29586
29586
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,,MANUAL R-18,~
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• PREFACE
This manual provides basic information about the machine and equipment.
Instructions and suggestions are given to 'insure proper operation and care.
PROPERTY OF
A M R 1NDUST1'1ES, INC.
Manual #R-188 7725 SOUTH 6TH STREET
OAK CREEK. WI 63154 .
414•764-1110
TELEPHONE TELEX
Area Code 414 26-3454
Number 766-4631
,·
Unloading
For the information of the
erecting crew, the following
hoisting weights of the SUPER-
SERVICE Radials are given:
the base should be grouted in. If the remove any burrs or nicks tha t might have
floor is of wood, wooden wedges should been received in trans it . Care must also be
be packed in all around the base. In taken to insure that there is no grit on
both cases the machine should be bolted the finis hed surface of the base or on
to the floor, either with expansion bolts tl-J.e under side of the level. Grit can
or bolts going through to the ceiling of only be detected by r ubb ing tl-J.ese surfaces
the floo r beneath. with the bare hands. Follow the instruc-
tions given in F•ig. 4 and check the final
readings severa l times to be sure t~at
they are within the limits .
GRQ.\,lJ
Fig. 2
•
8R1CK WALL,
~
Leveling
Q • •~~t)O
Oc,Q c:,P•(l
°"•~:o O.'fao,
~(IOV•~
A dozen steel wed ges , 2" wide and 8 11 A grout of one part sand and one part
long, tapering from 1/16 11 to l " in thick- cement should be used. It should be thin
ness should also be provided . After the enough to flow under the entir e base.
machine has been set in place on t he Good practice is to build a wall of sever-
foundation, a wedge should be inserted al courses of brick a.round the machine,
at each of the points indicated by arrows leaving a space of se veral inches in
that are painted on the base. Make ce r- width between the base and the wall as
tain that the machine is resting only on shown on Fig. 3. The gr6ut is then pour-
these wedges and is not touching the ed into this space to about the level
foundation at any point. If the top of shown. After it has had sufficient time
the foundation is uneven, put steel plates to harden, the brickwork can be removed,
under the wedges . Incidentally, the grout should not be
mixed near the machine. This precaution
is n ecessary to prevent sand and cement
Clean the top of the base thoroughly and dust getting on the finished surfaces ,
• PROPERTY OF
A M R INDUSTRIES, INC.
7726 SOUTH 6TH STREET
OAK CREEK, WI 63164
414-764-1110 5
IN LEVELING YOUR SUPER SERVICE .RADIAL
TRAM IT THIS WAY, BEFORE GROUTING •
... ·' .
w
w
w
Level With Sensitive Level Along
X-X & Y-Y While Supported Only
on Wedges "W" at the Positions
Marked With White Lines on Base.
MOVING THE HEAD ALONG THE ARM AND READING INDICATOR IS NO CHECK
6
Fig.4
\"'MEN ORDt,Rt,D W(TH L M SUPER SfRVICr. RBDIALS
TjqDLt. E:>CITN.:>JQN ~ - - - - - + - = -
rouNoRTioN DJMENs10H.s
~V
J
FPR STANPBBP / E
Bfl~ WITHOOTTAi,u:
Exn.N:,1 ON _,_,.-~-+----IIH-+----+----+-4------ - - - - + - t t t - - + -
t<
, V8E J --~ E.
,.:..../"'____·.:::..__,
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Drain ~ar,,
Lubricate Driving Motor
According to Recommen-
dations of Manufacturer
"----~r13~
Spindle (1}!
~ Pack With Light Grease
Once Every 3 Months
Drain and FiJ.l Once
10 { Every 3 Months With
ii}
1~
~
Drain and Fill Wi t}::L
Medium Machine 'Oil
Every Three Months
~ Use Special Grease Gun 600 W Cylinder Oil
! F.urnished
Fig. 6
~- -
CLEANING and OILING
oil. Drain yearly and fill with fresh pump . This filter should be renewed once
oil. in every two to three years. A pressure
relief valve is also located in the oil
Items 11 to 14 inclusive, are reservoirs line . If, at any time, the oil stream
for the mechanism that runs in oil. Be- in the sight feed glass should show sip:ns
fore starting, remove the filler plugs of diminishing, the · oil flow can be in-
and fill with a good grade of medium ma- creased by tightening the adjusting screw
chine oil. Drain each reservoir ev~ry on the pressure relief valve.
three months and fill with fresh oil.
Check the oil levels once each month and Item 12 is the case that contains the
re?lace any shortage. motor reduction gears and the elevating
mechanism .
Item 11 is the reservoir that supplies
oil to the driving clutches anj the en- Item 13 is the reservoir in the lower
tire speed and feed mechanism in the part of the head that oils the feed worm
head. In the bottom of this reservoir and worm wheel.
is a high pressure oil pump that forces
oil to the top of the head. From this Item 14 is the power rapid traverse case.
point the oil cascades down through the
gears and bearings and drains back to the Item 15 is the reservoir that supplies oil
reservoir. This oil pump is completely to the gibs and all surfaces of the head
submerged and never loses its priming. that bear on the arm . This oil works out
The driving clutches are· also located in of the head and onto the arm ways, cover-
this r,servoir. They run in oil . ing them with an oi l film . This reservoir
must be filled every week with a good
A sight feed glass on the front of the grade of medium machine oil . The driving
head indicates the oil flow . This should motor should be oiled in accordance with
show, when the spindle is·runnin g, an oil instructions furnished by the motor manu-
stream about 1/8" in diameter. 011 will facturer.
not appear in the sight feed g lass when
the spindle ls stationary because the Note: Where the machine is run continu-
pump only runs when the spindle revolves. ously on day and night shifts, it must be
A Purolator Oil Filter is connected to oiled twice as often as indicated on the
the oil line on the disc harge side of the above schedule.
