H50 Series Gas Fryers

Service and Parts Manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 JUNE 2007

*8190001*
 NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of
this manual for definitions of qualified personnel.

NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed. See NATIONAL CODE
REQUIREMENTS in Chapter 2 of this manual for specifics.

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the Building
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
Manual of the U.S. Food and Drug Administration.

NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
 DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating,
and service instructions thoroughly before installing or servicing this equipment. Only qualified
service personnel may convert this appliance to use a gas other than that for which it was
originally configured.

DANGER
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

DANGER
Adequate means must be provided to limit the movement of this appliance without depending
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing
anchor straps. All fryers equipped with casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional restraining cable must be connected at all
times when the fryer is in use.

DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.

DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any
other appliance.

DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak
must be posted in a prominent location. This information can be obtained from the local gas
company or gas supplier.

DANGER
This product contains chemicals known to the state of California to cause cancer and/or birth
defects or other reproductive harm.

Operation, installation, and servicing of this product could expose you to airborne particles of
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other
reproductive harm.

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material.

WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be
removed for cleaning.
 H50 SERIES GAS FRYERS
TABLE OF CONTENTS

CHAPTER 1: Service Procedures

1.1 Functional Description.......................................................................................................1-1
The Electronic Ignition System .........................................................................................1-1
Interface Boards .................................................................................................................1-2
Thermostats........................................................................................................................1-4
1.2 Accessing Fryers for Servicing..........................................................................................1-4
1.3 Cleaning the Gas Valve Vent Tube ...................................................................................1-4
1.4 Checking the Burner Manifold Gas Pressure.....................................................................1-5
1.5 Measuring Flame Current ..................................................................................................1-7
1.6 Replacing Fryer Components ............................................................................................1-7
1.6.1 Replacing the Controller or the Controller Wiring Harness ...............................1-7
1.6.2 Replacing the Temperature Probe or High-Limit Thermostat ............................1-7
1.6.3 Replacing the Interface Board ...........................................................................1-8
1.6.4 Replacing an Ignition Module ............................................................................1-8
1.6.5 Replacing an Ignitor Assembly...........................................................................1-9
1.6.6 Replacing or Cleaning a Combustion Air Blower ..............................................1-9
1.6.7 Replacing a Gas Valve......................................................................................1-12
1.6.8 Replacing a Burner Assembly ..........................................................................1-13
1.6.9 Replacing the Frypot.........................................................................................1-14
1.6.10 Replacing Frypot Insulation and/or Upper Burner Rails ..................................1-15
1.7 Troubleshooting and Problem Isolation...........................................................................1-20
1.7.1 Ignition Failures ................................................................................................1-20
1.7.2 Improper Burner Functioning ...........................................................................1-21
1.7.3 Improper Temperature Control .........................................................................1-23
1.7.4 Computer-Related Problems .............................................................................1-24
1.7.5 Filtration Problems............................................................................................1-25
1.7.6 Leakage .............................................................................................................1-28
1.7.7 Basket Lift Malfunctions ..................................................................................1-28
1.7.8 Interpretation of Digital Controller Lights........................................................1-31
1.8 Troubleshooting Guide ....................................................................................................1-31
Probe Resistance Chart ....................................................................................................1-38
1.9 Simplified Wiring Diagrams............................................................................................1-39
1.10 Principal Wiring Connections..........................................................................................1-41
1.11 Wiring Diagrams – Main ................................................................................................1-42
1.12 Wiring Diagrams – Transformer Boxes...........................................................................1-48
1.13 Wiring Diagrams – Basket Lifts ......................................................................................1-50
1.14 Wiring Diagrams – Filter Boxes ......................................................................................1-53
1.15 Wiring Diagrams – Oil Return.........................................................................................1-54

i
 H50 SERIES GAS FRYERS
TABLE OF CONTENTS

CHAPTER 2: Parts List

2.1 Accessories........................................................................................................................ 2-1
2.2 Basket Lift Assemblies and Component Parts .................................................................. 2-2
2.2.1 Bell Crank Basket Lifts ...................................................................................... 2-2
2.2.2 Modular Basket Lifts.......................................................................................... 2-4
2.3 Blower Assemblies and Associated Components ............................................................. 2-6
2.4 Casters, Legs, and Restraints............................................................................................. 2-7
2.5 Burner Ignition System Components and Associated Hardware ...................................... 2-8
2.6 Component Box Assemblies and Associated Component Parts ....................................... 2-9
2.7 Controller Assemblies ..................................................................................................... 2-10
2.8 Drain Valves, Drain Valve Assemblies, and Associated Parts ....................................... 2-11
2.8.1 Drain Valves and Drain Extensions ................................................................. 2-11
2.8.2 MJH50 Dual Vat (1-inch) Drain Valve Assemblies ........................................ 2-12
2.8.3 FMH50 Dual Vat (1-inch) Drain Valve Assemblies........................................ 2-13
2.8.4 FMH50 Full Vat (1¼-inch) Drain Valve Assembly......................................... 2-14
2.8.5 FPH50 Dual Vat (1-inch X 1¼-inch) Valve Assemblies ................................. 2-15
2.8.6 FPH50 Full Vat (1¼-inch) Valve Assemblies.................................................. 2-16
2.9 Filtration Systems and Component Parts (Other Than Drain Components) ................... 2-17
2.9.1 Filter Magic II/Single FootPrint III Filter Pan Assembly ................................ 2-17
2.9.2 FootPrint III Filter Pan Assembly .................................................................... 2-18
2.9.3 FootPrint III with Rear Flush Oil Return Plumbing Components, KFC.......... 2-19
2.9.4 Oil Return Handle Assembly, Filter Magic & Standard FootPrint III ............. 2-21
2.9.5 Power Shower Assemblies (All Systems) ........................................................ 2-22
2.9.6 Assembly Wand Plumbing (Japan) .................................................................. 2-23
2.9.7 Oil Disposal Wand Assembly .......................................................................... 2-24
2.10 Frypot Assemblies and Component Parts ....................................................................... 2-24
2.10.1 Replacement Frypots and Frypot Insulation Kits............................................. 2-24
2.10.2 Full Vat Frypot Assembly, Component Parts .................................................. 2-25
2.10.3 Dual Vat Frypot Assembly, Component Parts ................................................. 2-27
2.11 Gas Valves, Gas Lines, and Fittings................................................................................ 2-29
2.12 Probe, Probe Guard, and Thermostat .............................................................................. 2-31
2.13 Relays, Transformers, Wiring Assemblies, and Related Parts........................................ 2-32
2.13.1 Filter Box Components .................................................................................... 2-32
2.13.2 Transformer Box Components ......................................................................... 2-33
2.14 Wiring Harnesses, Wiring Assemblies, and Plug Assemblies ........................................ 2-35
2.15 Wiring Connectors and Pin Terminals ............................................................................ 2-39

ii
 H50 SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description

H50 Series fryers contain a welded stainless steel frypot that is directly heated by a high efficiency
infrared burner system requiring approximately 43% less energy than conventional burners to cook
the same volume.

Self-contained combustion chambers (referred to as “burners”) are fitted into rails attached to the
sides of the frypot, one on each side. Each combustion chamber is fitted with special ceramic tiles
that are heated by the burning of a forced air/gas mixture. The tiles transfer their heat to the frypot
by means of infrared radiation, providing much more constant and uniform heat dispersion over the
surface of the frypot than do conventional burners. Because less heat is lost to the atmosphere in the
process, compared to “open-burner” designs, less fuel is required to achieve and maintain a given
frypot temperature.

In full vat units, gas flow to both of the burners is regulated by one electromechanical gas valve. In
dual vat units, each burner has its own valve. All fryers in this series are equipped with 24VAC gas
valve systems, and all are configured with electronic ignition.

THE ELECTRONIC IGNITION SYSTEM

An ignition module mounted in the component box or Inside the Ignition Module
“shield” (located behind the control panel) is connected to
an ignitor assembly at the burner. The ignition module Out to
Gas Valve
performs four important functions: it provides fuse
To Alarm
protection for the 24-volt circuit, provides an ignition
spark, supplies voltage to the gas valve, and proofs the
25 V +
burner flame. The module contains a 4-second time delay
circuit and a coil that activates the gas valve. Three types Coil
are in use. A closed-box design is used in most fryers, but
in some fryers built for export the module resembles an TD
HV
interface board. A single dual-spark module is used on
GND
current production full-vat fryers. Two single-spark
modules were used on full-vat fryers built before August
2000. All dual-vat fryers use two single-spark modules. Ignition Wire Flame Sensor

The ignitor assembly consists of a spark plug, an enrichment tube, and a flame sensor.

At start-up, the power switch is placed in the ON position, supplying approximately 12-volts DC to
the heat control circuitry in the controller or computer and to one side of the heat relay coils on the
interface board. If resistance in the temperature probe indicates the temperature in the frypot is
below 180ºF (82ºC), the current flows through a melt cycle circuit where a timer switch alternately
closes for 6 seconds and opens for 24 seconds. If the temperature is 180ºF (82ºC) or above, the
current flows through a heat circuit, bypassing the timer switch. In either case, ground is supplied
to

1-1
the other leg of the heat relay coils, which then close electronic switches in the 24 VAC circuit to
provide current to the ignition module. Circuitry in the ignition module sends 24 VAC to the gas
valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a
normally closed drain safety switch). Simultaneously, the module causes the ignitor to spark for 4
seconds to light the burner. A flame sensor verifies the burner ignition by measuring the flow of
microamps through the flame. If the burner does not light (or is extinguished), current to the
ignition module is cut, the gas valve closes, and the ignition module “locks out” until the power
switch is turned off and then back on. A probe monitors the temperature in the frypot. When the
programmed setpoint temperature is reached, resistance in the probe causes the heat cycle circuitry
in the controller to cut off current flow through the heat relay. This in turn cuts off the 24 VAC to
the ignition module, causing the gas valve to close.
INTERFACE BOARDS

All fryers in this series have an interface board located in the component box located behind the
control panel. The interface board provides a link between the controller/computer and the fryer’s
individual components without requiring excessive wiring, and allows the controller to execute
commands from one central point. The H50 Series of fryers has been in production since 1983.
Consequently, servicers are likely to encounter three different interface board designs. Although the
boards differ slightly in appearance, basic functioning and electrical connections are the same from
one to another. In the earlier design 806-3398 interface board (used between June 1996 and July
1999), the diagnostic LEDs are arrayed in a row across the bottom of the board as shown in the left-
hand illustration below. In later design 806-3398 interface boards (and in the 106-0396 interface
boards that replaced them in current production fryers), the LEDs (labeled D1 though D7) are
scattered around the board as shown in the right-hand illustration. The primary difference between
the earlier design boards and the later design boards is the combining of the separate blower motor
relay (K4) and the heat relays (K1 and K2) into a pair of replaceable relays (K2 and K3) in the latter.
Also, the 106-0386 interface board has an additional fuse located in the upper right hand corner.
Prior to June 1996, a board with replaceable relays very similar in appearance to the 106-0386 board
was used. It is distinguished from the 106-0386 board by the absence of fuses.

NOTE: Although the printing on many boards indicates 2 Amp fuses, 3 Amp fuses (P/N 807-3843)
must be used.
SOUND GND SOUND J2 GND
1 1 4 7 10 13 1 1 4 7 10 13
F2 I g ni t ion
2 2 2 AMP Module D7
GND J2 2 5 8 11 14
GND
2 5 8 11 14 D6
3 3 6 9 12 15 3 3 6 9 12 15
AIR
12V
3 6 9 12 3 6 9 12 3 6 9 12 3 6 9 12

This Fuse is NOT

2 5 8 11 2 5 8 11 J1 2 5 8 11 2 5 8 11 J3
J1 J3 present on 806-3398 IFB.
1 4 7 10 1 4 7 10 1 4 7 10 1 4 7 10

K3 K4 K5 D1
GND GND GV K1 D5
GND
Blower
GV
V2D BLOWER V1D V2D Motor
GND
2 Amp
MOTOR K4
PWR RELAY PWR PWR V1D
D3
AD ALR AD PWR
HEAT HEAT HEAT HEAT
AS V1S AS RELAY 24V RELAY ALR
RELAY RELAY D2 PWR AND AND D4
V2S V2S V1S
BLOWER BLOWER
K1 K2 MOTOR MOTOR PWR
1 2 6 3 4 5 GND RELAY RELAY GND
K2 K3
GND GV PWR AL 12V AIR 24V AL PWR GV GND
EARLIER DESIGN INTERFACE BOARD P/N 806-3398 LATER DESIGN INTERFACE BOARDS P/N 806-3398 and 106-0386

1-2
 FREQUENTLY USED TEST POINTS FOR INTERFACE BOARDS 806-3398 AND 106-0386
Meter
Test Setting Pins Results
12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-18
24VAC Power to Right Module 50VAC Scale 8 on J3 and GROUND 22-28
24VAC Power to Left Module (if present) 50VAC Scale 8 on J1 and GROUND 22-28
120 VAC Power 250VAC Scale 11 on J3 and GROUND 110-125
120 VAC Power to Blowers 250VAC Scale 12 on J3 and GROUND 110-125
24VAC Power to Full- or Right-vat High-Limit 50VAC Scale 9 on J3 and GROUND 22-28
24VAC Power to Left High-Limit (if present) 50VAC Scale 9 on J1 and GROUND 22-28
Probe Resistance (Full- or Right-vat) * R x 1000 OHMS 2 and 6 on J3 or 13 and 14 on J2 **
Probe Resistance (Left - if present) * R x 1000 OHMS 2 and 6 on J1 or 14 and 15 on J2 **
Probe Isolation R x 1000 OHMS 6 on J1 or J3 and GROUND ***
High-Limit Continuity (Full- or Right-vat) R x 1 OHM 9 on J3 and Wire 13C on Gas Valve 0
High-Limit Continuity (Left - if present) R x 1 OHM 9 on J1 and Wire 12C on Gas Valve 0
** Disconnect 15-pin harness from controller before testing probe circuit.
** See Probe Resistance Chart at end of chapter.
*** 5 mega-Ohms or greater.

These standard interface boards are also used in a number of fryer types besides the H50 Series. The
information contained in this section applies to H50 Series applications ONLY.

Earlier design 806-3398 boards (used from June 1996 through July 1999) contain two heat relays
(K1 and K2) that switch 24VAC to the ignition and gas valve circuits when the computer/controller
heat logic circuit calls for heat. Relay K4 switches 120VAC to the blower motor when either K1 or
K2 closes. The relays on these boards are soldered on – if one fails, the whole board must be
replaced.

The later design 806-3398 (and 106-0386 boards that replaced them in current production fryers)
have only two relays. In this design, K2 and K3 are double-pole-double-throw (dpdt) relays that
supply 24VAC to the ignition and gas valve circuits, as well as 120VAC to the blower motor. The
relays on this board plug into sockets. If a relay fails, that relay can be replaced.

The tables below identify the diagnostic LEDs and their meaning.

LATER DESIGN INTERFACE BOARD

EARLIER DESIGN INTERFACE BOARD LED DIAGNOSTIC LIGHTS
LED DIAGNOSTIC LIGHTS D1 24 VAC to left gas valve (dual vat only)
12V Indicates 12 VAC from transformer D2 24 VAC to left ignition module
24V Indicates 24 VAC from transformer D3 24 VAC from transformer
GV Indicates 24 VAC to gas valve (left or right) D4 24 VAC to right ignition module
PWR Indicates 24 VAC to module (left or right) D5 24 VAC to gas valve (right valve if dual vat)
AL Indicates module lock-out (left or right) D6 12 VAC from transformer
AIR CE and Japanese units only: air switch closed D7 CE and Japanese units only: air switch closed

1-3
THERMOSTATS

All fryers in the H50 Series have temperature probes located on the front centerline of each frypot.
(Dual-vat frypots have two probes, one in each vat.) In this type thermostat, the probe resistance
varies directly with the temperature. That is, as the temperature rises, so does resistance, at a rate of
approximately 2 ohms for every 1º F. Circuitry in the controller monitors the probe resistance and
controls burner firing when the resistance exceeds or falls below programmed temperatures
(setpoints). The temperatures are programmed by means of a keypad on the face of the controller.

H50 Series fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to
properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to
the flash point. The high-limit thermostat acts as a normally closed power switch that opens when
exposed to temperatures above 425ºF to 450ºF (218ºC to 232ºC). The different types of thermostats
have different part numbers for CE and Non-CE models, and are not interchangeable.

1.2 Accessing Fryers for Servicing

DANGER
Moving a fryer filled with cooking oil may cause spilling or splattering of the hot
liquid. Drain the fryer before attempting to relocate a fryer for servicing.

1. Shut off the gas supply to the unit. Unplug the power cords. Disconnect the unit from the gas
supply.

2. Remove any attached restraining devices.

3. Relocate the fryer for service accessibility.

4. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and
plug in the electrical cords.

1.3 Cleaning the Gas Valve Vent Tube

1. Set the fryer power switch and the gas valve to the OFF position.

2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened
for ease in removal.

3. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any
obstruction.

4. Remove the wire and blow through the tube to ensure it is clear.

5. Reinstall the tube and bend it so that the opening is pointing downward.

1-4
1.4 Checking the Burner Manifold Gas Pressure

1. On non-CE fryers, ensure that the gas valve knob is in the OFF position.

Honeywell

ON

OFF

2. Remove the pressure tap plug from the gas valve assembly.

Pressure Tap Plug

Typical Non-CE Typical CE Valve

Valve Assembly Assembly

2. Insert the fitting for a gas pressure-measuring device into the pressure tap hole.

3. On non-CE fryers only, place the gas valve in the ON position.

4. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for
at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in
the appropriate table found on the following page. The tables list the burner manifold gas
pressures for each of the gas types that can be used with this equipment.

1-5
 CE Standard CE Standard
Burner Manifold Gas Pressures Burner Manifold Gas Pressures
for Fryers Manufactured After April 1999 for Fryers Manufactured Through April 1999

Pressure (mbar) Pressure (mbar)

Single Dual Single Dual

Gas Vat Vat Gas Vat Vat
Natural Gas Lacq Natural Gas Lacq
7 7 7 6,5
(G20) under 20 mbar (G20) under 20 mbar
Natural Gas Gronique * Natural Gas Gronigue *
10 10 10 9
(G25) under 25 mbar (G25) under 25 mbar
Natural Gas Gronique Natural Gas Gronigue
10 10 10 9
(G25) under 20 mbar (G25) under 20 mbar
Butane/Propane Butane
17 17 17 16,5
(G30) at 28/30 or 50 mbar (G30) at 28/30 or 50 mbar
Propane Propane
20 20 20,2 18,5
(G31) under 37 or 50 mbar (G31) under 37 or 50 mbar

* Belgian G25 = 7,0 mbar (single or dual) * Belgian G25 = 7,0 mbar (single) or 6,5 (dual)

Non-CE Standard
Burner Manifold Gas Pressures
Gas Pressure
3" W.C.
Natural
0.73 kPa
8.25" W.C.
Propane
2.5 kPa

5. To adjust the burner gas pressure, remove the cap from the gas valve regulator and adjust to the
correct pressure.

Non-CE Later Model

Earlier Model CE Valve
Valve CE Valve

GAS VALVE REGULATOR CAP

6. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove
the fitting from the pressure tap hole and reinstall the pressure tap plug.

1-6
1.5 Measuring Flame Current

When the burner flame is properly adjusted, it will produce a current between 2.5 μA and 3.5 μA.
Flame current is measured by placing a microamp (not milliamp) meter in series with the sensing
wire on the ignitor. This is accomplished as follows:

1. Place the fryer power switch in the OFF position.

2. Disconnect the sensing wire from one of the burner ignitors and connect it to the positive lead of
the meter. Connect the negative lead of the meter to the terminal from which the sensing wire
was removed.
3. Place the fryer power switch in the ON position to light the burners. Wait at least one minute
after the frypot temperature reaches 200°F (93°C) before checking the reading. NOTE: The
closer the unit is to normal operating temperature, the more accurate the reading will be.

1.6 Replacing Fryer Components

1.6.1 Replacing the Controller or the Controller Wiring Harness

1. Disconnect the fryer from the electrical supply.

2. Remove the two screws in the upper corners of the control panel and swing the panel open from
the top, allowing it to rest on its hinge tabs.

3. Disconnect the wiring harness from the back of the controller and, if replacing the harness,
disconnect it from the interface board.

4. Disconnect the ground wire from the controller, and remove the controller by lifting it from the
hinge slots in the control panel frame.

5. Reverse the procedure to install a new controller or wiring harness. NOTE: Ensure that the fer-
rite bead (black ring) in the harness is at the controller end.

1.6.2 Replacing the Temperature Probe or High-Limit Thermostat

1. Disconnect the fryer from the electrical supply.

2. Drain cooking oil below the level of the probe or thermostat.

3. Remove the screws from the upper corners of the control panel and swing the panel open from
the top, allowing it to rest on its hinge tabs.

4. Unplug the controller wiring harness from the back of the controller.

5. Remove the controller by lifting it from the hinge slots in the control panel frame.

6. If the fryer has a built-in filtration system, loosen the bolt securing the oil return handle to the oil
return operating rod.

1-7
7. Disconnect the ignition cables from the ignitors by grasping the boots and gently pulling toward
you.

8. Remove the component box mounting screws.

9. Rotate the top of the component box out of the frame and carefully pull it out enough to
disconnect the wiring harness plug(s) from the back of the box.

