0% found this document useful (0 votes)
28 views28 pages

CBD15J-Li

The document is a parts catalog for the CBD15J-Li Walkie Electric Pallet Truck, detailing various assemblies including bodywork, drive, handle, and hydraulic systems for both 48V and 24V configurations. It includes a comprehensive list of components, specifications, and quantities needed for assembly and maintenance. Each section is organized systematically for easy reference.

Uploaded by

Ludovico do Rio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
28 views28 pages

CBD15J-Li

The document is a parts catalog for the CBD15J-Li Walkie Electric Pallet Truck, detailing various assemblies including bodywork, drive, handle, and hydraulic systems for both 48V and 24V configurations. It includes a comprehensive list of components, specifications, and quantities needed for assembly and maintenance. Each section is organized systematically for easy reference.

Uploaded by

Ludovico do Rio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

CBD15J-Li Walkie Electric Pallet truck

Part List

1
CATALOGUE
1.Bodywork system
1.1BODYWORK SYSTEM (48V) ...................................................................................................... 2
1.2BODYWORK SYSTEM (24V) ...................................................................................................... 4
1.3CONNECTING ROD ROCKER ASSEMBLY ................................................................................... 6
2.Drive assembley
2.1ELECTRIC DRIVE ASSEMBLY(48V) ........................................................................................... 8
2.2MANUAL DRIVE ASSEMBLY(48V) .......................................................................................... 11
2.3ELECTRIC DRIVE ASSEMBLY(24V) ......................................................................................... 14
2.4MANUAL DRIVE ASSEMBLY(24V) .......................................................................................... 17
3.Handle assembly
3.1HANDLE ASSEMBLY(48V) ..................................................................................................... 19
3.2HANDLE ASSEMBLY(24V) ..................................................................................................... 21
4.Hydraulic system
4.1ELECTRIC CYLINDER .............................................................................................................. 23
4.2MANUAL CYLINDER ............................................................................................................... 25

2
1.1Bodywork system (48V)

3
1.1Bodywork system(48V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02 Drive assembly 1
2 GB/T 70.1-2000 Hexagon socket head cap screws M6×20 1
3 SL10GF-01.1 Main frame welding 1
4 BN4818LK Lithium battery 48V18AH 1
5 TY-01.6 3-48VDCBuzzer 1
6 GB/T 818-2000 Cross recess pan head screw M3×8 2
7 KLS4812GN Controller 1
8 GB/T 93-1987 Spring Washer Φ6 2
9 GB/T 70.1-2000 Hexagon socket head cap screws M6×10 2
10 SL10GF-01.4 Front sealing plate 1
11 GB/T 70.3-2000 hexagon socket head screw M6×10 4
12 GB/T 6184-2000 hexagon lock nut M10 2
13 SL13.01-15 Roller 2
14 GB/T 5781-2000 Hexagon Head bolt full thread M10×60 2
15 GB 893.1-86 Hole circlip Φ25 2
16 TY-02.31 Composite set with shoulder Φ35×Φ28×Φ25×27 2
17 SL10GF-01.5 back shaft 1
18 GB 894.1-86 Circlip for Shaft Φ17 4
19 TY-02.27 Composite set Φ17×Φ19×15 2
20 SL10GF-02.6 axle 2

4
1.2Bodywork system(24V)

5
1.2Bodywork system(24V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02 Drive assembly 1
Hexagon socket head cap
2 GB/T 70.1-2000 M6×20 1
screws
3 SL10GF-01.1 Main frame welding 1
4 BN2435LK Lithium battery 24V35AH
5 TY-02.32 Fuse seat
6 GB/T 818-2000 Cross recess pan head screw M4×10 2
7 CNP-100A fuse
8 GB/T 70.3-2000 hexagon socket head screw M6×10 4
9 SL10GF-01.4 Front sealing plate 1
Hexagon socket head cap
10 GB/T 70.1-2000 M5×30 2
screws
11 GB/T 93-1987 Spring Washer Φ5 2
12 JG-24M10-S001 Controller 1
13 GB/T 818-2000 Cross recess pan head screw M3×8 2
14 TY-01.6 3-24VDC Buzzer 1
15 GB/T 6184-2000 hexagon lock nut M10 2
16 SL13.01-15 Roller 2
Hexagon Head bolt full
17 GB/T 5781-2000 M10×60 2
thread
18 GB 893.1-86 Hole circlip Φ25 4
Φ35×Φ28×Φ25×
19 TY-02.31 Composite set with shoulder 4
27
20 SL10GF-01.5 back shaft 1
21 GB 894.1-86 Circlip for Shaft Φ17 4
22 TY-02.27 Composite set Φ17×Φ19×15 2
23 SL10GF-02.6 axle 2

