PELCO ATEX PTZ - MANUAL
PELCO ATEX PTZ - MANUAL
Installation Manual
Table of Content
About this manual 4
Typographical conventions 4
Safety 4
Safety rules for hazardous environment 4
Safety rules 5
Variants 9
Product overview 9
Day/Night camera 9
Day/Night camera and LED illuminator 10
Installation 15
Installation options 15
Sunshield mounting 16
Equipotential bonding connection 16
Opening of the junction box 17
Connector board description 18
Connection of the safety earthing 19
Connecting the power supply 19
Connecting the power supply (from 100Vac up to 240Vac) 20
Connecting alarms, remote reset and relays 20
Connecting an alarm with dry contact 21
Connecting the remote reset 21
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Switching on 26
Configuration 26
Default IP address 26
Web interface 26
Maintenance 26
Routine maintenance 27
Inspecting the cables 27
Replacing the gasket 27
Replacement of the wiper blade 27
Extraordinary maintenance 27
Factory Default 27
Inserting a SD card 28
Housing closing 29
Fuses replacement 29
Cleaning 29
Routine cleaning 29
Cleaning the glass window 29
Cleaning the germanium window 29
Cleaning the product 30
Troubleshooting 32
Technical drawings 33
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Typographical conventions
Danger:High level hazard. Risk of electric shock. Disconnect the power supply before proceeding
with any operation, unless indicated otherwise.
Danger:Hot surface. Avoid contact. Surfaces are hot and may cause personal injury if touched.
Danger:Emission of visible light or infrared. Can be harmful for eyes. Pay attention to the provided
indications.
Caution:Medium level hazard. This operation is very important for the system to function properly.
Please read the procedure described very carefully and carry it out as instructed.
Information in sections with Underlined titles information is subject to certification.
Safety
Safety rules for hazardous environment
l Installation and maintenance of the device must be carried out by specialist technical staff in
compliance with the applicable reference standard EN/IEC 60079-14, EN/IEC 60079-17 and
national standards.
l Do not open the device when powered and in explosive atmosphere.
l Use appropriate tools for the installation. The particular nature of the site where the device is to be
installed may mean special tools are required for installation.
l Make all connections, installation and maintenance work in a non-explosive atmosphere.
l Before powering the device in an explosive atmosphere, ensure the enclosure is closed correctly.
l The temperature of the surfaces of the device is increased by exposure to direct sunlight. The
surface temperature class of the device was determined only with ambient temperature, without
taking into consideration direct sunlight.
l Make sure that all the device is certified for the application and for the environment in which it will
be installed.
l Any change that is not expressly approved by the manufacturer will invalidate the guarantee.
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l The device is intended for fixed installation and the user shall not frequently touch the device in
service (other than maintenance).
l Take suitable measures to ensure that no electrostatic discharges can build up in the classified
area.
l The device must be cleaned using a damp cloth; compressed air must not be used.
l Make sure that all personnel and equipment are correctly grounded.
l Install only when the environmental relative humidity is over the 30% (stable, ever or for long time)
or in ambient with humidity control system.
l The equipotential connection is mandatory to avoid the risk of ignition of products installed in
potentially explosive environments.
l Do not install in a location where the electrostatic charge can increase without technical solutions
able to avoid electrostatic charge allowed in IEC/TS 60079-32-1, TR 600079-32-1 and/or in IEC
60079-14 standards. Example:
l Locations near ventilation systems.
l Locations where there is a risk of an increase in electrostatic charge caused by compressed
air and dust.
l Locations where activities such as highly charged generating processes, mechanical friction
and separation processes of dust, pneumatic powder conveying flow, liquid droplet spraying
or charge spraying applications take place.