10. Remove the box and set it aside.

11. Make a note of the location of the existing wires. Using a pin-pusher, disconnect the tempera-
ture probe wires (or high-limit thermostat wires) from the connector plug.

12. Unscrew and remove the temperature probe (or high limit thermostat) from the frypot.

13. Apply Loctite® PST56765 pipe thread sealant or equivalent to the replacement part threads.

14. Screw the replacement part into the frypot and torque to 180 inch-pounds.

15. Connect the wires from the new component to the connector plug, referring to the note made in
step 11.

16. Reverse steps 1 through 9 to complete the procedure.

1.6.3 Replacing the Interface Board

1. Remove the component box per steps 1 through 10 of Section 1.6.2.

2. Unplug the controller wiring harness from the interface board.

3. Disconnect the wires attached to the interface board, marking or making a note of the wires and
terminals to facilitate reconnection.

4. Remove the nuts at each corner of the interface board and pull it from the studs.

5. Reverse the procedure to install the replacement board, being sure to reinstall the spacers behind
the interface board.

1.6.4 Replacing an Ignition Module

1. Disconnect the fryer from the electrical supply.

2. Remove the screws from the upper corners of the control panel and swing the panel open from
the top, allowing it to rest on its hinge tabs.

3. Disconnect the wires from the ignition module, marking or making a note of the wires and
terminals to facilitate reconnection.

4. Remove the four ignition module screws and pull the module from the component box.

1-8
5. Reverse the procedure to install the replacement module.

1.6.5 Replacing an Ignitor Assembly

DANGER
Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect the fryer from the electrical supply.

2. Disconnect the ignition cable from the ignitor by grasping the boot and gently pulling toward
you.

3. Remove the sheet metal screw securing the ignitor to the mounting plate and pull the ignitor
from the fryer.

4. Reverse the procedure to install the replacement ignitor.

1.6.6 Replacing or Cleaning a Combustion Air Blower

A sheet metal shield or shield assembly prevents inadvertent access to the blower assembly. The
specific design varies depending upon the particular configuration of the fryer and the country for
which manufactured, but in all cases, the shield is attached to the cabinet framing by sheet metal
screws. Remove the screws that secure the shield or shield assembly to the cabinet framing and pull
the shield out of the fryer to expose the combustion air blower assembly.

1. Disconnect the blower wiring harness and remove the blower assembly mounting nuts.

Blower
assembly
Wiring connection
mounting
nuts

2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and
separate the two components.

1-9
 Remove these fasteners.
(On black-colored FASCO
blowers there are three
nuts. On silver-colored
KOOLTRONICS blowers
there are three screws.)

3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or
detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse
the wheel and housing with hot tap water, then dry with a clean cloth.

Wrap the motor and

wires with plastic wrap
or a plastic bag.

BLOWER HOUSING BLOWER WHEEL

4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor
assembly and blower housing. Reinstall the blower assembly in the fryer.

5. Reinstall the blower shield or shield assembly.

6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1 of the H50
Series Installation and Operation Manual (P/N 819-5000).
7. After the burners have been lit for at least 90 seconds, observe the flames through the burner
viewing ports located on each side of the combustion air blower.

1-10
 Left Viewing
Port is Behind
Motor
(NOTE: Blower Right
shield omitted Viewing
for clarity.) Port

The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the
applicable table on page 1-6 and the burners display a bright orange-red glow. If a blue flame is
observed, or if there are dark spots on a burner face, the air/gas mixture requires adjustment.

Adjusting Air/Gas Mixture

Non-CE Units and CE Units Built After April 1999

On the side of the blower housing opposite the motor is a plate with one or two locking nuts.
Loosen the nut(s) enough to allow the plate to be moved, then adjust the position of the plate to open
or close the air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in
position and tighten the locking nut(s).

TYPICAL NON-CE BLOWER ASSEMBLY TYPICAL CE BLOWER ASSEMBLY

ON UNITS BUILT AFTER APRIL 1999

1-11
 Adjusting Air/Gas Mixture
CE Units Built Through April 1999

CE units built through April 1999 are equipped with a shield assembly in front of the blowers. An
air shutter plate on the face of the shield assembly regulates the amount of airflow to the blower in-
take. To adjust the shutter plate, loosen the locking screws and slide the shutter to the left or right as
necessary to obtain a bright orange-red glow. Carefully hold the shutter plate in position and tighten
the locking screws.

TYPICAL CE BLOWER SHIELD ASSEMBLY

ON UNITS BUILT THROUGH APRIL 1999

1.6.7 Replacing a Gas Valve

DANGER
Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect fryer from electrical and gas supplies.

2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate its
reconnection.

3. Remove the vent tube and the enrichment tube fitting from the valve.

4. Disconnect the flexible gas line(s).

5. Carefully unscrew the valve from the manifold. NOTE: Some models may have the valve
attached to the manifold by means of a pipe union. In such cases, remove the valve by
uncoupling the union.

6. Remove all fittings from the old gas valve and install them on the replacement valve, using
Loctite® PST56765 or equivalent pipe thread sealant.

7. Apply Loctite® PST 56765 or equivalent pipe thread sealant to the threads of the manifold (or
union). Reverse steps 1-5 to install the replacement gas valve.

1-12
1.6.8 Replacing a Burner Assembly

DANGER
Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect the unit from the electrical and gas supplies.

2. Remove the combustion air blower per the procedure found in Section 1.6.6.

3. Remove the four nuts from the air plenum assembly and pull the assembly straight out toward
you until it clears the burner tubes.
NOTE: On a dual vat fryer, it will be necessary to remove the drain valve handles before the
plenum can be removed.

4. Disconnect the ignition cables from the ignitors by grasping their boots and pulling toward you.

5. Disconnect the gas lines and enrichment tubes from the burner orifices and ignitor assemblies.

6. Remove the four ¼” (6mm) nuts securing the outer front covers to the frypot assembly.

7. Remove the sheet metal screws at the top of the outer front covers and pull the covers straight
out toward you until clear of the mounting studs.

8. Remove the washers and tubular spacers from the mounting studs, then pull the inner covers
straight out toward you until clear of the mounting studs.

9. Grasp the burner firmly and pull it toward you until it clears the burner channels, taking care not
to damage the ceramic tiles in the process.

10. Clean all debris from the burner channels and combustion area.

11. Inspect the upper and lower burner rails for cracked or burned-out welds.

a. If the welds in the lower rail are cracked or burned out, the frypot must be replaced. Refer to
Section 1.6.9 for procedure.

b. If the welds in the upper rail are cracked or burned out, the upper rail must be replaced.
Refer to Section 1.6.10 for procedure.

12. Place a new insulating strip along the top, rear, and bottom edge of the burner and carefully slide
it straight into the rails.

NOTE: Use P/N 826-0931 for full vat frypots and P/N 826-0932 for dual vat frypots.

13. Reverse steps 1 through 9 to reassemble the components.

14. Fill the frypot with oil. Turn the fryer on, turn off or bypass the melt cycle, and operate the unit
for at least 10 minutes.

1-13
15. Examine the burner flame. The color and intensity on both sides should be the same.

16. Use an inspection mirror to check for leaks in areas that cannot be directly observed.

17. If a leak is detected, tighten all the lower insulation retainer nuts, allow the frypot to run for five
additional minutes, and repeat steps 15 and 16.

18. If the leak persists, use a rubber hammer and a small block of wood to tap the corners of the
lower combustion chamber insulation retainers. Repeat steps 15 through 17. Repeat this step
until no leakage is detected.

1.6.9 Replacing the Frypot

1. Drain cooking oil from the frypot.

2. Remove all accessories, e.g., frypot covers, basket lift arms, etc. from the fryer.

4. Disconnect the fryer from gas and electrical supplies.

5. Remove the screws from the topcap above the control panel and lift it up and off the fryer(s).

6. Remove the screws from the upper left and right corners of the control panel. Open the panel,
disconnect the controller wiring harness and ground wire. Remove the controller from the fryer.

7. Disconnect the ignition wires from the ignitor plugs by grasping their boots and pulling toward
you.

8. Remove the screws securing the component box to the frame, and then rotate the top of the box
forward and out of the fryer enough to disconnect the wiring harness connector plug(s) on the
rear of the box. Set the component box aside.

9. Using a pin pusher, remove the temperature probe and high-limit thermostat wires from the
plug(s), marking each wire to facilitate re-assembly.

10. On fryers with built-in filtration, remove the cover from the safety drain switch, disconnect the
wires from the switch, and pull them out of the switch box.

11. On fryers with built-in filtration, remove the section(s) of square drain from the drain valve(s) of
the frypot to be removed.

12. Disconnect the gas lines and enrichment tubes from the burner orifices and ignitor assemblies.

13. Remove the frypot hold down bracket.

14. Remove the screws from the flue cap sides and back and lift it clear of the fryer(s).
15. On units equipped with built-in filtration, disconnect the oil return line(s) from the frypot to be
removed.

1-14
16. Carefully lift the frypot from the fryer cabinet.

17. Remove the drain valve(s), temperature probe(s), high-limit thermostat(s), and ignitor
assemblies. Inspect each of these components carefully and install them in the replacement
frypot if they are in serviceable condition. Use Loctite® PST56765 sealant or equivalent on
component threads.
NOTE: Some servicers, based upon their experience, recommend that probes and thermostats
be replaced whenever a frypot is replaced, but this remains the customer’s decision.
18. Reverse steps 1-16 to reassemble fryer.

19. Perform steps 14 through 18 of Section 1.6.8 to ensure that there are no leaks in the burner insu-
lation.

CAUTION
Before installing the temperature probe, high-limit thermostat, and drain valve on the
replacement frypot, clean their threads and apply Loctite® PST56765 thread sealant
or equivalent.

1.6.10 Replacing Frypot Insulation and/or Upper Burner Rails

NOTE: Replacing the burner rails requires completely tearing down the frypot and installing new
frypot insulation. Refer to the frypot exploded view on page 1-18 for component identification. A
CD containing a PowerPoint presentation detailing the procedure is also available (P/N 819-5805).

1. Remove the frypot per Section 1.6.9.

2. Remove the burner assemblies (1).

3. Remove insulation retainers and blanket insulation (2).

4. Remove the upper oil zone insulation bracket and upper oil zone insulation (3).

5. Remove the plenum (4).

6. Remove the front lower combustion chamber insulation retainer and insulation (5), and the front
lower combustion chamber inner insulation retainer and insulation (6).

NOTE: Full vat units have two-piece insulation retainer and insulation components. Dual vat
units have one-piece components.

7. Remove the upper combustion chamber insulation retainer and insulation (7).

8. Remove the inner upper combustion chamber insulation retainer and insulation (8).
9. Remove the rear lower combustion chamber retainers, back, and insulation (9).

NOTE: Full vat units have two-piece backs and four retainers. Dual vat units have one-piece
backs and two retainers.

1-15
10. Remove the flue assembly (10).

11. Remove the upper burner rails (11).

NOTE: For the following steps, refer to the frypot exploded view on page 3-19 for component iden-
tification.

12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot.

13. Place the “L” shaped pieces of combustion chamber insulation (1) in the front and rear corners of
both upper rail-retaining slots.

14. Use a small amount of furnace or muffler repair cement to seal the gaps at each end of both
lower rails. (See inset, page 3-19.)

15. Install the upper burner rails (2) with the heat deflectors slanting toward the rear of the frypot.
The rails will cover the “L” shaped pieces of combustion chamber insulation previously in-
stalled.

16. Place the upper inner combustion chamber insulation and insulation retainers (3) on the top two
studs on each side of the front of the frypot and secure with ¼-20 washer-nuts. (It is normal for
the retainers to slice off the overhanging insulation.)

17. Place the lower rear combustion chamber insulation (4) on the lower four studs at the rear of the
frypot.

18. Place one 1.625-inch tubular spacer (5) on each of the flue assembly (upper) studs at the rear of
the frypot.

NOTE: There are three different sizes of spacers. Verify the size to ensure the correct spacers
are installed.

19. Press the flue assembly (6) over the burner rails. It may be necessary to use a rubber mallet or
screwdriver to align the components. Use four ¼-20 washer nuts to secure the flue assembly.
Do not tighten the retainer nuts at this point. They should be finger-tight only.

NOTE: The flue edge will cover one to two inches of the lower insulation.

20. Install the lower rear combustion chamber back(s) and retainer(s) (7) with the flanged edge(s)
against the flue. Secure with ¼-20 washer nuts.

NOTE: Full vat units have two-piece backs and four retainers. Dual vat units come with one-
piece backs and only two retainers.

1-16
 10

Spacer

2
9

1-17
Spacers

11
8

4 1
7

5 Disassembling A Frypot
(Full Vat Illustrated)
 6

24
4

Apply cement 23
here

1
21

2 7
22

1-18
8

16
3
17
15 9

10

11
20 19
12

13

14

Re-assembling A Frypot
18
(Full Vat Illustrated)
21. Insert the burners (9) into the rails to ensure the rail spacing and alignment are correct. The
burner should slide freely into and out of the rails. The upper rail can be bent slightly to increase
or decrease tension on the burner, and the edges of the slot can be closed or opened slightly to
best fit the burner frame.

22. Carefully wrap a strip of burner insulation (8) tightly around the rear and sides of the burner
frame (9), with the glass-tape side of the strip on the outside. Do not use duct tape or adhesive
to secure the strip to the burner frame.

23. Align the burner to the burner rails while maintaining tension on the insulation strip. Insert the
burner at a slight angle and begin pushing the burner slowly into the rails until it contacts the
rear combustion chamber. The fit should be snug, but not excessively tight.

24. Verify that the burners are flush with the front edge of the burner rails. Remove the excess
burner insulation by cutting with a knife or diagonal pliers. Do not try to tear the insulation!

25. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each
piece are aligned with one another. Install the assembly with the insulation side toward the
frypot and secure with ¼-20 washer-nuts. Do not over tighten.

26. Place a washer on each of the four lower studs on the front of the frypot. Install the lower inner
front insulation (12) with the rectangular openings toward the drain valve nipple. Install the
lower inner front insulation retainer(s) (13).

NOTE: Full vat units have a two-piece insulation retainer. Dual vat units have a one-piece
retainer.

27. If necessary, replace the sight-glasses and insulation (14).

28. Place one washer and one 1.888-inch spacer (15) on each stud.

NOTE: There are three different sizes of spacers. Verify the size to ensure the correct spacers
are installed.

29. Insert the front lower insulation (16) into the front lower insulation retainer(s) (17) and install
assembly on frypot. Secure with ¼-20 washer-nuts. If frypot uses two retainers, connect them
together with two ¼” self-tapping screws.

NOTE: Full vat units have a two-piece insulation retainer and two pieces of insulation. Dual
vat units have one-piece components.

30. Return to the rear of the frypot and fully tighten all washer-nuts.

31. Remove and replace the plenum gaskets (18).

32. Place a 0.938-inch spacer (19) on the plenum-mounting studs, and mount the plenum (20). En-
sure the gaskets are clear of the burner tubes by pulling the plenum back slightly. Place a washer
on each stud and secure plenum with ¼-20 locknuts.

1-19
33. Install the upper oil-zone insulation (21) by pressing it under the upper combustion chamber
metalwork. Secure the insulation with the bracket (22) and ¼” self-tapping screws.

34. Install the upper burner rail blanket insulation (23). Position any excess insulation toward the
top of the frypot. Avoid overhang past the bottom of the upper burner rail. Overhang in this
area will make future burner replacement more difficult.

35. Cover the insulation with the insulation retainer (24), and secure with ¼” self-tapping screws.

36. Reinstall probes, drain valves, high-limit thermostats and other pipefittings using Loctite®
PST56765 sealant or equivalent on their threads.

1.7 Troubleshooting and Problem Isolation

Because it is not feasible to attempt to include in this manual every conceivable problem or trouble
condition that might be encountered, this section is intended to provide technicians with a general
knowledge of the broad problem categories associated with this equipment, and the probable causes
of each. With this knowledge, the technician should be able to isolate and correct any problem
encountered.

Problems you are likely to encounter can be grouped into seven broad categories:

1. Ignition failures
2. Improper burner functioning
3. Improper temperature control
4. Computer-related problems
5. Filtration problems
6. Leakage
7. Basket lift malfunctions.

The probable causes of each category are discussed in the following sections. A series of Trouble-
shooting Guides is also included at the end of the chapter to assist in identifying some of the more
common problems.

1.7.1 Ignition Failures

Ignition failure occurs when the ignition module fails to sense a flame within the 4-second time de-
lay period and locks out. When this happens, the module sends 24 VAC through the interface board
alarm circuit to the controller/computer.

Analog controllers indicate ignition failure by illuminating the heat light and trouble light
simultaneously. Digital, Computer Magic III, and Basket Lift Timer controls display “H E L p.”

The three primary reasons for ignition failure, listed in order of probability, are:

1. Problems related to the gas and/or electrical power supplies

2. Problems related to the electronic circuits
3. Problems related to the gas valve.

1-20
PROBLEMS RELATED TO THE GAS AND/OR ELECTRICAL POWER SUPPLIES

The main indicators of this are that an entire battery of fryers fails to light and/or there are no
indicator lights illuminated on the fryer experiencing ignition failure. Verify that the quick
disconnect fitting is properly connected, the fryer is plugged in, the main gas supply valve is open,
and the circuit breaker for the fryer electrical supply is not tripped.

PROBLEMS RELATED TO THE ELECTRONIC CIRCUITS

If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition fail-
ure is a problem in the 24 VAC circuit. If the fryer is equipped with a built-in filtration system, first
verify that the drain valve is fully closed. (The valve is attached to a microswitch that must be
closed for power to reach the gas valve. Often, although the valve handle appears to be in the closed
position, the microswitch is still open.) If the valve is fully closed, or the fryer does not have a built-
in filtration system, refer to the troubleshooting guides TROUBLESHOOTING THE 24 VAC CIRCUIT.

Some typical causes of ignition failure in this category include a defective sensing wire in the ignitor
assembly, a defective module, a defective ignition wire, and a defective ignitor.

Occasionally you may encounter an ignition failure situation in which all components appear to be
serviceable and the microamp reading is within specification, but the unit nevertheless goes into ig-
nition failure during operation. The probable cause in this case is an intermittent failure of an igni-
tion module. When the unit is opened up for troubleshooting, the module cools down enough to op-
erate correctly, but when the unit is again closed up and placed back into service the module heats
up and fails.

PROBLEMS RELATED TO THE GAS VALVE

If the problem is not in the 24 VAC circuit, it is most likely in the gas valve itself, but before replac-
ing the gas valve refer to TROUBLE SHOOTING THE GAS VALVE.

1.7.2 Improper Burner Functioning

With problems in this category, the burner ignites but exhibits abnormal characteristics such as
“popping,” dark spots on the burner ceramics, fluctuating flame intensity, and flames shooting out of
the flue.

“Popping” indicates delayed ignition. In this condition, the main gas valve is opening but the burner
is not immediately lighting. When ignition does take place, the excess gas “explodes” into flame,
rather than smoothly igniting.

The primary causes of popping are:

● Incorrect or fluctuating gas pressure
● A defective or incorrectly adjusted combustion air blower
● Inadequate make-up air
● Heat damage to the controller or ignition module
● A cracked ignitor or broken ignition wire
● A defective ignition module
● Cracked burner tile (this typically causes a very loud pop)

1-21
If popping occurs only during peak operating hours, the problem may be incorrect or fluctuating gas
pressure. Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the
appropriate table below, and that the pressure remains constant throughout all hours of usage. Refer
to Check Burner Manifold Pressure in the section of 1.4 for the procedure for checking the
pressure of gas supplied to the burner.

CE Standard CE Standard
for Incoming Gas Pressures for Incoming Gas Pressures
for Fryers Manufactured After April 1999 for Fryers Manufactured Through April 1999
Orifice Diameter Regulator Pressure Orifice Diameter Regulator Pressure
Pressure Single Dual Single Dual Pressure Single Dual Single Dual
(1) (1)
Gas (mbar) Vat Vat Vat Vat Gas (mbar) Vat Vat Vat Vat
G20 20 2 x 3.40 2 x 3.40 7 mbar 7 mbar G20 20 2 x 3.40 2 x 3.40 7 mbar 7 mbar
G25 20 or 25 2 x 3.40 2 x 3.40 10 mbar 10 mbar G25 20 or 25 2 x 3.40 2 x 3.40 10 mbar 9 mbar
G30 28/30 or 50 2 x 2.05 2 x 2.05 17 mbar 17 mbar G30 28/30 or 50 2 x 2.05 2 x 2.05 17 mbar 16,5 mbar
G31 37 or 50 2 x 2.05 2 x 2.05 20 mbar 20 mbar G31 37 or 50 2 x 2.05 2 x 2.05 20,2 mbar 18,5 mbar

(1) mbar = 10,2 mm H2O (1) mbar = 10,2 mm H2O

Non-CE Standard
for Incoming Gas Pressures
Gas Minimum Maximum
6" W.C. 14" W.C.
Natural 1.49 kPa 3.48 kPa
14.93 mbar 34.84 mbar
11" W.C. 14" W.C.
LP 2.74 kPa 3.48 kPa
27.37 mbar 34.84 mbar

If popping is consistent during all hours of operation, the most likely cause is an insufficient air supply.
Check for “negative pressure” conditions in the kitchen area. If air is flowing into the kitchen area, this
indicates that more air is being exhausted than is being replenished and the burners may be starved for air.