SPEED CHANGE
LEVER A SPINDLE DRIVING
CLUTCH LEVER
Fig. 7
10
OPERATION
All of the thirty-si x changes of spindle
Starting speed are obtained throu gh sliding gears.
To shift these gears, engage the driving
The following operating instructions clutch very lightly, just enough to cause
must be gone <over before any attempt is the geara to rol l s lowly - - and then
made to start the machine. sh ift with a quick, decisive mo~ement.
Before starting, put the driving clutch The speed plate is direct readingA It
lever, Fig. 7, in neutral, which i s mid- gives the spindle speeds in r. p . m. and
way between its extreme positions . Push the corresponding sizes of dril ls, boring
the quick-return levers, Fig. 7, toward and f acing cutters for cast iron and
the head as far as they will go . Then steel . Drill diameters for cast iron
turn the machine over by band to make are based on a cutting speed of 100 ft .
sure that it revolves freely. By means per minut e and are shown in b l ack . The
of temporary connections, check the dir- size of boring and facing cutters for
ection of rotation 'of t he driving motor. cast iron is based on a cutting speed of
When the motpr runs in the direction in- 50 ft . per minute and is shown in red.
dicated by th e large bronze arrow, these
connections can be inade permanent . Drill diar.1eters for steel are based on a
cutting speed of 80 ft. per minute and
To run the spindle right handed, as in are shown in black. The size of boring
drilling, pull the driving clutch lever and facing cutters for steel is based on
forward as far as it will go . a cutting speed of 40 ft. per m~nute and
is shown . in red. The feeds recommended
To run the spindle left handed, as in for both cast iron and steel are also
backing out taps, push the driving clutch given .
lever toward the arm as far as it wi 11 go .
Avoid running the spindle when the driv- The SUPER-SERVICE Rad i al has eighteen
ing clutch lever is not in either of its feeds . Feed lever "D, 11 Fig. 7, provides
extreme positions. A partially engaged nine changes of feed. These are doubled
clutch will slip, and s lipping causes by feed lever "E, 11 Fig . · 7, making a total
wear. of e i ghteen feeds. The nine positions
of lever "D" are indicated by an arrow
and a bronz e plate at the upper end of
this lever . These numbers correspond
Selection of Spindle Speeds with the top ··ow of numbers on the feed
plate, Fig. 9. Lever "E" has two pos i-
tions, as shown on the feed plate. Be- the etched p late re-
tween these two positio~s ls a neutral present drill diameters·
position at which lever "E" may be set in eighths of an inch.
for hand feeding.
To advance the drill
To start the spindle feeding downward, to a given depth, set
run the sp:ndle · in the direction_ for the point of the drill
drilling. Set feed levers "D" and "E" so that it touches the
according to the positions indi·ca ted on work. Unclamp the gra-
' I
the feed plate. Pull the quick -return dua ted ring by swinging
levers, Fig. 7, away from the head as far
as they will g o. This engages the quick-
the depth gauge clamp-
ing lever, Fig. 10, in
, I
•
return clutch. To stop the feed at any a clockwise direction Fig. 10
time, push the quick-return leve rs toward until it points downward.
the head.
All of the eight~en fe e d changes are ob- If it is desired to a d vanc e the point of
tained through sliding gears. Feeds can the drill to a given depth, revolve the
be changed while the ~pindle is running graduated ring until the point on the
idle without disengaging th e driving ring, that corresponds to the required
clutch -- but, they s hould no t be changed depth, r egis t ers with the zero on the
while drill:, or tool'-s are cutting. etched plate. Fig. 11 shows t he depth
gauge set to trip t he feed when the drill
The feed plat e , Fig. 9, gi ves feeds in point has penetrated to a depth of 2 3/4
thousandths of an inch per revolution of inches.
the spindle. F eeds shown in r ed corres-
pond to standard pipe threads of 8, 11½
and 14 threads per inch. For driving
pipe taps, it is merely necessary to s e -
lect the feed corresponding to the lead
of the tap. The spindle will automati-
cally advanc e t h e tap at its required
rate.
There is a limit trip that disengages the
power feed when the spindle comes wlthin
h·alf an inch of its lower limit of travel.
Thi s prevents the te eth of th e rack pin- Fig. 11
ion from running into the spindle sleeve
at th e end of th e rack.
If i t is desired to advance the body of
There is also a safety clutch which will the drill to a given depth, r evolve the
slip if the feed i s overloaded and pre- graduated rin g until the point o n the
v en t damage to th e mechanis~ even though ring, that corresponds to the r equired
the operator becomes careless in se- depth, registers with the drill diame te r
lecting or tripping the feed. ind icated on t he etched plate. Fig. 12
shows the depth gauge set to trip the
Compensating Dial Depth Gauge feed when the body of a 2 11 drill has
penetrated to a depth of 5 inches.
The feed mecha ni s m also includes a dial
depth gauge of the compensating type.
This depth guage automatically disengages
the feed when either the point or the
body of the drill has penetrated to a re-
quired depth. The graduations on the
ring represent spindle travel in six-
teenths of an inch. The graduations on
1 2 3 4 5 6 7 8 9 Fig. 12
mammmmm1111
am1111111mmmmm Fig. 9
In either case, when these setting s have
been made, swing the depth gauge clamp-
ing lever upward until the graduated ring
is• firmly clamped. Engage the feed.
