Handbook-PA23-Apache
Handbook-PA23-Apache
FOR
OPERATION AND MAINTENANCE
OF
THE PIPER APACHE
MODEL PA-23 AIRPLANE
2. TO MORE FULLY ACQUAINT YOU WITH THE BASIC PERFORMANCE AND HANDUNG
CHARACTERISTICS OF THE AIRPLANE.
3. TO MORE FULLY EXPLAIN YOUR APACHE'S OPERATION THAN IS PERMISSIBLE TO SET FORTH
IN THE AIRPLANE FLIGHT MANUAL
IF THERE IS ANY INCONSISTENCY BETWEEN THIS HANDBOOK AND THE AIRPLANE FLIGHT
MANUAL APPROVED BY THE FAA, THE AIRPLANE FLIGHT MANUAL SHALL GOVERN.
Published by
PUBLICATIONS DEPARTMENT
Piper Aircraft Corporation
752-455
Issued: June 1958
Revised: January 13, 1978
TABLE OF CONTENTS
I. DESIGN FEATURES
A. SPECIFICATIONS
D. LANDING GEAR
E. HYDRAULIC SYSTEM
G. FUEL SYSTEM
H. ELECTRICAL SYSTEM
I. FINISH
J. CABIN FEATURES
A. PREFLIGHT CHECKS
B. STARTING
E. CRUISING
H. EMERGENCY PROCEDURES
1. Engine Failure
2. Feathering
3. Unfeathering
4. Emergency Landings
B. TIRE INFLATION
C. BATTERY SERVICE
D. BRAKE SERVICE
G. FUEL REQUIREMENTS
H. OIL REQUIREMENTS
A. Specifications
The Lycoming 0-320 has a compression ratio of 7:1, requires 80/87 minimum octane fuel and is rated at 150
HP at 2700 RPM. Refer to Fuel Requirements on when using alternate fuels.
The right engine on the standard Apache is equipped with a vacuum pump, and the left engine with a
generator and hydraulic pump. A second vacuum pump and generator are available as optional equipment,
or as standard equipment on the Super Custom Apache. Both engines are shielded and equipped with
Woodward propeller governor units.
Engine mounts are of steel tubing construction and incorporate vibration absorbing Lord mounts on the
upper engine pads, with conventional rubber cones at the lower pads Engine cowls are largely
interchangeable and are cantilever structures attached at the firewall. Side panels are quickly removable by
means of quick release fasteners.
Figure 2 - Photograph of Engine and nose with Panels removed
The exhaust system is a cross-over type with exhaust gasses directed into jet augmenter tubes located on
the outboard side of each engine. This system provides for exhaust elimination without power loss, and
effective engine cooling through the pumping action of the exhaust gasses into the augmenter tubes, which
draws cooling air through the engine compartment; no cowl flaps or cooling flanges are needed on the
cowling. Higher aircraft speeds are obtainable with this system due to reduced cooling drag and due to extra
thrust furnished by the exhaust augmentation.
Efficient aluminum oil coolers are mounted on the inboard sides of each engine. Oil drainage is
accomplished with quick oil drain valves located on the right rear corner of the engine crankcases.
Carburetor air is directed through quickly removable filters, located in the nose cowls, to the carburetor air
boxes. Heated air for the carburetors is taken from shrouds on the exhaust manifolds through flexible tubes
to the air boxes.
The propellers on the Apache are Hartzell constant-speed controllable full-feathering units. These are
controlled entirely by use of the propeller pitch levers in the center of the control quadrant. Feathering of the
propellers is accomplished by moving the controls fully aft through the high pitch detent into the feathering
position. Feathering takes place in approximately ten seconds. The propellers are un-feathered by moving
the prop controls ahead and pressing the starter buttons.
The Apache fuselage is a composition of four basic units: the sheet metal tail cone, cabin section and nose
section, and the steel tubular structure which extends from the tail cone to the nose wheel. The steel tube
unit is intended to withstand the high loads imposed on the center section region of the airplane, and
provides an extra safety factor in this critical area. Finish on the tubular unit, as on all steel tube structures in
the Apache, is zinc chromate primer with synthetic enamel.
The wing structure is lightweight but rugged, and consists of a massive stepped-down front spar, a rear
spar, lateral stringers, longitudinal ribs, stressed skin sheets, and a readily detachable wing tip section. The
rectangular plan form of the wing permits the use of many interchangeable parts and simplifies the
construction, while providing for excellent stability and performance characteristics.
The wings are attached to the tubular center section structure with fittings at the sides and in the center of
this structure, and the main spars are bolted to each other with high strength butt fittings in the center of the
fuselage, making in effect a continuous main spar. This arrangement combines high strength and light
weight qualities, since heavy wing hinge fittings on the spars and fuselage are eliminated, as well as an
elaborate carry through structure through the center section of the fuselage.
D. Landing Gear
All three landing gear units on the Apache incorporate the same soft acting air-oil oleo struts, and contain
many directly inter-changeable parts.
Main wheels are 600 x 6 Cleveland Aircraft Products units with disc type brakes and 700 x 6 tires. The nose
wheel is a Cleveland 600 x 6 model fitted with a 600 x 6 tire and tube.
Main gear brakes are actuated by toe brake pedals on the left rudder pedals. Hydraulic brake cylinders
located in front of the left rudder pedals are readily accessible in the cockpit for servicing. A brake fluid
reservoir which is attached to the brake cylinders with flexible lines and provides a reserve of fluid for the
brake system, is mounted inside the left nose access panel.
Parking brake valves, operated by a control on the lower left side of the instrument panel, are installed
ahead of the forward cabin bulkhead and are also serviced through the left nose access panel.