If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical
components. Examine the ignition module and controller for signs of melting/distortion and/or
discoloration due to excessive heat build-up in the fryer. (This condition usually indicates improper flue
performance.) A melted or distorted ignition module is automatically suspect and should be replaced,
but unless the condition causing excessive heat is corrected, the problem is likely to recur.

Verify that the ignition wire is tightly connected at both ends and free of obvious signs of damage.
Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.

Check for proper operation by disconnecting the wire from the ignitor (spark plug), inserting the tip of a
screw driver into the terminal, and holding it near the frame of the fryer as the power switch is placed in
the ON position. A strong, blue spark should be generated for at least 4 seconds.

DANGER
MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER
AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000
VOLTS.
Examine the ignitor (spark plug) for any signs of cracking. A cracked ignitor must be replaced.

1-22
If all other causes have been ruled out, examine the burner tiles for any signs of cracking. If cracks are
found, the burner must be replaced.

Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure,
but may also be the result of variations in the kitchen atmosphere. Verify incoming gas pressure in the
same way as for “popping,” discussed in the preceding paragraphs. Variations in the kitchen
atmosphere are usually caused by air conditioning and/or ventilation units. As they start and stop, the
pressure in the kitchen may change from positive or neutral to negative, or vice versa. They may also
cause changes in airflow patterns that may affect flame intensity.

Dark spots on the burner tiles are the result of an improper air/gas mixture. Adjust the combustion air
blower to reduce the amount of air in the mixture to correct this problem.

Flames shooting out of the flue are usually an indication of negative pressure in the kitchen. Air is
being sucked out of the burner enclosure and the flames are literally following the air. If negative
pressure is not the cause, check for high burner manifold gas pressure in accordance with the procedure
in Section 1.4.

An excessively noisy burner, especially with flames visible above the flue opening, may indicate that
the gas pressure is too high, or it may simply be that the gas valve vent tube is blocked. If the incoming
gas pressure is correct and the vent tube is unobstructed, the gas valve regulator is probably defective.

Occasionally a burner may apparently be operating correctly, but nevertheless the fryer has a slow re-
covery rate (the length of time required for the fryer to increase the oil temperature from 275ºF to 325ºF
(135ºC to 163ºC)). The primary causes of this are an over-filled vat, a dirty or out-of-adjustment com-
bustion air blower, low burner manifold pressure, and/or damaged burner tiles. Adding oil to the frypot
during the recovery process will also cause a slow recovery rate. If these causes are ruled out, the prob-
able cause is a misadjusted gas valve regulator. Refer to the Check Burner Manifold Pressure proce-
dure Section 1.4.

1.7.3 Improper Temperature Control

Temperature control, including the melt cycle, is a function of several interrelated components, each of
which must operate correctly. The principle component is the temperature probe. Other components
include the interface board, the controller itself, and the ignition module.

Improper temperature control problems can be categorized into melt cycle problems and failure to con-
trol at setpoint problems.

MELT CYCLE PROBLEMS

In fryers equipped with analog controls, the melt cycle must be initiated by pressing the melt cycle
switch. With all other controllers, initiation of the melt cycle is automatic. Problems may be with
the controller itself, the temperature probe, or a malfunctioning heat relay on the interface board.

1-23
FAILURE TO CONTROL AT SETPOINT

Problems in this category may be with the temperature probe, the interface board, or the controller.

1.7.4 Computer-Related Problems

COMPUTER MAGIC III FEATURES

SENSITIVITY OR “STRETCH AND SHRINK TIME”

Sensitivity or stretch time is a programmable feature, patented by Frymaster, which increases or decreases
the cooking time countdown based on variations in the oil temperature from the set point.

The sensitivity for each product button has ten settings (0 through 9). A zero sensitivity setting
will disable the feature (no change in cooking time), while a nine will provide the highest sensi-
tivity or most change. The correct sensitivity for any product is based on the product, its density,
the set point temperature, and the customer’s own requirements.
RECOVERY TIME

Recovery time is a method of measuring a fryer’s performance. Put simply, it is the time required for the
fryer to increase the oil temperature from 275ºF to 325ºF (135ºC to 163ºC). This range is used as a stan-
dard since ambient kitchen temperatures can effect the test if lower ranges are used.

The Computer Magic III performs the recovery test each time the fryer warms up. An operator
can view the results of the test any time the fryer is above the 325ºF (163ºC) point by pressing
the button and entering the code 1652. The test results will be displayed in the computer’s
LED panel in minutes and seconds. The maximum acceptable recovery time for the H50 Series
of fryers is two minutes and twenty-five seconds.

COMMON COMPUTER COMPLAINTS

Most problems concerning computers have to do with programming them. There are four common
complaints. The complaints, their causes, and corrective actions are:
1. Fryer constantly displays “HI.”
Cause: Setpoint incorrect or missing.
Corrective Action: Press 1650, enter the correct setpoint using keypad, and then press to lock in
the setpoint.
2. Temperature is displayed in Celsius.
Cause: Computer is programmed to display in Celsius.
Corrective Action: Press 1658.
3. Temperature is constantly displayed.
Cause: Computer is programmed for constant temperature display.
Corrective Action: Press 165L.
4. Computer times down too slowly or too quickly.
Cause: Computer is compensating for oil temperature via the sensitivity setting.
Corrective Action: Reprogram the sensitivity setting for each product in accordance with the programming
instructions in the Computer Magic III Chapter of the Frymaster Controller Manual (P/N 819-5916).

1-24
1.7.5 Filtration Problems

The majority of filtration problems arise from operator error. One of the most common errors is
placing the filter paper on the bottom of the filter pan rather than over the filter screen.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation
of the filter paper, including that the correct size is being used. While you are checking the filter
paper, verify that the O-ring on the bottom of the filter pan is present and in good condition. A
missing or worn O-ring will allow the pump to suck air and decrease its efficiency.

If the pump motor overheats, its thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor. If
the pump then starts, something caused the motor to overheat. It may just be that several frypots
were being filtered one after the other and the pump got hot. Letting the pump cool down for at least
a half-hour is all that is required in this case. More often, the pump overheated for one of the
following reasons:
● Shortening was solidified in the pan or filter lines.
● The operator attempted to filter oil or shortening that was not heated. Cold oil and shorten-
ing are thicker and cause the pump motor to work harder and overheat.
If the motor hums but the pump does not rotate, there is a blockage in the pump. Incorrectly sized or
installed paper will allow food particles and sediment to pass through the filter pan and into the
pump. When sediment enters the pump, the gears can bind up causing the motor to overload, again
tripping the thermal overload. Solidified shortening in the pump will also cause it to seize, with the
same result.

A pump seized by debris or hard shortening can usually be freed by manually moving the gears with
a screwdriver or other instrument as illustrated below. Make sure power to the pump motor is off
before trying this.

1. Disconnect power to the filter system. FREEING A SEIZED PUMP

2. Remove the input plumbing from the pump. Sediment Particle

Up for reverse
3. Use a screwdriver to manually turn the gears.

● Turning the pump gears backwards will release a

FLOW
hard particle and allow its removal.
● Turning the pump gears forward will push softer Down for forward
objects and solid shortening through the pump
and allow free movement of the gears.

Incorrectly sized or installed paper will also allow food particles and sediment to pass through and
clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used.

1-25
Pan blockage can also occur if shortening is left in the pan and allowed to solidify. The heater strip
on the suction tube is designed to prevent solidification of residual shortening left in the tube. It will
not melt or prevent solidification of shortening in the pan.

Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Never
attempt to use compressed air or other pressurized gases to force out the blockage.

Possible problems with the Power Shower include clogged openings, shortening solidified in the
tubes, missing clean-out plugs, and missing or worn O-rings. Cleaning the unit and replacing
missing plugs and missing or worn O-rings will correct these problems.

The electronics of the Filter Magic and FootPrint III systems are simple and straightforward.
Microswitches, attached to handles for each vat and wired in parallel, provide the 24 VAC required
to activate the pump relay coil when the handles are moved to the ON position. The activated pump
relay coil pulls in the pump motor switch, supplying power to the pump motor.
Line VAC Line VAC

Return Line Heater Tapes All Heater Tapes

(Heater Tapes are not present in units

built after July 1997.)

24 VAC 24 VAC

Suction Tube (Pan) Heater Tape Solenoids

(Present in units built after
Jully 1997 only.)

Micro-switches Micro-switches

Pump Relay Coil Pump Relay Coil

Pump Motor Pump Motor

M M
Pump Motor Switch Pump Motor Switch
Filter Magic Simplified Wiring Diagram FootPrint III Simplified Wiring Diagram

The oil return line heater tapes in the Filter Magic system are wired directly into the line VAC
source and remain energized as long as the unit is plugged in. The filter pan suction tube heater
tape, however, is wired into the 24 VAC circuit. The suction tube tape is activated only when the
filter pan is positioned all the way to the rear of the cabinet, allowing a pair of “bullet” contactors
mounted on the pan to touch a corresponding pair of contactors mounted on the cabinet frame.

For FootPrint III systems built before August 1997, all heater tapes are wired directly into the line
VAC source. They remain energized as long as the unit is plugged in. In systems built in August
1997 and later, oil return line heater tapes have been eliminated. In these units, the only heater tape
used is on the suction tube and pump. This tape is still wired directly into the line voltage. A pair of
vacuum-breaking solenoids is wired into the 24 VAC circuit.

In units built from August 1997 onward, the oil return system allows oil to drain back to the filter
pan when the filter system is turned off, eliminating the need for most heated oil return components.

1-26
For a short time, one-piece, welded oil return manifolds were used. The one-piece manifolds have
been replaced with Dormont stainless steel flexlines and nipples and are no longer available.

PRE-AUGUST 1997 VS CURRENT DESIGN FP-III FILTRATION SYSTEM

Original System Redesigned System
Return lines and manifolds wrapped with silicone No heater strips or aluminum tape on return
strip heaters and aluminum tape. lines.
Non-heated Teflon hose with a swivel joint con-
Filter base assembly connected to unit with a
nects the filter base assembly to the unit above
black, heated return hose beneath the filter.
the filter.
Filter base assembly equipped with swivel cast-
Filter base assembly has no casters.
ers.
Filter base assembly is not removable except by
Operator-removable filter base assembly. (Filter
a qualified service technician. (Filter base as-
base assembly stoplocks in cabinet can be ro-
sembly stoplocks fitted with a screw and nut to
tated to remove tray.)
prevent filter removal.)
Oil gravity-drains back to the filter pan when filter
Oil remains in return lines when filter system is
system is turned off, leaving no oil or shortening
turned off.
in return lines.

Power Shower Sub-System

A solenoid vent valve is mounted on the left end of the front oil return assembly. It prevents
vacuum-lock of the system as oil drains back to the filter pan when the unit is turned off. The
solenoid valve is connected to the square drain sub-system by a clear ⅜” O.D. Teflon tube and
threaded fittings. Stainless steel Dormont flexlines connect the manifolds to the valves. Standard
½” X ½” X 90º black metal street elbows are used to make the connections.

A 22-inch Dormont stainless steel flexline, running above the filter assembly, connects the front oil
return assembly to the rear manifold.

Filter Base Assembly and Pump Sub-System

Casters have not been used on filter base assemblies built since August 1997. When the casters were
eliminated from the filter base assembly, the assembly was redesigned to prevent it from being taken
out of the cabinet without removing a set of machine screws and nuts.
A new Teflon hose with a braided stainless steel covering connects the pump to the rear manifold
and replaces the heated hose running from the pump discharge under the unit to the Power Shower
plumbing. The new hose is fitted with a 90º swivel at the manifold end and a straight swivel at the
pump end to prevent kinking.

The pump plumbing features a solenoid valve at the pump discharge, a ¼” I.D. Dormont stainless
steel flexline that connects the solenoid valve to the pump inlet fittings, and miscellaneous standard
black metal fittings for connections. This design allows oil to bypass the pump as it drains from the
oil return lines back into the filter pan when the system is turned off. Bypassing the pump expedites
draining of the lines. The pump solenoid leads are connected to Pins 7 and 9 of the upper 9-pin plug
assembly of the filter box.

Filter Wiring Box

The original-design 5-lead cable connecting the filter assembly to the filter wiring box has been
replaced with a new, universal 7-lead cable to accommodate the solenoid mounted on the front

1-27
manifold. The two new leads have a separate connector for attachment to the solenoid. When a
filter cable is ordered for either filtration system configuration (original or redesigned), the new
7-wire cable will be sent. The two extra wires and connector will not interfere with the original
filtration system or its operation.

Verifying Solenoid Operation

Proper operation of the 24VAC manifold and pump solenoids can be verified by removing the pump
motor lead from terminal 4 of the pump motor relay in the filter wiring box and then activating the
oil return lever. Proper solenoid operation will be evidenced by an audible “click” or vibration of
both the pump solenoid and the manifold solenoid.

1.7.6 Leakage

Leakage of the frypot is usually due to improperly sealed high limit thermostats, temperature probes,
and drain fittings. When installed or replaced, each of these components must be sealed with
Loctite® PST56765 sealant or equivalent to prevent leakage and torqued to 180 inch-pounds. In
very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs,
the frypot must be replaced.

If the sides and/or ends of the frypot are coated with oil, the most likely cause is spillage over the top
of the frypot rather than leakage.

The clamps, which hold the drain tube sections together, may loosen over time as the tubes expand
and contract with heating and cooling during use. If the section of drain tube connected to the drain
valve is removed for whatever reason, make sure that its grommet is in good condition and properly
fitted around the nipple of the drain when it is reinstalled. Also, ensure that the drain tube runs
downward from the drain along its whole length and has no low points, where oil may accumulate.

1.7.7 Basket Lift Malfunctions

H50 Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking
times. Basket lifts will always come in pairs, although each operates independently of the other.
Depending upon the specific model, date of manufacture, and customer specifications, an H50 fryer
may be equipped with a bell crank style basket lift, or a “modular” basket lift.

A modular basket lift (illustrated below) consists of a toothed rod to which the basket lift arm is
attached, a reversible-drive gear motor, and a pair of roller-activated microswitches. The gear motor
engages the teeth in the rod, moving it up or down depending upon the direction of rotation of the
motor. Microswitches at the upper and lower limits of movement stop the motor when the basket is
in the full up or full down position.

Timing circuitry in the controller initiates and stops basket lift operation depending upon the
variables programmed by the operator. When the product button is pressed, the timing circuitry
activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches
stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow,
thus reversing the motor direction.

1-28
100/120V Modular Basket Lift Assembly
P/N 806-8530SP (TYPICAL)

1-29
A bell crank style basket lift consists of a cam and bell
crank that are connected to the basket lift arm by a flat metal
link. The cam is attached to a drive motor. The motor ro-
tates the cam, thus raising or lowering the lift arm linked to
the bell crank. A roller-activated microswitch is used to limit
travel. When the roller in the microswitch is in contact with
the cam, the motor is energized. As the cam rotates, the mi-
croswitch roller eventually loses contact with the cam and
the circuit is broken, de-energizing the motor.

Timing circuitry in the controller initiates and stops basket

lift operation depending upon the variables programmed by
the operator. When the product button is pressed, the timing Bell crank and cam with basket lift
circuitry activates a coil in the basket lift relay to supply link shown in down position. Note
microswitch in upper right corner.
power to the motor. The microswitch stops the motor at the
lift’s lower travel limit and the switch contacts are reversed. At the end of the programmed cooking
time, the timing circuit activates the coil once more and the lift rises until the microswitch again
loses contact with the cam, opening the circuit and stopping the motor.

Problems with either basket lift design can be grouped into three categories:

• Binding/jamming problems
• Motor and gear problems
• Electronics problems

BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate® or similar lightweight white grease to the rod and
bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be
repaired and requires replacement of the motor itself.

1-30
If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.

ELECTRONICS PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of either type basket lift is simply a process of verifying current
flow through the individual components up to and including the motor. Using a multimeter set to
the 250 VAC range, check the connections on both sides of the component for the presence of the
applied line voltage. The accompanying simplified wiring diagrams identify the components and
wiring connection points.

1.7.8 Interpretation of Digital Controller Lights

Power light on, heat light cycling, trouble light off, and melt light on:

● If fryer oil temperature is below 180ºF (82ºC), the lights indicate the unit is operating
normally.
● If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the
melt cycle, this may indicate a defective probe circuit or low incoming 12VAC to the
controller.
Power light on, heat light on, trouble light off, and melt light off:

● If the fryer oil temperature is above 180ºF (82ºC) and below the setpoint temperature, the
lights indicate the unit is operating properly.
● If the oil temperature is above the temperature set on the control knob and the heat light
remains lit, this may indicate a defective probe circuit.

Power light on, heat light off, trouble light on, and melt light off:

● If the fryer oil temperature is below 410ºF (210ºC), the lights indicate one of the following:
a. The probe circuit is defective, or
b. There is a connection problem on pins 2 or 10 on the 15-pin wiring harness.
● If the fryer oil temperature is above 410ºF (210ºC), the lights indicate a run-away heating
circuit.

1.8 Troubleshooting Guide

The troubleshooting guide that follows is intended to assist service technicians in quickly isolating
the probable causes of equipment malfunctions. An additional set of operator troubleshooting guides
is contained in Chapter 6 of the H50 Series Installation and Operation Manual (P/N 819-5000). It is
suggested that service technicians thoroughly familiarize themselves with both sets.

1-31
 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION
A. Failed 24V transformer. A. If the wiring and connections be-
tween the 24V transformer and
Check: LED 3 (24V) is not lit the interface board are intact, re-
continuously. place the transformer.
B. Failed interface board.

Check 1: LED 3 (24V) is lit

continuously, but 24 VAC is not
present on the right PWR terminal
(LED 4) (and/or the left PWR B. Replace the interface board.
terminal (LED 2), if dual-vat).
24V circuit is
suspect. Check 2: 24VAC is present on
V1s (or V1D and V2D, if dual
NOTE: All voltage vat).
measurements must be C. Open or failed drain safety switch.
made within 4 seconds
of the controller calling Check: If 24VAC is present on
for heat. If the burners
the gas valve main coil (PV ter- C. Adjust or replace the drain safety
do not fire within 4
seconds, the ignition minal) (on both PV terminals, if switch as appropriate.
modules will lock out dual-vat), check the connections
and the controller must and the continuity of the drain
be turned off and then safety switch.
back on to reset them. D. Failed high limit.

Check: If 24VAC is present on

the gas valve main coil (PV ter- D. If the high limit is open, replace.
minal) (on both PV terminals, if
dual-vat), check the continuity of
the high limit.
E. Failed ignition module.
E. If the fuse in the ignition module
Check: 24VAC is not present on is not blown, replace the ignition
V1S (or V1D and V2D, if dual module.
vat).

Refer also to the diagrams of the 24 Volt Circuit on the following pages.

1-32
 24 VOLT CIRCUIT
With Interface Board 806-3398 or 106-0386 and
Two 807-1006 (FV/DV), 807-2971 (FV/DV), or 807-3365 (DV) Ignition Modules

24V
TRANSFORMER

LED 3 (24V)

J1 PIN 8 J3 PIN 8

Heat Relay Heat Relay

(K1 Fixed) (K2 Fixed)
(K2 Replaceable) (K3 Replaceable)

2 (PWR) LED LED 4 (PWR)

FV = Full Vat
PWR PWR
DV = Dual Vat

High Voltage IGNITION IGNITION High Voltage

Flame Sensor Flame Sensor
to Ignitor MODULE MODULE to Ignitor

V2D V1S (FV) OR V1D (DV)

1 (GV) LED LED 5 (GV)

J1 PIN 9 J3 PIN 9

HIGH HIGH
LIMIT LIMIT
SWITCH SWITCH

DRAIN DRAIN
This switch used only with
SAFETY SAFETY
built-in filtration systems.
SWITCH SWITCH

GAS GAS
VALVE VALVE

LEFT VAT FULL OR RIGHT VAT

1-33
 24 VOLT CIRCUIT
With Interface Board 806-3398 or 106-0386 and
One 807-3366 (FV) Ignition Module

24V
TRANSFORMER

LED 3 (24V)

J3 PIN 8
NOTE: Some units may
be wired in this manner.
Heat Relay
(K2 Fixed)
(K3 Replaceable)

IGNITION LED 4 (PWR)

MODULE

PWR (right side)

V1S
Left Flame High Voltage
Sensor IGNITION to Left Ignitor

Right Flame MODULE High Voltage

PWR (left side)
Sensor to Right Ignitor
Jumper
V2S V1D
LED 5 (GV) LED 5 (GV)

J3 PIN 9 J3 PIN 9

HIGH
LIMIT
SWITCH

DRAIN
This switch used only with
SAFETY
built-in filtration systems.
SWITCH

GAS
VALVE

1-34
 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION
A. Gas valve in non-CE is in OFF position. A. Place gas valve in ON position.
B. Gas valve in non-CE is in OFF position. B. Place gas valve in ON position.
C. Improper incoming gas pressure.
C. Bring incoming gas pressure into accor-
Check: Incoming gas pressure is in dance with the appropriate table on Page
accordance with the appropriate table on 1-23 of this manual.
Gas supply or gas valve Page 1-23 of this manual.
is suspect. D. Adjust the gas valve (see procedure 1.4
D. Improper burner manifold gas pressure. of this manual) to bring the burner mani-
fold pressure into accordance with the
Check: Burner manifold pressure is in appropriate table on Page 1-7 of this
accordance with the appropriate table on manual. If the manifold pressure cannot
Page 1-7 of this manual. be properly adjusted, replace the gas
valve.
A. Damaged probe.
A. Replace the probe if the body is bent,
dented, or cracked, or if its wiring is
Check: While it is still in the frypot,
burned, broken, frayed, or kinked.
inspect the probe for damage.
B. Failed probe.

