Multi_Objective_Evolutionary_Optimizatio
Multi_Objective_Evolutionary_Optimizatio
9, 2014
Abstract: Multi-objective functions of the propeller blade optimization are always regarded
as important aspects of propeller design. This paper particularly presents a computational
method to estimate the hydrodynamic performances including minimum cavitation, highest
efficiency, and acceptable blade strength. The included parameters are as well, the number
of blades, chord length, thickness, camber, pitch, diameter and skew. We also discuss the
effect of the skew on the propeller performance and extract a formulation for these
propose. In the optimization process, the evolution strategy (ES) technique is linked to the
computational method to obtain an optimum blade. In order to allow the large variation of
blade form during optimization process, the propeller section is represented by NURBS.
New propeller forms are also obtained from the well-known B-series and DTRC are taken
as initial forms in the optimization process at design speed of typical ships. The benchmark
results for the two test cases prove the designed optimum propeller to be acceptable.
1 Introduction
Using the theoretical propeller design methods such as lifting-line or blade
element theories, as well as a computer which ignores the geometry constraints
seen in series propellers, naval architects always design an optimized propeller.
However, series propellers are still valuable and widely used in the early design of
light or moderate loading propellers. Moreover, for anyone who cannot supply
lifting-surface software, the traditional series propellers could be a good choice.
There exists a huge series of propeller design among the propeller series, the most
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M. Kamarlouei et al. Multi-Objective Evolutionary Optimization Technique Applied to Propeller Design
common of which is the B-series. The other series including the Gawn series,
Japanese series, KCA series, Lindgren series, Newton-Rader series, Wageningen
nozzle series and many others are more or less used [1].
Propellers theories have significantly improved during the last decades and today
several methods are available for propeller design and for analysis based on
different levels of complexity. Before the computational era, the momentum
theory of propeller or so called “actuator disk theory” which was the first analysis
method, introduced by Rankine, Greenhill and Froude was common. Later the
propeller blade element theory was proposed by Froude, Taylor and many others.
Nowadays, the computational fluid dynamic (CFD) has become a common way in
the design process due to its lower model production costs. Lifting line theory,
lifting surface, panel methods, and RANS are some important numerical
approaches for analyzing the propellers. At the top of these methods, the three-
dimensional viscous flow models can be found, where the three-dimensional
incompressible Reynolds-averaged Navier-Stokes (RANS) equations are
implemented and solved iteratively. The lifting surface methods in advance
incorporate RANS equations to account for the viscous effects near the blade
walls. Grid generation technology has developed to discretize complex geometry.
Results from these methods have a good agreement with experimental results for
the open water characteristics [2].
In this paper, a computer code has been developed using MATLAB software, in
which the propeller basic coefficients are calculated by blade element theory.
Propeller geometry and its geometrical properties including area of each section,
volume, mass and center of gravity for each blade have also been calculated.
These parameters are then used for calculating the stress in blade sections,
creating the geometry of the optimum propeller and finding the optimum
characteristics of the B-series, while considering constraints is indicated in this
paper. The propeller design process is treated as a multi-objective function
subjected to several constraints including minimum cavitation, highest efficiency
and highest thrust, however higher skew, lowest torque, and an acceptable blade
strength are also guaranteed.
Literatures on ship propeller optimization research are in fact extensive. First, an
investigation on the possibility of maximizing the efficiency by utilizing Genetic
Algorithm (GA) was done by Lee and Lin [3]. Later on, Plucinski et al. optimized
a self-twisting propeller, using a Genetic Algorithm by considering the orientation
angles of the fibers in each layer as the design variables of efficiency
improvement for an optimum design [4]. A propeller performance analysis
program was also developed and integrated into a genetic algorithm by Christoph
Burger [5]. Matulja and Dejhalla found optimum propeller geometry by using
artificial neural network [6]. Chen and Shih designed an optimum propeller by
considering the vibration and efficiency in B-series using Genetic Algorithm [7].
Emmerich et al. worked on Design Optimization of ship propellers using
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Acta Polytechnica Hungarica Vol. 11, No. 9, 2014
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2 Methodology
The basic theories used in this paper are the Blade Element Theory (BET) for the
blade characteristic, the cantilever beam theory for calculating the blade strength,
Keller cavitation method and Bucket diagram for cavitation analysis, and finally,
Multi-objective Genetic Algorithm for the optimization process.
with a rotational velocity r , which clearly varies up to the blade tip. In normal
The resultant velocity was considered to include an axial velocity V A together
working conditions, advanced angel i is less than the blade pitch angle at the
section, hence the section has an angel of attack . Thus, because of the
combination between the zero lift angel of the foil and angel of attack the section
will experience lift and drag forces. For a given section, the elemental thrust and
2 (2)
(a) (b)
Figure 1
Coordinate system of propeller (a) and Inflow velocity and hydrodynamic forces acting on the blade at
radius r (b) [15]
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VdT
dQ
(3)
(a) (b)
(c)
Figure 2
Comparison between experimental and predicted performance of Wageningen B-screw series
propellers. Pitch ratio is shown for (a), (b), and (c) as 0.6, 0.8, and 1.2 respectively.