12
OPERATION
,,. 13
OPERATION
Before raising or lowering the arm, make move thi ~ lever upward as far Rs it will
certain that the instructions for clean- go. SUPER-SERVICE Radials are regularly
ing and o i ling the column and th e ele- equipped with electric column clamps.
vating screw, page 11, have been care- Electric column clamping is obtained
fully followed. When the arm is moved through a motor mounted on top of the
for the first time -- move it down -- column. This motor is controlled by push
lower it several inches. Remo v e the ring buttons on the right side of the head,
of slushing that remains. Oil the sur- Fi g . 7. One button clamps, the other un-
face that has been cleaned. Then, raise clamps. In operating the electri c column
the arm to its highest position. Remove clamp, rel e ase the button as soon as the
any slushing th s t is left and oil thor- motor stops revolving.
oughly.
Excessive wear of the arm surfaces that This motor is so constructed that it can
bear on the column will soon destroy the remain stalled on the line for a period
machine's accuracy. For this reason, of five minute s without damage to wind-
always keep the column clean and well ing s. In actual o p eration, it is never
oiled. on the line for more than a few seconds
Clamping the Column at a time -- only while the control but-
ton is depressed. The electric column
The column clamp locks the arms ri g idly clamp is completely wired at the factory.
for drilling -- pre vents it from swi n g ing It b e come s operative as soon as the ma-
sideways. To clamp the column by hand, chine is connected to a power circuit.
move the column clamping· leve r, F i g . 7, Note: Wh e n the electric column clamp is
downward as far a s it will go . To Un- in use, the hand clamping lever must be
clamp the column, for s winging the arm, kept in the unclamped position.
Fig. 15
PROPERTY OF
AMR IN0USTRfES, INC.
7726 SOUTH 6TH STREET
OAK CREEK, WI 63164
414-764 -11 1O
14
ADJUSTMENTS
rl
The discs are alternately
of saw stee l and phosphor
bron ze. While these clutches
are so con s truct ed that ad - - .,a,••
justr:ients wi ll s'3ld om be re - ~~:-;·
:.tr; f;.
-lf~i-...,. - ·
quired, it i s e x tremely im- ' I '•• • ~ T ~
Fig. 17
Quick-Return Clutch
The quick-re turn clutch , Fig, 18 , is of
the positive type. The action of the
quick-return levers expands two saw-tooth Fig. 18
segments . of hardened steel into a hard-
15
ADJUSTMENTS
Fig. 19 shows the arm-elevating clutches The snindle revolves in ball and roller
which are of the multiple-disc type, bearings. If these bearings are proper-
These clutches are located in the case ly lubricated, it is highly improbable
in the rear of the arm near the column. that any end play will develop in the
These clutches are set correctly when the spindle. Should there be end p:tay in the
machine, leaves the factory. They must spindle, it can be taken up in this man-
not be operated with a loose adjustment. ner. . Remove the narrow, horizontal
As is the case with any friction clutch, cover plate located on the front of the
a loose adjustment will cause slipping head above the quick-return levers,
and slipping will result in wear. These Loosen one of the lock screws, Fig, 20,
clutches will require only occasional one turn. Tighten the jam nut until
adjustment, but -- the original factory the spindle is pulled u~ tight, then
tightness must always be mai.ntained. back off the ,iam nut about 1/8 of a turn
Whenever these clutches engage too eas- or until the spindle can turn freely.
ily, they must be adjusted. To tighten
one of these clutches, remove the cover After the adjustment has been made, set
plate. Pull the lock plunger, Fig. 19, the lock screw in the jam nut as tightly
and rotate the adjusting nut in the dir- as possible. With a cente~ punch, burr
ection indic~ted by the arrow until the the jam nut into the slot of the lock
plunger drops into the next hole, screw to keep it from turning. There are
two lock screws in the jam nut, but only
one of them should be loosened when making
this adjustment.
l-
(Q)
Fig. 20
16
ADJUSTMENTS
I tttY - - -- -
II ~..,
RAPID TRAVERSE
i BELT TIGHT ENE ·
I
I
Fig. 21 Fig. 23
fro·~
"'~ -1
_..--/
Fig. 24
11
1.. Remove . plug M11 and drain oil.
11
1. Remove large· top cover A11 from heap.
2. Remov~ front feed cover "D 11 •
2. Remove oil pi p e and lift Large Fe e d
3. Knock pin 11
T 11 in spool out. Gear Unit 11 B" out toge ther wi th shaf t
"C II.
4. Remove set screw 11
V11 in collar.
3. Knock out taper pin 11 N11 in feed hand-
5. Remove pointer 11
X 11
• wheel 11 0 11 • Remove handwhe e l and wash -
er, and unscrew packing nut "L".
6. Drop lever unit 11
Y 11 and shafts "S 11 &
11u11. 4. Replace handwhe e l.
11
7, Remove squa re head taper pin W" and 5. Knock taper pin "G" out of fe e d worm
11 11
pull feed back g ear lever 11
Z" and F and pull handwheel a,nd sha ft 11 K11
shaft out. out.
LOCK SCREW
JAM NUT
UPPER
COVER
PLATE
Fig. 27
•
twelve inches above its lowest po-
sition • •
I . 19
i\ .··:~;
5. Rlock up between the spindle and the
base to prevent the spindle dropping
when the jam nut is removed.
6. Lock the quick-return clutch by pull-
ing the quick-return levers away from
the head.
7. Wedge a screw driver behind one of
the quick-return levers (as shown in
Fig. 27) to prevent the quick-return
clutch from becoming disengaged.
Caution: · oo not remove this screw F J
driver until the spindle has been re-
placed and the the ,jam nut has been
tightened.
E
8. Loosen the lock screws and unscrew
the jam nut.