Check 1: Determine the temperature of

the oil in the frypot using a thermometer
or pyrometer placed at the tip of the
Temperature probe is
probe, then check the for a resistance
suspect.
through J3 pins 2 and 6 (J1 pins 2 and 6
B. If probe does not test OK for both
for the left side of a dual vat) approxi-
checks, replace the probe.
mately equal to that given in the Probe
Resistance Chart for the corresponding
temperature.

Check 2: Check for at least 5

megaohms of resistance through each of
the previously tested pins to ground.

Probe Resistance Chart

For use with H50 Series fryers manufactured with Minco Thermistor probes only.
F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C
60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171
65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174
70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177
75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179
80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182
85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185
90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188
95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191
100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193
105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196
110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199
115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202
120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204
125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1-35
 1.9
H50 SERIES — FULL-VAT — JUNE 1996 - JULY 1999
(TWO RELAYS: K2 (HEAT) & K4 (BLOWER) AND TWO IGNITION MODULES)
LINE VOLTAGE

DRAIN SAFETY SWITCH

ONLY ON MODELS WITH OPTIONAL
AIR BLOWER
GV
BUILT-IN FILTRATION SWITCH
TEMP
12V 24V DRAIN SAFETY PROBE
SWITCH
AIR SWITCH HI-LIMIT
ONLY ON CE AND SOME
1 3 4 5 8 11 9 12 2 6 J3
EXPORT UNITS
12V 24V R-GV

LED 6 LED 3 LED 5

LEFT IGNITION RIGHT IGNITION
Simplified Wiring Diagrams

MODULE K4 R HEAT MODULE

BLOWER
ALARM RELAY ALARM
R
PWR 25V+
25V+

LED 4
K2
GND
HEAT

1-36
GND L HEAT
RELAY
AIR
TD L TD
PWR V1S VALVE
VALVE
LED 2 BNR
BNR
HV GND HV
ALARM ALARM
GND

V2S
1/50

LEFT
47K RIGHT
IGNITOR
IGNITOR
1K
A
SD
2 1 3 5 10 14 13 4 11 J2

2 1 3 5 10 14 13 4 11

HEAT

POWER

TROUBLE
T

ON/OFF
M
 H50 SERIES— FULL-VAT— BEFORE JUNE 1996 & AFTER JULY 1999
(ONE DUAL FUNCTION HEAT/BLOWER RELAY (K3) AND TWO IGNITION MODULES)
LINE VOLTAGE

DRAIN SAFETY SWITCH

ONLY ON MODELS WITH
BUILT-IN FILTRATION OPTIONAL BLOWER
AIR GV
SWITCH
TEMP
12V 24V DRAIN SAFETY PROBE
AIR SWITCH SWITCH
HI LIMIT
ONLY ON CE AND SOME
1 1 J
EXPORT UNITS 1 3 4 5 8 1 9 2 2 6 3

12V R-GV

LED 6 LED 5
LEFT IGNITION RIGHT IGNITION
24V
MODULE R HEAT MODULE
AIR LED not F1
ALARM applicable to fryers LED 3 ALARM
R
manufactured PWR
25V+ before 6/96 25V+

LED 4
K3

1-37
HEAT & GND
GND L HEAT F1 Fuse not
BLOWER
present on
RELAY
fryers
AIR
TD manufactured TD
L VALV
before 6/96 V1S
PWR E
VALVE
LED 2 BNR
BNR
HV GND HV
GND ALARM ALARM

V2S
1/50

LEFT
IGNITOR 47K RIGHT
IGNITOR
1K
A S
1 1 1 1 D
2 1 3 5 0 4 3 4 1
J
1 1 1 1 2
2 1 3 5 0 4 3 4 1

HEAT

POWER

TROUBLE
T

ON/OFF
M
 H50 SERIES— FULL-VAT WITH ONE DUAL-SPARK IGNITION MODULE
(ONE DUAL FUNCTION HEAT/BLOWER RELAY (K3))
LINE VOLTAGE
DRAIN SAFETY SWITCH
ONLY ON MODELS WITH
OPTIONAL BLOWER BUILT-IN FILTRATION
AIR GV
SWITCH
DRAIN SAFETY TEMP
12V 24V AIR SWITCH
SWITCH PROBE
HI LIMIT ONLY ON CE AND SOME
1 3 4 5 8 11 9 12 2 6 J3
EXPORT UNITS
12V R-GV
F2
FUSE

LED 6 LED 5 DUAL-SPARK

IGNITION
24V R HEAT MODULE
F1
ALARM
R
LED 3 PWR
25V+
NOTE: SOME UNITS
MANUFACTURED AFTER
LED 4
K3 AUGUST 2000 ARE

1-38
HEAT & GND
L HEAT BLOWER EQUIPPED WITH ONE
RELAY DUAL-SPARK IGNITION
AIR
L VALV TD MODULE. OTHERS MAY
PWR V1D E
BE EQUIPPED WITH TWO
LED 2 BNR SINGLE-SPARK IGNITION
ALARM ALARM GND MODULES.
HV HV

V2S
1/50

47K
LEFT RIGHT
1K IGNITOR IGNITOR
A S
D
2 1 3 5 10 14 13 4 11 J2

2 1 3 5 10 14 13 4 11

HEAT

POWER

TROUBLE
T

ON/OFF
M
 H50 SERIES — DUAL-VAT — JUNE 1996 - JULY 1999
(THREE RELAYS: K1 & K2 (HEAT) AND K4 (BLOWER))
DRAIN SAFETY SWITCH
ONLY ON MODELS WITH
BUILT-IN FILTRATION LINE
VOLTAGE

GV
GV OPTIONAL BLOWER
AIR SWITCH TEMP AIR SWITCH
DRAIN TEMP
PROBE DRAIN SAFETY
ONLY ON CE AND SOME SAFETY SWITCH PROBE
SWITCH 12V 24V
EXPORT UNITS HI LIMIT
HI LIMIT 9
4
8
J1 2 6 4 8 9 5 1 3 9 8 4 11 12 2 6 J3

24V

LED 3
K4
LEFT IGNITION BLOWER RIGHT IGNITION
L-HEAT L-GV 12V R-GV RELAY R HEAT MODULE
MODULE LED 2 LED 4
ALARM LED 1 LED 6 LED 5 AIR ALARM
L R
25V+ PWR PWR 25V+

GND K1
K2 HEAT GND

1-39
HEAT
RELAY RELAY

TD ALARM TD
VALVE V2D VALVE

BNR V1D BNR

HV
1/50 HV
GND 1/50 GND

47K 47K

1K 1K
A A
ALARM

LEFT RIGHT
IGNITOR IGNITOR
SD

15 14 6 12 2 1 3 5 10 4 13 14 11 J2

15 14 6 12 2 1 3 5 10 4 13 14 11

HEAT
POWER POWER
TROUBLE TROUBLE

T
ON/OFF ON/OFF
M
A
M A
 H50 SERIES — DUAL-VAT — BEFORE JUNE 1996 & AFTER JULY 1999
(TWO DUAL-FUNCTION HEAT/BLOWER RELAYS (K1 & K2)
DRAIN SAFETY SWITCH
ONLY ON MODELS WITH
BUILT-IN FILTRATION LINE
VOLTAGE

GV OPTIONAL BLOWER
GV
AIR SWITCH TEMP AIR SWITCH
PROBE DRAIN DRAIN TEMP
ONLY ON CE AND SOME SAFETY SAFETY PROBE
SWITCH 12V SWITCH 24V
EXPORT UNITS HI LIMIT HI LIMIT 9
4
8
J1 2 6 4 8 9 5 1 3 9 8 4 11 12 2 6 J3
F1 Fuse not
F2 applicable to
Fuse F1
fryers
manufactured
before 6/96
R-GV 24V
12V R-HEAT
LEFT IGNITION L-HEAT L-GV RIGHT IGNITION
LED 2 LED 4
MODULE LED 5 LED 3 MODULE
ALARM LED 1 LED 6 ALARM
L R
25V+ PWR PWR 25V+
AIR

K1 AIR LED not

1-40
GND K2 GND
HEAT present on fryers HEAT
RELAY manufactured RELAY
before 6/96
TD ALARM TD
VALVE V2D VALVE
H
BNR V1D BNR
V HV
GND 1/50 1/50 GND

47K 47K

1K 1K
A A
ALARM

LEFT RIGHT
IGNITOR IGNITOR
SD

15 14 6 12 2 1 3 5 10 4 13 14 11 J2

15 14 6 12 2 1 3 5 10 4 13 14 11

HEAT
POWER POWER
TROUBLE TROUBLE

T
ON/OFF ON/OFF
M
A
M A
1.10 Principal Wiring Connections

N.C.
LINE VOLTAGE
AIR SWITCH T1 C2 PIN 1
(L1)
N.O.
(CE AND SOME
EXPORT UNITS) LINE VOLTAGE (COM) T2 C2 PINS 3 & 12
COM
(IN COMPONENT BOX)

C1
LINE VOLTAGE (L1) 1 BLACK TO T1 & J3 PIN 11
GROUND 2 GREEN TO GROUND
LINE VOLTAGE (COM) 3 WHITE TO T2 & C5 PIN 2
24VAC 4 RED TO J1 PIN 8 & J3 PIN 8
FROM TRANSFORMER BOX 12VAC 5 ORANGE TO J3 PIN 3
12VAC 6 BLUE TO J3 PIN 1
HOOD RELAY 7 WHITE/BLACK (CE = BROWN) TO J3 PIN 5 (12VDC)
LINE VOLTAGE (L1) 8 FILTER PAN SUCTION TUBE HEATER
LINE VOLTAGE (COM) 9 (BIH52 UNITS ONLY)

LEFT VAT RIGHT OR FULL VAT

FROM J1 TO FROM J2 TO FROM J3 TO

1 J3 PIN 1 1 CONTROLLER (12VAC) C1 PIN 6 (12VAC) 1 J2 PIN 1

PROBE 2 J2 PIN 14 GROUND 2 GROUND PROBE 2 J2 PIN 14

3 J3 PIN 3 3 CONTROLLER (12VAC) C1 PIN 5 (12VAC) 3 J2 PIN 3

4 CONTROLLER 4 RIGHT HEAT RELAY (K2) 4

5 CONTROLLER 5 RELAYS (12VDC) & J3 PIN 5 J2 PIN 5 5 C1 PIN 7

PROBE 6 J2 PIN 15 CONTROLLER 6 LEFT HEAT RELAY (K1) PROBE 6 J2 PIN 13

7 CONTROLLER 7 K5 7

C1 PIN 4 (24VAC) 8 LEFT PWR VIA K1 8 C1 PIN 4 (24VAC) 8 RIGHT PWR VIA K2

V2D 9 GAS VALVE CONTROLLER 9 K3 V1S OR V1D 9 GAS VALVE

1 1 1
0
ALR (RIGHT) 0
RIGHT ALARM OUT (FULL VAT) 0
1 1 1
1
CONTROLLER 1
SOUND DEVICE C1 PIN 1 (L1) 1
BLOWER VIA K4
1 1 1
2
AD (LEFT) 2
LEFT ALARM OUT (DUAL VAT) K4 2
C5 PIN 2
1
J3 PIN 6 3
CONTROLLER
GROUND GND GROUND
1
GROUND GND GROUND
J1 PIN 2 & J3 PIN 2 4
CONTROLLER
MODULE VALVE 1 V2D J1 PIN 9 MODULE VALVE 1 (DUAL VAT) V1D J3 PIN 9
1
J1 PIN 6 5
CONTROLLER
J1 PIN 8 VIA K1 PWR MODULE 25V J3 PIN 8 VIA K2 PWR MODULE 25V

DRAIN SWITCH (BIH52 ONLY) AD J2 PIN 12 DRAIN SWITCH (BIH52 ONLY) ALR J2 PIN 10

AS MODULE VALVE 1 (FULL VAT) V1S J3 PIN 9

V2S C3 CE CONFIGURATION

1 LINE VOLTAGE L1

TO X 2 GROUND
E
A BL BO 3 LINE VOLTAGE COM TO OPTIONAL FILTER BOX
C TER 062 4
1
FIL 10- LACK 5
OIL RETURN SWITCH
8 B N
EE 6
GR
HITE 7
W 1
C2 BL
UE 8
2
OIL RETURN MANIFOLD SOLENOID VALVE
GE 9
FROM T1, JUMPERED TO PIN 8 1 AN
D

OR
RE

C3
AC

GROUND, JUMPERED TO PIN 11 2

BL

(CE)
&

FROM T2, JUMPERED TO PIN 9 3

TE
HI

JUMPERED TO PIN 6 4
FILTER BOX
W

PUMP RELAY 1
JUMPERED TO PIN 7 5
2
PINS 1, 2 & 3
SAME AS NON-CE
JUMPERED FROM PIN 4 6 BLUE TO OIL RETURN SWITCHES OF ADJACENT FRYERS 3
JUMPERED FROM PIN 5 7 ORANGE TO OIL RETURN SWITCHES OF ADJACENT FRYERS 4
JUMPERED FROM PIN 1 8 56C OIL RETURN HEATER 5
JUMPERED FROM PIN 3 9 7P (BIH52 UNITS ONLY)
6 JUMPER TO PIN 4
TO J1 PIN
10
10 7 JUMPER TO PIN 5
OIL RETURN

JUMPERED FROM PIN 2 11

C5
OIL RETURN

BLA
FROM T2 12 CK J3 PIN 12 1
BLOWER
TO J1 PIN 7 13
GRE
E N C4 LINE VOLTAGE (COM) 2
TO J3 PIN WH
14 ITE 1
10
TO J3 PIN 7 15 RED 2
BAS ORA
NGE 3 TO OPTIONAL BASKET LIFTS
KET
CAB LIFT ON NEWER MODELS
BLU 4
E
C4 HAS BEEN
807- LE 5 CHANGED TO A
3695 6 12-PIN PLUG SEE PG
1-46

1-41
 1.11

27C
1 4 7 10 13
54C 4C 2 5 8 11 14

HEATER
38C B 15
3 6 9 12

OIL RETURN
BLK
48C 41C 12V
TRANS E A
39C IT
H C2

LINE

LOAD
LINE

LINE

LOAD
LINE
LOAD

LOAD
26C W
16 12 8 4 TE

2
4

BLK
HI

WHITE
6
15 11 3 W C3
14 10 6 2

LINE
LOAD
3

1
13 1
1 " ON "
9 5 2

5
RELAY
FPH150 ONLY (NON-CE)

YEL/BLK
FILTER
26C PUMP
105C 3
24V BLU RED N.O.
24V 18C 4 COM.
TRANS PRPL BLK OPTIONAL
TRANS 16C 5 YEL
23C 6 FALLBACK
27C TOGGLE
10C
11C SWITCH CONTROLLER
25C
28C 28C
NOTE: BLOWER SWITCH IS
102C REQUIRED ON EXPORT
21C 21C
UNITS ONLY.

TRANSFORMER REAR OIL X

EXTENSION NC
23C 18C
RETURN TEMP
SOUND DEVICE
WIRING DIAGRAMS - MAIN

NO C SWITCH PROBE
16C B BLOWER
SAFETY
DRAIN X X
SWITCH X
NC TO NEXT
51C HIGH FRYER
C NO
LIMIT
NC
17C 4C
110C C

NO
BLOWER SWITCH

1-42
GAS 22C
VALVE

H50/52 SINGLE FP DV NON BL

X
12C
7C 3C
4C
SOUND J2
GND
1
2
GND 12V AIR
3

HIGH 6C
3 6 9 12 3 6 9 12
J1 8
LIMIT 2 5 8 11 2 5 11

1 4 7 10 J3 1 4 7 10

2
1
2
1
GV GV
GND

4
3
4
3
GND

6
5
6
5
8C V2D 2C
PWR V1D

8
7
8
7
9C AD PWR 1C

1
1
X ALR
AS 24V

8 4
8 4

5
PWR

5
V2S V1S

12
9

12
GAS PWR

14
13
14
13
VALVE GND GND

13C 10C

COMPUTER GROUND (81C)

5C

SAFETY
DRAIN COMPUTER OR CONTROLLER
SWITCH 14C
NC 82C
82C
C NO 51C

TO J2

DUAL VAT ONLY

LEFT IGNITOR RIGHT IGNITOR

8050439H
 OIL RETURN 27C 27C
HEATER 26C
97C
RESISTOR 47C PAN HEATER
44C 45C
46C
54C 4C
38C CONTACTOR BLOCK
48C 41C
39C
LOAD RELAY
BRN LINE
FPH150 ONLY (CE)

LOAD
LINE 2 4
BLU
6 97C 1
16 8 4 73C 2
12 5

LINE
1 3

LOAD
15 11 7 3
20C BLK/YLW 26C
14 10 6 2 3 RED
18C 43C BLU 4
13 9 5 1 FILTER
16C PRP BLK
105C 24V TRANS 12V TRANS PUMP
24V TRANS 23C 5 YLW
10C
11C 6
27C
25C
28C 28C

21C 21C

FILTER
TRANSFORMER REAR
READY 1
EXTENSION 4 7 10 13
102C LIGHT
2 5 8 11 14
BLK B
SAFETY OIL 3 6 9 12 15
DRAIN TEMP BLK
NC RETURN TEMP
SWITCH NO C PROBE SOUND DEVICE
SWITCH PROBE
(DUAL VAT 18C BLOWER A
NC T
C NO 51C ONLY) BLK H C2
23C W
T
H
TO J2 16C W C3
110C TO NEXT
SOUND J2 " ON "
FRYER 1 1 4 7 10 13
2 NC
GAS 3 2 5 8 11 14 17C
VALVE C COM. N.O.
3 6 9 12 15 J3

1-43
HIGH J1
3 6 9 12 3 6 9 12 NO
LIMIT
BLOWER SWITCH 22C
2 5 8 11 2 5 8 11 TOGGLE
LED 6 FALLBACK CONTROLLER
1 4 7 10 12V 1 4 7 10 SWITCH
(OPTIONAL)
12C

GND
7C GND
V2D LED 5
LED 1 R-GV
L-GV
V1D 3C
HIGH LIMIT PWR LED 3
6C LED 2 K2 24V 4C
K4
LEFT HEAT RELAY RELAY
ALMD LED 4 PWR
RIGHT
HEAT
ALM GND TO INTERFACE BOARD
ALMS 2C 25V ALARM
GAS 9C
VALVE GND VALVE
25V ALARM K1 HEAT K3 HEAT 7 10 J1 7 10 J3
V2S V1S
RELAY RELAY
VALVE 8C 1C 25V BURNER 5C
13C GND
FULL POT ONLY
25V BURNER 81C RIGHT
GND
IGNITION
INTERFACE BOARD MODULE

10C
LEFT
IGNITION
MODULE TO PIN 10 ON
POWER BLOCK
SAFETY 2 1 3 9 5 10 4 7 14 13 11
DRAIN 82C
SWITCH 14C
82C
NC HEAT
RED
BLK
ORG

WHT

NO
BLU
GRN/YLW

C 51C TROUBLE
MELT SWITCH
TO BASKET LIFT
89C 89C
(OPTIONAL)
T
DUAL VAT ONLY
ON/OFF M GND
SWITCH RIGHT IGNITOR
LEFT IGNITOR

COMPUTER OR CONTROLLER 8051150A

H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS
(Old Single Spark Ignition Module)

ON SOME
OLDER
UNITS C4
HAD A 6-PIN
PLUG

1-44
H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS
(Newer Dual-Spark Ignition Module)

FULL VAT

TO J3 PIN9
TO J3 PIN6

TO J3 PIN2
COMPUTER OR CONTROLLER

WHT
RED
BLK
TO J2 TEMP
PROBE

SOUND DEVICE HIGH

BLK LIMIT

SOUND GND
1 J2 SENSE 2
GND 2
SENSE 1
3 12V AIR

J1 J3
SAFETY
K1 K4 ALARM(GND) ALARM NC DRAIN
GV VALVE(GND) BLK NO COM
GND GV LEFT RIGHT VALVE SWITCH
V2D BL BL GND 24VAC(GND)
BLK
PWR RELAY RELAY V1D 24VAC
AD PWR
LEFT DV FV OR
AS PWR RIGHT DV ALR
HEAT & 24V FOR UNITS WITH NO
V2S BLOWER HEAT & V1S SAFETY DRAIN SWITCH
RELAY BLOWER PWR
GND RELAY GND GND ADD IN-LINE SPLICE
SPARK 2
K2 K3 (BURNER)

COMPUTER GROUND MV
SPARK 1
DETAIL
BLK MV

A A GAS
VALVE

FULL VAT

SOUND DEVICE LEFT IGNITOR RIGHT IGNITOR

DUAL VAT

TO J1 PIN9
TO J1 PIN2

TO J1 PIN8
SOUND GND
1 J2
2
SENSE 2 GND SENSE 2
3 12V AIR
SENSE 1 SENSE 1
J1 J3

WHT
K1 K4

RED
GV

BLK
ALARM(GND) ALARM GND GV LEFT RIGHT ALARM(GND) ALARM
V2D BL BL GND
TEMP
VALVE(GND) VALVE VALVE(GND) VALVE
24VAC(GND) PWR RELAY RELAY V1D 24VAC(GND)
PROBE
24VAC AD PWR 24VAC
FV OR
AS PWR LEFT DV RIGHT DV ALR
HEAT & 24V
V2S BLOWER HEAT & V1S
RELAY BLOWER PWR
GND RELAY GND HIGH
K2 K3 LIMIT
GND GND BLK
SPARK 2 SPARK 2
(BURNER) (BURNER)
COMPUTER GROUND
SPARK 1
DETAIL SPARK 1

A A

SAFETY
NC
DRAIN NO BLK
SWITCH COM
BLK

DUAL VAT FOR UNITS WITH NO

SAFETY DRAIN SWITCH
ADD IN-LINE SPLICE

MV
LEFT IGNITOR RIGHT IGNITOR
MV BLK
GAS
VALVE
OIL RETURN HEATER FRONT
DETAIL A-A
T1

TO C2 PIN1 LINE VOLTAGE (L1)

TO C2 PIN12
T2

TO C2 PIN3 LINE VOLTAGE(COM)

TO J3 PIN12
1 2

WHITE

GV ALARM(GND)
GND VALVE(GND)
V1D 24VAC(GND)
PWR 24VAC
FUSE
BLOWER ALR
V1S
PWR INSET Refer to "PRINCIPAL WIRING CONNECTIONS"
HONG KONG
UNITS ONLY on Page 1-43 for detail of connection points
J1, J2, J3, C2, C3, and C5.
8051315C

1-45
 COMPUTER OR CONTROLLER
SOUND DEVICE

~
TO J2 N.C.

