460R
460R
460 R TR25E117
Contents 460 R
0 Overview pages at the front 5.2.5 Display of External Buttons Acknowledged . . . . . . . 53
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02 5.2.6 Display of Signals to the Inputs . . . . . . . . . . . . . . . . . . . . . . . 53
Internal view of 460 R control unit . . . . . . . . . . . . . . . . . . . . . . . . . 03 5.2.7 Display during automatic timer function . . . . . . . . . . . . . 53
Overview of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05 5.3. Additional explanations to the control elements . . . . . . 54
5.3.1 Selection of the control version . . . . . . . . . . . . . . . . . . . . . . . . 54
1 General Notes
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6 Initial Operation
1.2 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1 Type of door operator fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.1 "Horizontal" fitting type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.4 Structure of the Operating Instructions . . . . . . . . . . . . . . . . . . 11 6.1.2 "Vertical" fitting type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.5 Colour Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 Programme Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.2.1 General Notes on the Programme Menu . . . . . . . . . . . 62
6.2.2 Stages in Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2 Safety 6.3 Menu 00 Select door position transducer or
2.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 cam limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.2 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Door position transducer
2.3 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.4 Menu 01 Determine type of fitting/
2.4 Summary of the Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 learn SKSStop and travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.5 Menu 02 Test run for the endoftravel positions
(door position transducer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3 Installation 6.6 Menu 03 Fine adjustment of the OPEN endoftravel
3.1 Standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2 Fitting information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.7 Menu 04 Fine adjustment of the CLOSE endoftravel
3.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.2 Mounting feet vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.8 Menu 05 Pressandrelease operation in the
3.2.3 Mounting feet horizontal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 DoorOpen direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
3.2.4 Fitting direct on the wall or on surfaces . . . . . . . . . . . . . . . . . 32 6.9 Menu 08 Learning the intermediate endoftravel
3.2.5 Cover fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 position (HALF OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611
3.2.6 Fitting of the extension housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Cam limit switch
6.10 Menu 01 Determine type of fitting
(cam limit switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
4 Electrical Connection 6.11 Adjust DoorOpen and DoorClose travel limits
4.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
4.2 Fitting the operator connection leads . . . . . . . . . . . . . . . . . . . . . 41 6.12 Adjust SKSStop limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
4.2.1 Connecting to the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6.13 Fine adjustment of the DoorOpen travel limit
4.2.2 Connecting to the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . 42 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616
4.2.3 Connection of the operator system lead to the 6.14 Fine adjustment of the DoorClose travel limit
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 for the "Horizontal" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
4.3 Connecting External Operating/Control Elements . . . . . 44 6.15 Adjust DoorOpen (½Open)
4.3.1 Connecting the System Cables . . . . . . . . . . . . . . . . . . . . . . . 44 intermediate travel limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
4.3.2 Connecting the Screw Terminals . . . . . . . . . . . . . . . . . . . . . . 45 Door position transducer/ Cam limit switch
4.4 Mains Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 6.16 Menu 09 Warning time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
4.4.1 Connecting the Mains Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 6.17 Menu 10 Setting the holdopen time using
4.4.2 Direct wiring of mains isolator switch . . . . . . . . . . . . . . . . 46 the automatic timer or traffic lane control . . . . . . . . . . . . . 620
4.4.3 Connecting to 3phase current low voltage 6.18 Menu 11 Response safety device X30 . . . . . . . . . . . . . . . . 621
without neutral wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.19 Menu 12 Response of Safety Device X20 . . . . . . . . . . 622
4.4.4 Preparations prior to Switching On . . . . . . . . . . . . . . . . . . 47 6.20 Menu 13 Response of Safety Device X21 . . . . . . . . . . . 623
6.21 Menu 15 Response of the impulse input . . . . . . . . . . . . . 624
6.22 Menu 16 Response of the command units . . . . . . . . . 625
5 Operation 6.23 Menu 17 Miniature lock alters the response of the
5.1 Operating/Control elements on the command elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
Control Unit Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 6.24 Menu 18 Multifunction PCB, settings of the
5.2 7Segment Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
5.2.1 General Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6.25 Menu 19 Multifunction PCB, settings of the
5.2.2 Display of the Door Positions . . . . . . . . . . . . . . . . . . . . . . . . . . 52 relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
5.2.3 Possible Signals/Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6.26 Menu 20 Setting the operating modes . . . . . . . . . . . . . . . 629
5.2.4 Display of Internal Buttons Acknowledged . . . . . . . . 53
0–2 TR25E117
460 R Contents
Chapter page
6 Initial Operation
6.27 Menu 21 - Monitoring the self-testing
wicket door contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
6.28 Menü 22 Learning the end of travel position defined
by the fire alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
6.29 Menu 99 Resetting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
8 Service
8.1 General Notes on Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2 Manual operation of the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.1 Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.3 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.3.1 General Notes on the Service Menu . . . . . . . . . . . . . . . . . 82
8.3.2 Action to be taken to call up the Service Menu . . 82
8.4 Service Menu 01 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.5 Service Menu 02 Maintenance Counter . . . . . . . . . . . . . . . . . 85
8.6 Service Menu 03 Door Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.7 Service Menu 04 Operating Hours . . . . . . . . . . . . . . . . . . . . . . . . 87
8.8 Service Menu 0522 Menu Values . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.9 Service Menu 99 Software Version . . . . . . . . . . . . . . . . . . . . . . . . 89
8.10 Error Indication via the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810
8.10.1 Error Messages / Error Elimination . . . . . . . . . . . . . . . . . 810
8.11 Safety elements in the control unit housing . . . . . . . . . . . 813
8.11.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
8.11.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813
9 Technical Information
9.1 Wiring of the static current circuit .......................... 91
TR25E117 0–3
Internal View 460 R
X100
X51
X110
X110
X111
X51
X50
F1 F2 F3 F4
X90
0–4 TR25E117
460 R Internal View
X90
X91
PE PE PE PE PE PE
L1 L2 L3 N L1 L2 L3 N 1 2 3
BK BN
BK BN GY BU BU 1 2 3
BK
L1 L2 L3 N L N
Door position transducer Cam limit switch Closing edge safety device
X40 Chapter 4.3 X42 Chapter 4.2 X10 Chapter 4.3
X3
1 2 3 4 5 6
X40 X2 X3
23 24 25 26 27 28
1 2 3 4 1 2 3 4 5 6
X2 X3
1 2 3 4 1 2 3 4 5 6
S6
S3
S1
S2
S4
S5
X10 X10
X40 X42 X10 X59 Door position sensor Diagnostic interface Safety device/Lintel trap
X59 Chapter 4.3 X30 Chapter 4.3 X20 /X21 Chapter 4.3
X30 X20 X21
1 2 1 2 3 4 1 2 3 4 5 6
X32 X34
1 2 1 2 3 4 1 2 3 4 5 6
X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6
X51
X51
X50 X50
X22 6 5
0
1
1 2 1 2 3 4 1 2 3 4 5 6
PE PE PE PE
TR25E117 0–5
Overview of the Connections 460 R
0–6 TR25E117
Introduction General Notes
1 General Notes
1.1 Introduction
Dear Customer,
Thank you for choosing a quality product from our company. Please keep these instructions safe for later reference!
