Student Name : ................................................................................

Reg. No. : ................................................................................

Semester & Branch : ................................................................................

Class : ................................................................................

Course Code & Name : ................................................................................

 INSTITUTION

VISION

To be an institution of excellence committed to

quality engineering education and research
towards producing socially responsible
citizens.

MISSION

 To impart quality technical education in

producing competent engineers by providing a conducive
learning environment.

 To build a high quality human resource capacity with

focus on professionalism and dedication.

 To inculcate ethical values by adopting holistic

teaching methodologies.

 To instil innovative thinking and entrepreneurial traits

by collaborating with industry and
academia.
 DEPARTMENT

VISION
To produce competent Mechanical Engineers and cater to the changing industrial
demands and societal needs.

MISSION

To impart knowledge through effective teaching learning methodology in conducive

M1 environment.

To motivate the students to pursue Higher education.

M2

To promote research activities of faculty and students by collaborating with industries.

M3

To encourage students in acquiring entrepreneurial skills for the betterment of the

M4 Society.

To provide support in grooming the aspects like communication, interpersonal skills and
M5 ethical behaviour.

PROGRAM EDUCATIONAL OBJECTIVES [PEOs]

PEO1 Successful with their career in professional sectors and government services or
pursuing higher studies.

handle modern engineering tools, technology and advanced software’s

PEO2 Capable to
For deliberating engineering problem solutions.

PEO3 Ethical in behaviour, socially responsible and engage in lifelong self learning process.
 PROGRAM SPECIFIC OUTCOMES [PSOs]

Applying the concepts of Thermal, Material Science, CAD and Manufacturing

PSO1 Technology for design and development of Mechanical system.

PSO2 Possessing problem solving skills required in industry and contribute towards
research.

PSO3 Having professional leadership skills to work in multidisciplinary teams with good
communication skills and ethical values.

COURSE OUTCOMES

RBT
CO No. CO STATEMENTS level
Use parametric CAD software for geometric modelling of mechanical K3
CO1
designs and visualize of machine components and assemblies before
their actual fabrication through modelling.

Apply of CAD to engineering design and create a complete CAD K3

CO2 documentation for an engineering design.

Draw 3D and Assembly drawing using CAD software.

K3
CO3
K3
CO4 Explain the basic concepts of CNC programming and machining.

Demonstrate manual part programming with G and M codes using CAM.

K3
CO5
expose students to modern control systems (Fanuc, Siemens etc. K3
CO6
 RUBRICS - Laboratory Assessment Tool

Parameters Maximum Marks Allocated Rubrics

Aim & 2 Aim = 1
Procedure
Procedure =1
Drawing / 5 Drawing =2
Program / Program=2
Simulation Simulation=1
Result 2 Result = 2

Viva Voce 1 Viva Voce = 1

Total 10 10
 PROGRAM OUTCOMES

PO1 - Engineering knowledge

PO2 - Problem analysis
PO3 - Design/development of solutions
PO4 - Conduct investigations of complex problems
PO5 - Modern tool usage
PO6 - The engineer and society
PO7 - Environment and sustainability
PO8 - Ethics
PO9 - Individual and team work
PO10 - Communication
PO11 - Project management and finance
PO12 - Life-long learning

RBT LEVELS (Knowledge)

K1 - Remembering
K2 - Understanding
K3 - Applying
K4 - Analyzing
K5 - Evaluating
K6 – Creating
 LIST OF EXPERIMENTS

Exp. Marks
Date Exercise Page No. Staff sign
No. scored

CAD – 3D GEOMETRIC MODELLING

INTRODUCTION TO
1
AUTODESK INVENTOR

2 UNIVERSAL COUPLING

3 FLANGE COUPLING

4 PLUMMER BLOCK

5 KNUCKLE JOINT

6 SCREW JACK

7 STUFFING BOX

8 CROSSHEAD

9 PISTON

10 CONNECTING ROD

11 LATHE TAILSTOCK

12 MACHINE VICE

13 SAFETY VALVES

14 NON RETURN VALVE

15 CRANKSHAFT
Exp. Marks
Date Exercise Page No. Staff sign
No. scored

CAM – MANUAL PART PROGRAMMING

STUDY OF G CODES AND

16
M CODES

RECTANGULAR
17
POCKETING

18 CIRCULAR POCKETING

19 SIMPLE TURNING

20 STEP TURNING

21 TAPER TURNING

22 STEP CUTTING
 ME3681 CAD / CAM LABORATORY LTPC
0032
OBJECTIVES:
To gain practical experience in handling 2D drafting and 3D modelling software systems.
To study the features of CNC Machine Tool.
To expose students to modern control systems (Fanuc, Siemens etc.,)
To know the application of various CNC machines like CNC lathe, CNC Vertical
Machining centre, CNC EDM and CNC wire-cut and studying of Rapid prototyping.