The nose wheel is steer-able through a 30 degree arc through use of the rudder pedals. As the nose gear
retracts, the steering linkage becomes disconnected from the gear so that rudder pedal action with the gear
retracted is not impeded by nose gear operation.
The position of the landing gear is indicated by four light bulbs located on the pedestal. When the green
lights are on, all three legs of the gear are down and locked; when the amber light is on, the gear is entirely
up, and when no light is on, the gear is in an intermediate position.
A red light in the landing gear control knob flashes when the gear is up and either one of the throttles is
pulled back. When both throttles are closed beyond a given power setting, with wheels not down, the landing
gear warning horn sounds.
To guard against inadvertent retraction of the landing gear on the ground, a mechanical latch, which must be
operated before the landing gear control can be moved upward, is positioned just above the control lever:
The control knob is in the shape of a wheel to differentiate it from the flap control knob which has an airfoil
shape.
E. Hydraulic System
The hydraulic system is used for the extension and retraction of both the landing gear and flaps. The
operation of these units is accomplished by the landing gear and flap selector valve unit which is housed
within the control pedestal under the engine controls. Pres-sure is supplied to the control unit from an engine
driven pump mounted on the left engine.
To effect extension or retraction of the gear and flaps, the controls which protrude through the face of the
pedestal are moved from the center "Off" in the desired direction. When the selected component is fully
extended or retracted, hydraulic pressure within the selector valve unit forces the control back to a neutral or
"Off" position, which allows the hydraulic fluid to circulate freely between the pump and the control unit. Also,
it isolates the activating cylinders and associated lines from the hydraulic fluid supply. This prevents
complete loss of fluid in the event of a leak in the lines between the selector valve and the component or at
the actuating cylinders. The return of the control handle to the "Off" position is also a secondary indication
that the components have reached full extension or retraction, however the landing gear position lights and
the flap indicator should be used as a primary indication.
Gear retraction and extension will occur normally between 10 and 12 seconds. The flap operation requires
about 4 seconds.
The emergency hydraulic pump, which is integral with the selector valve unit, is used to obtain hydraulic
pressure in event of failure of the hydraulic pump or the left engine. To operate the emergency pump, the
handle should be extended to its full length by pulling aft and positioning the control handle as desired. 30 to
40 pump strokes are required to raise or lower the landing gear.
For emergency extension of the landing gear, if failure of the hydraulic system should occur due to line
breakage or selector valve malfunction, an independent C02 system is available to extend the landing gear.
(See Operating Instructions for details).
Included on the left main gear is an oleo actuated bypass valve which makes it impossible to retract the
landing gear while the weight of the airplane is on the gear. This valve is open when the oleo strut is
compressed and bypasses all hydraulic fluid, on the pressure side of the system, to the return side,
preventing any pressure build-up in the retraction system. When the oleo strut is extended as in flight, or
when the aircraft is on jacks, the valve is closed, permitting the system to operate in the normal manner.
Dual wheel and rudder flight controls are provided in the Apache as standard equipment All controls are light
yet solid and effective in flight at all speeds down through the stalling speed. The nose wheel is steer-able
on the ground through the rudder pedals and the left pedals are equipped with toe brakes.
All control surfaces on the Apache are conventional sheet metal structures, fitted with cast hinges and
needle bearings. The elevators are actuated by a tubular push-pull system, and the flaps by a hydraulic
cylinder located in the right side of the cabin wall. Access to this cylinder is obtained by the removal of the
upholstered interior panel immediately ahead of the baggage door.
The ailerons and rudder are connected by cables with the control wheel and rudder pedals. The rudder has
a trim tab operated by a crank in the center of the forward cabin ceiling. Longitudinal trim is through bungee
springs located back near the elevators and controlled by a larger crank adjacent to the rudder tab control.
G. Fuel System
Two thirty six gallon nylon and neoprene fuel cells located out-board of the engine provide fuel storage in the
standard Apache. Auxiliary tanks holding eighteen gallons each are installed optionally in the outboard
section of the wing. The tanks should be kept full of fuel during storage of the airplane to prevent
accumulation of moisture, and to prevent deterioration of the rubber cells. For long term storage without fuel,
the cells should be coated with light engine oil to keep the rubber from drying out.
The fuel system in the Apache is simple, but completely effective. Fuel can be pumped from any tank to both
engines, through use of the four fuel pumps provided for this purpose.
For normal operation, fuel is pumped by the engine driven pumps from the tanks directly to the adjacent
carburetors. The fuel valves can be left on at all times and the cross-feed left in the off position. Electric
auxiliary fuel pumps are installed in by-pass fuel lines between the tanks and the engine driven pumps. The
electric pumps can be used to provide pressure in the event of failure of the regular pumps. They are
normally turned on to check their operation before starting the engines, and left on during take-off and
landing, to preclude the possibility of fuel pressure loss due to pump failure at critical times.
If one of the engine driven pumps fails, the electric pump to that engine can be turned on to supply the fuel.
However, if desired, the fuel can be pumped by the operating engine driven pump to the failed pump engine
simply by turning on the cross-feed. The good pump will then be supplying both engines from its tank. If this
tank runs low on fuel, fuel can be drawn from the opposite tank by turning on the electric pump on the failed
pump side, leaving the cross-feed on, and turning the fuel valve on the empty tank off. Then the electric
pump on the failed pump side will be supplying both engines from its tank.
Fuel can thus be used from one tank or the other, by shutting off one main valve and turning on the cross-
feed, to balance fuel loads or for other purposes. For all normal operation, it is recommended that fuel be
pumped directly from the tanks to their respective engines, with the cross-feed off.