Please pay attention to the following advice. It gives you important information about fitting and operation of the control in
order that you have many years of pleasure using the product.
1.2 Copyright
All rights owned by our company. Regulations and technical drawings of the Instructions for Initial Operation may not be
distributed, neither fully nor in part. Nor may this documentation be reproduced or communicated to others for competition
purposes. We reserve the right to make technical changes and amendments to the contents without prior notification.
1.3 Warranty
For the warranty the generally recognized terms and conditions or those agreed in the delivery contract shall apply. The
warranty does not cover damage caused due to a lack of knowledge of the operating instructions provided by us. If the
control is used for a different area of application from that defined, the guarantee is likewise cancelled.
Type-setting
Important information in the wordwrap (continuous) text is presented in bold type.
Additional information and captions are printed in italics.
The page numbers are counted through, starting with the number of the chapter. Example: 313 means chapter 3, page 13.
The numbers of the figures are counted through, starting with the page number. Example 412.7 means page 412, figure
TR25E117 1–1
General Notes
The abbreviations of the colours for identifying cables and wires complies with the international colour code to IEC 757.
BK = black
BN = brown
BU = blue
GD = gold
GN = green
GN/YE = green/yellow
GY = grey
OG = orange
PK = pink
RD = red
SR = silver
TQ = turquoise
VT = violet
WH = white
YE = yellow
1–2 TR25E117
Safety
2 Safety
Connection may only be carried out by qualified and authorized personnel in accordance with the
local / countryspecific electrical safety regulations.
Incorrect connection poses a danger to life!
● The controls are designed to be connected to the public lowvoltage mains.
● Before connecting to the mains, check whether the permissible mains voltage range of the con
● For the threephase current operator, the operating voltage must rotate clockwise.
● If the controls are permanently connected to the mains, a mains isolator switch with correspon
ding prefuse must be installed. Always feed the electrical connection cables into the control unit
housing from below.
● To prevent malfunctions, the control cables must be laid in a separate installation system to the
points. If a fault is detected, isolate from the mains immediately and replace the defective cable.
● In the case of control unit housings with a mains switch (optional), this must be switched to "0"
Before programming the controls, make sure that neither persons nor objects are located in the
door's danger zone because there are some adjustments which cause the door to move.
TR25E117 2–1
Safety
Before installing accessories and extensions, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded against being switched on again.
● Only install accessories and extensions authorized by the manufacturer for use with these controls.
● It is essential to lay the mains and control cables in separate installation systems.
Service (Chapter 8)
Before carrying out any service/maintenance work, please note the following:
Service/maintenance work may only be carried out by qualified and authorized personnel in accordance
with the local/countryspecific safety regulations.
Before carrying out any service/maintenance work, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded to prevent it from being switched back on again
without authorization.
Before calling up the service menu, make sure for safety reasons that there are no persons or
objects located in the door's danger zone.
Before troubleshooting or taking any corrective action, the system must be switched off at the
mains and in accordance with the safety regulations be safeguarded against being switched on
again.
Before changing fuses, the system must be switched off at the mains and in accordance with the
safety regulations be safeguarded against being switched on again.
2–2 TR25E117
Installation
3 Installation
3.2.1 General
1400
3–1.1 Installation Height 3–1.2 Required Tools 3–1.3 Content Bag of Accessories for
the Control Unit Housing
160
358
3–1.4 Control Unit Housing with vertical 3–1.5 Fixing the installation feet,view 3–1.6 Drilling pattern of the mounting
ly fixed installation feet from the back and front. holes, required fixings.
TR25E117 3–1
Installation
212
285
B
3–2.1 Control Unit Housing with horizon 3–2.2 Fixing the installation feet, view 3–2.3 Drilling pattern of the mounting
tally fixed installation feet from the back and front holes, required fixings
160
306
3–2.4 Control unit housing without 3–2.5 Using the mounting holes of the 3–2.6 Drilling pattern of the mounting
installation feet, mounted directly to the housing holes, required fixings
wall
3–2 TR25E117
Installation
11
5
H 1
-
12
0
A
3–3.1 Content Bag of accessories for the 3–3.2 Assembly 3–3.3 Check that the housing connec
housing extension tors are correctly positioned
212
125
445
285
3–3.4 Control unit housing and extension 3–3.5 Drilling pattern of the mounting
with horizontally fixed installation feet holes, required fixings.
TR25E117 3–3
Installation
3–4 TR25E117
460 R Electrical Connection
4 Electrical Connection
Connection may only be carried out by qualified and authorized personnel in accordance with the
local / countryspecific electrical safety regulations.
Incorrect connection poses a danger to life!
● The controls are designed to be connected to the public lowvoltage mains.
● Before connecting to the mains, check whether the permissible mains voltage range of the con
● For the threephase current operator, the operating voltage must rotate clockwise.
● If the controls are permanently connected to the mains, a mains isolator switch with correspon
● To prevent malfunctions, the control cables must be laid in a separate installation system to the
points. If a fault is detected, isolate from the mains immediately and replace the defective cable.
● In the case of control unit housings with a mains switch (optional), this must be switched to "0"
TR25E117 4–1
Electrical Connection 460 R
A
X40
1 2 PE 3 4 A 23 24 25 26 27 28
23 24 25 26 27 28
B S6
S6
1 2 GN/YE 3 S3
S3
B S1
S1
S2
C S2
S4 S4
S5 S5
4–2.1 Positions of the motor (A), door 4–2.2 Connection of the motor lead to 4–2.3 Connection of the system lead to
position transducer (B), cam limit switch the connection socket - A = door position transducer
(C) connections - B = cam limit switch
4.2.2 Connecting the motor connection cable / system cable to the control unit
10
0
4–2.4 Loosening the screws on the 4–2.5 Thread plug and fastening nut 4–2.6 Final assembly on the control unit
motor cable through the flange plate housing cover
2
15
0
4–2.7 Preparing the screwed cable 4–2.8 Leading through the system cable, 4–2.9 Fitting the housing cover
gland for the system cable positioning the gasket.