LIST OF EXPERIMENTS
1. 3D GEOMETRIC MODELLING 24 PERIODS
List of Experiments
1. Introduction of 3D Modelling software
Creation of 3D assembly model of following machine elements using 3D Modelling
software
2. Flange Coupling
3. Plummer Block
4. Screw Jack
5. Lathe Tailstock
6. Universal Joint
7. Machine Vice
8. Stuffing box
9. Crosshead
10. Safety Valves
11. Non-return valves
12. Connecting rod
13. Piston
14. Crankshaft
* Students may also be trained in manual drawing of some of the above components

2. Manual Part Programming. 21 PERIODS

(i) Part Programming - CNC Machining Centre
a) Linear Cutting.
b) Circular cutting.
c) Cutter Radius Compensation.
d) Canned Cycle Operations.
(ii) Part Programming - CNC Turning Centre
a) Straight, Taper and Radius Turning.
b) Thread Cutting.
c) Rough and Finish Turning Cycle.
d) Drilling and Tapping Cycle.
3. Computer Aided Part Programming
e) CL Data and Post process generation using CAM packages.
f) Application of CAPP in Machining and Turning Centre.
TOTAL: 45 PERIODS

OUTCOMES
Ability to develop 2D and 3D models using modeling softwares.
Ability to understand the CNC control in modern manufacturing system. Ability to prepare CNC part
programming and perform manufacturing
Ex. No.:01 INTRODUCTION TO AUTODESK INVENTOR.
DATE:

Working Directory
It is the location where the files of the project will be saved.
Assembly
Two or more components (parts or subassemblies) considered as a single model. An
assembly typically includes multiple components positioned absolutely and relatively (as
required) with constraints that define both size and position.
Browser
The graphical hierarchy showing relationships between geometric elements
in parts, assemblies, and drawings. Icons represent sketches, features, constraints, or attributes
for each model. Objects are shown in the browser in the order in which they were created.
Objects may also be edited, renamed, added, deleted, copied, and moved to a different
location in the browser.
Dimension
Parametric dimensions that control sketch size. When dimensions are changed, the
sketch resizes. Dimensional constraints may be expressed as numeric constants, as variables in
equations, or in parameter files.
Drawing
A 2D representation of a part or assembly. The drawing file type has an IDW
extension.
Extrude
A feature created by adding depth to a sketched profile. Feature shape is controlled by
profile shape, extrusion extent, and taper angle.
Features
Parametric geometry that creates or modifies parts or assemblies. Relationships
between features are defined by geometric and dimensional constraints. Types include
sketched, placed, and duplicated features, work (construction) features, and assembly features.
Features combine to build up a complex part or assembly model. Individual features may be
modified as needed.
Graphics Window
The active modeling area in which sketches, constraints, features, parts, and
assemblies are created and edited. In the graphics window, models can be rotated, zoomed in
and out, and view characteristics such as color, material and light defined.
Loft
A sketched feature specified by tangency condition, termination, and order of sketches.
Loft features blend two or more dissimilar sketch shapes on nonintersecting sketch planes.
Menu
An area in the Inventor application window where you select Autodesk Inventor tools.
Panel Bar
An area on the Autodesk Inventor window where the tools for the active environment
are displayed. These include sketch, part, and drawing.
Part
A group of faces that define a closed volume.
Rendered Image
A view of the part or assembly created in the Inventor Studio application.
Revolve

A solid feature created by revolving a profile around an axis.