The fuel valve controls and cross-feed control are located with the engine primer pumps in fuel control panel
between the front seats. Two electric fuel gauges in the engine gauge cluster on the instrument panel
indicate the fuel quantity in each tank. The electric fuel pump switches are on the lower left side of the
instrument panel.
A cross-feed line drain valve control is mounted on the front face of the fuel control panel box. This valve
should be opened occasionally, with the cross-feed on, to allow any water that might accumulate at that
point to be drained out. The heater fuel control is also placed on the fuel control panel, so that fuel to the
heater can be turned off if necessary.
The main fuel strainers are located in the inboard sides of the main wheel wells. They are fitted with quick
drains and should be drained regularly through their small access ports. Fuel screens are provided at the
tank outlets, in the strainers and at the carburetors.
Idle cut-offs are incorporated in the mixture controls and should always be used to stop the engines.
H. Electrical System
The master switch for the electrical system is located on the lower left side of the control pedestal, along
with the heating and ventilating control panel. Other electrical switches and circuit breakers are grouped on
the lower left side of the instrument panel.
The starter switch is located immediately above the audio selector switches on the extreme left side of the
instrument panel. This switch is spring loaded and locks in the center "Off" position. To operate, pull out on
the switch guard and hold to left or right as de-sired. After starting, release the switch and it will return to the
off and locked position.
Automatic circuit breakers are provided for the lights, generators, radios, landing gear indicator system, Turn
and Bank, fuel pumps and cabin heater. These units automatically break the electrical circuit if an overload
is applied to the system, preventing damage to any electrical component. To reset the circuit breakers,
simply push in the buttons. Continual popping out of a circuit button indicates trouble in the electrical system
and should be investigated immediately.
A 12-volt 33-ampere hour battery, enclosed in a sealed stain-less steel battery box, is mounted in the nose
section on the right side. (See Section Four, III, Battery Service).
The position and panel lights are operated by a rheostat switch located with the other electrical switches.
The position lights are turned on with the first movement of the knob; panel light intensity is increased by
further rotation of the control. A dome light switch is incorporated in the light unit in the center of the cabin
ceiling.
Generator switches are mounted on the lower right side of the pedestal, when dual 35 ampere generators
are installed optionally or on the Super Custom Apache. A voltage regulator for each generator is attached
to the rear of the adjacent firewall.
Figure 11 - Photograph of Cockpit with front seats removed
I. Finish
All aluminum sheet components of the Apaches are carefully finished inside and outside to assure maximum
service life. Both sides of all pieces are alodine treated, then sprayed with zinc chromate primer. External
surfaces are coated with durable synthetic enamels in attractive high gloss colors. The application of primer
to interior surfaces will prevent corrosion of structural and non-structural parts on the inside where there is
no access for normal maintenance. Steel tubular structures are also finished with zinc chromate primer and
enamel.
J. Cabin Features
The instrument panel of the Apache has been designed to accommodate all of the customary advanced
blind flight instruments on the left side in front of the pilot, and all required engine instruments on the right
side. Provision for extra instruments has been made in both sections. The flight instrument group is shock
mounted in an easily removed sub-panel. All instruments are accessible for maintenance by removing a
portion of the fuselage cowl over the instruments.
The Artificial Horizon and Directional Gyro in the flight group are vacuum operated through use of a vacuum
pump installed on the right engine. The Turn and Bank is an electrically operated instrument and serves as a
standby for the Gyros in case of vacuum system failure. A switch for the Turn and Bank is included in the
switch grouping on the lower left of the panel. The vacuum gauge in the engine instrument group normally
indicates 3 ½ to 4 ½ inches of suction, required to operate the gyros.
Two Recording Tachometers are provided to constant need for constant reference to aircraft and engine log
hooks. A 9 gauge engine instrument cluster, at the bottom of the engine group, includes two oil pressures,
two oil temperatures, two fuel pressures, two fuel gauges and one ammeter. The gauges in this cluster can
be re-placed individually by removing the column of three gauges in which the defective unit is incorporated,
then detaching the proper gauge from this column.
Radio units are installed in the extreme left and right sections of the main panel, with the primary radios in
front of the pilot and the auxiliary units on the right. Radio power supplies are mounted in the forward part of
the nose section near the battery.
All seats in the Apache are constructed of steel tubing, with no -sag springs and foam cushions. The front
seats are adjustable fore and aft through a seven inch range by operation of a release control under the
front of each seat. The right front seat is also adjustable aft beyond the normal range to provide ease of
entry to the pilot's seat. Both front seats are easily removed by taking out the lower bolts in the stop plates at
the rear of the seat structure, swinging the stop plates laterally and sliding the seats forward off their tracks.
The rear seat area is equipped with two or three individually adjustable and quickly removable seats. To
remove these seats, stop plates on the tracks are taken off, and the seats moved fore or aft as required to
disengage from their tracks.
The cabin door and baggage doors are equipped with locks operated by the same key. With each Apache
are also furnished a tow bar and a detachable mounting step.
In the standard model of the Apache, provisions for radio installations include dual microphone and headset
jacks, a micro-phone and headset mounting bracket, a loud speaker, wiring to these units, and panel space
for at least four radio sets.
The Custom model includes the above along with the installation of a group of radio units which are
specifically chosen to provide in the Apache all of the most recent radio developments normally de-sired in
this type of aircraft.
Avionics
The flow of air for cooling or heating the Apache cabin may be controlled by the four knobs on the cabin air
control panel, and by individual overhead outlets. Air is exhausted through an outlet on the rear trim panel of
the cabin.
The left hand control regulates air flowing to the front seat through the heater system and the second knob
from the left controls air flowing to the rear seat through this system.
The second knob from the right is the defroster control and the right hand control supplies additional cold air
to the front seat through a vent on the firewall.