J1 OPPOSITE SIDE J3 OPPOSITE SIDE N.O.

WHITE COM

RED
BLUE BLACK
GREEN ORANGE PRESSURE SWITCH

J2 GND

RED
WHITE
GND
GROUND ALARM ORANGE GROUND ALARM
C1
25V VALVE GND 25V VALVE
GND TO J3 PIN11 & T1 BLACK 1 LINE VOLTAGE (L1)
VALVE BL BL GREEN VALVE
V2D V1D TO GROUND GREEN 2 GROUND
25V GROUND RELAY RELAY 25V GROUND TO T2 WHITE 3 LINE VOLTAGE (COM)
(BURNER) PWR POWER (BURNER) TO J1 PIN8 & J3 PIN8 RED 4 24VAC
BLUE
AD ALARM TO J3 PIN3 ORANGE 5 12VAC
RELAY TO J3 PIN1
AS BLUE 6 12VAC
RELAY RIGHT

TO COMPONENT BOX
V1S

BLACK
TO J3 PIN5 BROWN 7 HOOD RELAY (H52 ONLY)
V2S LEFT FULL
TO TRANSFORMER BOX

OR 8 LINE VOLTAGE (L1)

GND DUAL GND
DUAL 9 LINE VOLTAGE (COM)

OIL RETURN HEATER REAR

DETAIL

A A

COMPUTER GND (81C)

C3
DUAL VAT ONLY DETAIL A-A 1 LINE VOLTAGE (L1)
2 GROUND

1-46
3 LINE VOLTAGE (COM)
K 4 OIL RETURN

TO J3 PIN2

TO J3 PIN9
TO J3 PIN6
AC

TO J1 PIN2
TO J1 PIN6
TO J1 PIN9
BL EN 5 OIL RETURN
TO FILTER

(L1)
(COM)
WHITE WHITE
C2 GR E 6 TO C3 PIN 4
I T
TO C2 PIN8 & T1 1 WH 7 TO C3 PIN 5

LINE VOLTAGE

LINE VOLTAGE
UE
TO C2 PIN11 & GROUND 2

RED
RED
BL NGE

BLACK
BLACK

WHITE
WHITE
A
TEMP PROBE TEMP PROBE TO C2 PIN9 & T2 3 OR
BLUE

TO C2 PIN6 4
ORANGE

TO ADJACENT FRYERS
T1 T2 TO C2 PIN7 5 TO ADJACENT FRYERS
BLACK GREEN GREEN BLACK
HI-LIMIT HI-LIMIT TO C2 PIN4 6 BLUE TO ADJACENT FRYERS
SWITCH

TO C2 PIN5 7 ORANGE TO ADJACENT FRYERS

OIL RETURN

T1 T2 TO C2 PIN1 & T1 8 56C

OIL RETURN HOSE HEATER
TO C2 PIN3 & T2 9 7P
SAFETY DRAIN SWITCH TO J1 PIN10 10 C4

18C
11C
SAFETY DRAIN SWITCH BLACK
TO COMPONENT BOX

TO C2 PIN2 & GROUND 11 GREEN 1 LEFT BASKET LIFT

H50 SERIES (CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS

NC NC TO T2 12 2 GROUND
BLACK BLACK WHITE
COM NO NO COM
TO J1 PIN7 13 RED 3 LINE VOLTAGE (COM)
BLACK BLACK
4 LEFT BASKET LIFT

TO C2 PIN12
14

TO C2 PIN3
TO J3 PIN10

TO C2 PIN1
ORANGE
FOR UNITS WITH NO FOR UNITS WITH NO TO J3 PIN7 15 5 RIGHT BASKET LIFT
SAFETY DRAIN SWITCH SAFETY DRAIN SWITCH BLUE
TO BASKET LIFT

6 RIGHT BASKET LIFT

(H50 MODELS ONLY)

ADD IN-LINE SPLICE ADD IN-LINE SPLICE

OIL RETURN

13C
12C

WHITE
HEATER FRONT BLOWER
K C 14 BL
AC
AC 14 TO J3 PIN12 C K
BL

C5 1 2

GAS VALVE GAS VALVE

8050526D
 OPTIONAL BASKET LIFT 86C TO PIN 8 OF NEXT FRYER (16 PIN TERMINAL BLOCK)
N H 1C TO PIN 1 OF FILTER (16 PIN TERMINAL BLOCK)

H N 85C TO PIN 16 OF NEXT FRYER (16 PIN TERMINAL BLOCK)

34C 35C TRANSFORMER BOX 12C TO PIN 13 OF FILTER (16 PIN TERMINAL BLOCK)

BM BM 86C
LEFT 20C
MICRO- 24C
SWITCH

C RIGHT C
MICRO- 29C 27C 26C
NO NC NO NC 1 5 9 13
SWITCH
2 6 10 14

24V
3 7 11 15 INTERFACE BOARD
4 8 12 16 12V
32C 33C 30C 31C
J2 9 6 15 14 12 2 1 3 5 10 14 13 4 7 11
5 4 3 2 1

94C
6
6 PIN CONNECTOR 9 6 15 14 12 2 1 3 5 10 14 13 4 7 11
HEAT POWER POWER HEAT
45C 46C ON ON
43C TROUBLE
44C
99C 15C
RT BSKT T TROUBLE T
LIFT RELAY ON/OFF ON/OFF
98C 14C
C C M M
LFT BSKT 24C
NO NC LIFT RELAY NO NC
95C
(OPTIONAL)
(OPTIONAL) 19C
RIGHT SAFETY
NC
LEFT SAFETY DRAIN NO 18C SPLIT POT COMPUTER OR CONTROLLER
C
DRAIN (OPTIONAL) SWITCH
42C
H50 SERIES MANUFACTURED GAS UNITS

NC SWITCH SHOWN SYMBOLICALLY

41C RIGHT 16C
C NO *
96C
X
X
(NOTE 2) HIGH LIMIT
(DV) & (FV)
97C
47C B BLOWER
36C 13C

X
+
X 22C
40C RIGHT
65C LEFT
* PROBE
PROBE FOR FULL POT ONLY
(NOTE 1)
RIGHT
GAS VALVE
(1) CONNECT WIRE 12C TO THE INLINE SPLICE AT THE

1-47
23C RIGHT HIGH LIMIT T'STAT.
+ 12C (2) OMIT RIGHT GAS VALVE WIRE 13C AND WIRE 22C.

95C
39C LEFT (3) ON LEFT IGNITION MODULE:
64C HIGH LIMIT A) CONNECT WIRE 8C TO V1S INSTEAD OF V1D.
(DV) ONLY 15 12 9 6 3 B) CONNECT WIRE 9C TO ALARM S INSTEAD OF V1D.
14 11 8 5 2 (4) ON RIGHT IGNITION MODULE:
12C

X
A) CONNECT WIRE 3C TO V1S INSTEAD OF V1D.
LEFT 13 10 7 4 1
(5) OMIT LEFT OPERATION PROBE AND HIGH LIMIT T'STAT.
GAS VALVE 3 6 9 12 3 6 9 12
NC 76C
2 5 8 11 2 5 8 11
C * NOTE
77C 1 4 7 10 1 4 7 10
NO (1) CONNECT WIRE 64C AS SHOWN ON NON-FILTER SYSTEMS ONLY.
78C
BLOWER SWITCH (2) CONNECT WIRE 65C AS SHOWN ON NON-FILTER SYSTEMS ONLY.
V1D 4 V1D
9C
12 8
GND
7C 1 GND
3C
9 5

PLAN WIRING DIAGRAM 230/24 V. H50 MANUFACTURED GAS

PWR 4C
6C
PWR
8C V1S
8C
V1S
4 1
25V ALMD 12 9 2C
ALARM 8 5 25V ALARM
(GND) (GND)
VALVE 1C
ALM VALVE
ALMS
25V GND 9C GND 5C
(BURNER) 25V
(BURNER)
LEFT RIGHT
IGNITION 24V AL PWR GV AIR VR FAN GV PWR AL 12V IGNITION

10C
MODULE MODULE

1 3 5 10 4 14 13
FULL POT CONTROLLER
82C
TROUBLE SHOWN SYMBOLICALLY
82C
HEAT

T
HI LIMIT
ON/OFF POWER M TEST SWITCH
SWITCH RIGHT IGNITOR
LEFT IGNITOR 8050344A
 1.12

FOR H-52 MODELS ONLY

COM 43C GRN/YLW

2C GRN/YLW 3 36C BLK
28C GRN/YLW
14C GRN/YLW
1 2
1 2 3 1 2 3 27C BLK 1 2 3 29C WHT 42C BLK 1 2 3 44C WHT
25C NC NO
5 4
Non-CE Transformer Boxes

4C RED 4 5 6 16C RED 4 5 6 BLUE 30C RED 4 5 6 32C 45C RED 4 5 6

BLUE
7 8 9 7 8 9 33C ORG 7 8 9 7 8 9 42C
26C BLUE
WHT
5C ORG 17C ORG 48C ORG
50C
WHT
7C ORG 51C BLK
19C ORG 52C WHT
20C BLK
21C 15C WHT 31C ORG 46C ORG
9C WHT 34C 35C
8C BLK WHT 3C WHT BLK WHT 49C
41C WHT BLK
1C BLK
13C BLK
40C BLK 23C WHT 38C WHT
22C BLK 37C BLK

1 2 4 5 6 1 2 4 5 6 1 2 4 5 6 1 2 4 5 6

1 2 3 N

1-48
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7

HOOD
HOOD RELAY 120
12C 24C RELAY VAC
WIRING DIAGRAMS – TRANSFORMER BOXES

WHT 18C BLUE WHT 39C 53C

6C BLUE
NEUTRAL WHT WHT

RED
RED BLK ORG
GREEN
WHT VOLTS COM LINE
100 1 4
120 1 6
ORANGE GREEN
BLACK TO BODY
208 1 2
WHITE 220 1 4
CAUTION: THIS PLUG IS NOT BEING USED IN ITS
STANDARD 5-WIRE 120/208V NEMA L21-20P
CONFIGURATION. DO NOT CONNECT TO A STANDARD 230 1 5
120/208V 5WIRE POWER SUPPLY.
240 1 6

NOTE: USE TERMINALS 7 & 8 FOR 24V OUTPUT.

120V CONFIGURATION SHOWN USE TERMINALS 11 & 12 FOR 12V OUTPUT.
8050500E
 H52 ONLY
NOTE: USE TERMINALS 7 AND 8 FOR 24V OUTPUT.
USE TERMINALS 11 AND 12 FOR 12V OUTPUT.

COM 43C GRN/YLW

3 36C BLK
2C GRN/YLW 28C GRN/YLW
14C GRN/YLW
1 2
1 2 3 1 2 3 27C BLK 1 2 3 29C WHT 42C BLK 1 2 3 44C WHT
25C NC NO
5 4
4C RED 4 5 6 16C RED 4 5 6 BLUE 30C RED 4 5 6 32C 45C RED 4 5 6
33C ORG BLUE
7 8 9 7 8 9 7 8 9 7 8 9 42C
26C BLUE
5C ORG WHT
17C ORG 48C ORG
50C
WHT
7C ORG
19C ORG 51C BLK
20C BLK
21C 15C WHT 31C ORG 46C ORG
WHT 52C WHT
9C 34C 35C
8C BLK WHT 3C WHT BLK WHT
41C WHT 49C
1C BLK ORG
13C BLK
40C BLK
23C WHT 38C WHT

1-49
22C BLK 37C BLK

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
CE Transformer Boxes

1 2 3 3 3 N N N

12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7

12C 24C
WHT WHT 39C 53C
6C BLUE 18C BLUE
WHT WHT

FRYER 1 FRYER 2 BRN BLUE GRN/YLW FRYER 3 FRYER 4

230V/1Ø/50HZ 8050530D
8050530D
1.13 WIRING DIAGRAMS – BASKET LIFTS
Modular Basket Lift – 100/120V (NOTE: There is no CE version of this option.)

LEFT SIDE RIGHT SIDE

93C 101C

M BLK BLK M
92C
13W
RESISTOR
BRN 1 RED 1 BRN 2 RED 2

12.5 m F 12.5 m F

98C 96C 95C 97C

NO

NO
NC

NC
COM

COM
UPPER UPPER
SWITCH SWITCH
NO

NO
NC

NC
COM

COM

LOWER LOWER
SWITCH SWITCH

32C 4C 29C 61C 10C 3C

12 11 10 9 8 7 6 5 4 3 2 1

REFERENCES TO LEFT & RIGHT ARE

FROM THE REAR OF THE FRYER

8050518E

1-50
Modular Basket Lift – 208/250V (NOTE: This diagram is used for both CE and Non-CE applications.)

LEFT SIDE 8C RIGHT SIDE

15C
(NOT
M BLK USED ON BLK M
208/220V)
25ohm 25ohm

BRN 1 RED 1 BRN 2 RED 2

93C 101C

12.5 m F 12.5 m F

100ohm 100ohm
98C 96C 95C 97C
100C
NO

NO
NC

NC
COM

COM
UPPER UPPER
SWITCH SWITCH
NO

NO
NC

NC
COM

COM

LOWER LOWER
SWITCH SWITCH

32C 4C 29C 61C 10C 3C

12 11 10 9 8 7 6 5 4 3 2 1
BLUE

ORANGE

RED

GREEN

BLACK
WHITE

REFERENCES TO LEFT & RIGHT ARE

FROM THE REAR OF THE FRYER
8050946B

1-51
Bell Crank Basket Lift (NOTE: There is no CE version of this option.)

ON SOME EARLIER UNITS

C4 WAS A 6-PIN PLUG.

1-52
1.14 WIRING DIAGRAMS – FILTER BOXES
FootPrint III Prior to August 1997 (NOTE: This diagram is used for both CE & Non-CE applications.)

TO FRYER

7 8 9
RED 4 5 6
1 2 3 45C

10C
52C
32C 12C 11C
RED
PUMP RELAY
3 1 7 8 9
4 5 6
1 2 3
LINE

LOAD
24V

62C
RED BLACK
4 2 92C TO PIN 4 PUMP
WHITE HEATER

T1
TO PIN 6
TRANSFORMER
BLACK
TO PIN 1 LINE

T2
HEATER
8C WHITE (OPTIONAL)
TO PIN 3
41C

30C

9C
TO PUMP MOTOR
26C

13C
8050832A

FootPrint III August 1997 and Later (NOTE: This diagram is used for both CE & Non-CE applications.)

108C

11C

TO PIN 1 PUMP
HEATER
3 6 9
TO PIN 3
2 5 8
TO PIN 7 1 4 7
PUMP
RED SOLENOID
TO PIN 9
RED

10C
12C 27C
3 1

32C

45C 51C
14C 7 4 1
LINE 52C
4 2 92C 8 5 2
62C 9 6 3
T1
24V/50VA
T-4

T2

8C

41C
9C
30C 26C
TO PUMP MOTOR
13C
8050902C

1-53
Filter Magic II (NOTE: This diagram is used for both CE and Non-CE applications.)

29C WHT
7P WHT
11C BLK
23C BLK 1 BLK H EXTERNAL
22C BLK
2 GRN G POWER
LINE VOLTAGE 25C BLU 3 WHT N SOURCE
2 NO 4
4
TRANSFORMER 1 BLK
RELAY 5
2 GRN 2C C3
6
LOAD 3 WHT 1 3 7
24VAC
4 BLU
C3 8
5 ORG 27C ORG
9
6 BLU 21C ORG
7 ORG NON- DIRECT OPTION

HEATER TAPE 8 BLK

FROM PUMP 9 WHT
L1 LINE

3 8 PIN 1
1
4 2 2
5 PUMP
MOTOR 3 3
4 4
C6
5 5
L2 C3 C2
LINE BLK 1 22C BLK 6 6
GRN 2 2C GRN 7 7
WHT 3 29C WHT 8 8
4 9
5 15
6
TO
ADJACENT
FRYER
21C ORG
807-2016
FILTER MAGIC
MAIN POWER CABLE

8050503E

1.15 WIRING DIAGRAMS – OIL RETURN

Oil Return/Disposal Wand Wiring (Japan/Lotteria)

1-54
Oil Return/Wand Wiring (Japan)

Oil Return/Disposal Wand Wiring (Sonic)

1-55
 H50 SERIES GAS FRYERS
CHAPTER 2: PARTS LIST

2.1 Accessories

1
17
5
18

8 7 2

10

16
15

11
14 13 12
6

ITEM PART # COMPONENT

1 803-0271 Basket, Twin
2 803-0099 Basket, Full (cannot be used with basket lifts)
3 803-0133 Basket Support Rack, Dual Vat
4 803-0132 Basket Support Rack, Full Vat
* 803-0136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 4)
5 806-3232 Cover, Frypot, Dual Vat
6 806-5518 Cover, Frypot, Full Vat
* 826-0993SP Handle Kit, Frypot Cover (includes handle and screws)
7 823-1885 Connecting Strip w/back plate (Burger King only)
8 910-4617 Connecting Strip (blunt point, ½” sides, 20.70” long) –Applebee’s Fryer to Filter
9 910-2285 Connecting Strip (blunt point, 1” sides, 20.80” long)- B.K. Wide
10 910-7515 Connecting Strip (sharp point, ½” sides, 21.73” long)- B.K. Dump Station to Fryer, Also
Applebee’s
11 910-7443 Connecting Strip (sharp point, 1” sides, 21.73” long)
12 910-7515 Connecting Strip (sharp point, 1” sides, 21.84” long)
13 910-2572 Connecting Strip (sharp point, 3” sides, 21.84” long)
14 Gas Line, 1-Inch Dormont Flexible (includes Items 15 and 16)
806-1698 36-Inch (for gas line only (w/o Items 15 and 16), use 810-0088)
806-1699 42-Inch (for gas line only (w/o Items 15 and 16), use 810-0085)
15 810-0074 Quick-Disconnect Fitting, 1-Inch Male
16 810-0073 Quick-Disconnect Fitting, 1-Inch Female
17 803-0209 Brush, Frypot Cleaning
18 803-0197 Fryer’s Friend 27” (Clean-out Rod)
* 910-3557 Flue Deflector
* 810-1306 Valve, Manual Gas Shut Off ½”
* 810-1307 Valve, Manual Gas Shut Off ¾”
* Not illustrated.
NOTE: Sediment Trays: 803-0103 (Full-Vat), 803-0107 (Left Dual-Vat), and 803-0108 (Right Dual-Vat)

2-1
 2.2
18 2.2.1
24

12
23

36 37 22

27

23
Bell Crank Basket Lifts

24
9

35

29
2

11

2-2
30
13
16 15
Basket Lift Assemblies and Component Parts

16
32
28

17

1 14 15 25
6 7 19 21

31
34
20
17 4

10 3 26

11 5
33
ITEM PART # COMPONENT
1 Gear Motor, Basket Lift
807-0107 120VAC
807-0108 240VAC
2 807-0124 Bushing, Plastic
3 807-0240 Microswitch
4 826-1680 Clamp, Plastic Wire (Pkg. of 8)
5 826-1358 Nut, 6-32 Hex (Pkg. of 25)
6 809-0050 Nut, 2-32 Hex
7 809-0063 Nut, Jam ⅜-16 Hex
8 809-0076 Nut, ¼-20 x ¾ Expansion
9 809-0082 Ring, Truarc Retaining
10 809-0097 Screw, 6-32 X 1-inch Slotted Truss Head
11 809-0113 Screw, 2-32 X 1½-inch Slotted Truss Head- Req 2 + 2 (809-0503 Motor Mounts)
12 809-0127 Screw, ¼-20 X ½-inch Slotted Round Head
13 826-1370 Screw, ¼-20 X 1¼-inch Slotted Round Head (Pkg. of 10)
14 809-0155 Leveling Screw
15 809-0196 Washer, ⅜-inch Steel Flat
16 826-1381 Washer, Nylon (Package of 10 each 809-0203)
17 809-0360 Screw, 2-32 X ⅜-inch Slotted Hex Washer Head
18 826-1374 Screw, 10 X ½-inch Hex Washer Head (Pkg. of 25)
19 809-0480 Setscrew, ¼-28 X ⅝-inch Hex Socket Head
20 810-0045 Bushing, Plastic
21 810-0052 Bellcrank and Cam
22 810-0170 Pin, Connecting
23 810-0172 Plug, ⅝-inch Hole S/S
24 810-0192 Rod, Basket Lift
25 810-0220 Spacer, Tubular
26 812-0138 Insulation, Paper (Fishpaper)
27 813-0035 Bushing, Bronze
28 823-1419 Box, Electrical Wiring
29 900-4110 Angle, Bearing Support
30 910-0119 Cover, Electrical Wiring Box
31 910-3177 Panel, Stainless Steel Rear Access (for mild steel, use 900-3177)
32 910-3783 Cover, Stainless Steel Rear Cabinet (for mild steel, use 900-3783)
33 910-9361 Housing, Basket Lift Stainless Steel (for mild steel, use 900-9361)
34 920-3233 Plate, Basket Lift Motor Mounting
35 920-6076 Link, Basket Lift
36 823-06931 Basket Lift Arm, Left
37 823-06932 Basket Lift Arm, Right
810-0172 Plug Button SS ⅝” Hole
* 806-2078 Wiring Harness, Basket Lift Power (6-pin male w/5 wires)
* 806-2079SP Wiring Harness, Basket Lift Motor (6-pin female w/7 wires)
* 806-7019SP Wiring Harness, Non-Modular Basket Lift (6-pin male & female w/5 wires)
* 807-2000 Wiring Harness, H50 B/L Connecting (15-pin male & female w/13 wires)
* 807-3695 Cable, H50 Basket Lift (15-pin male & 12-pin male w/6 wires) C2 to C4
* 807-2033 Cable, H50 Basket Lift (15-pin male & 6-pin male w/ 6 wires ) Older cable
* Not illustrated.