Safety rules
Danger: High level hazard. Risk of electric shock. Disconnect the power supply before
proceeding with any operation, unless indicated otherwise.
l Make sure that the power is off when installing or carrying out maintenance, with the circuit-
breaker open.
l A power disconnect device must be included in the electrical installation, and it must be very
quickly recognizable and operated if needed.
l The electrical system to which the unit is connected must be equipped with a 10A max automatic
bipolar circuit breaker. The minimum distance between the circuit breaker contacts must be 3mm
(0.1in). The circuit breaker must be provided with protection against the fault current towards the
ground (differential) and the overcurrent (magnetothermal).
l The device can only be considered to be switched off when the power supply has been
disconnected and the connection cables to other devices have been removed.
l Be careful not to use cables that seem worn or old.
l All the cables must comply with IEC60332-1-2, IEC 60332-1-3 and IEC/EN60079-14.
l Before starting the installation make sure that the specifications for the power supply for the
installation correspond with those required by the device.
l For continued protection against risk of fire, replace only with same type and rating of fuse. Fuses
must be replaced only by service personnel.
l This equipment is not suitable for use in locations where children are likely to be present.
l This device must be connected to an earth conductor (protective earth). This connection must
only be performed through the power line connector.
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l Check that the power supply socket and cable are adequately dimensioned.
l Use suitable cables that can withstand the operating temperatures.
l All disconnected cables must be electrically isolated.
l Hazardous moving parts. Keep fingers and other body parts away.
l At start up the system makes some automatic calibration movements: do not stand near the
device when it is powered.
l This device is remotely controlled and may change position at any time. It must be installed so that
no one can be hit by moving parts. It must be installed so that moving parts cannot hit other
objects and create hazardous situations.
Danger: Hot surface. Avoid contact. Surfaces are hot and may cause personal injury if touched.
l During normal operation the surface of the illuminator can reach high temperatures. Do not allow
direct contact and position the appliance where it is inaccessible to unauthorised persons. Before
touching, switch off the illuminator and allow to cool for a minimum period of 10 minutes.
Danger: Emission of visible light or infrared. Can be harmful for eyes. Pay attention to the
provided indications.
l Do not stare at the lamp when on. Can be harmful for eyes.
l CAUTION! The infrared LED illuminator emits highintensity visible light. In compliance with
standard EN62471/IEC62471, the photobiological safety assessment has classified the device in
Risk Group 2, where it exceeds the values of the Exempt Group. The risk linked to the observer
depends on how the product has been installed and is used. For installation, follow the
instructions in this manual. Do not look directly at the illuminator using optical lenses. Exposure
hazard values (EHV): 24s. Hazard distances (HD): 200mm.
l CAUTION! The white LED illuminator emits visible high intensity light. In compliance with standard
EN62471/IEC62471, the photobiological safety assessment has classified the device in Risk
Group 2, where it exceeds the values of the Exempt Group. The risk linked to the observer
depends on how the product has been installed and is used. For installation, follow the
instructions in this manual. Do not look directly at the illuminator using optical lenses. Exposure
hazard values (EHV): 22s. Hazard distances (HD): 200mm.
Caution: Medium level hazard. This operation is very important for the system to function
properly. Please read the procedure described very carefully and carry it out as instructed.
l The system can be installed only in a standard or inverted position (ceiling mount).
l Make sure that the installation complies with local regulations and specifications.
l Make connections and tests in the laboratory before carrying out installation on site.
l Make sure the product is to be secured to building before operation.
l The manufacturer declines all liability for damage to any of the apparatus mentioned in this
installation manual, when resulting from tampering, use of non-original spare parts, installation,
maintenance and repairs performed by non-authorised, nonskilled personnel.
l For technical services, consult only and exclusively authorized technicians.
l This product must only be repaired by suitably trained personnel or under the supervision of
manufacturer personnel in accordance with the foreseen terms and conditions: IEC/EN60079-19.
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l Only use original manufacturer spare parts. Strictly adhere to the maintenance instructions
attached to each replacement kit.
l Since the user is responsible for choosing the surface to which the unit is to be anchored, we do
not supply the fixing devices for attaching the unit firmly to the particular surface. The installer is
responsible for choosing fixing devices suitable for the specific purpose on hand. Use methods
and materials capable of supporting at least 4 times the weight of the device.
Info: Description of system specifications. We recommend reading this part carefully in order to
understand the subsequent stages.
l Given the considerable weight of the system, use an appropriate transport and handling system.
