Polyurethane
Polyurethane
Te l
applications.The metric belts are offered in two designs ‘T’
and ‘AT’ series both using steel tension cords encased in the
polyurethane jacket with integral drive teeth. The method Polyurethane belts are suitable for drives in a wide variety of
of manufacture ensures close control of pitch length, which machinery including Office machinery, Machine Tools, Pumps,
Fax
the belts and alunimum pulleys plus accurate pitching make Width x Pitch Belt Tension N. Drive Pulley Idler Pulley mm
both the endless and open ended belt ideal for the high
6T2.5 65 10 15
acceleration rates encountered in robotics.The high 10T5 330 10 30
flexibility of the polyurethane belt enables crossed drives to 16T5 570 10 30
Email
10
0
AT1
POWER RATING kW
1.0
AT5
T5
0.1
T2.5
0.01
10 10 0 1000 10,000
Te l
shown in the table at foot of the page. The ‘AT’ series belts offer a
higher tooth strength due to the larger tooth cross section. The high 6) Final chack belt tension maximum Fm is not exceeded i.e.
pitch accuracy of Polyurethane belts allows for up to 12 teeth to share Fm ≥ FT
the drive loads. Other factors which should be considered in belt
Fax
running torques can be exceeded by 2-2.5 times with electric P = belt pitch mm
motors, and this must be allowed for in the calculation. Z1 = no teeth on small pulley
Peak loads caused by oscillating and torsional loads can be up to Z2 = no teeth on large pulley
1.7 times mean torque loads, and design factor f1* should Zm = no teeth in mesh in small pulley
The total design factor fd = f1 + f2 or start-up overload factor fs 0 9.03 24.00 50.50 35.3 73.5
which ever is highest 20 8.72 23.38 49.00 34.9 72.4
40 8.48 22.86 47.70 34.5 71.4
The design Power Pd = P x fd or fs 60 8.28 22.41 46.60 34.1 70.5
80 8.10 22.01 45.70 33.8 69.6
Using graph on page opposite select suitable belt size to transmit the 100 7.95 21.65 44.80 33.5 68.7
200 7.39 20.28 41.40 32.0 65.0
design power at the shaft speed N1 r.p.m. 300 7.01 19.30 39.10 30.9 62.1
400 6.71 18.55 37.20 29.8 59.5
2. Select number of teeth in pulleys, by consideration of the 500 6.48 17.93 35.70 29.0 57.4
restraints of maximum pulley diameter and shaft diameters. 600 6.28 17.41 34.40 28.2 55.5
700 6.11 16.96 33.30 27.5 53.7
The minimum pulley pitch diameter should be at least twice 800 5.97 16.56 32.40 26.8 52.2
Email
shaft diameter. The minimum number of teeth on the pulleys is 900 5.83 16.20 31.50 26.3 50.8
also constrained by the belt design, reference belt characteristics 1000 5.71 15.88 30.70 25.7 49.5
1100 5.61 15.58 30.00 25.2 48.3
table opposite page. 1200 5.51 15.31 29.30 24.8 47.2
The actual pulley diameters can be obtained by referring to 1300 5.41 15.06 28.70 24.3 46.2
pulley dimension tables on pages 40-43 or by using formula. 1400 5.33 14.83 28.20 23.9 45.2
1500 5.25 14.61 27.60 23.5 44.3
Pitch dia pulley dp = Z.p mm 1600 5.17 14.40 27.10 23.2 43.4
[email protected]
(` _ Sin [ Z`. AZ
Zm = Z1
1
_ 2 1
([ 3800
4000
4.15
4.09
11.59
11.42
20.30
19.86
17.9
17.6
31.1
30.3
2` 4500 3.95 11.03 18.91 16.9 28.5
5000 3.82 10.68 18.06 16.2 26.9
4) Determine belt tension from drive Power Pd or drive torque Md 5500 3.70 10.36 17.28 15.6 25.5
6000 3.60 10.07 16.58 15.0 24.2
6500 3.51 9.81 15.93 14.5 23.0
FT = 1000.Pd from power input 7000 3.42 9.56 15.33 14.0 21.8
Z1.N1.p 7500 3.33 9.33 14.76 13.5 20.8
8000 3.26 9.11 14.24 13.1 19.8
or FT = 2000 Td
from torque input 9000 3.11 8.72 13.28 12.3 17.9
dp 10000 2.99 8.37
_ 12.42
_ 11.6
_ 16.3
_
5) Determine belt width by consideration of belt tooth shear 12000 2.77 _ _ _ _
15000 2.50 _ _ _ _
strength 18000 2.28 _ _ _ _
belt width b = FT cm 20000 2.15
Fs. Zm.