6
1.3Connecting rod rocker assembly

7
1.3Connecting rod rocker assembly

No. Code No. Description Specification Qty. Remark


Connecting rod rocker
1 SL10GF-03 1
assembly(685/540)
2 TY-02.27 Composite set Φ20×Φ23×15 2
3 SL15GD-01.5.2 push-rod bracket 2
4 SL15GD-01.7 axle 2
5 GB/T879.2-2000 Elastic cylindrical pin Φ5×35 12
Hexagon thin nut Fin
6 GB/T 6173-2000 M22×1.5 2
thread
7 SL10GF-01.3.1 Push -rod welding 2
8 TY-02.29 Composite set Φ16×Φ19×12 4
9 SL13.01-13 Push-Rod mounting Shaft 2
10 SL13.01-16 Drop out Roller 2
Composite set with
11 TY-02.30 Φ31×Φ23×Φ20×16.5 4
shoulder
12 SL15GD-01.10 Wheel bracket check ring 4
13 GB/T879.2-2000 Elastic cylindrical pin Φ5×30 2
Wheel bracket mounting
14 SL13.01-09 2
shaft
15 SL20GA-02.11 Connecting plate 4
16 SL13.01-14 Bearing wheel pin shaft 4
17 GB/T 276-94 Deep groove ball bearing 6204-2Z 8
18 TY-02.38 roller Φ80×60 4

8
2.1 Electric Drive assembly(48V)

9
2.1Electric Drive assembly(48V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02.2 Handle Components 1
2 GB/T308-77 Steel ball Φ19.05 1
3 GB892-77 Combination gasket Φ14 9
4 Q1545.08-5 Hollow bolt 3
5 SL10GF-02.14 Hollow bolt 1
6 SL10GF-02.7 Lifting tubing 1
7 SL10GF-02.11 Electric cylinder 1
Hexagon socket head cap
8 GB/T 70.1-2000 M8×50 5
screws
9 GB/T 93-1987 Spring Washer Φ8 15
10 SL10GF-02.5 Drive clamping plate 1
11 GB/T 301-1995 Thrust ball bearing 1
12 GB/T 292-94 Angular contact ball bearing 7013AC 1
13 SL10GF-02.1 Base bracket weld 1
14 SL13.02.10.02 connecting plate weld 2
15 GB894.1-86 Circlip for Shaft Φ17 2
Double row Angular contact
16 GB/T296-94 2
ball bearing3203A
17 GB893.1-86 Hole circlip Φ40 2
18 GB/T6184-2000 Metal Hexagon locking nut M12 4
19 SL13.06-3 Auxiliary wheel 2
20 GB/T 276-94 Deep groove ball bearing 6003-2Z 4
21 SL13.02.10.01 Bracket welding 2
22 SL13.02.10-3 side plate 2
23 SL13.02.10-5 Axle sleeve 2
24 GB/T5780-2000 Hexagon bolt M12×55 2
25 GB/T5780-2000 Hexagon bolt M12×70 2
26 SL13.02.10-4 Steel bushing 2
27 SL13.02.10.05 Spring limit plate welding 2
28 Damping spring Φ2×Φ12×40 4
Hexagon socket head cap
29 GB/T 70.1-2000 M8×20 4
screws
30 SL10GF-02.4.2 Drive fixing plate 2
31 FM DA50.500.D Drive motor 1
32 SL10GF-02.4.4 Brake Disc Φ220×4 1
33 GB/T 70.3-2000 hexagon socket head screw M6×10 5
Hexagon socket head cap
34 GB/T 70.1-2000 M6×16 8
screws
35 GB/T 93-1987 Spring Washer Φ6 10
10
36 GB/T 95-2002 Flat Washer Φ6 10
Hexagon socket head cap
37 GB/T 70.1-2000 M4×10 2
screws
38 GB/T 93-1987 Spring Washer Φ4 4
39 GB/T 95-2002 Flat Washer Φ4 4
40 SL10GF-02.10 Fender 1
41 GB/T 818-2000 Cross recess pan head screw M4×35 2
42 SL10GF-02.4.5 Junction Box 1
43 SL10GF-02.4.1 Driving wheel bracket 1
44 C08 Clamp brake 1
Hexagon socket head cap
45 GB/T 70.1-2000 M8×40 2
screws
46 GB/T 5783-2000 Hexagon bolt full thread M6×20 2
Hexagon socket head cap
47 GB/T 70.1-2000 M8×30 4
screws
48 SL10GF-02.8 Oil inlet 1
49 Single valve joint 1
50 DYB0.8DD4-48 Pump station 48V0.8KW 1
51 GB/T 818-2000 Cross recess pan head screw M5×10 2
52 SL10GF-02.9 Lifting motor cover 1