The staff must carry out the handling of the product in compliance with the common accident
prevention standards.
l Before proceeding with installation, check the supplied material to make sure it corresponds to the
order specification by examining the identification labels.
l Equipment is intended for installation in restricted access area.
l The manufacturer declines all responsibility for any damage caused by an improper use of the
appliances mentioned in this manual. Furthermore, the manufacturer reserves the right to modify
its contents without any prior notice. The documentation contained in this manual has been
collected and verified with great care. The manufacturer, however, cannot take any liability for its
use. The same thing can be said for any person or company involved in the creation and
production of this manual.
l For all maintenance interventions, we recommend you return the product to the laboratory that will
perform all required operations.
l This is a Class A product. In a domestic environment this product may cause radio interference. In
this case the user may be required to take adequate measures.
l To comply with the main supply voltage dips and short interruption requirements, use a suitable
Uninterruptible Power Supply (UPS) to power the unit.
l Do not use the wiper if the ambient temperature is under 0°C or if there is ice.
Range of use
The device is designed for use in a fixed location, for surveillance of areas classified as zone 1-21 and
zone 2-22 with potentially explosive atmospheres.
The unit has been built and certified in compliance with directive 2014/34/UE and with the international
standards IECEX, which define its range of application and minimum safety requirements.
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Cable entry
The device has no.2 3/4" NPT cable entries (or M25 special version).
The device is supplied with plastic caps that protect cable entry points, which cannot be used for
installation.
Unused cable entries must be closed using appropriate Ex-certified locking devices rated for "db" and
"tb" type protection that are suitable for the use conditions and installed correctly.
All cable glands shall be Ex certified, as appropriate, rated for "db" and "tb" type protection that are
suitable for the use conditions when installed correctly.
When a conduit is used, a suitably appropriate Ex certified stopping box must be used, rated for "db" and
"tb" type protection that are suitable for the use conditions when installed correctly.
The stopping box must be fitted within 50mm (1.97in) of the enclosure entry.
The cable entry temperatures are specified in the marking.
To maintain the IP level of product use cable glands with appropriate IP level and apply to threads a
sealant compliant with standard IEC/EN60079-14.
Stopping plug
An Ex-certified stopping plug is supplied with the device that provides "db" and "tb" type protection.
Thread sealant compliant with IEC/EN60079-14 is also supplied, to ensure the correct IP rating is
maintained for the product.
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Variants
Product overview
The product consists of the following parts:
1. Sunshield/s.
2. Housing/s.
3. Body.
4. Junction box.
Day/Night camera
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The following information must all be present but may be arranged differently from the images in this
document
1. Trademark
2. Manufacturer's name and address.
3. Model.
4. The serial number consists of 12 numeric characters, the second and third digits define the last
two numbers of the year of manufacture.
5. Electrical characteristics (voltage V, current A, frequency Hz).
6. Number, dimension and type of cable entries.
7. Warnings.
8. ATEX and or UKCA marking.
9. IECEx marking.
10. T Class (Tx or Tx…Tx) refers to group IIC
11. Max surface temperature (Tx°C or Tx°C…Tx°C) refers the group IIIC
12. Ambient temperature refrers to group IIC (-40°C ≤Ta ≤ TX°C or -40°C ≤ Ta ≤ TX°C or TX°C)
13. Cable entry temperature refers to group IIC
14. T Class (Tx or Tx…Tx) refers the group IIB+H2
15. Max surface temperature (Tx°C or Tx°C…Tx°C) refers to group IIIC
16. Ambient temperature refers to group IIB+H2 (-40°C ≤Ta ≤ TX°C or -40°C ≤ Ta ≤ TX°C or TX°C)
17. Cable entry temperature refers to group IIB+H2
18. The number of the accredited body that provides the quality assessment.
CAUTION! Hazardous moving parts. Keep fingers and other body parts away.
Danger: The appliance includes moving parts. Make sure that the unit is positioned where it is
inaccessible under normal operating conditions. Attach the warning label supplied with the
appliance, placing it near the unit so that it can be seen easily.