2-3
 2.2.2
16

26 5 13 20

2 9 15 8 14
25

17
Modular Basket Lifts

19

100-120V Configuration

4 10 12 18

14 23

2-4
14 22

7 11 14 21
24

3 13
5 10 12
208-250V Configuration
NOTES:
1. Assemblies 106-1807SP (100-120V) and 106-1810SP (208-250V) do not
include Items 8, 16, 24, 25, and 26. These items must be ordered separately.
2. For 100-120V units, each individual resistor (807-2661) may be replaced or
the entire reistor assembly (806-8530SP) may be replaced.
3. For 208-250V units, the entire resistor assembly (106-2771 or 806-9185) must
(After 10/02) be replaced.
4. Wiring has been omitted for clarity.
5
(Before 11/02)
 ITEM PART # COMPONENT
1 Mount, Modular Basket Lift**
200-2942 For use on units with 12-pin connectors
900-7655 For use on units with 6-pin connectors
2 806-5964SP Motor Assembly, Modular Basket Lift
810-1013 Gear, Modular Basket Lift (809-0504 Set Screw, 6-32 x .185)
3 807-2513 Capacitor, 12.5 μFarad, 250VAC Motor Run
4 807-2572 Microswitch
5 Resistor Assembly
806-8530SP 100-120V Modular Basket Lift (see Note 2 in illustration) 807-2661 Resistor only
CE 106-2771 208-250V Modular Basket Lift (before 11/02 use 806-9185; see Note 3)
6 809-0082 Ring, Truarc Retaining
7 826-1361 Screw, 2-32 X 1-inch Slotted Truss Head (Pkg. of 25)
8 809-0127 Screw, ¼-20 X ½-inch Slotted Round Head
9 809-0186 Lock Washer w/External Teeth, #8
10 826-1366 Nut, 4-40 Hex Keps (Pkg. of 25)
11 809-0247 Nut, 2-32 Hex Keps
12 826-1359 Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of 25)
13 826-1371 Screw, #8 X ½-inch Hex Head Drill Point (Pkg. of 25)
14 826-1374 Screw, #10 X ½-inch Hex Head (Pkg. of 25)
15 809-0503 Screw, 2-32 X ½-inch Hex Head
16 810-0172 Plug, ⅝-inch Stainless Steel Hole
17 810-1012 Rod, Modular Basket Lift
18 812-0442 Insulation, Microswitch
19 813-0035 Bushing, Bronze, .640” ID
20 816-0033 Tie Wrap, Screw Mount
21 900-5529 Gusset, Modular Basket Lift Motor
22 901-8499 Chassis, Modular Basket Lift, Left
23 902-8499 Chassis, Modular Basket Lift, Right
24 910-4776 Cover, S/S Modular Basket Lift (for CRS cover use 900-4776)
826-1991 Cover, Kit S/S Modular Basket Lift with screws
25 823-06931 Arm Rod Assembly, Left Basket Lift
26 823-06932 Arm Rod Assembly, Right Basket Lift
* Connector, Panel Mount**
807-0159 12-pin
807-0158 6-pin
Wire Assemblies**
* 806-9014SP For 100-120V Modular Basket Lift w/6-Pin Connector
* 806-8555SP For 202-250V Modular Basket Lift w/6-Pin Connector
* 106-1822SP For 100-120V Modular Basket Lift w/12-Pin Connector
* 106-1804SP For 202-250V Modular Basket Lift w/12-Pin Connector
Basket Lift Assemblies (see Note 1 in illustration)
* 106-1807SP 100-120V w/o Relay
* 106-1810SP 202-250V w/o Relay
** Not illustrated.
** Basket lift assemblies manufactured prior to February 2002 have 6-pin connectors; those manufactured February
2002 and later have 12-pin connectors. Verify the type of connector in use before ordering wiring assemblies or
mounts.
2-5
2.3 Blower Assemblies and Associated Components

1 2

3 6

7
5

ITEM PART # COMPONENT

1 Blower, Left (with 1.54-inch (3.91 cm) narrow housing)
106-2996SP 100V, 50/60 Hz
106-2994SP 115V, 50/60 Hz
806-5841SP 230V, 50 Hz
106-2995SP 240V, 50 Hz
2 Blower, Right (with 1.54-inch (3.91 cm) narrow housing)
806-4697SP 100V, 50/60 Hz
106-2997SP 115V, 50/60 Hz
807-7060SP 230V, 50 Hz
106-2998SP 240V, 50 Hz
3 106-3000SP Blower, Assembly Left, 230V, 50/60 Hz (with 2.2-inch (7.11 cm) wide hous-
ing) non-CE and CE
106-3002SP Blower, Assembly Left, 24V, 50/60 Hz (with 2.2-inch (7.11 cm) wide housing)
non-CE and CE
4 106-3001SP Blower, Assembly, Right 230V, 50 Hz (with 2.2-inch (7.11 cm) wide housing)
CE and non-CE
106-3003SP Blower, Assembly, Right 24V, 50 Hz (with 2.2-inch (7.11 cm) wide housing)
CE and non-CE
106-3000SP Blower Assembly, Left 230V, 50 Hz (CE)
5 806-9689 Finger Guard/Air Flow Inhibitor Adapter (CE)
6 900-8699 Air Flow Inhibitor (CE)
7 826-1382 Wingnut, 2-32 (Pkg. of 10)
8 826-1426 Shield, MH52 Blower Motor
* 816-0554 Cover, Molded Plastic Blower Motor (fits left- or right-hand blowers)
* 809-0938 Screw, 10-32 X ⅝ Philips Truss Head (secures Blower Motor Cover to motor)
Continued on the following page.

2-6
 ITEM PART # COMPONENT
* 826-1383 Washer, ¼-inch Flat (for mounting blower to plenum) (Pkg. of 5)
* 826-1372 Nut, ¼-20 Hex (for mounting blowers to plenum) (Pkg. of 10)
* KIT-0155SP High Altitude Blower Kit (required above 5000 Ft, 1525 M)
* Not illustrated.

NOTES: Items 5, 6, and 7 are components of Items 3 and 4. In CE units, they replace the rotating air shutter
that is standard on 230V Blowers 106-3000SP and 106-3001SP (Items 3 and 4).
Blower Motor Cover P/N 816-0054 and Screw P/N 809-0938 are components of Items 1 through 4.
For Full Vat units, use Blower Assembly 106-2994SP (Non-CE) or 106-3000SP (CE). (Left Assembly.)
Some earlier CE units were built with blowers having housings 1.54 inches (3.91 cm) wide. Current production
CE-units are built with blowers having housings 2.71 inches (6.88 cm) wide. When ordering replacements for CE
units, the width of the blower housing must be verified to ensure the correct blower is provided.
CE units built before June 1999 were equipped with a blower shield that completely covered the blower
assemblies. This shield is no longer required and may be removed. The component parts of the shield are no
longer available for replacement.

2.4 Casters, Legs, and Restraints

12
13

1 2 3 4 5 15
6
14

16
11

7 8 9 10
17

ITEM PART # COMPONENT

1 823-2669 Caster, Single FootPrint Front
* 910-7925 Mounting Leg for Caster 823-2669
2 826-1130 Caster, 3” Swivel w/Brake (810-0651)
3 826-1118 Caster, 5” Swivel w/Brake (810-0357)
4 826-1117 Caster, 5” Swivel w/o Brake (810-0356)
5 826-1138 Caster, 5” Rigid w/o Brake (810-0378)
6 826-1114 Caster, 5” Rigid w/o Brake (810-0750)
7 826-1237 Leg Assembly, Stainless Steel (810-1205)
8 826-1115 Leg Assembly, Nickel Plated (806-5043)
9 826-1095 Anchor Strap Kit (for use on single fryers w/legs)
10 826-0900 Chain Restraint Kit (for use on fryers w/casters)
11 810-0007 Leg, Square Tube
12 806-5209SP Leg Pad (mounts with 826-1374)
13 826-1374 Screw, #10-1/2 HX Washer HD NP
14 826-1113 Caster Fastener Kit (One Caster)
15 826-1389 Screw, Hex Head ¼-20 x ¾
16 809-0191 Washer, ¼ Lock Spring ZP
17 826-1362 Nut, ¼-20 Hex
* Not illustrated.
NOTE: Items 2 through 8 include 1 caster or leg, 4 mounting bolts, and 4 lock washers.

2-7
2.5 Burner Ignition System Components and Associated Hardware

2 1

10
8 9

ITEM PART # COMPONENT

1 See Pg 2-7 Ignition Module, Full and Dual Vat (original design, with fuse) 807-0910 Fuse
2 See Pg 2-7 Ignition Module, Full Vat (new design, without fuse)
* 826-1346 Spacer (Pkg. of 10)
3 See Pg. 2-7 Ignition Module, Dual Vat (new design, without fuse)
4 Ignition Cable
807-1878 19-inches long (with two 90º connectors, used with Item 1 only)
807-1200 27-inches long (with one 90º connector and one straight connector)
5 826-1721 Ignition Cable w/ Rajah (with one 90º connector, used with Items 2 and 3 only)
807-3483 Cable, Ignition 21” (807-3484 Rajah Connector Only)
6 806-6085SP Wire Assembly, Flame Sensor
7 806-6084SP Wiring Assembly, Ignition Module
8 807-2263 Switch, Air Pressure (use 807-2262 in units with 100VAC power supply)
* KIT1428 CE Export Air Switch Kit
9 Ignitor and Gasket Kit (816-0059 Gasket Only)
826-0981 Natural Gas (G20, G25)
826-0982 Propane/Butane (G30, G31)
826-1002 Manufactured Gas
10 Orifice
812-1137 1.95 mm Propane/Butane (G30, G31) (0-4999 Ft, 0-1524 M) (CE)
810-1221 2.00 mm Propane/Butane (0-4999 Ft, 0-1524 M) (Japan only)
810-0386 2.10 mm Propane/Butane (0-4999 Ft, 0-1524 M)
810-0413 2.16 mm Propane/Butane (G30, G31) (5000-6999 Ft, 1525-2133 M)
812-1028 2.20 mm Propane/Butane (G30, G31) (7000-10,999 Ft, 2134-3352 M)
812-1134 3.10 mm Natural Gas (G20, G25) (0-4999 Ft, 0-1524 M) (Japan only)
810-0403 3.40 mm Natural Gas (G20, G25) (0-4999 Ft, 0-1524 M)
810-0437 3.60 mm Natural Gas (G20, G25) (5000-6999 Ft, 1525-2133 M)
812-1144 3.65 mm Natural Gas (G20, G25) (7000-8999 Ft, 2134-2743 M)
812-1145 3.70 mm Natural Gas (G20, G25) (9000-10,999 Ft, 2744-3352 M)
810-0642 5.95 mm Manufactured Gas (0-4999 Ft, 0-1524 M)
* 826-1196 Conversion Kit, Natural Gas (G20, G25) to Propane/Butane (G30, G31)
* 826-1197 Conversion Kit, Propane/Butane (G30, G31) to Natural Gas (G20, G25)

2-8
2.6 Component Box Assemblies and Associated Component Parts
IFB 806-3398 (Discontinued) has only one IFB 106-0386 (Item 7) has two
fuse. If used with 807-3365 or 807-3366 fuses and may be used with any
modules, an in-line fuse should be added of the ignition modules.
between the module and the board. 6
Replaced by 106-0386

7
13 7 3
11 5
8

Full vat units using one 807-3366 module

(Item 3) require only one latch relay (Item 5).

Full or dual vat units using two 807-1006,

807-2971, or 807-3365 modules require a
14 latch relay (Item 5) for each module.
16

6 2 5

17
9 4
1
10
12

5 15
4

ITEM PART # COMPONENT

1 200-5996 Box Assembly, One-Piece Component
2 807-1006 Ignition Module, Full or Dual Vat (fuse-protected)
* 807-2971 Ignition Module, Full or Dual Vat (fuse-protected) (Australian units only)
3 807-3366 Ignition Module, Full Vat (unfused)
4 807-3365 Ignition Module, Dual Vat (unfused) use 1 wire 1 connector ign. cable 826-2024
5 807-0833 Relay, 12V 5Amp Latch (use Relay Clip 810-2243 to secure relay in place)
* 807-0834 Relay, 12V 5Amp Basket Lift (use Relay Clip 810-2243 to secure relay in place)
6 807-3843 Fuse, 3A 250V Subminature
7 106-0386 Interface Board (double fuse-protected)(use w/ 807-3365, 807-1006 or 807-3366)
* 806-4973 Interface Board (used with 240V manufactured gas units only)
* 806-3683 Interface Board (used with Ger. fryers with 24V blowers only) use 5A fuse 807-3293
* 106-3044 Interface Board, FAST Computer (uses 807-3969 latch relay in place of Item 5)
* 806-3641 Interface Board, (used in Holland)
* 806-4195SP Interface Board, (used with manufactured gas Hong Kong)
* 806-3535 Interface Board, (used in Churches w/ Far West Computers)
8 807-1926 Bushing, .875 Diameter Split
9 816-0217 Paper, Insulating (Items 9, 10, 11, 12 not used on Hong Kong units)
10 810-1164 Block, Terminal (See Item 9)
11 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (See Item 9) (Pkg. of 25)
12 826-1366 Nut, 4-40 Keps Hex (See Item 9) (Pkg. of 25)
13 807-1241 Spacer, Interface Board (.151-inch ID x ⅝-inch)
14 809-0250 Nut, 6-32 Keps Hex
15 826-1337 Tab, Push-On Terminal (Pkg. of 5)
16 826-1346 Spacer, Ignition Module (.260-inch ID x ½-inch) (Pkg. of 10)
17 809-0441 Screw, #7 x 1½-inch Slotted Washer Hex Head
* 826-1157 Fuse Kit, Ignition Module 3 Amp (fuse and fuse puller)
* 806-2071 Computer Cable 15-pin
* 806-3660 Sound Device (For units with KFC1 Computers, use Speaker 807-1617)
* 807-1359 Mount, Tie-Wrap (used on CE units only)

* Not illustrated.
2-9
2.7 Controller Assemblies

1 2 3 4

SOLID STATE

ITEM PART # COMPONENT

1 Computer Magic III
106-1187SP Dual Vat (CE)
106-1151SP Dual Vat (Non-CE)
106-1155SP Dual Vat w/ 8 sec. Melt Cycle
106-1188SP Full Vat (CE)
106-1150SP Full Vat (Non-CE)
106-1216 Full Vat, Remote BK on the Hood
106-1226 Full Vat, Remote BK in the Hood
2 Basket Lift Timer
106-2081SP Dual Vat (CE)
106-2074SP Dual Vat (Non-CE)
106-2077SP Full Vat (CE)
106-2073SP Full Vat (Non-CE)
826-1552 Kit, 120v Push Button 15 min timer retrofit
826-1667 Kit, 240v Push Button
3 Digital Controller
106-1506SP Dual Vat (CE)
106-1510 Dual Vat (Non-CE)
106-1505SP Full Vat (CE)
106-1509SP Full Vat (Non-CE)
4 Solid State (Analog) Controller (Controller Knob is 810-0387)
806-3564E Dual Vat (CE) w/ 8 sec. Melt Cycle
806-3008E Dual Vat (Non-CE)
806-3563E Full Vat (CE) w/ 8 sec. Melt Cycle
806-3006E Full Vat (Non-CE) (for Foodmaker units, use 806-7385)807-2236 Overlay)
* 106-0613 CM4-S Computer (CE)
* 806-4323 Fallback Controller Assembly
* 806-5300 KFC1 Computer (requires special control panel assembly – see NOTE below)
* 826-1032SP Kit, Bezel Screw and Tinnerman Clip (contains two screws and two clips)
Continued on the following page

2-10
2.7 Controller Assemblies cont.
ITEM PART# COMPONENT
* 826-1379 Screw, #10 X ½-inch Philips Truss Head (computer screws) (Pkg. of 10)
* 910-3690 Blank Panel (for fryers with remote mounted computers)
* 806-2071 Harness, Main Short Wire 14 ½” 15-pin Computer to Interface Board
* 806-3528 Harness, Main 7 ½’ BK 15-pin Computer to Interface Board
* 806-3388 Harness, Main 20’ Remote N Pot 15-pin Computer to Interface Board
* Not illustrated.
NOTES:
1. Use 806-9712SP on KFC fryers; use 106-2927SP for units with fallback controllers.
2. Use 806-9713SP on KFC fryers; use 106-2928SP for units with fallback controllers.
3. Use 806-9714SP on KFC fryers; use 106-2929SP for units with fallback controllers.
4. Use 806-9715SP on KFC fryers.

2.8 Drain Valves, Drain Valve Assemblies and Associated Parts

2.8.1 Drain Valves and Drain Extensions

4 6

1 2

5 7

8 9 10

ITEM PART # COMPONENT

1 812-1227 Drain Valve Extension, Screw-In DV (1-inch NPT)
2 812-1226SP Drain Valve Extension, Screw-In FV (1¼-inch NPT)
3 210-4175 Drain Valve Extension, Bayonet Connection (used only with Items 5 and 7)
4 810-1338 Drain Valve, 1-inch NPT Inlet and Outlet, Dual Vat
5 810-2536 Drain Valve, 1-inch NPT Inlet, Bayonet Outlet, Non-Filter Dual Vat
6 810-1569 Drain Valve w/Handle, 1¼-inch NPT Inlet and Outlet, Full Vat
806-4145 Drain Valve, 1¼-inch- CF or High Sediment (Large Bore)
7 810-2535 Drain Valve w/Handle, 1¼-inch NPT Inlet, Bayonet Outlet Non-Filter FV*
8 810-1018 Drain Valve, 1¼-inch NPT Inlet, 1-inch O-Ring Outlet, ½-inch Stem, FV*
9 810-1114 Drain Valve, 1¼-inch NPT Inlet, 1-inch O-Ring Outlet, ⅜-inch Stem, DV*
10 810-1020 Drain Valve, 1¼-inch NPT Inlet, 1-inch NPT Outlet, Full Vat (Filter Magic Unit)
* Full Vat and Dual Vat
Application Notes: Item 4 is used on non-filter, Filter Magic, and FootPrint III units. Items 5, 6, and 7 are used only on non-
filter units. Items 8 and 9 are used only on FootPrint III units. Item 10 is used on Filter Magic units.

2-11
2.8.2 MJH50 Drain Valve Assemblies

Dual-Vat (1-inch) Assemblies

806-7915SP
2 3

806-7916SP
1

1
2

ITEM PART # COMPONENT

806-7915SP Complete Assembly, Left
806-7916SP Complete Assembly, Right
Components
1 810-1338 Drain Valve, 1-inch NPT Inlet and Outlet (See NOTE)
2 809-0539 Nut, 2-way Lock, ⅜–16
3 810-1568 Handle, Drain Valve, w/Lock Pin, Left
4 810-1567 Handle, Drain Valve, w/Lock Pin, Right
NOTE: For a short period in early 2003, some versions of these assemblies were manufactured with valves
having a snap-on connection at the outlet end (see Item 5 on Page 2-11). If replacing the valve in this type
assembly, use 810-2536 instead of 810-1338.

