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Atos - Proportional Flow Valve - QVHZOA - Copy

The document details the specifications and functionalities of QVHZO and QVKZOR proportional flow valves, which are direct-operated and pressure compensated, designed for flow control based on electronic signals. It outlines various configurations, electronic driver options, communication interfaces, and performance characteristics, including maximum flow rates and pressure limits. Additionally, it provides installation guidelines and safety compliance information relevant to these hydraulic components.
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0% found this document useful (0 votes)
12 views6 pages

Atos - Proportional Flow Valve - QVHZOA - Copy

The document details the specifications and functionalities of QVHZO and QVKZOR proportional flow valves, which are direct-operated and pressure compensated, designed for flow control based on electronic signals. It outlines various configurations, electronic driver options, communication interfaces, and performance characteristics, including maximum flow rates and pressure limits. Additionally, it provides installation guidelines and safety compliance information relevant to these hydraulic components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.atos.

com Table F410-16/E

Proportional flow valves type QVHZO-A*, QVKZOR-A*


pressure compensated, direct operated, without position transducer, ISO 4401 size 06 and 10

QVHZO and QVKZOR are 2 or 3 flow pro-


portional valves, direct operated without
position transducer, which provide com-
pensated flow control according to the
electronic reference signal.
They operate in association with electronic
drivers, see section 쪨 which supply the
proportional valves with correct current
signal to align valve regulation to the refe-
rence signal supplied to the electronic driver.
They are available in different executions:
• -A, without position transducer;
8 • -AE, -AES, as -A plus analogue (AE) or
digital (AES) integral electronics;
The flow is controlled by a throttle ,
directly operated by the proportional sole-
noid . The mechanical pressure com-
 Valve body pensator  keeps a constant Δp across
 Throttle the throttle , thus the regulated flow is
 Compensator indipendent to the load conditions.
 Proportional solenoid The integral electronics  ensures factory
 Integral electronics QVKZOR-AES-BC presetting, fine functionality plus valve-to-
 Main connector valve interchangeability and simplified
 -BC or -BP communication connector wiring and installation.
-PS communication connector The electronic main connector  is fully
interchangable for -AE and -AES executions.
Standard 7 pin connector is used for power
1 MODEL CODE supply, analog input reference and monitor
signals.
QVKZOR - AES - PS - 10 / 65 / * ** / * 12 pin connector is used for option /Z (AES).

Pressure compensated Synthetic fluids


Following communication interfaces  are
flow control valves available for the digital -AES execution:
WG= water-glycol
QVHZO = size 06 • standard -PS, Serial communication
PE = phosphate ester
QVKZOR= size 10 interface for configuration, monitoring
and firmware updating through Atos PC
software - always present
• optional -BC, CANopen interface
A = without position transducer • optional -BP, PROFIBUS DP interface
AE = as A plus integral electronics
AES = as A plus integral digital The valves with -BC and -BP interfaces can
electronics Series number be integrated into a fieldbus communication
network and thus digitally operated by the
machine control unit.
Options for -A execution, see section 쪫:
The coils are fully plastic encapsulated
Communication interfaces (only for AES):
6 = with 6 VDC coil instead of standard 12 VDC coil
(insulation class H) and valves have anti-
PS = Serial (1) vibration, antishock and weather-proof
18 = with 18 VDC coil instead of standard 12 VDC coil
BC= CANopen
BP = PROFIBUS DP
D = quick venting features.
N = manual micrometric adjustment
NV = as N plus handwheel and graduated scale Surface mounting: ISO 4401, size 06 and 10.
Max flow respectively up to:
Electronics options for -AE execution,
Valve size: see section 쪭: QVHZO = 45 l/min
06 = ISO 4401, size 06 10 = ISO 4401, size 10 I = current reference (4÷20 mA) QVKZOR = 90 l/min
Q = enable signal Max pressure = 210 bar
Electronics options for -AES execution,
see section 쪯:
Max regulated flow:
Q = enable signal
for QVHZO: for QVKZOR: Z = double power supply, enable fault and moni-
3 = 3,5 l/min 36 = 35 l/min 65 = 65 l/min tor (12 pin connector)
12 = 12 l/min 45 = 45 l/min 90 = 90 l/min W = power limitation function (12 pin
18 = 18 l/min connector) see section 10.3