9. Put a bar through the tang slot and
hold the spindle s e curely. Remove the
blocking and lowe~ the spindle until
it rests on the base. H
10; Put the driv,ing clutch le_ver, Fig, 7,
in its neutral position. Raise the
arm until the head clears the spindle. Fig. 2s·
•
.• screws in accordance with the spindle
adjustment instructions g-iven in con-
nection With Fig. 20,
( -.
.);•. ~. To remove the spindle
and sleeve
8. Put blocking on the base ·that comes+
(These instructions refer to Fig, 28, un- within three or four inches of the
less otherwise noted.) spindle nose.
1. Clamp the column•to prevent the arm 9, 0oen the swinging -cover "G" on the
from sw i nging. side of the ·head ·-'and remove the
counterbalance chain screw "H."
2~ Raise or lower the arm until it is
twelve inches above its lowest po- 10. Grasp the quick-return lever "I"
sition. firmly, d'epress the safety catch "E" ..
and lower the spindle until the jam
3, Remove the cover plate "A". nut "J" and the retaining plug "K"
are in the position shown on Fig,28,
4. Move the spindle down to its lowest
position. 11. Rlock up tightly under . the spindle
so that the blocking supports the
5. Loosen cap .•screw "B" several turns weight of the spindle.
and remove :.washer "C."
12. R·emove the jam nut lo¢'k_ .s,c;.rews "L"
6. Run cap screw "B" into the head as and the jam nut "J." un·screw the re-
far as it will go. taining plu~ "K" and r,em9ve the safe-
ty plate "M from t~e sp,inGl_le sleeve.
7, Raise the spindle until the counter- · -:,,. ,\ •' .· ' ,:. . .
-weight chain "D 11 becomes slack and 13. Remove the .quick.;;:f.eti;irn ·.cl~tch in
the safety catch "E" engages a notch accordance with instructions ' in con-
~ in the guide bar "F." nection with ·,Fig. 25. , · · ·
20
.
/ .
:, ·
TAKING THE MACHINE APART
14. Put a bar through the tang slot. 12. Have two men hold the arm shaft while
Hold the spindle securely while the a third man removes arm shaft 11 R 11
blocking is removed and lower the from gear case "S. 11
spindle, together with the spindle
sleeve, until it rests on the base . 13. Remove the driving clutches.
1. Remove pipe plug 11 A 11 • and drain the 4. Remov e screws C11 and drop the col-
11
oil from the clutch case. lector rings from the lower end of
the conduit .
2 . Remove nine cap screws IIB. II
II C
3. Remove cover 11c.
I
"F.11
Fig. 29
=lrl!'-U...fu-.--c
E - - - PUROL.ATOR
Oil. FJL'TER
R
N
21
TAKING THE MACHINE APART
(These instructions refer to Fig. 31, un- 11. Put chalk mark on end of shaft Band
less otherwise noted.) clamp with motor, observing that shaft
B makes about 3/4 turn. Rear end of
1. Remove plate A. rack shaft should project about 3 11
2. Withdraw shaft B until splines have beyond center of pinion.
cleared motor counling, clamp lathe
aog on end of shaft F., using copper To Adjust Arm Clamps on· Machines
strips to prevent marring sha~t.
having I 7" and 19" diameter Columns
3. Turn shaft counter- .c lockwise as far
as possible, bringing right and left 1. Remove clamping motor from rear of
hand nuts together, and releasing arm.
pressure on levers C and D.
2. Clamp lathe dog on end of shaft B
4. Go to rear of arm and remove split and turn shaft clockwise as far as
collar on horizontal rack shaft. possiole, bringing left and right
hand nuts together, releasing pres-
5. Turn motor by hand unti~ shoulder on sure on levers C and D.
shaft is 11/16" from end of spring.
3. Slide clamp shaft A back far enough
6. Return shaft B to position in coup~ for pinion on motor to clear teeth
ling, finding closest spline. If on rack shaft. Pull rack shaft back
11/16" is incorrect, withdr~w shaft until tension is on rack shaft spring.
Rand pull rack shaft toward outer
end of arm until rack teeth disen- 4. Re-mesh rack shaft and motor coupling
gage from motor coupling pinion. In pinion and replace motor.-
replacing rack shaft, move motor pin-
ion 2 teeth (either direction) and
5. With the arm unclamped; proceed wi t 'h
insert - splined shaft Bin position the adjustment of levers and bolts
in coupling. Now check again for the the same as outlined in paragraphs
11/16 11 measurement. If necessary re- 8, 9, 10, and 11 for 11", 13" and 15 11
peat this procedure until the 11/16 11
dimension is accomplished. column machines. -
3. Adjust 2 front studs until the arm These pins should be replaced in the same
swings freely, then run the head manner as the square head taper pins
close up to the column. previously referred to. The use of soft
hammers when repairing machine tools can-
4. Adjust 2 rear studs until the arm not be too strongly urged. There are very
swings freely. Then run the head to few driving fits on good machine tools.
the end of arm, and if necessary, If the varioug members do not come apart
slightly readjust all the studs un- readily, examine carefully for burrs and
til the arm swing is satisfactory hidjen set screws, etc., before driving
trying this with the head in various or forcing them apart.
positions on the arm.
5. If satisfactory, replace the lock Serial Number and Repair Parts
plates to definitely lock the studs
and then babbitt in place.
Should it be necessary to order repair
parts, always give the serial number.
Taper Pins This number is stamped on the machine in
two places: on the speed plate and on
the face of the arm near its outer end.