38
Te l
belt width - construction - length AT5 21 27 34 41 54 68 85
AT10 63 76 101 126 158 202 315 473
Figures in Belt Width column for respective type of belt are weight gms/metre
For imperial pitch belts, the references are as rubber belts but length.Unshaded weights are Standard Stock width belts, shaded are to order only.
prefixed ‘U’, e.g. U150XL037. Other pitches, belt lengths and
Fax
T5-260 260 52 AT5-610 610 122 T10-390 390 38
T2.5-317 317.5 127 AT5-630 630 126
T2.5-330 330.0 132 T5-270 270 54 T10-400 400 40
T5-275 275 55 AT5-660 660 132 T10-410 410 41
T2.5-380 380.0 152 AT5-670 670 134
T2.5-420 420.0 168 T5-280 280 56 T10-440 440 44
T5-295 295 59 AT5-710 710 142 T10-450 450 45
T2.5-480 480.0 192 AT5-720 720 144
T5-305 305 61 T10-480 480 48
Email
U90-XL 228.6 45 T5-575 575 115 T10-920* 920 92
U100-XL 254.0 50 AT10-700 700 70
T5-590* 590 118 AT10-730 730 73 T10-950 950 95
U110-XL 279.4 55 T5-610 610 122 T10-960 960 96
U120-XL 304.8 60 AT10-780 780 78
T5-620* 620 124 AT10-800 800 80 T10-970 970 97
U130-XL 330.2 65 T5-630 630 126 T10-980* 980 98
U140-XL 355.6 70 AT10-810 810 81
T5-640 640 128 AT10-840 840 84 T10-1010 1010 101
U150-XL 381.0 75 T5-650 650 130 T10-1080 1080 108
U160-XL 406.4 80 AT10-880 880 88
T5-660 660 132 AT10-890 890 89 T10-1110 1110 111
[email protected]
Te l
6 T2.5-12 12 0F 9.55 4 4.5 9.0 13.0 9 16 13 .003
6 T2.5-14 14 0F 11.14 4 6 10.6 15.0 9 16 15 .004 Std. Pulleys can be reworked
6 T2.5-15 15 0F 11.94 4 6 11.4 15.0 9 16 15 .005 tocustomers bore and
6 T2.5-16 16 0F 12.73 4 7 12.2 16.0 9 16 16 .005 keywaying requirement.
6 T2.5-18 18 1F 14.32 4 6.5 13.8 17.5 10 16 10 .006
dp
do
A
10 T5-10 10 1F 15.92 4 5 15.0 19.5 15 21 8 .012
M
d
10 T5-12 12 1F 19.10 4 7 18.2 23.0 15 21 11 .016
10 T5-14 14 1F 22.28 4 8 21.4 25.0 15 21 13 .019
10 T5-15 15 1F 23.87 6 10 23.0 28.0 15 21 16 .021
10 T5-16 16 1F 25.46 6 11 24.6 32.0 15 21 18 .025
10 T5-18 18 1F 28.65 6 13 27.8 32.0 15 21 20 .031
10 T5-19 19 1F 30.24 6 14 29.4 36.0 15 21 22 .036
10 T5-20 6 36.0 15 21
20 1F 31.83 15 31.0 23 .038
Type 0F
Fax
10 T5-22 22 1F 35.01 6 15 34.1 38.0 15 21 24 .046
10 T5-24 24 1F 38.20 6 17 37.4 42.0 15 21 26 .054
10 T5-25 25 1F 39.79 6 17 38.9 44.0 15 21 26 .058
10 T5-26 26 1F 41.38 6 17 40.6 44.0 15 21 26 .062
10 T5-27 27 1F 42.97 8 19 42.2 48.0 15 21 30 .064
10 T5-28 28 1F 44.56 8 20 43.7 48.0 15 21 32 .071
M
d
16 T5-14 14 1F 22.28 4 8 21.4 25.0 21 27 13 .027
16 T5-15 15 1F 23.87 6 10 23.0 28.0 21 27 16 .030
16 T5-16 16 1F 25.46 6 11 24.6 32.0 21 27 18 .036
16 T5-18 18 1F 28.65 6 13 27.8 32.0 21 27 20 .044
16 T5-19 19 1F 30.24 6 14 29.4 36.0 21 27 22 .050
16 T5-20 20 1F 31.83 6 15 31.0 36.0 21 27 23 .054
16 T5-22 22 1F 35.01 6 15 34.1 38.0 21 27 24 .055
16 T5-24 24 1F 38.20 6 17 37.4 42.0 21 27 26 .077 Type 1F
16 T5-25 25 1F 39.79 6 17 38.9 44.0 21 27 26 .082
16 T5-26 26 1F 41.38 6 17 40.6 44.0 21 27 26 .086