Cabin air enters the heater system through an inlet above the landing light. Air controlled by the right hand
knob above is picked up by a scoop below the landing light. An additional scoop on the belly of the airplane
near the wing trailing edge supplies the air for the overhead outlets.
A 27,500 B. T. U. Southwind heater installed in the nose section of the Apache furnishes a source of hot air
for cabin beating and windshield defrosting. Heater operation is controlled by an off-fan-low heat-high heat
switch which is located under the left control wheel.
During ground operation or when the landing gear is extended, the ventilating fan motor operates and
provides air flow through the heater system. In flight, when the gear is retracted, a micro switch on the nose
gear cuts off the heater fan, and heater air is supplied by ram pressure through the nose inlet. This
arrangement assures an adequate flow of air through the heater at all times, without operating the fan
unnecessarily in flight.
Caution: Only operate the cabin heater on the high setting will in flight. Operating the heater on high while on
the ground may result in damage to the heater or heating ducts.
To heat the cabin-(1) turn the heater switch to High heat or Low heat as desired, (2) adjust the left hand
cabin air control to get the required heat to the front seat, (3) adjust the rear seat control to obtain the
required flow to the back of the cabin. The amount of heated air passing to the rear seat area can also be
regulated by opening or closing the shutters at the outlets in the floor. Low heat should be used to as low an
outside temperature as possible, with the control valves fully opened if necessary; below this temperature,
the high heat setting should be used.
Use of the high heat position on the ground may result in excessive exhaust smoke from the heater;
therefore, high heat should only be used in flight and the low heat position be used for heating the cabin
during ground operation.
The cabin heater uses gasoline from the left main fuel tank when the fuel cross-feed is off, and from both
tanks when the cross-feed is on. Only about one quart of gasoline per hour is used by the heater at
maximum output.
To turn the heater on, first ascertain that the heater fuel valve (on the fuel control panel) is on, then move the
heater switch to High or Low heat. If the heater does not start promptly, return the heater switch to Fan
position for 15 seconds to prime the heater; then upon moving the switch to High heat, the heater should
start and continue to operate after 1-1/2 minutes of warm-up.
After the heater switch is turned to the Off position, combustion in the heater stops, but the combustion fan
and the circulating air fan continue to operate for about two minutes, while the heater cools slowly and
purges itself of hot air and fumes. To obtain best service life from the heater components, it is recommended
that the heater switch be turned off about two minutes before stopping the engines and shutting off the
master switch. This should normally be done during taxiing after landing.
The heater can be used to warm up the cabin before flight by turning on the master switch, the left electrical
fuel pump, and the heater switch. The operation of these units takes about 8 amps, and they should not be
used in such a way as to run down the battery, making starting difficult.
Note: use of cabin heat prior to engine start is not recommended unless connect to an external power
source.
A. Preflight Checks
The airplane should be given a careful visual inspection prior to flight to ascertain that tires and shock struts
are properly inflated, control surfaces are free, fuel tank caps tight, cowling and other open-able parts are
secure, and no obvious damage exists. Propellers should be examined for nicks, tow bar stowed under the
rear seat, and gascolators drained. Upon entering the plane, the pilot should make sure that all controls
operate normally, that the landing gear and other controls are in proper positions, and that the main door is
firmly secured.
B. Starting
Before starting the engine, turn on the master switch and the electric fuel pumps. When the engine is cold,
prime three to five strokes, making sure fuel valves are on, cross-feed off, fuel pressures normal and fuel
quantity checked. Push mixture controls to full rich, carburetor heat off, and open throttles about one-quarter
inch. If the engines are extremely cold, they should be pulled through by hand four to six times.
Next the pilot should hold the brakes and turn all ignition switches on and engage starter on left engine first.
After engine starts, idle at 800 to 1000 RPM and start right engine. If battery is low, before starting right
engine, run left engine over 1200 RPM to cut in the generator. This will produce extra power for starting the
right engine. If the engine does not start in the first few revolutions, open the throttle on that engine while the
engine is turning over with the ignition on. When the engine starts, reduce the throttle.
If the above procedure does not start the engine, re-prime and repeat the process. Continue to load
cylinders by priming or unload by turning the engine over with the throttle open. If the engine still doesn't
start, check for malfunctioning of ignition or fuel system.
Priming can be accomplished by pumping the throttle controls, and excessive pumping may over-prime the
engines, making starting difficult.
When the engines are warm, do not prime, but turn ignition switches both on before engaging starter. The
engines should start after rotating through about four compression strokes.
As soon as the engines start, the oil pressures should be checked. If no pressure is indicated within thirty
seconds, stop the engine and determine the trouble.
Warm-up the engines at 800 to 1000 RPM for not more than two minutes in warm weather, four minutes in
cold weather. If electrical power is needed from the generator, the engines can be warmed at 1200 RPM at
which point the generator cuts in. The magnetos should be checked at 1800 RPM, the drop not to exceed
100 RPM. The engines are warm enough for take-off when the throttles can be opened without engine
faltering.
Carburetor heat should be checked during the warm up to make sure the heat control operation is
satisfactory and to clear out the carburetor if any ice has formed. It should also be checked in flight
occasionally when outside air temperatures are between 20 degrees and 70 degrees to see if icing is
occurring in the carburetor. In most cases when an engine loses manifold pressure without apparent cause,
the use of carburetor heat will correct the condition.
The propeller controls should be moved through their normal ranges during the warm-up to check for proper
operation, then left in the full low pitch positions. Feathering checks on the ground are not recommended,
because of the excessive vibration caused in the power plant installations.
The electric fuel pumps should be turned off after starting or during warm-up to make sure that the engine
driven pumps are operating. Prior to take-off the electric pumps should be turned on again to prevent loss of
power during take-off due to fuel pump failure.