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In the USA, the National Electrical Code (NEC) and in Canada the Canadian Electrical Code (CEC)
apply to electrical equipment used on hazardous industrial premises.
Important safety instructions
Cable glands: select a cable gland in compliance with UL2225 with the following protection AEx db IIC or
AEx db IIB+H2 and/or AEx tb IIIC and C22.2 with the following protection Ex db IIC or Ex db IIB+H2
and/or Ex tb IIIC in compliance with the marking of the product.
Conduit: it is necessary to install a sealing device within 50mm of the product input when the conduit is
used.
Regulation references:
UL 60079-0, 7th Edition, Explosive Atmospheres - Part 0: Equipment General requirements
UL 60079-1, 7th Edition, Explosive Atmospheres - Part 1: Equipment Protection by Flameproof
Enclosures "d"
UL 60079-31, 2nd Edition, Explosive Atmospheres - Part 31: Equipment Dust Ignition Protection by
Enclosure "t"
CSA C22.2 No. 60079-0:19, Explosive Atmospheres - Part 0: Equipment - General requirements
CSA C22.2 No. 60079-1:16, Explosive Atmospheres - Part 1: Equipment Protection by Flameproof
Enclosures "d"
CSA C22.2 No. 60079-31:15, Explosive Atmospheres - Part 31: Equipment Dust Ignition Protection by
Enclosure "t"
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Model identification
Day/Night camera
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Unpacking
When the product is delivered, make sure that the package is intact and that there are no signs that it has
been dropped or scratched. If there are obvious signs of damage, contact the supplier immediately.
When returning a faulty product we recommend using the original packaging for shipping. Keep the
packaging in case you need to send the product for repairs.
Content
Check the contents to make sure they correspond with the list of materials as below:
l Flameproof PTZ camera
l Sunshield (2 for ExSite PRO EXLP)
l Sunshield spacers and screws
l Silicone sheath
l O-Ring spare
l Stopping plug (not KCs certified, https://peppers.co.uk.).
l Sealant
l Cable ties
l Instruction manual
l Spare self tapping screw
Installation
Before carrying out any type of maintenance, read theSafety chapter carefully in the product
manual.
Pelco strongly recommend to test the device configuration and performance before putting it in the final
installation site.
Installation options
It is possible to install the unit with several brackets. We strongly recommend using only approved
brackets and accessories during installation.
The system can be installed only in a standard or inverted position (ceiling mount). When installed for
inverted operation, the camera orientation and controller functions are reconfigured for normal operation
through the system's software.
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Sunshield mounting
Remove the protective film before the sunshield installation (if present).
Fix the sunshield to the housing using the screws and spacers (provided) into the upper body of the
housing.
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J9 Alarms, Remote reset and Relays from 0.2mm² (24AWG) up to 1.0mm² (17AWG)
J12 24Vdc integrated power supply for from 0.2mm² (24AWG) up to 1.0mm² (17AWG)
washing system
F1 Fuse 1
RJ45 Ethernet connector RJ45 Connection via RJ45
SFP SFP connector Connection via SFP
DIP DIP Switch
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The safety earth cable section must be equal or greater than the section of the power supply
cables.
The safety earth cable must be connected to the internal connector.
The power supply cable must be covered by the silicone sheath (01) supplied. The silicone sheath
must be fastened with the corresponding cable tie (02). For installations according to UL/CSA
standards, pass the power supply cable through the cables input on the right (03), as indicated in
the figure.
If using the Pelco multipolar cable and a fibre optic cable, you are advised to use the right cables
input (03) for the multipolar cable and the left cables input (04) for the fibre optic.
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Check that the power supply socket and cable are adequately dimensioned.
Connect the removable power line connector to the connector board (J1, Connector board description).
Color Terminals
Blue N (Neutral)
Brown L (Phase)
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J9 AL1, COM Self-powered alarm input fitted in the Auto-powered from 12Vdc up
common terminal to 18Vdc 200m max
RL1A, RL1B Dry output contacts, can be activated 1A, 30Vac/30Vdc max
by alarm or by user control
RL2A, RL2B Contact for washer pump activation 1A, 30Vac/30Vdc max
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Maximum relay voltage and current: read the technical data in theCONNECTION OF THE ALARM
INPUTS AND RELAYS.
