Service Manual

_____________________________________________________

Stanley Engineered Fastening

Tucker GmbH ∙ Max-Eyth-Str. 1 ∙ 35394 Giessen
[email protected] ∙ Tel. 0641/4050
tucker.eu
Table of contents
Stud Weld Gun (T070011) 3
Assembly Tool (M112339) 4
Stud Weld Gun (Z221033) 5
Front End Kit (M300642) 6
Handle Shell ASM (Z221018) 8
Release Button ASM (M165305) 10
Gun Handle (M165121) 12
Cable Package (Z142571/6) 13
Control Cable (E1101908/6) 15
Welding Strands ASM (M080060) 16
Welding Cable (E1101715/6) 18
Welding Cable Clamp ASM (N536168) 19
Multi-coupling (Z074235) 21
Threaded Joint (M165157) 23
Pin Insert (E0011001) 24
Individual Parts ASM (Z221026) 25
Guide Piston ASM (M165303) 27
Guide Plate ASM (M165311) 29
Flash shield Support ASM (M152846) 30

Page 2 / 31 20.11.2020
Stud Weld Gun (T070011)

Article no. Description Description 2 Quantity Unit

M112339 Assembly Tool U.LEHREN 1 each

Z221033 Stud Weld Gun PLM560.00.01/12,5.21HM L06D30 1 each

Page 3 / 31 20.11.2020
Assembly Tool (M112339)

Article no. Description Description 2 Quantity Unit Sparepart

M110122 Single Open-End Spanner SW19 1 each 9

M111012 Setting Gauge F.SCHWEISSHUB 1 each 9

Page 4 / 31 20.11.2020
Stud Weld Gun (Z221033)

Item no. Article no. Description Description 2 Quantity Unit

801 M300642 Front End Kit 560.00/12,5.21HM 1 each

802 Z221018 Handle Shell ASM PLM560 1 each

804 Z221026 Individual Parts ASM PLM560 1 each

811 Z142571/6 Cable Package SMB066.00.79 L0600 1 each

Page 5 / 31 20.11.2020
Front End Kit (M300642)

Page 6 / 31 20.11.2020
Front End Kit (M300642)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 M150405 Nose Piece D30,0 X 58,0 1 each 1

2 M150439 Collet D12,5 X 28,0 1 each 1

3 M150488 Extension BOLZENH. 13 1 each 9

10 M150253 Collet Nut M 18X1,5 D14 1 each 9

Page 7 / 31 20.11.2020
Handle Shell ASM (Z221018)

Page 8 / 31 20.11.2020
Handle Shell ASM (Z221018)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

45 M165121 Gun Handle RECHTS PLM560 1 each 9

46 M165115 Gun Handle LINKS PLM560 1 each 9

47 M165116 Cover PLM560 1 each 9

48 M165119 Snap-On Cover PLM560 1 each 9

101 M070656 Type Plate STANLEY SELBSTKLEBEND 1 each 9

149 M070989 Adhesive Label TUCKER DOME LABEL 1 each 9

152 M020844 Screw ISO4762 M4X12 - 8.8 4 each 9

169 M022446 Screw ISO10642 M5X10 - 8.8 1 each 9

903 M165305 Release Button ASM 1 each 9

Page 9 / 31 20.11.2020
Release Button ASM (M165305)

Page 10 / 31 20.11.2020
Release Button ASM (M165305)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 M165118 Release Button PLM560 1 each 9

2 M165113 Release Button 1 each 9

102 M092526 Pressure Spring 0,8 X10,0X 20 1 each 9

104 M092005 Locking Washer DIN 6799 6 1 each 9

171 M040513 Washer ISO7092 8,4 1 each 9

175 M030352 Threaded Insert M4X8 1 each 9

Page 11 / 31 20.11.2020
Gun Handle (M165121)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

45 M165114 Gun Handle RECHTS PLM560 1 each 9

175 M030352 Threaded Insert M4X8 4 each 9

509 E004184 Light Conductor F. FRONTPLATTE A-6,5MM 1 each 9

D-5,0MM

Page 12 / 31 20.11.2020
Cable Package (Z142571/6)

Page 13 / 31 20.11.2020
Cable Package (Z142571/6)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

51 N536168 Welding Cable Clamp ASM 1 each 9

52 M165117 Insert GRIFFSCHALE PLM560 2 each 9

53 M080060 Welding Strands ASM 16QMM 1 each 9

102 M070137 Hose Clamp D10,8-12,8 2 each 9

104 M123076 Corrugated Tube SCHWARZ NW23 FEIN 5,9 meters 9

REIKU ROBOTER

144 M078262 Cover Cap FUER BURNDY-EINSAETZE 1 each 9

521 E1101715/6 Welding Cable 25 AH-KL L0600 1 each 9

522 E1101908/6 Control Cable CP23BDY-BRG16 L0600 1 each 9

867 Z074235 Multi-coupling BDY23/25QMM/0XL/TG/M32 1 each 9

Page 14 / 31 20.11.2020
Control Cable (E1101908/6)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 E1011221 Control Cable MW 2X1,51X0,75 19X0,25 6,3 meters 9