3 Optimum Design
In order to design an optimum propeller, some constraints could be considered as
objective functions which are used in multi-objective genetic algorithm. The
constrains used in this paper for design and optimization of the propeller are
mentioned below.
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M. Kamarlouei et al. Multi-Objective Evolutionary Optimization Technique Applied to Propeller Design
criterion which may be used to determine the expanded blade area required to
avoid cavitation is based on Keller’s (1966) [17]. It is generally known that
cavitation could affect a propeller's performance and need to be considered during
the design process. A simple way to mitigate cavitation is to increase the blade
area ratio. Here, the Keller criteria is empolyed as follows:
AE 1.3 0.3z T
K
AO min PO Pv D
2 (4)
where, AE / AO min is the minimum blade area ratio, the coefficient K equals 0.1
for twin propeller, and 0.2 for single propeller.
Although cavitation-free propellers have been successfully designed for decades
using simple cavitation criteria such as those of Burrill and Keller, it must be
realized that cavitation depends not only on the thrust loading and the cavitation
number, but also on the non-uniformity of wake and the detailed geometry of the
propeller blade sections. Cavitation characteristics of airfoil sections have
therefore been determined as a function of the thickness-chord ratio and the angle
of attack for different camber ratios and thickness distributions. The diagram
which satisfies this method was named as Bucket diagram.
Therefore, both Keller and Bucket criterions are considered for cavitation analysis
in this paper. shows the Bucket diagram for two optimized propeller.
(a) (b)
Figure 3
Bucket diagram [18]; (a) Bucket diagram for OP-101, no cavitation accrues in r 0.7 , (b) Bucket
R
diagram for OP-102, no cavitation accrues in r 0.7
R
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r
Admittedly, due to thrust and torque on the blade, the bending moments are [17]:
MT r r0 dr
R 1 dT
(5)
z dr
r rz
0
MQ r r0 dr
r 1 dQ
(6)
0 dr
where, dT and dQ are the thrust and torque of an element between r and r+dr.
Also the consequent bending moment due to centrifugal force is [17]:
FC mb r 2 n
2
(7)
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M. Kamarlouei et al. Multi-Objective Evolutionary Optimization Technique Applied to Propeller Design
M S FC .Y c (9)
where Y c and Z C are the space between the centroid of the blade with centroid of
the section. M R and M S are the moments due to rake and skew angels,
respectively. So the stress in section is:
S C
Mx0 M y0 F
Ix 0 Iy0 a0 (10)
y0 x0
where
M x 0 M T M R cos M Q M S sin and M y 0 M T
M R sin M Q M S cos
which, I x 0 and I y 0 are the section muduluses about the x 0 and y 0 (axes of the
centroid of the section) and a0 is the area of the section. It is obvious that the
cantilever beam theory is a simple method to estimate the maximum tensile or
comparison stress in any blade section. For doing the above-mentioned procedure
we first of all create a propeller geometry and then divide the blade sections into
26 stations in chord direction and 11 sections in radial, thereafter we do
integrating by Simpson methods for calculation of the volume, momentum of
inertia and area for the procedure, then calculate the moments of thrust and torque
and at the last step estimate the stress in blade sections (root, 0.25R and 0.3R).
The amount of stress achieved by this method should be less than maximum
allowable stress of the propeller material. It is noted that, the propeller material in
this paper is considered as nickle mangeneze bronze allay [18].
In order to achieve a proper blade thickness and to ensure the blade strength, the
following formulation can be used to determine the minimum thickness ratio at
0.7R [18]:
3183.87 1508.15 P / D PS
t min
D 0.0028 0.21
0.7 R 1266652.04nD 3 SC 20.9D 2 n 2
(11)
t
where, min
D 0.7R
is the blade minimum thickness, and S C is maximum allowable
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Table 1
blade thickness % of D for B-series propellers [1]
By using the equation 11 and the geometry of the B-series propeller the required
blade thickness is obtained as follows:
t t
D min
0.7R 0.7R
(12)
D
TCal KT n 2 D 4 (13)
TR
n p 1 t de
RT
(14)
where, RT is the total ship resistance, n p is the number of propeller and t de is the
thrust deduction factor. Then KT is used in calculations as follows:
KT AJ 2 (15)
A
TR
V A2 D 2
(16)
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where, s is the skew angle in degrees and o is the openwater efficiency. Figure 4
shows the efficiency of the skewed propeller versus skew angle.