4–2 TR25E117
460 R Electrical Connection
X91
PE PE PE PE
1 2 3 GN/YE
4–3.1 Ready fitted housing cover 4–3.2 Position of the motor connection 4–3.3 Connecting the motor cable to
X91 in the control unit housing X91
X91
PE PE PE PE
X90/N
1 2 3 4 GN/YE
S6
S3
S1
S2
S4
S5
4–3.5 Position of the system cables 4–3.6 Connection of the system lead 4–3.7 Connection of the system lead
X40/X42 in the control unit housing door position transducer to X40 cam limit switch to X42
TR25E117 4–3
Electrical Connection 460 R
X2
1 2 3 4
X10 External control elements X3
Connect X10 of the extension PCB to X10 of the control 1 2 3 4 5 6
unit. X2 X3
1 2 3 4 1 2 3 4 5 6
X2 X3 +24 V GND
Connect impulse inputs (e.g. radio receiver) to X2 as shown. 1 2 3 4 1 2 3 4 5 6
1 +24V X3
1 2 3 4 5 6
2 Impulse (see Programme Menue 15) X10 X10
3 Impulse (jumpered to 2)
4 GND reference potential
1 +24 V
4–4.2 Connecting external control
2 OPEN button
elements to X10
3 CLOSE button
4 GND reference potential
5 STOP button, connection 1
6 STOP button, connection 2 (when connecting,
remove jumper between terminals 5/6!)
4–4 TR25E117
460 R Electrical Connection
1 2
Current output: max. 250 mA
1 2 1 2 3 4 1 2 3 1 2
4.3.2 Connecting to the screw terminal strips in the control unit housing
X3 External buttons X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6
1 +24 V X1
2 OPEN button
3 CLOSE button
4 HALFOPEN button 1 2 1 2 3 4 1 2 3 4 5 6
5 STOP button (when connected, remove jumper to terminal 6!)
6 GND reference potential
External voltage at the terminal strips X1/X2/X3 will destroy the electronics. 4–5.3 Connecting the radio receiver
TR25E117 4–5
Electrical Connection 460 R
X90
PE PE PE PE
GN/YE
4–6.1 Housing flange with mains lead 4–6.2 Position of the motor connection 4–6.3 Connecting the mains lead's pro
X90 in the control unit housing tective conductor
PE PE PE PE
PE PE PE PE PE PE PE PE
X91
4
L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N
BK BN GY BU BN BU BN BU
4–6.4 Mains connection: 3phase current 4–6.5 Motor type S25WS: 4–6.6 Motor type K09:
to X90 mains connection 1phase current to mains connection 1phase current to
X90 must be rewired. X90 must be rewired.
X91 4
PE PE PE PE PE PE PE PE PE PE PE PE
PE PE PE
N
N
N
N N N
T3
L3
T3
T3
L3
L3
L3 L L
T2
L2
T2
T2
L2
L2
L2
T1
L1
T1
T1
L1
L1
L1
4–6.7 Mains connection: 3phase current 4–6.8 Motortyp S25WS: 4–6.9 Motortyp K09WS:
to mains isolator switch Mains connection: singlephase current Mains connection: singlephase current
to mains isolator switch to mains isolator switch
4–6 TR25E117
460 R Electrical Connection
4.4.3 Connecting to 3-phase current low voltage without neutral wire (e.g. 230 V 3ph)
● Prior to installation, please procede as follows
N
N
T3
L3
L3
T2
L2
L2
T1
L1
L1
● Prefuse of the CEE mains socket in accordance with the local regulations.
X30 X20 X21 X22
● Check whether voltage is applied to the mains socket. If possible, in case X1 X2 X3
of a threephase current network, test for a clockwise rotating field. 1 2 1 2 3 4 1 2 3 4 5 6
X1
With threephase current, the motor can rotate in the wrong direction during
initial operation if the mains socket does not have a clockwise rotating field.
A clockwise rotating field must be established by a qualified electrician.
4–7.2 Jumper X1/X3 and shortcircuit
plug X10, Wire jumper X22
● Check that the operator has been correctly installed mechanically.
● Check that the motor connection box cover is properly fastened.
● For safety reasons open the door by hand to a height of approx.
500 1000 mm (depending on door weight) (see chapter 8.2).
TR25E117 4–7
Electrical Connection 460 R
4–8 TR25E117
460 R Operation
5 Operation
A OPEN button
To open the door.
B STOP button
To stop movement of the door A
C Numerical display
Two 7segment numbers indicate the B
various operating states. C H
D CLOSE button D
To close the door.
E HALF-OPEN button
To open the door to the programmed E
intermediate position.
F Miniature lock 0
G Main switch
The main switch (optional) cuts off
the operating voltage from the 5–1.1 Control elements on and in the control unit housing
mains.
It can be locked with a padlock for
maintenance and service work.
H Programming button
The programming button serves to
initiate and terminate the menu pro
gramming.
X5 X4
I Selection of the control version
The wire jumper determines the
function of the control for rolling
grilles or rolling shutters.
5–1.2 Connecting the keyboard PCB to 5–1.3 Connecting the miniature lock to
X50 in the control unit X5 of the keyboard PCB
TR25E117 5–1
Operation 460 R Display indication
A Nothing displayed
B Point glows
C Number lights up A B C
D Point flashes
E Number flashes
D E
A Bar sides and bottom The controls are being used for the very first
time and have not yet undergone the
learning procedure. A B C
B Bar at top Door in OPEN endoftravel position
C Bar in the centre, flashing Door travels to the endoftravel positions
D Bar in the centre, lights up Door stopped at any position
E Bar at bottom Door in CLOSE endoftravel position
F Bar sides and in the centre Door in programmed intermediate endof
travel position (HALFOPEN position) D E F G
G Bar at top, centre, bottom Door in programmed firealarm position
(Door position transducer)
5–2.2 Displays for the door positions
5–2 TR25E117
Display indication 460 R Operation
5.2.7 Display during automatic timer function and traffic light control
If the PCB automatic timer /traffic light control is in use or if the photocell (connected to X20/21) is defective, will the
message change from the figure 12 to the indication of Door closed
TR25E117 5–3
Operation 460 R
5–4 TR25E117
460 R Putting into Service
6–1.3 Vertical (mirror image) fitting type 6–1.4 Setting the controls
TR25E117 6–1
Putting into Service 460 R
Before programming the controls, make sure that neither persons nor objects are located in the
door's danger zone because there are some adjustments which cause the door to move.
● Status display
- U when first taking into operation for
a non learntin control (door position
transducer) or – for the intermediate 3s
travel limit (cam limit switch).
● Initiate programming 6–2.1 Establish a power supply, display 6–2.2 Initiating programming
Open the control unit housing. indicates "nonlearned" or "intermediate
Press the programming button for 3 endoftravel position".
sec.
00 is displayed.
1x - 99x
● Selecting the menu number
Press the OPEN button as often as 1x
is necessary to arrive at the desired
menu number (example 07).
By pressing the CLOSE button a
corresponding number of times, you
can page back.
6–2.5 Altering the function number 6–2.6 Acknowledging the function num
ber (09). Menu number (07) is display
ed.
6–2 TR25E117
460 R Putting into Service
Either
● select the new menu number and
1x - 99x
or
● Terminate the programming
Press the programming button for 3 sec.
The display indicates the corresponding operating status (endoftravel posi
tion or intermediate endoftravel position).