RL1 is configurable for general purpose use. Connect terminals RL1A, RL1B to connector J9 as shown in
the image (Connector board description).
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Washer installatiom
Shorten the semi-rigid washer pipe (01) as needed. Unscrew the nut (02) from the joint and slide it along
the pipe. Insert the end of the pipe into the spinner (03).
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Ethernet connection
The product is equipped with an integrated Ethernet switch that manages a RJ45 port and a slot for SFP
modules.
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l STP (isolated)
l Category 5E or category 6
Use a shielded RJ45 connector on both ends of the cable. The Ethernet cable shield (user side) must
always be earthed via the connector.
The optical modules compliant with the SFP (Small Form Factor Pluggable) standard are
conversion devices of the electrical to optical signal and the optical to electrical signal.
The SFP module must be suitable for the installation system. Consult the SFP module manual for the
relevant specifications.
The SFP module for optic fiber (not supplied by Pelco) must meet the following requirements:
l Laser: Class 1, complies with EN60825-1
l UL/IEC 62368-1 Certification
The user switch, connected via the SFP module, must work at a speed of 100Mbps. Check the
settings of the switch to which the product is connected.
Pelco has tested various types of SFP modules. For further information please contact the Pelco
service center.
Insert the SFP module (not supplied) in the SFP slot (Connector board description).
Verify the integrity of connection of lid earthing equipotential cable to the connector J4 of connector
board (BOARD DESCRIPTION).
Screws properties
l Diameter/Screw pitch: M6
l Material: A4 Class 80
l Screw head: ISO 4762
l Length: 25 mm
l Yield stress: 600 N/mm2
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Switching on
Before carrying out any type of maintenance, read the "Safety rules" chapter carefully in the product
manual.
The automatic pre-heating (De-Ice) process could be started whenever the device is switched on
and the ambient temperature is below -10°C (+14°F). The procedure is necessary to guarantee
correct operation of the devices even at low temperatures. The duration ranges depending on
environmental conditions (from 60 minutes up to 120 minutes).
The unit is switched on by connecting the power supply.
It takes a few minutes for the unit to become fully operational after it is switched on.
To switch off the unit disconnect the power.
Configuration
Default IP address
The unit is configured to obtain an IP address from a DHCP server.The IP address obtained via DHCP is
visible in the DHCP server log file.
If aDHCP server is unavailable, the unit automatically configures itself with a self-generated IP address in
the 169.254.x.x/16 subnet, using the IP address of the PC belonging to the same subnet (example: IP
address: 169.254.1.1, subnet mask: 255.255.0.0). Then use an ONVIF- compliant video management
sytem (VMS) or a network scanning utility (or network sniffer) to find the IP address of the device (IP scan
utility).
Web interface
The device is configured using a web interface accessed using a web browser. From a PC connected to
the same network as the camera, use a web browser to connect to the web address: http://IP address.
Info:For detailed configuration instructions, consult the EXSITE® PRO PTZ SERIESOperations
manual available on the product web page of the website www.pelco.com.
Maintenance
Before carrying out any type of maintenance, carefully read the Safety chapter in this manual.
When contacting the manufacturer for assistance provide the serial number and the identification code of
the model. Use only manufacturer original spare parts.
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Routine maintenance
Inspecting the cables
The cables must not show signs of damage or wear, which could generate hazardous situations. In this
case extraordinary maintenance is necessary.
Extraordinary maintenance
Factory Default
If the access password is no longer available, follow the procedure to reset to default factory
settings.
To restore the factory settings relative to the network, user access and camera configuration follow this
procedure:
l Switch off the unit.
l Open the junction box.
l Set ON DIP 1 of DIP switch.
l Power the unit.
l Wait for 2 minutes.
l Switch off the unit.
l Set OFF DIP 1 of DIP switch.
l Close the junction box.
l Power the unit.
It is also possible to perform the reset in remote mode. Follow the procedure below:
l Switch off the unit.
l Connect the RST contacts of connector J9 (Connector board description).
l Power the unit.
l Wait 30 seconds.
l Disconnect the RST contacts.
l Wait for 2 minutes.
l Switch off the unit.
l Power the unit.