Sketch
A sketch consists of the sketch plane, a coordinate system, 2D curves, and the
dimensions and constraints applied to the curves. A sketch may also incorporate construction
geometry or reference geometry. Sketches are used to define feature profiles and paths.
Sweep
A feature created by moving a profile along a planar path. A sweep feature requires
two sketches, a profile, and a path on intersecting planes.
Datum features are used during the construction of other features.
Working planes, axes and curves are some of the common datum features.
Datum features do not change the properties of the model
Ex. No.:02 UNIVERSAL COUPLING

Date:

AIM:

To model and assemble a UNIVERSAL COUPLING using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8. Now Dimension the sketch using
command.
9. Finish sketch command to exit the sketcher after completing the sketch
close the active file.
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
UNIVERSAL COUPLING
 UNIVERSAL COUPLING ASSEMBLY

RESULT:
Thus modeling and assembling of UNIVERSAL COUPLING is done using
AUTODESK INVENTOR.
Ex No. 03 FLANGE COUPLING

Date:

AIM:

To model and assemble a FLANGE COUPLING using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
FLANGE COUPLING
 FLANGE COUPLING - ASSEMBLY

RESULT:

Thus modeling and assembling of FLANGE COUPLING is done using AUTODESK

INVENTOR.
Ex. No.:04 PLUMMER BLOCK

Date:

AIM:

To model and assemble a PLUMMER BLOCK using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch he sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
PLUMMER BLOCK
 PLUMMER BLOCK - ASSEMBLY

RESULT:

Thus modeling and assembling of PLUMMER BLOCK is done using AUTODESK

INVENTOR.
Ex. No.:05 KNUCKLE JOINT

Date:

AIM:

To model and assemble a KNUCKLE JOINT using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Create a new part fi Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch d to exit the sketcher after completing the sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
KNUCKLE JOINT
 KNUCKLE JOINT - ASSEMBLY

RESULT:

Thus modeling and assembling of KNUCKLE JOINT is done using AUTODESK

INVENTOR.
Ex. No.:06 SCREW JACK

Date:

AIM:

To model and assemble a SCREW JACK using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
SCREW JACK
 SCREW JACK - ASSEMBLY

RESULT:

Thus modeling and assembling of SCREW JACK is done using AUTODESK

INVENTOR.
Ex. No.:07 STUFFING BOX

Date:

AIM:

To model and assemble a STUFFING BOX using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8. command l
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
STUFFING BOX
 STUFFING BOX - ASSEMBLY

RESULT:

Thus modeling and assembling of STUFFING BOX is done using AUTODESK

INVENTOR.
Ex. No.:08 CROSSHEAD

Date:

AIM:

To model and assemble a CROSSHEAD using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8. Now Dimension the sketc
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
CROSSHEAD
 CROSSHEAD EXPLODED VIEW

RESULT:

Thus modeling and assembling of CROSSHEAD is done using AUTODESK

INVENTOR.
Ex. No.:09 PISTON

Date:

AIM:

To model and assemble a PISTON using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
PISTON
 PISTON - ASSEMBLY

RESULT:

Thus modeling and assembling of PISTON is done using AUTODESK INVENTOR.

Ex. No.:10 CONNECTING ROD

Date:

AIM:

To model and assemble a connecting rod using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
CONNECTING ROD
 CONNECTING ROD - ASSEMBLY

RESULT:

Thus modeling and assembling of CONNECTING ROD is done using AUTODESK

INVENTOR.
Ex. No.:11 LATHE TAILSTOCK

Date:

AIM:

To model and assemble a LATHE TAILSTOCK using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
LATHE TAILSTOCK
RESULT:

Thus modeling and assembling of LATHE TAILSTOCK is done using AUTODESK

INVENTOR.
Ex. No.:12 MACHINE VICE

Date:

AIM:

To model and assemble a MACHINE VICE using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
MACHINE VICE
RESULT:

Thus modeling and assembling of MACHINE VICE is done using AUTODESK

INVENTOR.
Ex. No.:13 SAFETY VALVE

Date:

AIM:

To model and assemble a SAFETY VALVE using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
SAFETY VALVE
RESULT:

Thus modeling and assembling of SAFETY VALVE is done using AUTODESK

INVENTOR.
Ex. No.:14 NON RETURN VALVE

Date:

AIM:

To model and assemble a NON RETURN VALVE using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
NON RETURN VALVE
RESULT:

Thus modeling and assembling of NON RETURN VALVE is done using

AUTODESK INVENTOR.
Ex. No.:15 CRANKSHAFT

Date:

AIM:

To model and assemble a CRANKSHAFT using Autodesk Inventor.