Note: (1) Serial interface always present, also for -BC and -BP options

2 ELECTRONIC DRIVERS FOR QVHZO AND QVKZOR

Valve model -A -AE -AES


Drivers model E-MI-AC-01F E-BM-AC-01F E-ME-AC-01F E-RP-AC-01F E-RI-AE E-RI-AES
Data sheet G010 G025 G035 G100 G110 G115
Note: For power supply and communication connector see section 15

F410
3 HYDRAULIC CHARACTERISTICS (based on mineral oil ISO VG 46 at 50 °C)

Hydraulic symbols

Note:
In three-way versions port P is open.
In two-way versions port P must be plugged. QVHZO-A QVHZO-AE
Port T must always be plugged. QVKZOR-A QVKZOR-AE

Valve model QVHZO-A*-06 QVKZOR-A*-10

Max regulated flow [l/min] 3,5 12 18 35 45 65 90


Min regulated flow (1) [cm3/min] 15 20 30 50 60 85 100
Regulating Δp [bar] 4-6 10 - 12 15 6-8 10 - 12
Max flow on port A [l/min] 40 35 50 55 70 100
Max pressure [bar] 210
Response time 0÷100% step signal (2) [ms] 30 45
Hysteresis [% of the regulated max flow] ≤5 ≤5
Linearity [% of the regulated max flow] ≤3 ≤3
Repeatability [% of the regulated max flow] ≤1 ≤1
Notes: Above performance data refer to valves coupled with Atos electronic drivers, see sections 쪨.
(1) Values are referred to 3-way configuration. In the 2-way configuration, the values of min regulated flow are higher.
(2) Response times at step signal (0%→100%) are measured from 10% to 90% of step value and are strictly referred to the valve regulation.

4 GENERAL NOTES

QVHZO and QVKZOR proportional valves are CE marked according to the applicable Directives (e.g. Immunity/Emission EMC Directive and Low Voltage Directive).
Installation, wirings and start-up procedures must be performed according to the general prescriptions shown in table F003 and in the installation notes
supplied with relevant components.
The electrical signals of the valve (e.g. monitor signals) must not be directly used to activate safety functions, like to switch-ON/OFF the machine’s safety
components, as prescribed by the European standards (Safety requirements of fluid technology systems and components-hydraulics, EN-982).

5 OPTIONS FOR -A EXECUTION

5.1 Option /6 6 VDC coil instead of standard 12 VDC, to be used in case of power supply 12 VDC
5.2 Option /18 18 VDC coil instead of standard 12 VDC, to be used with electronic drivers not supplied by Atos
5.3 Option /D This option provides a quick venting of the user line when the valve is closed or de-energized.
The following options allow to operate the valve in absence of electrical power supply by means of a micrometric screw replacing the standard solenoid
manual override, see table K500
5.4 Option /N manual micrometric adjustment
5.5 Option /NV as N plus handwheel and graduated scale

6 CONNECTION FOR -A EXECUTION

SOLENOID POWER SUPPLY CONNECTOR


PIN Signal description
1 SUPPLY 2 3
2 SUPPLY
1
3 GND

7 ANALOG INTEGRAL DRIVERS -AE - OPTIONS

Standard driver execution provides on the 7 pin main connector:


Power supply - 24VDC must be appropriately stabilized or rectified and filtered; a 2,5 A safety fuse is required in series to the driver power supply.
Apply at least a 10000 μF/40 V capacitance to single phase rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers
Reference input signal - analog differential input with 0÷+10VDC nominal range (pin D,E), proportional to desired coil current
Monitor output signal - analog output signal proportional to the actual valve’s coil current (1V monitor = 1A coil current)
Following options are available to adapt standard execution to special application requirements:
7.1 Option /I
It provides the 4÷20 mA current reference signal instead of the standard 0÷+10 VDC. Monitor output signal is still the standard 0÷+10VDC.
It is normally used in case of long distance between the machine control unit and the valve or where the reference signal can be affected by electrical
noise; the valve functioning is disabled in case of reference signal cable breakage.
7.2 Option /Q
It provides the possibility to enable or disable the valve functioning without cutting the power supply (the valve functioning is disabled but the driver cur-
rent output stage is still active). To enable the driver supply a 24VDC on the enable input signal.
7.3 Possible combined option: /IQ
8 ANALOG INTEGRAL DRIVERS -AE - MAIN FUNCTIONS AND ELECTRONIC CONNECTIONS

MAIN CONNECTOR
7 PIN - STANDARD

SCALE BIAS
(driver view)

REGULATIONS AND SWITCHES


(remove the rear cover)

RAMPS

Selector SW Dither frequency SW 쩨 ON


OFF
SW1 SW2 SW3 SW4 [Hz] RD
100 RU 쩨
ON 130 쩨
ON 160
B2 쩨
B1 쩨
ON 200 (Standard)

ON ON 230 S2 쩨
ON ON 270 S1
ON ON ON 300 B1: positive bias adjust
ON ON ON 380 not working
B2:
ON ON ON 430
S1: positive scale adjust
ON ON ON 470
S2: not working
ON ON ON ON 500
RU: ramp for increasing reference signal
The dither frequency is factory pre-
set at 200 Hz and its regulation may RD: ramp for decreasing reference signal
be adjusted after contact with Atos SW: dither frequency selector (see table beside)
technical department

8.1 ELECTRONIC CONNECTIONS - 7 PIN MAIN CONNECTORS

PIN SIGNAL TECHNICAL SPECIFICATIONS NOTES

A V+ Power supply 24 VDC for solenoid power stage and driver logic Input - power supply
B V0 Power supply 0 VDC for solenoid power stage and driver logic Gnd - power supply
AGND Ground - signal zero for MONITOR signal Gnd - analog signal
C (1)
ENABLE Enable (24 VDC) or disable (0 VDC) the driver (for /Q option) Input - on/off signal
D INPUT+ Reference analog differential input: ±10 VDC maximum range (4 ÷ 20 mA for /I option)
Input - analog signal
E INPUT - Default setting for single solenoid valves: 0÷+10 VDC
F MONITOR Monitor analog output: 0÷+5 VDC maximum range; 1V=1A Output - analog signal
G EARTH Internally connected to the driver housing

Note: (1) with /Q option ENABLE signal replaces AGND on pin C; MONITOR signal is reffered to pin B.
A minimum time of 60ms to 160ms have be considered between the driver energizing with the 24 VDC power supply and when the valve is ready
to operate. During this time the current to the valve coils is switched to zero