3s
If within 60 seconds no button is pressed, the altered settings are rejected and the control system automatically exits
the programming mode.
TR25E117 6–3
Putting into Service 460 R Programme Menu 00
6.3 Programme menu 00 - Select door position transducer or cam limit switch -
Here, according to motor type, the door position transducer (potentiometer) or cam limit switch to be used is selected.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x
3s
6–4 TR25E117
Programme Menu 01 460 R Putting into Service
6.4 Programme Menu 01 - Determine type of fitting/learn SKS-Stop and travel limits (door position transducer) -
This menu is only carried out with operation via press-and-hold. A fine adjustment of the travel limit can be made in menu
03/04.
Action to be taken
● Initiating the programming (see chapter 6.2).
Open the control unit housing, press the programming button for 3 sec. The menu number 00 is displayed.
Press the OPEN button once. The menu number 01 is displayed.
Press the STOP button once. "Position" L –– is displayed flashing.
By pressing the STOP button, the procedure can be aborted.
SKS-Stop
In order to prevent a false reaction,
(e.g. unintentional reversing), the
position SKSStop deactivates the
closing edge safety device shortly before
50
● Carry out a test run for the endoftravel positions via Programme Menu 02.
1x
After each door cycle in dead man's
mode, it takes the control system
approx. 1.5 sec. to respond to the
next movement command. 6–6.1 Programming the CLOSE endof
During this time the display travel position
does not flash.
6–6 TR25E117
Programme Menu 02 460 R Putting into Service
6.5 Programme menu 02 - Test run for the end-of-travel positions (door position transducer) -
This menu serves as help in checking the door travel limits after learningin (menu 01) and fine adjustment
(menu 03/04) and is only carried out with operation via press-and-hold.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
1x
3s
6.6 Programme Menu 03 - Fine adjustment of the OPEN" end-of-travel position (door position transducer) -
In this menu you can relocate in 9 steps the actual OPEN endoftravel positions compared with the learned endoftravel
position from programme menu 01. This procedure can be repeated as often as you like.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The number of steps is displayed flashing.
1x 9x
After each alteration via the fine adjustment the actual endoftravel
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to programme menu 02 "Test run
+9
for endoftravel positions".
+1
0 0 0
After each alteration via the fine adjustment the actual endoftravel 1x 9x
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to programme menu 02 "Test run
for endoftravel positions". 0 0 0
-1
-9
6–8 TR25E117
Programme Menu 03 460 R Putting into Service
6.7 Programme Menu 04 - Fine adjustment of the CLOSE end-of-travel position (door position transducer) -
In this menu you can relocate in 9 steps the actual CLOSE endoftravel positions compared with the learned endoftravel
position from programme menu 01. This procedure can be repeated as often as you like.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The number of steps is displayed flashing.
After each alteration via the fine adjustment the actual endoftravel
position of the door must be checked. To do this, stay in the program +9
ming mode and switch directly over to menu 02 "Test run for endoftra
+1
vel positions". 0 0 0
After each alteration via the fine adjustment the actual endoftravel 1x 9x
position of the door must be checked. To do this, stay in the program
ming mode and switch directly over to menu 02 "Test run for endoftra
vel positions". 0 0 0
-1
If the door should travel beyond the end-of-travel position and the safety -9
device has come into action, open the door again mechanically (see
chap. 5.3) and finely adjust the end-of-travel position again. 6–9.2 Setting the CLOSE endoftravel
position further in the CLOSE direction
● Terminating the menu
Press the STOP button once.
The programme menu number 04 is displayed.
Setting the functions in this menu is thereby completed. 1x
● Setting further functions
Select the corresponding menu via the OPEN or CLOSE buttons.
Alter the functions.
or
● Terminate the programming
Press the programming button for 3 sec. 3s
The corresponding door position is displayed.
6.8 Programme Menu 05 - Press-and-release operation in the Door-Open direction (door position transducer and
cam limit switch) -
With this menu pressandrelease operation in the direction DoorOpen can be selected for rolling shutters.
For carrying out this function with rolling grilles an EZS (see chapter 7) must be available.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
1x
3s
6.9 Programme menu 08 - Learning the intermediate end-of-travel position (HALF OPEN) (door position
transducer) -
With the intermediate endoftravel function, the door opens via the HALFOPEN button to a specific "learned" height only.
This menu is only executed in dead man's mode. Learntin intermediate travel limits can be deleted in menu 99.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
After each door cycle in dead man's mode, it takes the control system
approx. 1.5 sec. to respond to the next movement command. During
this time the display does not flash.
TR25E117 6–11
Putting into Service 460 R Cam limit switch
Action to be taken
● Initiating the programming (see chapter 6.2).
Open the control unit housing, press the programming button for 3 sec. The menu number 00 is displayed.
Press the OPEN button once. The menu number 01 is displayed.
Press the STOP button once. "Position" == is displayed flashing.
By pressing the STOP button, the procedure can be aborted.
● Finish programming
- Press programming button for 3 sec.
6–12.1 Display shows the type of fitting 6–12.2 Select "Horizontal" or "Vertical
"Horizontal" (mirrored)" type of fitting
6–12 TR25E117
Cam limit switch 460 R Putting into Service
6.11 Adjust Door-Open and Door-Close travel limits for the "Horizontal" (cam limit switch) type of fitting
● For safety reasons open the door by hand to a height of approx. 500 1000 mm (depending on door weight)
(see chapter 8.2).
S6 BK
S3 GN
S1 RD
SW2,5
S2 RD
S4 GN
S5 YE
S2 RD
- Turn the switch cam for the Door
Close travel limit (Fig. 614.1, S4, S4 GN
colour green) in the given direction
S5 YE
(Fig. 614.2) until the corresponding
switch is activated and the
7segment display of the bar at the
bottom illuminates (Fig. 614.3).
- Hold the switch cam and tighten the 6–14.1 Switch cam S4 6–14.2 Switching direction of switch
grub screw (2.5 spanner) in the DoorClose travel limit cam S4 DoorClose travel limit
middle (Fig. 614.3).
6–14 TR25E117
Cam limit switch 460 R Putting into Service
In order to prevent a false reaction, (e.g. unintentional reversing), the position SKSStop deactivates the closing edge safety
device shortly before reaching the travel limit DoorClose.
50
(Fig. 615.3) until the corresponding S5 YE
switch is activated.
- Hold the switch cam and tighten the
grub screw (2.5 spanner) in the
middle (Fig. 615.4).
6–15.1 SKSStop position 6–15.2 Switch cam S6
SKSStop
S6 BK
SW2,5
S3 GN
S1 RD
S2 RD
S4 GN
S5 YE
TR25E117 6–15
Putting into Service 460 R Cam limit switch
6.13 Fine adjustment of the Door-Open travel limit for the "Horizontal" (cam limit switch) type of fitting
Fine adjustments should always be made in small steps. In doing so S3 DoorOpen travel limit
the actual travel limits reached should be checked time and again by
driving the door completely in the opposite position and then back.