11
2.2Manual Drive assembly(48V)

12
2.2Manual Drive assembly(48V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02.2 Handle Components 1
2 GB/T308-77 Steel ball Φ19.05 1
Hexagon socket head cap
3 GB/T 70.1-2000 M8×30 4
screws
4 GB/T 93-1987 Spring Washer Φ8 15
5 SL10GF-02.3 Cylinder assembly 1
Hexagon socket head cap
6 GB/T 70.1-2000 M8×50 5
screws
7 SL10GF-02.5 Drive clamping plate 1
8 GB/T 301-1995 Thrust ball bearing 1
9 GB/T 292-94 Angular contact ball bearing 7013AC 1
10 SL10GF-02.1 Base bracket weld 1
11 SL13.02.10.02 connecting plate weld 2
12 GB894.1-86 Circlip for Shaft Φ17 2
Double row Angular contact
13 GB/T296-94 2
ball bearing3203A
14 GB893.1-86 Hole circlip Φ40 2
15 GB/T6184-2000 Metal Hexagon locking nut M12 4
16 SL13.06-3 Auxiliary wheel 2
17 GB/T 276-94 Deep groove ball bearing 6003-2Z 4
18 SL13.02.10.01 Bracket welding 2
19 SL13.02.10-3 side plate 2
20 SL13.02.10-5 Axle sleeve 2
21 GB/T5780-2000 Hexagon bolt M12×55 2
22 GB/T5780-2000 Hexagon bolt M12×70 2
23 SL13.02.10-4 Steel bushing 2
24 SL13.02.10.05-02 Spring limit plate welding 2
25 Damping spring Φ2×Φ12×40 4
Hexagon socket head cap
26 GB/T 70.1-2000 M8×20 4
screws
27 SL10GF-02.4.2 Drive fixing plate 2
28 FM DA50.500.D Drive motor 1
29 SL10GF-02.4.4 Brake Disc Φ220×4 1
30 GB/T 70.3-2000 hexagon socket head screw M6×10 5
31 GB/T 95-2002 Flat Washer Φ6 10
32 GB/T 93-1987 Spring Washer Φ6 10
Hexagon socket head cap
33 GB/T 70.1-2000 M6×16 8
screws

13
Hexagon socket head cap
34 GB/T 70.1-2000 M4×10 2
screws
35 GB/T 93-1987 Spring Washer Φ4 4
36 GB/T 95-2002 Flat Washer Φ4 4
37 SL10GF-02.10 Fender 1
38 GB/T 818-2000 Cross recess pan head screw M4×35 2
39 SL10GF-02.4.5 Junction Box 1
40 SL10GF-02.4.1 Driving wheel bracket 1
41 C08 Clamp brake 1
Hexagon socket head cap
42 GB/T 70.1-2000 M8×40 2
screws