Figure 4
Effect of skew on the propeller efficiency based on Eq.(16)
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Figure 5
Optimum propeller calculation flowchart
4 Genetic Algorithms
The main difficulty in most optimization problems does not lie in mathematics or
related methods, but mostly in formulation of the constrain objectives. The
propeller optimization problem can be classified as a multi-objective constrained
one. Evolutionary Algorithms are in fact non-classical methods that do not fall
into the trap of local minimums. One of the most famous methods is named
the input variables (z, D, Skew , P D ) are assumed as genotype and output
genetic algorithms, known as a method to find optimal solutions. In this method,
variables (1/Kt, Kq, EAR and 1/ Skew ) as phenotype on both of which the genetic
operations are applied. In each generation, selection functions pick the most
significant genes up as the parents of the next generation and then the crossing
over procedure is performed on them. Among these, the random genes are added
to the population as mutation functions and this procedure is repeated until
ultimate criteria are established. Different conditions can be set to stop the
problem. In this paper, the condition was to reach the number of iterations which
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Figure 6
Flowchart of the process optimization approach [21].
GA settings
Rate or type of
Type of parameter
consideration
Population Size 40
Iteration or Decades 550
Percentage of
35%
Mutations
Random Number
Type of Mutations
Generation
Percentage of
50%
Crossover
Type of Crossover 2 Point Crossing Over
Percentage of
15%
Recombination
Type of Selection Random Selection
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In the cost function all output variables are normalized and constraint of o
conditions applied with penalty function by Eq. (18) as follows:
0 o 0.6
V o 0.6 o
0.6 1 o 0.6
(18)
Note that in this paper two type of constraint conditions are applied, the first type
can be called input constraint which are addressed in Table 4 and the second type
can be called output constraint which is addressed in Eq. (18).
5 Case Study
Table 3 shows two different conditions designed by the propeller. Furthermore,
some limits can be established as inputs which are indicated in Table 4.
Table 3
Considered design condition
Table 4
Boundary constraints
The final results are illustrated in Table 5 which includes eight variables.
Meanwhile, the trend of each parameter during optimization process is shown in
figures for both optimized propellers (OP-101 and OP-102). The most significant
feature of these figures is the mutation occured during the optimization. It should
be indicated that P-101 and P-102 are two propellers designed for conditiones
mentioned in Table 3 in our perevious work [22] with no optimization prosess and
without considering skew effects and stress consideration. So, efficiency of P-101
and P-102 are not affected by skew impacts.
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M. Kamarlouei et al. Multi-Objective Evolutionary Optimization Technique Applied to Propeller Design
Table 5
Output results of BEM method [22] and present developed optimization program
Max Stress
Efficiency
(Degrees)
Diameter
Number
in Root
(kN.m)
Torque
Thrust
(MPa)
Blade
(kN)
Propeller
P/D
(m)
��
code
The variation of the thrust can also be seen in. While shows the torque variation.
The stress in root section can be monitored in. It is generally known that the
amount of thrust, torque and skew angle as well as other blade design parameters
would affect the stress in each section. illustrates the change in maximum
efficiency. Also, the effect of skew angle on efficiency can be monitored in the
same figure.
Figure 7
Thrust variation during optimization
Figure 8
Torque variation during optimization
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Efficiency variation during optimization, Skew shows the variation of efficiency effected by Skew
Figure 9
variation
Figure 10
Stress variation during optimization
The geometry definitions of both optimum propellers are shown in Table 6 and
Table 7, including the distribution of chord, thickness, camber, and skew along the
blade radius. Finally, their 3D Geometry are plotted in Figure 11 and Figure 12.
Table 6
Geometry definition of P-101 propeller
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Table 7
Geometry definition of P-102 propeller
Figure 11
3D geometry of P-101
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Figure 12
3D geometry of P-102
Conclusions
This paper presents the propeller design by using some important constraints and
GA techniques based on numerical results. Therefore, the following conclusions
can be drawn.
1. The present lifting line theory is relatively satisfactory for the propeller
characteristics at various pitch ratios.
2. The present propeller design is considered based on 4-constraints
technique simultaneously which proves the final designed propeller to be
more reasonable and practical.
3. The skew effect is a new practical constraint to estimate the propeller
efficiency for limiting the cavitation problem. This constraint is the most
important one in the present computational method.
4. This research can be extended to the other meta-heuristic algorithm and
then take a discussion and comparison about efficiency, fastness,
robustness and etc. In additions, the other propeller parameters and their
effort can be considered as variable of optimizations.
Acknowledgement
This research was supported by the Marine Research Center of Amirkabir
University of Technology whose works are greatly acknowledged.
Nomenclature
AE Propeller expanded area, m2 Q Torque Force, kN
2
AO Propeller disk area, m RT Total resistance, kN
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I x0
Section mudulus against x Ship speed (VR), ( m )
Vs s
axis, m4
MS
Moment due to skew angle, water density, kg
kN.m m3
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