings for Function Function Factory Chapter


number number setting

16 Response of the command elements at X3/X10 03 Button function with reverse of direction when door 00 6.22
opening
 CLOSE button stops the door. The door then closes
automatically
04 Button function with reverse of direction via STOP
in both directions
 The OPEN button stops a closing door. The door then
opens automatically
 The CLOSE button stops an opening door. The door
then closes automatically

17 Miniature lock alters the response of the 00 Miniature lock without function 00 6.23
command elements 01 Miniature lock at 1 blocks the buttons on the control unit
housing cover (except STOP button)
02 Miniature lock on 1 blocks all the external control signals
(except the STOP button)
03 Miniature lock on 1 blocks the buttons on the control unit
housing cover and all the external control signals (except
the STOP button)
04 Miniature lock on 1 blocks the buttons on the control unit
housing (except the STOP button).
The external OPEN/CLOSE buttons are master buttons.
05 Miniature lock on 1 blocks all the external control signals
(except the STOP button) The OPEN/CLOSE buttons on
the control unit housing cover are master buttons
06 Miniature lock at 0:
Miniature lock blocks the buttons on the control unit
housing cover (except the STOP button)
Miniature lock at 1:
Miniature lock blocks the buttons on the control unit
housing cover (except the STOP button) The external
OPEN/CLOSE buttons are master buttons.
07 Miniature lock at 0:
HALFOPEN button assumes the function for OPEN 
CLOSE (summer operation)
Miniature lock at 1:
HALFOPEN button assumes the function for OPEN to
the intermediate endoftravel position  CLOSE (winter
operation)
08 Miniature lock at 0:
HALFOPEN button assumes the function for OPEN 
CLOSE (summer operation) with the automatic timer
function.
Miniature lock at 1:
HALFOPEN button assumes the function for OPEN up
to the intermediate endoftravel position  CLOSE (winter
operation) with the automatic timer function.

18 Multifunction PCB, settings of the relay 1 00 relay OFF 00 6.24


01 "OPEN endoftravel position" signal
02 "CLOSE endoftravel position" signal
03 "Intermediate endoftravel position" (HALF OPEN) signal
04 Impulse signal on receiving the "OPEN" command or the
"request to drive in" signal
05 "Error message" signal on the display
06 Warning / pre warning permanent signal (time setting
menu 09)
07 Warning / pre warning flashing (time setting menu 09)
08 Signal “Operator running”

19 Multifunction PCB, settings of the relay 2 00 relay OFF 00 6.25


01 "OPEN endoftravel position" signal
02 "CLOSE endoftravel position" signal
03 "Intermediate endoftravel position" (HALF OPEN) signal

TR25E117 10–3
Overview of the Programme Menu 460 R

Menu Settings for Function Function Factory Chapter


number number setting

19 Multifunction PCB, settings of the relay 2 04 Impulse signal on receiving the "OPEN" command or the 00 6.25
"request to drive in" signal
05 "Error message" signal on the display
06 Warning / pre warning permanent signal (time setting
menu 09)
07 Warning / pre warning flashing (time setting menu 09)
08 Signal “Operator running”

20 Setting the operating modes 00 Manual operation 00 6.26


01 Automatic timer
02 Traffic lane control

21 Monitoring the selftesting wicket door contact 00 Monitoring of selftesting switched off 00 6.27
01 Monitoring of selftesting switched on
 In the event of a negative test, movement of the door
is prevented and error message 16 is displayed

22 Learning the end of travel position defined by the fire alarm 6.28

99 Resetting data 00 No alteration 00 6.29


01 Resetting the maintenance intervals
02 Setting the tag in the error messages storage
03 Resetting the menu values to the factory setting from
programme menu 8 onwards
04 Resetting the menu values to the factory setting of all
programme menus
05 Deleting the intermediate endoftravel positions
(HALFOPEN)

10–4 TR25E117
460 R Overview of the Programme Menu

TR25E117 10–5
TR25E117

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