9 DIGITAL INTEGRAL DRIVERS -AES - OPTIONS


Standard driver execution provides on the 7 pin main connector:
Power supply - 24VDC must be appropriately stabilized or rectified and filtered; a 2,5 A safety fuse is required in series to each driver power supply
Apply at least a 10000 μF/40 V capacitance to single phase rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers.
Reference input signal - analog differential input with 0÷+10 VDC nominal range (pin D, E), proportional to desired coil current (4÷20 mA with
cable break detection, ±10 mA, ±20 mA or 0÷20 mA software selectable)
Monitor output signal - analog output signal proportional to the actual valve’s coil current (1V monitor = 1A coil current)
Following options are available to adapt standard execution to special application requirements:
9.1 Option /Q
To enable the driver, supply 24Vdc on pin C referred to pin B: when the enable signal is set to zero the valve status is software selectable, by factory
default the valve functioning is disabled (zero current to the solenoid) but the driver current output stage is still active. For the complete list of selectable
status, see tab. G115.
9.2 Option /Z
It provides, on the 12 pin main connector, the following additional features:
Logic power supply
Separated power supply for the solenoid (pin 1, 2) and for the digital electronic circuits (pin 9, 10).
Cutting solenoid power supply allows to interrupt the valve functioning but keeping energized the digital electronics thus avoiding fault conditions of the
machine fieldbus controller. This condition allows to realize safety systems in compliance with European Norms EN13849-1 (ex EN954-1).
Enable Input Signal
To enable the driver, supply 24Vdc on pin 3 referred to pin 2: when the enable signal is set to zero the valve status is software selectable, by factory
default the valve functioning is disabled (zero current to the solenoid) but the driver current output stage is still active. For the complete list of selectable
status, see tab. G115.
Fault Output Signal
Fault output signal indicates fault conditions of the driver (solenoid short circuits/not connected, reference signal cable broken for 4÷20mA input, etc.).
Fault presence corresponds to 0 VDC, normal working corresponds to 24VDC (pin 11 referred to pin 2): Fault status is not affected by the Enable input signal.
9.3 Option /W
It provides, on the 12 pin main connector, the above option /Z features plus the hydraulic power limitation function.
The driver receives the flow reference signal by the analog external input INPUT+ and a pressure transducer remotely installed in the hydraulic system,
has to be connected to the driver’s analog input TR.
When the actual requested hydraulic power pxQ (TR x INPUT+) reaches the max power limit (p1xQ1), internally set by software, the driver automatically
reduces the flow regulation of the valve. The higher is the pressure feedback the lower is the valve’s regulated flow:
PowerLimit [sw setting]
Flow regulation = Min ( ; Flow Reference [INPUT+] )
Transducer Pressure [TR]
For detailed information on hydraulic power limitation, see tab. G115

F410
10 DIGITAL INTEGRAL DRIVERS -AES - MAIN FUNCTIONS AND ELECTRONIC CONNECTIONS

COMMUNICATION CONNECTOR
MAIN CONNECTOR 5 PIN 5 PIN
7 PIN - STANDARD PROFIBUS DP (-BP) CANopen (-BC)

(driver view)
SCALE BIAS
(driver view)

LINEARIZATION RAMPS

12 PIN - OPTION /Z
5 PIN
Serial (-PS)
(driver view)

(driver view)
10.1 ELECTRONIC CONNECTIONS - 7 & 12 PIN MAIN CONNECTORS
Standard /Z option
SIGNAL TECHNICAL SPECIFICATIONS NOTES
7pin 12pin
A 1 V+ Power supply 24 VDC for solenoid power stage (and for driver logic on 7 pin connection) Input - power supply
B 2 V0 Power supply 0 VDC for solenoid power stage (and for driver logic on 7 pin connection) Gnd - power supply
C
(option /Q) 3 ENABLE Enable (24 VDC) or disable (0 VDC) the driver Input - on/off signal
D 4 INPUT+ Reference analog input: ±10 VDC / ±20 mA maximum range software selectable
Default setting for single solenoid valves: 0÷+10 VDC, differential input Input - analog signal
E - INPUT - /Z and /W options: common mode INPUT+ referred to AGND
C 5 AGND Ground - signal zero for MONITOR signal (INPUT+ signal only for /Z and /W options) Gnd - analog signal
F 6 MONITOR Monitor analog output: 0÷+10 VDC maximum range; Default setting 1V = 1A Output - analog signal
- 7 NC do not connect
- 8 MONITOR 2 2nd monitor analog output: ±5 VDC maximum range (only for /W option)
- 9 VL+ Power supply 24 VDC for driver logic Input - power supply
- 10 VL0 Power supply 0 VDC for driver logic Gnd - power supply
- 11 FAULT Fault (0 VDC) or normal working (24 VDC) Output - on/off signal
G PE EARTH Internally connected to the driver housing
Note: A minimum time of 270 to 340 ms have be considered between the driver energizing with the 24VDC power supply and when the valve is ready
to operate. During this time the current to the valve coils is switched to zero.
10.2 ELECTRONIC CONNECTIONS - 5 PIN COMMUNICATION AND PRESSURE TRANSDUCER CONNECTORS
-PS Serial -BC CANopen -BP PROFIBUS DP /W pressure connector
PIN SIGNAL TECHNICAL SPECIF. SIGNAL TECHNICAL SPECIF. SIGNAL TECHNICAL SPECIF. SIGNAL TECHNICAL SPECIF.
1 NC do not connect CAN_SHLD Shield +5V for termination VT transducer power supply 24 VDC
2 NC do not connect NC do not connect LINE-A Bus line (high) TR transducer signal 0÷10 VDC
Signal zero data line DGND Signal
Data line and termination AGND Signal zero for power
3 RS_GND Signal zero data line CAN_GND zero supply and signal
4 RS_RX Receiving data line CAN_H Bus line (high) LINE-B Bus line (low) NC do not connect
5 RS_TX Transmitting data line CAN_L Bus line (low) SHIELD do not connect NC do not connect