Square head, taper dowel pins are used
throughout the machine for location pur- Because it is impo~sible to obtain cor-
poses. To remove one of these pins use rect dimensions from original parts that
a wrench and turn it in one direction have been worn, it is seldom advisable
only. The pin will gradually loosen and to make your own repair parts. This is
can easily be extracted. If the pin is particularly true with regard to cams and
first turned to the right and then to the other parts where the correctness of
left it ha~ a tendency to score and cut their shap~ is extremely important.
and may have to be drilled out. It is Springs, too, are difficult to duplicate
also advisable to turn these pins to the because of their material and temP,er.
left as a set scraw may be encountered
by mistake and the head twisted off. In As a rule, no changes should be made in
replacing these pins observe the follow- the design of any part of the machine or
ing: Clean the pin hole. Clean the pin in any of the materials used. What may
and remove any burrs. Put a thin coat- appear to be an improvement on certain
ing of oil on the pin and set it in place parts, may lead to serious trouble on
with •a hammer but not too tightly. other parts. Giddings . & Lewis Machine
Tool Company has an accurate rec·o rd of
Taper pins, such as are used to pin col- all of the parts on your SUPER-SERVICE
lars on shafts etc., should always be re- Radial and can supply them on short no-
moved in this manner. Use a piece of tice.
soft brass on the small end of the pin
and hit it a sharp blow with a hammer. On the following pages photographs of
Ordinarily, one blow will loosen it and the various parts are reproduced to as-
it can be readily removed. Never attempt sist you in ordering repair parts. If
to remove one of these pins witp a steel you cannot find the part d es ired tell ~s -
punch. A steel punch will upset the end where it is and what it does. But always
of the pin and destroy the pin hole. Next give the serial number of your machine
to lack of oil and failure to keep ma- and when possible the part number and
chine tools clean, more damage has re- part name a~ listed in the following
sulted from the use of steel punches on pages. Also specify the quantity re-
· taper pins than from any other source. quired.
PROPERTY OF
A M R INDUSTRIES, INC.
7726 SOUTH 6TH STREET
OAK CREEK, WI 63164
414-764-1110
23
Standard Spindle Nose Dimensions
FEED UNIT
('SEE PAGE. 4-4)
POWER RAPID
TRAVERSE UNIT
FRONT VIEW
26
ARM ELEVA'J'ING ELECTRIC CO LUMN
SAFETY UNI T CLAMPING UNIT
BALANCE
/ :
./ I i
CUTTING LUBRICANT
& RESERVOIR
REAR VIEW
- ... - ·.
27
COLUMN AND SLEE VE PARTS
')
I
I
' 388
(Q~O) 6D-2018
395 60 -742
ft
~ 5 5 5-A
C)
lss3 ~60-155
lvD!I- U / Jo j -r!r) ' 4D- 756
1 ••.• • • ,.,.
381
L:
55"
{ BRUSHES
BRUSH J-IOLDE R
RING ASSEMBLY t, :_',~ :.
1, ·~ I
' .
'--:.__;_ ~ -- -~~
----:. . 40 - 835A
379 Sleeve Cap 4D756 Column SleP.v~ Thrust Peor1.ng 576 Ecc e ntric Stud
409 Column Sleeve 4D835A Column Radial Rr1r , Suppor t 602018 Eccentric Stud Lock Plate
6D742 Rol l~r Raci ng RlnP, 6D742 ·X·445 Brush Support Rrocke t 395 Condu! t Pipe
381 Column <>555 Coll ector Rings 388 Arm Ke y
4D807A Radi al Brg . Support Nut 6D155 Lower Column Thru s t Beari n[; 553 Bea rinp; Re t ai ner
6D738 Col ~~n Sleeve Thrust Pl a t e 555A Thru2 t Rearing Ring ,;;- Sr-ec i fy Whether For A. C: or D. C.
28
COLUMN CLAMPI NG PARTS (HAND AND ELEC TRIC)
6E22
---,..__ §_!Q____,/
2-C-I
~
376-A 0
Pi liiliiil,
fyd
~
29
MOTOR GEAR BRACKET PARTS
Lf71-A -
0 0538
568 0 568
O '~O
15 15
0 0
15 15
4'16
512
569 569
30
ARM ELEVATING AND LOWERING PARTS
0 -
553Ao \_
434 2E-416
0 5534
~--
476
459
453 7• .· • • ')
I
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11
527
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Part
No •
Part Name
Part
571 No . P&i· i.. iiame
----
479
6E495
496
Intermeciate Elevating Gear
Plunger _Knob
Elev . Clutch Shifter Lever
2',24'16 Elevating Pin ion Bearing 6E506 Elev . Clutch Sleeve Nut
4El5A Elev . Mite r Gear Bearing 510 Elev . Pinion Nut .
12: Plunger Spri ng 511 Clutch Release Spring Pin
255 Elev . Pinion Nut Retainer 527 Elev , Pinion
434 Elev. Geer Bearing 540 Elev, Clutch Adjusting Pla t e
453 Elev. Clutch Bevel Gear flush 6E549 Clutch Sleeve Nut Plunger
457 Elev, Inter Gear flush 5&3A Elev . Clutch Plate Retainer
4&9 Elev. Gee r Be aring Cap 564 Elev , Clutch Spool Shifter
473A Eley. Clutch Fri ction Disc (Thin) 566 Elev . Clutch Disc Sleeve
4738 Elev. Clutch Driving Di s c 571 Elev . Clutch Spool
473C Elev . Clutch Friction Disc (Thick) 573 Elev. Clutch Release Spring
474 Elev, Clutch Fi nge r 575 Elev. Inter Gear Stud
476 El ev. Clulch Miter Ge ar 686 Elev . Inter Gear Washer
477 Elev, Clutch Driving Miter Gear 587A Elev . Pinion Spacing Washer
• _ _ L. ...