● Final operations
- After completing the adjustments 0
tighten up the motor housing cover.
6–16 TR25E117
Cam limit switch 460 R Putting into Service
6.14 Fine adjustment of the Door-Close travel limit for the "Horizontal" (cam limit switch) type of fitting
● Finely adjust Door-Close travel limit
- Press the DoorClose button
(operation via pressandhold) until
the operator stops at the travel limit. S6 BK
- If the required position is not reached,
the position can be got nearer to with S3 GN
Fine adjustments should always be made in small steps. In doing so 6–17.1 Fine adjustment of switch cam
the actual travel limits reached should be checked time and again by S4 DoorClose travel limit
driving the door completely in the opposite position and then back.
● Final operations
- After completing the adjustments
tighten up the motor housing cover.
TR25E117 6–17
Putting into Service 460 R Cam limit switch
6.15 Adjust Door-Open (½-Open) intermediate travel limit (cam limit switch)
With the intermediate travel limit function the door is driven with the ½Open button from the Door-Open/Door-Close
travel limits only as far as a certain learntin height, either opening or closing.
S6 BK
S3 GN
S1 RD
S2 RD
S4 GN
S5 YE
SW2,5
6–18 TR25E117
Programme Menu 09 460 R Putting into Service
The multifunction PCB´s, which must be activated in menu 18/19 (time in seconds), work with these times.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 19x
Start warning = signal for operation without automatic before and
during every door movement. 6–19.1 Selecting the function number
- * 1s 2s 3s
1x
3s
6.17 Programme menu 10 - Setting the hold-open time using the automatic timer or traffic lane control
The hold open time is the time during which the door remains open after it has reached the OPEN endoftravel position.
After the hold open time and the prewarning time (set in menue 9) has elapsed, the door closes (time in seconds). The ope
rating mode must be additionally programmed in menu 20.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 18x
● Setting the function
Press the OPEN button. Each press increases the function number (max.
function number 18).
or
Press the CLOSE button. Each press reduces the function number (min.
function number 01).
or
With function number 00, the function is switched off.
1x - 18x
The operating mode must be set in programme menu 20.
1x
3s
6–20 TR25E117
Programme Menu 11 460 R Putting into Service
6.18 Programme menu 11 -Reaction after activation of the closing edge safety device -
The way the operator behaves in the Door-Close direction after activation of the closing edge safety device (SKS)
connected to connector X30 or contact resistance strip (8k2) is set here.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 8x
00 Dead man's mode without closing edge safety device (SKS) in the CLOSE
direction
01 Dead man's mode with closing edge safety device (SKS) in the CLOSE
direction
02 SKS: Relief when the door encounters an obstruction
03*SKS: Short reverse when the door encounters an obstruction
04 SKS: Long reverse when the door encounters an obstruction
05 Dead man's mode with resistance contact strip (8k2) in CLOSE direction
06 8k2: Relief when the door encounters an obstruction
07 8k2: Short reverse when door encounters an obstruction
08 8k2: Long reverse when the door encounters an obstruction
6.19 Programme menu 12 -Reaction of the operator after activation of the safety device connected to connector X20 -
The way the operator behaves after activation of the closing edge safety device connected to connector X20 is set here.
(The menu is only programmable with the rolling shutter control version, see chapter 5.3).
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 7x
6.20 Programme menu 13 - Setting the response of the operator after activation of the safety device at socket X21
To define the reaction of the operator upon activation of the safety device (e.g. a photocell), connected at socket X21.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 7x
To define the reaction of the operator upon activation of the impulse entry at socket X2.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 2x
6–24 TR25E117
Programme Menu 16 460 R Putting into Service
The function of the command element on the control housing cover and the connectors X3/X10 is set here.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 4x
1x
● Terminating the menu
Press the STOP button once.
The menu number 16 is displayed.
Setting the functions in this menu is thereby completed.
6.23 Programme menu 17 - Miniature lock alters the response of the command elements
To define the reaction of the command elements upon actuation of the miniature lock on the control unit housing. The
miniature lock takes on the function of a master switch.
Action to be taken
● Open the control unit and replug the miniature lock connection to the keypad circuit board in the cover into the other
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
6–26.1 Unplug the connection for the 6–26.2 Selecting the function number
miniature lock, on the inside the cover,
from X5 and plug into X4.
00* Miniature lock without function
01 Miniature lock at 1 blocks the buttons on the control unit housing (except the STOP button).
02 Miniature lock at 1 blocks all the external control signals (except the STOP button).
03 Miniature lock at 1 blocks the buttons on the control unit housing cover and all the external control signals (except the STOP button).
04 Miniature lock at 1 blocks the buttons on the control unit housing (except the STOP button). The external OPEN/CLOSE buttons are master buttons.
05 Miniature lock at 1 blocks all the external control signals (except the STOP button). The OPEN/CLOSE buttons on the control unit housing cover are master buttons.
06 ● Miniature lock at 0: ● Miniature lock at 1:
The miniature lock blocks the buttons on the control unit housing cover The miniature lock blocks the buttons on the control unit housing cover
(except the STOP button). (except the STOP button). The external OPEN/CLOSE buttons are master buttons.
07 ● Miniature lock to 0: ● Miniature lock to 1:
1/2Open button assigns the function for the travel between the 1/2Open button assigns the function for the travel between the DoorClose
DoorClose /DoorOpen travel limits (summer impulse operation). travel limit up to the intermediate DoorOpen travel limit (winter impulse
operation).
08 ● Miniature lock to 0: ● Miniature lock to 1:
as 7 but with the function automatic timer. as 7 but with the function automatic timer.
6–26 TR25E117
Programme Menu 18 460 R Putting into Service
To suit specific operating states, relay 1 can be switched to permanent, transient or clock pulsing.
Installation see chap. 7.4.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
00*Relay OFF
Note on function numbers 06 - 07
Warning = signal on nonautomatic 01 "OPEN endoftravel position" signal
operation before and during every 02 "CLOSE endoftravel position" signal
door cycle. 03 "Intermediate endoftravel position" (HALF OPEN) signal
04 Impulse signal on receiving the "OPEN" command or the "request to drive
Prewarning = signal on non
automatic operation (timer in" signal
control/traffic lane control) before the 05 "Error message" signal on the display
door closes and during every door 06 Warning/Prewarning permanent signal (time setting programme menu 9)
cycle.
07 Warning/Prewarning flashing (time setting programme menu 9)
08 Signal "Operator running"
To suit specific operating states, relay 2 can be switched to permanent, transient or clock pulsing.