11 SOFTWARE TOOLS
The driver configuration and parameters can be easily set with the Atos E-SW programming software, available in three different versions according to the
driver’s communication execution: E-SW-PS (Serial), E-SW-BC (CANopen) and E-SW-BP (PROFIBUS DP). Programming software E-SW-BC and E-SW-
BP, for BC and BP drivers, can be also used to modify the valve’s parameterization through the serial communication interface, without disconnecting the
valve from the machine’s bus line.
For a more detailed description of software interface, PC requirements, adapters, cables and terminators, please refer to technical table G500.
Programming software, must be ordered separately:
E-SW-* (mandatory - first supply) = Dvd including E-SW-* software installer and operator manuals; it allows the registration to Atos digital service
E-SW-*-N (optional - next supplies) = as above but not allowing the registration to Atos digital service
On first supply of the E-SW-* software, it is required to apply for the registration in the Atos download area: www.download.atos.com.
Once the registration is completed, the password will be sent by email.
The software remains active for 10 days from the installation date and then it stops until the user inputs his password.
With the password you can also download, in your personal area, the latest releases of the Atos software, manuals, drivers and configuration files.

12 MAIN CHARACTERISTICS OF PROPORTIONAL FLOW VALVES TYPE QVHZO-A* AND QVKZOR-A*

Assembly position Any position


Subplate surface finishing Roughness index, flatness ratio 0,01/100 (ISO 1101)
Ambient temperature -20°C ÷ +70°C for -A executions; -20°C ÷ +60°C for -AE and -AES
Fluid Hydraulic oil as per DIN 51524 ... 535 for other fluids see section 쪧
Recommended viscosity 15 ÷100 mm2/s at 40°C (ISO VG 15÷100)
Fluid contamination class ISO 18/15 achieved with in line filters of 10 μm and β10 >
_ 75 (recommended)
Fluid temperature -20°C +60°C (standard and /WG seals) -20°C +80°C (/PE seals)
Valve model QVHZO-A* QVKZOR-A*
with 12 VDC coil with 6 VDC coil with 18 VDC coil with 12 VDC coil with 6 VDC coil with 18 VDC coil

Coil resistance R at 20°C 3 ÷ 3,3 Ω 2 ÷ 2,2 Ω 13 ÷ 13,4 Ω 3,8 ÷ 4,1 Ω 2,2 ÷ 2,4 Ω 12 ÷ 12,5 Ω
Max. solenoid current 2,2 A 2,75 A 1,2 A 2,6 A 3,25 A 1,2 A
Max. power 30 Watt 35 Watt
Protection degree (CEI EN-60529) IP65 for -A executions; IP67 for -AE and -AES
Duty factor Continuous rating (ED=100%)
13 DIAGRAMS (based on mineral oil ISO VG 46 at 50 °C)

13.1 Regulation diagrams

Regulated flow [l/min] (reg Δp)

Regulated flow [l/min] (reg Δp)


1 = QVHZO-*-06/3
2 = QVHZO-*-06/12 4
3 = QVHZO-*-06/18 7
4 = QVHZO-*-06/36
5 = QVHZO-*-06/45
6
6 = QVKZOR-*-10/65
7 = QVKZOR-*-10/90 3
5
2

Reference signal [% of max.] Reference signal [% of max.]