16 T5-27 27 1F 42.97 8 19 42.2 48.0 21 27 30 .092
16 T5-28 28 1F 44.56 8 20 43.7 48.0 21 27 32 .094
Email
16 T5-30 30 1F 47.75 8 22 46.9 51.0 21 27 34 .106
16 T5-32 32 1F 50.93 8 24 50.1 54.0 21 27 38 .124
16 T5-36 36 1F 57.30 8 24 56.4 64.0 21 27 38 .160
16 T5-40 40 1F 63.66 8 26 62.8 66.5 21 27 40 .195
16 T5-42 42 1F 66.84 8 26 66.0 70.0
_ 21 27 40 .206
16 T5-44 44 1 70.03 8 29 69.2 21 27 45 .230 L
_
16 T5-48 48 1 76.39 8 32 75.5 _ 21 27 50 .282 F
16 T5-60 60 1 95.49 8 42 94.6 21 27 65 .432
[email protected]
do
32.0
25 T5-18 18 1F 28.65 6 13 27.8 32.0 30 36 20 .063
25 T5-19 19 1F 30.24 6 14 29.4 36.0 30 36 22 .072
25 T5-20 20 1F 31.83 6 15 31.0 36.0 30 36 23 .078
25 T5-22 22 1F 35.01 6 15 34.1 38.0 30 36 24 .082
25 T5-24 24 1F 38.20 8 17 37.4 42.0 30 36 26 .110
25 T5-25 25 1F 39.79 8 17 38.9 44.0 30 36 26 .117
25 T5-26 26 1F 41.38 8 17 40.6 44.0 30 36 26 .121
25 T5-27 27 1F 42.97 8 19 42.2 48.0 30 36 30 .123 Type 1
25 T5-28 28 1F 44.56 8 20 43.7 48.0 30 36 32 .127
25 T5-30 30 1F 47.75 8 22 46.9 51.0 30 36 34 .152
25 T5-32 32 1F 50.93 8 24 50.1 54.0 30 36 38 .177
25 T5-36 36 1F 57.30 8 24 56.4 64.0 30 36 38 .232 All pulleys machined from
25 T5-40 40 1F 63.66 8 26 62.8 66.5 30 36 40 .278 aluminium for low weight
25 T5-42 42 1F 66.84 8 26 66.0 70.0 30 36 40 .296
25 T5-44 44 1 70.03 8 29 69.2 _ 30 36 45 .327 and inertia, and fitted as
8 _ 30 indicated with steel flanges.
25 T5-48 48 1 76.39 32 75.5 _ 36 50 .402
25 T5-60 60 1 95.49 8 42 94.6 30 36 65 .617 All dimensions in mm
40
Te l
flanges. 16 T10-12 12 1F 38.20 6 18 36.3 42 21 31 28 0.08
16 T10-14 14 1F 44.56 8 21 42.7 48 21 31 32 0.11
Std. Pulleys can be reworked 16 T10-15 15 1F 47.75 8 21 45.9 51 21 31 32 0.12
to customers bore and 16 T10-16 16 1F 50.93 8 23 49.1 54 21 31 35 0.14
keywaying requirements. 16 T10-18 18 1F 57.30 8 26 55.4 60 21 31 40 0.17
M
d
Fax
68.2
25 T10-24 24 1F 76.39 8 38 74.5 83 30 40 58 0.39
25 T10-25 25 1F 79.58 8 39 77.7 83 30 40 60 0.42
25 T10-26 26 1F 82.76 8 39 80.9 87 30 40 60 0.48
25 T10-27 27 1F 85.94 8 39 84.1 91 30 40 60 0.54
25 T10-28 28 1F 89.13 8 39 87.2 93 30 40 60 0.55
do
M
d
Email
32 T10-60 60 1 190.99 16 72 189.1 37 47 110 3.00
Type 1
10mm Pitch Pulleys for 50mm Wide Belt Ref. 50T10
50 T10-18 18 1F 57.30 10 26 55.4 60 56 66 40 0.43
50 T10-19 19 1F 60.48 10 28 58.6 66 56 66 44 0.47
50 T10-20 20 1F 63.66 12 30 61.8 66 56 66 46 0.52
50 T10-22 22 1F 70.03 12 34 68.2 75 56 66 52 0.57
[email protected]
Pulley Installation
Correct and accurate installation of Timing Drives is essential. Pulley alignment and shaft parallelism is very important as misalignment of
the drive will cause unequal loading across the belt width and edge wear of belt on flanges. Pulley alignment can be checked by placing a
straight edge against the outside edge of the pulleys and adjusting so contact made evenly across both pulleys.