31
ELECTRIC ARM CLAM P PARTS
P11 rt Pa rt Home
Port Port Home
no. No .
il
' AO~ Elov . Li nk Leve r Rrock c t 836 In t erl ock ~ack Sha ft
006 Forked Elev . Lever Collar 837 Segmont Reck Shoft
807 Segment Col lor 8-11 Ele v . Lever ,C,hof t
454 ROB Cl utch Shof t Coup png 842 ::;hort Shifter Shaft
811 Inter lock Roc k Shoft Colla r 8 43 Clutch Segme nt
812 El ev . Handl e 8 ~4 I nt crmodla t e Seg~ e n t
814 El e v . Lever 8 45 l nt crr:tcd late SCfrr.!CO t,Stud
015 Upncr Forked Elov . Lev or 848 Shifter Shoft S uppo rt
8 16 Lo-,,,or Forked F.lov . Lever 850 Intorlock Rnck Shof t Spri ng
817 Shifter Shn rt L1nk 851 Interl ock Rock Sho ft Spa ce r
817h F.l ev . Connect ing Lin~ 852 Interlock Ro ck Sho f t Stro p
Sh 1 f ter S h aft Ao or1ng Sc row
805 822 F.l cv . 1-'nndH, P1 n 8 53
5E802 Elevating llut Bea ring
835 80.3
:!
826
84
:
J
SE512
823
C
841
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811
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812
32
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33
ARM CLAMP PARTS
r
805 Arm Clamping Bearin~ Bush
809 Motor Coupl ing
810 Toot hed Mot or Cou p l i n g
515 820 L . H. Arm Cl amp Nu~
~ 821 R . H. Arm Cl amp Nut
824 Driving P.in
827 Spacing P l ate
828 Spring Pla te
832 Arm Clampi ng Screw
834 Mo t or Coupling Shaft
849 Cl amping Nut Spring
. s_o_o
809
i
-;-11 1'IJ1I
·<- ~~v
•fl· -
827
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824
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#24U ~zaz:~:...- 810
' =:.a~. J1_111•1r
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849 -
514A--~
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HEAD PARTS & ELEV. SCREW DETAI LS
"'
328
'l·:.,;l, !
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936~ ~
937E
@ 8
4E.54
664A ffi
6E467
I]
940
926@
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6E 507
0
4E4l ~31 ".)
VALVE
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'1288 ~
4E668
61: 508
93 ~
I
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:· ' ~
~
4D571
Port
!lo .
4EH
'1E54
108
286
Port !lame
·>i.'~t
4D571 Pump Case Cover
4D715 Pump Vling Spring
4D729 Pwnp Yling Part
4E660 Pipe Brac ket !lo. Part !lame
664A Clomp Lever ~ :,•
4E668 Hooe Support 6E508 Lone; Elev. llut
669 Clamping Screw 900 Ro tchet llall•
Valve Road7 Throttle 901 Ball Race
#54 P &. YI Key 906 Rlev . Screw Ratchet Cap
7Kl64 Elev . Screw Thrust Soaring 912 El ev . Screw Rotchot Flange
377 Elev. Scrow Thruot lleoring Buoh 922 Ra tchet Flange Key
SF.435 Elev . llut Lower Ball Bearing or 925 Elev . Screw Ro t cho t Lock Nut
4E585 Long Elov. llut Via sher 926 Elev. Scrow Ra t che t llut
4E455 Elev . Nut Bush (Flanged) or 931 Boll Retainer
5E455 Elev. llut Buoh (Without Flange) 932 Elev. Screw Ratche t
6B467 Thruot Bearing Collar 936 Elev. Screw Ratcnet Sleeve
477A Blev . Jlut Gear 937 Elev . Screw Ratchet ~pring
6E507 Short Elev . llut 942 Spring Ylluher
35
DRIVI NG CLUTCH PARTS
154
7.
• ·- · A
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28 -A
36
HEAD PARTS (BACK GEAR CASE)
293-A
•
~
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..
.
~ 292
~
'297A
7
r· -
182-A
•
348 jC- j Boe,: Gcnr Wos h er )OtC Br ako Shoo
7 P.o llcr Bculr:l iJ.A Br&.i:e Shoo Bwih
29'1 ChMg<i ~or Sh.c.ft l BU Bra.lc:o $ hitter Lovor
1)4
1) 5
25- T Change Gonr
21-T Ch4.nfe Cco r
J2)A
198 :;~: i~~t;~ ~vor St.~
1)2 17• t,,. 26-T ChU.£0 Co,u- 1.82A BrftJCo Shirt.er Li nk
lJJ 2.£.-T Drive n Cco..r 181.8 BrCU.o !'hlttor Lower Lover
349 Ct-.o.ngo Sha.ft Bcc.r!nc 7:u he r n, Brako Shiftor St-.&!'t. Collar
2)6 Drg. M1 t.ro Bc nring Plc.tc i.V.BU.. BrMo Shltt er Shflf't
342 eacjc Gou Slio ff~ hr:r 297A Brake ShUt or
37
HEAD PARTS
296 A
3 :n
it. - 1 - )
IBOC - ' . }l&A 327 244
IJJJJJJJIJ
iii.ii 4
24 2 8 2/5B~
304
276-
·--·
O
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234
n
5E4
24
38
181
HEAD PARTS (SPINDLE DRIVINO SLEEVE)
295
3rttmfftmrl
~
43
250
~ _:#?: 51
ii
Part
No. Part Name
294-
-
P.art
No. Part Name
18 1 Spindle Gear Shifter Lever 52 Upper Drg. Sleeve Bearing Cap.