13.2 Regulated flow/outlet pressure diagrams 1 2


with inlet pressure = 210 bar

Regulated flow [%of the max.]


Regulated flow [%of the max]

1 = QVHZO-*
2 = QVKZOR-*

Dotted line for 3-way versions

Pressure at port B [bar] Pressure at port B [bar]

13.3 Flow A→P/Δp diagrams


3-way configuration
Differential pressure A→P [bar]

Differential pressure A→P [bar]

1 = QVHZO-*-06/3
QVHZO-*-06/12 3
2 = QVHZO-*-06/18
QVHZO-*-06/36 2
3 = QVHZO-*-06/45 5
4 = QVKZOR-*-10/65
5 = QVKZOR-*-10/90
4
1

Flow A→P [l/min] Flow A→P [l/min]

F410
14 INSTALLATION DIMENSIONS [mm]

QVHZO-A*
QVHZO-A
ISO 4401: 2005
Mounting surface: 4401-03-02-0-05 (see tab. P005)
Fastening bolts: 4 socket head screws M5x50 class 12.9
Tightening torque = 8 Nm
Seals: 4 OR 108;
Diameter of ports A, B, P, T:
Ø 7,5 mm (max)

Mass: 2,3 kg

QVHZO-AE QVHZO-AES

SP-ZH-7P or SP-ZM-7P SP-ZH-7P or SP-ZM-7P




쩸 쩸

Mass: 3,1 kg
Mass: 2,9 kg
훽 -PS communication interface, SP-ZH-5P connector
훾 -BP communication interface, SP-ZH-5P/BP connector (only for -AES)
쩸 Dotted line =12 poles connector SP-ZH-12P for option /Z 훿 -BC communication interface, SP-ZH-5P connector (only for -AES)
 Pressure transducer interface (option /W), SP-ZM-5PM connector

QVKZOR-A*
QVKZOR-A
ISO 4401: 2005
Mounting surface: 4401-05-04-0-05 (see tab. P005)
Fastening bolts: 4 socket head screws M6x40 class 12.9
Tightening torque = 15 Nm
Seals: 5 OR 2050;
Diameter of ports A, B, P, T:
Ø 11,2 mm (max)

Mass: 3,8 kg
QVKZOR-AE QVKZOR-AES
SP-ZH-7P or SP-ZM-7P
SP-ZH-7P or SP-ZM-7P


쩸 쩸

Mass: 4,6 kg
Mass: 4,4 kg
훽 -PS communication interface, SP-ZH-5P connector
훾 -BP communication interface, SP-ZH-5P/BP connector (only for -AES)
쩸 Dotted line =12 poles connector SP-ZH-12P for option /Z 훿 -BC communication interface, SP-ZH-5P connector (only for -AES)
 Pressure transducer interface (option /W), SP-ZM-5PM connector

15 MODEL CODES OF POWER SUPPLY AND COMMUNICATION CONNECTORS (to be ordered separately)

-AES/W -Serial (-PS)


VALVE VERSION -A -AE, -AES -AES/Z, /W PROFIBUS DP (-BP)
(transducer) or CANopen (-BC)

CONNECTOR CODE SP-666 SP-ZH-7P SP-ZM-7P SP-ZH-12P SP-ZH-5PM SP-ZH-5P SP-ZH-5P/BP


PROTECTION DEGREE IP65 IP67 IP67 IP67 IP67 IP67 IP67
DATA SHEET K500 G110, G115, G120, K500 G115, K500

connectors supplyed with the valve

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