The shafts should be located within a rigid framework, as any distortion under load could result in a reduction of centre distance which
will cause jumping of belt on pulley teeth. If idlers are used they must be locked firmly into position after correct belt tensioning.
Refer to page 10 for additional information on drive installation.
41
Te l
Polyurethane belt by increasing the belt tooth size and also the The ‘AT’ belt design provides improved accuracy in linear
tension members. drives, with reduced backlash when using standard pulleys.
The increased tooth width of AT series belts increases both the The longer tooth reduces polygon effect which combined with
strength and stiffness of the tooth improving meshing with the the opportunity to reduce belt width enables reduction in
Catalogue
No. Pulley
Pitch
Circle
Min. Max Outside Flange Pulley Bore Hub Approx. Pulley Types
Teeth Bore Bore Diameter Diameter Width Length Diameter Weight The Pulley types referred to in
No. Type Diameter do L kg
Z d d A F M
dp tables are as drawings below.
5mm Pitch Pulleys for 10mm Wide Belt Ref. 10AT 5 Suffix ‘F’ indicates pulley has
flanges.
10AT5-12 12 1F 19.10 4 7 18.2 23.0 15 21 11 .016
10AT5-14 14 1F 22.28 4 9 21.4 25.0 15 21 14 .019
Std. Pulleys can be reworked
10AT5-15 15 1F 23.87 6 10 23.0 28.0 15 21 16 .021 to customers bore and
10AT5-16 16 1F 25.46 6 11 24.6 32.0 15 21 18 .025 keywaying requirement.
10AT5-18 18 1F 28.65 6 13 27.8 32.0 15 21 20 .031
10AT5-19 19 1F 30.24 6 14 29.4 36.0 15 21 22 .036
10AT5-20 20 1F 31.83 6 15 31.0 36.0 15 21 23 .038
10AT5-22 22 1F 35.01 6 15 34.1 38.0 15 21 24 .046
Fax
10AT5-24 24 1F 38.20 6 17 37.4 42.0 15 21 26 .054
10AT5-25 25 1F 39.79 6 17 38.9 44.0 15 21 26 .058
10AT5-26 26 1F 41.38 6 17 40.6 44.0 15 21 26 .062 L
10AT5-27 27 1F 42.97 8 19 42.2 48.0 15 21 30 .064
10AT5-28 28 20 43.7 48.0 15 21 32 F
1F 44.56 8 .071
dp
do
10AT5-48 48 32 75.5 15 21 50
A
1 76.39 8 .200
M
d
_
10AT5-60 60 1 95.49 8 42 94.6 15 21 65 .308
5mm Pitch Pulleys for 16mm Wide Belt Ref. 16AT 5
16AT5-12 12 1F 19.10 4 7 18.2 23.0 21 27 11 .022
16AT5-14 14 1F 22.28 4 9 21.4 25.0 21 27 14 .027
16AT5-15 15 1F 23.87 6 10 23.0 28.0 21 27 16 .030
16AT5-16
16AT5-18
16
18
1F
1F
25.46
28.65
6
6
11
13
24.6
27.8
32.0
32.0
21
21
27
27
18
20
.036
.044
Type 1F
16AT5-19 19 1F 30.24 6 14 29.4 36.0 21 27 22 .050
16AT5-20 20 1F 31.83 6 15 31.0 36.0 21 27 23 .054
16AT5-22 22 1F 35.01 6 15 34.1 38.0 21 27 24 .055
16AT5-24 24 1F 38.20 6 17 37.4 42.0 21 27 26 .077
16AT5-25 25 1F 39.79 6 17 38.9 44.0 21 27 26 .082
16AT5-26 26 1F 41.38 6 17 40.6 44.0 21 27 26 .086
16AT5-27 27 1F 42.97 8 19 42.2 48.0 21 27 30 .092
16AT5-28 28 1F 44.56 8 20 43.7 48.0 21 27 32 .094
16AT5-30 30 1F 47.75 8 22 46.9 51.0 21 27 34 .106
.124
Email
16AT5-32 32 1F 50.93 8 23 50.1 54.0 21 27 36 L
16AT5-36 36 1F 57.30 8 24 56.4 64.0 21 27 38 .160
16AT5-40 40 1F 63.66 8 26 62.8 66.5 21 27 40 .195 F
16AT5-42 42 1F 66.84 8 26 66.0 70.0 21 27 40 .206
1 8 _ 21 .230
16AT5-44 44 70.03 29 69.2 _ 27 45
16AT5-48 48 1 76.39 8 32 75.5 _ 21 27 50 .282
16AT5-60 60 1 95.49 8 42 94.6 21 27 65 .432
5mm Pitch Pulleys for 25mm Wide Belt Ref. 25AT 5
[email protected]
do
M
d