14
2.3Electric Drive assembly(24V)

15
2.3Electric Drive assembly(24V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02.2 Handle Components 1
2 GB/T308-77 Steel ball Φ19.05 1
3 GB892-77 Combination gasket Φ14 9
4 Q1545.08-5 Hollow bolt 3
5 SL10GF-02.14 Hollow bolt 1
6 SL10GF-02.7 Lifting tubing 1
7 SL10GF-02.11 Electric cylinder 1
Hexagon socket head cap
8 GB/T 70.1-2000 M8×40 11
screws
9 GB/T 93-1987 Spring Washer Φ8 15
10 SL15GL-01.2 Drive clamping plate 1
11 GB/T 301-1995 Thrust ball bearing 1
12 SL10GF-02.1 Base bracket weld 1
13 SL13.02.10.02 connecting plate weld 2
14 GB894.1-86 Circlip for Shaft Φ17 2
Double row Angular
15 GB/T296-94 2
contact ball bearing3203A
16 GB893.1-86 Hole circlip Φ40 2
17 GB/T6184-2000 Metal Hexagon locking nut M12 4
18 SL13.06-3 Auxiliary wheel 2
19 GB/T 276-94 Deep groove ball bearing 6003-2Z 4
20 SL13.02.10.01 Bracket welding 2
21 SL13.02.10-3 side plate 2
22 SL13.02.10-5 Axle sleeve 2
23 GB/T5780-2000 Hexagon bolt M12×55 2
24 GB/T5780-2000 Hexagon bolt M12×70 2
25 SL13.02.10-4 Steel bushing 2
26 SL13.02.10.05 Spring limit plate welding 2
27 Damping spring Φ2×Φ12×40 4
28 SL13.01.5 Drive assembly 1
Hexagon socket head cap
29 GB/T 70.1-2000 M4×10 2
screws
30 GB/T 93-1987 Spring Washer Φ4 4
31 GB/T 95-2002 Flat Washer Φ4 4
32 SL10GF-02.10 Fender 1
33 SL15GL-01.1 Connecting welded 1
Angular contact ball
34 GB/T 292-94 7013AC 1
bearing
35 SL10GF-02.8 Oil inlet 1

16
36 GB/T 5783-2000 Hexagon bolt full thread M6×20 2
37 GB/T 93-1987 Spring Washer Φ6 2
38 GB/T 95-2002 Flat Washer Φ6 2
Hexagon socket head cap
39 GB/T 70.1-2000 M8×30 4
screws
40 Single valve joint 1
41 DYB0.8DD4-24 Pump station 24V0.8KW 1
42 GB/T 818-2000 Cross recess pan head screw M5×10 2
43 SL10GF-02.9 Lifting motor cover 1

17
2.4Manual Drive assembly(24V)

18
2.4Manual Drive assembly(24V)

No. Code No. Description Specification Qty. Remark


1 SL10GF-02.2 Handle Components 1
2 GB/T308-77 Steel ball Φ19.05 1
Hexagon socket head cap
3 GB/T 70.1-2000 M8×30 4 black
screws
4 GB/T 93-1987 Spring Washer Φ8 15 black
5 SL10GF-02.3 Cylinder assembly 1
Hexagon socket head cap
6 GB/T 70.1-2000 M8×40 11
screws
7 SL15GL-01.2 Drive clamping plate 1
8 GB/T 301-1995 Thrust ball bearing 1
9 SL10GF-02.1 Base bracket weld 1
10 SL13.02.10.02 connecting plate weld 2
11 GB894.1-86 Circlip for Shaft Φ17 2
Double row Angular
12 GB/T296-94 2
contact ball bearing3203A
13 GB893.1-86 Hole circlip Φ40 2
14 GB/T6184-2000 Metal Hexagon locking nut M12 4
15 SL13.06-3 Auxiliary wheel 2
16 GB/T 276-94 Deep groove ball bearing 6003-2Z 4
17 SL13.02.10.01 Bracket welding 2
18 SL13.02.10-3 side plate 2
19 SL13.02.10-5 Axle sleeve 2
20 GB/T5780-2000 Hexagon bolt M12×55 2
21 GB/T5780-2000 Hexagon bolt M12×70 2
22 SL13.02.10-4 Steel bushing 2
23 SL13.02.10.05-02 Spring limit plate welding 2
24 Damping spring Φ2×Φ12×40 4
25 SL13.01.5 Drive assembly 1
Hexagon socket head cap
26 GB/T 70.1-2000 M4×10 2
screws
27 GB/T 93-1987 Spring Washer Φ4 4
28 GB/T 95-2002 Flat Washer Φ4 4
29 SL10GF-02.10 Fender 1
30 SL15GL-01.1 Connecting welded 1
Angular contact ball
31 GB/T 292-94 7013AC 1
bearing