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Once the factory default procedure has finished, you need to configure the unit as described in
chapter: Configuration.Configuration
Inserting a SD card
The device can be equipped with a Video Speed Class microSD memory card. A microSD card with a
minimum V10 (VideoSpeed Classs 10) or better and at least 64GB of storage is recommended.
If the microSD card does not meet the recommended capacity or write speed, the performance of the
onboard storage may suffer and result in the loss of frames or footage.
Identify the day/night camera housing lid with glass window and wiper.
Unscrew the fixing screws and remove the housing lid.
Specifications of the M6 screw:
l Diameter/Screw pitch: M6
l Material: A4 Class 70
l Screw head: ISO 4762
l Length: 16mm (0.6in)
l Yield stress: 450N/mm2
Specifications of the M3 screw:
l Diameter/Screw pitch: M3
l Material: A2 Class 70
l Screw head:self tapping
l Length: 16mm (0.6in)
l Yield stress: 450N/mm2
Remove the housing lid with day/night camera module.
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Housing closing
Before closing the camera housing lid, check the integrity of the O-ring gasket.
If the gasket is damaged, replace it with the one supplied.
Verify that there is no dirt or debris.
Place the lid to close the housing and screw the M6 fastening screws.
Fuses replacement
CAUTION!: To ensure protection against the risk of fire, replace the fuse with one the same type
and value. The fuse must only be replaced by qualified staff.
To maintain cULus Listed certification, the fuse must be UL Listed (OMEGA GT520222, BUSSMAN
S507).
If necessary, replace the fuse illustrated in figure (Connector board description).
FUSES REPLACEMENT
Cleaning
Before carrying out any type of maintenance, read the "Safety rules" chapter carefully in the product
manual.
Cleaning frequency will depend on the type of environment in which the product is used.
Routine cleaning
Cleaning the glass window
Cleaning must be done with mild soap diluted with water.
When cleaning the window, take care not to scratch or damage the carbon-coated outer surface .
Damage to this coating may interfere with the transparency of the surface to infrared light.
Always ensure the protection grid is installed when the device is working. Failure to follow this
instruction may create serious safety hazards for people and for the installation, and will also
invalidate the warranty.
Cleaning must be done with mild soap diluted with water.
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Identify the thermal camera housing with protective grid for germanium window.
Unscrew the protective grid fixing screws and remove the protective grid.
Specifications of the M4 screw:
l Diameter/Screw pitch: M4
l Material: A4 Class 70
l Screw head: ISO 7046
l Length: 10mm (0.39in)
l Yield stress: 450N/mm2
The outside surface of the product must never be covered in more than 5 mm of dust.
The cleaning of the product must be carried out according to the instructions in this chapter in order
to prevent accumulation of electrostatic charges.
The device must be cleaned using a damp cloth; compressed air must not be used.
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The symbol of the crossed out bin is marked on all products to remember this.
The waste may be delivered to appropriate collection centers, or may be delivered free of charge to the
distributor where you purchased the equipment at the time of purchase of a new equivalent or without
obligation to a new purchase for equipment with size smaller than 25cm (9.8in). For more information on
proper disposal of these devices, you can contact the responsible public service.
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Troubleshooting
Before carrying out any type of maintenance, read theSafety chapter carefully in the product
manual.
Contact an authorised support centre if the problems persist or you have any other issues that are
not described here.
Solution Check the wiring. Check the fuses and replace them if necessary.
Problem The device does not move during the start-up phase.
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Technical drawings
The indicated measurements are expressed in millimeters, values in parentheses are inches.
EXPP
EXPL
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Pelco, the Pelco logo, and other trademarks associated with Pelco products referred to in this publication are trademarks of Pelco,
Inc. or its affiliates. ONVIF and the ONVIF logo are trademarks of ONVIF Inc. All other product names and services are the property of
their respective companies. Product specifications and availability are subject to change without notice.
© Copyright 2023, Pelco, Inc. All rights reserved.