PROCEDURE:

1. Enter into Autodesk Inventor environment and select the directory for the project.
2. Get Started new > Metric > standard (mm).ipt
and click OK.
3. This will open the sketch mode with a default file name (you can later save
this part with a different name. It will have an extension .ipt)
4. If the sketch mode is not activated, then select sketch 1 from the browser window
which is located on the left side below the main tab.
5. Select a working plane (XY, XZ or YZ plane) under tab from the browser
window to create a 2D sketch or use the default working plane.
6. Use the 2D commands to create the following sketch using lines.
7. Press button on the keyboard to exit out of any command.
8.
command.
9. Finish sketch
close
10. A new window will appear with Model tab activated.
11. A window will appear, enter the extrusion distance (by default its showing 10mm), and
click OK.
12. This extrusion appears in the browser window and solid model is created.
13. Use Revolve command and select the profile drawn in sketch mode.
14. Select vertical side as Axis and Extents as full (360 degrees) click OK.
15. Complete all the part files as in bill of materials.
16. Create a new assembly file: new > assembly file (.iam)
17. Select Place Command to select the part files modeled.
18. Using Constraints Command to assemble the model as per requirement using Mate,
Align, Angle.
 CRANKSHAFT

RESULT:

Thus modeling and assembling of CRANKSHAFT is done using AUTODESK

INVENTOR.
Ex. No.:16 STUDY ON G CODES AND M CODES

Date:

AIM:
Turning and Milling machines.

G CODES FOR TURNING MACHINE

MTAB INDIA PVT LTD
G > To define tool movement for preparatory function.
G OO > Rapid movement
G O1 > Linear movement with feed rate
G 02 > Circular interpretation clockwise with feed rate
G 03 > Circular interpretation counterclockwise with feed rate
G 04 > Dwell time in seconds
G 17 > XY plane
G 18 > XZ plane
G 19 > YZ plane
G 20 >
G 21 > multi mode input (mm)
G 28 > return to reference point (home position)
G 40 > tool nose radius compensation cancel
G 41 > tool nose radius compensation left
G 42 > tool nose radius compensation right
G 70 > finishing cycle
G 71 > multiple turning cycle
G 72 > multiple facing cycle
G 74 > deck drilling cycle in z axis
G 75 > grooving cycle in z axis
G 76 > thread cutting cycle
G 90 > turning cycle
G 92 > thread cutting cycle
G 94 > facing cycle
G 98 > feed per minute
G 99 > feed per revolution
 M - Codes / Miscellaneous codes:
M 00 > Program Stop
M 01 > Optional Stop
M 02 > Program End

M 03 > Spindle Forward (Clockwise)

M 04 > Spindle Reverse (Counter Clockwise)
M 05 > Spindle Stop
M 06 > Tool Change
M 08 > Coolant On
M 09 > Coolant Off
M 10 > Chuck Open
M 11 > Chuck Close
M 30 > Program Stop and Restart
M 98 > Sub Program Call
M 99 > Sub Program Exit

G- CODES FOR MILLING MACHINES:

G 00 > point to point rapid positioning
HYTECH CNC MACHINE, PUNE
G 01 > Linear Interpretation
G 02 > Circular Interpretation Arc Clockwise
G 03 > Circular Interpretation Arc Counterclockwise
G 04 > Dwell Time in Seconds
G 12 > Circular Pocketing Clockwise
G 13 > Circular Pocketing Anticlockwise
G 15 > Polar Coordinate System Off
G 16 > Polar Coordinate System On
G 17 > XY Plane Selection for Arc Movement
G 18 > XZ Plane Selection for Arc Movement
G 19 > YZ Plane Selection for Arc Movement
G 20 > Selecting Inch Mode Input
G 21 > Selecting Metric Mode Input
G 40 > Cutter Compensation/Offset, Cancel
G 41 > Cutter Radius Compensation / Offset-Left
G 42 > Cutter Radius Compensation / Offset-Right
G 43 > Tool Length Compensation -Positive
G 44 > Tool Length Compensation -Negative
G 49 > Tool Length Compensation -Cancel
G 50 > Scaling Mode Cancel (Off)
G 51 > Scaling Mode On
G 54 > Shift Of Coordinate
G 55 > Shift Of Coordinate
G 56 > Shift Of Coordinate
G 57 > Shift Of Coordinate
G 58 > Shift Of Coordinate
G 59 > Shift Of Coordinate
G 68 > Coordinate Rotation System On
G 69 > Coordinate Rotation System On
G 70 > Inch Programming
G 71 > Metric Programming
G 80 > Drilling Cycle
G 81 > Fixed Cycle No 1 Drill, Spot Drill