295 Shifter Lever Shaft. 46 61-T Spindle Gear Bush 44
171 pinrtle Gear Plunger Lever 308 Spindle ITriv~ng Sleeve
#3 Plunger and Spring 51 Lower Drg. Sleeve Bearing Cap
250 pindle Gear Sh ifter Rack 235 Driving Sleeve Peartng Plate
175 pinnle Gear Lever 215 Spdl. Dr8. Shifter Lever Pin
301 pindle Gear Shifter 346 Drivin~ Sleeve Upper Bearing Washer
127 pinnle Geer (61-T) 343 28 & 47-T Spindle Gear Washer
62 plnrtle Gear Clutch (34-T) 13 Roller Bearing
43 ~B & 47-T Spindle Gear Bush 44 Head Upper Brg. Bµsh
125 A- T Spindle Gear 294 Spindl e Lever Shaft
126 47-T Spindle Gear 146 Sh~fter Rack Guide
39
PROPERTY OF
A M R INDUSTRIES, INC.
7725 SOUTH 6TH STREET
OAK CREEK, WI 53164
•
HEAD PARTS (SPINDLE UNIT)
414-764 -·J 110
5E333B/ ,
,/
0
187 .
355
' '
J ' ~
309 ~ft
~~- ('iffl'
320
15-A ~
~
0
,I
•
.1
l
l! 46-A
305
l ,: I
'
314
7
186
71
l 7
II"', 13" AND IS"DIA. E _
Gw ~
4 309
COLUMN MACH-
INES O N ~ If
Part Name
·
--.,;r 4E30~ 314 Spindl e
-----
187 Spindle Upper Jorn Nut
309 Spindle Upper Bearing Spacer
15A Spindle Upper Ball Bearing
16-A 50 Spindle Felt Carrier
(2 REQ' D.) 46A Spindle Sleeve Bush
188 · Spindle Lower Jam Nut.
4E309A Large Spacer
4E309B Small Spacer
16A
'_31_0_~0 310
17
185
49
Spindl e Roller Bearing
Spi ndle Lower Bearing Spacer
Spindle Thrust Bearing
Chain Carrier Lock Nut
Spindl e Chain -Carrier
192 Spindle Safety Pawl
305 Spindl e Sleeve
320 Spindle Sheave Stud
5E2A Spindle Sheave Stud Bearing
355 Sheave Wheel
5E333B Sheave Stud Washer
1 Spindl e Safety Bar
71 Spindle Spacer Collar
186 Spindl e Spacer Lock Nut
5E271 S indle Chain Carrier Screw
40
HEAD CLAMPING, SPINDLE CONTROL
AND COUNTERBALANCE
aI - -
234-B
~
270
~
182
334
) 358
.,
SA-74-9H
48
290
~
351 4E20
~
84..
316
57
5E-159A
1· 173 ;----
_· 7
o -.-
Part !lo. Part Name Pa.rt No. Pa.rt Nalne
172 Reverse Shifter Lever .. 84 Spring Case Cover
289 Reverse Shifter Lever Sha.ft JJ4 Sprine Stop Screw \'lasher
103A Long Reverse. Link Fork 270 Sprine Case Stop Screw
211 Reverse Lin% Pin 4A757B Spring Worm Wheel Collar
182 Reverse Lever Li nk - 358 Spr!ng Adjus t ing 17orm
104 Short ~evcrse Link Fork 5A749H Spring Adjusting Worm Collar
290 Reverse Lever Sha.ft 351 Spring Adjusting Worm Wheel
173 Reverse Lever 48 Spring Cam
5El59A Lever Knob 4E20 Chain Block
286 Heed Clamping Sha.ft 64 Spindle Counterbalance Chain
174 Heed Binder Lever 316 Spindle Counterbalance ·Spring
PS169 Bind er Lever Taper Pin 57 Spring Ca.SU
61 Heed Clamp 1El8 Spring Case Bill Bearing (Smell)
234A· Head Clamp· Locking Plate (Large) 335 Spring Case Washer
2340 Heed Clamp Locking Plato (Smell) 1El7 Spring Case Bill Bea.ring (Large)
19B Heed·Clemping Bolt
41
} ·_. '.·':';j .
,' ··. ,.. :;.,· .
POWER RAPID TRAVERSE rARTS
~
~.y 3Ut4-I Part
No. Part Name
() 145 83
34
Traverse Bracket' cover
He ad Moving Pinion Upper Rush
,
33 Traverse Lever Shaft Bush
156 Traverse Bracket Key
35 Head Mov i ng Pinion. Lower Rush
524 Traverse Spring Stud
23 Traver se Bracke t
' 3Ul41 Oil Gauge Gla ss Washer
,... 231 14 5 Oil Gauge Glass
231 Tr ave rse Bracket Plate
:'i52 Traverse Hand Whee l
3 13 Travers e Clutch Spool
1 95 Traverse Le ver Pin
323 Travers e Lever Stud
164 Travers e Tri p Le ver
184 Tra verse Worm Nut
3 Traver se Case Thrust Bearing
U23 Head Mov ing Pinion Col l ar
llO Head Moving Spiral Gear
219 Head Moving Pin i on
333 Traverse Clutch Was her
251 Traverse Clutch Spreader Rac k
3 18 Traverse Tri p Lever Spring
31 Travers e Hand \'/hee l Bush
153 Traverse Clut ch Spr e ader Key
109 Traverse Spiral Gear
297 Traver se Spool Shi fter
63 Traverse Hand Whee l Clutch
2 17 Traverse Spreader Rack P~ni on
280 Travers e Lever Shaft
327A Traverse Lever Stud
148 Traverse Spring Guide
319 Traverse Lever Shaf t Spring
242A Le ver Spri ng Plug
147 Tra ve r se Lever Guide
163 Traverse Clutch Lever
47 Traverse Clutch Cup Rush
~ ll3 Traverse Bevel Ge ar ( 28T)
297 94 Traverse Clutch Cup
A 109
194
96
254
102
Traverse Clu tch Spr eader Pin
Traverse Clutch Dioc
Traverse Clutch Ring
Traverse Clutch Finger
•
102
217
254
94-
a .147
319
,.