42
Te l
flanges. 16 AT10-15 15 1F 47.75 8 20 45.9 51 21 31 31 0.12
16 AT10-16 16 1F 50.93 8 23 49.1 54 21 31 35 0.14
Std. Pulleys can be reworked 16 AT10-18 18 1F 57.30 8 26 55.4 60 21 31 40 0.17
to customers bore and 16 AT10-19 19 1F 60.48 8 28 58.6 66 21 31 44 0.19
keywaying requirements. 16 AT10-20 20 1F 63.66 8 30 61.8 66 21 31 46 0.21
do
M
d
Fax
25 AT10-27 27 1F 85.94 8 39 84.1 91 30 40 60 0.54
25 AT10-28 28 1F 89.13 8 39 87.2 93 30 40 60 0.55
25 AT10-30 30 1F 95.49 8 39 93.6 97 30 40 60 0.64
Type 1 25 AT10-32 32 1F 101.86 10 42 100.0 106 30 40 65 0.69
25 AT10-36 36 1F 114.59 10 45 112.7 120 30 40 70 0.87
25 AT10-40 40 1F 127.32 10 52 125.4 135 30 40 80 1.07
32 100.0
d
Email
50 AT10-18 18 1F 57.30 10 26 55.4 60 56 66 40 0.43
50 AT10-19 19 1F 60.48 10 28 58.6 66 56 66 44 0.47
50 AT10-20 20 1F 63.66 12 30 61.8 66 56 66 46 0.52
50 AT10-22 22 1F 70.03 12 34 68.2 75 56 66 52 0.57
50 AT10-24 24 1F 76.39 12 38 74.5 83 56 66 58 0.74
50 AT10-25 25 1F 79.58 12 39 77.7 83 56 66 60 0.77
50 AT10-26 26 1F 82.76 12 39 80.9 87 56 66 60 0.82
50 AT10-27 27 1F 85.94 12 39 84.1 91 56 66 60 0.91
[email protected]
Pulley Installation
Correct and accurate installation of Timing Drives is essential. Pulley alignment and shaft parallelism is very important as misalignment of
the drive will cause unequal loading across the belt width and edge wear of belt on flanges. Pulley alignment can be checked by placing a
straight edge against the outside edge of the pulleys and adjusting so contact made evenly across both pulleys.
The shafts should be located within a rigid framework, as any distortion under load could result in a reduction of centre distance which
will cause jumping of belt on pulley teeth. If idlers are used they must be locked firmly into position after correct belt tensioning.
Refer to page 10 for additional information on drive installation.
43
Te l
Open ended belts are manufactured in a continous process
with the steel tension members running parallel to the edges.
The belts are manufactured in standard 50 metre rolls, but
Linear Drives
Fax
Syncronised movements
H1
is an essential element
ß° in automated handling
XL • • • • • •
L • • • • •
H • • • • •
Special Belt Backings
To assist in the movement of many products there is a range of
specialist materials which can be bonded to the back of all sizes
of Polyurethane Belts. Thickness up to 15mm enable profiling
of the backing to transport special shapes, such as drawing Conveying Systems
tube from extrusion process. Precise control and
Materials available with coefficient of friction varying for 0.3µ synchronisation in
to 1.3µ and hardness 70° ShA down below 35° ShA, including the transportation
open cellular materials which accomodate profile changes. and positioning
Materials include polyurethane in various grades and hardness of goods.
values, Linatex, Neoprene for haul - off applications, PVC,
Natural Rubbers and Silicon Rubber in flat finish on
honeycomb construction for higher grip.
Materials, profiles and constructions are available to cater for Consult Cross and Morse for the best solution
almost every application. to your conveying application
44