Mixtures should be set full rich, except a minimum amount of leaning is permitted for smooth engine
operation when taking off at high elevation.
The gross weight power off stalling speed of the Apache is 59 MPH, with full flaps. The stalling speed
increases about 5 MPH with flaps up. All controls are effective at speeds down through the stalling speed,
and stalls are gentle and easily controlled.
E. Cruising
The cruising speed of the Apache is determined by many factors including power setting, altitude,
temperature, load; and equipment installed on the airplane.
The normal recommended cruising power setting of the Apache is at 65% power. At 9000 feet this gives a
True Air Speed of 162 MPH for a Custom PA23-150. This power setting is obtained under standard
conditions at 2400 RPM. and 20.5" MP. Fuel consumption for both engines is 8.15 gallons per hour, or 16.3
gallons per hour total.
The maximum cruising speed of the Apache is 170 M. P. H. for a Custom 150 (See Power and
Performance charts for power settings and performance under various conditions).
The Lycoming engines on the Apache can be cruised at any per-cent of power from 75% down. In general,
two standard RPM settings are recommended, 2400 for high performance cruising and 2100 for moderate
power settings, low noise levels, lower fuel consumption and reduced engine wear. An intermediate RPM
set-ting may be desired for some power settings to obtain maximum smoothness. To avoid undesirable
stresses on the propeller and the possibility of detonation in the engine, no Manifold Pressure settings over
25" should be used with an RPM of less than 2300.
Use of the mixture control in cruising flight reduces fuel consumption significantly, especially at higher
altitudes, and reduces lead deposits when the alternate fuels are used. The mixture should be leaned when
75% power or less is being used. If any doubt exists as to the amount of power being used, the mixture
should be in the FULL RICH position for all operations. Always enrich the mixture before increasing power
settings.
The carburetor heater on the Apache is of high capacity, and is designed to provide enough heat to remove
carburetor icing and related induction system phenomena under most conditions. A heat rise of
approximately 100°F can be obtained with the application of fuel heat. This creates a power loss of about
20% with very little indication on the Manifold Pressure gauge, which has a maximum drop of about ½ inch
MP. The power loss will show up in the performance of the airplane; and should be held to a minimum by
applying only that amount of heat required to keep the carburetor or induction system free of ice.
Locking controls on the carburetor heaters and carburetor Air Temperature gauges are provided to facilitate
setting and maintaining the carburetor air temperatures at the proper level for positive de-icing without
excessive power loss.
The application of carburetor heat enriches the mixture, and frequently may require resetting the mixture
control for smooth and economical engine operation.
During the approach, the gear can be lowered at speeds under 125 MPH, preferably on the downwind leg.
Flaps should be lowered in final approach at an airspeed under 100 MPH, and the airplane trimmed to a
gliding speed of 90 MPH. Normally about 12" MP should be maintained to give a reasonable approach
angle. RPM should be left at high cruising RPM or approximately 2400. This propeller setting gives ample
power for an emergency go-around and will prevent over speeding of the engines if the throttle is ad-vanced
sharply.
The amount of flap used during landings and the speed of the airplane at contact should be varied according
to the wind, the land-ing surface, and other factors. It is always best to contact the ground at the minimum
practicable speed consistent with landing conditions.
Normally, the best technique for short and slow landings is to use full flap and a small amount of power,
holding the nose up as long as possible before and after ground contact. In high wind conditions, particularly
in strong cross winds, it may be desirable to approach the ground at higher than normal speeds, with half or
no flaps.
1) Mixtures rich.
6) Landing gear down (under 125 M. P. H.), check green indicator lights on, landing gear warning horn off,
and flashing red light in gear handle off.
During the landing roll, the flaps should be raised, the heater turned off, and the electric fuel pumps off. After
parking, the radios should be turned off, and the engines stopped by pulling the mixture controls aft to idle
cut-off. The throttle should be left full aft to avoid engine vibration while stopping. When alternate fuels are
used, the engines should be run up to 1200 RPM for one minute prior to shutdown to clean out any
unburned fuel. After the engines stop then the ignition and master switches should be turned off, and the
parking brakes set.
H. Emergency Procedures
1. Engine Failure
An engine failure on the Apache during cruising flight presents very minor operational problems. As the
engine loses power, a slight yaw in the direction of the dead engine will occur, which can be corrected easily
with the rudder or the rudder trim tab. While the plane is slowing down to the single engine cruising speed of
about 110 MPH at low altitudes and at moderate power settings, the propeller on the dead engine should he
feathered by pulling the throttle to idling position, and the prop pitch control back fully; then the mixture
should be set at idle cut-off, and the ignition off. Best single engine performance will be obtained with the
dead engine wing held up about 3 degrees higher than level to help counteract the tendency to turn in that
direction.
If the left engine has failed, the generator and hydraulic pump will not be functioning. Enough power will
remain in a well-charged battery to operate the electrical equipment in the airplane for a considerable period,
but conservation of the battery power by turning off all unneeded equipment should be practiced. If it is
necessary to lower the landing gear or flaps with the left engine dead, the hydraulic hand pump located in
the pedestal is used.
If the right engine fails, the vacuum pump will no longer function, and the Directional Gyro and Artificial
Horizon will not operate. The electric Turn and Bank will then be used for instrument flight.
2. Feathering
The Hartzell feathering propellers can only be feathered while the failed engine is rotating, and not if the
engine stops completely, because the centrifugal force due to rotation is necessary to hold out a stop-pin
which keeps the propeller from feathering each time the engine is stopped on the ground. Therefore, if an
engine freezes up, it will not be possible to feather its propeller. In that case, single engine flight can be
maintained with the dead engine propeller un-feathered, although a noticeable decrease in single engine
performance will take place.