19
3.1Handle Components (48V)

20
3.1Handle Components (48V)
No. Code No. Description Specification Qty. Remark
1 GQ19SH-10 Metal button 2
2 TD coulombmeter 48V 1
3 SL10GF-02.2.2 Handle upper cover 1
Elastic cylindrical pin straight
4 GB/T 879.2-2000 Φ5×35 2
flute
5 SL10GF-02.2.13 axis of rotation 1
6 TY-02.6 Composite set with shoulder Φ31×Φ23×Φ20×20 2
7 SL10GF-02.2.1 Handle welding 1
8 SL10GF-02.2.12 Press Roller 1
9 SL10GF-02.2.11 Shaft 1
Elastic cylindrical pin straight
10 GB/T 879.1-2000 Φ3×22 1
flute
11 SL10GF-02.2.9 Torsional spring 1
Elastic cylindrical pin straight
12 GB/T 879.2-2000 Φ5×30 1
flute
13 SL10GF-02.2.6 Card 1
14 GB/T 93-1987 Spring Washer Φ6×1.6 2
Hexagon socket head cap
15 GB/T 70.1-2000 M6×16 2
screws
16 TD Belly switch 1
17 TY-01.12 T600-1DT handlebar 1
18 SL10GF-02.2.3 Handle lower cover 1
Hexagon socket head cap
19 GB/T 70.1-2000 M5×50 2
screws
20 SL10GF-02.2.5 Small wheel 1
Elastic cylindrical pin straight
21 GB/T 879.2-2000 Φ6×30 1
flute
Elastic cylindrical pin straight
22 GB/T 879.2-2000 Φ4×16 2
flute
23 SL10GF-02.2.4 Knob 1
24 SL10GF-02.2.7 Connecting board 1
25 SL10GF-02.2.8 Pull rod 1
26 GB 882-88 Axis pin Φ4×8 1
Hexagon socket head cap
27 GB/T 70.1-2000 M5×25 2
screws
28 04C Roller chain 1
29 SL10GF-02.2.10 Eye bolt 1
30 GB/T 41-2000 Hexagon nut M5 1
31 GB/T 889.1-2000 hexagon lock nut M5 1

21
3.2Handle Components (24V)

22
3.2Handle Components (24V)