G 82 > Fixed Cycle No 2 Drill, Counter Bore

G 83 > Fixed Cycle No 3 Drill, Deep Hole

G 84 > Tapping Cycle

G 85 > Fixed Cycle No 4 Drill, Bore
G 86 > Boring Cycle
G 87 > Back Boring Cycle
G 88 > Boring Cycle
G 89 > Boring Cycle
G 90 > Absolute Dimension Input
G 91 > Incremental Dimension Input
G 94 > Feed Rate Selection per Minute
G 95 > Feed Rate Selection per Minute
G 98, 99 > Tool Return Position
G 28 > Return To Reference Point (Home Position)
G 40 > Tool Nose Radius Compensation Cancel
G 41 > Tool Nose Radius Compensation Left
G 42 > Tool Nose Radius Compensation Right
G 70 > Finishing Cycle
G 71 > Multiple Turning Cycle
G 72 > Multiple Facing Cycle
G 74 > Peck Drilling Cycle in Z Axis
G 75 > Grooving Cycle in Z Axis
G 76 > Thread Cutting Cycle
G 90 > Turning Cycle
G 92 > Thread Cutting Cycle
G 94 > Facing Cycle
G 98 > Feed Per Minute
G 99 > Feed Per Revolution
M- Codes / Miscellaneous codes:
M 00 > Program Stop
M 01 > Optional Program Stop
M 02 > Program End
M 03 > Spindle Motor On and Forward Direction (Clockwise)
M 04 > Spindle Motor On and Reverse Direction (Counter Clockwise)
M 05 > Spindle Stop
M 06 > Automatic Tool Change
M 08 > Coolant Pump Motor On
M 09 > Coolant Pump Motor Off
M 21 > Mirror Image Along X Axis
M 22 > Mirror Image along Y Axis
M 23 > Mirror Image along Z Axis
M 30 > Program Stop and Restart
M 98 > Sub Program Call
M 99 > Sub Program Exit
.
RESULT
Ex. No.:17 RECTANGULAR POCKETING

Date:

AIM:

To perform a rectangular milling operation by using CNC programming codes.

APPARATUS REQUIRED:
1. CNC Milling machine
2. Personal computer
3. CNC software

PROGRAM:
M 03 S 1500
(Stock /block 100,100, 10, -4, -4, -7)
(tool /mill 10, 0, 30, 0)
(color 0,255, 0)
G21 G98
G00 X0 Y0 Z5
G00 X10 Y10 Z5 F120
G01 X60 Y10 Z-3 F120
G01 X60 Y60 Z-3 F120
G01 X10 Y60 Z-3 F120
G01 X10 Y10 Z-3 F120
G00 X0 Y0 Z5
M05 M30
 RECTANGULAR POCKETING

BEFORE MACHINING:

AFTER MACHINING:

ALL DIMENSIONS ARE IN mm

RESULT:
Thus the rectangular pocket ing operation by CNC programming codes was
performed.
Ex. No.:18 CIRCULAR POCKETING

Date:

AIM:
To perform a circular pocketing operation by using CNC programming codes.

Apparatus required:
1. CNC Milling machine
2. Personal computer
3. CNC software
4. Work piece (100 x100 x 10 mm)

Program:
(Stock /block 100,100, 10, 15, 10) (tool /mill 5, 0, 50, 0)
(color 255,255, 255)
G21 G98
M05 S1500
G00 X0 Y0 Z5
G00 X50 Y50 Z5
G01 X50 Y50 Z-2 F50
G02 I5 F50
G02 I9 F50
G02 I12 F50
G00 X50 Y50 Z5
G00 X0 Y0 Z5
M05
M30
 CIRCULAR POCKETING
BEFORE MACHINING:

AFTER MACHINING:

ALL DIMENSIONS ARE IN mm

RESULT:
Thus the circular milling operation by CNC programming codes was performed.
Ex. No.:19 SIMPLE TURNING

Date:

AIM:
To perform the simple turning operation by using CNC programming codes.

APPARATUS REQUIRED:
1. CNC Turning machine
2. Personal computer
3. CNC software
4. Cutting tool
5. Work piece

PROGRAM
Billet X32 Z70
G21 G98
G28 U0 W0
M06 T02
M03 S1000
G00 X32 Z3
G90 X31 Z-28 F100
X30
X29
X28
G28 U0 W0
M05
M30
 SIMPLE TURNING

BEFORE MACHINING:

AFTER MACHINING:

ALL DIMENSIONS ARE IN mm

RESULT:
Thus the simple turning operation was performed by using CNC programming codes.
Ex. No.:20 STEP TURNING

Date:

AIM:
To perform the step turning operation by using CNC programming codes.