If an engine failure occurs during the take-off run, the power on the good engine should be cut and the
airplane stopped straight ahead. If it occurs after leaving the ground, but with sufficient landing area still
ahead, a landing should be effected immediately. If no landing can be made directly after the failure, the
following steps should be followed:
3) Retract landing gear and flaps, if extended (using hand pump if left engine is out) - If enough altitude has
been reached before the failure occurred, or if performance is satisfactory for reaching the airport with the
gear extend-ed, leave the landing gear in the down position.
As the airport is re-approached for the landing, reduce power on the good engine and gradually re-trim with
the rudder tab. When it is obvious that the airport can he reached easily, lower the landing gear and check
the indicators to make sure it is down and locked. Maintain a little extra altitude and speed during the
approach, keep-ing in mind that the landing should be made right the first time, and that either
undershooting or overshooting may require the use of full power on the good engine, making control more
difficult. Lower the flaps at the last moment before landing.
3. Unfeathering
It is not recommended that propeller feathering and unfeathering be practiced on the ground because of the
excessive vibration that occurs in the engine installation. In flight, feathering should be practiced only to
familiarize the pilot with the proper procedures. To unfeather a propeller in flight, the following technique is
recommended:
2) Mixture rich.
6) Retard throttle fully as soon as engine starts to prevent excessive engine vibration.
7) Allow engine to idle out of feather, then adjust engine controls for a slow warm up if the engine is very
cold. Adjust to cruising power when engine is warm.
4. Emergency Landings
The Apache is designed to take gear-up emergency landings without extensive damage to the structure of
the airplane. All three wheels protrude about one-third of their diameter when retracted, and structure is
provided to take minor loads in this condition. On a wheels-up landing, since the main wheels are forward of
their down position, the airplane will tend to settle down at the rear when the landing speed is decreasing,
and full forward control wheel pressure should he used to hold the tail up as long as possible. The flaps
should not be extended because they will contact the ground first, causing damage to the flap and the wing.
A wheels-up landing should only be made during an emergency when the surface is too soft or too rough to
permit a gear-down landing, or when an emergency water landing is necessary.
If the engine driven hydraulic pump fails, or the left engine driving the pump, extension of the landing gear or
flaps is accomplished by supplying hydraulic pressure with the manual hydraulic pump. With the gear or flap
control in the desired position, 30-40 strokes of the pump handle will raise or lower the landing gear, and 12
strokes will raise or extend the flaps.
In the event of hydraulic system failure caused by a line breaking or the selector valve malfunctioning, the
landing gear can be lowered by using the Emergency Gear Extender. The control for the Extender is located
beneath a small cover plate under the pilot's seat. When this control is pulled, C02 flows from a cylinder
under the floorboards through separate lines to shuttle valves adjacent to the gear extension cylinders. The
gas pressure opens the shuttle valves, allowing C02 to enter the gear cylinders, extending the gears.
The landing gear control on the selector valve must be in the down position when the gear extender control
is pulled, in order to allow the gear to be extended properly.
The Emergency Gear Extender should only be used when all other means of lowering the landing gear
have failed, and only when the gear can be left down for landing. When the Extender has been used, the
landing gear must not be retracted or actuated hydraulically in any way until the extension system has been
returned to its normal condition.
The Apache should be moved on the ground with the aid of the nose wheel steering bar provided with each
plane and installed in the baggage compartment.
Tie down ropes for mooring the airplane can he fastened to the wing tie down rings and at the tail skid.
The aileron and elevator controls should he secured by means of the safety belt or control locks to prevent
control surface damage. The rudder is held in position by its connections with the steer-able nose wheel,
and does not need to be secured except under unusually high wind conditions.
For weight and balance data, see the Weight and Balance Form supplied with each airplane which gives the
exact weight of the air-plane and permissible center of gravity conditions.
1) Partially withdraw the two machine screws located on the side of the fuselage under the right stabilizer.
These screws are leveling points, and the airplane is longitudinally level when a level placed on the heads of
the screws indicates level.
2) To put the airplane in a longitudinally level position, either on the scales for weighing purposes, or on the
floor for rigging checks, deflate the nose wheel tire, or if necessary the nose wheel oleo strut, until the proper
position is reached.
3) To level the airplane laterally, place a bubble-protractor on a straight edge held along the front spar on the
under surface of the wing. Raise or lower the wing by pushing up or down on the tip until five degrees of
dihedral is indicated on the pro-tractor. The smooth, easy action of the landing gear oleo units makes it
possible to position the wing laterally with very little effort. After checking the first wing at five degrees
dihedral, the opposite wing should also be checked to make sure it has equal dihedral.
RIGGING INSTRUCTIONS
Although the fixed flight surfaces on the Apache obviously can-not be adjusted in position for rigging
purposes, it may he necessary on occasion to check the positions of these surfaces. The movable control
surfaces, with the exception of the flaps, all have adjustable stops, as well as adjustments on their cables or
push-pull connections, so that their range of movement can be altered. The positions and travels of the
various surfaces are as follows:
1. Wings: 50 dihedral, washout 10 in 70" of distance along the front spar. (Total washout approximately 20).
2. Stabilizer: No dihedral-both stabilizer main spars should have identical relationship to horizontal,
Incidence is 10 up in relation to horizontal.
For the purposes of adjusting the lateral trim on the Apache, aileron tabs are incorporated on both ailerons.
These tabs can be bent to position the aileron in flight, changing the lateral trim as desired.