4 E001706 Crimp BDY ST 0,32-0,52QMM 16 each 9

5 E001746 Crimp BDY ST 0,52-1,5QMM 3 each 9

6 E0011227 Crimp BRG BU 0,34 QMM 16 each 9

8 E1011509 Heat Shrink Tube 16-4 WITH ADHESIVE 0,02 meters 9

9 E101634 Heat Shrink Tube 3-9 0,125 meters 9

10 E101634 Heat Shrink Tube 3-9 0,02 meters 9

11 E1011299 Heat Shrink Tube 3-12 MIT KLEBER 0,045 meters 9

12 E101631 Heat Shrink Tube 1,2-2,4 0,15 meters 9

525 E0011701 Socket Board BRG16 DUBOX 2-REIHIG 1 each 9

527 E1011459 Blade Receptacle 4,8X0,8/1,5QMM VOLL 2 each 9

ISOLIERT

528 E1011242 Ring Cable Lug 0,75/4 1 each 9

Page 15 / 31 20.11.2020
Welding Strands ASM (M080060)

Page 16 / 31 20.11.2020
Welding Strands ASM (M080060)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

104 M200019 Protective Hose MW D6 GLASGEFLECHT 0,102 meters 9

IMPRAEGNIERT

501 E1011223 Welding Strand 16QMM 0,133 meters 9

504 E101553 Rubber Funnel A2K 0,5 each 9

505 E101553 Rubber Funnel A2K 0,5 each 9

581 E1011643 End Sleeve 16QMM 15MM UNISOLIERT 2 each 9

Page 17 / 31 20.11.2020
Welding Cable (E1101715/6)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 E101011 Welding Strand 25QMM 6,1 meters 9

3 E0011736 Pin Sleeve 25QMM 1 each 9

8 E101597 End Sleeve 25QMM 12MM 1 each 9

11 E1011299 Heat Shrink Tube 3-12 MIT KLEBER 0,03 meters 9

Page 18 / 31 20.11.2020
Welding Cable Clamp ASM (N536168)

Page 19 / 31 20.11.2020
Welding Cable Clamp ASM (N536168)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 N536167 Weld cable Clamp 1 each 9

151 M021483 Threaded Pin DIN 914 M5X8 2 each 7

Page 20 / 31 20.11.2020
Multi-coupling (Z074235)

Page 21 / 31 20.11.2020
Multi-coupling (Z074235)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

2 M160107 Insert Plate oben 1 each 9

3 M160108 Insert Plate untere 1 each 9

6 M160131 Insulating Bushing 1 each 9

10 M077622 Bellows 1 each 9

13 M165157 Threaded Joint M32 NW23 NACHARBEIT 1 each 9

18 M025622 Neck Screw M3X18 4 each 9

101 M070087 Cover Cap SCHWARZ DM-12,5 5 each 9

151 M027151 Screw DIN 7516 M3X10 FORM DE 2 each 9

161 M021521 Threaded Pin DIN 914 M8X8 1 each 9

171 M090470 Split pins DIN 7346 3,5X22 1 each 9

501 E0011252 Bushing Housing HAN24E M32 1 each 9

502 E0011001 Pin Insert BDY23 1 each 9

503 E001710 Contact Pin ODU 25QMM 1 each 9

Page 22 / 31 20.11.2020
Threaded Joint (M165157)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 M203009 Threaded Joint M32 NW23 GEWINDE KURZ 1 each 9

Page 23 / 31 20.11.2020
Pin Insert (E0011001)

Article no. Description Description 2 Quantity Unit

E001952 Pin Insert BDY23 1 each

Page 24 / 31 20.11.2020
Individual Parts ASM (Z221026)

Page 25 / 31 20.11.2020
Individual Parts ASM (Z221026)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

23 M070457 Rubber Disc 23,0X17,0X2,0 1 each 9

35 M165311 Guide Plate ASM 1 each

37 M165106 Guide Flange ASM 1 each

38 M165108 Connecting Part 1 each

39 M132373 Lm Actuator 1 each 9

144 M078260 Cover Cap D6,6 1 each

154 M023237 Screw DIN 7984 M4X10 - 10.9 1 each

156 M020844 Screw ISO4762 M4X12 - 8.8 3 each

157 M020848 Screw ISO4762 M4X30 - 8.8 2 each

158 M090031 Dowel Pin ISO8734 A 3,0X14 2 each

165 M027301 Screw SPEZIAL D 3X 6 FUER 3 each

KUNSTSTOFFE

601 E575A Pcb PLM560 1 each

913 M165303 Guide Piston ASM 1 each 9

923 M152846 Flash shield Support ASM 1 each 9

Page 26 / 31 20.11.2020
Guide Piston ASM (M165303)

Page 27 / 31 20.11.2020
Guide Piston ASM (M165303)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 M165103 Weld Current Connection 1 each 9

7 M165107 Guide Piston 1 each 9

151 M030009 Nut ISO4032 M5 1 each 9

152 M021382 Threaded Pin DIN 913 M5X8 1 each 9

153 M020104 Screw ISO1207 M4X5 - 4.8 1 each 9

154 M040010 Washer ISO7090 B 5,3 1 each 9

195 M021443 Threaded Pin DIN 914 M4X6 3 each 9

Page 28 / 31 20.11.2020
Guide Plate ASM (M165311)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

1 M165102 Guide Plate 1 each 9

151 M030321 Threaded Insert M4X5,6 MIT BUND 8,7X0,75 2 each 3

Page 29 / 31 20.11.2020
Flash shield Support ASM (M152846)

Page 30 / 31 20.11.2020
 Flash shield Support ASM (M152846)

Item no. Article no. Description Description 2 Quantity Unit Sparepart

29 M150452 Flash shield Support 1 each 3

30 M150111 Tension Bolt 1 each 9

31 M150115 Disc 1 each 9

152 M020843 Screw ISO4762 M4X10 - 8.8 1 each 9

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