Installation see chap. 7.4.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
00*Relay OFF
Note on function numbers 06 - 07
Crash warning = signal on non 01 "OPEN endoftravel position" signal
automatic operation before and during 02 "CLOSE endoftravel position" signal
every door cycle. 03 "Intermediate endoftravel position" (HALF OPEN) signal
04 Impulse signal on receiving the "OPEN" command or the "request to drive
E arly warning = signal on non
automatic operation (timer control/ in" signal
traffic lane control) before the door 05 "Error message" signal on the display
closes and during every door cycle. 06 Warning/Prewarning permanent signal (time setting programme menu 9)
07 Warning/Prewarning flashing (time setting programme menu 9)
08 Signal "Operator running"
6–28 TR25E117
Programme Menu 20 460 R Putting into Service
Setting the control for manual or automatic operation (with automatic timer or traffic lane control).
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 4x
Monitoring of a selftesting wicket door contact connected to socket X31 (SKS PCB) is switched on or off.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x
● Setting the function
Press the OPEN button. Each press increases the function number (max.
function number 01).
or
Press the CLOSE button. Each press reduces the function number (min.
function number 00).
1x
6–30 TR25E117
Programme Menu 22 460 R Putting into Service
6.28 Programm-Menü 22 - Learning the end of travel position defined by the fire alarm (door position transducer) -
An impulse from the fire alarm (smoke and heat extraction) on input E8 of the PCB for the traffic lane control will close the
door up to a predefined height. This menu is only available indead man's mode.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● – is displayed flashing.
Press the STOP button once. "Position" L =
After each door cycle in dead man's mode, it takes the control system
approx. 1.5 sec. to respond to the next movement command. During
this time the display does not flash.
Action to be taken
● either
If the control system is already in the programming mode, select the corresponding menu via the OPEN or CLOSE but
tons (see chapter 6.2).
or
Initiate programming via the programming button (see chapter 6.2) and switch to the corresponding menu.
● Press the STOP button once. The set function number is displayed flashing.
1x - 5x
00*No alteration
01 Resetting the maintenance
intervals
02 Setting the tag in the error
messages storage
03 Resetting the functions of the
factory setting from menu 08
onwards
04 Resetting the functions of the
factory setting of all the menus
05 Deleting the intermediate endof
travel position (HALFOPEN)
(door position transducer)
Before installing accessories and extensions, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded against being switched on again.
● Only install accessories and extensions authorized by the manufacturer for use with these controls.
● It is essential to lay the mains and control cables in separate installation systems.
X51
X100
X51
X110
X111
X51
7–1.1 To retrofit screwed cable glands, 7–1.2 Bag of accessories for the exten 7–1.3 Fitting an extension PCB (one unit
punch through the prestamped break sion PCB width) in the control unit housing and
points only with the cover closed. cable run for X51
+
+
7–1.4 Extension PCB (one unit width) in 7–1.5 Extension PCB (two units width) in 7–1.6 Extension PCB (three units width)
the extension housing and cable run the extension housing and cable run in the extension housing and cable run
X51 X51 X51
TR25E117 7–1
Accessories Closing edge safety device
24V
X30
WH BN GN YE BK(GY) X30
X32 X34 SKS
2
WH BN GN YE BK(GY)
1
24V
WH BN GN YE BK (GY)
RSK X30
X
X30
24V
WH BN GN YE BK (GY)
1 SKS
RSK
X31 X31 X31 X33
3 4
7–2.1 Closing edge safety device
7–2 TR25E117
EZS draw-in safety device Accessories
A B C 2 3
LS/SKS
RSK RX TX
637 000
12 5 20 SE 18 12 5 20 SE 18 12 5 20 SE 18
P
4
A B C
5
1
3 TX/1 RX/1 2
2 RX/2 TX/2 3
X
X20
X
7–3.1 Drawin safety device
TR25E117 7–3
Accessories Tr a f f i c L a n e C o n t r o l
The traffic lane control PCB provides relay contacts for traffic light controls and optional use.
The PCB is directly intended for devices operating on 230 V AC. Connection to the control unit PCB is made via the plugin
contact X51. Additional PCBs are connected to X80/X82.
X51
X69 + 24 V / max. 100 mA supply voltage for a radio receiver K1 K2 K3 K4
X80 Connection of a relay PCB (see chap. 7.3) for the endoftravel signal. F1
LF LF LF LF X80
T 2,5A H
Potentialfree contacts are made available for the OPEN and CLOSE
1 2 3 4 X82
signals.
1 2 3 4 1 2 1 2 3 4 5 6 7 8
X82 Connection of a relay PCB (see chap. 7.3) for optional functions.
Potentialfree contacts are made available for the endoftravel signals, X71 X69 X61
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8
impulse signal on the OPEN command, "automatic timer OFF" signal, PE PE PE PE
X90 PE X60
error message and crash warning / early warning.
LED5 X69
WH
(GN) 1 2
X51
BN
WH
X80 GN
E3 E4
1 2 3 4 5 6 7 8
X82 X60
GND
F1
L1/L2
K1 K2 K3 K4 GN
L LF N RD
X90 RD
GN
L3/L4
1 2 3 4 5 6 7 1 2 3 4
X71
L1 L2 L3 L4
L RD GN RD GN
230 V AC
N
7–4.4 Wiring diagram of power supply and relay 7–4.5 Arragement of traffic lights
7–4 TR25E117
Tr a f f i c L a n e C o n t r o l Accessories
E2 Central "CLOSE":
A command to this input stops an opening door and after one
second causes the door to close to the CLOSE endoftravel
position. 7–5.1 Connection of inputs E1 E4
This process can only be terminated by giving a "central OPEN"
command or by pressing the STOP button. After reaching the endof
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input closes GND E5 E6 E7 E8
the door and locks it.
A push button connected to this input drives the door closed.
X61
E3 Request to enter 1 2 3 4 5 6 7 8
E4 Request to exit
E7 Permanent entrance:
Here a switch that is connected and closed switches the
entrance permanently to green. The green phase changes
direction only for an exit command.
External voltage at the terminal strip X60/61 will destroy the electronics.
TR25E117 7–5
Accessories Central control circuit board
Connection to the control circuit board is made via the plug contact X51. Additional circuit boards are connected to
X80/X82.
1 2 1 2 3 4 5 6 7 8
Establishing the inputs
E1 Central "OPEN": X69 X60
A command to this input stops a closing door and after one second
causes the door to open to the OPEN endoftravel position.
This process can only be terminated by giving a "central CLOSE"
command or by pressing the STOP button. After reaching the endof 7–6.1 PCB layout
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input deactivates
the automatic timer. A push button connected to this input drives the
door open and closes it via the automatic timer.
E2 Central "CLOSE":
A command to this input stops an opening door and after one
second causes the door to close to the CLOSE endoftravel X51
position.
This process can only be terminated by giving a "central OPEN"
command or by pressing the STOP button. After reaching the endof
travel position, the control unit is ready to operate again.
A switch (permanent contact) connected to this input closes
the door and locks it. X80 X82
A push button connected to this input drives the door closed.