APPARATUS REQUIRED:
1. CNC machine
2. Personal computer
3. CNC software
4. Cutting tool
5. Work piece

PROGRAM:
Billet X32 Z70
G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z5
G90 X31 z-30
X30 Z-25
X28 Z-20
X24 Z-15
G28 U0 W0
M05
M30
 STEP TURNING

BEFORE MACHINING:

AFTER MACHINING:

ALL DIMENSIONS ARE IN mm

RESULT:
Thus the step turning operation was performed by using CNC programming codes.
Ex. No.:21 TAPER TURNING

Date:

AIM:
To perform the taper turning operation by using CNC programming codes.

APPARATUS REQUIRED:
1. CNC machine
2. Personal computer
3. CNC software
4. Cutting tool
5. Work piece

PROGRAM:
Billet X32 Z70
G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z5
G90 X30 Z-30 R-1 F50
R-2
R-3
G28 U0 W0
M05
M30
 TAPER TURNING
BEFORE MACHINING:

AFTER MACHINING:

ALL DIMENSIONS ARE IN mm

RESULT:
Thus the t aper turning operation was performed by using CNC programming
codes.
EX. NO.:22 THREAD CUTTING

DATE:

AIM:
To perform thread cutting operation by using CNC programming codes.

APPARATUS REQUIRED:
1. CNC machine
2. Personal computer
3. CNC software
4. Cutting tool
5. Work piece

PROGRAM:
Billet X32 Z70
G21 G99
G28 U0 W0
M06 T02
M03 S1500
G00 X32 Z5
G94 X31 Z45 F1.5
X30.5
X30
G00 X29.3 Z2
G76 P1 Q12 R0.7 F0.5
G76 X28.05 Z40 P12 Q12 F0.5
X28.6 R1.4
X28 R1.95
G28 U0 W0
M05
M30
 THREAD CUTTING
BEFORE MACHINING:

AFTER MACHINING:

DEPTH OF CUT = 0.65 X P X 2

= 1.95
ALL DIMENSIONS ARE IN mm

RESULT:
Thus the thread cutting operation was performed by using CNC programming codes.
 SAMPLE UNIVERSITY QUESTIONS

Question No. 1 A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part
models in to the 2-D drawing, by placing views of models onto the drawing sheets. Add
details to drawings such as dimensions and notes. Use a standard 3D solid modeling software.

(i)

(ii)

All Dimensions are in mm.

Question No. 1 B. COMPUTER AIDED MANUFACTURING

Write a CNC Part Program to manufacture the following objects using standard G and M
codes. Also check the tool path simulation using appropriate CAM software.

(i). Single Turning Cycle: Billet size: - φ 25 X 70 mm

(ii). Single Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Question No. 2 A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part
models in to the 2-D drawing, by placing views of models onto the drawing sheets. Add
details to drawings such as dimensions and notes. Use a standard 3D solid modeling software.

(i)

(ii)

All Dimensions are in mm.

Question No. 2 B. COMPUTER AIDED MANUFACTURING

Write a CNC Part Program to manufacture the following objects using standard G and M
codes. Also check the tool path simulation using appropriate CAM software.

(i). Single Facing Cycle: Billet size: - φ 20 X 75 mm

(ii). Contour Milling using Mirroring cycle: Billet size: - 100 x 100 x 10 mm; Depth of cut
– 1 mm

All Dimensions are in mm.

Question No. 3 A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part
models in to the 2-D drawing, by placing views of models onto the drawing sheets. Add
details to drawings such as dimensions and notes. Use a standard 3D solid modeling software.

(i)

(ii)

All Dimensions are in mm.

Question No. 3 B. COMPUTER AIDED MANUFACTURING

Write a CNC Part Program to manufacture the following objects using standard G and M
codes. Also check the tool path simulation using appropriate CAM software.

(i). Multiple Facing Cycle: Billet size: - φ 25 X 70 mm

(ii). Rectangular Pocketing: Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Question No. 4 A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part
models in to the 2-D drawing, by placing views of models onto the drawing sheets. Add
details to drawings such as dimensions and notes. Use a standard 3D solid modeling software.

(i)

(ii)

All Dimensions are in mm.

Question No. 4 B. COMPUTER AIDED MANUFACTURING

Write a CNC Part Program to manufacture the following objects using standard G and M
codes. Also check the tool path simulation using appropriate CAM software.

(i). Single Grooving: Billet size: - φ 22 X 70 mm (3mm width grooving tool)

(ii). Circular Pocketing: Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.