B. Tire Inflation
For maximum service from the tires, keep the Apache main wheels inflated to 35 Lbs. and the nose wheel to
27 Lbs. Reverse the tires on the wheels, if necessary, to produce even wear. All Apache wheels and tires
are balanced before original installation, and the relationship of tire, tube and wheel should be maintained
upon reinstallation. Out-of-balance wheels can cause extreme vibration in the landing gear during take-off
and landing. In the installation of new components, it may be necessary to rebalance the wheels with the
tires mounted.
C. Battery Service
Access to the 12-volt, 33-ampere hour battery is obtained by removing a quickly detachable access plate on
the right side of the nose section. The battery is installed in a sealed stainless steel box, opened by
removing wing nuts. The box has a plastic drain tube which is normally closed off with a clamp and which
should be opened occasionally to drain off any accumulation of liquid.
The battery should be checked frequently for proper fluid level, but must not be filled above the baffle
plates. All connections must be clean and tight.
If the battery is not up to proper charge, recharge starting with a charging rate of 4 amps and finishing with 2
amps. Quick charges are not recommended.
D. Brake Service
The brake system is filled with Univis No.40 (petroleum base) hydraulic brake fluid. This should be checked
at every 100 hours inspection and replenished when necessary. Do not use vegetable base brake fluids
when refilling the system.
When it is necessary to add fluid, remove the left nose access panel, exposing the brake reservoir. Then
add fluid to the reservoir, bring mg the fluid to the indicated level.
If it is necessary to bleed the brake system to get air out of the lines, fluid should be added under pressure
at the location of the system at the bleeder attachment on the brake unit.
No adjustment of brake clearances is necessary on the Apache brakes. If after extended service, braking
action requires too much movement of the toe pedal, new brake linings can easily be installed by removing
the four bolts which attach the brake units, then replacing the brake linings held in place by counter-sunk
screws.
Main wheels are quickly removed by taking off the hub cap and hub nut, withdrawing the axle bolt, axle
retainer cups and the axle from the nose wheel fork.
Tires are dismounted from the wheels by deflating the tube, then removing the wheel through-bolts, allowing
the wheel halves to be separated. In reassembling the wheels, care should be taken to torque the nuts
properly, according to instructions on the wheels.
In jacking the Apache up for landing gear and other service, the PA-23 Jack Kit (available through the Piper
Aircraft Corporation Service Department) should be used. This kit includes two hydraulic jacks and a tail
support; the jacks are placed under the jack pads on the front wing spar, and the tail support attached to the
tail skid.
Approximately 250 Lbs. of ballast should be placed on the base of the tail support to hold the tail down.
Then the jacks should be raised until all three wheels are clear of the floor.
The right and left landing gear units on the Apache are completely interchangeable by reversing the
nutcracker units on the gears. The oleo unit on the nose wheel gear contains parts that are also entirely
interchangeable with the oleo parts on the main gears, although the oleo housing forging and the fork and
axle are different on the nose wheel unit. The nutcracker parts and all inside components are identical on
both nose and main gears.
The operation of the landing gear oleos is standard for the air -oil type; hydraulic fluid passing through an
orifice serves as the major shock absorber while air compressed statically to about 85 Lbs acts as a taxiing
spring. The piston tube has a total travel of 8", and about 3" of tube should be exposed under normal static
loads.
Figure 29: Photograph Brake Peddles Taken trough access panels.
All of the oleos are inflated through readily accessible valves on the top of the unit, at the front. The nose
wheel unit is steer-able through the rudder pedals, and incorporates a shimmy dampening device at the
bottom of the outer housing. All major attachment and actuation bearings are equipped with grease fittings
for lubrication of the bearing surfaces, and should be lubricated periodically with medium lubricating grease.
To add air to the oleo struts, a strut pump is attached at the air valve and the oleo pumped up until 3" of
piston tube is exposed with normal static weight on the gears. To add oil, first release all the air through the
valves, allowing the oleo to compress fully. Next remove the air valve core and fill the unit through this
opening, ex-tending the strut by rocking the airplane while adding fluid. Com-press the oleo again to within
1/4" of full compression, allowing excess oil to overflow and working out any trapped air. Then reinsert the
valve core and pump up the strut.
If a landing gear oleo has been completely emptied of oil during servicing, the following procedure should be
used to refill it, to make sure that no air remains trapped in the unit. First, a clear plastic tube should be
attached to the valve stem, from which the core has been removed. The other end of the tube should be
placed in a container of hydraulic fluid. When the oleo is extended, fluid will be sucked into the oleo cylinder.
The oleo should be compressed and extended until it is full of fluid and no more air bubbles appear in the
plastic tube. About one pint of fluid is required to fill the oleo.
To check shimmy of the nose wheel, if it should develop, tighten the bolt on the dampening device at the
base of the nose wheel forging. The bolt should be tightened just enough to keep the nose wheel from
moving freely, but not enough to require excessive pres-sure to move the wheel by hand. It may be
necessary to remove shims from the shimmy dampening collar to permit tightening of the device.
The steering arms from the rudder pedals to the nose wheel steering torque shaft arm are adjusted at the
rudder pedals or at the torque shaft rollers by turning in or out the threaded rod end bearings. Adjustment is
normally accomplished at the forward end of the rods, and should be done in such a way that the nose
wheel is in line with the fore and aft axis of the plane when the rudder pedals and rudder are centered.
Alignment of the nose wheel can be checked by pushing the airplane hack and forth with the rudder
centered to determine that the plane follows a perfectly straight line. The turning arc of the nose wheel is 15
degrees in either direction and is factory adjusted at stops on the bottom of the forging.
Figure 30: Diagram of Hydraulic system
In adjusting the steering arm stops, care should be taken to see that the nose wheel reaches its full travel
just after the rudder hits its stops. This guarantees that the rudder will be allowed to move through its full
travel.