External voltage at the terminal strip X60/61 will destroy the electronics.
TR25E117
7–6
End of travel position PCB Accessories
This relay PCB with potentialfree relay contacts extends the PCBs, e.g. traffic lane control, by allowing additional functions
(e.g. signalling of endoftravel positions).
Connection to existing PCBs is made via plugin contact X80.
K1 K2
1 3 4 6
1 2 3 4 5 6
X80
K1 K2
1 2 3 4 5 6
X73
TR25117 7–7
Accessories Multi-function PCB
T 2,5A H
Terminal strip X70, relay K2
2 5
K1 K2
Terminal 4 N.C. contact 1 2 3 4 5 61 52 3 4 5 6
max. contact load:
Terminal 5 common contact 500 W / 250 V AC X90 X70
Via the F1 fuse (T 2.5A H 250V) a fuseprotected voltage is available at 7–8.1 PCB layout
terminal 12/X 90.
X51
X80
L
230 V AC
N
7–8 TR25E117
Service
8 Service
Service/maintenance work may only be carried out by qualified and authorized personnel in accordance
with the local/countryspecific safety regulations.
Before carrying out any service/maintenance work, the system must be switched off at the mains and in
accordance with the safety regulations be safeguarded to prevent it from being switched back on again
without authorization. The maintenance release / secured quick release may only be actuated when the
door is closed.
● With the door closed, actuate the maintenance release / secured quick release. Push the door manually in the desired
direction.
The crank handle or the emergency hand chain are only designed as a means of opening and closing the door when a
power failure or malfunction has occurred.
TR25E117 8–1
Service
Before calling up the service menu, make sure for safety reasons that there are no persons or
objects located in the door's danger zone.
8–2.1 Establishing the power supply. 8–2.2 Calling up the service menu
Main switch (optional) at 1.
Either
● Select new service menu numbers and call up the corresponding rows of
numbers. 1x - 22x
1x - 22x
30 s
TR25E117 8–3
Service 460 R Service-Menu 01
In this menu the last 10 accumulated errors are displayed in the form of a 2digit number. If a new error has been stored, the
oldest error is deleted..
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.
● Press the STOP button once. The start of the row of numbers is displayed
flashing.
8–4 TR25E117
Service-Menu 02 460 R Service
In this menu the completed door cycles in the maintenance counter are displayed. Every time the door reaches the CLOSE
endoftravel position, a door cycle is counted. A maximum of 999999 door cycles can be displayed. The maintenance
counter can be reset in the programming menu 99.
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.
● Press the STOP button once. The start of the row of numbers is displayed
flashing.
1x = 123456
● Calling up the door cycles (example 123456)
With the CLOSE button call up the 100.000th and the 10.000 digit place
(example 12).
1x = 12 3456
By pressing the CLOSE button again, call up the 1000th and 100th digit
place (example 34).
By pressing the CLOSE button again, call up the 10th and 1st digit place
(example 56). 1x = 1234 56
1x -
22x
1x
30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–5.3 Terminating the service menu
TR25E117 8–5
Service 460 R Service-Menu 03
In this menu the number of door cycles is displayed.. Every time the door reaches the CLOSE endoftravel position, a door
cycle is counted. A maximum of 999999 door cycles can be displayed.
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.
● Press the STOP button once. The start of the row of numbers is displayed
flashing.
1x = 123456
● Calling up the door cycles (example 123456)
With the CLOSE button call up the 100.000th and the 10.000 digit place
(example 12).
By pressing the CLOSE button again, call up the 1000th and 100th digit 1x = 12 3456
place (example 34).
By pressing the CLOSE button again, call up the 10th and 1st digit place
(example 56).
1x = 1234 56
1x -
22x
1x
30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–6.3 Terminating the service menu
8–6 TR25E117
Service-Menu 04 460 R Service
In this menu the accumulated operating hours on the mains are displayed. A maximum of 999999 hours can be displayed.
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.
● Press the STOP button once. The start of the row of numbers is displayed flashing.
1x = 1234 56
1x -
22x
1x
30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–7.3 Terminating the service menu
TR25E117 8–7
Service 460 R Service-Menu 05-22
In this menu you can view the set function numbers of the programming menus. In doing so, the number of the service
menu corresponds to the function number of the programme menu.
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.2).
or
Initiate the service menu mode (see chapter 8.2) and switch to the corresponding service menu. In doing so, the service
menu number has the same meaning as the programme menu number (e.g. service menu 5 corresponds to programme
menu 5).
● Press the STOP button once. The set function number is displayed flashing.
If - - is displayed flashing, no function is set for the programme menu
displayed.
1x -
22x
1x
30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
8–8 TR25E117
Service-Menu 99 460 R Service
In this menu the software version and the control system version is displayed.
Action to be taken
● either
If the control system is already in the service menu mode, select the corresponding menu via the OPEN or CLOSE
buttons (see chapter 8.3).
or
Initiate the service menu mode (see chapter 8.3) and switch to the corresponding service menu.
● Press the STOP button once. The start of the row of numbers is displayed flashing.
● Calling up the software version and the control system version (example
01.0402)
1x = 010402
With the CLOSE button call up the two first numbers of the software version
(example 01).
By pressing the CLOSE button again, call up the two last numbers of the
software version (example 04).
1x = 01 0402
By pressing the CLOSE button again, call up the number of the control
system version (example 02).
1x = 0104 02
1x -
23x
1x
30 s
If no button is pressed within 30
seconds, the service menu is auto
matically terminated.
TR25E117 8–9
Service 460 R Error Indication
Before troubleshooting or taking any corrective action, the system must be switched off at the
mains and in accordance with the safety regulations be safeguarded against being switched on
again.
The errors are represented by a corresponding number appearing in the display. At the same time the dot flashes in the dis
play to indicate that an error message has been received.
02 RSK of closing edge safety device (SKS) open SKS connection housing
Yellow LED on: check colour sequence of coiled cable
in X30
Yellow LED off: All the sockets X31 must be
occupied
If a "Y piece" is used, it must be
version "S".
Check slack cable switch, wicket
door contact, shoot bolt.
If a resistance contact strip 8K2 is
connected at X33 a jumper plug
must be inserted in X34
8–10 TR25E117
Error Indication 460 R Service
Door movements
21 Operator blocked. Motor doesn't start Door
Door movement is sluggish
Control system
Fuse defective
Hardware components
31 General malfunction of the power PCB Control unit
Power PCB must be replaced
TR25E117 8–11
Service 460 R Error Indication
Control unit
—
— Cable (door position sensor) at socket
X40 not connected or not properly plugged in
I–I Functions
Control unit is in the nonlearned state
Permanently stored data is deleted. After switching
back on at the mains, all menu values must be
reprogrammed.
8–12 TR25E117
Fuses 460 R Service
Before changing fuses, the system must be switched off at the mains and in accordance with the
safety regulations be safeguarded against being switched on again.