-
42 3.o.s1C>;J L G- /g 3/ l~f FA
• POWER RAPID TRAVERSE AND HAND TRAVERSE PARTS
82
~
6
7
@1
76
0
7
5E-8 -A
7 / 329
53
0 d ,,--
77
• / 4 E-308- A
Part !lo.
45
5E7A
5E8A
JSOA
Part Name
Traverse Pulley
Travorae Roller Bearing Upper
Traverso Roll er Bearing Lower
Traverso Bevel Pinion 'PiMhor
m Traverso Pulley Shaft
66 Traveroo Pulley Shaft Collo.r
140 Traverse Pulley Gear ~Give No.
141 Traverse Pulley Drg.Gear Teeth
67 Traverse Bracket Collar
112 Traverse Spiral Gear
218 Traverse Bevel Pinion
4EJ08A Traverso Bevel Pillion Oil Sling
329 Traveroe Pulley Shaft Support
86A Tro.veree Belt Guard Cover
149 Traverse Belt Guard
22 Traverse Pulley -Gear Bracket
322 Spring Stin
278 Traverse Gear Shaft
76 Traverso Grease Retaining Collar
271 Traverse Pulley Geo.r Shaft
78 Traverse Grease Reta.1.n~g Collar
Tl Traverso Gre&Be Retaining Collar
J56 Hsad lloving Haro Wheel
26 Hoad 1,!oving Bracket
26 220 Head !loving Spiral Pinion
14 Head Moving Bracket Roller Bearing
JJ9 Grease Retaining \'lasher
68 Grease Retaining Collar
~ Grease Retaining Collar
124 Head Moving Spur Gear
U2J Head llov ing Pinion Collar
219 Hood Moving Pinion
82 Traverse Pulley Gear Cover
SJ Traverse Pulley Gear Case
317 Pulley Gear Bracket Spr ing
4&241 Travorso Bearing Pl ate ( Hand Traverse Only
.,
•
43
FEED CASE PARTS
0~
117 Long Feod Back: Gear
118 l9-26T. Int. Pd. Goar
119 1 4-54T. Int . Pd . Back Gear
120 25-32-37T. Pd, Ch. Gear
23T. Int. Feed Gear ·
0
121
122 13-23T. Int. Food Gear 4[206
162 Feed Change Lever
162A
4El65A
Feed B . G. Upper Lever
Vert. Change Shaft Lever
Re ar Change Shaft Lover
10s I
l!.~i-~
4El68
169 Peed B. o. Shifter Levor
170 Peed Ch. Shifte r Lover
Jl74 Clutch Pin
178 Peed B. G. Long Levor
183B Short Change Sh . Le vor
189 Coupling toclc Hut IJ
230B Poed Index Plote
241C Peed Index Pointer
255 Lock Nut Retainer 1 ~JI ~174
261 Peed Ch. Lever Screw
282 towor Pd. Driving Shaft
82
/B524
ft4Ei65A
0 ~ / 303 A
336
111 i'~;::
295A-LI 183
302A ! ~·
315
302A
l62A
70
2~01.
284A
325 ~
'283
i.,
I I
79A.
3061
44
FEED ENGAGEMENT PARTS (QUICK RETURN UNIT)
59
•
Part No • Part Name
4-f.-158 4L199~
fl
t-
4E ·32I
c.16
t...q..(,.321
-28
202
t
166
5E.l59A
35.3
H · /63
45
,-- .
HEAD PARTS
~
2~&A
"l:\.' l'O
1 2 3,
....,.mmamaail
,anmammmmm~
' Hl O t •'""-1 ,~•t•
789
94-B g4-c
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l
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81
287-A
r--
4E-704
~
142
I
.-
-
144 273
;;z
Part No. Part Name ~A,-t. Nn Part '1AmA
228A Speed Plate 116 Main Feed Gear
241A Feed Plate .281 Upper Feed Driving Shaft
233 Drill l)J3pth Plate 306A Disc Sleeve
224A Oiling Chart Plate 91.B Feed Clutch Driving Disc
4E.224 Disc Clutch Adjusting Plate 94C Feed Clutch Friction Disc
81
90
91
Head Oil Cover
Head Side Cover
Gear Case Side Cover
.... /,\ 223A
#14
18
Feed Clutch Driving Plat e
Spring
Feed Driving Shaft Bearing
142
lE,;68
,ir,(lEl
Head Wide Gib
Gib Wiper
Gib Roller Bearing ';
\ 287A
359
~ 2
Lower Feed Worm Shaft
Feed Worm
Feed Worm Thrust Bearing
1E247 Gib Wiper Plate ,.-!~. 45A Lower Feed Worm She.ft Bush
1E224 Gib Roller Bearing Pin 337A Packing Washer
Gib Screw -
~~ 191A Feed Worm Shaft Packing
•
4A704
144 Head llarrow Gib 181.B Packing Nut
273
115
Gib Screw
Spindle Feed Gear
~~ 5Dl36B
354
Feed Hand Wheel Thrust Washer
Feed Hand liheel
A T/1'/ll<EN T-IS-/ w
~ ;2., - /h £- GI'-/... />1/- 7 - N
46 ~ m~-10
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~rnOP'.; TY OF
., . . \ .
,, . A M ~.ft'Nousrnn:S, INC.
71'J.S SOUl !:: 5Ti ,61'REff
O>\K CREEK, Viii 63 ·164
t;14-76~-1i'l0
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