Full-Vat (1.25-inch) Assemblies

2

3 5

4 5
806-6993SP
1

806-4145SP

ITEM PART # COMPONENT

806-6993SP Complete Assembly, Domestic Units
806-4145 Complete Assembly, Export Units (Including CE)
Components
1 810-1017 Drain Valve, 1¼-inch Gemini – non-filter
2 809-0589 Nut, ½-inch Lock
3 810-0820 Handle, Drain Valve w/o Lock Pin (used on domestic units)
4 810-1427 Handle, Drain Valve w/Lock Pin (used on export units)
5 816-0211 Sleeve, Valve Handle

2-12
2.8.3 FMH50 Dual Vat (1-Inch) Valve Assemblies

NOTES: Compression washers must 13

be turned face to face and lock nut
(Item 9) must be torqued to 60 ± 10 12
inch-pounds.
11
Item 3 does not come with 806-7432SP
or 806-7433SP. 10

7
5 7 5

Compression Washers 4 Compression Washers

(part of Item 1) (part of Item 1)

3
Steel Flat Washer
(part of Item 1)
Steel Flat Washer
(part of Item 1)
2

Plastic Washer Plastic Washer

(part of Item 1) 1 (part of Item 1)

806-7433SP 806-7432SP

ITEM PART # COMPONENT

806-7433SP Complete Assembly, Left (does not include Items 3 and 8)
806-7432SP Complete Assembly, Right (does not include Items 3 and 8)
Components
1 810-1338 Drain Valve, 1-inch NPT Inlet and Outlet, Dual Vat
2 Bracket, Drain Valve Microswitch
106-2671 Left (used in 806-7433SP)
106-2672 Right (used in 806-7432SP)
3 900-2355 Bracket, DV Drain Valve
4 809-0196 Washer, ⅜-inch Flat
5 810-1165 Washer, DV Drain Valve Teflon
6 Handle, DV Drain Valve
201-3916 Left (used in 806-7433SP)
202-3916 Right (used in 806-7432SP)
7 814-0047 Sleeve, Red Valve Handle
8 900-2934 Retainer, ⅜-inch Nut
9 809-0539 Nut, 2-way Lock, ⅜-16
10 816-0220 Insulation, RF Switch
11 807-2103 Microswitch, Lever Activated
12 Cover, Drain Safety Switch
901-2348 Left (used in 806-7433SP)
902-2348 Right (used in 806-7432SP)
13 826-1366 Nut, Keps, 4–40, w/external teeth (Pkg. of 25)

2-13
2.8.4 FMH50 Full Vat (1¼-inch) Valve Assembly

10

9
5

NOTES: Compression washers must Compression Washers 3

be turned face to face and lock nut (part of Item 1)
(Item 5) must be torqued to 80 ± 10
inch-pounds. 806-8791SP

Item 11 does not come with assembly 7

806-8791SP. 11

Steel Flat Washer

(part of Item 1)

Plastic Washer
(part of Item 1)
1

ITEM PART # COMPONENT

806-8791SP Complete Assembly (does not include Item 11)
1 810-1020 Drain Valve, 1¼-inch NPT Inlet, 1-inch NPT Outlet
810-1018 Drain Valve, 1 ¼-inch, for Hybrid Units, Single FP and Jack in the Box FM.
2 900-2521 Handle, Drain Valve
3 814-0047 Sleeve, Red Valve Handle
4 900-2936 Retainer, ½-inch Nut
5 809-0540 Nut, 2-way Lock, ½–13
6 806-8137 Bracket, Drain Valve Microswitch
7 816-0220 Insulation, RF Switch
8 807-2103 Microswitch, Lever Activated
9 900-2841 Cover, Drain Safety Switch
10 826-1366 Nut, Keps, 4–40, w/external teeth (Pkg. of 25)
11 900-2354 Bracket, Full Vat Drain Valve

2-14
2.8.5 FPH50 Dual Vat (1-Inch X 1¼-inch) Valve Assemblies

12

13

20 21

19
N O TE : C o m p r e s s i o n
washers must be turned 18
face to face and lock nut
(Item 16) must be torqued 17
to 60 ± 10 inch-pounds.
16

15

Compression
Washers 11
14 10 (part of Item 4)
9 9

14
1 2
8 8

7
7

5
Steel Flat Washer 6
Plastic Washer (part of Item 4) Plastic Washer
(part of Item 4) (part of Item 4)
4

ITEM PART # COMPONENT

1 806-6400SP Complete Assembly, Left (for CE, use 806-6609SP)
2 806-6401SP Complete Assembly, Right (for CE, use 806-6608SP)
3 816-0135 O-Ring, Drain Valve, 1”
4 810-1114 Drain Valve, 1¼-inch NPT Inlet, 1-inch O-Ring Outlet, ⅜-inch Stem
5 106-2671 Bracket, Drain Valve, Microswitch, Left
6 106-2672 Bracket, Drain Valve, Microswitch, Right
7 900-2355 Bracket, Drain Valve, 1-inch
8 810-1165 Washer, Teflon
10 201-3916 Handle, Drain Valve, Left
11 200-4304 Handle, Drain Valve, Right
12 201-3985 Handle, Drain Valve, Left (replaces Item 10 in 806-6609SP)
13 200-4305 Handle, Drain Valve, Right (replaces Item 11 in 806-6608SP)
14 814-0047 Sleeve, Red Valve Handle
15 900-2934 Retainer, ⅜-inch Nut
16 809-0539 Nut, 2-way Lock, ⅜ –16
17 816-0220 Insulation, RF Switch
18 807-2103 Microswitch, Lever Activated
19 826-1366 Nut, Keps, 4–40, w/external teeth (Pkg. of 25)
20 901-2348 Cover, Drain Safety Switch Left
21 902-2348 Cover, Drain Safety Switch Right

2-15
2.8.6 FPH50 Full Vat (1¼-inch) Valve Assemblies

15

14

13

12
11
10

8
N O TE : Co m pre s s i on Compression Washers 7
washers must be turned (part of Item 1)
face to face and lock nut
(Item 13) must be torqued
to 80 ± 10 inch-pounds.
6
1
9

5
Steel Flat Washer
(part of Item 1)

Plastic Washer 4
(part of Item 1)

ITEM PART # COMPONENT

1 806-6373SP Complete Assembly (for CE, use 806-6610SP)
806-6054 Valve Assembly, 1 ¼-inch Left Single FP
2 816-0135 O-Ring, Drain Valve, 1¼-inch I.D.
3 810-1018 Drain Valve, 1¼-inch NPT Inlet, 1-inch O-Ring Outlet, ½-inch Stem, FV
810-1020 Drain Valve, 1 ¼-inch NPT Inlet, 1-inch O-Ring Outlet, Single FP
4 806-8137 Bracket, Drain Valve, Microswitch
5 816-0220 Insulation, RF Switch
6 807-2103 Microswitch
7 Cover, Drain Safety Switch
900-2841 Used w/806-6373SP (Item 1)
901-2348 Replaces 900-2841 in 806-6610SP)
8 826-1366 Nut, Keps, 4–40, w/external teeth (Pkg. of 25)
9 900-2354 Bracket, Drain Valve, 1¼-inch
10 823-2371 Handle, Drain Valve (used w/806-6373SP) (replaced with 900-2609)
823-2066 Handle, Drain Valve Single FP
11 810-0677 Grip, Plastic Handle
12 900-2936 Retainer, FV Drain Valve Nut
13 809-0540 Nut, 2-way Lock, ½–13 (replaces nut that comes with 810-1018)
14 900-2609 Handle, Drain Valve (replaces Item 10 in 806-6610SP)
15 814-0047 Sleeve, Red Valve Handle

2-16
2.9 Filtration Systems and Component Parts (Other than Drain Components)

2.9.1 Filter Magic II/Single FootPrint III Filter Pan Assembly

10 4
1

11

9 10

5
11
13
12
3
12
13

Detail of fitting on
outside bottom
7
of inner pan.
8
8

7
6
A B 2

ITEM PART # COMPONENT

A 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 11, 12, and 13) used also on
Single FP
106-0089SP One-Piece Filter Pan Assembly with Magnasol Leaf (Carl’s Jr.)
823-2751SP One-Piece Pan Only
B 806-6093SP Two-Piece Pan Assembly, Complete (Unique components are listed below.)
1 823-1360SP Outer Pan Assembly
2 823-1731SP Inner Pan Assembly
3 823-1361 Base, Filter Pan Assembly
4 824-0291 Cover, Suction Tube
5 910-1350 Clamp, Suction Tube
6 816-0117 O-Ring, .609 OD
* 806-4373 Heater Strip Assembly
* 811-0861 Insulation, Foam #9812
* 811-0746 Tape, Aluminum (50-yard (46m) roll)
Components Used on Both Designs
7 810-2807 Caster, Rigid 2-inch
8 810-2805 Caster, Swivel 2-inch Filter Pan
9 823-1930 Cover, Drain Pan
806-9079SP Cover, Drain Pan Assy. W/ Handle
10 824-0416 Crumb Screen
11 810-1406 Hold Down Ring Assembly
12 900-8827 SanaGrid Filter Screen
13 810-0180 Handle, Filter Pan
* 803-0170 Paper, Filter (100 sheets) 16 ½” x 25 ¾”
* 803-0002 Powder, Filter (80- individual packs)
* Not illustrated

2-17
2.9.2 FootPrint III Filter Pan Assembly

14

12

6
9
7

10 8

13

4
11

ITEM PART # COMPONENT

806-5618SP Pan Assembly, Complete (Items 1 through 11)
1 823-2027 Cover
2 810-1408 Hold Down Ring 13 ¾” x 20 ⅝”
3 900-8827 SanaGrid Filter Screen 12” x 19 ½” / 30.5cm x 49.5cm (without holes)
806-8551SP Inner Pan Assembly w/ check valve
4 823-1979SP Pan
826-1490 Kit, Filter Pan Check Valve Service (consists of Items 5 through 10)
5 810-1387 Retainer, Check Valve
6 900-5448 Strain Plate, Check Valve
7 810-0946 Spring, Check Valve
8 810-0948 Ball, Check Valve
9 810-1388 Tube, Check Valve
10 816-0597 O-Ring, Check Valve
11 809-0422 Screw, Shoulder
12 824-0430 Crumb Screen
13 809-0028 Nut, 10-32
14 910-4816 Splashguard, Filter Lid
* 826-1486 Kit, Swivel for FPIII Service
* 803-0170 Paper, Filter (100 sheets) 16 ½” x 25 ¾”
* 803-0002 Powder, Filter (80 individual packs)
* Not illustrated

2-18
2.9.3 FootPrint III with Rear Flush Oil Return Plumbing Components, KFC

6 7
8
1 5

Nut (furnished
10 with Item 8)

11

Right Oil Return Valve Assembly

(All components except for Items 4 and 5
are the same for Left Oil Return Valve
Assembly)

12
TYPICAL CONFIGURATION
(KFCH250 Full Vat Left /Dual Vat Right
shown)

13

14 15

16
21
17

Right Handle and Switch Assembly

(All components except for Items 4 and 14
20 are the same for Left Handle and Switch
Assembly)

18

18

See Page 2-28 for Square

19
Drain components

2-19
ITEM PART # COMPONENT
1 807-2484 Valve, Solenoid Vent
2 810-1372 Elbow, 90º x ¼-inch NPT x ⅜-inch Tube
* 811-0932 Vent Tube, Teflon, ⅜-inch O.D. per foot
3 809-0601 Clip, Rod End Clevis
4 Shaft, Rear Flush Valve
810-1767 For use in left oil return valve assemblies (see illustration below).
810-1766 For use in right oil return valve assemblies (see illustration below).
5 Handle, Rear Flush Valve
901-2772 For use in left oil return valve assemblies.
902-2772 For use in right oil return valve assemblies.
6 813-0165 Elbow, 90º x ½-inch Street
7 813-0022 Nipple, ½-inch Close
8 810-0278 Valve, ½-inch Ball
* 900-2935 Nut, Oil Return Valve Retainer
* 810-1003 Valve, ½-inch 180º 3-way Ball
9 806-9828SP Flexline Assembly, 9-inch Oil Return
10 813-0469 Cap, ½-inch Pipe
11 810-1360 Manifold, KFCH250 Rear Flush Oil Return
12 810-1357 Manifold, KFCH350 Rear Flush Oil Return
13 810-1378 Manifold, KFCH450 Rear Flush Oil Return
14 Cover, FPH50 Rear Flush Oil Return Microswitch
901-2214 For use in left handle and switch assemblies.
902-2214 For use in right handle and switch assemblies.
15 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)
16 807-2103 Microswitch
17 810-1186 Cam, Filter System Microswitch
18 826-1377 Setscrew, 10-32 x ¼-inch (Pkg. of 25)
19 816-0220 Insulation, Microswitch
20 Handle, Rear Flush
823-2295 For use in Non-CE applications (see illustration below).
823-2259 For use in CE applications only (see illustration below).
21 812-1253SP Cover, Rear Flush Handle

NOTE: Left and right refer to the fryer as viewed from the front when facing the fryer.
Shaft 810-1767 Shaft 810-1766
(Note orientation of flat (Note orientation of flat
and 45° angle to left.) and 45° angle to right.)

Full Vat or
Left Side of Dual Vat Right Side of Dual Vat

Handle 823-2295
(Note orientation of slot)
This handle is used in
non-CE applications.

Handle 823-2259 NOTE: Handles are shown in

(Note orientation of slot)
This handle is used in Valve OPEN/Filter ON position.
CE applications.

2-20
2.9.4 Oil Return Handle Assembly, Filter Magic & Standard FootPrint III

9
9 7 11 6

16

13
13
3

10
8

4
12
2

14
15

4 Detail of Switch
10
Mounting

Handle and switch assembly is shown in right-hand configuration (806-3470SP). Left-hand

configuration (806-3471SP) is mirror image of 806-3470SP using same components. Oil
return valve rod (Item 16) IS NOT a component of either assembly.

ITEM PART # COMPONENT

806-3470SP Handle and Switch Assembly, Right (Items 1-15)
806-3471SP Handle and Switch Assembly, Left (Items 1-15)
1 200-0821 Bracket, Handle and Microswitch
2 807-2103 Microswitch
3 809-0056 Nut, 5/16 – 24, Hex Head, Nylon Lock
4 809-0103 Screw, 8-32 x ½” Slotted Truss Head
5 809-0142 Screw, 5/16 – 24 x ¾” Hex Head
6 809-0200 Washer, Flat
7 826-1381 Washer, Nylatron (Pkg of 10)
8 826-1366 Nut, 4-40 Hex Keps (Pkg of 25)
9 809-0247 Nut, 8-32 Hex Keps
10 826-1359 Screw, 4-40 x ¾” Slot Head (Pkg of 25)
11 810-0220 Spacer, Tubular, .493 OD
12 810-0285 Swivel Fitting, Oil Return Valve Linkage
13 810-1999 Bracket, Valve Handle
14 920-0831 Handle, Oil Return
15 814-0047 Sleeve, Handle
16 910-0832 Rod, Oil Return Valve (must be ordered separately from assemblies)
* 810-0278 Valve, Ball ½-inch
* 826-1878 Kit, Brace Filter
* Not illustrated

2-21
2.9.5 Power Shower Assemblies (All Models)

ITEM PART # COMPONENT

806-4442SP Power Shower Assembly, Full Vat, Complete
806-4476SP Power Shower Assembly, Dual Vat, Complete
1 814-0001 Grip, Handle
2 809-0415 Screw, Cleanout
3 826-1390 Seal (Gasket) (pkg of 5)
4 826-1344 O-Ring (pkg of 5)

2-22
 8

8
23

6
Item shown disproportionately
large for clarity.

11

1 Typical Full Vat

10 8
Configurations
2
9

2-23
4
5
4

8
12
9
22 13
3

8
20

15
14

21 Detail of Motor, Pump, and

Disconnect Components 19
11
16

10 17 NOTE: If the filter is to the left

of a dual vat unit, use the 3.5-
Typical Dual (Split) inch nipple (813-0117) in place
13 of the 9-inch nipple (Item 9).
Vat Configuration 18
2.9.6 Filter Magic Oil Return Plumbing Components (Including Pump and Motors)
ITEM PART # COMPONENT
1 Pump Motor
826-1712 100-120 VAC 50/60Hz (with gasket 816-0093)
826-1756 208 VAC 50/60 Hz (with gasket 816-0093)
826-1270 230-250 VAC 50/60 Hz (with gasket 816-0093)
* 807-11973 Pump Service Kit (gasket, shaft seal, and two O-rings)
* 806-6728SP Pump Wiring Assembly (this component is furnished with above motors)
2 826-1264 Pump, 4 GPM (15 LPM) (with gasket 816-0093 and mounting screws)
13 826-1360 Screw, Handle (Pkg. of 25)
14 810-0180 Handle, Plated Diecast Metal (for use on bases built before August 1997)
5 813-0368 Nipple, ½-inch x 16-inch
6 813-0156 Pipe Plug, ½-inch
7 813-0003 Tee, ½-inch
8 810-1057 Flexline, ⅝ -inch x 13-inch Oil Return (two female ends)
9 813-0275 Nipple, ½-inch x 9-inch
10 810-0278 Valve, ½-inch Ball
11 902-0883 Handle, Right Valve
901-0883 Handle, Left Valve
12 813-0165 Elbow, ½-inch x 90º Street
13 813-0022 Nipple, ½-inch Close
14 823-1356 Disconnect Fitting Male
15 826-1392 O-Ring (Pkg. of 5)
16 901-0883 Handle, Left Dual-Vat Valve
17 810-1159 Flexline, 5-inch Oil Return (two female ends)
18 810-1668 Adapter, ⅝ -inch Female to ½-inch Female (used with Item 17)
* 810-1669 Adapter, ⅝ -inch Female to ½-inch Male (used with Item 17)
* 826-1890 Flexline Kit, 7-Inch Oil Return (Items 17, 18, and 810-1669)
19 810-1160 Flexline, 3-inch Oil Return (two female ends)
20 816-0102 Grommet, Oil Diverter
21 900-1472 Diverter, Oil
22 910-1627 Bracket, Male Disconnect Support
23 806-4694SP Contactor Block Assembly
* 813-0117 Nipple, ¾-inch x 3½-inch
* 807-1600 Thermal Switch, 100-120V Baldor Motors
* 807-1601 Thermal Switch, 200-250V Baldor Motors
* 807-1598 Thermal Switch, 100-120V Magnatek Motors
* 807-1599 Thermal Switch, 200-250V Magnatek Motors
* 810-1062 Wiring Harness, Controller to Filter
* 806-7020SP Heater Assembly Strip, 120 VAC 50W, 70-inch
807-1408 Heater Strip Only, 120 VAC 50W, 70-inch
* 806-7021SP Heater Assembly Strip, 250 VAC 90W, 70-inch
807-2348 Heater Strip Only, 250 VAC 90W, 70-inch
* 811-0861 Foam Tape Insulation 3-inch wide (by the foot)
* 811-0746 Tape, Aluminum (2-inch x 50-yard (46m) roll)
* Not illustrated

2-24
2.9.7 Oil Disposal Wand Assembly

2 3

ITEM PART # COMPONENT

806-7459 Assembly, Oil Disposal Wand
1 810-0603 Wand, FB Filter
2 810-1471 Hose, 24 FPH50 Japan
3 810-0490 Quick Disconnect, ¼-inch Female

2.10 Frypot Assemblies and Component Parts

2.10.1 Replacement Frypots and Frypot Insulation Kits

ITEM PART # COMPONENT

Replacement Frypot Assemblies, Complete
106-1026 Full Vat, Non-Filter, Natural Gas
106-1049SP Full Vat, Power Shower & Rear Flush, Natural Gas
106-1050SP Full Vat, Power Shower & Rear Flush, Propane Gas
106-1047SP Full Vat, Power Shower, w/Four Holes, Natural Gas* Replaced by 106-1049SP
106-1048SP Full Vat, Power Shower, w/Four Holes, Propane Gas* Replaced by 106-1050SP
106-1043SP Full Vat, Power Shower, Manufactured Gas
106-1058 Dual Vat, Power Shower, Natural Gas
106-1079SP Dual Vat, Power Shower & Rear Flush, Natural Gas
106-1080SP Dual Vat, Power Shower & Rear Flush, Propane Gas
106-1066SP Dual Vat, Power Shower, Manufactured Gas
106-1070SP Dual Vat, Rear Flush (KFC, Natural Gas)
106-1071SP Dual Vat, Rear Flush (KFC, Propane Gas)
Replacement Insulation Kits
826-0929 Full Vat, Complete
826-0931 Full Vat, Burner Only
826-0930 Dual Vat, Complete
826-0932 Dual Vat, Burner Only
826-1881SP Hardware Kit, FV Frypot
826-1882 Hardware Kit, DV Frypot
106-1019SP Flue Assembly, FV
106-1018SP Flue Assembly, DV
823-3315 Retainer W/A, Inner Left Front FV
823-3316 Retainer W/A, Inner Right Front FV
* Used only on fryers with non-Frymaster remote computers. (Jack In the Box and Foodmaker)
NOTE: See pages 2-27 and 2-29 for replacement burners and replacement burner rails.

2-25
 NOTE: All insulation and gaskets
can be ordered in a single kit, P/N
826-0929.

Kit 826-0931 contains the insulation 6

39 23 30 21 3 12 40
and gaskets required when replacing 43

burners (Items 16, 18, 20, and 25).