8.11.2 Fuses
(All the fuses are glasstube fuses 8–13.1 Position of fuses F1 F4 8–13.2 Fuses F1 F4
5x20 with rated cutoff capacity H).
TR25E117 8–13
Service 460 R
8–14 TR25E117
460 R Te c h n i c a l I n f o r m a t i o n
9 Technical Information
X40
A B A C B
9–1.1 Closed circuit wiring on the door 9–1.2 Closed circuit wiring on the door
position transducer: position transducer:
- A = Motor winding thermal switch - A = Motor winding thermal switch
- B =Winding handle switch - B =Winding handle switch
- C = Additional protective safety device
A B A C B
23 24 25 26 27 28 23 24 25 26 27 28
9–1.3 Wiring of static current circuit 9–1.4 Wiring of static current circuit
(RSK) at the door position (RSK) at the door position
detector/transmitter: detector/transmitter:
- A = Motor winding thermal switch - A = Motor winding thermal switch
- B =Winding handle switch - B =Winding handle switch
- C = Additional protective safety device
TR25E117 9–1
Te c h n i c a l I n f o r m a t i o n
9–2 TR25E117
460 R Overview of the Programme Menu
02 Test run for the endoftravel positions door position transducer 6.5
03 Fine adjustment of the OPEN endoftravel position door position transducer 6.6
04 Fine adjustment of the CLOSE endoftravel position door position transducer 6.7
08 Learning the intermediate endoftravel position (HALFOPEN) door position transducer 6.9
TR25E117 10–1
Overview of the Programme Menu 460 R
11 Response of closing edge safety device (SKS) at X30 00 Dead man without SKS in CLOSE direction 03 6.18
01 Dead man with SKS in CLOSE direction
02 SKS: Relief when the door encounters an obstruction
03 SKS: Short reverse when door encounters an obstruction
04 SKS: Long reverse when the door encounters an obstruction
05 Dead man with resistance contact strip
(8K2) in CLOSE direction
06 8K2: Relief when the door encounters an obstruction
07 8K2: Short reverse when door encounters an
obstruction
08 8K2: Long reverse when the door encounters an
obstruction
12 Response of safety device at X20 00 Safety device (SE) not fitted 00 6.19
01 SE in CLOSE direction. Reverse OFF
02 SE in CLOSE direction. Short reverse
03 SE in CLOSE direction. Long reverse
04 SE in OPEN direction. Reverse OFF
05 SE in OPEN direction. Short reverse
06 Holdopen time is cancelled
SE in CLOSE direction. Long reverse
07 Holdopen time is cancelled
13 Response of safety device at X21 00 Safety device (SE) not fitted 00 6.20
01 SE in CLOSE direction. Reverse OFF
02 SE in CLOSE direction. Short reverse
03 SE in CLOSE direction. Long reverse
04 SE in OPEN direction. Reverse OFF
05 SE in OPEN direction. Short reverse
06 Holdopen time is cancelled
SE in CLOSE direction. Long reverse
07 Holdopen time is cancelled
15 Response at impulse input X2 00 Impulse function (Stopandreverse function for manually 00 6.21
operated elements, e.g. buttons, hand transmitters,
pull switches)
OPENSTOPCLOSESTOPOPENSTOP ...
01 Impulse function (for electrically operated elements, e.g.
induction loops)
OPEN (up to OPEN endoftravel position) CLOSE
(up to CLOSE endoftravel position)
02 Impulse function (for electrically operated elements, e.g.
induction loops)
OPEN direction: OPENSTOPOPENSTOP ...
(up to OPEN endoftravel position)
CLOSE direction: CLOSE (up to CLOSE endoftravel
position) STOPOPENSTOPOPEN ...
(up to the OPEN endoftravel position)
16 Response of the command elements at X3/X10 00 Button function alternating with STOP 00 6.22
OPEN button OPENSTOPOPENSTOPOPEN
STOP ...
CLOSE button CLOSESTOPCLOSESTOPCLOSE
STOP
01 Button function only
OPEN button OPEN up to endoftravel position,
the CLOSE button stops the door
CLOSE button OPEN up to endoftravel position,
the CLOSE button stops the door
02 Button function with reverse of direction via STOP when
door closing
OPEN button stops the door. The door then opens
automatically
10–2 TR25E117
460 R Overview of the Programme Menu
16 Response of the command elements at X3/X10 03 Button function with reverse of direction when door 00 6.22
opening
CLOSE button stops the door. The door then closes
automatically
04 Button function with reverse of direction via STOP
in both directions
The OPEN button stops a closing door. The door then
opens automatically
The CLOSE button stops an opening door. The door
then closes automatically
17 Miniature lock alters the response of the 00 Miniature lock without function 00 6.23
command elements 01 Miniature lock at 1 blocks the buttons on the control unit
housing cover (except STOP button)
02 Miniature lock on 1 blocks all the external control signals
(except the STOP button)
03 Miniature lock on 1 blocks the buttons on the control unit
housing cover and all the external control signals (except
the STOP button)
04 Miniature lock on 1 blocks the buttons on the control unit
housing (except the STOP button).
The external OPEN/CLOSE buttons are master buttons.
05 Miniature lock on 1 blocks all the external control signals
(except the STOP button) The OPEN/CLOSE buttons on
the control unit housing cover are master buttons
06 Miniature lock at 0:
Miniature lock blocks the buttons on the control unit
housing cover (except the STOP button)
Miniature lock at 1:
Miniature lock blocks the buttons on the control unit
housing cover (except the STOP button) The external
OPEN/CLOSE buttons are master buttons.
07 Miniature lock at 0:
HALFOPEN button assumes the function for OPEN
CLOSE (summer operation)
Miniature lock at 1:
HALFOPEN button assumes the function for OPEN to
the intermediate endoftravel position CLOSE (winter
operation)
08 Miniature lock at 0:
HALFOPEN button assumes the function for OPEN
CLOSE (summer operation) with the automatic timer
function.
Miniature lock at 1:
HALFOPEN button assumes the function for OPEN up
to the intermediate endoftravel position CLOSE (winter
operation) with the automatic timer function.
TR25E117 10–3
Overview of the Programme Menu 460 R
19 Multifunction PCB, settings of the relay 2 04 Impulse signal on receiving the "OPEN" command or the 00 6.25
"request to drive in" signal
05 "Error message" signal on the display
06 Warning / pre warning permanent signal (time setting
menu 09)
07 Warning / pre warning flashing (time setting menu 09)
08 Signal “Operator running”
21 Monitoring the selftesting wicket door contact 00 Monitoring of selftesting switched off 00 6.27
01 Monitoring of selftesting switched on
In the event of a negative test, movement of the door
is prevented and error message 16 is displayed
22 Learning the end of travel position defined by the fire alarm 6.28
10–4 TR25E117
460 R Overview of the Programme Menu
TR25E117 10–5
TR25E117