Figure 31: Photograph of upper left wing hydraulic installation.
Adjustable rod end bearings are present on each of the hydraulic cylinders that actuate the landing gear
legs. These rod ends should be set so that the cylinders move the landing gear retracting links just far
enough to engage the spring loaded down locks and make contact at the stops. Too much extension of the
adjusting screws will overload the links, and too little extension will prevent the links from going to the
required past-center position.
At each of the landing gear legs, micro switches are installed so as to close after full movement of the gear
in either direction. The down switches are connected individually with green indicator lights on the pedestal,
and the up switches are in series so that all three contacts must be made before the amber "gear up" light
on the pedestal lights up. The micro-switches must be adjusted carefully so that contact is made just as the
gear reaches the required position of ex-tension or retraction.
Other micro-switches on the landing gear warning system are installed inside the control pedestal at the
throttles. The warning horn is also located here, and the landing gear knob flasher unit is attached to the left
side of the pedestal forward of the instrument panel.
The main landing gear legs are dismounted from the airplane by (1) removing the top engine nacelles, (2)
detaching the lower end of the lever retracting link from the gear leg, (3) detaching the brake line at the
lower end of the flexible line, and (4) withdrawing the half-inch landing gear attachment bolts.
The nose gear unit is dismounted by (1) removing the nose access panels and the canvas boot covering the
top of the nose gear, (2) detaching the lower retracting link, and (3) extracting the landing gear bolts.
1) Release air from air valve at top of unit and remove core.
2) Detach lower end of oleo torque link assembly (nut-cracker) from fork.
3) Remove snap ring, located inside and at bottom of forging, with small-nosed pliers.
4) Slide piston tube and bearing assemblies out of forging. Oleo fluid will flow from the forging and much of it
can be caught in a container and reused.
5) Remove the upper bearing retainer pins and slide both upper and lower bearings from the strut. The ‘O’
rings and wiper strips are then exposed for inspection.
To reassemble the oleo unit, reverse the above procedure. being very careful to see that the snap ring and
the upper bearing retainer pins are properly reinstalled.
In the event that the oleo strut slowly loses pressure and extension, the most probable source of trouble is
the air valve attachment to the leg, or the core of the air valve. These parts should be checked first to
determine whether or not air leaks are occurring. If hydraulic fluid is evident on the exposed chrome-plated
oleo strut, the "0" rings on the piston tube bearing units may need to be replaced.
The hydraulic system is filled through a filler tube located inside the left nose access panel. Only petroleum
base hydraulic fluid, such as Univis 40 or Mil-O-5606, should be used.
To add fluid to the system, remove the cap from the filler neck and fill the system completely while holding
the filler tube extension level. Then turn the elbow on the filler tube down until tile excess oil has drained out.
See separate instructions for filling and cleaning the complete hydraulic system).
G. Fuel Requirements
The minimum aviation grade fuel for the PA-23-150 is 80/87. Since the use of lower grades can cause
serious engine damage in a short period of time, the engine warranty is invalidated by the use of lower
octane’s.
Whenever 80/87 is not available, the lowest lead 100 grade should be used. (See Fuel Grade Comparison
Chart on page 58.) Refer to the latest issue of Lycoming Service Instruction No.1070 for additional
information.
The continuous use, more than 25% of the operating time, of the higher leaded fuels can result in increased
engine deposits, both in the combustion chamber and in the engine oil. It may require increased spark plug
maintenance and more frequent oil changes. The frequency of spark plug maintenance and oil drain periods
will be governed by the amount of lead per gallon and the type of operation. Operation at full rich mixture
requires more frequent maintenance periods; therefore, it is important to use proper approved mixture
leaning procedures.
Reference the latest issue of Lycoming Service Letter No. L185 for care, operation and maintenance of the
airplane when using the higher leaded fuel.
H. Oil Requirements
The capacity of the 0-320 series engine is 8 quarts, and the minimum safe quantity is 2 quarts. It is
recommended that the oil be changed every 50 hours and sooner under unfavorable operating conditions.
Intervals between oil changes can be increased as much as 100% on engines equipped with full flow
cartridge type oil filters, provided the element is replaced each 50 hours of operation and the specified
octane fuel is used. Should fuel other than the specified octane rating for the power plant be used, refer to
the latest issue of Lycoming Service letter No. L185 and Lycoming Service Instruction No. 1014 for
additional information and recommended service procedure The following grades are recommended for the
specified temperatures:
Either mineral oil or anti-dispersing oil may be used, but the two types of oil may never be mixed.
The Carburetor Air Filters, mounted in the nose cowls, should he removed and cleaned regularly to prevent
clogging of the filters or the passage of dirt into the engine. Under very clean operating conditions, the filters
need only to he replaced during 100 hour checks, but under dusty conditions, the filters should he replaced
as needed.
1) The windshield and windows are made of Plexiglas and a certain amount of care is required to keep them
clean and clear. The following procedure is suggested:
2) Flush with clean water and dislodge excess dirt, mud, etc., with your hand.
3) Wash with mild soap and warm water. Use a soft cloth or sponge. (Do not rub).
4) Remove oil, grease or sealing compounds with a cloth soaked in kerosene. NOTE: Do not use gasoline,
alcohol, benzene, carbon tetra chloride, lacquer, thinner, or window cleaning sprays.
5) After cleaning, apply a thin coat of hard polishing wax. Rub lightly with a soft dry cloth.
6) A severe scratch or mar can be removed by using jewelers rouge to rub out scratch, smooth on both
sides and apply wax.
The serial number plate of Apache PA23-1050 is located on the left side of the fuselage beneath the
elevator. The serial number of the plane should always be used in referring to the airplane in service or
warranty matters.