31
11

37
19
4
22 5 26 15 33
38
23
2

27 39

2-26
8
2.10.2 Full Vat Frypot Assembly, Component Parts

41

16 32 9
14

1 20 34 19

35 24 17

13 10 18

11 29 27 15

7 10 28 25 36 8

Full Vat Frypot Assembly (Typical)

See Page 2-27 for P/N’s
ITEM PART # COMPONENT
Full Vat Frypot Assembly, Complete
1 823-3316 Retainer, Lower Front Insulation, Right (before 09/01 use 200-0934)
2 823-3315 Retainer, Lower Front Insulation, Left (before 09/01 use 200-0935)
3 200-0936 Back, Combustion Chamber, Left
4 200-0937 Back, Combustion Chamber, Right
5 200-2227 Retainer, Upper Front Insulation
6 106-1019SP Flue Assembly, Full Vat (before 09/01 use 806-5859SP)
7 826-1372 Nut, ¼-20 Hex Head Grip (Pkg of 10)
8 826-1371 Screw, #8 x ½-inch Hex Head Drill Point (Pkg of 25)
9 809-0362 Screw, # 8 x 1¼-inch Hex Head Drill Point
10 826-1383 Washer, ¾-inch OD x ¼-inch ID Steel (Pkg of 5)
11 809-0804 Nut, ¼-20 Washer-Face Lock
12 810-0406 Spacer, ¼-inch x 1½ -inch Long
3
13 826-1340 Spacer, ¼-inch x 1 /16-inch Long (Pkg of 10)
14 810-0500 Spacer, ¼-inch x 15/16-inch Long
15 826-1072 Burner, Natural or Propane, Universal (use 826-1073 for Mfg gas)
16 812-0355 Insulation, Lower Rear
17 812-0356 Insulation, Sight Glass Gasket
18 816-0577 Insulation, Burner (½-inch x 36-inches)
19 812-0404 Insulation, Front Seal (for left and right)
20 812-0457 Insulation, Lower Front
21 812-0706 Insulation, Upper Burner Rail
22 812-0993 Insulation, Upper Oil Zone
23 812-1029 Insulation, Combustion Chamber Side
24 814-0048SP Sight Glass
25 816-0057 Gasket, Plenum Chamber
26 816-0560 Insulation, Upper Front
27 816-0561 Insulation, Combustion Chamber, Outer
28 823-0969 Plenum, Full Vat (for CE units, use 823-1048)
29 823-3304 Combustion Chamber Outer Front, Right (before 09/01 use 823-1169SP)
30 823-1777 Burner Rail, Left
31 Frypot, Full Vat (shown for assembly reference only)
32 823-3142 Burner Rail, Right
33 824-0863 Retainer, Left Front Seal Insulation
34 824-0864 Retainer, Right Front Seal Insulation
35 900-1031 Retainer, Sight Glass, ¾-inch
36 900-1049 Retainer, Plenum Chamber Gasket
37 900-1221 Retainer, Rear Insulation and Combustion Chamber Back
38 900-1515 Brace, Upper Oil Zone Insulation
39 900-4452 Retainer, Combustion Chamber Side Insulation
40 930-0818 Bracket, Flue to Frypot Connection
41 823-3305 Combustion Chamber Outer Front, Left (before 09/01 use 823-11691SP)
42 809-0500 Screw, #10 x ½-inch Hex Washer Head
43 900-4253 Strip, Fluecap Retainer
* 813-0156 Plug, ½-inch NPT BM (for blocking unneeded ports)
* 813-0336 Plug, ½-inch SS (for blocking unneeded ports)
* 910-2474 Pot-to-Pot Gap Clip
* 900-0857 Brace, Frypot to Cabinet
*Not illustrated.

2-27
 NOTE: All insulation and gaskets
can be ordered in a single kit, P/N
826-0930.
1

18
Kit 826-0932 contains the insulation
and gaskets required when replacing
burners (Items 13, 15, 17, and 23). 38
8
21 40 39
6
27
19
29

41

20

25 38
34
3

2-28
2.10.3 Dual Vat Frypot Assembly, Component Parts

10
5 37
13

11
8 28

9 32 33 16 19 21

15
30 17

4 7 26 23 36 12
5 31 24 35 22 14

Dual Vat Frypot Assembly (Typical)

See Page 2-29 for P/N’s
ITEM PART # COMPONENT
Dual Vat Frypot Assembly, Complete
1 106-1018SP Flue Assembly, Dual Vat (before 09/01 use 806-5860SP)
2 200-0941 Back, Combustion Chamber
3 200-2229 Retainer, Upper Front Insulation
4 826-1372 Nut, ¼-20 Hex Head Grip (Pkg of 10)
5 809-0360 Screw, #8 x ⅜-inch Slotted Hex Washer Head
6 809-0362 Screw, # 8 x 1¼-inch Hex Head Drill Point
7 826-1383 Washer, ¾-inch OD x ¼-inch ID Steel (Pkg of 5)
8 809-0500 Screw, #10 x ½-inch Hex Washer Head
9 809-0804 Nut, ¼-20 Washer-Face Lock
3
10 826-1340 Spacer, ¼-inch x 1 /16-inch Long (Pkg. of 10)
11 810-0500 Spacer, ¼-inch x 15/16-inch Long
12 826-1072 Burner, Natural or Propane, Universal (use 826-1073 for Mfg gas)
13 812-0354 Insulation, Lower Rear
14 812-0356 Insulation, Sight Glass Gasket
15 816-0577 Insulation, Burner (½-inch x 36-inches)
16 812-0404 Insulation, Front Seal (for left and right)
17 812-0458 Insulation, Lower Front
18 812-0688 Insulation, Flue Collector
19 812-0706 Insulation, Upper Burner Rail
20 812-0993 Insulation, Upper Oil Zone
21 812-1029 Insulation, Combustion Chamber Side
22 814-0048SP Sight Glass
23 816-0057 Gasket, Plenum Chamber
24 816-0558 Insulation, Combustion Chamber, Outer
25 816-0559 Insulation, Upper Front
26 823-0970SP Plenum, Dual Vat (use 823-1049 for CE units)(823-2181 for H150-2’s)
27 823-2822 Burner Rail, Left
28 823-2823 Burner Rail, Right
29 Frypot, Dual Vat (shown for assembly reference only)
30 823-3302 Retainer, Lower Front Insulation (before 09/01 use 823-0983SP)
31 823-3303 Combustion Chamber Outer Front (before 09/01 use 823-0968SP)
32 824-0865 Retainer, Left Front Seal Insulation
33 824-0866 Retainer, Right Front Seal Insulation
34 900-0914 Retainer, Rear Insulation and Combustion Chamber Back
35 900-1031 Retainer, Sight Glass, ¾-inch
36 900-1049 Retainer, Plenum Chamber Gasket
37 900-1515 Brace, Upper Oil Zone Insulation
38 900-4452 Retainer, Combustion Chamber Side Insulation
39 930-0818 Bracket, Flue to Frypot Connection
40 900-4253 Strip, Fluecap Retainer
41 824-0541 Riser, DV Pot Divider W/A
* 910-2474 Pot-to-Pot Gap Clip
* 813-0156 Plug, ½-inch NPT BM (for blocking unneeded ports)
* 813-0336 Plug, ½-inch SS (for blocking unneeded ports)
* 900-0857 Brace, Frypot to Cabinet
*Not illustrated.

2-29
2.11 Gas Valves, Gas Lines, and Fittings

6
1

7
8
9 10
11 12
13
14

15
16
17
19
18 20
21

27
27

22
23
24
25

26 28

27

30 29
30
27

2-30
ITEM PART # COMPONENT
1 Gas Valve and Bushing, Non-CE
826-1122 Natural (G20, G25) Gas
826-1123 Propane (G30, G31) Gas
826-1576 Gas Valve and Harness CE
2 810-0691 Vent Tube (used with Item 1) (for CE units, use 810-1166)
3 810-1715 Gas Valve, Universal CE (G20/G25/G30/G31) adjustable 2” to 20”
4 810-1041 Accessory Kit (2 straight and 2 elbow flanges, screws, O-rings, LP gas spring)
5 806-9678SP Plug Assembly, CE Gas Valve (used with Item 3)
6 807-1229 Gas Valve, Manufactured Gas
7 810-1176 Tap, ⅛-inch NPT Pressure
8 813-0411 Plug, ⅛-inch NPT Allen-head Pipe
9 813-0304 Bushing, ½-inch to ¼-inch NPT Reducer
10 810-1006 Bushing, ¼-inch to ⅛-inch NPT Reducer
11 813-0004 Elbow, 90º x ⅛-inch NPT
12 813-0354 Elbow, 90º x ⅛-inch NPT x ⅛-inch Tube (Brass)
13 813-0302 Elbow, 90º x ⅜-inch Tube x ¼-inch Male NPT (Brass)
14 813-0502 Elbow, 90º Street x ¼-inch (Brass)
15 813-0340 Connector, ⅛-inch Tube to ⅛-inch Male NPT (Brass)
* 810-0502 Connector, ⅛-inch Tube to ⅛-inch Male NPT (Brass) (with Item 6 only)
16 810-1025 Connector, ⅜-inch Tube to ¼-inch Male NPT (Brass)
17 813-0507 Coupling, ¼-inch NPT (Brass)
18 813-0378 Cross Fitting, ½-inch Female NPT (Brass)
19 810-1026 Tee, ¼-inch NPT Street (Brass)
20 813-0495 Tee, ¼-inch Male NPT Branch (Brass)
21 813-0377 Tee, ⅛-inch Female NPT (Brass)
22 813-0016 Nipple, ⅛-inch NPT Close
23 813-0315 Nipple, ⅛-inch NPT x 1½-inch
24 813-0405 Nipple, ⅛-inch NPT x 2-inch
25 813-0471 Nipple, ¼-inch NPT x 1½-inch
26 900-3693 Gas Tube (Left), H50 FV Manufactured Gas (pre-formed)
27 810-0503 Compression Nut (Ferrule), ½-inch Manufactured Gas Tube
28 900-3692 Gas Tube (Right), H50 FV Manufactured Gas (pre-formed)
* 900-3691 Gas Tube (Left and Right), H50 DV Manufactured Gas (pre-formed)
29 Flexible Stainless Steel Gas Line (Flexline), ⅜-inch OD
810-1353 9-inch (22.9 cm) (826-1530 Kit includes 2 of Item 30)
810-1354 12-inch (30.5 cm)(826-1531 Kit includes 2 of Item 30)
810-1355 15-inch (38.1 cm) (826-1532 Kit includes 2 of Item 30)
30 810-0494 Compression Nut (Ferrule), ⅜-inch Flexible Gas Line
* Enrichment Tube, ⅛-inch OD
811-0752 5½-inch (14 cm)
811-0756 8½-inch (21.6 cm)
811-0800 12½-inch (31.8 cm)
812-0742 18-inch (45.7 cm)
900-7450 20-inch (51 cm)
811-0759 Variable Length (sold by the foot)
* 810-1166 Vent Tube CE (used with Item 3)
* 813-0340 Fitting, Enrichment Tube for Gas Valve End
* 810-0502 Fitting, Enrichment Tube for Ignitor Connection
* Not illustrated.

2-31
2.12 Probe, Probe Guard and Thermostat

ITEM PART # COMPONENT

1 826-1177 High Limit Thermostat (425°F/218°C)
2 806-4206 Temperature Probe Assembly
3 210-0681 Probe Guard (replaced 810-0625)

2-32
2.13 Relays, Transformers, Wiring Assemblies and Related Parts

2.13.1 Filter Box Components

NOTE: See illustrations on Page 2-69

to determine the correct plug assembly 9
and harness required for your specific
configuration.

2
Complete Assemblies:
3 9 806-8581SP 100V w/4-Terminal Relay
806-8358SP 120V w/4-Terminal Relay
806-7496SP 120V w/5-Terminal Relay
14
806-8582SP 208/250 w/4-Terminal Relay
For FM see 806-6209
9

13

10

NOTE: The transformer (Item 4)

6 8 11 12
may differ in appearance from the
illustration depending upon the
4 5 7 voltage of the filter system.

ITEM PART # COMPONENT

1 Plug Assembly, Top Position
806-6725SP 4-Wires w/o keying plug (see illustration on Page 2-36)
806-8021SP 6-Wires w/keying plug in pin 5 (see illustration on Page 2-36)
2 Plug Assembly, Bottom Position
806-6719SP 5-Wires w/o keying plug in pin 6 (see illustration on Page 2-36)
806-7494SP 5-Wires w/keying plug in pin 6 (see illustration on Page 2-36)
3 807-2434 Relay, 5-Terminal Pump Motor (for 4-Terminal, use 807-0012)
4 Transformer
807-2176 100-120V Primary 12/24V Dual-Tap Secondary 50/60 Hz 50VA
807-0855 120V Primary 12V Secondary 50/60Hz, 20VA
807-0800 120V Primary 24V Secondary 50/60 Hz 50VA
807-1999 202-240V Primary 24V Secondary 50/60 Hz 50VA
5 809-0096 Screw, 6-32 x ⅝-inch Slot Head
6 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)
7 809-0250 Nut, 6-32 Keps Hex
8 826-1359 Screw, 4-40 x ¾-inch Slotted Pan Head (Pkg. of 25)
9 809-0360 Screw, #8 x ⅜-inch Slotted Washer Hex Head
10 810-0044 Plug, ⅝-inch
11 810-1164 Terminal Block
12 816-0217 Paper, Insulating
13 900-5250 Box, FP III Filter
14 900-5530 Cover, FP III Filter Box
* 810-1062 Harness, Filter Box
* Not illustrated

2-33
2.13.2 Transformer Box Components

1 23 1 23 1 23
7 23 5 23 3 4 18 21

3 4 18 21 3 4 18 21

6 23 6 23
9 23
43 43 43
FPH150 (100V) FPH150 (120V) FPH150 (208-240V)

41 41 18 21 28 30

44
31 31
3 4 24
8 13 14 17
10 22 9 22
25 25

36 36
9 23 26
FPH150 (208-240V) 22 2 12 16 22 2 12 16
"Baby FootPrint"
42 42
MJ/FMH150 (100-120V) MJ/FMH150 (208-240V)
35 35 47
8 13 14 17

34 46
34 10 22

8 13 14 17
18 21 28 30
10 22
9 22
25 25 25
22

2 12 16 2 12 16 2 12 16
48 45
22 36 22 36
MJ/FM/FPH250 (100-120V) MJ/FM/FPH250 (208-240V) MJ/FM/FPH250 RF (100-120V)

37 37

33 33

10 22 8 13 14 17 9 22 18 21 28 30

25 25

2 12 16 2 12 16
22 22
36 36
38 38
MJ/FM/FPH350 (100-120V) MJ/FM/FPH350 (208-240V)

40 40
Note: H450 went to
2-Double Boxes
32 32
April 2001

10 22 9 22
11 13 15 20 18 21 27 29

25 25

22 2 12 16 22 2 12 16

39 39

MJ/FM/FPH450 (100-120V) MJ/FM/FPH450 (208-240V)

2-34
 ITEM PART # COMPONENT
1 807-0012 Relay, 18 Amp ⅓-HP 24V Coil
2 807-0070 Terminal Lug, Brundy KPA4C
3 807-0255 Terminal Jumper
4 807-0273 Terminal Block, 16-Pin
5 807-0800 Transformer, 120V Primary 24V Secondary 50/60 Hz 50VA
6 807-0855 Transformer, 120V Primary 12V Secondary 50/60 Hz 20VA
7 807-1238 Transformer, 100V Primary 24V Secondary 50/60 Hz 50VA
8 807-1973 Connector, 4-Post Terminal
9 807-1999 Transformer, 202-240V Primary 24V/12V Secondary 50/60 Hz 50VA Dual Tap
* 807-0979 Transformer, 208/240V Primary 12V Secondary 50/60Hz 20VA
* 806-4000 Transformer Assy. 220/240V Primary 12V Secondary 50/60Hz 40VA
(German & Dutch) requires fuse 807-1597
* 807-2180 Transformer, 208-240V Primary 24V Secondary 50/60Hz 50VA
* 806-4001SP Transformer, 220/240V Primary 24V Secondary 50/60Hz 75 VA (German & Dutch)
Requires fuse 807-1597
10 807-2176 Transformer, 100-120V Primary 12/24V Dual-Tap Secondary 50/60 Hz 50VA
11 807-2608 Terminal Block, 50A 2-Stud/Pole Post
12 809-0050 Nut, 2-32 Hex
13 809-0052 Nut, 10-24 Hex
14 826-1362 Nut, ¼-20 Hex (Pkg. of 10)
15 826-1365 Screw, 6-32 x ⅜-inch Slotted Truss Head (Pkg. of 25)
16 826-1363 Screw, 2-32 x ½-inch Slotted Truss Head (Pkg. of 25)
17 826-1389 Screw, ¼-20 x ¾-inch Hex Head (Pkg. of 10)
18 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)
19 809-0247 Nut, 2-32 Keps Hex
20 809-0250 Nut, 6-32 Keps Hex
21 826-1359 Screw, 4-40 x ¾-inch Slotted Pan Head (Pkg. of 25)
22 809-0360 Screw, #8 x ⅜-inch Slotted Hex Washer Head
23 826-1371 Screw, #8 x ½-inch Hex Head (Pkg. of 25)
24 809-0362 Screw, #8 x 1- Hex Washer Head
25 826-1374 Screw, #10 x ½-inch Hex Washer Head (Pkg. of 25)
26 810-0045 Bushing, .875 Diameter
27 810-1162 Terminal Block, 4 Place
28 810-1163 Terminal Block, 3 Place
29 816-0218 Paper, 4 Place Terminal Block Insulating
30 816-0219 Paper, 3 Place Terminal Block Insulating
31 900-2697 Box, Transformer H150/H152
32 900-2698 Box, Transformer H450/H452
33 900-2699 Box, Transformer H350/H352
34 900-2700 Box, Transformer H250/H252
35 900-2702 Cover, H250/252 Transformer Box Top
36 900-2703 Cover, H50/H52 Transformer Box Front (H150 L, H250 L & R, H350 L)
37 900-2704 Cover, H350/H352 Transformer Box Left Top
38 900-2705 Cover, H350/H352 Transformer Box Right Front
39 900-2706 Cover, H450/H452 Transformer Box Left and Right Front
40 900-2707 Cover, H450/H452 Transformer Box Top
41 900-2708 Cover, H150/H152 Transformer Box Top
42 900-2709 Cover, H150/H152 Transformer Box Right Front
43 900-4555 Bracket, Transformer Mount
44 900-5560 Shield, Component
45 900-5923 Cover, H250/H252 Transformer Box Right Front
46 900-5924 Box, H250/H252 Transformer
47 900-5927 Cover, H250/H252 Transformer Box Top
48 900-5928 Cover, H250/H252 Transformer Box Left Front
* 806-7999SP FPH150 Basket Lift Wiring Assembly
* Not illustrated.

2-35
2.14 Wiring Harnesses, Wiring Assemblies and Plug Assemblies

Filter Box Wiring

2

ITEM PART # COMPONENT

1 806-8021SP 120V U.S. and 100/120V Non-CE Export Upper 9-Pin Plug Assembly
2 806-7494SP 120V U.S. Lower 9-Pin Plug Assembly (Main)
3 806-6725SP 230V CE Upper 9-Pin Plug Assembly
4 806-6719SP 100/120V Non-CE Export and 230V CE Lower 9-Pin Plug Assembly
5 810-1062 Cable, Filter Box Lower 9-Pin Plug to 807-2000/2001 C2 Connector (FP) w/ BL
* 807-2016 Cable, Filter Box Lower 9-Pin Plug to 807-2000/2001 C2 Connector (FM) Main
Wiring Harness
* 807-2000 Cable, 810-1062 C2 Connector to Component Box (units w/Basket Lift)
6 807-2001 Cable, 810-1062 C2 Connector to Component Box (units w/o Basket Lift)
7 Pump Motor to Filter Box Wiring Assembly
806-6728SP FootPrint
806-4347 Filter Magic
* 807-3695 H50 Basket Lift Cable
* 807-0160 12-pin Connector Male FPH150
* WIR0129SP FPH150 Rear Ext. Box
* WIR0233SP 100-250V CE and Non-CE Export Filter Box Internal Wiring Bundle
* WIR0234SP 120V U.S. Filter Box Internal Wiring Bundle
* WIR0355SP FPH150 Rear Ext. Box (Panda Express)
* Not illustrated.

2-36
 Main Wiring Harnesses

U.S. and Non-CE harness (shown)

has two unterminated wires.

Unterminated wires.

CE harness has two unterminated

wires plus two additional wires with
push-on terminals.

ITEM PART # COMPONENT

807-1978 U.S. and Non-CE Export (before 05/95, use 806-2076SP)
806-2077SP U.S. and Non-CE Export (DV before 05/95)
807-2168 CE Main Wiring Harness
806-2071 Interface Harness- Computer to Interface Board
807-2275 Interface Harness- Computer to Interface Board (MFG Gas Only)
807-2657 Ferrite Collar Bead

Power Cords

ITEM PART # COMPONENT

1 806-5332SP Power Cord, 120V w/Grounding Plug (w/Push-On Terminals and Clamp)
* 806-7742 Power Cord, 120V w/Grounding Plug (w/Ring Terminals, no Clamp)
* 807-0154 Power Cord, 120V w/Grounding Plug (w/o Terminals or Clamp)
2 806-6229SP Power Cord, 240V w/o Plug
3 807-1696 Power Cord, CE
4 807-1685 Power Cable, 110-inch, 3-wire, 16-gauge, 450V, 18A
5 807-1560 Strain Relief

2-37
 1

3
Gas Valve Wiring

ITEM PART # COMPONENT

1 806-3941SP Harness, Full Vat Gas Valve
2 806-3940SP Harness, Dual Vat Gas Valve
3 806-9678SP Plug Assembly, CE Gas Valve

2-38
THIS PAGE INTENTIONALLY LEFT BLANK
 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

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