No. Code No. Description Specification Qty. Remark


1 GQ19SH-10 Metal button 2
2 TD coulombmeter 24V 1
3 SL10GF-02.2.2 Handle upper cover 1
Elastic cylindrical pin straight
4 GB/T 879.2-2000 Φ5×35 2
flute
5 SL10GF-02.2.13 axis of rotation 1
6 TY-02.6 Composite set with shoulder Φ31×Φ23×Φ20×20 2
7 SL10GF-02.2.1 Handle welding 1
8 SL10GF-02.2.12 Press Roller 1
9 SL10GF-02.2.11 Shaft 1
Elastic cylindrical pin straight
10 GB/T 879.1-2000 Φ3×22 1
flute
11 SL10GF-02.2.9 Torsional spring 1
Elastic cylindrical pin straight
12 GB/T 879.2-2000 Φ5×30 1
flute
13 SL10GF-02.2.6 Card 1
14 GB/T 93-1987 Spring Washer Φ6×1.6 2
Hexagon socket head cap
15 GB/T 70.1-2000 M6×16 2
screws
16 TD Belly switch 1
17 TY-01.12 T600-1DT handlebar 1
18 SL10GF-02.2.3 Handle lower cover 1
Hexagon socket head cap
19 GB/T 70.1-2000 M5×50 2
screws
20 SL10GF-02.2.5 Small wheel 1
Elastic cylindrical pin straight
21 GB/T 879.2-2000 Φ6×30 1
flute
Elastic cylindrical pin straight
22 GB/T 879.2-2000 Φ4×16 2
flute
23 SL10GF-02.2.4 Knob 1
24 SL10GF-02.2.7 Connecting board 1
25 SL10GF-02.2.8 Pull rod 1
26 GB 882-88 Axis pin Φ4×8 1
Hexagon socket head cap
27 GB/T 70.1-2000 M5×25 2
screws
28 04C Roller chain 1
23
29 SL10GF-02.2.10 Eye bolt 1
30 GB/T 41-2000 Hexagon nut M5 1
31 GB/T 889.1-2000 hexagon lock nut M5 1

24
4.1Electric cylinder

25
4.1Electric cylinder

Remar
No. Code No. Description Specification Qty.
k

1 XLYB-1000-10 Piston rod 1


2 XLYB-3000-10 Pump cover 1
3 XLYB-4000-10 cylinder tube 1
4 XLYB-0002-3T Spring cap 1
5 XLYB-3000-00 plunger rod 1
6 XLYB-0003-3T Handle spring 1
7 XLYB-2000-10 Pump body welded 1
8 XLYB-2000-10 End cap 1
9 GB982-77 Combination gasket φ16 1
10 Adjusting screw 1
11 XLYB-0006-3T Valve body 1
12 XLYB-0007-3T Small Valve core 1
13 GB/T308 Steel ball Φ5 1
14 XLYB-0012-3T ball base 1
15 XLYB-0013-3T ball base spring 1
16 XLYB-0014-3T Pressure adjusting screw 1

17 GB/T 70.1-2000 Hexagon socket head cap screws M10×9 1

18 XLYB-0010-3T Firing pin seat 1


19 Washer 1
20 Rubber seal Φ11×1.9 1
21 XLYB-0009-3T Firing pin spring 1
22 XLYB-0011-3T Firing pin 1
23 XLYB-6000-10 Pressure release lever 1

Elastic cylindrical pin Straight


24 GB/T 879.1-2000 Φ8×50 1
flute heavy

26
4.2Manual Cylinder

27
4.2Manual Cylinder

No. Code No. Description Specification Qty. Remark


1 XLYB-1000-10 Piston rod 1
2 XLYB-3000-10 Pump cover 1
3 XLYB-4000-10 cylinder tube 1
4 XLYB-0002-3T Spring cap 1
5 XLYB-3000-00 plunger rod 1
6 Rubber dust seal ring FC Φ18×Φ24×4 1
7 Seal ring L2 use Φ18×Φ26×6.3 1
8 XLYB-0003-3T Handle spring 1
9 XLYB-2000-10 Pump body welded 1
10 XLYB-2000-10 End cap 1
11 GB982-77 Combination gasket φ16 1
12 Adjusting screw 1
13 XLYB-0006-3T Valve body 1
14 XLYB-0007-3T Small Valve core 1
15 GB/T308 Steel ball Φ5 1
16 XLYB-0012-3T ball base 1
17 XLYB-0013-3T ball base spring 1
18 XLYB-0014-3T Pressure adjusting screw 1
19 GB/T 70.1-2000 Hexagon socket head cap screws M10×9 1
20 XLYB-0010-3T Firing pin seat 1
21 Washer 1
22 Rubber seal Φ11×1.9 1
23 XLYB-0009-3T Firing pin spring 1
24 XLYB-0011-3T Firing pin 1
25 XLYB-6000-10 Pressure release lever 1
Elastic cylindrical pin Straight flute
26 GB/T 879.1-2000 Φ8×50 1
heavy

The power of interpretation of this part catalogue will be preserved by the


manufacturer eventually.
28

You might also like